Beruflich Dokumente
Kultur Dokumente
C-1
STRUCTURAL STANDARD FOR
URBAN MONORAIL
DRAFT
Structural Criteria for
Urban Monorel
(English)
Table of Contents
Chapter 1 General
1
2
3
4
5
Objectives
Term definition
Power
Management area
Rolling stock clearance and construction clearance
Curve radius
Transition curve
S curve
Cant
Slope
Vertical curve
Distance between track centers
Turnout and Junction
Positions and structures of track girder, column and other track structures
Strength of track girder, column and other track structures
Extension Joint
Anti-slip for running side
Protection for track girder, column and other track structures
Car stop and equipment to prevent rolling stock derailment
Distance post
Position and structure of station
Strength of station building
Track layout in station
Relation between platform and rolling stock
Length and width of platform
Width of passenger concourse
Stairs for passenger
Safety facilities
Passenger facilities
Drainage facilities
Anti-vibration equipment for rolling stock
Running device
Coupler
Brake device
1
4
5
6
7
Car body
Rolling stock device
Mark
Others
Chapter 1
General
1. Objectives
This standard is prepared to determine the common technical standards for
construction of urban monorail or to improve the structure of urban monorail.
2. Term Definition
The terminology used in this standard is defined below.
(1) Main Line is the line which is commonly used for train operation.
(2) Siding Line is the line except the main line.
(3) Curve incidental to turnout is curve on turnout area and curve on before and after
the turnout.
(4) Track beam is a beam to straddle or to suspend the operation of rolling stock.
(5) Running side is part of track beam where wheel of rolling stock is in contact with.
(6) Station is a location where rolling stock is stopped to enable passenger and
baggage handling.
(7) Railway line is a railway track and structures to support the track.
(8) Train is rolling stock which is tailored to be operated on railway line.
3. Power
Power source of urban monorail shall be from electricity.
4. Management Area
Management area is established to maintain the railway line and to ensure safe
operation of the train.
5. Rolling stock clearance and construction clearance
(1) Urban monorail shall consider rolling stock clearance and construction clearance.
(2) Rolling stock shall not exceed rolling stock clearance. However, some devices
could exceed the rolling stock clearance such as running wheels, guide wheels,
stabilizing wheels, power collector, car-body grounding device, car side lamp and
anti-vibration device.
(3) Building and other structures shall not be located in construction clearance.
However, platform, railway line, car-body grounding equipment and anti-vibration
equipment, could be located inside the construction clearance as long as they do
not hinder the train operation.
(4) Construction clearance on straight section shall be determined by considering the
maximum impact of following matters to the rolling stocks:
(a) Motion when running
(b) Running wheel, guide wheel and puncture of stable wheel
(c) Sway of air spring or puncture
(d) Wind
(e) Bias of boarding
(f) Other things which can make displacement trouble for the train.
3
(5) On curve section, rolling stock is inclined by centrifugal force or by cant. Thus,
enlargement and inclination of construction clearance on the curve section is
necessary.
(6) The previously mentioned enlargement and inclination shall be adjusted along the
transition curve. However, if the length of transition curve is shorter than car-body
length, adjustment on the outer section shall be more than the length of one train
set. In case of connection between straight line and curve line, adjustment shall be
started from the starting point of a curve line. In case of connection between two
curve lines with same direction, adjustment shall be started from the starting point
of a curve which has smaller radius.
Chapter 2
Line and Structure
1. Curve Radius
The radius of a curve line shall be more than 100 meters. However, in case of terrain
condition or other unavoidable reason, curve radius could be reduced as long as it
does not hinder train operation.
2. Transition Curve
(1) Except in case of incidental branch curve, circles and straight lines, curve in this
line must be connected in the transition curve.
(2) The length of the aforementioned transition curve shall be more than or equal to
the value from the following formula:
The straddle type is L=V3/14 R
The suspension type is L=V3/28 R
L: Length of transition curve (unit: m)
V: Design speed in curve (unit: km/h)
R: Curve radius (unit: m)
(3) The length of the transition curve to be inserted into the garage building
connecting the circular curve in the same direction with different radius, it must be
the length of the difference over each numerical value obtained by the formula of
previous section.
3. S Curve
The portion that connects the curves in the opposite direction in the present line, it is
necessary to insert the straight line length of one or more vehicle length principle
except for incidental branch curve. However, for unavoidable reasons, special status
and other terrain, it is possible to directly connect the two transition curves.
4. Cant
(1) The circular curve of the line, unless branched incidental curve, must have Cant
equivalent to 12% or less.
(2) Cant has to be gradually decreased in the total length of the transition curve.
5. Slope
(1) Slope of the line shall be less than 60. However, it may be less than 100 in
case of terrain condition or other unavoidable reason.
(2) In case the slope is located in the curve, additional value for the slope is calculated
based on the following formula:
g = 800/R
r: curve radius (unit: meter)
g: reduction of slope due to curve radius (unit: per-mil)
(3) Slope of main line in station yard shall be less than 10. In addition, in case of car
stop, turnout or intersection is located in station yard, slope in the station yard shall
be less than 5.
(4) In the parking area and coupling decoupling area of rolling stock, the slope shall
be less than 5.
6. Vertical Curve
In the main line, (insert the vertical curve excluding the difficult places the amount of
change in slope at 5 or less) and the point where there is a change of slope, it is
5
necessary to insert vertical curve of 1000 meter radius. However, for unavoidable
reasons, special status and other terrain, it may be reduced to 400 m.
7. Distance between Track Centers
Distance between track centers of main tracks, or between main track and side track,
1/2 of the amplitude of the transverse direction of the vehicle occurring in operation
when the train is normal and 1/2 of the difference between vehicle gauge width and
construction gauge width of the vehicle limits the width it must be greater than the
value that has been added.
8. Turnout and Junction
(1) Crossing of railway line shall be in grade separation with other transportation
mode.
(2) Turnout and level crossing of railway line shall not be installed in a location where
adequate safety is not provided.
9. Position and structure of track girder, column and other track structures
Position and structure of track girder, track column and other track structures shall be
decided by carefully considering urban aesthetic harmony, road traffic, fire-fighting
operation, and building along the railway line.
10. Strength of track girder, track column and other track structures
(1) Track girder, track column and other track structures shall be enough to support
train load and other loads.
(2) Design standard for track girder, track column and other track is separately
provided.
11. Extension joint
Expansion joints shall be provided in joining points of track piers.
12. Anti-slip for Running Side
In a running side, an anti-slip shall be provided as necessary to prevent wheel slip.
13. Protection for track girder, column and other track structures
(1) Facilities to prevent collisions shall be installed in a location where an automobile
has possibility to collide track girder, track column and other track structures.
(2) Protection facilities shall be installed in a location where an automobile or a person
has possibility to enter construction clearance.
(3) Fence, wave return and other facilities shall be installed in a location where falling
rock, waves have possibility to damage the track girder, track column and other
track structures.
14. Car stop and equipment to prevent rolling stock derailment
(1) Car stop shall be provided in track terminal
(2) Adequate protection shall be provided in a location where derailment of rolling
stock probably occurs.
15. Distance post
Distance post shall be provided in main track for every 0.5 km.
16. Position and structure of a station
Structure and position of a station shall be decided by carefully considering distance
between stations, connection with other transportation mode, station sphere, urban
6
aesthetic harmony, road traffic and effect to the building along the railway line.
17. Strength of a station building
(1) A station building shall be safely enough to support primary load and other loads.
(2) Design standard for a station building is separately provided.
18. Track Layout in a Station
If necessary, a station shall provide facilities for turning-back and passing.
19. Relation between Platform and Rolling Stock
(1) The distance between edge of platform and edge floor of rolling stock shall be
minimized as long as it does not hinder train operation. The distance shall not be
more than 20cm.
(2) The height of a platform shall be less than the height of rolling stock floor. The
difference shall be less than 15cm.
20. Length and Width of Platform
(1) The length of a platform shall be more than the maximum length of rolling stock set
by adding 5m.
(2) The width of a platform shall not hinder safety of passengers.
The width of platform shall not be less than the value on the following.
The width of island platform is 3 meters.
The width of side platform is 2 meters.
21. Width of passenger concourse
The width of passenger concourse shall be comfortable for the passengers. However,
the width of passenger concourse shall not be less than 1.5m.
A
15
30
B
18
26
(3) The dimensions of the tread and the riser of passenger stairs shall not be changed
in the middle way.
(4) Handrail shall be provided on the side of passenger stairs, in case passenger stair
is more than 3 meters, handrail shall also be provided in the middle side for the
following cases: riser is more than 15cm; tread dimension is less than 30cm; and
the location is slippery.
(5) For passenger stairs over 3 meters in height, a landing shall be provided for every
3 meters. The width of landing shall be more than 1.2 m for direct stairs, and for
other stairs, the width of landing shall be more than the width of the stairs.
(6) Slope of ramp to replace the stairs shall not exceed 12%.
Chapter 3
Electricity Equipment
1. Contact Line and Feeding Line
(1) Standard voltage for contact line shall be Direct Current (DC) 1500 V, DC 750 V or
DC 600 V.
(2) The voltage of the contact line must be kept to a value sufficient to maintain the
function of the vehicle and to ensure the operation time of the train.
(3) In case feeding line is installed under the overpass, facilities for interruption
prevention shall be installed.
(4) Over voltage portion of positive electrical lines supported by a steel bridge shall be
double insulation.
(5) Electrical train line and positive feeding line shall be classified by considering
safety and operation such as station, depot entrance, etc. and they can be
electrically opened.
(6) Electrical train lines shall not be classified in the area where the train stops
normally or stops as expected. However, this could not be applied if it interferes
the safety and the operation.
(7) Installation method of electrical train line, material quality of electrical train line,
electrical line facility for rigid body double track, height of overhead feeder line,
applied potential part of overhead electrical line and offset distance of overhead
feeder line, and protection equipment for urban monorail are according to local
railway regulation.
2. Electrical transmission line and electrical distribution line
Electrical transmission line for urban monorail is according to local railway regulation.
