ACKNOWLEDGEMENT

It was a matter of immense pleasure for me to undergo summer training with Alankar
Automobiles Pvt. Ltd., Patna.
At the outset, I would like to express a deep sense of gratitude to each and every
person who helped and supported me during my report work which made it possible for
me to bring up my work to completion.
I would like to express my sincere gratitude to _____________, Training Officer and
Mechanical Department for their sincere help and guidance.
My special thanks to all those friends and colleagues who helped me throughout the
training and also for providing relevant information required during the training.

Submitted by:
Roll No.
Regd. No.
Branch : Mechanical

Name
Institute Name
Branch
Training Period

Session :
Reg./Roll No.

INDEX
S. No.
1
2
3
4
5
6
7
8

Topics
Introduction
Company Profile
Working of Alankar Automobiles
Layout of Alankar Automobile

Page No.

Signature

Service Station
Wheel Balancing Machine
Wheel Alignment
Hydraulic Lift
Srew Jack
INTRODUCTION

Manufacturing in the past had never been global. Today, this is changing.
For almost all industries, globalization has become a part of their inherent
business planning. Where the world is no longer limited to geographic
boundaries of nations. Keeping this in mind, our mission has expanded to a
new dimension.

Our priority throughout as a reliable partner to the community and society

has been to match our know how, technology and services to the changing
demands of Customers and to do so dynamically, economically and flexibly.
This is the only way to provide support for future, to adapt to change and to
make right decisions today, to meet the demands of tomorrow.

The concept of manufacturing has undergone a complete overhaul. Small/

Medium Scale Manufacturing companies around the world face the growing
problem of how relevant they are in the 21st century. With the international
economy evolving towards a global network around the value of
knowledge, technology and with the capacity of companies using
technological developments wisely, effective and efficient transformation of
conventional manufacturing has emerged as an innovative industry offering
quality products to the customers on competitive rates & timely deliveries
all over the world.

We at P.D. Automotives have understood the importance of changing

scenario and have transformed ourselves into one of the growing organized
manufacturers & suppliers in India of innovative engineering products &
solutions

for Tractor

Companies and

Indian

Railways.

As an SSI unit, We are engaged in fabrication & supply of sheet metal

components in a wide
companies

like

M/s.

range as original equipments to reputed

Tractors

And

Farm

Equipment

LTD.(Messy

Ferguson), M/s. Escorts ltd., (Farmtrac division) and M/s. T.A.F.E Access
Ltd., Indian Railways & Tata International Ltd.. In addition, with a
passion to supply the best products in their categories in the world, we
work with a highly qualified team and expertise professionals providing
assured and reliable services and quality to our valued clients with our
innovative product developments.
We strive to create value for our customers by providing some of the most
innovative products & solutions without compromising quality and giving
cost effect products for:

Tractor companies We are manufacturing Tractor Engine Parts for

various reputed companies as OEMs. We are following quality
standards as mentioned by our buyers. We have successfully come
down to 200PPM (per million rejections) and now we strive to come
down to 100 PPM. We have achieved MARQ 4.0 also. Recently we
have developed parts for Export Tractors and 25 HP Domestic
Tractors.

Cost Effective Handling and Transportation of material Our

product Wheel Barrow, which is exported to African countries
Through TATA International Ltd. Is used for transportation of goods
from one place to another. We have developed a single piece deep
draw pan which is more durable than a welded piece. We have
developed a special cost effective axle and tyre for wheel barrow.
Overall, we have developed a beautiful piece with strength and is
cost effective.

Indian Railways - We are manufacturing Mild Steel items for Indian

Railways. We are registered with Rail Coach Factory, Kapurthala vide
Registration. No. K1149. We have developed various items for
Railways.

Our Unit is equipped with all the machinery required for a fabricating unit &
is manned with qualified & experienced staff. Our motto is to offer quality
goods to the customers on competitive rates & timely deliveries. We
specialize with all types of fabrication and we undertake any type of sheet
metal jobs according to the specifications and drawings. We are even
equipped with machinery for Deep Draw / Pipe Bending We have tool
room and Q.C facilities also.

We are AN ISO 9001:2000 Co. With our head office and manufacturing
unit in New Delhi, We supply products throughout India like TAFE Plants in
Chennai, Madurai and Bangalore. Railways all across India and Escorts
(Faridabad) Haryana and through Tata Intl to African Countries.

