SERVICE NOTES

PNC-960 / 910
Specifications
Mechanism .................................... Media-movement method
Structure & Spare Parts
Driving method ............................. Stepping motor (Micro-step)
Maximum cutting area .................. [PNC-960] 584 mm (W) x 24998 mm (L) (23"x 984-1/8")
[PNC-910] 280 mm (W) x 24998 mm (L) (11"x 984-1/8")
Acceptable material widths ........... [PNC-960] 50 mm711 mm (1-15/16"28")
Electrical Section
[PNC-910] 50 mm406 mm (1-15/16"16")
Tools .............................................. Cutters:Special cutter for CAMM-1 series
Pens: Water-based fiber-tipped pens, 32 color plotter pens (options)
Thick water-based fiber-tipped pens (options)
Replacement of Main Parts
Max.cutting speed ......................... During cutting:400 mm / sec. (When Dip SW-8 is at ON:100 mm / sec.)
Blade force .................................... 30 gf200 gf
Software resolution ....................... 0.025 mm / step
Distance accuracy .......................... Error of less than +/- 0.2% of distance travelled, or 0.1mm, whichever is grater
Repetition accuracy ....................... 0.1 mm or less (Excluding stretching/contraction of the sheet, and provided that sheet length is
Adjustment
under 1600 mm (63"))
Interface ......................................... Parallel (Centronics compatible), Serial (RS-232C)
Buffer size ..................................... 2 Kbytes (Expandable up to 2 Mbytes)
Instruction system ......................... CAMM-GL III (mode1 and mode2)
Supplemental Information
Switches ........................................ Power switch, Pen force slider, DIP switches
Control switches ............................ , , , , SETUP, PAUSE, PEN MODE, ROTATE, TEST, ORIGIN SET
LED ............................................... POWER / ERROR LED, SETUP LED, PAUSE LED, PEN MODE LED,
ROTATE LED, TEST LED
Trouble Shooting
Power consumption ....................... [117V] 0.6A, [220-230V] 0.35A, [230-240V] 0.35A,
[100V] AC100V+/-10 % 50/60Hz 0.6A
Acoustic noise level ...................... [PNC-960] Cutting mode:less than 68dB (A), Standby mode:less than 40dB (A) (According to ISO 7779)
[PNC-910] Cutting mode:less than 65dB (A), Standby mode:less than 40dB (A) (According to ISO 7779)
Supplement
Dimensions .................................... [PNC-960] 840 mm (W) x 278 mm (D) x 221 mm (H) (33-1/8" (W) x 11" (D) x 8-3/4" (H) )
[PNC-910] 535 mm (W) x 278 mm (D) x 221 mm (H) (21-1/8" (W) x 11" (D) x 8-3/4" (H) )
Weight ........................................... [PNC-960] 16 kg (35.3 lb.), [PNC-910] 10 kg (22 lb.)
Temperature .................................. 540C (41104F)
Humidity ........................................ 35%80% (non-condensing)
Accessories
[100V Only] MANUAL,USE JP PNC-960, ADAPTER PLUG, AC CORD 100V 3P, WIN MS Windows 3.1
[Others] SHEET SEPARATOR (only PNC-960), TWEEZERS (only PNC-960), MANUAL,USE EN PNC-960, AC CORD (117V) ,
AC CORD 220V, AC CORD (240VA), AC CORD KP-610 240VE, BS, Blade Holder (XD-CH2), Blade (ZEC-U1005),
CAMM-1 DRIVER for windows 3.1 (100 V), CAMM-1DRIVER for windows 95, Material for Test Cuts, Test-use Highquality Paper, Test use Water-Based Fiber Tipped Pen

Interface Specifications
[Parallel]
Standard ........................................
Input signals ..................................
Output signals ...............................
Level of input/output signals ........
Transmission method ....................

In compliance with the specifications of Centronics

STROBE (1BIT), DATA (8BITS)
BUSY (1BIT), ACK (1BIT)
TTL level
Asynchronous

[Serial]
Standard ........................................
Transmission method ....................
Transmission speed .......................
Parity check ..................................
Data bits ........................................
Stop bits ........................................

RS-232C specifications
Asynchronous, duplex data transmission
4800, 9600 (selected using DIP switches.)
Odd, Even, or None (selected using DIP switches.)
7 or 8 bits (selected using DIP switches.)
1 or 2 bits (selected using DIP switches.)