3. Telecommunication facilities
(1) In the main line, any rolling stock or train shall be installed with equipment, which
can immediately cut off the power in contact line and in section where rolling stock
or a train exists (hereinafter referred as Emergency Alarm Activation Equipment.
(2) In Operation Control Center and Power Control Center, in case Emergency Alarm
Activation Equipment is applied, equipment to alarm and to display the situation
shall be installed.
(3) Except when it is absolutely necessary to use induction wireless, the
telecommunication lines shall be cable.
(4) Telecommunication equipment, telecommunication cables and protection device of
telephone for urban monorail are according to local railway regulation.
4. Lighting facilities
(1) Lighting in a station shall be carefully considered to hinder interference to the
environment of road traffic and railway.
(2) Regulation of local railway construction (Article 85 lighting equipment) and Article
86 are also applied for urban monorail.
5. Substation
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(1) In urban monorail, power centralized control equipment shall be installed in power
control center to perform the following items:
(a) To control main equipment of substation and to display the operation or stop.
(b) To control interconnecting circuit-breaker of feeding network and to display
opening or closing.
(c) To alarm and to display the cause in case breaker of main circuit of substation
and interconnecting circuit-breaker of feeding network automatically break.
(d) To be equipped with a feature in order to prevent reclosing (closed), if the
cause leading to an alert in the preceding item cannot be displayed.
(e) To display the status of feeding network
(f) To display handling status of substation in automatic or in manual and to be
equipped with a feature in order to prevent the operation of substation by
power control center while manual handling is active.
(2) In power control center, equipment to alarm and to monitor in case power
centralized control equipment fails shall be installed.
(3) The substation shall confirm the following items:
(a) Located on a place where attendant can arrive quickly when power control
center receives alarm from a substation.
(b) The building shall be fire-resistant structure or fire-preventive construction.
(c) Substation is operated manually and can also be stopped.
(d) Automatic breaking equipment of receiving side shall also automatically breaks
if a fire disaster occurs.
(4) The transformer shall rectifies semi-conductor
(5) Regulation of local railway construction Article 87, Article 89 (Capacity of
Substation), Article 90 (Protection Device of Equipment) and Article 91 (Circuit
Breaker for Feeding) are also applied for urban monorail.
6. Signal Protection Equipment
(1) Signal device of train operation in regular section shall use signal cab device.
(2) Signal cab device shall be suitable for the following matters.
(a) Continuously indicating signal aspect by numeric character about distance
between trains which run on the same directions and about operation speed
based on condition of the railway line. However, aspect of stopping signal can
be indicated by a symbol.
(b) Having device to alarm when any changes on aspect occur.
(c) Being able to control aspect continuously.
(d) Indicating stopping signal aspect in case a failure occurs.
(3) Signal device of rolling stock operation in regular section shall use the
aforementioned signal cab device or shunting signal.
(4) Automatic Train Control (ATC) devices shall be provided for train operation in
regular sections or in sections where interference may occur.
(5) ATC device shall be suitable for the following matters.
(a) Sending continuous information to a train about the distance with the
preceding trains and the speed information based on the condition of railway
line.
(b) Receiving information set forth previously on-board and verifying the
appropriate information and train speed.
(c) Automatically reducing train speed by applying brake until the appropriate
speed information is indicated when information set forth in (a) is transmitted.
10
(d) The main part of the equipment on ground and on-board are composed by two
systems or more.
(e) Sending stop signal to a train in an appropriate location to stop the train before
entering the beginning of the unclear section or section where the preceding
train exists.
(5) A device to automatically stop the train shall be installed in the end of main track
line.
(6) In station or signal house, shunting of rolling stock is conducted, shunting signal
shall be provided and shall not depend on cab signal device or shunting sign.
(7) Shunting signal shall be provided for each route where shunting rolling stock is
conducted. However, shunting signal that is supplied with route indicator can be
shared in two routes or more.
(9) Shunting signal shall be suitable for the following matters.
(a) When a train or rolling stock exists in the protection area of shunting signal,
stop signal shall be indicated.
(b) When the point machine in the aforementioned area does not open to a proper
direction, stop signal shall be indicated.
(10) The route indicator shall be installed below shunting signal on the same pole.
7. Centralized Traffic Control System
(1) Urban monorail shall be equipped with Centralized Traffic Control (CTC) System.
(2) CTC shall display the following items and shall also able to set the train route to
enter and to leave stations.
(a) Train position on the main track
(b) Condition of route clear on the main track
(c) Presence and absence of treatment of interlocking devices
11
Chapter 4
Rolling Stock
1. Running Device
(1) Running wheels shall use rubber tires which are filled only with gas or urethane.
(2) In case running wheels are punctured, it is necessary to provide an auxiliary wheel
which can crawl the rolling stock.
(3) Straddle type rolling stock shall be equipped with guide wheel and stabilizing wheel.
Meanwhile, suspension type rolling stock shall be equipped with guide wheel.
(4) Rigid wheelbase shall be in accordance with the minimum radius of curve line.
2. Coupler
Except the bogie is fixed connected by coupling device or connecting rods, both ends
of rolling stock shall be connected with coupler.
3. Brake Device
(1) Brake equipment in rolling stock shall be installed as follows.
(a) Continuous break equipment (limited to air brake equipment)
(b) Power break equipment (including air brake equipment), hereinafter referred as
safety breaking device.
(2) In addition to those set forth in the preceding paragraph, the rolling stock with a
driver cabin shall be equipped with a parking brake device to park the train in stop
status.
(3) Technical standard for braking devices is separately provided.
4. Car-body
(1) Car-body of the rolling stock shall be made by non-flammable material.
(2) Technical standard for non-flammable is separately provided.
(3) Drivers cabin shall be provided as the following:
(a) Separator with passengers cabin shall be installed to avoid passenger entering
drivers cabin.
(b) Platform entrance for train crew shall be provided in both sides
(c) Sliding type or inward opening type shall be adopted for the door of
aforementioned entrance.
(d) In front of rolling stock, viewing window which is necessary for operation shall
be provided.
(e) The aforementioned window shall be equipped with safety glass and automatic
window wiper.
(f) Viewing window which is necessary for operation shall be provided on both
sides.
(g) Connecting door with passengers cabin shall be provided.
(h) Sliding type or inward opening type shall be adopted for the aforementioned
connecting door.
(4) Passengers room shall be provided as the following:
(a) Platform entrance shall be provided on both sides.
(b) Door for the aforementioned entrance shall be sliding type, the effective height
shall be more than 1800mm and the effective width shall be more than 600mm.
(5) Both ends of rolling stock shall be equipped with gangway door with effective height
12
more than 1800mm and effective width more than 600mm. However, the gangway
door could be omitted for the front-end of foremost rolling stock and back-end of
backmost rolling stock.
(6) Passengers can pass through safely by footplate in the gangway, and in case a
door is installed, it shall be sliding type. However, for rolling stock equipped with
drivers cabin, the gangway door to the driver cabin could be hinged type.
5. Rolling stock device
(1) White flashing lights with appropriate intensity shall be located in symmetrical
position with the center of front-side of rolling stock, where drivers cabin is located.
(2) Two red flashing lights with appropriate intensity shall be located in symmetrical
position with the center of end-side train set.
(3) Flashing light signal shall be installed on the roof of drivers cabin.
(4) On both sides of rolling stock for passenger, it is necessary to provide one or more
indicator lights that display opening or closing condition of entrance door.
(5) Except in point (7), the following devices shall be installed in drivers cabin:
(a) Device to operate control device
(b) Device to operate braking device
(c) Aspect device of cab signal
(d) Speed indicator
(e) Pressure indicator of air damping device
(f) Device to operate automatic door closing
(g) Device to control entrance door of passengers cabin
(h) Device to operate flashing light signal
(i) Device for whistling sound
(j) Dead-man device (device to cut-off power and to turn on emergency brake)
(k) Device that emits alarm warning when alarm signal transmits and receives
alarm signal (hereafter referred as alarm signal device)
(l) Device to operate emergency alarm device
(m) Puncture reporting device (this device can be omitted if other alternative device
is installed on the ground)
(n) Sign device and communication device among train crew.
(o) Device to call operation control center (hereafter referred as equipment to
contact OCC)
(6) Except in point (7), the following devices shall be installed in passengers cabin:
(a) Lighting and reserve lighting
(b) Ventilation
(7) The following devices shall be installed in the drivers cabin and passengers cabin:
(a) Pubic announcing device from drivers cabin to passengers cabin
(b) Emergency alarm device in passengers cabin to notify the train crew in drivers
cabin during emergency situation.
(8) Automatic door device with following function shall be installed on the entrance
door of passengers cabin:
(a) Doors can be opened when the power down
(b) Doors cant be opened when a train is running
(c) Doors can be opened manually during emergency situation
(d) A train cant be started if the door is not closed
(9) Rolling stock that has power collector shall be equipped with an automatic circuit
13
breaker. In addition, for the main electrical circuit, a primary fuse shall be located as
close as possible with power collector.
(10) Rolling stock that has power collector shall be equipped with lightning arrester.
However, it could be omitted for suspended type of rolling stock.
(11) Rolling stock shall be equipped with automatic train control device. However, it
could be omitted for part of rolling stock in a train set.
(12) Rolling stock shall be contacted with car-body grounding equipment. However, it
could be omitted for part of rolling stock in a train set.
(13) Suspended type rolling stock shall be equipped with the following devices:
(a) Device to respond car-body vibration in station
(b) Device to control car-body vibration
6. Mark
(1) Rolling stock shall be indicated with the following marks:
(a) Name of home depot and symbol
(b) Symbol number
(c) Name of manufacture location and manufacture year
(d) Load
(e) Passenger capacity and load
(2) In passengers cabin, installation position and handling instructions of the
emergency reporting device shall be indicated.
(3) Handling instructions and installation position of device to open the entrance door
manually shall be indicated.
7. Others
(1) Safety braking device, rear flashing lights, light emitting signaling device, alarm
notification signal device, signal devices, intercom, equipment to contact OCC,
emergency reporting device and public announcing device shall ready to be used in
the case of power failure.
