Beruflich Dokumente
Kultur Dokumente
WH31en/05-11.04/PL-W ri-sch
Art.-Nr.: 84 2085-05
M: EW04-058
Page 2
Manual
WH31en/05-11.04/PL-W ri-sch
WH31de/05-11.04/PL-W-ri-sch
Manual
Page
Table of contents:
1.
2.
1.2
1.3
Operating instructions....................................................................................................................8
Safety precautions.........................................................................................................................10
2.1
Operation ........................................................................................................................................12
3.1 TAV set type TMX (Figures 1 and 2)...........................................................................................12
3.1.1 Operating conditions...........................................................................................................12
3.1.2 Release...............................................................................................................................12
3.1.3 Test alarm ...........................................................................................................................12
3.1.4 Restoring operational readiness .........................................................................................15
3.1.5 Compressed air supply .......................................................................................................16
3.1.6 Electrical monitoring system ...............................................................................................16
3.1.7 TAV sets with SE2 accelerator (Figure 2) ..........................................................................16
3.1.8 TAV sets with a SEVMX quick vent valve ..........................................................................16
3.1.9 Causes of faults with TAV sets ...........................................................................................17
3.1.10 Maintenance of TAV sets....................................................................................................18
3.2
3.3
Fast release dry pipe alarm valve set (TS set) type TMX/S (Figure 6) .......................................24
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Manual
WH31en/05-11.04/PL-W ri-sch
4.2.5.
5.2
5.3
5.4
5.5
6.2
6.3
Accelerator ..................................................................................................................................50
6.4
6.5
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
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Manual
Page
1.
Delivery program
1.1
Item no.
Approval no.
- RK TAV
TAV
TAV
TAV
80-TMX/RK
80-TMX/RK-SE2
80-TMX/RK-WA
80-TMX/RK-SE2-WA
84 1002
84 1003
84 1004
84 1005
TAV 100-TMX/RK
TAV 100-TMX/RK-SE2
TAV 100-TMX/RK-WA
TAV 100-TMX/RK-SE2-WA
84 1006
84 1007
84 1009
84 1010
TAV 150-TMX/RK
TAV 150-TMX/RK-SE2
TAV 150-TMX/RK-WA
TAV 150-TMX/RK-SE2-WA
84 1011
84 1012
84 1013
84 1014
TAV
TAV
TAV
TAV
80-TMX/RK/FM
80-TMX/RK/FM -SE2
80-TMX/RK/FM WA
80-TMX/RK/FM SE2-WA
84 1570
84 1571
84 1572
84 1573
TAV 100-TMX/RK/FM
TAV 100-TMX/RK/FM SE2
TAV 100-TMX/RK/FM WA
TAV 100-TMX/RK/FM SE2-WA
84 1575
84 1576
84 1577
84 1578
TAV 150-TMX/RK/FM
TAV 150-TMX/RK/FM SE2
TAV 150-TMX/RK/FM WA
TV 150-TMX/RK/FM SE2-WA
84 1579
84 1580
84 1581
84 1582
PS 16
PS 16
VdS G 4890031
z
z
z
z
z
z
z
z
VdS G 4910001
z
z
z
z
z
z
z
z
VdS G 4910056
z
z
z
z
z
z
z
z
175 PSI
FMRC-No.J.I.1X7A7.AH
z
z
z
z
FMRC-No.J.I.1X7A7.AH
z
z
z
z
FMRC-No.J.I.1X7A7.AH
z
z
z
z
84 1811
84 1808
VdS G 4910001
z
z
TV 150-TMX/RK
TV 150-TMX/RK-WA
84 1812
84 1809
VdS G 4910056
z
z
VdS G 4930002
VdS G 4930003
z
z
84 1763
84 1764
Type key:
TAV : dry pipe alarm valve set
TV... : tail-end alarm valve set
TS... : fast release dry pipe alarm valve set
SE2. : accelerator
TMX : type designation of dry pipe alarm valve set
Page 6
WA: supervision
PS ...: max. permissible pressure
FL....: top and bottom flange connection
RK...: top pipe coupling connection / bottom flange connection
FM...: FM design
Manual
WH31en/05-11.04/PL-W ri-sch
1.2
Item no.
Approval no.
- FL TAV
TAV
TAV
TAV
80-TMX/FL
80-TMX/FL-SE2
80-TMX/FL-WA
80-TMX/FL-SE2-WA
84 1490
84 1491
84 1492
84 1493
TAV 100-TMX/FL
TAV 100-TMX/FL-SE2
TAV 100-TMX/FL-WA
TAV 100-TMX/FL-SE2-WA
84 1494
84 1496
84 1497
84 1498
TAV 150-TMX/FL
TAV 150-TMX/FL-SE2
TAV 150-TMX/FL-WA
TAV 150-TMX/FL-SE2-WA
84 1499
84 1500
84 1502
84 1503
TAV
TAV
TAV
TAV
80-TMX/FL/FM
80-TMX/FL/FM -SE2
80-TMX/FL/FM -WA
80-TMX/FL/FM -SE2-WA
84 1583
84 1584
84 1585
84 1587
TAV 100-TMX/FL/FM
TAV 100-TMX/FL/FM -SE2
TAV 100-TMX/FL/FM -WA
TAV 100-TMX/FL/FM -SE2-WA
84 1588
84 1589
84 1590
84 1591
TAV 150-TMX/FL/FM
TAV 150-TMX/FL/FM -SE2
TAV 150-TMX/FL/FM -WA
TAV 150-TMX/FL/FM -SE2-WA
84 1592
84 1593
84 1594
84 1595
PS 16
PS 16
VdS G 4890031
z
z
z
z
z
z
z
z
VdS G 4910001
z
z
z
z
z
z
z
z
VdS G 4910056
z
z
z
z
z
z
z
z
175 PSI
FMRC-No.J.I.1X7A7.AH
z
z
z
z
FMRC-No.J.I.1X7A7.AH
z
z
z
z
FMRC-No.J.I.1X7A7.AH
z
z
z
z
84 1805
84 1802
VdS G 4910001
z
z
TV 150-TMX
TV 150-TMX-WA
84 1806
84 1803
VdS G 4910056
z
z
Tail-end alarm valve set tail-end valve set (threaded connection G1.1/2)
TV set DN40-MMX
88 1760
VdS G 4960041
VdS G 4930002
VdS G 4930003
z
z
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84 1761
84 1762
Manual
Page
1.3
Operating instructions
Operating instructions plates are not included in the scope of delivery of the dry pipe alarm valve sets
and must be ordered separately!