Contents
1 Structure & Spare Parts

4 Adjustment

1-1
1-2
1-3
1-4
1-5

4-1
4-2
4-3
4-4
4-5-1
4-5-2

COVERS ........................................................................................ 1
FRAME .......................................................................................... 2
CARRIAGE .................................................................................... 4
CHASSIS .......................................................................................5
ACCESSORIES .............................................................................6

2 Electrical Section
2-1
2-2
2-3
2-4

WIRING MAP ................................................................................. 7

MAIN BOARD ASS'Y [7393111000] .............................................. 8
PANEL BOARD ASS'Y [7393116000] ......................................... 13
OTHER CIRCUIT BOARDS ........................................................ 14

3 Replacement of Main Parts

3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8

SIDE COVER L,R ........................................................................ 15

CARRIAGE ASSEMBLY .............................................................. 17
PLATE SHAFT ............................................................................. 18
PINCH ROLLER ASSEMBLIES .................................................. 19
CARRIAGE STOPPER POSITION .............................................. 21
CENTER FRAME ........................................................................ 21
CUTTER PROTECTION .............................................................. 21
MOTOR ....................................................................................... 22

Special Tool ................................................................................. 23

Service Mode ............................................................................... 24
Tool Height Adjustment ............................................................... 25
Tool Pressure Adjustment ........................................................... 26
Calibration [CHECKING] .............................................................. 29
Calibration [SETTING] ................................................................. 30

5 Supplemental Information
5-1
5-2

OPERATIONAL SEQUENCE ...................................................... 31

SENSOR MAP ............................................................................. 32

6 Trouble Shooting
6-1

TROUBLE SHOOTING ................................................................ 33

7 Supplement
7-1

MAINTENANCE CHECK LIST .................................................... 35

First Edition
PNC-960 '96.Apr.DE1
Printed in Japan
DE1042296SN R1-1

1
2
3
4
5
6
7

Typographic Conventions / About the Labels Affixed to the Unit

Typographic Conventions
Following marks describes as follows.

: Electric charge. Do not touch when power is on.

: The wiring terminal intended for connecetiion of the protective earthing conductor associateed with the supply wiring. Do not disconnect the cable of this
terminal except the time of replacement.

: Tips and advice before the adjustment.

: Indicates tightening torque.

Torque

: Indicates amout for Pen Pressure and Tension.

: Indicates clearance.

About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
3

1
2
3
4
5

Model Name
Serial NO.
Voltage
Power consumption
CAMM-1 CAUTION LABEL No.453
5

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Copyright 1996 ROLAND DG CORPORATION

1 Structure & Spare Parts

1 Structure & Spare Parts

1-1 COVERS
5
5
9

4
5
14

13

5
5

5
5
6
9
9

5
3

2
1

** column shows as below.

12

16
If the parts is not used,
it is blank.

If the parts is used

it is marked " ".

10
15

11
6

6
PNC-910

PNC-960

PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Parts No.
22245101
22025165
22025164
22025163
22025162
22065249
22065248
22065252
22065251
22505109
7393114050
22265107
22265108
7393116000
22055265
22665189
22665190
22665191
23355801
21545105

-Main PartsParts Name

COVER DUST PNC-960
COVER,GUIDE F PNC-910
COVER,GUIDE F PNC-960
COVER,GUIDE R PNC-910
COVER,GUIDE R PNC-960
COVER,RAIL PNC-910
COVER,RAIL PNC-960
COVER,SIDE L PNC-960
COVER,SIDE R PNC-960
LABEL,CAMM-1 PNC960/910 NO.554

LED BOARD ASS'Y

PAD,CUTTER PNC-910
PAD,CUTTER PNC-960
PANEL BOARD ASS'Y
PLATE,LED PNC-960
SHEET,CUSHION 1 PNC-960
SHEET,CUSHION 2 PNC-960
SHEET,CUSHION 3 PNC-960
SW SHEET PNC-960
PAD,CUSHION PNC-960

**

PARTS LIST

-Supplemental PartsParts Name

Q LABEL SET LABEL

W LABEL DIP SW LABEL
E LABEL WARNING LABEL
R SCREW BINDING HEAD
T SCREW PAN HEAD+FW
Y SCREW P-TIGHT BINDING HEAD
U SCREW BINDING HEAD
I SCREW WH NYLOCK
O WASHER FLAT

Ni 3X65
Ni 3X8
BC 3X6
Ni 3X40
BC 3X6
Cr 3X6X0.5

10

48

19

25

50

16

32

23

28

11

A 39

t Q
12

25

46

38

42

45

13

29

q
15

31

36

12

17

26

22

18

e
e

20

12

41

35 E

40

Y
29

34

I
44

30

26

33

12

49

21

24

45

12

14

51 37

43

27

47
e

51i

1 Structure & Spare Parts

1-2 FRAME

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

Parts No.
22805147
22805146
22805145
22805144
22805143
22805142
22145303
22565824
22565121
12159508
23465151
23465152
12369428
21745102
22045109
22265295
22235401
22115658
22115602
22115601
22115613
22175693
22135509
22135508
22205133
21895102
21895103
22145415
7393114020
15229754

PARTS LIST

LEVER,PNC-960
ORG BOARD ASS'Y
PAPER SENSOR

L-BEARING,RSR9NMUUC1+680LM

L-BEARING,RSR9NMUUC1+380LM

CABLE-ASSY PS-R PNC-960

CODE KEEP
COLLAR,LEVER PNC-960
COVER,Y-PULLEY PNC-960
CUSHION
FAN COVER CUSHION
FRAME,CENTER PNC-910
FRAME,CENTER PNC-960
FRAME,GUIDE PNC-910
FRAME,GUIDE PNC-960
GEAR L
GUIDE,CABLE PNC-910
GUIDE,CABLE PNC-960
HOLDER,BELT PNC-950

CABLE-ASSY PAPER-SENS PNC-960

Parts Name
ASS'Y,FRAME SIDE L PNC-960
ASS'Y,FRAME SIDE R PNC-960
ASS'Y,MOTOR X PNC-960
ASS'Y,MOTOR Y PNC-960
ASS'Y,PINCH ROLLER L PNC-960
ASS'Y,PINCH ROLLER R PNC-960
BEARING SHAFT 4X7.5
BELT
BELT
BUSH,SHAFT OILES 80F-1206

-Main Parts**

Parts No.