(2) Instrument and transmission line of electrical circuit shall be protected or installed at
a position where no related person can touch easily.
(3) Special protection shall be provided for instrument and transmission line of
electrical circuit, which located in passenger cabin, to receive power from electrical
contact line.
(4) For the openable windows structures, protection with wire network is necessary to
prevent the fall of things from passenger cabin.
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Chapter 5
Other Equipment
1. Emergency evacuation equipment
(1) To evacuate quickly and safely passengers in emergency situation, the following
measures shall be taken in case distance between main tracks of double track is
nearly side by side and the feeding line is separately independent. However,
because of terrain condition or other special circumstances where distance
between main tracks of double track is not nearly side by side or section where the
feeding line of each track is not independent, evacuation route shall be provided.
(a) The train shall have ability to push and pull the other train, which is in failure
condition.
(b) The train shall be equipped with facilities to transfer passengers safely through
gangway to relief train on the same track.
(c) The train or the station shall be equipped with facilities to transfer passengers
safely through gangway to relief train on the adjacent track. However, this shall
not be applied if distance between main tracks of double track is not nearly side
by side or if the feeding line of each track is not independent
(d) The train shall be equipped with escape chute or slow descending machines to
drop passengers safely.
(e) Vehicle with facilities to safely drop passengers on the ground shall be
provided. However, this shall not be applied if the vehicles of fire department
have these facilities.
(2) Evacuation route for passengers in aforementioned paragraph shall fulfill the
following:
(a) Passengers can move easily from the train
(b) Evacuation route shall be connected with a safe place
(c) Except in emergency situation and maintenance time, no person can enter the
evacuation route.
2. Fire control equipment
(1) Building structure as much as possible shall use non-flammable, semi nonflammable or flame resistance material. If necessary, fire control equipment shall be
provided in stations.
(2) Smoke exhaustion and ventilation equipment shall be provided for underground
stations and tunnels.
3. Maintenance and inspection equipment
(1) Inspection and maintenance car shall be provided for inspection and maintenance
of railway line and station. However, it can be omitted in case route for inspection
and maintenance is provided.
(2) Route for inspection and maintenance in aforementioned paragraph can also be
used as evacuation route.
4. Equipment for depot and rolling stock inspection & repair
(1) Adequate equipment shall be provided to accommodate and to inspect rolling stock
(2) Adequate equipment shall be provided to repair rolling stock. However, it can be
omitted if reparation is delegated as outsourcing work.
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C-2
CONSTRUCTION STANDARD OF
MONORAIL
DRAFT
Construction Standard
of
Monorail
(English)
TABLE OF CONTENTS
1. GENERAL
1.1 Introduction
1.2 Term definition
1.3 Construction position of track
1.4 Construction position of pier
1.5 Construction position of station
2. STRUCTURE OF MONORAIL
2.1 Track
2.1.1
Track clearance
2.1.2
Distance between track centers
2.1.3
Track alignment
2.2 Rolling stock
2.2.1
Dimension of rolling stock
2.2.2
Structure of rolling stock
2.3 Pier
2.3.1
2.3.2
2.3.3
Dimension of pier
Distance between pier
Protection for pier
Introduction
This standard is intended to define the general technical standards for road structure for
construction of monorail.
(Commentary)
In order to ensure the efficiency of urban transport with qualitative and quantitative variation and
also to derive urban structure on desirable direction,
As momentum in establishment of this act, it is considered that the construction of urban
monorail will be performed actively in each city. Thus, necessary general technical standards
concerning the road structure for construction of urban monorail is determined.
Moreover, regarding the structures other than the road, which is required to determine the
construction of urban monorail, are determined.
1. Scope of this standard
This standard is applied for construction of urban monorail on road that under provision of road
law. However, this standard also can be applied for construction of urban monorail that not under
provision of road law.
2. Meaning of general technical standard
There is possibility that this standard is not appropriate for each city, because wide variety of the
natural and social environment surrounding the road and also development progress of science
and technology related the technical progress of monorail industries. Taking such situations into
consideration, this standard is used as a referable standard and in the case that technical issues
are cleared it is possible to implement construction of the urban monorail without being subject to
this standard.
3. Relationship with the other laws and regulations
In addition to the provisions of this standard, the technical standards for road structure such as
road structure ordinance, road technical standard, etc. are necessary. Meanwhile, for the
technical standard for other than road structure such as Act on Rail Track, Act on Building
Standards, etc. is also necessary.
1.2
Term of definition
1.
2.
Terms used in this standard are similar with the terms used in Road Construction Ordinance.
The meanings of the terms used in this standard, shall be as specified in the respective items.
(1) Track is a part of road which intended to be used for the corridor of rolling stock.
(2) Rolling stock is a moved vehicle by electrical power (except vehicle for inspection,
maintenance and rescue), which is running by straddled or suspended on single track
beam.
(3) Track beam is a designed beam which intended to be used for the corridor of rolling
stock, which make possible to move rolling stock by straddling or suspension.
(4) Brace is a pillar (including substructure and foundation to support the pillar) to support
track beam and station.
(5) Station is a place to stop the vehicle for handling passenger and luggage.
(Commentary)
(1) Rolling stock for inspection and maintenance as well as rolling stock for rescue could be
operated during the shutdown period, thus shall be operated by power other than electricity
power.
(2) Refer to Figure 1-1 and 1-2 for track beam.
(3) Refer to Figure 1-1 and 1-2 for brace.
1.3
Fig. 1-3 Relation between middle of the track and middle of the road
However, in case of construction over the middle of the road is difficult or inappropriate, the
following cases can be considered. It can be decided by not depend on this case.
(1) Regarding the bend section, in case is considerably difficult to match the curves radius track
with the curve radius of the road.
1.4
1.
2.
1.5
Vicinity of intersection and pedestrian crossing, to ensure the safety of road traffic, especially
related to the visibility, construction of pier in undesirable, thus it is prescribed that
construction on this part is prohibited. However, it shall not be applied where the cross roads
not provided the roadway, and in a case such as unavoidable structural, or if not hindrance to
other road traffic, and adequate measures has been taken
xxxxxxxxxxxxxxxxxx
Except for pedestrian bridge and concourse, station shall not be constructed on following road or
intersection part of the following:
(1) Number of lanes road is four or more.
(2) Road that make up the major urban landscape of the city.
(Commentary)
Construction of station over the road intersection will give significant oppressive feeling to the
persons who cross the road, thus, it is recommended to avoid as much as possible such kind of
construction. Especially, intersection of road which has 4 lanes or more is a valuable open space
for the city is generally an arterial road where many persons cross the intersection. Thus, station
shall not be constructed in the intersection.
In addition, by considering the urban aesthetic, the station shall not be constructed in the
intersection of roads which configure the major urban landscape.
2.
2.1
Track
Type
Straddle-type
Medium
Unit: Millimeter
Suspended type
Large
Medium
Small
Item
Large
Small
Distance between track center of
3,700
3,200
2,550
5,100
5,100
double track
Total width of outside car body of
6,640
5,640
4,350
7,750
7,750
double track
Total width of construction
7,570
6,550
5,100
8,840
8,840
clearance of double track.
Note: 1. Standard of pier radius for suspended type is 1,200 mm (small type: 1,000 mm).
2. Dimension for medium and small size is for reference only.
3,800
5,500
6,400
2.2
Rolling stock
Large
Medium
Small
15,000
31,300
12,500
26,200
6,200
13,350
2,940
3,590
2,440
3,540
1,800
2,600
4,720
7,300
1,500
18
3,300
4,000
1,500
6
Reference
Distance between
coupling surfaces
Height from above
of rail surface
Empty car
Large
Medium
Small
16,500
34,200
12,900
26,900
10,400
21,800
2,650
3,680
2,650
3,680
1,750
3,250
2,950
8,450
1,500
17
2,800
6,000
1,400
11
Reference
Distance between
coupling surfaces
Height from below
rail surface
Empty car
Table 2-3
Straddle type
Suspended type
Large size
Tokyo Monorail Haneda Line
Toyama Kouen Line
Medium size
Yomiuri Land Monorail Line
Shonan Monorail Enojima Line
Roof
Structure of car-body
Outer plate,
ceiling and
lining
Floor
Heat insulator
and acoustic
insulator
Seat
Sunshade and
hood
Gangway
Protection of main
circuit, electrical
arcing, electric heating
generator.
Auxiliary lamp
Broadcast unit and
telephone equipment
Main Points
1. Structure and function shall use nonflammable material, except in unavoidable
situation
2. Other than nonflammable material shall be used as small as possible, at least use
flame-resistance material.
1. Shall be made from metal, and for monorail with aerial line type shall be covered
with electrically insulating of flame-resistance material.
2. For aerial line type, exposure clasp shall be electrically insulated with body-car or
covered with electrically insulating of flame-resistance material.
Shall be made from metal or other nonflammable material, the surface coating also
shall use nonflammable material.
1.
Outer material, cushioning and its cover shall use flame-resistance material.
Shall use flame-resistance material.
1. Installed on both front and end of rolling stock..
2. Gangway in coupling rolling stock shall be equipped with plate for passenger to
pass safely.
3. Effective height of gangway shall be more than 1,800mmm and effective width
shall be more than 600mm.
4. In case of door is installed for the gangway; it shall be sliding type or equivalent.
However, for the crew cabin side, xxxxxxxxx
5. Doors for the gangway in end train-set shall be connected with passenger cabin.
In addition, shall be available to safely evacuate passenger during emergency
situation.
1. Fuse for main circuit shall be provided as close as possible to the power collector
of electrical circuit.
2. Main circuit is a structure that does not composed as abnormal close circuit.
3. Under floor surface and resistive element main circuit resistor
4. xxxx
5. xxxx
6. Arch for
7. Cable coat shall use flame-resistance material.
8. 250
6
9.
10.
10
Operating device of
automatic door closing
Sign of emergency
measures
Fire extinguisher
Others
2.3
conductor.
2. The aforementioned equipment also can be used in power failure condition.
Operating device for automatic door closing also could be operated in the power
failure condition.
1.
2.
1. Removal and handling of attached fire extinguisher in each rolling stock shall be
easy.