Operating instructions for:
Dry pipe alarm valve set
Fast release dry pipe alarm valve set Type TMX/RK ..................................................... Item no.: 84 1798
Type TMX/FL ...................................................... Item no.: 84 1798
Tail-end alarm valve set
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Manual
Page
2.
Safety precautions
2.1
2.2
Safety regulations
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Page 11
3.
Operation
3.1
The dry pipe alarm valve set (TAV set) is an assembly module consisting of a dry pipe alarm valve set
(TAV), gate valve and various smaller fittings. It has the following functions:
to separate the water supply from sprinkler pipework, which is at risk from frost .
to monitor the system pressure levels for water supply and pressure in the sprinkler pipework.
to release the extinguishing water in the event of a fire if one or more sprinklers have been
activated.
to set off the hydraulic and electric alarms if there is a fire (alarm gong, alarm pressure switch).
The TAV set must only be installed in areas that are free from frost. Separating the frost-risk area from
the water supply ensures that the sprinkler pipework will not freeze in the frost months.
The TAV set has been designed for a nominal pressure of PN 16. It can be supplied either in a flange
design or with a coupling connection (only on exit side).
The gate valve (3) in the water supply must be open, and the handwheel secured with lock and
strap. The safety device is not required in systems with electrical monitoring.
The 3/2-way cock (4) must be in the Operating position.
The pressure gauge (9) gives the air pressure in the sprinkler pipework. It must be between the
maximum and minimum values shown.
The pressure gauge (11) shows the water supply pressure. It must be between the maximum and
minimum values shown.
The ball valve (7) in the compressed air feed must be closed; however, in systems with automatic
compressed air feed, it must be open.
3.1.2 Release
If one or more sprinklers is activated, the pressure of the compressed air in the sprinkler pipework is
reduced. If the pressure falls below 1/5 of the water supply pressure, the valve head (2) opens and
water floods into the sprinkler pipework. At the same time, water flows through the alarm channel into
the alarm gong line, triggering the alarm pressure switch (12), and the alarm gong (15). The alarm
pressure switch (12) sends the alarm to a permanently staffed office, such as the fire brigade.
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Manual
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1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
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Sprinkler pipework
Manual
Page 13
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Sprinkler pipework
Alarm channel
Test
Operation
Alarm gong line
Water supply
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Manual
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Close the ball valve (7) if there is an automatic compressed air feed.
Empty the sprinkler pipework. Open the drainage valves on the sprinkler pipework and the ball valve
(16) on the set.
In sets with accelerator, open the ball valve (19) at the container, close the ball valve (20) in the
feed pipe, and then open the vent valve (21).
Carry out maintenance work on the dry pipe alarm valve (see Section 4.1.4)
Close the drainage valves on the sprinkler pipework and the ball valve (16) on the set.
Open the ball valve (7) in the compressed air feed and fill the sprinkler pipework with compressed air.
Note:
When filling the sprinkler pipework, it is important to ensure that the 3/2-way cock (4) is set to
Test, so that the alarm channel is blocked and the space below the valve head (2) and
above the drain valve (5) is ventilated.
If compressed air escapes from the drain valve (5), the gasket is not perfectly sealing the
valve seat. In such an event, the 3/2-way cock can temporarily be set to Closed, until
pressure of approximately 0.5 bar has built up in the sprinkler pipework. When the 3/2-way
cock is returned to the Test position, the resulting low pressure usually brings the gasket
back to its normal position on the valve seat.
If compressed air continues to escape from the drain valve (5), the space between the
gasket and the valve seat is too great. In this case, the compressed air must be completely
released and the correct position of the gasket on the valve head checked (see also TAV
maintenance in 4.1.4).
Once the sprinkler pipework has been filled, the 3/2-way cock must be set to Operation. Only then
is the valve head correctly locked.
Slowly open the gate valve (3) in the water supply system.
Leak test: If water is constantly escaping from the drain valve (5), the valve head is leaking. In such a
case, the gate valve (3) must be closed again, the compressed air fully released and the Orings in the valve head (2) checked or replaced.
With a tight-fitting alarm valve, the gate valve (3) must be securely closed with a lock and strap. The
safety device is not required in electrically monitored systems.
Note:
Care should be taken to ensure that the alarm channel is always atmospherically vented via
the drain valve (5). If the alarm channel is blocked, e.g. if the 3/2-way cock is in the closed
position for a longer period, it can trigger the alarm valve.
With sets with accelerator, close the ball valve (19) at the container and the vent valve (21) in the
feed pipe. Then switch on the accelerator by opening the ball valve (20) and lock the ball valve in
the Open position with a lock (not necessary with electrically monitored systems).
Check the charge time in the instructions on the accelerator. After any unauthorised departure from
the instructions, a maintenance check should be carried out on the accelerator (see Accelerator
Maintenance 4.2.4).
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Manual
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If the pressure in the sprinkler pipework is greater, the release period for the valve increases
accordingly.
If the air pressure is too low, there is the risk of accidental release.
The above-mentioned monitoring devices are only intended to report a fault to a permanently staffed
office. The alarm pressure switch (12) is provided to alert the fire brigade.
Manual
WH31en/05-11.04/PL-W ri-sch
Fault
Unintentional release of the dry pipe
alarm valve (release fault)
Causes
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Manual
Page 17
Visual checks of the general condition of the TAV set and on the fittings for correct operating
position and for safety devices.
Check zero setting of the pressure gauges by closing and opening the pressure gauge stop valve.
N.B.: Effect pressure release on the pressure gauge stop valve by opening the drain plugs.
