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Dry pipe alarm valve sets


Manual

WH31en/05-11.04/PL-W ri-sch

Art.-Nr.: 84 2085-05
M: EW04-058

Dry pipe alarm valve set type TMX

Page 2

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

Dry pipe alarm valve sets


Manual

Minimax GmbH & Co. KG z Industriestrae 10/12 z D-23840 Bad Oldesloe


Phone +49 (0)4531 803-0 z Fax +49 (0)4531 803-248
Subject to technical alterations

WH31de/05-11.04/PL-W-ri-sch

Manual

Page

Dry pipe alarm valve set type TMX

Table of contents:
1.

2.

Delivery program .............................................................................................................................6


1.1

Delivery programm of TAV/TV/TS sets - RK.................................................................................6

1.2

Delivery program of TAV/TV/TS sets - FL.....................................................................................7

1.3

Operating instructions....................................................................................................................8

Safety precautions.........................................................................................................................10
2.1

Basic safety instructions ..............................................................................................................10

2.2 Safety regulations........................................................................................................................10


2.2.1 Protection devices ..............................................................................................................10
2.2.2 Informal safety measures ...................................................................................................11
2.2.3 Safety measures in normal operation.................................................................................11
2.2.4 Hazards from electrical energy ...........................................................................................11
2.2.5 Maintenance and repairs ....................................................................................................11
2.2.6 Structural alterations to the set ...........................................................................................11
2.2.7 Cleaning the equipment and waste management ..............................................................11
3.

Operation ........................................................................................................................................12
3.1 TAV set type TMX (Figures 1 and 2)...........................................................................................12
3.1.1 Operating conditions...........................................................................................................12
3.1.2 Release...............................................................................................................................12
3.1.3 Test alarm ...........................................................................................................................12
3.1.4 Restoring operational readiness .........................................................................................15
3.1.5 Compressed air supply .......................................................................................................16
3.1.6 Electrical monitoring system ...............................................................................................16
3.1.7 TAV sets with SE2 accelerator (Figure 2) ..........................................................................16
3.1.8 TAV sets with a SEVMX quick vent valve ..........................................................................16
3.1.9 Causes of faults with TAV sets ...........................................................................................17
3.1.10 Maintenance of TAV sets....................................................................................................18
3.2

TAV set type TMX-FM (Figure 3) ................................................................................................19

3.3

Tail-end alarm valve set type TMX (Figure 4) .............................................................................20

3.4 Tail-end alarm valve set type MMX (Figure 5) ............................................................................21


3.4.1 Operation ............................................................................................................................21
3.4.2 Operating state ...................................................................................................................21
3.4.3 Activation ............................................................................................................................21
3.4.4 Restoring the operating state..............................................................................................21
3.4.5 Maintenance of a tail-end valve set ....................................................................................23
3.4.6 Cause of faults in the tail-end valve set..............................................................................23
3.5
4.

Fast release dry pipe alarm valve set (TS set) type TMX/S (Figure 6) .......................................24

Operation of key components ......................................................................................................26


4.1 Dry pipe alarm valve (Figure 7) ...................................................................................................26
4.1.1 Operating conditions...........................................................................................................26
4.1.2 Locking mechanism (Figure 8) ...........................................................................................27
4.1.3 Commissioning ...................................................................................................................28
4.1.4 Maintenance .......................................................................................................................29
4.1.5 Causes of faults in TMX dry pipe alarm valve ....................................................................31
4.2 Accelerator type SE2 (figure 10) .................................................................................................32
4.2.1 Operating conditions for accelerator SE2...........................................................................32
4.2.2 FM design ...........................................................................................................................32
4.2.3 Commissioning ...................................................................................................................33
4.2.4 Maintenance .......................................................................................................................33

Page 4

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

4.2.5.

Causes of faults in the SE2 accelerator .............................................................................33

4.3 Solenoid valve 2/2-way ...............................................................................................................34


4.3.1 Operation ............................................................................................................................34
4.3.2 Maintenance .......................................................................................................................35
4.3.3. Causes of faults in the 2/2-way solenoid valve...................................................................35
4.4 Diaphragm valve DN40-MMX (Figure12) ....................................................................................36
4.4.1 Operation ............................................................................................................................36
4.4.2 Maintenance .......................................................................................................................36
5.

Technical data ................................................................................................................................37


5.1

Dry pipe alarm valve set type TMX .............................................................................................37

5.2

Dry pipe alarm valve set type TMX-FM .......................................................................................38

5.3

Fast release dry pipe alarm valve set type TMX/S......................................................................39

5.4

Tail-end alarm valve set type TMX..............................................................................................40

5.5

Tail-end alarm valve set type MMX .............................................................................................41

Spare parts .....................................................................................................................................42


6.1

Dry pipe alarm valve....................................................................................................................42

6.2

Dry pipe alarm valve sets ............................................................................................................44

6.3

Accelerator ..................................................................................................................................50

6.4

Diaphragm valve DN40 - MMX....................................................................................................51

6.5

Solenoid valve DN15 - 24V/DC - NC...........................................................................................52

Operating instructions ..................................................................................................................53


7.1

Dry pipe alarm valve set RK........................................................................................................53

7.2

Dry pipe alarm valve set SE2 - RK..............................................................................................54

7.3

Dry pipe alarm valve set FL.........................................................................................................55

7.4

Dry pipe alarm valve set SE2-FL.................................................................................................56

7.5

Dry pipe alarm valve set RK/FM..................................................................................................57

7.6

Dry pipe alarm valve set SE2 - RK/FM........................................................................................58

7.7

Dry pipe alarm valve set FL/FM ..................................................................................................59

7.8

Dry pipe alarm valve set SE2 - FL/FM ........................................................................................60

7.9

Fast release dry pipe alarm valve set RK....................................................................................61

7.10 Fast release dry pipe alarm valve set FL ....................................................................................62


7.11 Tail-end alarm valve set RK ........................................................................................................63
7.12 Tail-end alarm valve set SE2 - RK ..............................................................................................64
7.13 Tail-end alarm valve set FL .........................................................................................................65
7.14 Tail-end alarm valve set SE2 - FL ...............................................................................................66
7.15 Tail-end alarm valve set type MMX .............................................................................................67

WH31de/05-11.04/PL-W-ri-sch

Manual

Page

Dry pipe alarm valve set type TMX

1.

Delivery program

1.1

Delivery programm of TAV/TV/TS sets - RK

Dry pipe alarm valve sets (TAV


sets)

Item no.

Approval no.

- RK TAV
TAV
TAV
TAV

80-TMX/RK
80-TMX/RK-SE2
80-TMX/RK-WA
80-TMX/RK-SE2-WA

84 1002
84 1003
84 1004
84 1005

TAV 100-TMX/RK
TAV 100-TMX/RK-SE2
TAV 100-TMX/RK-WA
TAV 100-TMX/RK-SE2-WA

84 1006
84 1007
84 1009
84 1010

TAV 150-TMX/RK
TAV 150-TMX/RK-SE2
TAV 150-TMX/RK-WA
TAV 150-TMX/RK-SE2-WA

84 1011
84 1012
84 1013
84 1014

TAV
TAV
TAV
TAV

80-TMX/RK/FM
80-TMX/RK/FM -SE2
80-TMX/RK/FM WA
80-TMX/RK/FM SE2-WA

84 1570
84 1571
84 1572
84 1573

TAV 100-TMX/RK/FM
TAV 100-TMX/RK/FM SE2
TAV 100-TMX/RK/FM WA
TAV 100-TMX/RK/FM SE2-WA

84 1575
84 1576
84 1577
84 1578

TAV 150-TMX/RK/FM
TAV 150-TMX/RK/FM SE2
TAV 150-TMX/RK/FM WA
TV 150-TMX/RK/FM SE2-WA

84 1579
84 1580
84 1581
84 1582

PS 16

PS 16

VdS G 4890031

z
z
z
z

z
z
z
z

VdS G 4910001

z
z
z
z

z
z
z
z

VdS G 4910056

z
z
z
z

z
z
z
z

175 PSI

FMRC-No.J.I.1X7A7.AH

z
z
z
z

FMRC-No.J.I.1X7A7.AH

z
z
z
z

FMRC-No.J.I.1X7A7.AH

z
z
z
z

Tail-end alarm valve sets (TV sets)


Attention: Basically all dry pipe alarm valve sets can also be used as tail-end alarm valve sets! The
following list contains tail-end alarm valve sets without an own alarm system.
z
TV 80-TMX/RK
84 1810
VdS G 4890031
TV 80-TMX/RK-WA
84 1807
z
TV 100-TMX/RK
TV 100-TMX/RK-WA

84 1811
84 1808

VdS G 4910001

z
z

TV 150-TMX/RK
TV 150-TMX/RK-WA

84 1812
84 1809

VdS G 4910056

z
z

VdS G 4930002
VdS G 4930003

z
z

Fast release dry pipe alarm valve sets (TS sets)


TV 100/RK-SE2-WA
TV 150/RK-SE2-WA

84 1763
84 1764

Type key:
TAV : dry pipe alarm valve set
TV... : tail-end alarm valve set
TS... : fast release dry pipe alarm valve set
SE2. : accelerator
TMX : type designation of dry pipe alarm valve set
Page 6

WA: supervision
PS ...: max. permissible pressure
FL....: top and bottom flange connection
RK...: top pipe coupling connection / bottom flange connection
FM...: FM design
Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

1.2

Delivery program of TAV/TV/TS sets - FL

Dry pipe alarm valve sets (TAV


sets)

Item no.

Approval no.