2. The fire extinguisher shall pass the examination from fire department for oil fire
and electricity fire. The fire extinguisher shall be located inside the passenger
cabin and does not generate toxic gases.
1. Hardware box located under the floor (excluded relay cover, etc.) shall use
non-flammable material. However, for electrical insulation and other unavoidable
reason, may be made from flame-resistance material.
2. Name of main equipment located under the floor shall be clearly indicated.
Pier
11
Principally, appropriate protection shall be constructed in order to prevent the pier from damage
caused by automobile collision.
(Commentary)
The pier is constructed to safely support the structure of track beam and rolling stock. Thus,
adequate measures for protection of column body shall be taken, particularly, collision prevention
with automobile.
In case of the pier is constructed on separator, traffic island, sidewalk or cycling road, an
appropriate protection shall be constructed within 0.5 meter of protection zone.
There are various forms of protection, but the most appropriate form shall be decided based on
the location of use. The protection structure shall prevent the damage of pier body by automobile
collision and also possible to return the automobile to the normal traveling direction after collision.
However, this shall not apply in cases where no risk of collision with automobile, and in cases
where construction of such kind of protection is unnecessary.
2.4
Track beam
12
C-3
DESIGN GUIDELINES FOR
MONORAIL STRUCTURE
DRAFT
Design Guidelines
for
Monorail Structures
Table of Contents
Scope ......................................................................................................................................................1
1-2
Definitions ..............................................................................................................................................1
1-3
1-4
1-5
Structural clearance................................................................................................................................3
1-6
1-7
Material ..................................................................................................................................................5
1-8
Structure register....................................................................................................................................7
1-9
1-10
1-11
1-12
1-13
Camber ...................................................................................................................................................9
2-2
Dead load............................................................................................................................................. 11
2-3
2-4
2-5
2-6
2-7
Earthquakes ......................................................................................................................................... 16
2-8
2-9
2-10
2-11
2-12
II
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23
Viaducts ........................................................................................................................................................... 65
Chapter 1 General.............................................................................................................................................. 65
Stations ............................................................................................................................................................ 66
Chapter 1 General.............................................................................................................................................. 66
1-1 Scope ......................................................................................................................................................... 66
1-2 Station roofs .............................................................................................................................................. 66
Chapter 2 Loads ................................................................................................................................................. 66
2-1 Types of loads .......................................................................................................................................... 66
2-2 Load combinations .................................................................................................................................. 66
Chapter 3
Common Items
Chapter 1: General
1-1
Scope
These design guidelines shall be applied to monorail structures as specified in the Monorail Structural
Standards. Items not included in these guidelines shall be designed in accordance with the following guidelines
and specifications.
1)
2)
3)
4)
5)
6)
7)
1-2
Definitions
Comments
Items (3), (6) and (7):
Each structure is shown in Figures 1-2-1 and 1-2-2 for both straddle-beam and suspended monorails.
Item (5):
The monorail design car load is a fundamental load based on the car type and used to calculate the strength of
the guideway. The load of the cars actually operated on the guideway can differ from the monorail design car
load as long as the safety of the guideway structure can be ensured.
Figure 1-2-1
2
Figure 1-2-2
1-3
Guideway types
Guideways for straddle-beam and suspended monorails can be further classified into large, medium and small
types.
1-4
Structural standards
The structural standards related to the track, construction gauge and alignment of the guideway are regulated in
the Monorail Structural Standards.
1-5
Structural clearance
The structural clearance shall be determined in accordance with the space required by the guideway and any
roads, railroads, rivers and waterways located under the structure as well as maintenance requirements.
1-6
Comments
The above minimum requirements have been determined to facilitate structural repair and maintenance work
for which the design drawings are needed in the future.
Items (1) (4) shall be included on all drawings.
Item (5) only needs to be included on relevant drawings.
1-7
Material
(1) Steel
Steel material shall be compatible with the standards listed in Table 1-7-1.
Table 1-7-1 Standard steel material
Type
Standard
JIS G 3101
SS41
SS50
JIS G 3106
SM41
SM53
SM50
SM58
SM50Y
JIS G 3114
SMA41
SMA50
SMA58
JIS G 3444
STK41
STK50
JIS B 1186
F8T
F10T
JIS G 3104
SV34
SV41A
JIS Z 3211
JIS Z 3212
JIS G 3201
SF50
SF55
JIS G 5101
SC46
JIS G 5102
SCW42
SCW49
JIS G 5111
SCMn1A
SCMn2A
JIS G 4051
S30C
S35C
JIS G 5501
FC15
FC25
1. Structural steel
2. Steel pipe
3. Bonding steel
4. Welding bars
Grade
F11T
JIS G 5502
FCD40
JIS G 3502
SWRS
JIS G 3506
SWRH
JIS G 3536
JIS G 3112
JIS G 3109
7. Steel bars
SD24
SD30
1-8
Structure register
A structure register shall be used to register and store structural data, design guideline titles, design loads,
design seismic coefficients, foundation types and penetration lengths, soil conditions, structural drawings of
main parts, completion dates as well as other data required for future maintenance.
1-9
All structural parts shall be made as simple as possible and designed for convenient fabrication, transport,
construction, inspection, painting, drainage and cleaning.
1-10
Design calculations shall in general be made so as to have three significant digits at the final design stage.
1-11
Accuracy of construction
Monorail structures shall be constructed with sufficient accuracy so as to ensure safe and smooth operation of
the rolling stock and to satisfy the assumptions made in the design calculations.
Comments
The guideway shall be constructed accurately enough to comply with the following values.
Straddle-beam type
Item
Remarks
Overall elevation
16mm/20m
Partial elevation
Level
7mm/4m
7/1000rad
Deviation of 4m string
Perpendicularity
7/1000rad
Difference in level
3mm
Girder width
4mm
Girder length
(5+L/10)mm
Gap
10mm
Suspended type
Item
Remarks
Overall elevation
15mm/30m
Partial elevation a
Level
5mm/5m
7/1000rad
Difference in level
3mm
Girder width
4mm
Girder length
8mm
Gap
10mm
1-12
The physical constants shown in Table 1-12-1 shall be used in design calculations.
2.1x106kg/cm2
1.0x106kg/cm2
8.1x105kg/cm2
0.30
0.25
Young's modulus
of concrete
ck=180kg/cm2
2.4x105kg/cm2
ck=240kg/cm2
2.7x105kg/cm2
ck=300kg/cm2
3.0x105kg/cm2
ck=400kg/cm2
3.5x105kg/cm2
ck=500kg/cm2
4.0x105kg/cm2
ck=600kg/cm2
4.5x105kg/cm2
However, the ratio of Young's modulus for reinforced concrete shall be 15 except when calculating main girder
actions for deformation or composite girders.
1-13
Camber
Camber shall be added to the track girders and viaducts of monorail structures. Camber shall be determined by
considering and adding the impact of prestressing, drying shrinkage and creep to the sum of the deflection
caused by dead load and of the deflection caused by live load as stipulated in Volume I: General, Chapter 2,
Section 2-3.
In this case, the live load shall be applied to the whole length of the track girder and viaduct.
Chapter 2: Loads
2-1
Types of loads
Secondary loads:
11.
12.
13.
14.
15.
16.
17.
Temperature difference between reinforced concrete floor slab and steel girder (TD)
Wind load (W)
Temperature change (T)
Seismic impact (EQ)
Creep of non-prestressed concrete (CR)
Drying shrinkage of non-prestressed concrete (SH)
Friction at supporting points (F)
Special loads:
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
2-2
Dead load
The unit weights shown in Table 2-2-1 shall be used when calculating dead loads. However, actual weights shall
be used if known.
Unit weight
(kg/m3)
7850
Cement mortar
2150
Cast iron
7250
Wood
800
Aluminum
2800
1100
Copper
8950
Asphalt concrete
Reinforced concrete
2500
pavement
2300
Prestressed concrete
2500
1900
Material
Unit weight
(kg/m3)
Concrete
2350
Soil*
1700
Note: * This is an average value which might in some cases become unsafe to use. In such cases, the value must
be increased or decreased in accordance with actual conditions.
Comments
The unit weights are the same as in the road bridge specification, but copper has been added to the list since it
is used for the monorail contact line.
2-3
Live load
Live loads shall consist of the design monorail rolling stock load and the crowd load of stations.
(1) The design monorail rolling stock load shall be in accordance with Figures 2-3-1 and 2-3-2 and
Table 2-3-1 while the loading shall be as shown below.
Figure 2-3-1 Axial arrangement
11
Running surface
Straddle-beam type
Suspended type
Suspended
Axle load
P (ton)
Center of
gravity
h (mm)
Large
10.0
3,100
1,500
8,000
1,300
Medium
7.0
2,600
1,400
4,700
1,250
Small
2.5
1,700
800
3,200
1,150
Large
9.5
3,150
1,550
10,200
1,610
Medium
7.5
3,000
1,500
6,950
1,440
Small
5.0
2,900
1,400
4,900
970
1) The design monorail rolling stock load shall be considered a drag load regardless of the number
of cars per formation, and the load shall be applied so as to cause the most unfavorable stress
on the members. However, the design monorail rolling stock load shall generally not be applied
divided into more than two parts.
2) When considering the impact of fatigue on support structures and viaducts which support
double-tracked monorail guideways, single-track loading shall be applied.
(2) Crowd load shall be applied as shown below.
1) An equally distributed load of 500kg/m2 shall be applied for the design of floors and floor
systems.
2) An equally distributed load of 350kg/m2 shall be applied for the design of main girders.
Comments
(1) The loads used in these guidelines can be lowered according to actual conditions on sections with no
passenger load such as the depot line.
Since only one train is assumed to occupy each section under normal circumstances, the design
monorail rolling stock load shall generally not be applied divided into more than two parts for the
calculation of continuous girders, etc.
12
When considering the impact of fatigue, single-track loading can be applied also for double-track
structures since the possibility is low that the design monorail rolling stock load will be applied
simultaneously to both tracks. However, if the train schedule necessitates frequent simultaneous
loading, the impact of fatigue caused by double-track loading may in some cases have to be considered
to some extent.