51

50

49

48

47

46

45

44

43

42

22295103
22295102
22295101
22165137
22175121
22145186
22145165
22145182
21425102
12239603
22065246
11889102

40 22145388
41 22295104

38 22175871
39 22145393

36 22145107SZ
37 21975105

34 22055267
35 22175715

22055276

32 22055268
33 22055275

30 22055266
31 22135511

28 22175105
29 22175877

26 22145831
27 21535101

Parts Name
PIN NO.1
PIN,Y PULLEY PNC-5000
PINCH ROLL SPRING
PINCH ROLLER
PLATE,JOINT GUIDE PNC-960
GUIDE,LEVER PNC-960
PLATE,SHAFT PNC-960
PLATE,SUPPORT PNC-910
PLATE,SUPPORT PNC-960
PLATE,TENSION PNC-960
PULLEY HD10.8S3 (B9)
PULLEY STAY
PULLEY T20P2S8+GEAR S55
ROLLER FD12 S4(B4 C4.0)
SHAFT,JOINT PNC-960
SHAFT,PULLEY PNC-960
SHAFT,SQUARE PNC-910
SHAFT,SQUARE PNC-960
SHAFT,WITH G-ROLLER PNC-910
SHAFT,WITH G-ROLLER PNC-960
SPACER,MOTOR PNC-960
SPRING,TENSION PNC-960
STAY,FRAME PNC-960
STAY,SENSOR X PNC-960
STAY,Y-PULLEY PNC-960
WASHER,SHAFT PNC-960
X-CUSHION
COVER,DUCT PNC-960
R-BEARING D8S4(B3)

**

I SCREW HEXAGONAL CAP

O SCREW HEXAGONAL CAP
P SCREW HEXAGONAL CAP

4X4
3X5.5
POLY 3X6X8

M4
BC 3X6
BC 4X15
BC 3X12
SCREW HEXAGONAL CAP
BC 4X6
SCREW SOCKET SET W-POINT
Cr 3X3
SCREW WH NYLOCK
BC 3X6
SCREW W-SEMS
BC 4X8
SCREW HEXAGONAL CAP
BC 4X4
SCREW FLAT HEAD
Cr 3X6
SCREW BINDING HEAD
Cr 3X12
SCREW FLAT HEAD
Cr 3X4
TAPE NITTO #500 (CUT WHEN USING) (5X40)
WASHER FLAT
Cr 4.3X7X0.5
WASHER FLAT
BC 4X10X0.8
LABEL G-ROLLER 3X25
IDNo.568
LABEL G-ROLLER 3X150
IDNo.569
WASHER SPRING
Cr M3
SCREW LONG LOCK
BC 3X8

T RING E-RING ETW-10

Y RING E-RING ETW-3
U RING CLIP RING

E BUSH ROLL BUSH

R PIPE POLY PIPE

Parts Name

-Supplemental Parts-

Q BINDER T-18S
W BUSH ROLL BUSH

PARTS LIST

1 Structure & Spare Parts

1 Structure & Spare Parts

1-3 CARRIAGE

1
2
3

4
3
3
11

3
5

9
7

12

10

3
5

PARTS LIST
1
3
4
5
6
7
8
9
10
11
12

Parts No.
22805141
23475123
23475124
7393114010
22065250
22205134
21815101
22285503
7393114040
22145177
22145178
23465148

-Main PartsParts Name

ASS'Y,CARRIAGE PNC-960
CABLE-CARD 5P 730L

**

CABLE-CARD 5P 1030L BB HIGH-V

CARRIAGE BOARD ASS'Y

COVER,CARRIAGE PNC-960

HOLDER,PEN

BOLT,PENHOLDER

NUT,PENHOLDER

PINCH ROLL BOARD ASS'Y

STAY,SENSOR P PNC-960

STAY,SENSOR Y PNC-960

CABLE-ASS'Y PINCH-SENCE PNC-960

PARTS LIST

-Supplemental PartsParts Name

1 BINDER T-18S
2 CUSHION FELT
3 SCREW WH NYLOCK
4 SCREW FLANGE SOCKET

8X10X3
BC 3X6
Cr 3X6

1 Structure & Spare Parts

1-4 CHASSIS

12,13
5

16

24

20

}
2

27
15

{
3

25

18
6

11

10

q
21

22

14

26
e

6
{
9

1
23
5

2
19

28

1
2

2
9

17

PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16
17
18
19
20
21
22
23

Parts No.
13429746
12369428
23465157
23465158
23465159
23475125
22815115
22815116
22065247
22435108SZ
12559567
12559572
12559570
12559443
12559570
12189834
12189835
22465110
2215051200
22155541
7393111000
22055269
13129170
15449119
22355168