- FL TAV
TAV
TAV
TAV

80-TMX/FL
80-TMX/FL-SE2
80-TMX/FL-WA
80-TMX/FL-SE2-WA

84 1490
84 1491
84 1492
84 1493

TAV 100-TMX/FL
TAV 100-TMX/FL-SE2
TAV 100-TMX/FL-WA
TAV 100-TMX/FL-SE2-WA

84 1494
84 1496
84 1497
84 1498

TAV 150-TMX/FL
TAV 150-TMX/FL-SE2
TAV 150-TMX/FL-WA
TAV 150-TMX/FL-SE2-WA

84 1499
84 1500
84 1502
84 1503

TAV
TAV
TAV
TAV

80-TMX/FL/FM
80-TMX/FL/FM -SE2
80-TMX/FL/FM -WA
80-TMX/FL/FM -SE2-WA

84 1583
84 1584
84 1585
84 1587

TAV 100-TMX/FL/FM
TAV 100-TMX/FL/FM -SE2
TAV 100-TMX/FL/FM -WA
TAV 100-TMX/FL/FM -SE2-WA

84 1588
84 1589
84 1590
84 1591

TAV 150-TMX/FL/FM
TAV 150-TMX/FL/FM -SE2
TAV 150-TMX/FL/FM -WA
TAV 150-TMX/FL/FM -SE2-WA

84 1592
84 1593
84 1594
84 1595

PS 16

PS 16

VdS G 4890031

z
z
z
z

z
z
z
z

VdS G 4910001

z
z
z
z

z
z
z
z

VdS G 4910056

z
z
z
z

z
z
z
z

175 PSI

FMRC-No.J.I.1X7A7.AH

z
z
z
z

FMRC-No.J.I.1X7A7.AH

z
z
z
z

FMRC-No.J.I.1X7A7.AH

z
z
z
z

Tail-end alarm valve sets (TV sets)


Attention: Basically all dry pipe alarm valve sets can also be used as tail-end alarm valve sets! The
following list contains tail-end alarm valve sets without an own alarm system.
TV 80-TMX
84 1804
z
VdS G 4890031
z
TV 80-TMX-WA
84 1801
TV 100-TMX
TV 100-TMX-WA

84 1805
84 1802

VdS G 4910001

z
z

TV 150-TMX
TV 150-TMX-WA

84 1806
84 1803

VdS G 4910056

z
z

Tail-end alarm valve set tail-end valve set (threaded connection G1.1/2)
TV set DN40-MMX

88 1760

VdS G 4960041

VdS G 4930002
VdS G 4930003

z
z

Fast release dry pipe alarm valve sets (TS sets)


TS 100-TMX/S-FL-SE2/MV-WA
TS 150-TMX/S-FL-SE2/MV-WA

WH31de/05-11.04/PL-W-ri-sch

84 1761
84 1762

Manual

Page

Dry pipe alarm valve set type TMX

1.3

Operating instructions

Operating instructions plates are not included in the scope of delivery of the dry pipe alarm valve sets
and must be ordered separately!
Operating instructions for:
Dry pipe alarm valve set

Type TMX/RK ..................................................... Item no.: 84 1534


Type TMX/RK-SE2 ............................................. Item no.: 84 1534

Dry pipe alarm valve set

Type TMX/FL ...................................................... Item no.: 84 1508


Type TMX/FL-SE2 .............................................. Item no.: 84 1508

Dry pipe alarm valve set

Type TMX/RK/FM ............................................... Item no.: 84 1601


Type TMX/RK/FM - SE2 ..................................... Item no.: 84 1601

Dry pipe alarm valve set

Type TMX/FL/FM ................................................ Item no.: 84 1599


Type TMX/FL/FM - SE2 ...................................... Item no.: 84 1599

Fast release dry pipe alarm valve set Type TMX/RK ..................................................... Item no.: 84 1798
Type TMX/FL ...................................................... Item no.: 84 1798
Tail-end alarm valve set

Type TMX/RK ..................................................... Item no.: 84 1872


Type TMX/RK - SE2 ........................................... Item no.: 84 1872

Tail-end alarm valve set

Type TMX/FL ...................................................... Item no.: 85 5309


Type TMX/FL - SE2 ............................................ Item no.: 85 5309

Tail-end alarm valve set

Type MMX (tail-end valve set) ............................ Item no.: 88 1875

Page 8

Manual

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Dry pipe alarm valve set type TMX

WH31de/05-11.04/PL-W-ri-sch

Manual

Page

Dry pipe alarm valve set type TMX

2.

Safety precautions

2.1

Basic safety instructions

Follow the instructions in the manual


Familiarity with the basic safety instructions and safety regulations is essential to ensure safe
handling and the efficient operation of the dry pipe alarm valve sets.
This manual contains the most important instructions needed to operate the set in safety.
The instructions in this manual, and in particular, the safety instructions must be followed by
every person working on the set.
The rules and regulations on accident prevention for the place of use must also be observed.
Instructions for handling the set
The dry pipe alarm valve set has been designed to the latest standards and to meet approved
safety regulations. The sets should only be used:
for the purpose they are intended,
in a completely safe condition.
Faults which might affect the safe operation of the set must be rectified immediately.
Authorised use
The dry pipe alarm valve sets are only intended for use in fire extinguishing equipment for the
purpose of water supply.
They are not intended for any other type of use or for any purpose above and beyond the
intended use stated. Minimax GmbH will not be liable for any losses resulting from such
unauthorised use.
Authorised use also includes:
following all the instructions in the manual and
adhering to inspection and maintenance periods.
Warranty and liability
In principle, our General Terms and Conditions of Sale and Delivery apply. These will be given
to the operator at the latest when the agreement is signed. Warranty and liability claims for
personal injury and property damage are excluded, if they result from one or more of the
following causes:
Unauthorised use of the set.
Improper assembly, commissioning, operation or maintenance of the equipment.
Operating the system with faulty safety equipment or improperly installed or with safety
and protection equipment which is not working properly.
Disregarding the instructions in the manual on transport, storage, assembly,
commissioning, operation or maintenance of the equipment.
Arbitrary structural alterations to the equipment.
Repairs that are not properly carried out.

2.2

Safety regulations

2.2.1 Protection devices


Before every start-up of the set, all protection devices must have been correctly installed and be
operational.
Protection devices may only be removed
after a shut-down and
after securing them against a restart of the system
The protection devices must be installed in line with the regulations if assemblies are
delivered.

Page 10

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

2.2.2 Informal safety measures


In addition to the regulations in the manual, all general and local regulations on accident
prevention and on protecting the environment must be provided and observed.
Only staff who have been fully trained and instructed may work on the equipment.

2.2.3 Safety measures in normal operation


Only operate the equipment when all protection devices are fully operational.
Before switching on the equipment, ensure that nobody is at risk from the operation of the
system.
Check the equipment at least once a week for visible, external damage.

2.2.4 Hazards from electrical energy


Work on the electricity supply should only be carried out by a professional electrician.
Check the electrical installation in the equipment regularly. Replace any loose connections or
singed cable immediately.
The switching cabinet must always be kept locked. Access must be for authorised members
of staff only.

2.2.5 Maintenance and repairs


Maintenance must be carried out at regular intervals according to the report. Only approved
installation companies are allowed to perform the maintenance operations.
Carry out the prescribed adjustment, maintenance and inspections at the required times
(Section 7).
Secure all upstream or downstream components and operating channels against
unauthorised start-up.
When carrying out any maintenance, inspection or repair work, ensure the equipment is not
under current and that the main switch cannot be inadvertently turned on.
Attach a warning sign that it should not be switched on.
When the maintenance work has been completed, check the safety devices to ensure they
are operating correctly.

2.2.6 Structural alterations to the set


No alterations, adaptations or conversions should be made to the equipment without the
manufacturers permission. This also applies to welding operations on load-bearing parts.
Replace any components which are not in perfect condition immediately.
Only use original replacement parts and working parts.
No guarantee is provided that non-original parts have been designed and produced to
meet the required operating and safety standards.

2.2.7 Cleaning the equipment and waste management


The materials and substances used should be properly handled and disposed of, in
particular:
when work is being carried out on lubrication systems and devices,
when cleaning with solvents.

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 11

Dry pipe alarm valve set type TMX

3.

Operation

3.1

TAV set type TMX (Figures 1 and 2)

The dry pipe alarm valve set (TAV set) is an assembly module consisting of a dry pipe alarm valve set
(TAV), gate valve and various smaller fittings. It has the following functions:
to separate the water supply from sprinkler pipework, which is at risk from frost .
to monitor the system pressure levels for water supply and pressure in the sprinkler pipework.
to release the extinguishing water in the event of a fire if one or more sprinklers have been
activated.
to set off the hydraulic and electric alarms if there is a fire (alarm gong, alarm pressure switch).

The TAV set must only be installed in areas that are free from frost. Separating the frost-risk area from
the water supply ensures that the sprinkler pipework will not freeze in the frost months.
The TAV set has been designed for a nominal pressure of PN 16. It can be supplied either in a flange
design or with a coupling connection (only on exit side).

3.1.1 Operating conditions

The gate valve (3) in the water supply must be open, and the handwheel secured with lock and
strap. The safety device is not required in systems with electrical monitoring.
The 3/2-way cock (4) must be in the Operating position.
The pressure gauge (9) gives the air pressure in the sprinkler pipework. It must be between the
maximum and minimum values shown.
The pressure gauge (11) shows the water supply pressure. It must be between the maximum and
minimum values shown.
The ball valve (7) in the compressed air feed must be closed; however, in systems with automatic
compressed air feed, it must be open.

In addition, for TAV sets with accelerator:


The ball valve (20) in the feed pipe to the accelerator must be open, and the lever secured with a
lock. The safety device is not required in monitored systems.
The ball valve (19) on the container must be closed.
The pressure gauge (18) must show the same pressure as the pressure gauge (9).

3.1.2 Release
If one or more sprinklers is activated, the pressure of the compressed air in the sprinkler pipework is
reduced. If the pressure falls below 1/5 of the water supply pressure, the valve head (2) opens and
water floods into the sprinkler pipework. At the same time, water flows through the alarm channel into
the alarm gong line, triggering the alarm pressure switch (12), and the alarm gong (15). The alarm
pressure switch (12) sends the alarm to a permanently staffed office, such as the fire brigade.

3.1.3 Test alarm


For a test alarm the 3/2-way cock (4) is set to Test until the alarm gong is heard (15) or the electric
alarm is triggered by the pressure switch (12). The pressurised water is taken directly from the water
supply beneath the valve heads, while the feed pipe to the alarm channel is simultaneously closed. This
test is meant to check the correct function of the alarm devices, and not the alarm valve.

Page 12

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

Figure 1: Dry pipe alarm valve set type TMX

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

Dry pipe alarm valve


Valve head
Gate valve
3/2-way cock
Drain valve
Check valve
Ball valve, compressed air supply
Ball valve, pressure gauge stop valve
Pressure gauge, sprinkler pipework
Ball valve, pressure gauge stop valve
Pressure gauge, water supply
Alarm pressure switch
Strainer
Throttle
Alarm gong
Ball valve, drainage

WH31de/05-11.04/PL-W-ri-sch

Sprinkler pipework

Manual

Page 13

Dry pipe alarm valve set type TMX

Figure 2: Dry pipe alarm valve set with accelerator

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.

Dry pipe alarm valve


Valve head
Gate valve
3/2-way cock
Drain valve
Check valve
Ball valve, compressed air supply
Ball valve, pressure gauge stop valve
Pressure gauge, sprinkler pipework
Ball valve, pressure gauge stop valve
Pressure gauge, water supply
Alarm pressure switch
Strainer
Throttle
Alarm gong
Ball valve, drainage
Accelerator
Pressure gauge, accelerator
Ball valve, drainage
Ball valve, line SE 2
Vent valve

Sprinkler pipework

Compressed air feed

Alarm channel

Test

Operation
Alarm gong line

Water supply

Page 14

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

3.1.4 Restoring operational readiness

Close gate valve (3) in the water supply.

Close the ball valve (7) if there is an automatic compressed air feed.

Empty the sprinkler pipework. Open the drainage valves on the sprinkler pipework and the ball valve
(16) on the set.

In sets with accelerator, open the ball valve (19) at the container, close the ball valve (20) in the
feed pipe, and then open the vent valve (21).

Replace activated sprinklers with new ones.

Set 3/2-way cock (4) to Test.

Carry out maintenance work on the dry pipe alarm valve (see Section 4.1.4)

Close the drainage valves on the sprinkler pipework and the ball valve (16) on the set.

Open the ball valve (7) in the compressed air feed and fill the sprinkler pipework with compressed air.