Set off the TAV set by releasing the compressed air (functional control). The gate valve (3) needs to
be suitably throttled to avoid flooding the pipework completely.
Block the water and the compressed air supply and empty the sprinkler pipework completely.
Maintenance of the dry pipe alarm valve (1) in accordance with maintenance instructions in 4.1.4.
Check strainer (13) in the alarm gong line, and clean as required.
Check that the charge time for the accelerator (17) corresponds to the plate information.
Check for leaks in the valve gasket on the drain valve (5).
Check the lock fittings (gate valve, ball valves, drainage valve) for leaks.
N.B.: Set 3/2-way cock (4) to Operating position.
Secure the operating position of the gate valve (3) with lock and strap. The safety device is not
required in systems with electrical monitoring.
In systems with electrical monitoring, the monitoring devices and their transmission channels must
also be checked.
In addition with fast release dry pipe alarm valve sets TMX-S
Check the function of the solenoid valve, e.g. by activating it via the detector system.
Maintenance of the solenoid valves (22) Figure 6 if required. On this subject, see the maintenance
instructions in 4.3.2.
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3.2
TAV sets with FM approval have a largely similar design to the VdS sets, so that most of the operating
modes described in Section 3 apply here too. The differences between the FM and the VdS designs are
as follows:
Under FM guidelines, the drainage (A) must be located below the valve flap. Accordingly, instead of
the normal gate valve, an intermediate flange (spool piece) is used with a drainage ball valve (A).
Following commissioning, even with a relatively well-drained pipework, there may be a back-flow of
water over a longer period, which will result in water accumulating in the dry pipe alarm valve. This
can lead to malfunctions, especially in sets with an accelerator. Therefore an additional drainage
option is added at the outflow connection to the dry pipe alarm valve (ball valve B with vent valve).
N.B.: When checking the dry pipe alarm valve for residual water, disconnect the accelerator by
opening ball valve (C) and closing ball valve (D)!
The accelerator with FM approval differs from the standard design in that it has a modified throttle
device to prevent water penetration. See also the functional description in Section 4.2.2
If shut-off fittings are used, only FM-approved tapered oval slide valves with externally rising spindle
or FM-approved shut-off gates are permissible.
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3.3
The tail-end alarm valve set is a TAV set without an alarm device, which is connected to a wet system
and therefore does not need its own water supply. The alarm signal is given via the upstream wet pipe
alarm valve set, so that there is no need for a separate alarm device in the set. The dry set can be fitted
with an electric alarm (pressure switch) to distinguish between the wet pipe alarm valve set and the tailend alarm valve sets.
In general, every standard TAV set type TMX can also be used as a tail-end alarm valve set. In this case
the alarm device does not have to be used (e.g. blocking the alarm gong line). The standard TAV set is
normally supplied for systems using a tail-end alarm valve set with accelerator, and the alarm gong line is
then connected to it.
N.B.: Atmospheric venting to the alarm channel through the drain valve (5) must be maintained.
Figure 4: Tail-end alarm valve set type TMX
Sprinkler pipework
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
16.
21.
Page 20
Alarm channel
Manual
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3.4
The tail-end valve set (DN 40) is intended for the protection of smaller areas with frost risk (volume
stream design Q = 412 l/min at 5 m/s). The alarm is activated in the same way as with the standard tailend alarm valve set via the series-connected wet pipe alarm valve set (NAV set). The water supply
pressure is max. 10 bar. Air pressure of 3.0 3.5 bar must be maintained in the dry pipework.
3.4.1 Operation
In the operating state, the diaphragm valve (1) is closed. The gasket to the water supply is in the form of
a valve head with a gasket, which is held in place on the valve seat by the diaphragm chamber
impinged on by the compressed air. The transfer ratio between diaphragm chamber and valve seat is
approx. 5:1; in other words, if the system is activated, the air pressure in the diaphragm chamber must
fall to roughly 1/5 of the water supply pressure. If the water supply, for example, is 10 bar, the air
pressure on the diaphragm chamber must drop to approximately 2 bar for the diaphragm valve (1) to
open.
The quick vent valve (3) will already open if the pressure in the sprinkler pipework falls below 2.3 bar
and this speeds up the activation of the diaphragm valve (1) through additional release of pressure. In
addition, the quick vent valve (3) remains in the open position after activation, preventing the diaphragm
valve (1) from closing because of a renewed build-up in pressure on the diaphragm chamber. Only
when the ball button is pulled and when pressure has built up to more than 2.3 bar in the sprinkler
pipework, the quick vent valve (3) remains locked in position, keeping the diaphragm valve (1) closed.
The main locking valve (2) is open and must be secured with a lock and strap. The safety device is
not required in systems with electrical monitoring.
The pressure gauge (6) shows the current water supply pressure. It must be between the maximum
and minimum values shown.
The ball valve (10) must be closed; however, in systems with automatic compressed air feed, it
must be open.
The air pressure in the compressed air supply must not fall below the minimum values marked on
pressure gauges (7) and (8).
The quick vent valve (3) must be kept closed and be secured with a cover against unauthorised
activation.
There must be no water in the inspection glass (4).
3.4.3 Activation
The activation of one or more sprinklers produces a drop in pressure in the sprinkler pipework. If it falls
below 2.3 bar, the quick vent valve (3) opens, rapidly activating the diaphragm valve (1) through
additional pressure release on the diaphragm chamber, so that water floods into the sprinkler pipework.
The check valve (9) prevents the diaphragm valve (1) from closing because of the build-up in pressure
in the sprinkler pipework. The open quick vent valve (3) additionally prevents a build-up in the sprinkler
pipework through any leakage at the check valve (9), and any build-up in pressure from the compressed
air supply. The alarm is activated via the upstream wet pipe alarm valve set.
Close the ball valve (2) in the water supply and, if necessary, the ball valve (10) in the compressed
air supply.
Open any drainage valves in the dry pipework and the ball valve (5) in the set (remove stopper on
the ball valve). There must be absolutely no water in the dry pipework.
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Manual
Page 21
Close the open drainage valves in the sprinkler pipework and the ball valve (5) on the set again and
secure them with stoppers.
