Beruflich Dokumente
Kultur Dokumente
Advanced Material and Structure Department, Centre de Recherche Public Henri Tudor, 66 rue de Luxembourg, L-4002 Esch-sur-Alzette, Luxembourg
Laboratoire Energetique Mcanique Electromagetisme (LEME), Universit Paris Ouest, 50 Rue de svres, F-92410 Ville dAvray, France
a r t i c l e
i n f o
Article history:
Received 21 January 2013
Received in revised form 10 April 2013
Accepted 27 May 2013
Keywords:
Cardiovascular stent
Finite element analysis
Numerical simulation
Fatigue life prediction
Goodman diagram
a b s t r a c t
The present paper shows an effective methodology which is based on Finite Element Analysis (FEA) for
the fatigue life prediction (FLP) of a Balloon-Expandable (BE) stent made of stainless steel material
(AISI316L). BE stent is a tubular, often mesh-like, structure which is expanded inside a diseased (stenosed) artery segment to restore blood ow and keep the vessel open following angioplasty. With design
lives of 1015 years, fatigue life prediction of these devices is critical for the designer, as fatigue failure
may occur after deployment inside the blood vessel due to the heart beating (typically 4 107 cycles/
year). Therefore, it is crucial to study the effect of stenting conditions and stent design on the fatigue life
of BE stents. The objective of this paper is to provide quantitative measures of the stents stress amplitude
and mean stress which are generated by the cardiac pulse pressure. This allows prediction of the devices
life and optimization of stent designs. In this paper, numerical investigations were conducted using an
effective approach based on the well-known stress-based Goodman Diagram (GD) for the FLP of a given
stent design. It has been demonstrated that the percentage of arterys expansion as well as the dimensions of the struts (the fundamental structural unit that forms the stent), have both an impact on the fatigue behavior after stent deployment.
2013 Elsevier B.V. All rights reserved.
1. Introduction
Cardiovascular BE stents are tiny mesh-like devices placed into
an artery, blood vessel, or other duct to hold the structure open.
They are commonly used to treat conditions that result from
blocked or damaged blood vessels in the body. BE stents are made
from materials (AISI316L) that can be plastically deformed through
the ination of a balloon, which upon deployment can undergo as
much as 2030% plastic strain. After the balloon is deated the
stent remains in its expanded shape, except for slight recoil caused
by the elastic portion of the deformation. Numerous stents design
are used in clinical practice today [1], including cylindrical braided
wire meshes, coiled strip, laser-cut metal tubes or etched sheet.
The majority of BE stents are made from laser cut tubing. In any
case, all stents contain stress-concentration features at which the
local stress is high, and it is at these locations that failure may
potentially occur. Two different failure scenarios should be taken
into account when designing the stent. Firstly, failure may occur
during the initial deployment of the stent, which involves large
amounts of plastic deformation as the device is expanded using a
balloon catheter inside the stenosed artery. Secondly, fatigue
failures may occur in the long term owing to the large number of
arterial dilation caused by cardiac pulse pressure (typically
4 107 cycles/year). With design lives of 1015 years, fatigue life
prediction of these devices is critical for the designer, as fatigue
failure can contribute to clinical complications. The fatigue life
requirement can be evaluated through physical tests which can
be very costly and time consuming. A 10 year device fatigue life
under the heart rate of 75 beats per minute projects a 400 million
cyclic pulsatile loading on the stent. Even with an accelerated fatigue test, a 400 million-cycle fatigue test can last months. FEA is an
extremely useful tool that has proven to be effective and capable of
providing a better and a more detailed understanding of fatigue
and design [24].
Mechanical and fatigue behavior of cardiovascular BE stents
have been investigated by few researchers such as Sweeney et al.
[5], Santos et al. [6] and Barrera et al. [7]. However, more extensive
work needs to be conducted in order to evaluate the fatigue behavior and characterize the long-term structural integrity of cardiovascular implants. The present paper discusses the FLP of a given
BE stents using FEA. Numerical simulations of the deployment
and pulsatile loading of the stent inside the vessel were performed
using Abaqus Finite Element (FE) code. The objective is to perform
numerical investigations that will provide quantitative data of
stresses which are generated during stent deployment and by the
blood pressure. These numerical data could be used to show how
the stent behaves within the artery and to study the factors that
have an inuence on the fatigue life of the cardiovascular BE stent.
At rst, the experimental methodology used to determine the fatigue limit of the stainless steel material (AISI316L) is presented in
Section 2. Then, some details regarding the FE Modeling methodology of the stent deployment are presented in Section 3. Then, some
results obtained by numerical simulations are provided in Section 4, followed by a discussion about FLP of the BE stent in Section 5. Finally, some concluding remarks are presented in Section 6.