-Main PartsParts Name

AC INLET
BINDER BASE
CABLE-ASSY JUNBIWIRE A PMC-960
CABLE-ASSY JUNBIWIRE D PNC-960
CABLE-ASSY JUNBIWIRE E PNC-960
CABLE-CARD 25P 150L BB HIGH-V

CHASSIS,PNC-910
CHASSIS,PNC-960
COVER,FAN PNC-960
FAN MOTOR
FUSE
FUSE
FUSE 5X20 CEE-2AT (200V)
FUSE 5X20 SB-3.15 (100V)
FUSE 5X20 CEE-2AT

FUSE HOLDER FA252B

HOLDER-FUSE BM-SS-I-14
HEAT-SINK,PNC-960
HEXAGONAL SPACER
LONG NUT
MAIN BOARD ASS'Y
PLATE,HEATSINK PNC-960
POWER SW AJ7201B
ROM A
RUBBER FOOT

23

**

24
25
26
27
28

Parts No.
7393114030
22455109U0
23505898
23505899
12399327

PARTS LIST

Parts Name
TRANS BOARD ASS'Y
TRANSFORMER-PW PNC-960
WIRE,B GRX-410
WIRE,C GRX-410
FILTER(E),FRC-46-12

**

-Supplemental PartsParts Name

1 BINDER T-18S
2 NUT HEXAGONAL NUT+SPW
3 SCREW OVAL HEAD
4 SCREW SEMS
5 SCREW BINDING HEAD
6 SCREW WH NYLOCK
7 SCREW BINDING HEAD
8 SCREW BINDING HEAD
9 SCREW SEMS
0 WASHER FLAT
{ WASHER OUTSIDE TEETH
} SCREW BINDING HEAD

Cr M4
BC 3X8
Cr 3X10
Cr 3X45
BC 3X6
BC 3X6
BC 4X4
BC 4X10
Cr 3X10X0.8
Cr M4
Cr 3X10

q LABEL EARTH SEAL

w LABEL FLASH LIGHTING SEAL
e LABEL FUSE CAUTION SEAL
r LABEL FUSE SEAL

** 15 12189834 is used before S/# ZI50479, ZI50580ZI60749 (PNC960), and before ZI50249 (PNC-910).
12189835 is used after S/# ZI50480ZI50579, ZI60750 (PNC-960)
and after ZI60250 (PNC-910).

1 Structure & Spare Parts

1-5 ACCESSORIES

7, 8

1
9
10

ENGLISH
JAPANESE

13
6

14

11

PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
13
14

Parts No.
13499109
23495124
23495214
13499111
23495125
13499209
22605195
22605196
26015130
26015129
21545108
12569419
12569656

-Main PartsParts Name

A.C. CORD (117V)
AC CORD (240VA)
AC CORD 100V 3P
AC CORD KP-610 240VE.BS
AC-CORD 220V
ADAPTER PLUG
CARTON,PNC-910
CARTON,PNC-960
MANUAL,USE EN PNC-960
MANUAL,USE JP PNC-960
PAD,SET PNC-960
SHEET SEPARATOR
TWEEZERS

**

CENTRONICS

RS-232C

DRIVER

RS-232C

64KByte

SRAM

EEROM
128Byte

512KByte

EPROM

I/F

CENTRONICS

MAINBOARD

CN3

CN2

HD6437021C02X

CPU

16MHz

SUP-J3G-E

ACINLET

Data

Control

Address

POWERSW
AJ7200B

I/F

SOLENOID
FAN
I/F

MOTOR

DRAM

A/D
CONVERTER

I/F

PANEL
SENSOR

MEMORY
DECODE
FAN
+24V

MOTOR
+26V

+5V

CN5

POWPNC-960
POWPNC-910

FAN
DRIVER

DRIVER

YMOTOR

XMOTOR
DRIVER

SOLENOID
DRIVER

POWERSUPPLY

PNC-960

TRANSFORMER

CN11

CN9

CN10

CN1

CN12

CN8

CN7

CN6

CABLE-CARD25P
150LBBHIGH-V

** PS-RPNC-960

** PAPER-SENSPNC-960

ORIGIN-SENSPNC960

2MByte

DRAM
BOARD

** DCFAN

Y
MOTOR

CN2

CN4

CN3

CARRIAGE
BOARD

SENSOR

PINCHROLL

PINCH-SENSEPNC-960

FORCEVR

CN3

KEYSHEET

LINEAR
SOLENOID

CN2

CN1

CABLE-CARD
5P1030LBBHIGH-V
CABLE-CARD
5P730LBBHIGH-V

LEDPNC-960

LEDBOARD

** The part with **-mark is used only on PNC-960.

DIPSW

PANELBOARD

X
MOTOR

CN1

CN1

**
PAPER
REAR
SENSOR

**
PAPER
FRONT
SENSOR

ORIGIN
BOARD

CN1

2 Electrical Section
2-1 WIRING MAP
2 Electrical Section

2 Electrical Section

2-2 MAIN BOARD ASS'Y [7393111000]

FUJIKURA

FUJIKURA

KURA

FUJIKU

CABLE-CARD 25P 150L BB HIGH-V

[23475125]

DESCRIPTION

Character
printed side.