Open ball valve (10) in the compressed air supply and at the same time pull the ball button on the
quick vent valve (3) out until the air pressure has built up to more than 2.3 bar and the ball button
stays in the locked position. Then increase the air pressure to between 3.0 and 3.5 bar.
Secure quick vent valve (3) with a protective cap to prevent unauthorised activation!
Slowly open ball valve (2) in the water supply and secure with lock and strap. The safety device is
not required in systems with electrical monitoring.
Check inspection glass for water residue and, if necessary, remove water from the line at the ball
valve (5).
N.B.: Activation risk from drop in pressure in the pipework.
Figure 5: Tail-end alarm valve set type MMX (tail-end valve set)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Diaphragm valve
Ball valve, water supply
Quick vent valve
Inspection glass
Ball valve, drainage
Pressure gauge, water supply
Pressure gauge, control pressure
Pressure gauge, sprinkler pipework
Check valve
Ball valve, compressed air supply
Throttle
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Visual checks of the general condition of the tail-end alarm valve set and on fittings for correct
operating position and for safety devices.
Check the zero position on the pressure gauges by closing and opening the pressure gauge stop
valves.
N.B.: Release the pressure on the pressure gauge stop valve by loosening the drainage plug.
Activate the tail-end valve set by releasing the compressed air. To prevent the pipework being
totally flooded, the main locking valve (2) should be throttled as required.
Shut off water supply and compressed air supply and fully empty the pipework.
Check the diaphragm valve (1) is not leaking, and if it requires maintenance. See Maintenance
Instructions in Section 4.4.2.
Check the compressed air supply, including throttle (11); if necessary, clean or replace.
N.B.: When removing the throttle (11) the compressed air supply at the ball valve (10) must be
blocked off.
Recommissioning in accordance with Section 3.4.4 or the relevant Operating Regulations. The
quick vent valve (3) and the check valve (9) must be checked to ensure they are working properly
and, where necessary, replaced.
Secure the operating position of the main locking valve with lock and strap. The safety device is not
required in systems with electrical monitoring.
In systems with electrical monitoring, the monitor devices and their transmission channels must also
be checked.
Causes
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Manual
Page 23
3.5
Fast release dry pipe alarm valve set (TS set) type TMX/S (Figure 6)
The fast release dry pipe alarm valve set is basically a TAV set fitted with an accelerator. A solenoid
valve controlled by a detector system has been installed in addition to the accelerator.
If a fire occurs, the solenoid valve is opened by the sophisticated detection system and the compressed
air is channelled from the sprinkler pipework into the alarm channel of the dry pipe alarm valve. The dry
pipe alarm valve opens and water floods into the sprinkler pipework, which is still filled with compressed
air. If one or more of the sprinklers is activated, water is supplied to the sprinklers by a direct route
relatively quickly, without any need to release all of the compressed air in the dry pipework.
If the detector system or solenoid fails, the TS set functions like a standard TAV set with accelerator.
Since the TS set is used in high fire risk situations, electrical monitoring is essential.
Figure 6: Fast release dry pipe alarm valve sets type TMX/S
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
Page 24
Detector line
Sprinkler pipework
Alarm channel
Test
Operation
Alarm gong line
Water supply
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Manual
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4.
4.1
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Alarm channel
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Stop buffer
O-ring
Valve head
Valve head sealing
Thrust ring
Spring washer
O-ring
Guide ring
O-ring
O-ring
Guide bolt
Threaded pin
Valve seat
Locking area
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Manual
Page 27
Through the upward movement of the valve head, the gasket of the O-ring (7) is removed, admitting the
water pressure into the atmospheric alarm channel and assisting the unlocking mechanism. Once
unlocking is complete, the valve head is opened at high speed by the surge of water pressure.
4.1.3 Commissioning
The procedure for commissioning or restoring the operating state is as follows:
Risk of accident! The valve must only be opened when it is not under pressure and has been
fully emptied!
Check the safety catch at the inspection port to ensure it moves smoothly and, if necessary, clean it.
Install valve head (lubricate bed) and set loosely on the valve seat. Care should be taken that the
gasket rests snugly on the valve seat. If necessary, the gasket should be rotated or exchanged.
N.B.: The valve head cannot be locked by being pressed down. Instead, it locks automatically
when the sprinkler pipework fills with compressed air.
Set the 3/2-way cock in the alarm gong line to "TEST" position.
Fill the sprinkler pipework with at least 3.5 bar of compressed air.
Open the gate valve in the water supply. The set is then in operating state.
Check the operating state and the system pressure levels as described in the operating instructions.
N.B.: The air pressure in the sprinkler pipework must be adjusted to the water supply pressure
(see also compressed air supply in Section 3.1.5)
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4.1.4 Maintenance
a) Removing the valve head from the TAV
Risk of accident! The valve must only be opened when it is not under pressure and has been
fully emptied!
Loosen locking mechanism from valve head (3) by tapping gently with a hammer on the stop buffer (1).
N.B.: The valve head (3) with the gasket (4) sits tightly (suction effect) on the thrust ring (5). The
valve head can also be loosened by pushing a screwdriver between the valve head (3) and
the gasket (4).
Fully unscrew the stop buffer (1).
Unscrew the threaded pin (12) using a SW2 Allen key.
Unscrew the guide bolt (11).
Clean the separate parts.
Check the gasket, O-rings and spring washer (6) for wear, and replace parts if necessary.
It is recommended to replace all gaskets (TAV-TMX gasket set).
Point of disassembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
WH31de/05-11.04/PL-W-ri-sch
Manual
Stop buffer
O-ring
Valve head
Valve head sealing
Thrust ring
Spring washer
O-ring
Guide ring
O-ring
O-ring
Guide bolt
Threaded pin
Page 29
N.B.: Take care not to bend the O-ring when slipping it on. After attaching it to the groove provided on
the guide ring (8), the O-ring should be lubricated only on the outside.
Place O-ring (7) in the groove of the guide ring (8), pulling the O-ring over the guide bolt (11).
N.B.: The inside bezel of the spring washer must be facing upwards!