(2) Crowd loads shall be considered in the design of stations.
2-4
Impact load
Live loads shall include impact loads. However, impact load shall not be considered for sidewalks, etc.
The superstructure impact coefficient shall employ the span lengths (L) shown in Table 2-4-1 and be calculated
with equation (2-4-1).
The impact load caused by live loads need not be considered for the superstructure reaction force used in the
design of substructures. However, it shall be considered for bearings and the bodies of substructures when
these are made of concrete or steel girders or similar light materials.
Member
Simple girder
L (m)
Span
L 1 for load
L 2 for load
Continuous girder
i=
20
..
50 + L
L: span (m)
(2 4 1)
Comments
Although span lengths are in general the same as in the road bridge specification, only simple and continuous
girders are included since Gerber girders and other types are rarely used for monorail structures.
Unlike road bridges, monorail structures have a small dead load to live load ratio which increases the impact of
live load. However, the impact load is small due to the very smooth running surface and the use of rubber tires.
Also, equation (2-4-1) is used since real-life experience shows that the values it gives satisfy safety requirements.
13
2-5
Wind load
The wind load acting on structures and rolling stock shall be as follows.
Without live load
For the effective vertical projected area of structures on the windward side:
For the effective vertical projected area of structures on the leeward side:
300kg/m2
150kg/m2
where
1
P = v 2 ACD ..
2
(2 5 1)
P:
v:
A:
:
CD:
1) Without live load, the wind load is the same as in the road bridge specification.
2) With live load, a wind pressure of 100kg/m2 shall be used for the effective vertical projected area of
both structures and rolling stock. This corresponds to a wind speed of v = 31.6m/sec if a C D of 1.6 is used
in equation (2-5-1). Since monorails are generally not operated when the wind speed exceeds 25m/sec,
a wind pressure of 100kg/m2 is considered safe. Structures on the leeward side use of the wind load
on the windward side as specified in the road bridge specification. The wind load for rolling stock on the
leeward side on double-track guideways need not be considered since the distance between cars is
typically very small. However, the wind load must be considered if the distance between cars is very
wide.
3) The area on which wind load is applied is as shown in Figure 2-5-1.
14
Running surface
Straddle-beam type
Suspended type
h1
h-value (mm)
h2
5,200
4,750
4,300
3,155
3,155
2,895
3,750
3,500
3,050
3,725
3,725
3,295
Value
Type
Straddlebeam
Suspended
Large
Medium
Small
Large
Medium
Small
h3
Determined based
on structural type
4) The wind load of structures consisting of members with round cross-sections such as steel pipe
structures has been determined in accordance with the road bridge specification. In this case, there is
no distinction between the windward and the leeward side and the same wind load is applied.
2-6
Temperature change
(1) Temperature ranges used in design
The following ranges shall typically be used for the temperature change used in design.
1) The temperature during construction shall typically be used when calculating the
temperature increase of steel structures.
A temperature range of -10C to +50C shall normally be used, but a range of -30C to +50C
shall be used in cold climates.
For tied arch structures, arch structures with support girders, rigid frame structures and
steel floor slabs, the temperature difference between parts exposed to the sun and those in
the shade shall be 15 degrees.
However, the temperature range can also be determined based on actual conditions if they
have been studied.
2) The temperature range for concrete structures shall be determined according to the
average temperature in the area. A temperature increase of 15 degrees can be used in
typical cases, and 10 degrees can be used when the minimum cross-sectional dimensions
exceed 70cm.
15
Earthquakes
The effect of earthquakes shall be considered in accordance with the Road Bridge Seismic Design Guidelines.
However, the effect of earthquakes also has to be considered for the design monorail rolling stock load. Singletrack loading shall be used in case of double tracking.
Comments
The effect of earthquakes on the design monorail rolling stock load consists of the horizontal seismic coefficient
added to the design monorail rolling stock load. The impact, lateral rolling stock and centrifugal load due to
design monorail rolling stock load shall not be considered when considering the effect of earthquakes on the
design monorail rolling stock load. Since large earthquakes as envisaged in the Road Bridge Seismic Design
Guidelines are very rare under double-track loading, only single-track loading need to be considered.
2-8
Snow load
In areas where show load has to be considered, a value corresponding to the conditions at the construction site
shall be used.
16
2-9
Centrifugal load
On curved sections, a centrifugal load determined with the following equation shall be applied at the height of
the center of gravity of the rolling stock, horizontally at the axes and perpendicular to the guideway. Impact load
shall not be considered.
0 < R 500m
F = 0.17P
500m < R
F = 85 P
where
1
R
F:
R:
P:
However, it shall be possible to reduce the above centrifugal load for the track girder by adding cant.
Comments
The centrifugal load applied to monorail cars passing curved guideway sections shall be calculated with the
following equation.
F=
where
F:
W:
V:
R:
WV 2
..
127R
(2 9 1)
To ensure the running safety of the rolling stock, it is necessary to balance the centrifugal force given by
equation (2-9-1) by adding cant to the guideway. According to the monorail structural specification, the
maximum cant value is 12%. If the unbalanced cant is 5%, equation (2-9-1) can be rewritten as:
F
V2
=
= 0.17
W 127R
The curve radius (R) which balances out a 17% cant at maximum rolling stock speed V = 100km/h is:
17
R=
1002
= 463m
0.17 x 127
The speed V which balances out a 17% cant at a curve radius of R = 500m is:
V = 0.17 127 500 = 103.9km/h
For convenience, R is rounded off to an even number for use in design calculations.
Since cant is added to the track girder in order to balance the centrifugal force arrived at with equation
(2-9-1), the centrifugal force only needs to be considered for the unbalanced cant. For this value, it is not
necessary to consider the impact of the centrifugal load with added impact coefficient.
2-10
The concentrated uniaxle live load shall be used for the lateral rolling stock load and shall be applied at the
height of the running surface as well as horizontally and perpendicular to the guideway axis. It shall be 25% of
the load on one axle of the design monorail rolling stock for coupled monorail rolling stock.
Comments
Unlike ordinary trains, monorails have no slack and therefore display very little hunting motion. The wheels are
made of rubber which minimizes the impact of the horizontal force.
Although studies of existing straddle-girder monorails with 20m span width show that the maximum lateral
rolling stock load is 10% of axle load, this very rarely occurs in practice. This corresponds to 22.2% of axle load
when converted to concentrated uniaxle load. Concentrated uniaxle live load shall be used for the lateral rolling
stock load used in design and set at 25% of the axle load of the design monorail rolling stock load based on
safety considerations.
Suspended monorails have a smaller lateral load per axle than straddle-beam monorails because of their
suspension structure. However, the approximately 30m standard span length used for suspended monorails
means there is more simultaneous axle loading compared to straddle-beam monorails. Based on this, the
concentrated uniaxle live load becomes almost the same as for straddle-beam monorails and the same value can
therefore be used.
The lateral load shall be applied to the running surface (rail surface) just as for railway bridges.
18
2-11
Braking and starting loads shall be applied at the center of gravity of the rolling stock and in the direction of the
guideway and shall consist of 15% of the design monorail rolling stock load.
Comments
When the guideway is subjected to rolling stock braking and starting loads, a reaction force corresponding to the
acceleration is applied to the running surface in the direction of the guideway. This force is determined in
accordance with the braking or starting acceleration and is 3.5km/h/sec under normal circumstances while the
braking acceleration in emergencies reaches 4.5km/h/sec. Although the load associated with maximum
acceleration during emergency braking is 12.7% of the rolling stock load, this is set to 15% in order to
accommodate the approximately 20% changes which occur during actual operation.
Since all axles are generally driving axles and thus also used for braking, the loads shall be divided equally on all
of them.
2-12
When the influence of long-term supporting point displacement and rotation which is caused by consolidated
settlement has to be considered for statically indeterminate structures, the final displacement shall be
estimated and the section force calculated. Elasticity calculations can also be performed to determine the
section forces.
For concrete structures, 50% of the section force derived from the elasticity calculation shall be used in the
design, while the full value shall be used for steel structures.
2-13
During construction, the construction method and the structure during erection shall be considered along with
the influence of dead load, construction equipment, wind and earthquakes.
2-14
The dead load of additional facilities such as cable ducts, contact lines, utility poles, safety recesses, equipment,
signage, etc. shall be considered along with any other related loads.
19
2-15
A horizontal load of 250kg force per meter shall be applied perpendicularly to the top of the railing. However,
when the height of the railing exceeds 1.2m, the load shall be applied at that height.
2-16
Earth pressure
Earth pressure shall act as a distributed load on the wall face and be calculated with the following equation.
(1) Earth pressure under normal conditions
(a) Coulomb's earth pressure shall be applied to flexible walls.
1) Sandy soil
Pa = KA + KA q
Pp = KP + KP q
2) Cohesive soil
Pa = KA 2 C KA + KA q
Pp = KP + 2 C KP + KP q
(2) The Mononobe-Okabe method shall be used to determine earth pressure under seismic conditions.
Pa = (1 k v ) KEA
where
Pp = (1 k v ) KEP
:
Pa:
Pp:
KA:
KP:
KS:
:
C:
q:
KEA:
KEP:
:
:
:
:
Water pressure
(1) The magnitude of the hydrostatic pressure shall be as follows. However, if it is obvious that the water
pressure acting on underground parts of structures is lower than the theoretical water pressure, this
actual lower value can be applied instead.
Ph = Wo h
where
Ph:
h:
Wo :
m2
(2) Stream flow pressure shall be defined as the horizontal load acting on the vertical projected area of
piers in the direction of water flow. The magnitude of the load shall be as follows and it shall be applied
0.6H from the river bottom.
P = K V2 A
where
P:
K:
V:
A:
H:
21
To determine the water depth used in the calculation of stream flow pressure when scour is present, the
scour depth under normal circumstances as well as the expected amount of riverbed degradation during
the life span of the structure shall be added to the water depth without scour. With increases in water
level, the water depth shall be determined by adding the increase in water level and the scour depth to
the design water depth under normal circumstances.