1 MAIN BOARD ASS'Y [7393111000]

2

i
IC29

ZJSR5101-222 * 4

5267-02A

0
103
101
CE102

272
CE473
103
332

272
CE473
103
332

822
CE473
103
103

822

CE472

CE473
0

101

101

101

103

FUSE CEE-200MAT
10K 1/4W
D3SBA20-4100

PFC-5000

RKML6103F

SN74LS138NS

101

RKML6103F

RKML6103F

HD6437021C02X

RKML10103F

LCS-16S

PST572CMT
CA-301 16MHz

DICF-40CS-E

SN74ALS112NS

10uF/25V

93LC46/SN

MNR34J5J330

TC35096AF

10uF/25V

HY62256ALJ-70

HY62256ALJ-70

SN74LS139NS

TC74HC08F
101

103

CE102

MNR34J5J330

MNR34J5J330
IL-S-4P-S2T2-EF

PNC960

CE104

1SS-133

DS14C238

MNR35J5J103

PFC-5000

PFC-5000

PFC-5000

272

0
0

3300uF/63V

101

101

SN74LS07NS

D3SBA20-4100

102

DBLC-J25SAF-20L9

B6P-VH

B3B-PH-K-B

1 2W

330

102

PFC-5000

FUSE CEE-100MAT

RKML6103F

103

470uF/50V

D3SBA20-4100

3300uF/16V

332

CE102

47uF/63V

PFC-5000

CE102

TC74HC74F
SN74LS14NS

2SC1815

Q3

ZJSR5101-222 * 2

103

102

TC74HC123F

10K 1/4W
10K 1/4W

MTD2005

101
CE102

332
56364-060-BXE

470uF/16V

IC30

B3B-PH-K-Y

332

1SR-35-400A

1K 1W

FUSE CEE-315MAT

CE473

103
103

IL-FPC-25ST-N

332

2SB1481

820 1/2W

1SR-35-400A

1 2W

5267-04A

5267-04A

101

330

1 2W
47uF/63V

1SS-133 * 4

2SD2241

1ZB33

1 2W

822

KSD-04

Q2

D11

1 2W
47uF/63V

Q1

SI-3050J

MTD2005

ZJSR5101-222 * 4

822

MTD2005

IC32

CE472

IC26

MNR34J5J330

MNR34J5J330

MNR34J5J330

PNC960D
100uF/16V

Indicates revision of the circuit board.

TX14-40R-10ST-N1

XY-OR8 DRAM BOARD (Option)

1 Electric Maintenance Part

2 DIP SW

IC No.
Q1
Q2
Q3
D11
IC32
IC26
IC29
IC30

Bit#
FUNCTION
OFF
ON
1 Model Selection
PNC-960
PNC-910
2
Reserved
Always OFF
** 3 Pen Down Wait Wait time OFF Wait time ON
4
Reserved
Always OFF

Parts No. Description

Function
15129850 2SD2241 Fan regulator, ON/OFF transistor
15119832 2SB1481 Fan regulator, ON/OFF transistor
15129114 2SC1815GR Fan switching transistor
15019461 1ZB33-TPB5 Fan +33V Zenor diode
15199111 SI-3050J +5V regulator
15189105 MTD2005 Carriage motor driver
15189105 MTD2005 Grit motor driver
15189105 MTD2005 Solenoid motor driver

** BIT#3 is to make the pen wait for 10 msec. after pen down. It
should be set to OFF ordinally.

3 FUSE
Parts No.
Parts Name
A 12559567 FUSE 5x20 CEE -1AT WICKMANN
B 12559570 FUSE 5x20 CEE -2AT
C 12559572 FUSE 5x20CEE -3.15AT WICKMANN

R1

CP8
CE0.1u

VCC

OUT
GND
PST572CMT

IC5
VCC

PWM 3

CLK
/RESET

1K

10

ADDI
EEDI
EEDO
EECS
EECK

ADDO
ADCS
ADCK

C2 CE22p

C1 CE22p

VSS

VREF
AGND

TC74HC08AF

IC11C

VDD

DO
SARS

TC35096AF

CS
SE
CK
DI

/CRDY

C3
4.7u/25V

R3
10K

VCC

2
1
12
13

AIN0
AIN1
AIN2
AIN3

IC2

CPWR6
CPWR5
CPWR4
CPWR3
CPWR2
CPWR1
CPWR0

TC74HC08AF

IC11A

R4

CPWR[0..6]