If an old spring washer is used, the play to the centre tappets must be checked. If there is more
than 2 mm play, the spring washer (6) must be replaced. The spring washer (6) can also be bent
back manually.
Screw the thrust ring (5) onto the pre-assembled guide bolt (11).
N.B.: The O-ring (7) should not be allowed to slip off the guide bolt (11) and become pinched. The centre
tappets on the guide ring (8) must lock onto the grooves provided on the thrust ring (5).
If the guide bolt (11) is screwed flush with the thrust ring (5), the internal M4 thread allows the
threaded pin (12) to be screwed on.
Attach gasket (4) and valve head (3) and hand screw with max. 20 Nm the stop buffer (1), including
O-ring (2).
Check the locking assembly by pressing on the guide ring (8) and unlock it again by slipping the
spring washer (6) from the thrust ring (5).
Risk of accident! When checking the locking assembly, take care not to catch your fingers!
The valve head is now fully assembled and can be installed in the dry pipe alarm valve.
Except for the seal area at the inspection port, all metal, sliding and sealing surfaces and the valve
head bedding should be lubricated. A waterproof, silicon-free lubricant should be used.
It can be obtained in OD giving the following order details:
350-gram jar white WP300 lubricant .........................................................................Item no.: 75 2570
Tools required:
SW24 open-jawed spanner: TAV 80 SK screws on inspection port cover and guide bolt
SW27 open-jawed spanner: TAV 100 screw plugs for the valve head bedding and guide bolt
SW46 open-jawed spanner: TAV 150 for stop buffer at valve head and guide bolt
SW2 SK screwdriver (Allen key) for M4 threaded pin ...............................................Item no.: 86 1387
Page 30
Manual
WH31en/05-11.04/PL-W ri-sch
Fault
Causes
The compressed air does not lock the Disruption in compressed air supply, e.g. pressure reducer is
valve head in the dry pipe alarm valve
malfunctioning
Water residue in valve seat, so that the valve head cannot be
locked. Make sure the valve seat is ventilated (set 3/2-way
cock to Test)
Spring washer (6) has been fitted the wrong way round or is
bent
Wrong valve head (3). Note the marking TMX on the valve
head! Valve heads marked VMX are only meant for preaction dry pipe alarm valves.
Compressed air escapes during
commissioning via the drain valve
The valve head is not resting on the valve seat, but on the
safety catch
The space between the gasket (4) and valve seat is too
great. Use a new gasket or, if need be, turn around the bent
gasket!
If the build-up in pressure in the sprinkler pipework is very
slow, and even if there is very little space between the gasket
(4) and valve seat (13), compressed air may still escape. In
this case, first turn the 3/2-way cock to OFF until the
pressure in the pipework has adjusted to approx. 0.5 bar.
Then turn the 3/2-way cock to OPERATING again. The
resulting pressure surge will usually push the gasket into
place on the valve seat (13) and lock the valve head.
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 31
4.2
SE-Outlet
SE-Inlet
4.2.2 FM design
The throttle (4) or (4a) is the only difference between the FM accelerator and the standard design.
Under FM regulations, no water is allowed to enter here when the set is activated. Accordingly, the
throttle device was fitted with a float ball, which prevents water from entering. This design is relatively
Page 32
Manual
WH31en/05-11.04/PL-W ri-sch
expensive compared to the standard model and costs more for maintenance. The standard throttle is
therefore installed for normal VdS purposes.
4.2.3 Commissioning
The SE2 accelerator is a component in the dry pipe alarm valve set. It is connected at the SE inlet with
the sprinkler pipework and at the SE outlet with the alarm channel of the dry pipe alarm valve. When
the sprinkler pipework is filled with compressed air, the accelerator is activated by the opening of the
ball valve (11). In its operating state, the compressed air from the sprinkler pipework keeps the valve
head (3) closed. A balance is achieved via the throttle (4) or (4a) after roughly 10 minutes between the
pressure in the accelerator chamber (1) and the control vessel (2). The values shown on pressure
gauge (7) and on the pressure gauge for the sprinkler pipework must be the same.
N.B.: With each start-up, the charge time from 1 to 2 bar in the control vessel (2) must be checked
against the pressure in the sprinkler pipework, in accordance with the test instructions on the
accelerator name plate.
4.2.4 Maintenance
The smooth functioning of the accelerator is largely dependent on the interaction between the control
vessel (2) and the throttle (4) or (4a). The accelerator is functioning properly if the pressure in the
control vessel builds up in the prescribed time (charge time). When testing the charge time, the test
instructions (label on accelerator) with the specified data should be followed.
After the dry pipe alarm valve has been activated, it is important to drain the pipework carefully.
Residual water in the valve unit at the height of the accelerator inlet leads to malfunction. If necessary,
check and drain by carefully opening the drainage valve in the dry pipe alarm valve or the vent valve
(12) in the SE inlet line.
N.B.: The control vessel (2) must first be vented by opening the ball valve (8)!
Risk of activating the dry pipe alarm valve! Next, recheck the SE2 charge time!
Causes
The throttle disk and/or the filter in the throttle (4) or (4a) are
dirty or blocked
The control vessel (2) is leaking, e.g. through the seal on the
pressure gauge (7) or the drainage valve (8)
There is water in the accelerator chamber (1)
The vent valve (12) is not fully closed or is leaking
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 33
4.3
The solenoid valve for the electrical activation of the fast release dry pipe alarm valve set is a 2/2-way
valve, with an operating voltage of 24V-DC, actuated by a detection system. In its operating state, the
solenoid valve is not actuated, i.e. in its neutral state it is closed (NC = normally closed) and thus acts
as a seal on the dry pipework. On actuation, the solenoid valve opens and the compressed air streams
into the alarm channel of the dry pipe alarm valve.