Table 2-17-1
Shape of pier end in direction of water flow
Constant
0.07
0.04
0.02
(3) The magnitude of dynamic water pressure shall in general be as follows and shall be applied uniformly
to the vertical projected area of the pier.
where
P=
7
K Wo Bo H
24
P:
K:
Wo :
Bo :
H:
Figure 2-17-1
Direction of inertial force
However, piers to be constructed in deep water where the impact of dynamic water pressure is great
require additional studies.
22
2-18
If clearly present, buoyancy and uplift pressure have to be considered in the design.
2-19
(1) The drying shrinkage used in the design calculations of statically indeterminate structures shall be
15 105.
(2) Drying shrinkage need not be considered for structures located in water.
(3) When calculating prestressing losses due to drying shrinkage, 15 105 can in general be used for posttensioning and 20 105 for pre-tensioning.
(4) The amount of creep shall be proportional to the degree of elastic strain and determined with the
following equation.
where
C =
EC
C :
:
EC :
:
amount of creep
amount of concrete stress
Youngs modulus of concrete
creep coefficient of concrete
(5) When calculating prestressing losses due to creep, a creep coefficient of 2.0 shall generally be used.
However, the concrete strength at prestressing shall be at least 85% of the compressive strength ck
used assuming a standard 28-day material age.
(6) The road bridge specification (Chapter 9, Composite girders) shall be used when calculating the drying
shrinkage and creep of composite girders.
23
2-20
Bearing friction
The coefficient of friction for bearings used when calculating bearing friction shall be in accordance with Table 220-1.
Table 2-20-1 Coefficient of friction for bearings
Type of friction
Type of bearing
Coefficient of friction
Rolling
0.05
Fluoropolymer
0.10
High-strength brass
0.15
Cast iron
0.20
Steel
0.25
Sliding
2-21
Collision load
(1) Sufficient protective facilities such as concrete walls shall be constructed for columns at risk for car
collisions. If such protective facilities cannot be constructed, either of the following collision loads shall
be applied at a 1.8m height from the road surface in the design.
In the direction of the guideway
Perpendicular to the guideway
100t
50t
(2) When columns or piers are constructed on or close to sea routes where there is a risk of collision from
ships, this shall be considered in the design.
(3) If driftwood or other floating objects pose a collision risk, the collision force shall be calculated with the
following equation and the force shall be applied at the same height as the water surface.
P = 0.1 W V
where
P:
W:
V:
Comments
Item (2):
24
The size, collision speed and collision angle of ships that are expected to collide with the structure shall
be determined by the engineer responsible for the design after thorough studies such as interviews with
navy personnel.
Reference material:
Design standard for Tokyo Bay area road bridges (Japan Road Association, 1973)
Special committee for technical surveys of Tokyo Bay area road bridges
2-22
Wave pressure
(1) The force created by breaking waves on vertical walls shall be determined as shown below. The wave
force shall be distributed uniformly from a height of 1.25Ho above the static water level to the sea
bottom.
P = 1.5 WHo
where
P:
W:
Ho :
(2) The wave pressure acting on columns and piers located in rivers can generally be ignored.
2-23
Buffer stops
A collision load corresponding to the safety facilities installed shall be considered for the terminal structures at
the end of the guideway.
Comments
Buffer stops shall be installed for safety at the terminal structures at the end of the guideway. In general, most
buffer stops absorb the energy from collisions caused by rolling stock like a spring. The following equation shows
the relationship between the displacement of the spring and the ability to absorb the impact (damping force).
F = ..
where
F:
(2 23 1)
25
k:
The following equation shows both the collision energy and the energy from the spring displacement.
1 W V 2 1 2
= ky ..
2 g 3.6
2
where
W:
V:
g:
(2 23 2)
therefore
W V2
= 2
..
3.6 k g
(2 23 3)
The displacement of the spring and the absorbed force, in other words the damping force of the buffer stop is
given by equations (2-23-1) and (2-23-3).
V kW
W V2
=
..
F=k 2
3.6 k g
11.276
(2 23 4)
Although the Automatic Train Stop (ATS) system used on monorails prevents collisions with buffer stops,
collisions are still possible when moving from the platform towards the buffer stop such as when performing
shunting operations or entering the depot. However, the speed in such cases is very low, under 3 km/h
4 km/h, and the rolling stock empty.
Hence, the collision load which the buffer stop causes the structure depends on the speed and the load of the
empty rolling stock, and can be calculated with equation (2-23-4).
26
II
Track girders
Chapter 1 General
1-1 Scope
This document is applicable to Track girders.
1-2 Allowable deflection
The maximum deflection of track girders based on the live load (excluding impact) is as following:
In which,
i: bending angle (radiant)
v: running speed of car (km/h)
In general, the monorail roadway is continuous of a standard beam, but it is required to adopt
monorails bridge of long span on the landform. In this case, the bending angle based on the
deflection is thought to be biggest in the connecting part of monorails bridge and the standard
deflection, but according to the description in part 1-13 of the Chapter 1 of the Common Edition,
because a camber which is corresponding to the of deflection based on the live load is attached,
the actual bending angle will become .
Based on the introduction document related to Road and Bridge, for the span which is more than
40m, the deflection will be L/500. Therefore, the deflection of monorails bridge will be L/500, and
the allowable value of deflection of track girders will be L/800 when considering the allowable
difference in the construction of track girders.
27
28
Chapter 2 Loads
2-1 Types of loads
Refer to Loads which is described in the part 2-1 of Chapter 2 of the Common Edition when
designing track girders.
Primary load (P) + Special load corresponding to the Primary load + Impact of temperature
change (T) + Impact of drying shrinkage (SH)
Primary load (P) + Special load corresponding to the Primary load + Wind load (W)
Primary load (P) + Special load corresponding to the Primary load + Impact of temperature
change (T) + Wind load (W)
Primary load (P) + Special load corresponding to the Primary load + Braking load and
Starting load (BK)
Primary load (P) + Special load corresponding to the Primary load + Impact of stopping
train (ST)
10
Dead load (D) + Live load (L) + Impact of earthquake (EQ) + Impact of temperature change
(T) + Impact of creep (CR) + Impact of drying shrinkage (SH)
11
Load of elevating installation (ER)
Note: The special load corresponding to the primary load mentioned above is generally the
centrifugal load, snow load or additive load.
29
Chapter 3 Bearings
3-1 General
(1) The bearing certainly transmits the load from the upper structure to the lower structure, and it
must be designed safely corresponding to the earthquake, wind or temperature change.
(2) The design of anti-vibration of bearing must be done based on the regulations of Guideline of
anti-vibration for road and bridge.
In which,
R: reaction force occurred to the bearing (t)
R 1 + i: maximum negative reaction force based on the live load, including impact (t)
Rd 1 : bearing reaction force based on the dead load added to the part which causes negative
reaction force to the bearing (t)
Rd 2 : bearing reaction force based on the dead load added to the part which causes positive
reaction force to the bearing (t)
R W : maximum negative reaction force based on the wind load (t)
RE: maximum negative reaction force based on the earthquake (t)
(2) In case of calculating the impact of creep and drying shrinkage of concrete structure, it is
possible to follow the Table 3-3-1.
Table 3-3-1 Creep coefficient and drying shrinkage of concrete structures
Creep coefficient of concrete
Drying shrinkage of concrete
31
Steel type
A
t 16
16 < t 25
25 < t 50
t 25
25 < t 50
SM50Y SMA50
t 25
SM53
25 < t 50
SM41
SMA41
Material required mainly for
welding
SM50
SM58
Material of the second
welding, rivet, and high-force
bolt connecting material
Thickness t (mm)
SMA50
SMA58
t 50
SS41
SMA41A
SM50A SM50YA
SMA50A SM58 SMA58
t 50
Notes:
1. The thickness of SM41C, SM50C, SM53C is applied correspondingly to the shape of steel.
2. It must be considered especially in the regions where the temperature decreases remarkably.
32
Comments
Because the loading status of live load is closer to the railways bridge than the roads bridge, the
selection of steel type will follow the railways bridge.
15
3. Primary load (P) + Special load corresponding to the Primary load + Wind
load (W)
15
25
25
70
20
20
9. Dead load (D) + Live load (L) + Impact of earthquake (EQ) + Impact of
temperature change (T) + Impact of creep (CR) + Impact of drying
shrinkage (SH)
70
25
In the structures which are not static, when calculating the impact of fulcrum movement by following
the part 2-12 in Chapter 2 of the Common Edition, the allowable stress should not be surcharged.
33
However, for the movement or the rotation generated at the fulcrum, in case of certainly executing the
return to its origin, it is possible to make the Percentage increase to 15%.
* The Percentage increase corresponding to the load in case of elevating installation is applicable to the
case in which each condition used for the calculation corresponding to the elevating installation has an
equal accuracy with each condition used for the calculation corresponding to the finished state.
SS41 SM41
SMA41
SS50
SM50
SM50Y SM53
SMA50
SM58 SMA 58
1,400
1,700
1,900
2,100
2,600
2,100
2,600
Degree of compressive
stress
(Total sectional area)
1,400
1,900
34
sectional area)
(2.1) In case the
compression flange
is fixed directly to
the RC floor slab
(2.2) In case the
compression flange
is not fixed directly
to the RC floor plate
1,400
1,900
2,100
2,600
1)
Aw: Total
sectional area of
web plate (cm2)
Ac: Total
sectional area of
compression
flange (cm2)
2)
In which,
l: distance between fixed point of flange (cm). The fixed points are the intersection of frame line of the
installation parts of floor plate, lateral area, sway bracing, etc
In the plate girder of the underneath
road,
1,500
1,100
1,200
it is made to be knee brace interval.
b: width of compression flange (cm)
(2.2.2)
shape cross
35
section
Box-shape cross
section
1,400
1,000
4
800
1,000
1,100
1,200
1,500
6,000
7,000
7,000
2,100
2,500
2,800
3,900
Notes:
(1) Regarding to the bending stress degree of (2.2.1), when the bending moment of 2 ends of
material among flanges fixed points of beam is different and it is made a change which is close
to the triangular distribution, it is possible to increase the allowable stress by multiplying
. However, it must not exceed the upper bound value of the allowable bending
compressive stress degree of the extreme compression fiber of beam.