Note:

When filling the sprinkler pipework, it is important to ensure that the 3/2-way cock (4) is set to
Test, so that the alarm channel is blocked and the space below the valve head (2) and
above the drain valve (5) is ventilated.
If compressed air escapes from the drain valve (5), the gasket is not perfectly sealing the
valve seat. In such an event, the 3/2-way cock can temporarily be set to Closed, until
pressure of approximately 0.5 bar has built up in the sprinkler pipework. When the 3/2-way
cock is returned to the Test position, the resulting low pressure usually brings the gasket
back to its normal position on the valve seat.
If compressed air continues to escape from the drain valve (5), the space between the
gasket and the valve seat is too great. In this case, the compressed air must be completely
released and the correct position of the gasket on the valve head checked (see also TAV
maintenance in 4.1.4).

Once the sprinkler pipework has been filled, the 3/2-way cock must be set to Operation. Only then
is the valve head correctly locked.

Slowly open the gate valve (3) in the water supply system.

Leak test: If water is constantly escaping from the drain valve (5), the valve head is leaking. In such a
case, the gate valve (3) must be closed again, the compressed air fully released and the Orings in the valve head (2) checked or replaced.

With a tight-fitting alarm valve, the gate valve (3) must be securely closed with a lock and strap. The
safety device is not required in electrically monitored systems.

Note:

Care should be taken to ensure that the alarm channel is always atmospherically vented via
the drain valve (5). If the alarm channel is blocked, e.g. if the 3/2-way cock is in the closed
position for a longer period, it can trigger the alarm valve.

With sets with accelerator, close the ball valve (19) at the container and the vent valve (21) in the
feed pipe. Then switch on the accelerator by opening the ball valve (20) and lock the ball valve in
the Open position with a lock (not necessary with electrically monitored systems).

Check the charge time in the instructions on the accelerator. After any unauthorised departure from
the instructions, a maintenance check should be carried out on the accelerator (see Accelerator
Maintenance 4.2.4).

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 15

Dry pipe alarm valve set type TMX

3.1.5 Compressed air supply


An automatic compressed air feed mechanism should normally be installed to compensate for any loss
of pressure in the sprinkler pipework (e.g. a compressor unit with container and pressure reducer).
The air pressure in the sprinkler pipework must be adjusted to the water supply pressure.
The rough formula is:

p Air = 1/5 p Water+ 1.5 bar (safety addition)

With 10-bar water supply, this means:

p Air = 10/5 +1.5 = 2.0 bar + 1.5 bar = 3.5 bar

If the pressure in the sprinkler pipework is greater, the release period for the valve increases
accordingly.
If the air pressure is too low, there is the risk of accidental release.

3.1.6 Electrical monitoring system


Electrical monitoring of the following elements in the system is required for particular risks in order to
enhance the operational safety of the TAV set:

Open position for the gate valve (3)


Operating position for the 3/2-way cock (4)
Compressed air in the sprinkler pipework
Ball valve (20) in the accelerator feed pipe.

The above-mentioned monitoring devices are only intended to report a fault to a permanently staffed
office. The alarm pressure switch (12) is provided to alert the fire brigade.

3.1.7 TAV sets with SE2 accelerator (Figure 2)


With TAV sets with no accelerator, the pressure in the sprinkler pipework must be reduced to between
1/5 and 1/6 of the water supply pressure before the release point for the alarm valve is reached. With a
water supply pressure of 10 bar, therefore, the pressure in the sprinkler pipework must be reduced to
between 2.0 bar and 1.6 bar, before the alarm valve opens. The accelerator (17) is activated if the
pressure falls by approximately 0.2 bar within roughly 20 seconds (this corresponds approximately to a
reduction in pressure in a 4 m3 sprinkler pipework from a 3/8 sprinkler with a K factor 57) and channels
the compressed air out of the sprinkler pipework into the alarm channel of the dry pipe alarm valve. The
valve head (2) in the dry pipe alarm valve is opened by this surge of compressed air and water streams
into the sprinkler pipework. The throttle (14) in the alarm gong line ensures that the compressed air is
under sufficient pressure when it is channelled into the alarm channel of the dry pipe alarm valve. The
accelerator is generally a stipulated requirement by the VdS-CEA 4001 guideline for fire hazard classes
HHP and HHS, and for pipeworks with a volume exceeding 1.5m up to a minimum of 4.0 m3.

3.1.8 TAV sets with a SEVMX quick vent valve


If a large sprinkler pipework is already installed ( 4m) and only a short delay is required before the
water discharges from the sprinklers, the use of an quick vent valve is often an effective solution. The
Minimax quick vent valve responds when there is only a slight fall in pressure and can greatly reduce
the period between the triggering of the sprinkler system and the discharge of the water. The venting
capacity is approximately 50m of released compressed air per minute at a 2-bar operating pressure in
the sprinkler pipework. The installation of the quick vent valve should ideally be at the end of the
sprinkler pipework near the test sprinkler. The design of the quick vent valve makes it unsuitable for use
in frost-hazard areas. If the installation should nevertheless be required in such areas, the valve can be
fitted with a protective cover with built-in heating.
Reference is made to Manual, item no. 84 1213 regarding planning, installation and commissioning of
the SEVMX quick vent valve.
Page 16

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

3.1.9 Causes of faults with TAV sets

Fault
Unintentional release of the dry pipe
alarm valve (release fault)

Causes

Faulty 3/2-way cock (4) during a test alarm


The air pressure in the sprinkler pipework is too low in
relation to the water supply pressure
Unacceptable drop in pressure in the sprinkler pipework
Pressure surges in the water supply
Accidental release of the accelerator (17) Figure 2
(see also causes of faults with the accelerator in 4.2.5)
Accidental release of the quick vent valve (if installed) (see
special manual, item no. 84 1213)
Only with fast release dry pipe alarm valve sets:
- Release by the solenoid valve (22) Figure 6
(see also causes of malfunction in the solenoid valve in
4.3.3)
- Accidental release of the accompanying detector system

Compressed air constantly escapes


from the drain valve (5)

Gasket (4) at valve head Figure 8 leaking


(see also causes of malfunction in the dry pipe alarm valve in
4.1.5)
Leakage at the accelerator (17) Figure 2

Water repeatedly drips from the drain


valve (5)

O-rings (7) or (9) at the valve head Figure 8 leaking


(see also causes of malfunction in the dry pipe alarm valve in
4.1.5)
3/2-way cock (alarm operation test) is malfunctioning

Alarm pressure switch (12) is not


triggered in the test alarm

Gate valve (3) is closed


Alarm pressure switch (12) is faulty or the throttle bore is
blocked
Strainer (13) is blocked
Break in transmission routes (cable)

Alarm gong (15) is not triggered in the


test alarm

Gate valve (3) is closed


Alarm gong (15) is faulty or the jet bore in the turbine is
blocked
Strainer (13) is blocked

The release period for the TAV set is


too long

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The air pressure in the sprinkler pipework is too high in


relation to the water supply pressure
The pipework is too large (install accelerator or quick vent
valve)

Manual

Page 17

Dry pipe alarm valve set type TMX

3.1.10 Maintenance of TAV sets

Inform the offices responsible about the maintenance work!

Visual checks of the general condition of the TAV set and on the fittings for correct operating
position and for safety devices.

Check operating pressure levels on the pressure gauges.

Check zero setting of the pressure gauges by closing and opening the pressure gauge stop valve.
N.B.: Effect pressure release on the pressure gauge stop valve by opening the drain plugs.

Set off the TAV set by releasing the compressed air (functional control). The gate valve (3) needs to
be suitably throttled to avoid flooding the pipework completely.

Block the water and the compressed air supply and empty the sprinkler pipework completely.

Maintenance of the dry pipe alarm valve (1) in accordance with maintenance instructions in 4.1.4.

Maintenance of the accelerator (17) in accordance with maintenance instructions in 4.2.4

Check strainer (13) in the alarm gong line, and clean as required.

Recommissioning in accordance with 3.1.4 or relevant operating regulations.

Check that the charge time for the accelerator (17) corresponds to the plate information.

Check for leaks in the valve gasket on the drain valve (5).

Check the lock fittings (gate valve, ball valves, drainage valve) for leaks.
N.B.: Set 3/2-way cock (4) to Operating position.

Secure the operating position of the gate valve (3) with lock and strap. The safety device is not
required in systems with electrical monitoring.

In systems with electrical monitoring, the monitoring devices and their transmission channels must
also be checked.

In addition with fast release dry pipe alarm valve sets TMX-S

Check the function of the solenoid valve, e.g. by activating it via the detector system.

Maintenance of the solenoid valves (22) Figure 6 if required. On this subject, see the maintenance
instructions in 4.3.2.

Page 18

Manual

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Dry pipe alarm valve set type TMX

3.2

TAV set type TMX-FM (Figure 3)

TAV sets with FM approval have a largely similar design to the VdS sets, so that most of the operating
modes described in Section 3 apply here too. The differences between the FM and the VdS designs are
as follows:

Under FM guidelines, the drainage (A) must be located below the valve flap. Accordingly, instead of
the normal gate valve, an intermediate flange (spool piece) is used with a drainage ball valve (A).

Following commissioning, even with a relatively well-drained pipework, there may be a back-flow of
water over a longer period, which will result in water accumulating in the dry pipe alarm valve. This
can lead to malfunctions, especially in sets with an accelerator. Therefore an additional drainage
option is added at the outflow connection to the dry pipe alarm valve (ball valve B with vent valve).
N.B.: When checking the dry pipe alarm valve for residual water, disconnect the accelerator by
opening ball valve (C) and closing ball valve (D)!

The accelerator with FM approval differs from the standard design in that it has a modified throttle
device to prevent water penetration. See also the functional description in Section 4.2.2

If shut-off fittings are used, only FM-approved tapered oval slide valves with externally rising spindle
or FM-approved shut-off gates are permissible.

Figure 3: Dry pipe alarm valve set type TMX-FM

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Manual

Page 19

Dry pipe alarm valve set type TMX

3.3

Tail-end alarm valve set type TMX (Figure 4)

The tail-end alarm valve set is a TAV set without an alarm device, which is connected to a wet system
and therefore does not need its own water supply. The alarm signal is given via the upstream wet pipe
alarm valve set, so that there is no need for a separate alarm device in the set. The dry set can be fitted
with an electric alarm (pressure switch) to distinguish between the wet pipe alarm valve set and the tailend alarm valve sets.
In general, every standard TAV set type TMX can also be used as a tail-end alarm valve set. In this case
the alarm device does not have to be used (e.g. blocking the alarm gong line). The standard TAV set is
normally supplied for systems using a tail-end alarm valve set with accelerator, and the alarm gong line is
then connected to it.
N.B.: Atmospheric venting to the alarm channel through the drain valve (5) must be maintained.
Figure 4: Tail-end alarm valve set type TMX

Sprinkler pipework

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
16.
21.