4.3.1 Operation
The solenoid valve is not actuated in operating state, i.e. it is closed in neutral state. In this position, the
top side of the diaphragm (3) is acted upon with the pressure medium via the structural bore 0.8 mm
in the throttle (4). Because of the difference in area (total area above compared to smaller ring area
below) the diaphragm seals the valve seat securely. When the solenoid valve is activated by the coil
(10) being actuated, the magnet anchor (8) releases the discharge bore 1.8 mm, so that the upper
diaphragm chamber pressure is reduced. The diaphragm rises from the valve seat and the solenoid
valve switches to flow-through mode.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Valve housing
Valve cover
Diaphragm
Throttle 0.8
Sieve mesh aperture
O-Ring
Tube body NC
Anchor- NC
Pressure spring
Coil
Hexagonnut
Disk
Connector
Discharge
bore 1,8
Structural bore
(Throttle 0,8)
Flow direction
Page 34
Manual
WH31en/05-11.04/PL-W ri-sch
4.3.2 Maintenance
The controlling device in this solenoid valve is an anchor, which is acted upon by the pressure medium
and closes the discharge bore assisted by a pressure spring. The anchor chamber, therefore, is
constantly in contact with water, so that the risk of pollution is relatively high. It is therefore essential,
with regard to the annual maintenance periods, to include the anchor chamber as well as the diaphragm
chamber, in the maintenance operations.
The maintenance work should be carried out as follows:
Risk of accident! Maintenance work on the valve should only be carried out when it is not under
pressure and has been fully emptied!
Loosen mounting nut (11) (SW 14 spanner) and pull the coil from the tube body
Loosen tube body (7) (SW 22 wrench size) and unscrew from the cover (2). Clean tube body (7),
anchor (8) and pressure spring (9) and check if they are damaged or need to be replaced.
N.B.: Only replace tube body, anchor and pressure spring (7, 8, 9) as a set.
Screw in the complete tube body again and tighten by hand (metallic seal).
Clean throttle, sieve and O-ring (4, 5, 6) and check if they are damaged or need to be replaced.
N.B.: The sieve must be perfectly clean. If there are lime deposits, the sieve should be replaced
Reinsert the diaphragm and throttle with the O-ring in the valve housing and screw on the valve
cover.
N.B.: The correct position for the diaphragm and throttle is crucial for operation. If the throttle or O-ring
is missing, the solenoid valve will malfunction.
Causes
No power supply
Throttle (pos. 4) and/or O-ring (pos. 6) missing
Anchor jammed or stuck fast (lime deposits)
Diaphragm malfunction
Valve leaking
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 35
4.4
The diaphragm valve DN40-MMX is intended for use in the tail-end valve set to release extinguishing
water after the sprinkler system has been activated.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
4.4.1 Operation
Diaphragm
O-ring
Valve head
Sealing
Hexagon screw
Disk
Pressure spring
Piston
O-ring
Hexagon screw
Disk
Cover
In operating state, the compressed air in the diaphragm chamber keeps the valve head closed against
the force of the water pressure. When the pressure in the diaphragm chamber falls to roughly 1/6 of the
water supply pressure, the valve head opens, releasing the flow of extinguishing water. In operating
conditions, an adequate supply of compressed air to the diaphragm chamber must be ensured (with an
automatic compressed air supply and, if necessary, electronic monitoring).
4.4.2
Maintenance
Before any maintenance work, the ball valves for the water supply and automatic compressed air feed
must be closed on the inlet side and the complete sprinkler pipework vented. Further maintenance steps
are as follows:
Risk of accident! Maintenance work on the valve should only be carried out when it is not under
pressure and has been fully emptied!
Loosen and remove compressed air supply, including the pressure gauge at the screw fittings.
Clean diaphragm (1) and valve head (3) and check if they are damaged or need to be replaced.
Check the smooth movement of the valve head lead, and clean and lubricate as required.
Assemble control section and screw it into the valve housing again.
Reconnect the compressed air supply and the restart the tail-end valve set in accordance with the
operating instructions.
Page 36
Manual
WH31en/05-11.04/PL-W ri-sch
5.
Technical data
5.1
Approvals:
DN80
DN100
DN150
400
415
440
255
270
300
375
425
540
H1RK
250
270
290
H1FL
240
250
280
H2
500
505
510
180
190
210
L
Dept
h
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 37
5.2
Approvals:
DN80
DN100
DN150
400
415
440
255
270
300
H1RK
250
270
290
H1FL
240
250
280
H2
500
505
510
L
Dept
h
180
190
210
Page 38
Manual
WH31en/05-11.04/PL-W ri-sch
5.3
Approvals:
DN80
DN100
DN150
415
440
270
300
425
540
H1RK
270
290
H1FL
250
280
H2
505
510
190
210
Dept
h
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 39
5.4
Approvals:
DN80
DN100
DN150
190
205
235
255
270
300
375
425
540
H1RK
250
270
290
H1FL
240
250
280
180
190
210
Dept
h
Page 40
Manual
WH31en/05-11.04/PL-W ri-sch
5.5
Approvals:
Material:
Housing ............... : red bronze
Sealings ...............: buna N
Valve stem........... : V2A
Pipe parts.............: steel
Trimming.............. : V2A / red bronze / brass / gray cast iron
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 41
Spare parts
6.1
rd
Bearing section
Up to the 4 quater
2004, the O-ring is
loosely inserted. As
rd
from the 1 quarter
2005, the O-ring will be
permanently vulcanised.
DIN / Dimension
TAV 80-TMX - inspection port
TAV 80-TMX/VMX - valve head
50.16 x 5.33 NBR - 70 shore
25.0 x 3.0 NBR - 70 shore
18.0 x 2.5 NBR - 70 shore
14.0 x 2.5 NBR - 70 shore
21.0 x 1.5 NBR - 70 shore
DIN913 M4 x 5 - A2/A4
TAV80-TMX (pos. 1-8 incl. hex. screwdriver
Quantity
1
1
1
1
2
1
1
1
1
Item no.
84 1031
83 3792
83 3913
83 3883
88 3008
13 2370
82 6163
78 3396
84 0314
* Note: Only for dry pipe alarm valve set delivered till 4rd quarter 2004
Further spare parts
Pos.