COMPANY PROFILE
P.D. Automotives, flagship of Group of Industries was started under the
aegis of Mr. Vinod Kumar Gupta, Chairman, who planned for diversification
in the manufacturing of Auto parts and special grade steels including
angles, channel, flats, plates, profile cuttings, slotted angle, press patti,
locking plates for vestibu, from the Pioneer Business of Forging of

industrial fastners which were supplied to Railway Wagon Manufacteries

like Cimmco Birla Limited, Modern Industries & H.G.I. Limited, Nangloi.
Professionally Managed by

Mr. Ajay Singla

a learned personality, & assisted by

Mr. Rajan Singla with rich Technical, Marketing & Financial Acuman, &
Techno Crat, Targetting to develop the Company truly for World Class
Global Support

The Company has grown to be one of the leading manufacturer of

Tractor Parts, Combine parts, Auto Parts, Railway Parts Light &
Heavy Engineering Goods. It still remains a family business, holding
belief in virtues of good quality keeping pace with latest technology.

Makers of over 5 million assortment pieces and annual growth

rate of over 15% to 20% due to established Brand Equity of AI
Trade Mark.

sizeable conglomerate,

with

recurring addition

of

Capital

Investment year after year, is going ahead with extensive expansion

program. Also expanding the Export foray with due sight of global
expectations of Quality.

Our unit has the distinct accreditation of ISO-9001.

Coveted single source suppliers to many of O.Es.

Vying for a sizeable pie of Exports in the International Market.

We are on the move to scale new challenges presented by

percolation of Global Management & Future Market Trends,
backed

by

Professionals

and

people

with

commitment

Organizational Structure

To maximize efficiency and resources utilization the company

practices.

Advanced

Professional Management

Planning,

Organizing,

Controlling, Communicating and Decision-making.

Focus on Business Policies, Strategies, Technology and quicker

response system.

Management
Management has vast experience in the field of manufacturing and
administration. Col. R.K Seth(CEO), retired from the army and has 25
years rich experience of administration which he put to good use in
expanding the group. Er Anil Seth(MD) laid the foundation of the group in
1979. His vision has led the group to have a reputation of excellence in the
region. The management is now in the active hands of their sons Er.
Shobhit Seth and Mr. Ashish Seth.
Our Clients

SWARAJ

SONALIKA (INTERNATIONAL TRACTOR LTD.)

HMT TRACTORS

SML ISUZU LTD

INDO FARM

EICHER TRACTORS

PREET TRACTORS

STANDARD TRACTORS

ACE

Our Commitment
To achieve our Purpose we Live by Commitment. We Commit to Respect
for

People,

Customer

Focus,

Community,

Innovation,

Teamwork,

Performance, Leadership, and Quality. We aspire to be the leader in the

global market with global well being as our ultimate goal.

LAYOUT OF P.D. AUTOMOTIVES

AUTO PARTS
P.D. Automotives has legends to deliver Comprehensive range
of Auto Parts/ Automotive parts or Automobile parts. P.D.
Automotives tries its best in accomplishing all big and tough
milestones,
components.

in

the
We

required Automotive

field
try

of auto
to

give

parts or automotive
our

components or auto

clients
parts.

their
Since

basic automotive components or auto parts are similar, our

quality auto parts/ automotive components made success
stories overseas as well.
We offer our clients, timely services that last them with complete
satisfaction,

also

in

customized

specification

of

any auto/

automotive parts.

ANCHOR & C-HOOKS

Anchor

and

C-

Hooks are

made

for

automotive

components. Anchor and C- Hooks have been made tough on

performance for Automotive purpose. These Anchors and Chooks have been made for sturdy tasks. Since its Corrosion

resistant, Anchors

and

C-

Hooks are made for long and

effecient functionality, while gripping and moving.

These Anchors and C- Hooks have been made up of Stainless
Steel, Carbon Steel or are even forged Anchors and C-hooks.

CAM SHAFTS
Camshafts are one of the automotive components made up from
Forged Iron. Basically camshafts are used for high-performance
and is preferred the one that have highest number of rpmhighest rotations per minute.