Dry pipe alarm valve


Valve head
Gate valve
Ball valve, alarm channel
Drain valve
Check valve
Ball valve, compressed air supply
Ball valve, pressure gauge stop valve
Pressure gauge, sprinkler pipework
Ball valve, pressure gauge stop valve
Pressure gauge, water supply
Ball valve, drainage
Vent valve

Page 20

Compressed air feed

Alarm channel

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

3.4

Tail-end alarm valve set type MMX (Figure 5)

The tail-end valve set (DN 40) is intended for the protection of smaller areas with frost risk (volume
stream design Q = 412 l/min at 5 m/s). The alarm is activated in the same way as with the standard tailend alarm valve set via the series-connected wet pipe alarm valve set (NAV set). The water supply
pressure is max. 10 bar. Air pressure of 3.0 3.5 bar must be maintained in the dry pipework.

3.4.1 Operation
In the operating state, the diaphragm valve (1) is closed. The gasket to the water supply is in the form of
a valve head with a gasket, which is held in place on the valve seat by the diaphragm chamber
impinged on by the compressed air. The transfer ratio between diaphragm chamber and valve seat is
approx. 5:1; in other words, if the system is activated, the air pressure in the diaphragm chamber must
fall to roughly 1/5 of the water supply pressure. If the water supply, for example, is 10 bar, the air
pressure on the diaphragm chamber must drop to approximately 2 bar for the diaphragm valve (1) to
open.
The quick vent valve (3) will already open if the pressure in the sprinkler pipework falls below 2.3 bar
and this speeds up the activation of the diaphragm valve (1) through additional release of pressure. In
addition, the quick vent valve (3) remains in the open position after activation, preventing the diaphragm
valve (1) from closing because of a renewed build-up in pressure on the diaphragm chamber. Only
when the ball button is pulled and when pressure has built up to more than 2.3 bar in the sprinkler
pipework, the quick vent valve (3) remains locked in position, keeping the diaphragm valve (1) closed.

3.4.2 Operating state

The main locking valve (2) is open and must be secured with a lock and strap. The safety device is
not required in systems with electrical monitoring.
The pressure gauge (6) shows the current water supply pressure. It must be between the maximum
and minimum values shown.
The ball valve (10) must be closed; however, in systems with automatic compressed air feed, it
must be open.
The air pressure in the compressed air supply must not fall below the minimum values marked on
pressure gauges (7) and (8).
The quick vent valve (3) must be kept closed and be secured with a cover against unauthorised
activation.
There must be no water in the inspection glass (4).

3.4.3 Activation
The activation of one or more sprinklers produces a drop in pressure in the sprinkler pipework. If it falls
below 2.3 bar, the quick vent valve (3) opens, rapidly activating the diaphragm valve (1) through
additional pressure release on the diaphragm chamber, so that water floods into the sprinkler pipework.
The check valve (9) prevents the diaphragm valve (1) from closing because of the build-up in pressure
in the sprinkler pipework. The open quick vent valve (3) additionally prevents a build-up in the sprinkler
pipework through any leakage at the check valve (9), and any build-up in pressure from the compressed
air supply. The alarm is activated via the upstream wet pipe alarm valve set.

3.4.4 Restoring the operating state

Close the ball valve (2) in the water supply and, if necessary, the ball valve (10) in the compressed
air supply.

Open any drainage valves in the dry pipework and the ball valve (5) in the set (remove stopper on
the ball valve). There must be absolutely no water in the dry pipework.

The activated sprinklers must be replaced with new ones.

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Manual

Page 21

Dry pipe alarm valve set type TMX

Close the open drainage valves in the sprinkler pipework and the ball valve (5) on the set again and
secure them with stoppers.

Open ball valve (10) in the compressed air supply and at the same time pull the ball button on the
quick vent valve (3) out until the air pressure has built up to more than 2.3 bar and the ball button
stays in the locked position. Then increase the air pressure to between 3.0 and 3.5 bar.

Secure quick vent valve (3) with a protective cap to prevent unauthorised activation!

Close ball valve (10) in the compressed air supply.


N.B.: In systems with automatic compressed air feed, the ball valve (10) stays open.

Slowly open ball valve (2) in the water supply and secure with lock and strap. The safety device is
not required in systems with electrical monitoring.

Check inspection glass for water residue and, if necessary, remove water from the line at the ball
valve (5).
N.B.: Activation risk from drop in pressure in the pipework.

Figure 5: Tail-end alarm valve set type MMX (tail-end valve set)

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

Diaphragm valve
Ball valve, water supply
Quick vent valve
Inspection glass
Ball valve, drainage
Pressure gauge, water supply
Pressure gauge, control pressure
Pressure gauge, sprinkler pipework
Check valve
Ball valve, compressed air supply
Throttle

Page 22

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

3.4.5 Maintenance of a tail-end valve set

Please inform the relevant offices about the maintenance work!

Visual checks of the general condition of the tail-end alarm valve set and on fittings for correct
operating position and for safety devices.

Check the zero position on the pressure gauges by closing and opening the pressure gauge stop
valves.
N.B.: Release the pressure on the pressure gauge stop valve by loosening the drainage plug.

Activate the tail-end valve set by releasing the compressed air. To prevent the pipework being
totally flooded, the main locking valve (2) should be throttled as required.

Shut off water supply and compressed air supply and fully empty the pipework.

Check inspection glass for pollution and clean or replace it as required.

Check the diaphragm valve (1) is not leaking, and if it requires maintenance. See Maintenance
Instructions in Section 4.4.2.

Check the compressed air supply, including throttle (11); if necessary, clean or replace.
N.B.: When removing the throttle (11) the compressed air supply at the ball valve (10) must be
blocked off.

Recommissioning in accordance with Section 3.4.4 or the relevant Operating Regulations. The
quick vent valve (3) and the check valve (9) must be checked to ensure they are working properly
and, where necessary, replaced.

Secure the operating position of the main locking valve with lock and strap. The safety device is not
required in systems with electrical monitoring.

In systems with electrical monitoring, the monitor devices and their transmission channels must also
be checked.

3.4.6 Cause of faults in the tail-end valve set


Fault

Causes

Unintentional release of the tail-end


valve set (release fault)

The activation time of the TAV set is


too long

The air pressure in the sprinkler pipework is too high in


relation to the water supply pressure

Water in inspection glass (4)

Diaphragm valve (1) leaking


Condensation water from the compressed air supply
Water residue from the sprinkler pipework

Diaphragm valve opens and closes


when activated during the interval

Quick vent valve (3) has not activated or is missing.

WH31de/05-11.04/PL-W-ri-sch

The air pressure in the sprinkler pipework is too low in


relation to the water supply pressure
Unacceptable drop in pressure in the sprinkler pipework
Pressure surges
Quick vent valve (3) malfunctioning

Manual

Page 23

Dry pipe alarm valve set type TMX

3.5

Fast release dry pipe alarm valve set (TS set) type TMX/S (Figure 6)

The fast release dry pipe alarm valve set is basically a TAV set fitted with an accelerator. A solenoid
valve controlled by a detector system has been installed in addition to the accelerator.
If a fire occurs, the solenoid valve is opened by the sophisticated detection system and the compressed
air is channelled from the sprinkler pipework into the alarm channel of the dry pipe alarm valve. The dry
pipe alarm valve opens and water floods into the sprinkler pipework, which is still filled with compressed
air. If one or more of the sprinklers is activated, water is supplied to the sprinklers by a direct route
relatively quickly, without any need to release all of the compressed air in the dry pipework.
If the detector system or solenoid fails, the TS set functions like a standard TAV set with accelerator.
Since the TS set is used in high fire risk situations, electrical monitoring is essential.
Figure 6: Fast release dry pipe alarm valve sets type TMX/S

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

Dry pipe alarm valve


Valve head
Gate valve
3/2-way cock
Drain valve
Check valve
Ball valve, compressed air supply
Ball valve, pressure gauge stop valve
Pressure gauge, pipe work
Ball valve, pressure gauge stop valve
Pressure gauge, water supply
Alarm pressure switch
Strainer
Throttle
Alarm gong
Ball valve, drainage
Accelerator
Pressure gauge, accelerator
Ball valve, drainage
Ball valve, line SE 2
Vent valve
Solenoid valve
Line, by-pass SE2
Pressure switch supervision

Page 24

Detector line

Sprinkler pipework

Compressed air feed

Alarm channel

Test

Operation
Alarm gong line

Water supply

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

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Manual

Page 25

Dry pipe alarm valve set type TMX

4.

Operation of key components

4.1

Dry pipe alarm valve (Figure 7)

4.1.1 Operating conditions


In the operating state, the entire valve head is locked in the valve seat, as shown in Figure 7. A gasket
which moves freely to adjust itself to the valve seat seals the sprinkler pipework filled with compressed
air. An O-ring installed radially to the system in the valve seat seals off the water supply. The space
between these two seals is atmospherically connected with the alarm gong line of the TAV set via the
alarm channel. The locking mechanism is activated if there is an increase in pressure in the sprinkler
pipework, with the valve head being pressed down and a lock holding the valve head in position. (For
further details, see functional description on locking mechanism in Section 4.1.2).
The lock of the valve heads in the valve seat can only be released when the pressure in the sprinkler
pipework has dropped to less than 1/5 of the water supply pressure.
air pressure : water supply = 1 : 5 to 1 : 6.5
This means that with water supply at 10 bar, the compressed air above the valve heads must drop to
less than 2 bar before the dry pipe alarm valve will open. When the valve heads are forced open, not
only is the extinguishing water released, but the alarm channel is also activated to supply a hydraulic
alarm gong and a pressure switch for the electric alarm signal. Following activation, the valve head is
held in the open position by a spring-loaded safety catch at the inspection port cover, so that the valve
head cannot automatically settle as a result of the build-up in the stream of water in the sprinkler
pipework.

Page 26

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

4.1.2 Locking mechanism (Figure 8)

Alarm channel

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

Stop buffer
O-ring
Valve head
Valve head sealing
Thrust ring
Spring washer
O-ring
Guide ring
O-ring
O-ring
Guide bolt
Threaded pin
Valve seat

a) Unlocked valve head

Locking force = Valve head x p air pressure

Unlocking force = guide bolt x p water

b) Locked valve head

Locking area

a) Functional sequence of the valve head locking


The compressed air from the sprinkler pipework acts on the valve head (3) via the valve head
sealing (4).
The valve head (3) is pushed downwards so that the guide ring (8) moves into place with the O-ring
(9) in radial position in the valve seat (13).
While making this downward motion, the thrust ring (5) pushes the spring washer (6) apart.
The spring washer (6) moves into position on the nut of the valve seat (13) and is held in position by
the thrust ring (5).
In this state, the water supply below the valve head can now be released. The water supply pressure
acts on the ring surface of the guide ring (8) and on the surface of the guide bolts (11). The pressure
exerted on the ring surface of the guide ring (8) is diverted by the spring ring (6) to the valve seat (13)
and has therefore no influence on the activating sequence. The only activating force is the pressure on
the relatively small area of the guide bolt (11).

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Manual

Page 27

Dry pipe alarm valve set type TMX

b) Functional sequence when valve head is unlocked


The activating sequence between the sprinkler pipework and water supply is in the following
relationship:
Locking force (valve head area x p compressed air) to activating force (piston area x p Water)
As already mentioned in Section 4.1.1, the air pressure in the sprinkler pipework must fall to below 1/5
of the water supply pressure before the valve head unlocks and opens (except with TAV sets with
accelerator). The precise sequence is as follows:
Air pressure above the valve head drops to 1/5 of the water supply pressure.
The water supply pressure pushes up the guide bolt (11) with the thrust ring (5) firmly attached.
The spring washer (6) is pushed off by the thrust ring (5) and automatically slides inwards through
the bezel in the valve seat (13).
The valve head is then unlocked.