Designation
9
Guide ring
10
Spring washer
11
Thrust ring
12
Guide bolt
13
Stop buffer
14
Valve head
15
Detent pawl
16
Torsion spring
17
Bolt
18
Split pin
19
Bolt
20
Locking screw
21
Hexagon screw
Page 42
DIN / Dimension
TAV-TMX DN80/o-ring
TAV 80 - TMX/VMX
Can only be ordered with complete valve
head DN80 TAV/TMX, item no.: 84 0326!
TAV - TMX/VMX
TAV 80 TMX
TAV TMX
TAV - TMX/VMX
DIN1443 - B10 H11 x 70 x 60
DIN94 - 3.2 x 25 Ms
DIN1443 - A12 x 100 - 1,4305
G1/2 - bearing sleeve
DIN933 - M16 x 45 - 8,8 gal Zn/CC
Manual
Quantity
1
1
1
1
1
1
1
2
1
2
4
Item no.
84 3316
83 3767
83 3860
83 3743
83 3810
83 3822
83 3871
24 7323
87 9074
88 3720
83 3858
WH31en/05-11.04/PL-W ri-sch
Type TMX/RK
Type TMX/FL
DN100-PS16
DN100-PS16
DIN / Dimension
TAV100-TMX - inspection port
TAV100-TMX/VMX - valve head
66.05 x 5.33 NBR - 70 shore
30.0 x 3.0 NBR - 70 shore
18.0 x 2.5 NBR - 70 shore
14.0 x 2.5 NBR - 70 shore
23.5 x 1.78 NBR - 70 shore
DIN913 M4 x 5 - A2/A4
TAV100-TMX (pos. 1-8 incl. hex. screwdriver
Item no.
84 1032
83 4516
83 4553
84 0466
88 3008
13 2370
68 8258
78 3396
84 0442
Quantity
1
1
1
1
1
1
1
2
1
2
4
Item no.
84 3315
82 1487
83 3860
82 1463
83 3810
83 3822
83 3871
24 7323
87 9086
88 3720
83 3858
DIN / Dimension
TAV-TMX DN100/o-ring
TAV100 - TMX/VMX
Can only be ordered with complete valve
head DN100 TAV/TMX, item no.: 84 0454!
TAV - TMX/VMX
TAV100 - TMX
TAV - TMX
TAV - TMX/VMX
DIN1443 - B10 H11 x 70 x 60
DIN94 3.2 x 25 - Ms
DIN1443 - A12 x 106 1,4305
G1/2 bearing sleeve
DIN933 - M16 x 45 - 8,8 gal Zn/CC
Type TMX/RK
Type TMX/FL
DN150-PS16
DN150-PS16
DIN / Dimension
TAV150-TMX - inspection port
TAV150-TMX/VMX - valve head
100.0 x 7.0 NBR - 70 shore
50.0 x 3.0 NBR - 70 shore
18.0 x 2.5 NBR - 70 shore
14.0 x 2.5 NBR - 70 shore
38.0 x 3.0 NBR - 70 shore
DIN913 M4 x 5 - A2/A4
TAV150-TMX (pos. 1-8 incl. hex. screwdriver
Item no.
84 1034
82 5055
82 5160
82 5134
88 3008
13 2370
17 4538
78 3396
84 0429
Quantity
1
1
1
1
1
1
1
2
1
2
4
Item no.
84 3286
82 5080
83 3860
82 5109
83 3810
83 3822
83 3871
24 7323
87 9098
88 3720
83 3858
DIN / Dimension
TAV-TMX DN150/o-ring
TAV150 - TMX/VMX
Can only be ordered with complete valve
head DN150 TAV/TMX, item no.: 84 0430!
TAV - TMX/VMX
TAV150 - TMX
TAV - TMX
TAV - TMX/VMX
DIN1443 - B10 H11 x 70 x 60
DIN94 - 3.2 x 25 - Ms
DIN1443 - A12 x 130 1,4305
G1/2 - bearing sleeve
DIN933 - M16 x 45 - 8.8 gal Zn/CC
Manual
Page 43
6.2
DN 80-150
DN 80-150
DN100-150
Designation
Dry pipe alarm valve
Gate valve
Sealing
Hexagon screw
Stud bold
Hexagon nut
7
8
9
Pressure gauge
Label
Label
Page 44
Item no.
84 1025
84 1022
84 1026
84 1023
84 1027
84 1024
86 2781
86 2793
86 2800
12 6728
12 6730
12 6753
10 4712
10 4876
25 6985
10 8110
10 8341
10 8365
81 9828
11 3869
11 3870
WH31en/05-11.04/PL-W ri-sch
Pos.
10
11
12
Designation
Ball valve
Check valve
Ball valve
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Ball valve
Strainer
Drip check valve
Connection
Angle
Cap nut
Clamping ring
Adapter
O-ring
Locking cone
Cap nut
Gland
Pressure switch
Line
27
28
29
30
31
32
-
Gland
Label support
Label
Label ledge
Padlock
Strap
Funnel
Item no.
81 9830
12 9754
74 8718
74 8720
84 1218
88 0056
75 2921
84 1086
88 3045
88 4001
88 4013
84 1087
88 3008
83 0158
84 1162
84 1219
11 6512
84 1102
84 1103
84 1104
85 6867
75 5806
75 0912
76 3730
13 1777
78 5320
84 2053
Conduit nipples and malleable cast iron fittings have not been taken into consideration.
Components without position numbers are not displayed in the picture.
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 45
type TMX-SE2
type TMX-SE2/MV
Pos.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Page 46
Designation
Accelerator
Pressure gauge
Label
Double nipple
Ball valve
Conduit nipple
Line
Gland
Gland
Vent valve
Ball valve
Connection
Lock
Adapter
O-ring
Cap nut
Clamping ring
Solenoid valve
Gland
Gland
Line
Gland
Adapter
Bush
Manual
Item no.
81 6890
12 6303
11 3894
86 3141
81 9830
68 1458
84 1532
85 6867
84 0233
19 9933
87 9270
87 9050
13 1777
84 1087
88 3008
88 4001
88 4013
85 6776
85 6867
85 6855
84 1717
85 6879
83 4036
84 1216
WH31en/05-11.04/PL-W ri-sch
Pos.