CDIR

/DSRA
/DTRA
/RTSA

10K

R2

2
1
3
6

VCC

3
4
5
6

9
8

10
11

14

VCC

15
24
32
41
50
59
70
81
82
92

13
38
63
73
80
88
4

69
75
76

68
67
66
65
64
62
61
60
58

91
90
89
87
86
85
84
83

99
98
97

100

74

72

71

CP5
CE0.1u

VCC

CP6
CE0.1u

VCC

CP7
CE0.1u

VCC

HD6437021C02X

GND
GND
GND
GND
GND
GND
GND
GND
GND
GND

VCC
VCC
VCC
VCC
VCC
VCC
GND

CK
WDTOVF
RESET

PA15
PA14
PA13
PA12
PA11
PA10
PA9
PA8
PA7

PB7
PB6
PB5
PB4
PB3
PB2
PB1
PB0

PB14
PB13
PB12

NMI
IRQ7

XTAL

EXTAL

TXD1
RXD1
TXD0
RXD0

MD2
MD1
MD0

IC3

CP4
CE0.1u

VCC

Y1
16MHz

96
95
94
93

79
78
77

VCC

VCC

RD
WRH
WRL

WAIT
CS6
CS4
CS2
CS0

RAS
CASL
CASH

AD8
AD7
AD6
AD5
AD4
AD3
AD2
AD1
AD0

AD15
AD14
AD13
AD12
AD11
AD10
AD9

A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0(HBS)

57
56
55

54
53
51
48
46

52
49
47

10
9
8
7
6
5
3
2
1

19
18
17
16
14
12
11

45
44
43
42
40
39
37
36
35
34
33
31
30
29
28
27
26
25
23
22
21
20

/CS6
/CS4
/CS2
/CS0

D8
D7
D6
D5
D4
D3
D2
D1
D0

D15
D14
D13
D12
D11
D10
D9

A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0

2
3

4
Y0
5
Y1
6
Y2
7
G
Y3
SN74LS139NS
A
B

IC7A

D8
D9
D10
D11
D12
D13
D14
D15

D0
D1
D2
D3
D4
D5
D6
D7

22

20

27

11
12
13
15
16
17
18
19

22

20

27

11
12
13
15
16
17
18
19
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

A10
A11
A12
A13
A14

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9

A2
A3

A4
A5

15

14
13

1
2
3
4
5
6
7
8
9
11

F0
F1
F2
F3
F4
F5
F6
F7

21
23
2
26
1

10
9
8
7
6
5
4
3
25
24

10
9
8
7
6
5
4
3
25
24
21
23
2
26
1

12
13 /LEDSTB
14
15
16
17
18
19

A11
A12
A13
A14
A15

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

12
Y0
11
Y1
10
Y2
9
G
Y3
SN74LS139NS
A
B

IC7B

PNC960

I0
I1
I2
I3
I4
I5
I6
I7
I8
I9

IC10

HY62256ALJ-70

OE

CS

WE

D0
D1
D2
D3
D4
D5
D6
D7

OE
HY62256ALJ-70
IC9

CS

WE

D0
D1
D2
D3
D4
D5
D6
D7

IC8

CP2
CE0.1u

VCC

VPP

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17

CP3
CE0.1u

VCC

IC4
30
HN27C4096G-10 11

A1
21
A2
22
A3
23
A4
24
A5
25
A6
26
A7
27
A8
28
A9
29
A10
31
A11
32
A12
33
A13
34
A14
35
A15
36
A16
37
A17
38
A18
39
VCC
1

40
19
18
17
16
15
14
13
12
10
9
8
7
6
5
4
3
2
CE 20
OE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

VCC

/LSTB0
/LSTB1
/LSTB2

/SENS
/CRD
/LEDDAT
/MTRZ
/MTRY
/MTRX

/WR
/RAS
/CASL
/CASH

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

CP1
CE0.1u

VCC

A[0..18]

D[0..15]

/LSTB0
/LSTB1
/LSTB2

/SENS
/CRD
/LEDDAT
/MTRZ
/MTRY
/MTRX

/WR
/RAS
/CASL
/CASH

A[0..18]

D[0..15]