Through the upward movement of the valve head, the gasket of the O-ring (7) is removed, admitting the
water pressure into the atmospheric alarm channel and assisting the unlocking mechanism. Once
unlocking is complete, the valve head is opened at high speed by the surge of water pressure.

4.1.3 Commissioning
The procedure for commissioning or restoring the operating state is as follows:
Risk of accident! The valve must only be opened when it is not under pressure and has been
fully emptied!

Unscrew inspection port.

Check the safety catch at the inspection port to ensure it moves smoothly and, if necessary, clean it.

Clean valve interior and valve head.


N.B.: It is generally recommended to remove the valve head, to check the gasket (4) and all the
O-rings for dirt or damage and to replace parts as required. The O-rings and sliding surfaces,
including the spring washer (6), must be lubricated.

Install valve head (lubricate bed) and set loosely on the valve seat. Care should be taken that the
gasket rests snugly on the valve seat. If necessary, the gasket should be rotated or exchanged.
N.B.: The valve head cannot be locked by being pressed down. Instead, it locks automatically
when the sprinkler pipework fills with compressed air.

Rescrew inspection port.


N.B.: The safety catch on the inspection port must be above the valve head!

Set the 3/2-way cock in the alarm gong line to "TEST" position.

Fill the sprinkler pipework with at least 3.5 bar of compressed air.

Set 3/2-way cock to "Operating".

Open the gate valve in the water supply. The set is then in operating state.

Check the operating state and the system pressure levels as described in the operating instructions.
N.B.: The air pressure in the sprinkler pipework must be adjusted to the water supply pressure
(see also compressed air supply in Section 3.1.5)

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Manual

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Dry pipe alarm valve set type TMX

4.1.4 Maintenance
a) Removing the valve head from the TAV
Risk of accident! The valve must only be opened when it is not under pressure and has been
fully emptied!

Remove inspection port.


Remove the screw plugs (A) on the valve head bed.
Pull out the bearing bolt (C) sideways.
Remove the complete valve head.

b) Disassembling the valve head


The figure below shows the assembly requirements for the different parts.
The steps for dismantling are as follows:
Loosen the stop buffer (1) and unscrew several turns.
Set the valve head (3) on the points marked with an arrow.

Loosen locking mechanism from valve head (3) by tapping gently with a hammer on the stop buffer (1).

N.B.: The valve head (3) with the gasket (4) sits tightly (suction effect) on the thrust ring (5). The
valve head can also be loosened by pushing a screwdriver between the valve head (3) and
the gasket (4).
Fully unscrew the stop buffer (1).
Unscrew the threaded pin (12) using a SW2 Allen key.
Unscrew the guide bolt (11).
Clean the separate parts.
Check the gasket, O-rings and spring washer (6) for wear, and replace parts if necessary.
It is recommended to replace all gaskets (TAV-TMX gasket set).

Point of disassembly

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

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Manual

Stop buffer
O-ring
Valve head
Valve head sealing
Thrust ring
Spring washer
O-ring
Guide ring
O-ring
O-ring
Guide bolt
Threaded pin
Page 29

Dry pipe alarm valve set type TMX

c) Valve head assembly


Assembly is in reverse order. All of the O-rings except O-ring (9) must be lubricated.

Set O-ring (10) in the guide bolt (11).

Place O-ring (9) in the groove of the guide ring (8).

N.B.: Take care not to bend the O-ring when slipping it on. After attaching it to the groove provided on
the guide ring (8), the O-ring should be lubricated only on the outside.

Set the guide ring (8) on the guide bolt (11).

Place O-ring (7) in the groove of the guide ring (8), pulling the O-ring over the guide bolt (11).

Lay spring washer (6) on the guide ring (8).

N.B.: The inside bezel of the spring washer must be facing upwards!
If an old spring washer is used, the play to the centre tappets must be checked. If there is more
than 2 mm play, the spring washer (6) must be replaced. The spring washer (6) can also be bent
back manually.

Screw the thrust ring (5) onto the pre-assembled guide bolt (11).

N.B.: The O-ring (7) should not be allowed to slip off the guide bolt (11) and become pinched. The centre
tappets on the guide ring (8) must lock onto the grooves provided on the thrust ring (5).

If the guide bolt (11) is screwed flush with the thrust ring (5), the internal M4 thread allows the
threaded pin (12) to be screwed on.

Attach gasket (4) and valve head (3) and hand screw with max. 20 Nm the stop buffer (1), including
O-ring (2).

Check the locking assembly by pressing on the guide ring (8) and unlock it again by slipping the
spring washer (6) from the thrust ring (5).

Risk of accident! When checking the locking assembly, take care not to catch your fingers!

The valve head is now fully assembled and can be installed in the dry pipe alarm valve.

d) Replacing the valve seat


The valve seat is screwed into the housing and can only be unscrewed using a special tool. The static
seal with O- rings is designed for the entire life of the alarm valve.
N.B.: There is no provision for replacement of the valve seat!
e) Further assembly information

Except for the seal area at the inspection port, all metal, sliding and sealing surfaces and the valve
head bedding should be lubricated. A waterproof, silicon-free lubricant should be used.
It can be obtained in OD giving the following order details:
350-gram jar white WP300 lubricant .........................................................................Item no.: 75 2570

Tools required:
SW24 open-jawed spanner: TAV 80 SK screws on inspection port cover and guide bolt
SW27 open-jawed spanner: TAV 100 screw plugs for the valve head bedding and guide bolt
SW46 open-jawed spanner: TAV 150 for stop buffer at valve head and guide bolt
SW2 SK screwdriver (Allen key) for M4 threaded pin ...............................................Item no.: 86 1387

Page 30

Manual

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Dry pipe alarm valve set type TMX

4.1.5 Causes of faults in TMX dry pipe alarm valve

Fault

Causes

The compressed air does not lock the Disruption in compressed air supply, e.g. pressure reducer is
valve head in the dry pipe alarm valve
malfunctioning
Water residue in valve seat, so that the valve head cannot be
locked. Make sure the valve seat is ventilated (set 3/2-way
cock to Test)
Spring washer (6) has been fitted the wrong way round or is
bent
Wrong valve head (3). Note the marking TMX on the valve
head! Valve heads marked VMX are only meant for preaction dry pipe alarm valves.
Compressed air escapes during
commissioning via the drain valve

The valve head is not resting on the valve seat, but on the
safety catch
The space between the gasket (4) and valve seat is too
great. Use a new gasket or, if need be, turn around the bent
gasket!
If the build-up in pressure in the sprinkler pipework is very
slow, and even if there is very little space between the gasket
(4) and valve seat (13), compressed air may still escape. In
this case, first turn the 3/2-way cock to OFF until the
pressure in the pipework has adjusted to approx. 0.5 bar.
Then turn the 3/2-way cock to OPERATING again. The
resulting pressure surge will usually push the gasket into
place on the valve seat (13) and lock the valve head.

Constant flow or drip of water from the


drain valve

WH31de/05-11.04/PL-W-ri-sch

O-ring (7) or O-ring (9) is dirty or damaged.

Manual

Page 31

Dry pipe alarm valve set type TMX

4.2

Accelerator type SE2 (figure 10)


Flow direction

SE-Outlet

Line to alarm channel - TAV

SE-Inlet

4.2.1 Operating conditions for accelerator SE2


When the sprinkler system has been activated, e.g. by opening the sprinklers in the event of a fire, the
pressure in the sprinkler pipework and in the upper accelerator chamber (1) falls. Since the throttle (4)
only allows a very slow change in pressure, there is still greater pressure in the control vessel (2) in
comparison with the accelerator chamber (1). The diaphragm (6) is raised even with a pressure
difference of 0.2 bar, the release bolt (5) is pushed upwards and the valve head (3) is forced open. The
compressed air from the sprinkler pipework floods into the alarm channel of the dry pipe alarm valve via
the SE outlet. The atmospheric alarm channel in the dry pipe alarm valve is the area between the end of
the valve head for the water supply and the end of the valve head for the sprinkler pipework filled with
compressed air. After the accelerator has been activated, compressed air is directed to this differential
area, so that the greater forces are below the valve head and the dry pipe alarm valve is opened.

4.2.2 FM design
The throttle (4) or (4a) is the only difference between the FM accelerator and the standard design.
Under FM regulations, no water is allowed to enter here when the set is activated. Accordingly, the
throttle device was fitted with a float ball, which prevents water from entering. This design is relatively
Page 32

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

expensive compared to the standard model and costs more for maintenance. The standard throttle is
therefore installed for normal VdS purposes.

4.2.3 Commissioning
The SE2 accelerator is a component in the dry pipe alarm valve set. It is connected at the SE inlet with
the sprinkler pipework and at the SE outlet with the alarm channel of the dry pipe alarm valve. When
the sprinkler pipework is filled with compressed air, the accelerator is activated by the opening of the
ball valve (11). In its operating state, the compressed air from the sprinkler pipework keeps the valve
head (3) closed. A balance is achieved via the throttle (4) or (4a) after roughly 10 minutes between the
pressure in the accelerator chamber (1) and the control vessel (2). The values shown on pressure
gauge (7) and on the pressure gauge for the sprinkler pipework must be the same.
N.B.: With each start-up, the charge time from 1 to 2 bar in the control vessel (2) must be checked
against the pressure in the sprinkler pipework, in accordance with the test instructions on the
accelerator name plate.

4.2.4 Maintenance
The smooth functioning of the accelerator is largely dependent on the interaction between the control
vessel (2) and the throttle (4) or (4a). The accelerator is functioning properly if the pressure in the
control vessel builds up in the prescribed time (charge time). When testing the charge time, the test
instructions (label on accelerator) with the specified data should be followed.
After the dry pipe alarm valve has been activated, it is important to drain the pipework carefully.
Residual water in the valve unit at the height of the accelerator inlet leads to malfunction. If necessary,
check and drain by carefully opening the drainage valve in the dry pipe alarm valve or the vent valve
(12) in the SE inlet line.
N.B.: The control vessel (2) must first be vented by opening the ball valve (8)!
Risk of activating the dry pipe alarm valve! Next, recheck the SE2 charge time!