7
8
9
10
1.10
11
12
Designation
Pressure gauge
Label
Label
Ball valve
Vent valve
Check valve
Ball valve
15
Item no.
81 9828
11 3869
11 3870
81 9830
19 9933
12 9754
74 8718
74 8720
75 2921
Pos.
1
2
3
4
5
6
6.1
7
8
9
Designation
Diaphragm valve
Quick vent valve
Inspection glass
Ball valve
Ball valve
Pressure gauge
Ball valve
Check valve
Padlock
Strap
WH31de/05-11.04/PL-W-ri-sch
Item no.
88 1759
88 3306
85 7150
75 1680
74 8718
12 6303
81 9830
89 8120
13 1777
78 5320
Page 47
Pos.
1
2
3
4
5
Designation
Intermediate flange
Ball valve
Ball valve
Vent valve
Nipple
Item no.
88 1929
88 1930
88 1942
74 8718
81 9830
19 9933
21 5217
All other components are the same as for dry pipe alarm valve sets
Page 48
Manual
WH31en/05-11.04/PL-W ri-sch
Pos.
1.1
1.2
1.3
2.1
3.1
3.2
3.3
3.4
4.1
Designation
Cheese head screw
Hexagon nut
Disk
Accessories
Pressure switch
Pressure gauge
Adapter
Ball valve
Accessories
Limit switch
3. Pressure
4. Gate valve
c
c
c
c
c
c
c
Item no.
10 6757
10 8419
10 9734
81 2196
79 2183
12 6303
81 1313
77 8700
86 3062
86 3074
86 3086
79 0400
88 0214
All marked positions (c), incl. 2 limit switches pos. 5 are included in the supervision of
dry pipe alarm valve set, item no. 85 8633.
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 49
6.3
Accelerator
Accelerator
Type SE2
Type SE2/FM
Wearing parts
Pos.
1
2
3
4
5
6
7
-
Designation
Diaphragm
O-ring
Flat packing
Label
Restrictor plate
O-ring
Filter
Compl. throttle
DIN / Dimension
Accelerator - SE2
120.25 x 3.53 NBR - 70 shore
Accelerator - SE2
Accelerator - SE2
Throttle - RSV - SE2
6.0 x 1.5 NBR - 70 shore
Type 5/43-1 B80
Accelerator - SE2
(part 5-8 mounted)
Quantity
1
1
1
1
1
2
1
1
Item no.
81 6906
81 6943
81 6955
82 4520
81 5276
81 5215
82 1128
84 0247
DIN / Dimension
Throttle - RSV - SE2
Accelerator - SE2/FM
Ball valve accelerator - SE2/FM
Accelerator - SE2
Throttle - RSV - SE2
Ball valve accelerator - SE2/FM
DIN6798 A8.2 - A2
DIN127 B8 1,4310
Accelerator - SE2
DIN1443 A8 x 50 - 1,4301
DIN9021 B4,3 Ms - gal Ni
DIN84 M4 x 10 Ms - gal Ni
Accelerator - SE2
DIN835 M8/Fo x 22 - A2/70
DIN125 B8.4 1,4301
DIN934 M8 - A2/A4
Quantity
1
1
1
2
1
1
1
2
1
1
1
1
1
12
13
14
Item no.
81 5239
84 8933
84 8003
81 6700
81 5227
84 7990
81 6979
82 0707
81 6876
81 6931
10 9977
20 6662
81 6918
81 6967
23 8044
82 0781
Designation
Socket
Ball valve
Line
Supporting plate
Throttle seat
Connection
Serrated lock washer
Spring washer
Valve head
Bolt
Disk
Cheese head screw
Release bolt
Stud bold
Disk
Hexagon nut
Manual
WH31en/05-11.04/PL-W ri-sch
6.4
Wearing parts
Pos.
1
2
3
4
Designation
Diaphragm
O-ring
O-ring
Sealing
DIN / Dimension
TAV150 - VMX
14.0 x 2.5 - NBR - 70 shore
42.0 x 3.0 - NBR - 70 shore
Multiple jet control G1.1/2
Quantity
1
1
1
1
Item no.
85 9358
13 2370
84 7060
81 0874
DIN / Dimension
Diaphragm valve DN40
TAV150 - VMX
28.5 x 2.5 x 45 VD-268B
DIN9021 B5.3 - Ms gal Ni
DIN933 M5 x 16 - 5,6 gal Zn / C
DIN933 M6 x 20 - 8,8 gal Zn / C
DIN125 B6.4 - A2
Quantity
1
1
1
1
1
8
8
Item no.
88 1796
82 9383
82 9322
81 6840
10 5730
21 5027
76 1604
Designation
Piston rod
Piston
Pressure spring
Disk
Hexagon screw
Hexagon screw
Disk
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 51
6.5
Flow direction
Spare parts
Pos.
1
2
3
4
5
6
7
8
9
10
11
Page 52
Designation
Anchor
Tube body
Pressure spring
Throttle
Sieve
O-ring
Diphragm
Coil
Hexagon nut
Disk
Connector
DIN / Dimension
Quantity
Item no.
89 9574
Compl. throttle
89 9586
89 9598
89 9616
Manual
WH31en/05-11.04/PL-W ri-sch
Operating instructions
7.1
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 53
7.2
Page 54
Manual
WH31en/05-11.04/PL-W ri-sch
7.3
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 55
7.4
Page 56
Manual
WH31en/05-11.04/PL-W ri-sch
7.5
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 57
7.6
Page 58
Manual
WH31en/05-11.04/PL-W ri-sch
7.7
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 59
7.8
Page 60
Manual
WH31en/05-11.04/PL-W ri-sch
7.9
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 61
Page 62
Manual
WH31en/05-11.04/PL-W ri-sch
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 63
Page 64
Manual
WH31en/05-11.04/PL-W ri-sch
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 65
Page 66
Manual
WH31en/05-11.04/PL-W ri-sch
WH31de/05-11.04/PL-W-ri-sch
Manual
Page 67
Page 68
Manual
WH31en/05-11.04/PL-W ri-sch