However, the camshafts depends upon the ramp profile and lobe
center or on the designing of the camshaft. Every camshafts is
taken care of its designing that make camshafts sturdy on
performance.
We at P.D. Automotives look for the matching camshafts to the
requirement

and

specification

of

the

engine

and

vehicles. Camshafts for all heavy vehicles are easily available

from us.

CHAIN LINKS

P.D. Automotives is the leading manufacturer of chain links and

exporter of automotive chain links. Chain links are made from
the composition of Carbon, Silicon, Sulphur, Manganese and
Chromium, thus each component makes chain links tougher and
durable for a longer time.
Automotive chain links can also be forged chain links. Our
quality metal composition makes automotive Chain links popular
in India as well as abroad. Your search for best quality Chain
links ends here.

GEARS & SHAFTS

Gears

and

shafts comes

under

engineered

automotive

components. Gears and shafts are generally used for the

automotive puposes and also for the industrial components and
engines. Gears and shafts are made resistant to damage and
corrosion, thus delivering quality performance.
Gears and shafts made from hardening steel, alloy steel can be
made according to customized specification and sample. Gears
and shafts used in any engineered field is made and tested for
optimal performance and functionality. P.D. Automotives is a
prime manufacturer and exporter of Gears and shafts in India
and overseas.
Many different kinds of gears and shafts are used in different
applications,

whether

in

industry,

households

or

even

automotive spaces. Few of the gears and shafts are as under:

in

MACHINED COMPONENTS
P.D.

Automotives

manufactures

and

exports Machined

components. Machined components are made up of cast iron

and

sheet

metal

fabricated

components. Machined

components could be tractor parts, machined gear shafts and

steering arms and lift arms. Quality machined components lead
to

prime

satisfactory

performance.

Whether

the machined

components is in automotive field or engineering field, together

small machined components lets easy and quality flow of
production from the machinery or engine. Each machined
components play an important role in automotive or machine

engineered

parts.

So

we

takes

care

componentswell.

RAILWAY PARTS

of

all machined

STEERING KNUCKLES
Steering knuckles are manufactured in comprehensive range. Whether
these steering knuckles are used in automotive parts or any other
machinery, customers requirements are always given priority. For steering
knuckles, material used for its manufacturing and types of steering
knucles is our prime objective.
Steering knuckles are made from forged steel, alloy steel. Each steering
knuckle is tested several times before is send out to the customers.
Allsteering knuckles are made for sturdy and quality performance. These
are:

STEERING ARMS & LIFT ARMS

P.D. Automotives manufacturers and exports Steering arms and lift arms.
All steering arms and lift arms have been manufactured from best quality
cast steel, iron and forged components.
These steering arms and lift arms have been popularly used in
automotive industries. Let steering arms and lift arms be used in any
field, quality manufacturing, testing and exporting is done. Few of steering
arms and lift arms are as follows:

TRACTOR PARTS
P.D. Automotives is here to supply you with all your Tractor parts needs.
Let it be tractor parts or tractor components accessories, we offer you a
complete range of farm tractor parts and tractor components, according
to standard as well as customized manner.

P.D. Automotives has become a spot of fulfilling all your tractor parts and
accessoriers needs. It has got many different and innovative tractor
components, for all your farm tractor needs. Quality tractor parts and
accessories make farm tractor work good and helps in yielding better
productivity.

YOKES & CROSS HOLDER

Yokes and cross holders are applicable in automotive purposes and
general industrial applications. Yokes and cross holders are made up of
cast iron and forged iron to give a durable, strong and corrosion resistance.
We at P.D. Automotives manufacture Yokes and cross holders Giving you
a prime quality Yokes and cross holders is our priority. So each range

of yokes and cross holders are duly checked before they are out for our
customers. We try to make all our automotive yokes and cross
holders with the latest technology and innovative designs.

MISCELLANEOUS AUTO PRODUCTS

These are Auto machined or automotive components. P.D.