4.2.5. Causes of faults in the SE2 accelerator


Fault

Causes

The accelerator charge time is too


short

The charge time for the accelerator is


too long

The throttle disk and/or the filter in the throttle (4) or (4a) are
dirty or blocked
The control vessel (2) is leaking, e.g. through the seal on the
pressure gauge (7) or the drainage valve (8)
There is water in the accelerator chamber (1)
The vent valve (12) is not fully closed or is leaking

Compressed air is escaping from the


drip check valve at the TAV set

The valve head (3) is leaking; if necessary, replace the valve


head gasket

The pressure display on the pressure


gauge (7) is not the same as on the
pressure gauge on the dry pipework

One, or both, pressure gauges is/are faulty


The ball valve (11) to the sprinkler pipework is closed
The ball valve (8) is open or leaking

WH31de/05-11.04/PL-W-ri-sch

The diaphragm is leaking


The throttle (4) or (4a) is missing
Throttle disk or O-rings in the throttle (4) or (4a) are faulty or
missing
There is water in the control vessel (2)

Manual

Page 33

Dry pipe alarm valve set type TMX

4.3

Solenoid valve 2/2-way

The solenoid valve for the electrical activation of the fast release dry pipe alarm valve set is a 2/2-way
valve, with an operating voltage of 24V-DC, actuated by a detection system. In its operating state, the
solenoid valve is not actuated, i.e. in its neutral state it is closed (NC = normally closed) and thus acts
as a seal on the dry pipework. On actuation, the solenoid valve opens and the compressed air streams
into the alarm channel of the dry pipe alarm valve.

4.3.1 Operation
The solenoid valve is not actuated in operating state, i.e. it is closed in neutral state. In this position, the
top side of the diaphragm (3) is acted upon with the pressure medium via the structural bore 0.8 mm
in the throttle (4). Because of the difference in area (total area above compared to smaller ring area
below) the diaphragm seals the valve seat securely. When the solenoid valve is activated by the coil
(10) being actuated, the magnet anchor (8) releases the discharge bore 1.8 mm, so that the upper
diaphragm chamber pressure is reduced. The diaphragm rises from the valve seat and the solenoid
valve switches to flow-through mode.

Figure 11: 2/2-way solenoid valve

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

Valve housing
Valve cover
Diaphragm
Throttle 0.8
Sieve mesh aperture
O-Ring
Tube body NC
Anchor- NC
Pressure spring
Coil
Hexagonnut
Disk
Connector

Section in the area of


the throttle

Discharge
bore 1,8

Structural bore
(Throttle 0,8)
Flow direction

Page 34

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

4.3.2 Maintenance
The controlling device in this solenoid valve is an anchor, which is acted upon by the pressure medium
and closes the discharge bore assisted by a pressure spring. The anchor chamber, therefore, is
constantly in contact with water, so that the risk of pollution is relatively high. It is therefore essential,
with regard to the annual maintenance periods, to include the anchor chamber as well as the diaphragm
chamber, in the maintenance operations.
The maintenance work should be carried out as follows:
Risk of accident! Maintenance work on the valve should only be carried out when it is not under
pressure and has been fully emptied!

Turn off power supply to solenoid (detection system)

Loosen mounting nut (11) (SW 14 spanner) and pull the coil from the tube body

Loosen tube body (7) (SW 22 wrench size) and unscrew from the cover (2). Clean tube body (7),
anchor (8) and pressure spring (9) and check if they are damaged or need to be replaced.

N.B.: Only replace tube body, anchor and pressure spring (7, 8, 9) as a set.

Screw in the complete tube body again and tighten by hand (metallic seal).

Unscrew cover (2) (SW 4 Allen key)

Remove diaphragm (3), clean it and check if it is damaged or needs to be replaced.

Clean throttle, sieve and O-ring (4, 5, 6) and check if they are damaged or need to be replaced.

N.B.: The sieve must be perfectly clean. If there are lime deposits, the sieve should be replaced

Reinsert the diaphragm and throttle with the O-ring in the valve housing and screw on the valve
cover.

N.B.: The correct position for the diaphragm and throttle is crucial for operation. If the throttle or O-ring
is missing, the solenoid valve will malfunction.

Reattach the coil and screw tight.

Reconnect the power supply to the solenoid valve.


Important note: Carry out a final check on the proper operation of the solenoid valve using the
detection system or a test detector.

4.3.3. Causes of faults in the 2/2-way solenoid valve


Fault

Causes

Valve does not open

No power supply
Throttle (pos. 4) and/or O-ring (pos. 6) missing
Anchor jammed or stuck fast (lime deposits)
Diaphragm malfunction

Valve does not close

Throttle (pos. 4) blocked


Sieve (pos. 5) blocked
Anchor jammed or stuck fast (lime deposits)
Anchor gasket not working or dirty
Diaphragm not working or dirty

Valve leaking

Diaphragm seat broken or dirty


Anchor seal broken or dirty

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 35

Dry pipe alarm valve set type TMX

4.4

Diaphragm valve DN40-MMX (Figure12)

The diaphragm valve DN40-MMX is intended for use in the tail-end valve set to release extinguishing
water after the sprinkler system has been activated.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

4.4.1 Operation

Diaphragm
O-ring
Valve head
Sealing
Hexagon screw
Disk
Pressure spring
Piston
O-ring
Hexagon screw
Disk
Cover

In operating state, the compressed air in the diaphragm chamber keeps the valve head closed against
the force of the water pressure. When the pressure in the diaphragm chamber falls to roughly 1/6 of the
water supply pressure, the valve head opens, releasing the flow of extinguishing water. In operating
conditions, an adequate supply of compressed air to the diaphragm chamber must be ensured (with an
automatic compressed air supply and, if necessary, electronic monitoring).

4.4.2

Maintenance

Before any maintenance work, the ball valves for the water supply and automatic compressed air feed
must be closed on the inlet side and the complete sprinkler pipework vented. Further maintenance steps
are as follows:
Risk of accident! Maintenance work on the valve should only be carried out when it is not under
pressure and has been fully emptied!

Loosen and remove compressed air supply, including the pressure gauge at the screw fittings.

Loosen and unscrew the complete control section at point X - X.

Unscrew cover (12) on the diaphragm valve.

Clean diaphragm (1) and valve head (3) and check if they are damaged or need to be replaced.

Check the smooth movement of the valve head lead, and clean and lubricate as required.

Lubricate moving surfaces, O-rings and sealings.

Assemble control section and screw it into the valve housing again.

Reconnect the compressed air supply and the restart the tail-end valve set in accordance with the
operating instructions.

Page 36

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

5.

Technical data

5.1

Dry pipe alarm valve set type TMX

Approvals:

DN80

DN100

DN150

400

415

440

255

270

300

375

425

540

H1RK

250

270

290

H1FL

240

250

280

H2

500

505

510

180

190

210

L
Dept
h

Pipe center to outer edge:


at the back approx. 300 at
the front max. C

Top pipe connection ............. : pipe coupling (RK) or flange (FL)


Bottom pipe connection ........ : flange
Flange fitting dimensions ...... : DIN2501
Groove connection ............... : 88.9, 114.3 and 168.3 - suitable for VdS approved
pipe coupling makes
Max. permissible pressure.... : PS 16
Medium................................. : water / compressed air
Operating temperature ......... : max. 60C
Gate valve: ........................... : DIN 3352 / VdS
Equivalent length DN 80..... : 4.9 m (pipe 88.9 x 2.9)
DN100..... : 8.0 m (pipe 114.3 x 3.2)
DN150..... :11.6 m (pipe 168.3 x 4.0)
Accelerator ........................... : type SE2 / VdS
Drain valve K factor .............. : K 3 - activates K 25
Material:
Housing TAV....... : ductile cast iron
Housing gate valve: ductile cast iron
Valve seat TAV ... : brass
Valve head TAV .. : aluminium bronze /
red bronze / V2A

Sealings ............ : buna N


Spindle gate valve : V2A
Accelerator ........ : aluminium
Trimming ........... : V2A / red bronze / brass

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 37

Dry pipe alarm valve set type TMX

5.2

Dry pipe alarm valve set type TMX-FM

Approvals:

DN80

DN100

DN150

400

415

440

255

270

300

H1RK

250

270

290

H1FL

240

250

280

H2

500

505

510

L
Dept
h

180

190

210

Pipe center to outer edge


to the back approx. 300

Top pipe connection ............. : pipe coupling (RK) or flange (FL)


Bottom pipe connection ........ : flange
Flange fitting dimensions ...... : DIN2501
Groove connection ............... : 88.9, 114.3 and 168.3 - suitable for VdS approved
pipe coupling makes
Max. permissible pressure.... : 175 PSI (ca. 12 bar)
Medium................................. : water / compressed air
Operating temperature ......... : max. 60C
Equivalent length DN 80..... : 4.9 m (pipe 88.9 x 2.9)
DN100..... : 8.0 m (pipe 114.3 x 3.2)
DN150..... :11.6 m (pipe 168.3 x 4.0)
Accelerator ........................... : type SE2 / FM
Drain valve K factor .............. : K 3 - activates K 25
Material:
Housing TAV....... : ductile cast iron
Valve seat TAV ... : brass
Valve head TAV .. : aluminium bronze /
red bronze / V2A

Sealings ............ : buna N


Accelerator ........ : aluminium
Trimming ........... : V2A / red bronze / brass

Page 38

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

5.3

Fast release dry pipe alarm valve set type TMX/S

Approvals:

DN80

DN100

DN150

415

440

270

300

425

540

H1RK

270

290

H1FL

250

280

H2

505

510

190

210

Dept
h

Pipe center to outer edge:


at the back approx. 300 at
the front max. C

Top pipe connection ............. : pipe coupling (RK) or flange (FL)


Bottom pipe connection ........ : flange
Flange fitting dimensions ...... : DIN2501
Groove connection ............... : 114.3 and 168.3 suitable for VdS approved
pipe coupling makes
Max. permissible pressure.... : PS 16
Medium................................. : water / compressed air
Operating temperature ......... : max. 60C
Gate valve: ........................... : DIN 3352 / VdS
Equivalent length DN100..... : 8.0 m (pipe 114.3 x 3.2)
DN150..... : 11.6 m (pipe 168.3 x 4.0)
Accelerator ........................... : type SE2
Solenoid valve ...................... : 24V DC 2/2 ways
Drain valve K factor .............. : K 3 - activates K 25
Material:
Housing TAV....... : ductile cast iron
Housing gate valve: ductile cast iron
Valve seat TAV ... : brass
Valve head TAV .. : aluminium bronze /
red bronze / V2A

Sealings ............ : buna N


Spindle gate valve : V2A
Accelerator ........ : aluminium
Trimming ........... : V2A / red bronze / brass

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 39

Dry pipe alarm valve set type TMX

5.4

Tail-end alarm valve set type TMX

Approvals:

DN80

DN100

DN150

190

205

235

255

270

300

375

425

540

H1RK

250

270

290

H1FL

240

250

280

180

190

210

Dept
h

Pipe center to outer edge:


at the back approx. 300 at
the front max. C

VdS approvals only for DN80!