MAIN BOARD_1/4 Circuit Diagram

VCC

PWM

SK
CS
DI
NC

TXDB
RXDB
TXDA
RXDA
VCC
VCC

VCC
NC
DO
GND
93LC46

IC1

10K

8
7
4
5

CPWR[0..6]
/CRDY
CLK
/RESET

CDIR

/DSRA
/DTRA
/RTSA

TXDB
RXDB
TXDA
RXDA

VCC

PFV
SPIN
SPEED

VCC
GND
GND

PFV
SPIN
SPEED

2 Electrical Section

10

/LEDDAT

/LEDDAT

/SENS

/MTRZ

/MTRY

D0
D1
D2
D3
D4
D5
D6
D7

A1
A2
A3

D0
D1
D2
D3
D4
D5
D6
D7

D0
D1
D2
D3
D4
D5
D6
D7

D0
D1
D2
D3
D4
D5
D6
D7

D0
D1
D2
D3
D4
D5
D6
D7

6
4

1
11

3
4
7
8
13
14
17
18

VCC

1
2
3

18
17
16
15
14
13
12
11

1
11

3
4
7
8
13
14
17
18

1
11

3
4
7
8
13
14
17
18

1
11

3
4
7
8
13
14
17
18

Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7

2
5
6
9
12
15
16
19

Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7

2
5
6
9
12
15
16
19

G1
G2

A1
A2
A3
A4
A5
A6
A7
A8

Y6
Y7

G1

G2A
G2B

Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7

2
5
6
9
12
15
16
19

15
14
13
12
11
10
9

1
19

2
3
4
5
6
7
8
9

OC
CLK
SN74LS374NS

D0
D1
D2
D3
D4
D5
D6
D7

IC19

SN74LS138NS

Y0
Y1
Y2
Y3
Y4
Y5

A
B
C

IC14

SN74LS541NS

Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8

IC18

SN74LS374NS

OC
CLK

D0
D1
D2
D3
D4
D5
D6
D7

IC17

OC
CLK
SN74LS374NS

OC
CLK
SN74LS374NS
IC16
2
Q0
D0
5
Q1
D1
6
Q2
D2
9
Q3
D3
12
Q4
D4
15
Q5
D5
16
Q6
D6
19
Q7
D7

D0
D1
D2
D3
D4
D5
D6
D7

IC15

PLED0
PLED1
PLED2
PLED3

/ST0
/ST1
/ST2
/ST3
/ST4
/ST5
/ST6

/MI0
/MI1
/MI2
/MI3

ZPA
ZMSA0
ZMSA1
ZPB
ZMSB0
ZMSB1
MPWR
ZPWR1

1
2
3
4

TP1
TP

KSD-04

SW1
8
7
6
5

TP2
TP

D4

TP3
TP

5
4
3
2
1
O

D3

/ST5

/ST4

/ST3

/ST2

/ST1

/ST0

100

R9

100

100

R8
10K

VCC

R11

C13
(NO-MOUNT) C14
CE22p

R19 (NO-MOUNT)

R18

100

R16

100

R14

C8
CE1000p

100

4
3
2
1
G
RKM6L103F

ZPHB

R12

RKM6L103F
RA6

4
3
2
1
G

RA5

ZPHA

ZPA
ZPB

5
4
3
2
1

5
4
3
2
1

100

R10

/STB4
/STB5

R6
10K

VCC

/STB0
/STB1
/STB2
/STB3

R7
10K

VCC

C9
C10
C11
C12
CE22p CE22p CE22p CE22p

100

R17

100

R15

C7
CE1000p

ZPHB

ZPHA

C6
CE1000p

(NO-MOUNT)

4
3
2
1
G

RA10

C5
CE1000p

TP4
TP

D1 1SS133 *4
D2

MPWR
ZPWR1

(NO-MOUNT)

3
2
1
G

RA9
4

/ST[0..5]

3
2
1

5
4

YPA
YMSA0
YMSA1
YPB
YMSB0
YMSB1
YMSA2
YMSB2

XPA
XMSA0
XMSA1
XPB
XMSB0
XMSB1
XMSA2
XMSB2

R5
10K

VCC

5
4
3
2
1

5
4
3
2
1
O

/MI0
/MI1
/MI2
/MI3

R21
22K

PRSENS

PLED[0..3]

R20
22K

R13
22K

VCC

/STB[0..5]

VCC

/STB[0..5]

/MI[0..3]

YPHA
YPHB

XPHB

XPHA

XPA
XPB

PRSENS

PASENSR

PASENSF

CRSENS

PLED[0..3]

R22
22K

VCC

PASENSR

PASENSF

/MI[0..3]

VCC

YPHA
YPHB

CRSENS

RKM6L103F

RKM6L103F
RA8
6
4
O
3
2
1
G

RA7
4
3
2
1
G

XPHB

XPHA

YPA
YPB

MAIN BOARD_2/4 Circuit Diagram

/SENS

/MTRZ

/MTRY

/MTRX

D[0..15]

A[0..18]

/MTRX

D[0..15]

A[0..18]

2 Electrical Section

D[0..15]

/CRD

/RESET

R33
3.3K

9
10
11

VCC

CEXT

D[0..15]