Automotives has a landmark in dealing with auto components/
automotive parts. All kinds of auto parts or automotive components are
manufactured and exported from India. These auto parts orautomotive
componenets could be steering knuckles, steering arms and lift
arms, automotive precision products, gears and shafts and many more.
Auto parts or automotive componenets are made up of Cast steel, iron
and forged auto parts, to make them fully durable, sturdy and damageresistant. All auto parts/ automotive parts are tested before they reach to
our customers as quality and timely delivery is our priority. Check out
few Automotive components:

MANUFACTURING FACILITIES
The strength and expertise in the development and manufacture of
Components due to our In-house facilities has explored new horizons to
provide a vast range of components. Almost all the operations are carried
out under One-roof.
CASTING UNIT
Facilities

Medium Frequency Induction Melting Furnace Crucible

Tilting Mechanism
Oil fired pit furnace
Jot Squeeze M/c
Sand Muller
Circular Conveyor
Magnetic Separation
Core Oven ( Oil fired )
Pattern-making shop size ( 660 x 445 mm )

FORGING FACILITY
( Hot and Cold )
acilities
Friction Screw & Power Press
Centre Lathes
Drilling
SPMs.
Dia Reduction
Cold Heading Double Stroke &
Single Stroke M/c,

MACHINE SHOP
(Forged Components)

Facilities
Production Lathes
Milling
Threading ,Thread Rolling
Polishing
Drilling
Rotary Milling
Tapping

MACHINE SHOP
( Drawn Components )
Facilities
Grinding
Bore Grinding
Tool Grinder
Slot Making
Drilling
Automatic Cutting
Tapping
Spl. Purpose Coping
Facing
Milling
Nut Forming
Bar End Turning

Thread Rolling
U-Bolt Bending
Bar Turning
Production Lathes
Copy Turning
Bar Drawing
Wire Drawing
Bar Straightening
Circular Metal Cutting
Descaling & Re-Coiling
Coil Opening
Stroke Cutting
Automatic Cutting & Straightening Equipment
HEAT TREATMENT
(Carburizing, Hardening, Tampering, Annealing )
Facilities
Oil Fired Salt Bath Furnace
Oil Quenching
Water Quenching
Air Circulated Furnace
Electric Muffle Furnace
Electric Salt Bath Furnace
Tempering Plant Air Circulated
Electric Pre-Heating

Annealing
Induction Hardening

SURFACE TREATMENT
Zinc Plating Plant
Auto Blackening Plant
Phosphating Plant,
Shot Blasting M/c
Paint Booth

MAINTENANCE EQUIP.& TOOL ROOM

Facilities
Grinding
Tool & Cutter Grinder
Milling
Shaping

Drilling
Planner
Slotting
Pedestral Grinding
Electric Drill
Tap Resharpening
Surface Plate

STANDARD ROOM INSTRUMENTS

Facilities
Tool Making
Surface Testing
Electronic Comparator
Floating Carriage Micrometer
Dial Testing
Bore Gauge
Bevel Optical
Floating Carriage Micrometer
Particle Level
Caliper Checker
DESIGN & DEV.
( CAD/ UNIGRAPHICS )

Drafting
Blue Printing
Paper trimming
Unigraphics- Software
POWER SECTION
Self-Sufficient to Run the Plant in case of Power Failure

QUALITY CERTIFICATIONS
P.D. Automotives is accredited with ISO -9001 Certification.
Each component passes through numerous tests at the stages of design,
raw-material inspection & of course throughout the manufacturing process.

Conformance to the quality begins at shop floor, with each worker following
the quality guidelines as laid down in the Quality Manual.
Following Quality System requirements are taken care at P.D. Automotives
for conformance to Quality Standards , On-time Delivery , maintaining
Product Quality and handling Customers complaint .
1) APQP ( Advanced Product Quality Planning )
2) PPAP ( Production Part Approval Process )
3) FMEA ( Failure Mode Effect Analysis )
4) SPC ( Statistical Process Control )
5) MSA ( Measurement System Analysis )
Also we are implementing and practicing 5-S , TPM ,TQM and TPS
concepts, with the involvement of all the workers and employees
TS-16949 Certificates are the endorsements to our commitment to
continuous improvements in quality.

Quality Policy
To achieve Leadership in our Products and have sustained Growth through
"'Customer Satisfaction"
Quality Objectives

1. STRICTLY

ADHERING

TO

DOCUMENTED

SYSTEMS,

PROCEDURES, WORK INSTRUCTIONS AND SPECIFICATIONS AT

ALL STAGES.
2. DEVELOPMENT
ORGANIZATION

OF

EMPLOYEES

THROUGH

AT

ALL

CONTINUOUS

LEVELS

TRAINING

OF
AND

EDUCATION.
3. MINIMIZE WASTAGE BY DOING THE THINGS RIGHT AT THE
FIRST TIME.
4. COST

REDUCTION IN ALL AREAS OF OPERATIONS TO

REMAIN COMPETITIVE.