In which,
M: bending moment used for designing cross section (kg.cm)
Meq: In the fixed points which is including cross-sectional design, when making bending
moment used for those fixed points as M 1 and M 2 (M 1 M 2 ), use the bigger one in 0.6 M 1 + 0.4
M 2 and 0.4 M 1 .
Additionally, when the sign of M 1 is generating compressive stress degree, make it as positive.
However, in case there is maximum bending moment generated in the middlle, make that value
as Meq.
36
In which,
: Stress degree of the extreme compression fiber
: Stress degree of the extreme tension fiber
Figure 5-4-1 Classification of cross-section
(2)
Tension
1)
Compression
Bending stress
Tension
1)
Compression
Bearing stress
Bearing which is calculated by Hertz
Shearing
stress
Contact level
without
slipperiness
Slippery
contact
level 2)
Bearing
stress
(kg/ cm2)
Stiffness necessary
value
Allowa
ble
load
(kg/cm)
Casting
product
SF50
SF55
1,400
1,700
1,400
1,700
1,400
1,700
1,400
1,700
800
1,000
2,100
2,500
1,050
1,250
6,000
7,000
45d
65d
Steelcasting
product
SC46
SCW42
SCW49
SCMn 1A
SCMn 2A
1,400
1,400
1,700
1,700
1,900
1,400
1,400
1,700
1,700
1,900
1,400
1,400
1,700
1,700
1,900
1,400
1,400
1,700
1,700
1,900
800
800
1,000
1,000
1,000
2,100
2,100
2,500
2,500
2,800
1,050
1,050
1,250
1,250
1,400
6,000
6,000
7,000
7,000
7,800
45d
45d
65d
65d
80d
Alloy
S30C
1,700
1,700
1,700
1,700
1,000
2,500
1,250
7,000
65d
37
copper
S35C
1,900
1,900
1,900
1,900
1,100
2,800
1,400
7,500
75d
Steelcasting
product
FC15
FC25
FCD40
400
600
1,400
800
1,200
1,400
400
600
1,400
800
1,200
1,400
300
500
800
800
1,200
2,100
400
600
4,500
6,500
80r
150r
Notes:
1) The allowable compressive stress degree in case the compression buckling is not considered.
2) Load for each projected area in case of curve level contact.
3) The allowable load of each length regarding to diameter of roller d (cm), diameter of line
bearing r (cm) in case of calculating by the Hertz equation.
4) HB: Brinell hardness which is regulated in the JIS Z 2243
5) Regarding to the FCD 40, do not use for item which is not having regulated value.
Roller bearing
Rocker bearing
Figure 5-4-2
5-4-4 Allowable stress of steel material used for welding and joint parts
(1) Allowable stress of welding parts
The allowable stress of welding parts is shown in Table 5-4-4.
When joining steel material of different strength, take value of the steel material which has the
lower strength.
Table 5-4-4 Allowable stress of welding parts
Allowable stress (kg/ cm2)
Stress type
SM41
SM41
SMA41
Group welding
Compression
Tension
Shearing
Fillet welding
Shearing
Welding type
Factory
welding
SM50
SM50Y
SM53
SMA50
SM58
SMA58
1,400
1,400
800
1,900
1,900
1,100
2,100
2,100
1,200
2,600
2,600
1,500
800
1,100
1,200
1,500
38
Onsite welding
Type
Factory rivet
Onsite rivet
SV34
SV41A
1,100
1,000
1,500
1,300
SS41, SM41
SMA41
SM50, SM50Y
SM53, SMA50
SM58
SMA58
Rivet material
Type
Factory rivet
Onsite rivet
SV34, SV41A
SV41A
2,400
2,100
3,200
2,800
F8T
F10T
F11T
1,000
1,250
1,300
B8T
B10T
1,500
1,900
Table 5-4-9 Allowable bearing stress of high-tensile bolts for bearing joints
Allowable stress (kg/cm2)
Steel type
Stress type
SS41
SM41
SMA41
SM50
Bearing stress
2,400
3,200
degree
(4) Allowable stress of anchor bolts, pins, and finished bolts
SM50Y
SM53
SMA50
SM58
SMA58
3,600
4,600
The allowable stress of anchor bolts, pins, and finished bolts is shown in the Table 5-4-10.
Table 5-4-10 Allowable stress of anchor bolts
Steel type
Material type
Stress type
SS41
SM41
SS50
S30C
SM50
S35C
Allowable
shearing stress
degree
Anchor bolt
Pin
Finished bolt
600
1,000
900
700
1,200
1,080
800
1,400
1,200
Allowable
bending stress
degree
Pin
1,900
2,300
2,600
2,100
2,100
1,050
2,500
2,500
1,250
2,800
2,800
1,400
Allowable
Finished bolt
bearing stress
Pin 1)
degree
Pin 2)
1) Allowable stress without rotation.
2) Allowable stress with rotation.
SS41
SM41
SMA41
STK41
SM50
STK50
SM50Y
SM53
SMA50
SM58
SMA58
2,100
2,600
8
8
R: Radius of steel pipe (cm) (the distance from the central to the outside edge
t: thickness of steel pipe
(3) Material receiving axial compress force and bending moment
1) For total buckling
In which,
: compressive stress degree based on the axial compression force used for
the verified cross section (kg/cm2)
: maximum compressive stress degree based on the bending moment used for
the verified cross section (kg/cm2)
41
: allowable axial compressive stress degree related to weak axis which is based
on the regulations of 5-4-2 (kg/cm2)
: allowable bending compressive stress degree based on the regulations of
5-4-2 (kg/cm2). However, in case the bending moment is used around the weak
axis, it is fine to use the upper bound value of the allowable compression
stress degree.
2) For a part of buckling:
Use the allowable stress of thickness
2) Without
stiffener
installation
500
600
The combination of axial compressive stress degree and shearing stress degree is as the
following equation.
In which,
: vertical stress degree generating to that cross section
: shearing stress degree generating to that cross section (kg/cm2)
: allowable compressive stress degree (kg/cm2) based on a part of buckling which
is from (2)2) or (3)2)
: allowable shearing stress degree (kg/cm2) based on a part of buckling which is
from (4)
: vertical stress degree based on axial force (kg/cm2)
: vertical stress degree based on bending (kg/cm2)
SR24, SD24
SD30
1,400
1,800
43
Allowable stress
1. Base material
without rivet hole
or bolt hole which is
not adjoining to the
welding part.
SM41
Stress type
SM50Y
SM53
SMA50
SM58
But
less
than
1,900
But less
than
2,100
But less
than
2,600
But
less
than
1,900
But less
than
2,100
But less
than
2,600
SMSO
SMA41
2. Base material in
case of highstrength bolt
friction joint.
Tensile
Compression
But less
than
1,400
But less
than
1,400
SMA58
direction of tensile
or compression but
does not
transmitting stress.
5. Base material with
connected welding
which is connecting
to the flange plate
piling up with web
plate and flange,
and connecting to
the welding group
which is parallel to
the stress.
6. In case of
considering so that
gusset will be
united to the base
material and the
concentrating
stress at the end
part will not be big.
(The roughness of
cross section of 1-6
is assumed to be
less than 50S).
7. Base material
connected to rivets.
8. Base material in
case of setting a
welding stand to
the installation of
stiffener.
Tensile
45
But less
than
1,400
But
less
than
1,900
But less
than
2,100
But less
than
2,600
9. Base material in
case of gusset to
the flange when
setting up the edge
of the installation
by the group
welding (R20).
Compression
But less
than
1,400
Tensile
But less
than
1,400
But
less
than
1,900
But less
than
2,100
But less
than
2,600
But
less
than
1,900
But less
than
2,100
But less
than
2,600
But
less
than
1,900
But less
than
2,100
But less
than
2,600
Compression
But less
than
1,400
46
Tensile
Compression
But less
than
1,400
But
less
than
1,900
But less
than
2,100
But less
than
2,600
But less
than
1,400
But
less
than
1,900
But less
than
2,100
But less
than
2,600
But less
than
800
But
less
than
1,100
But less
than
1,200
But less
than
1,500
S1
Shearing
But less
than
800
Notes:
47
But
less
than
1,100
But less
than
1,200
But less
than
1,500
But less
than
1,500
S2
1. The acceptable standard of radiation applying allowable stress in the Table is assume at the level
2 for the compressed coupling.
2. The acceptable standard in case of assuming the value which is multiplied by the coefficient in
the Table to be the allowable stress will be more than level 3.
Form
Stress type
Coefficient
A
A
Tensile
Compression
0.8
0.9
SS41, SM41
SMA41
SM50, SM50Y
SM53, SMA50
SV34
SV41A
(1)
Factory rivet
But less than 1,100
Shearing stress
type
90% of (1)
(2)
Onsite rivet
But less than 1,000
(3)
Factory rivet
But less than 2,400
90% of (3)
(4)
Onsite rivet
But less than 2,100
48
Comments
Normally, the fatigue is not considered in the roadways bridge, but in the structure of monorail, the
loading status of live load is assumed to be close to the railways bridge, so the allowable stress of
fatigue will follow the railways bridge. However, the allowable stress of fatigue of onsite rivet will be
the same as the Guideline document for railways bridge, which is assumed to be 90% of factory rivet.
49
Load combination
1. Primary load (P) + Special load corresponding to the primary load
2. Primary load (P) + Special load corresponding to the Primary load +
Impact of temperature change (T) + Impact of drying shrinkage (SH) +
Impact of creep (CR)
3. Primary load (P) + Special load corresponding to the Primary load +
Wind load (W)
4. Primary load (P) + Special load corresponding to the Primary load +
Impact of temperature change (T) + Wind load (W)
5. Primary load (P) + Special load corresponding to the Primary load +
Impact of stopping train (ST)
6. Dead load (D) + Live load (L) + Impact of earthquake (EQ) + Impact of
temperature change (T) + Impact of drying shrinkage (SH) + Impact of
creep (CR)
7. Load of elevating installation (ER) *
0
15
15
25
50
50
25
50
In the structures which are not static, when calculating the impact of fulcrum movement by following
the part 2-12 in Chapter 2 of the Common Edition, the allowable stress should not be surcharged.