327
328
1a
Rcylinder Rstent
1b
1c
1d
329
Fig. 3. 2D stent CAD (a), 3D stent CAD (b), rings quarter model (c), struts design variable (d), FE mesh of the quarter model (e).
ra rm
P1
rN rUTS
330
E (%)
10
25
50
rm_max
ra_max
(MPa)
(MPa)
330.5
462.3
686.6
5.8
14.9
8.8
RR (%)
C (%)
eeq (%)
7.2
8.75
18.4
7.2
6.3
4.6
8.1
8.4
11.6
Table 1
Material parameters of the stent [11].
Youngs modulus E (GPa)
Poisson coefcient
Ultimate tensile strength rUTS (MPa)
Yield strength ry (MPa)
Strain to failure ef (%)
Endurance limit rN (MPa)
210
0.3
580
315
37
115
S1 a1 I1 3 a2 I2 3 a3 I1 3 a4 I1 3I2 3
3
a5 I1 3
4a
4b
S2 b1 I1 3 b2 I1 3 b3 I1 3 b4 I1 3
5
b5 I1 3 b6 I1 3
Using Eqs. (3) and (5), the stress components can be obtained by
differentiating the strain-energy density function, with respect to
the corresponding strains components. The material parameters
used in (Eqs. (3) and (5)) and listed in Table 2 were taken from
the Refs. [19,20].
Table 2
Material parameters of the atherosclerotic plaque and artery [19,20].
Coefcients (MPa)
Plaque
a1
0.49596
a2
0.50661
a3
1.19353
a4
3.6378
a5
4.73725
a6
Artery
b1
0.00652
b2
0.0489
b3
0.00926
b4
0.76
b5
0.43
b6
0.0869
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tery diameter is increased by 10%, 25% and 50% for each conguration during the deployment simulation. Then a 1 cycle pulsating
load representing the blood pressure simulation is applied to the
inner surface of the artery. After simulating the deployment and
pulsating load, fatigue life prediction of the quarter rings model
was performed by post processing the numerical results using a
python script [21]. The mean stress and stress amplitude are calculated and then plotted automatically after each numerical
simulation.
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Table 4
Effect of the strut dimensions.
Conguration
rm_max (MPa)
ra_max (MPa)
RR (%)
eeq (%)
L (mm)
0.9
1.5
A1
A2
588.8
346.7
14.9
18.2
6.4
10.8
12.8
5.7
W (mm)
0.075
0.125
B1
B2
375.4
485.6
18.3
13.3
11.3
7
5.2
11.3
R (mm)
0.045
0.075
C1
C2
473.1
435.6
12
17.4
9.5
8.4
8.3
8
T (mm)
0.075
0.125
D1
D2
418.5
519.7
19.2
12.4
8.6
9
8
8.7
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Fig. 6. Effect of the strut dimensions on the fatigue life using Goodman diagram.
334
micron scale. This can be explained in terms of the relative importance of the microstructure or grains (Fig. 7). Grains which lie on
the boundaries of the strut can deform more easily than internal
grains because they are less constrained by the grains which surround them.
Murphy et al. [25] incorporated voids in the strut geometries
and showed that the growth and coalescence of voids within these
struts could explain why thinner struts were more prone to failure
under similar loading conditions. These approaches, however,
seem complicated and time consuming from a computational point
of view.
Fatigue failure of BE stent originates from a damage or microcrack due to stress concentrations at surface irregularities or because of high plastic deformations during balloon expansion.
Minute irregularities may produce a high value for the stress due
to stress concentration and serve as the starting point for the
microcrack, which progressively increases until the critical zone
breaks into two parts similar to a brittle fracture. No plastic deformation is observed in the failure surface. The process of fatigue
failure can be divided into two phases: (1) the initiation of a crack
and its growth up to the rst grain boundary, and (2) the subsequent propagation of the crack through the remainder of the struts
cross-section. Conventionally, high-cycle fatigue limit is dened at
a value between 106 and 107 cycles to failure. At very high numbers of cycles (about 107), it is well known that the initiation phase
takes up most of the life. The time spent in the propagation phase
depends on the dimensions of the cross-section. An increased
cross-section implies increased time spent in the propagation
phase, but it engenders large amounts of plastic deformation or
mean stress rm as the stent is expanded using a balloon catheter
inside the stenosed vessel. Therefore, optimization of the strut
dimensions may improve the fatigue resistance of the stent [26].
Systolicdiastolic pulsatile pressure is not the only clinical
force/deformation mode that must be addressed in fatigue analysis. Other cyclic deformation modes, such as arterial bending, axial
tension or compression, and torsion can occur, at various frequencies and phases, due to the anatomical differences between patients. As a result, duty cycles for all possible deformation modes
at body specic locations should be carefully studied and implemented into stent designs and validation testing. Furthermore,
the properties of the stent in vivo can be inuenced signicantly
by handling and processing (laser cutting, polishing, etc.) including
delivery, and deployment into the body. This leads to difculties in
generating representative numerical fatigue data that are necessary for the fatigue lifetime estimation. Similarly, the most advanced technology in assessing metal fatigue, that is, damage
tolerant fatigue life approach, or fracture mechanics, does not apply directly to small structures owing to the lack of small scale
335