Top pipe connection ............. : pipe coupling (RK) or flange (FL)
Bottom pipe connection ........ : flange
Flange fitting dimensions ...... : DIN2501
Groove connection ............... : 88.9, 114.3 and 168.3 - suitable for VdS approved
pipe coupling makes
Max. permissible pressure.... : PS 16
Medium................................. : water / compressed air
Operating temperature ......... : max. 60C
Gate valve: ........................... : DIN 3352 / VdS
Equivalent length DN 80..... : 4.4 m (pipe 88.9 x 2.9)
DN100..... : 8.0 m (pipe 114.3 x 3.2)
DN150..... :11.6 m (pipe 168.3 x 4.0)
Drain valve K factor .............. : K 3 - activates K 25
Material:
Housing TAV....... : ductile cast iron
Housing gate valve: ductile cast iron
Valve seat TAV ... : brass
Valve head TAV . : aluminium bronze /
red bronze / V2A

Page 40

Sealings ............ : buna N


Spindle gate valve : V2A
Trimming ........... : V2A / red bronze / brass

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

5.5

Tail-end alarm valve set type MMX

Approvals:

Pipe connection inlet ............ : thread G1.1/2 - ISO228


Pipe connection outlet .......... : groove connection DN 40
Groove connection ............... : 48.3 suitable for VdS approved pipe coupling makes
Max. permissible pressure.... : PS 16
Medium................................. : water / compressed air
Operating temperature ......... : max. 60C
Equivalent length DN 40 ....... : 3.0 m (pipe 48.3 x 3.25)

Material:
Housing ............... : red bronze
Sealings ...............: buna N
Valve stem........... : V2A
Pipe parts.............: steel
Trimming.............. : V2A / red bronze / brass / gray cast iron

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 41

Dry pipe alarm valve set type TMX

Spare parts

6.1

Dry pipe alarm valve


Valve head

rd

Bearing section

Up to the 4 quater
2004, the O-ring is
loosely inserted. As
rd
from the 1 quarter
2005, the O-ring will be
permanently vulcanised.

Dry pipe alarm valve


Type TMX/RKDN 80-PS16 Item no.: 84 1025
Type TMX/FL DN 80-PS16 Item no.: 84 1022
Wearing parts
Pos.
Designation
1
Sealing
2
Sealing
O-ring
*3
4
O-ring
5
O-ring
6
O-ring
7
O-ring
8
Threaded pin
Sealing set

DIN / Dimension
TAV 80-TMX - inspection port
TAV 80-TMX/VMX - valve head
50.16 x 5.33 NBR - 70 shore
25.0 x 3.0 NBR - 70 shore
18.0 x 2.5 NBR - 70 shore
14.0 x 2.5 NBR - 70 shore
21.0 x 1.5 NBR - 70 shore
DIN913 M4 x 5 - A2/A4
TAV80-TMX (pos. 1-8 incl. hex. screwdriver

Quantity
1
1
1
1
2
1
1
1
1

Item no.
84 1031
83 3792
83 3913
83 3883
88 3008
13 2370
82 6163
78 3396
84 0314

DIN911-SW2, item no.: 86 1387)

* Note: Only for dry pipe alarm valve set delivered till 4rd quarter 2004
Further spare parts
Pos.
Designation
9
Guide ring
10
Spring washer
11
Thrust ring
12
Guide bolt
13
Stop buffer
14
Valve head
15
Detent pawl
16
Torsion spring
17
Bolt
18
Split pin
19
Bolt
20
Locking screw
21
Hexagon screw
Page 42

DIN / Dimension
TAV-TMX DN80/o-ring
TAV 80 - TMX/VMX
Can only be ordered with complete valve
head DN80 TAV/TMX, item no.: 84 0326!

TAV - TMX/VMX
TAV 80 TMX
TAV TMX
TAV - TMX/VMX
DIN1443 - B10 H11 x 70 x 60
DIN94 - 3.2 x 25 Ms
DIN1443 - A12 x 100 - 1,4305
G1/2 - bearing sleeve
DIN933 - M16 x 45 - 8,8 gal Zn/CC
Manual

Quantity
1
1
1
1
1
1
1
2
1
2
4

Item no.
84 3316
83 3767
83 3860
83 3743
83 3810
83 3822
83 3871
24 7323
87 9074
88 3720
83 3858

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

Dry pipe alarm valve


Wearing parts
Pos.
Designation
1
Sealing
2
Sealing
O-ring
*3
4
O-ring
5
O-ring
6
O-ring
7
O-ring
8
Threaded pin
Sealing set

Type TMX/RK
Type TMX/FL

DN100-PS16
DN100-PS16

DIN / Dimension
TAV100-TMX - inspection port
TAV100-TMX/VMX - valve head
66.05 x 5.33 NBR - 70 shore
30.0 x 3.0 NBR - 70 shore
18.0 x 2.5 NBR - 70 shore
14.0 x 2.5 NBR - 70 shore
23.5 x 1.78 NBR - 70 shore
DIN913 M4 x 5 - A2/A4
TAV100-TMX (pos. 1-8 incl. hex. screwdriver

Item no.: 84 1026


Item no.: 84 1023
Quantity
1
1
1
1
2
1
1
1
1

Item no.
84 1032
83 4516
83 4553
84 0466
88 3008
13 2370
68 8258
78 3396
84 0442

Quantity
1
1
1
1
1
1
1
2
1
2
4

Item no.
84 3315
82 1487
83 3860
82 1463
83 3810
83 3822
83 3871
24 7323
87 9086
88 3720
83 3858

DIN911-SW2, item no.: 86 1387)

Further spare parts


Pos.
Designation
9
Guide ring
10
Spring washer
11
Thrust ring
12
Guide bolt
13
Stop buffer
14
Valve head
15
Detent pawl
16
Torsion spring
17
Bolt
18
Split pin
19
Bolt
20
Locking screw
21
Hexagon screw

Dry pipe alarm valve


Wearing parts
Pos.
Designation
1
Sealing
2
Sealing
O-ring
*3
4
O-ring
5
O-ring
6
O-ring
7
O-ring
8
Threaded pin
Sealing set

DIN / Dimension
TAV-TMX DN100/o-ring
TAV100 - TMX/VMX
Can only be ordered with complete valve
head DN100 TAV/TMX, item no.: 84 0454!

TAV - TMX/VMX
TAV100 - TMX
TAV - TMX
TAV - TMX/VMX
DIN1443 - B10 H11 x 70 x 60
DIN94 3.2 x 25 - Ms
DIN1443 - A12 x 106 1,4305
G1/2 bearing sleeve
DIN933 - M16 x 45 - 8,8 gal Zn/CC

Type TMX/RK
Type TMX/FL

DN150-PS16
DN150-PS16

DIN / Dimension
TAV150-TMX - inspection port
TAV150-TMX/VMX - valve head
100.0 x 7.0 NBR - 70 shore
50.0 x 3.0 NBR - 70 shore
18.0 x 2.5 NBR - 70 shore
14.0 x 2.5 NBR - 70 shore
38.0 x 3.0 NBR - 70 shore
DIN913 M4 x 5 - A2/A4
TAV150-TMX (pos. 1-8 incl. hex. screwdriver

Item no.: 84 1027


Item no.: 84 1024
Quantity
1
1
1
1
2
1
1
1
1

Item no.
84 1034
82 5055
82 5160
82 5134
88 3008
13 2370
17 4538
78 3396
84 0429

Quantity
1
1
1
1
1
1
1
2
1
2
4

Item no.
84 3286
82 5080
83 3860
82 5109
83 3810
83 3822
83 3871
24 7323
87 9098
88 3720
83 3858

DIN911-SW2, item no.: 86 1387)

Further spare parts


Pos.
Designation
9
Guide ring
10
Spring washer
11
Thrust ring
12
Guide bolt
13
Stop buffer
14
Valve head
15
Detent pawl
16
Torsion spring
17
Bolt
18
Split pin
19
Bolt
20
Locking screw
21
Hexagon screw
WH31de/05-11.04/PL-W-ri-sch

DIN / Dimension
TAV-TMX DN150/o-ring
TAV150 - TMX/VMX
Can only be ordered with complete valve
head DN150 TAV/TMX, item no.: 84 0430!

TAV - TMX/VMX
TAV150 - TMX
TAV - TMX
TAV - TMX/VMX
DIN1443 - B10 H11 x 70 x 60
DIN94 - 3.2 x 25 - Ms
DIN1443 - A12 x 130 1,4305
G1/2 - bearing sleeve
DIN933 - M16 x 45 - 8.8 gal Zn/CC
Manual

Page 43

Dry pipe alarm valve set type TMX

6.2

Dry pipe alarm valve sets

Dry pipe alarm valve set

DN 80-150

Tail-end alarm valve set


Fast release dry pipe alarm valve set

DN 80-150
DN100-150

Type TMX-RK/FL PS16


Type TMX-SE2-RK/FL PS16
Type TMX-RK/FL PS16
Type TMX-SE2-WA-RK/FL PS16

This design is delivered since 2000

Spare parts of dry pipe alarm valve set type TMX


Pos.
1

Designation
Dry pipe alarm valve

Gate valve

Sealing

Hexagon screw

Stud bold

Hexagon nut

7
8
9

Pressure gauge
Label
Label

Page 44

DIN / Dimension / Comment


TMX / RK - DN 80 PS16
TMX / FL - DN 80 PS16
TMX / RK - DN100 PS16
TMX / FL - DN100 PS16
TMX / RK - DN150 PS16
TMX / FL - DN150 PS16
DIN3352 - DN 80 / PS16 - AVK
DIN3352 - DN100 / PS16 - AVK
DIN3352 - DN150 / PS16 - AVK
DIN2690 DN 80 / PS16
DIN2690 DN100 / PS16
DIN2690 DN150 / PS16
DIN601 M16 x 60 - Mu
DN 80-100
DIN601 M20 x 70 - Mu
DN150
DIN938 M16 x 60 - Fo
DN 80-100
DIN938 M20 x 70 - Fo
DN150
DIN555 M16
DN 80-100
DIN555 M20
DN150
16bar - AR - 2MAZ
Pipework
Water supply
Manual

Item no.
84 1025
84 1022
84 1026
84 1023
84 1027
84 1024
86 2781
86 2793
86 2800
12 6728
12 6730
12 6753
10 4712
10 4876
25 6985
10 8110
10 8341
10 8365
81 9828
11 3869
11 3870
WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

Pos.
10
11
12

Designation
Ball valve
Check valve
Ball valve

13
14
15
16
17
18
19
20
21
22
23
24
25
26

Ball valve
Strainer
Drip check valve
Connection
Angle
Cap nut
Clamping ring
Adapter
O-ring
Locking cone
Cap nut
Gland
Pressure switch
Line

27
28
29
30
31
32
-

Gland
Label support
Label
Label ledge
Padlock
Strap
Funnel

DIN / Dimension / Comment


Pressure gauge stop valve
DN15-PS16
DN40 PS25
DN 80
DN50 - PS20
DN100-150
3/2 way with label
DN15-PS16-0.80mm
K25
Line AG-TAV-TMX
1/2 - VS24 - 23 - Ms gal Ni
63/S -18 - Ms gal Ni
65-18/Ms
Line AG/SE2 - TAV - TMX
18x2.5 NBR-70 shore
Line AG2
63/S-15/Ms gal Ni
684/S 1224 - 15x15x1/2 I - Ms gal Ni
PMA 3 (0.55bar)
AG-TAV 80
Pipework without clamping
AG-TAV100
ring and cap nut!
AG-TAV150
402TA-15x1/2 -Ms gal Ni
For - A200 label
Minimax for label ledges
Dry pipe alarm valve set
For KFS
Multiple perforation
1.1/2 plastics

Item no.
81 9830
12 9754
74 8718
74 8720
84 1218
88 0056
75 2921
84 1086
88 3045
88 4001
88 4013
84 1087
88 3008
83 0158
84 1162
84 1219
11 6512
84 1102
84 1103
84 1104
85 6867
75 5806
75 0912
76 3730
13 1777
78 5320
84 2053

Conduit nipples and malleable cast iron fittings have not been taken into consideration.
Components without position numbers are not displayed in the picture.