However, for the movement or the rotation generated at the fulcrum, in case of certainly executing the
return to its origin, it is possible to make the Percentage increase to 15%.
* The Percentage increase corresponding to the load in case of elevating installation is applicable to the
case in which each condition used for the calculation corresponding to the elevating installation has an
equal accuracy with each condition used for the calculation corresponding to the finished state.
Type
180
200
More than
240
In case of beam
6.5
In case of plate
8.5
9.5
Stress degree
based on shearing
force
17
18
20
Stress degree
based on shearing
and twisting force
20
22
24
Normal round
steel
6.5
Irregular-shape
round steel
13
14
16
In case of
calculation by
ignoring reinforced
diagonal tensile
.
2) In case of loading partially, if A is assumed to be total area of concrete surface, and A is assumed to be the
area which receives the bearing, the allowable bearing stress degree
51
However,
3) In case the part which receives the bearing is fully reinforced, decide the allowable bearing stress
degree in the range where safety rate is more than 3, based on the test.
6-2-3 Allowable stress of reinforcement
The allowable stress of RC is as shown in Table 6-2-3.
Table 6-2-3 Allowable stress of RC
In case
Type
SR24, SD24
1,400
SD30
1,800
If using steel material which is other than the description above, the allowable stress must be decided
by the instruction of the engineer in charge.
SR24, SD24
1,400
SD30
1,600
However, if it is proven that the fatigue force is high in the irregular-shape RC, it is possible to increase
the allowable tensile stress more than is based on the confirmation of the engineer in charge.
52
Percentage Percentage
increase of increase of
the
the
allowable
allowable
tensile
bending
stress of
compressive
concrete
stress of
bars (%)
concrete of
the material
with
compressive
part (%)
300
400
500
12
15
18
15
15
12
15
18
15
15
17
20
23
25
25
Load combination
53
25
30
35
50
50
25
30
35
50
50
17
20
23
25
25
In the structures which are not static, when calculating the impact of fulcrum movement by following
the part 2-12 in Chapter 2 of the Common Edition, the allowable stress should not be surcharged.
However, for the movement or the rotation generated at the fulcrum, in case of certainly executing the
return to its origin, it is possible to make the Percentage increase to 15%.
* The Percentage increase corresponding to the load in case of elevating installation is applicable to the
case in which each condition used for the calculation corresponding to the elevating installation has an
equal accuracy with each condition used for the calculation corresponding to the finished state.
300
400
500
110
140
160
100
130
150
140
180
210
130
170
200
300
400
500
Compression material
110
140
160
Tensile material
100
130
150
.
2) In case of partial loading, if A is assumed to be total area of concrete surface, and A is
assumed to be the area which receives the bearing, the allowable bearing stress degree
is calculated by the following equation:
However,
3) In case the part which receives the bearing is fully reinforced, decide the allowable bearing
stress degree in the range where safety rate is more than 3, based on the test.
(3) Allowable tensile stress
The allowable tensile stress of concrete is based on Table 7-2-4.
Table 7-2-4 Allowable tensile stress
Coverage
Bending
tensile stress
300
400
500
Before
operating
total dead
load
Material with
compression
part
12
15
18
After
operating
total dead
load
Material with
compression
part
55
After
operating
design load
Material with
tensile part
300
400
500
10
12
11
13
15
32
40
48
40
50
60
16
20
24
20
25
30
Maximum value
When considering
of destruction
safety
Allowable value
Stress based on
shearing force
Stress based on
shearing and
twisting force
Stress based on
shearing force
Stress based on
shearing and
twisting force
Stress based on
shearing force
Stress based on
shearing and
twisting force
56
However, in the pre-stressing, it is fine to raise this value to the small value in either
or
3) In case of post-tensioning, the allowable tensile stress
beginning must meet either of the following condition:
4) Reinforcement
1) In case of using reinforcement which is receiving tensile stress by the design load, the
allowable stress is as following:
57
III
Support structures
Chapter 1 General
1-1 Scope
This Chapter is applicable to support structures. However, the foundation is following the guides as
below:
1. Design guide for substructure of bridge of roadway
General volume of survey and design
Japan Road Association
2. Design guide for substructure of bridge of roadway
Design volume of abutment, pier
Design volume of direct basis
Japan Road Association
3. Design guide for substructure of bridge of roadway
Design volume of pile foundation
Japan Road Association
4. Design guide for substructure of bridge of roadway
Design volume of caisson foundation
Japan Road Association
5. Design guide for substructure of bridge of roadway
Construction Design volume of cast-in-place pile
Japan Road Association
59
Chapter 2 Loads
2-1 Types of loads
Refer to the Load which is described in the part 2-1 of Chapter 2 of the Common Edition
when designing support.
2-2 Load combinations
The design of support will be implemented according to the most disadvantageous combination
in the load combination of Table 2-2-1.
Table 2-2-1 Load combinations
1
Primary load (P) + Special load corresponding to the Primary load + Impact of temperature
change (T)
Primary load (P) + Special load corresponding to the Primary load + Wind load (W)
Primary load (P) + Special load corresponding to the Primary load + Impact of temperature
change (T) + Wind load (W)
Primary load (P) + Special load corresponding to the Primary load + Collision load (CO)
Primary load (P) + Special load corresponding to the Primary load + Impact of stopping
train (ST)
Primary load (P) + Special load corresponding to the Primary load + Braking load and
Starting load (BK)
Dead load (D) + Live load (L) + Impact of earthquake (EQ) + Impact of temperature change
(T) + Impact of drying shrinkage (SH) + Impact of creep (CR)
9
Dead Load (D) + Load of elevating installation (ER)
Note: The special load corresponding to the primary load mentioned above is generally centrifugal
load, snow load or additive load.
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Percentage increase
(%)
15
25
35
50
70
50
70
50
25
9. Dead load (D) + Live load (L) + Impact of earthquake (EQ) + Impact of
temperature change (T) + Impact of drying shrinkage (SH) + Impact of
creep (CR)
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50
25
Reinforced concrete
Type
180
200
More than
240
-------------
4. Bearing stress *
But less than 60
In case only
concrete
receives
diagonal tensile
stress
5. Shearing
stress
In case of
calculation by
ignoring
reinforced
diagonal tensile
In case of beam
6.5
7
Less than 5
In case of plate
8.5
9.5
Stress degree
based on
shearing force
17
18
20
Stress degree
based on
shearing and
twisting force
20
22
24
Normal round
steel
6.5
Irregular-shape
round steel
13
14
16
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The
* The calculating method of percentage increase based on the bearing cross section will follow the item
6-2-2 of Chapter 6 of the Railways Beam Edition.
(2) The allowable stress of cast-in-place concrete is corresponding to the construction condition and
decreased as following:
Table 3-2-2
Type
Allowable stress
4. Normal case
(3) In case of the load operating when the concrete is still young, use
compressive stress, which is standardized in the design.
instead of
as
In which,
: compressive strength of concrete in the 28th day of material.
: compressive strength of concrete of the age when the structure actually receives the load.
(4) The round steel must not be used for the RC in water. Regarding to the allowable adhesive
stress in case of using irregular-shape reinforcement, it is assume to be of the value which is
shown in the Table 3-2-1.
Table 3-3-1
Type
SR24, SD24
1,400
SD30
1,600
(3) The allowable stress of reinforced coupling part by arc-welding will be based on the Table 3-3-2.
The coupling of electric pressure welding or gas pressure welding will be the same with the buttwelding coupling.
Table 3-3-2
Welding type
Factory welding
Stress type
Allowable stress
(kg/cm2)
Welding part of
SR24, SD24
Welding part of
Butt-welding
Compression
Tensile
Shearing
1,400
1,400
800
1,800
1,800
1,050
Fillet-welding
* 1)
800
1,050
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IV
Viaducts
Chapter 1 General
The design of viaducts in the structure of monorail is based on the part 1-1 Coverage of Common Edition
of the Guideline Document. However, when considering the impact of fatigue, it is assumed to use the
allowable stress which was shown in the Track girder and Support.
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Stations
Chapter 1 General
1-1 Scope
This Chapter is applicable to the part used for passengers in the stopping place of monorails
structure.
However, some items which is not shown in the design manual will be based on the part 1-1 of
Common Edition of the Guideline Document or the following manual:
Over-passing bridge design manual
Chapter 2 Loads
2-1 Types of loads
Refer to Loads under Section 2-1 in Chapter 2 of the Common Edition when designing monorail
stations.
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Chapter 3
3-1 Railings
The railing is assumed to be more than 100 cm from the floor. Regarding the impact on the floor, it
is required to check the safety for the combination of load distribution between the railing thrust and
floor. In this case, there will be no percentage increase in the allowable stress.
3-2 Platform edge doors
In case of installing platform edge doors, it is standardized for the height which is 100 cm from the
platform floor, the thrust if 100kg/m on the side squarely must work on the top horizontally.
Comments
In the front of platform, because it dangerous to fall down to the platform or contact with the monorail
cars, it is required to specify the white line or platform edge doors in dangerous places where it is not
allowed for passengers to enter except when getting on/off the train.
Platform edge doors show the dangerous areas but because the facility such as railing is not meant to
protect directly from danger, it is not necessary to think of a thrust of 250kg/m. However, passengers
might lean against the doors, so they are expected to have some rigidity, which is considered as the load
of thrust of 100kg/m.
3-3 Drainage
The floor should be designed so that it will be drained speedily. Also, it should be designed so that
the drainage will not fall down directly to the road. The diameter inside the drain pipe is assumed to be
more than 10cm. The drainage system should be a structure which is easily to remove garbage or mud.
3-4 Pavement
It is required to pay attention to the pavement of the floor so that the drain will not be accumulated.
The pavement should be abrasion resistant with more than 2cm thickness. However, it is expected that
the wearing layer is thicker than 2cm in case of concrete floor slabs, the united construction is assumed
to be able to omit the pavement.
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