RESEARCH & DEVELOPMENT

With a thorough knowledge and understanding of the Indian farmer's
requirements, P.D. Automotives has been able to deliver what the Indian
farmer wants. This has been made possible by the extensive research
done on the specific requirements of the Indian farmer, in the state-of-the-

art Research & Development centre situated at Industrial Focal Point. The
P.D. Automotives India R & D centre designs, develops and tests new
products for Indian as well as International markets. HI-tech 3 dimensional
computer aided design tools are used to develop new products.
Extensive testing is carried out on the products designed and developed in
R&D centre which includes bench testing of components. Performance and
reliability tests are also done keeping in mind the actual working conditions
with customers. With our name comes the commitment of a team of
professionals driven by a single goal: that of putting technology into the
hands

of

farmers,

allowing

them

to

maximise

productivity

most

economically. Our tractors not only meet but also exceed the requirements
of our customers.

VOICE OF CUSTOMERS
Unmatched Potential of P.D. Ispat :
On site comprehensive Product Installation
Regional training centers - Ensures minimum downtime and high
quality of work.

 Dealer Network of 400 dealers- Well equipped infrastructure & well

trained manpower
Updates on technology developments - through service camps,
customer meets etc
Understanding customer needs continuously
70 strategically located stockiest and their retailer network of over
3000 outlets spread all over the country along with the dealers to
provide tractors and different parts.
To serve dealers and stockiest, adequate parts, components,
accessories and sub-assemblies at Greater Noida Plant for prompt
distribution.
Customers Rated us either above average or far above average on
following Parameters
Proximity of dealership service center (i.e.; ease of access to the
dealership)
Time for which the workshop remains open in a day
Availability of proper tools & equipment at the service centre
Cleanliness and appearance of service center (workshop, floor, bays
for service)
Availability of proper toilets
The dealership had adequate lighting
Service advisor to attend to you immediately on arrival at Service
center

 Service Advisor providing you with a correct cost estimate towards

repair/service of the tractor
Notification by dealer when the tractor is due for maintenance &
service (like sticker, SMS, telephonic reminder)
Delivery of the tractor in a neat & clean condition after service
Explanation of charges for the Work done
Prompt servicing to avoid loss in day to day business
Availability of spare parts
Cost of engine oil
Availability of mobile van/motorcycle for service
Time taken by the mechanic to Visit / Reach when called for

MANAGEMENT
Mr. Vinod Kumar Gupta has team of hardworking persons whose work
speaks their fame and reputation.

1.

Mr. R.K Singla As a Managing Partner and with an experience of

38 years, has enabled the company to scale new heights in the field of
manufacturing. He is responsible for establishing the vision that guides the
development of our products, delivery methodology and reliable quality. He
had been involved in a host of activities as a producer, head of the
organization, contributor and creator and with a passion for excellence to
move P. D. Automotives to a new level of excellence.
2.

Mr. Nitin Singla Executive Partner, who is responsible for the

company to be awarded with ISO Certification. With an experience of just 7

years, he has understood the changing and evolving dynamics and
globalization in manufacturing sector. Through his continuous efforts, P.D.
Automotives has achieved MARQ 4.0 (Manufacturing and Reliability Audit)
and 200PPM (Rejection - Parts Per Million).

He has been also working

towards TQM . With his marketing and project management skills he

handled a wide range of projects and recently added Tata International Ltd
as a client. He is a good team player and an able leader.
3.

Mr. S.K Gupta Manager Administration, a top management team

member who has an experience of 35 years in handling and dealing with

various Govt. departments. He undertakes all activities like Sales / Excise
Tax and all Bank related work. With his remarkable skills in dealing with
people, he is handling liaison with all buyers.
4.

Mr. M.C Sharma Manager Production, A Mechanical Engineer by

Qualification and a top management team member with 30 year of

experience in production and development of new items with cost effective
methods of production.
As a Team, we continues to forge ahead because of the professionalism
and dedication of our employees and management in bringing out the best
quality products in cost effect methods to suit the needs of customers in
India and abroad.