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 45

Dry pipe alarm valve set type TMX

Further spare parts for


1. Dry pipe alarm valve set with accelerator

2. Fast release dry pipe alarm valve set

type TMX-SE2

type TMX-SE2/MV

Pos.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
2.1
2.2
2.3
2.4
2.5
2.6
2.7

Page 46

Designation
Accelerator
Pressure gauge
Label
Double nipple
Ball valve
Conduit nipple
Line
Gland
Gland
Vent valve
Ball valve
Connection
Lock
Adapter
O-ring
Cap nut
Clamping ring
Solenoid valve
Gland
Gland
Line
Gland
Adapter
Bush

DIN / Dimension / Comment


Type SE2
16bar- ER - 2MAZ
Accelerator air pressure
1/2 - VS12 - 28 - Ms
Pressure gauge stop valve
DN15x170 - 1 thread
SE2-TAV-TMX
402 TA - 15x1/2 - Ms gal Ni
1/2 ZUB 17 - 04.C Ms / gal Ni
G1/4-PN16
Line SE2 with lever
Line SE2 - TAV TMX
635 / 40
Line AG / SE2 - TAV - TMX
18 x 2.5 NBR - 70 shore
63/S - 18 / Ms - gal Ni
65 18 / Ms
1/2 24 V/DC - 2/2 - NC
402 TA - 15x1/2 - Ms gal Ni
601 C - 15x15x15 - Ms gal Ni
Release line - fast release dry pipe alarm valve set

601 EQ - 15x15x15 - Ms gal Ni


Line SE2-TAV-TMX
3/4 x 1/2

Manual

Item no.
81 6890
12 6303
11 3894
86 3141
81 9830
68 1458
84 1532
85 6867
84 0233
19 9933
87 9270
87 9050
13 1777
84 1087
88 3008
88 4001
88 4013
85 6776
85 6867
85 6855
84 1717
85 6879
83 4036
84 1216

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

Further spare parts for


Tail-end alarm valve sets

Pos.
7
8
9
10
1.10
11
12

Designation
Pressure gauge
Label
Label
Ball valve
Vent valve
Check valve
Ball valve

15

Drip check valve

DIN / Dimension / Comment


16bar - AR - 2MAZ
Pipework
Water supply
Pressure gauge stop valve
G1/4-PS16
DN15-PS16
DN40 - PS25
DN 80
DN50 - PS20
DN100-150
K25

Item no.
81 9828
11 3869
11 3870
81 9830
19 9933
12 9754
74 8718
74 8720
75 2921

Further spare parts for


Tail-end alarm valve sets - type MMX

Pos.
1
2
3
4
5
6
6.1
7
8
9

Designation
Diaphragm valve
Quick vent valve
Inspection glass
Ball valve
Ball valve
Pressure gauge
Ball valve
Check valve
Padlock
Strap

WH31de/05-11.04/PL-W-ri-sch

DIN / Dimension / Comment


DN40 MMX
2.3 bar - MMX40
R1
1/2-PS40
1,1/2-PS25
16 bar - ER - 2MAZ
Pressure gauge stop valve
DN15-PS10 - 20mbar
For KFS
Multiple perforation
Manual

Item no.
88 1759
88 3306
85 7150
75 1680
74 8718
12 6303
81 9830
89 8120
13 1777
78 5320
Page 47

Dry pipe alarm valve set type TMX

Further spare parts for


Dry pipe alarm valve sets FM design

Pos.
1
2
3
4
5

Designation
Intermediate flange
Ball valve
Ball valve
Vent valve
Nipple

DIN / Dimension / Comment


DN 80 - TAV - TMX
DN100 - TAV - TMX
DN150 - TAV - TMX
DN40 - PS25
Pressure gauge stop valve
G1/4-PS16
N4 - 2x1/2 - Zn - A

Item no.
88 1929
88 1930
88 1942
74 8718
81 9830
19 9933
21 5217

All other components are the same as for dry pipe alarm valve sets

Page 48

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

Further spare parts for supervision (WA)


1. 3/2-way valve

Pos.
1.1
1.2
1.3
2.1
3.1
3.2
3.3
3.4
4.1

2. Ball valve DN15

Designation
Cheese head screw
Hexagon nut
Disk
Accessories
Pressure switch
Pressure gauge
Adapter
Ball valve
Accessories

Limit switch

3. Pressure

DIN / Dimension / Comment


DIN84 - M4x30 - Ms
DIN934 - M4 - Ms
DIN125 - B4.3 - Ms
WA ball valve DN15
PM3 (1.0-9.0bar)
16bar - ER - 2MAZ
WA - pressure
G1/2 compl. pressure relieve.
WA - gate valve AVK- DN 80
WA - gate valve AVK- DN100
WA - gate valve AVK- DN150
WA - FMZ4100 - M16x1,5
WA - FMZ4100 - M20x1,5

4. Gate valve

c
c
c
c
c
c
c

Item no.
10 6757
10 8419
10 9734
81 2196
79 2183
12 6303
81 1313
77 8700
86 3062
86 3074
86 3086
79 0400
88 0214

All marked positions (c), incl. 2 limit switches pos. 5 are included in the supervision of
dry pipe alarm valve set, item no. 85 8633.

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 49

Dry pipe alarm valve set type TMX

6.3

Accelerator

Accelerator

Type SE2
Type SE2/FM

Item no.: 81 6890


Item no.: 84 0174

Wearing parts
Pos.
1
2
3
4
5
6
7
-

Designation
Diaphragm
O-ring
Flat packing
Label
Restrictor plate
O-ring
Filter
Compl. throttle

DIN / Dimension
Accelerator - SE2
120.25 x 3.53 NBR - 70 shore
Accelerator - SE2
Accelerator - SE2
Throttle - RSV - SE2
6.0 x 1.5 NBR - 70 shore
Type 5/43-1 B80
Accelerator - SE2
(part 5-8 mounted)

Quantity
1
1
1
1
1
2
1
1

Item no.
81 6906
81 6943
81 6955
82 4520
81 5276
81 5215
82 1128
84 0247

DIN / Dimension
Throttle - RSV - SE2
Accelerator - SE2/FM
Ball valve accelerator - SE2/FM
Accelerator - SE2
Throttle - RSV - SE2
Ball valve accelerator - SE2/FM
DIN6798 A8.2 - A2
DIN127 B8 1,4310
Accelerator - SE2
DIN1443 A8 x 50 - 1,4301
DIN9021 B4,3 Ms - gal Ni
DIN84 M4 x 10 Ms - gal Ni
Accelerator - SE2
DIN835 M8/Fo x 22 - A2/70
DIN125 B8.4 1,4301
DIN934 M8 - A2/A4

Quantity
1
1
1
2
1
1
1
2
1
1
1
1
1
12
13
14

Item no.
81 5239
84 8933
84 8003
81 6700
81 5227
84 7990
81 6979
82 0707
81 6876
81 6931
10 9977
20 6662
81 6918
81 6967
23 8044
82 0781

Further spare parts


Pos.
8
9
10
11
12a
12b
13
14
15
16
17
18
19
20
21
22
Page 50

Designation
Socket
Ball valve
Line
Supporting plate
Throttle seat
Connection
Serrated lock washer
Spring washer
Valve head
Bolt
Disk
Cheese head screw
Release bolt
Stud bold
Disk
Hexagon nut

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

6.4

Diaphragm valve DN40 - MMX

Diaphragm valve DN40 - MMX

Item no.: 88 1759

Wearing parts
Pos.
1
2
3
4

Designation
Diaphragm
O-ring
O-ring
Sealing

DIN / Dimension
TAV150 - VMX
14.0 x 2.5 - NBR - 70 shore
42.0 x 3.0 - NBR - 70 shore
Multiple jet control G1.1/2

Quantity
1
1
1
1

Item no.
85 9358
13 2370
84 7060
81 0874

DIN / Dimension
Diaphragm valve DN40
TAV150 - VMX
28.5 x 2.5 x 45 VD-268B
DIN9021 B5.3 - Ms gal Ni
DIN933 M5 x 16 - 5,6 gal Zn / C
DIN933 M6 x 20 - 8,8 gal Zn / C
DIN125 B6.4 - A2

Quantity
1
1
1
1
1
8
8

Item no.
88 1796
82 9383
82 9322
81 6840
10 5730
21 5027
76 1604

Further spare parts


Pos.
5
6
7
8
9
10
11

Designation
Piston rod
Piston
Pressure spring
Disk
Hexagon screw
Hexagon screw
Disk

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 51

Dry pipe alarm valve set type TMX

6.5

Solenoid valve DN15 - 24V/DC - NC

Solenoid valve DN15 - 24V/DC - NC

Item no.: 85 6776

Section in the area


of the throttle

Flow direction

Spare parts
Pos.
1
2
3
4
5
6
7
8
9
10
11

Page 52

Designation
Anchor
Tube body
Pressure spring
Throttle
Sieve
O-ring
Diphragm
Coil
Hexagon nut
Disk
Connector

DIN / Dimension

Quantity

Item no.

Compl. tube body

89 9574

Compl. throttle

89 9586

Solenoid valve DN15

89 9598

Compl. coil 24V/DC

89 9616

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

Operating instructions

7.1

Dry pipe alarm valve set RK

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 53

Dry pipe alarm valve set type TMX

7.2

Dry pipe alarm valve set SE2 RK

Page 54

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

7.3

Dry pipe alarm valve set FL

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 55

Dry pipe alarm valve set type TMX

7.4

Dry pipe alarm valve set SE2-FL

Page 56

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

7.5

Dry pipe alarm valve set RK/FM

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 57

Dry pipe alarm valve set type TMX

7.6

Dry pipe alarm valve set SE2 - RK/FM

Page 58

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

7.7

Dry pipe alarm valve set FL/FM

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 59

Dry pipe alarm valve set type TMX

7.8

Dry pipe alarm valve set SE2 - FL/FM

Page 60

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

7.9

Fast release dry pipe alarm valve set RK

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 61

Dry pipe alarm valve set type TMX

7.10 Fast release dry pipe alarm valve set FL

Page 62

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

7.11 Tail-end alarm valve set RK

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 63

Dry pipe alarm valve set type TMX

7.12 Tail-end alarm valve set SE2 RK

Page 64

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

7.13 Tail-end alarm valve set FL

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 65

Dry pipe alarm valve set type TMX

7.14 Tail-end alarm valve set SE2 FL

Page 66

Manual

WH31en/05-11.04/PL-W ri-sch

Dry pipe alarm valve set type TMX

7.15 Tail-end alarm valve set type MMX

WH31de/05-11.04/PL-W-ri-sch

Manual

Page 67

Dry pipe alarm valve set type TMX

Page 68

Manual

WH31en/05-11.04/PL-W ri-sch

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