TC74HC123AF

A
B
CLR

REXT/CEXT

CEXT

IC25B

/CRD

12

13

12

13

TC74HC08AF

IC11B

TC74HC123AF

CE1000p
15
REXT/CEXT
VCC
1
A
2
B
/RESET
3
CLR

C19

14

IC25A

TC74HC08AF

IC11D

IC24B
TC74HC74F 13

10

11

D0
D1
D2
D3
D4
D5
D6
D7

CLK 11

D 12

VCC

2
5
6
9
12
15
16
19

VCC
D

CLK

OC
G

D0
D1
D2
D3
D4
D5
D6
D7

2
3

VCC

12

2
3
4
5
6
7
8
9
19
1

1
11

TXDA
RXDA
/RTSA
RXDB
/DTRA
/DSRA
TXDB

SN74LS14NS

13

B1
B2
B3
B4
B5
B6
B7
B8

33

R24

TXDA
RXDA
/RTSA
RXDB
/DTRA
/DSRA
TXDB

18
17
16
15
14
13
12
11

33

R23

SN74LS14NS

IC22F

SN74LS245NS

G
DIR

A1
A2
A3
A4
A5
A6
A7
A8

IC23

SN74LS14NS

IC22D

3
4
7
8
13
14
17
18

IC22B

1 IC24A
TC74HC74F

SN74LS373NS

Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7

IC21

SN74LS14NS

IC22C

SN74LS14NS

IC22A

11

VCC SN74LS14NS

PR
CL

PR

CL

IC22E

CD4
CD5
CD6
CD7

CD0
CD1
CD2
CD3

C18
4.7u/25V

1K

R31

8
6
4
2

8
6
4
2

5
6
18
4
19
22
21
17

15

11

1
2
3
4
5

RA11

R25
1K

T1OUT
R1IN
T2OUT
R2IN
T3OUT
R3IN
T4OUT
R4IN

C2-

C2+

C1-

C1+

2
7
1
3
24
23
20
16

14

13

12

10

/ACK

BUSY

DATA4
DATA5
DATA6
DATA7

DATA0
DATA1
DATA2
DATA3

9 IC20
DS14C238

10
9
8
7
6

10
9
8
7
6

FL15
BLM21A05
FL17
BLM21A05
FL19
BLM21A05
FL21
BLM21A05
FL23
BLM21A05
FL25
BLM21A05

/STB

C16

10u/25V

C15
10u/25V

R26
1K

MNR35J5A103

1
2
3
4
5

VCC

T1IN
R1OUT
T2IN
R2OUT
T3IN
R3OUT
T4IN
R4OUT

V-

V+

MNR34J5A330

MNR34J5A330
RA13
7
8
7 8
5
6
5 6
3
4
3 4
1
2
1 2

7
5
3
1

RA12

1SS133

D5

7
5
3
1

VCC

C17
4.7u/25V

CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7

33

R32

VCC
GND

10

/CRDY

/CRDY

3.3K

R30

3.3K

R29

100

R28

3.3K

R27

FL16
BLM21A05
FL18
BLM21A05
FL20
BLM21A05
FL22
BLM21A05
FL24
BLM21A05

33
34
35
36

15
16
17
18

CN2

DBLC-J25SAF-20L9

22
10
23
11
24
12
25
13

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9

56364-060-BXE

19
20
21
22
23
24
25
26
27
28
29
30
31
32

CN3
1
2
3
4
5
6
7
8
9
10
11
12
13
14

2 Electrical Section

MAIN BOARD_3/4 Circuit Diagram

11

/WR

/CASH

/CASL

/RAS

A[0..18]

CLK

/WR

/CASH

/RAS
/CASL

A[0..18]

CLK

D[0..15]

R90

C41
CE22p

A11
A12

BLM21A5

12

13

11

F7

F0
F1
F2
F3
F4
F5
F6

CLK

10

SN74ALS112NS

CP10
CE0.1u

VCC

7
5
3
1

7
5
3
1
7
5
3
1

8
6
4
2

SOL+
SOL-

8
6
4
2

8
6
4
2

/LSTB0
/LSTB1
/LSTB2
VRPF
PRSENS

PLED[0..3]

/STB[0..5]

8
6
4
2

8
6
4
2

/MI[0..3]

MNR34J5A330

MNR34J5A330
RA3
7
7 8
5
5 6
3
3 4
1
1 2
MNR34J5A330
RA4
7
A7
7 8
5
A8
5 6
3
A9
3 4
A10 1
1 2
A3
A4
A5
A6

A1
A2

RA2

8
6
4
2

RA1

MNR34J5A330

7
5
3
1

/LSTB1
/LSTB2
VRPF
PRSENS

/LSTB0

PLED[0..3]

/STB[0..5]

SOL+
SOL/MI[0..3]

D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/RAS0
/RAS1
/LCAS
/HCAS
/DWE
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10

D0
D1
D2
D3
D4

VCC

PLED0
PLED1
PLED2
PLED3

/STB0
/STB1
/STB2
/STB3
/STB4

/MI0
/MI1
/MI2
/MI3

C4
+ 100u/16V

VCC

CN1
TX14-40R-10ST-N1

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1
2
3
4
5
6
7
8

CP9
CE0.1u

VCC

VCC

IL-FPC-25ST-N

20
21
22
23
24
25

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

CN12

PASENSR

PASENSF

SPEED
CRSENS

+26V

FAN

YA
YB
YC
YD

XA
XB
XC
XD

PASENSR

PASENSF

SPEED
CRSENS

SPIN
PWM
PWR

FAN

YA
YB
YC
YD

XA
XB
XC
XD

VCC

VCC

VCC

(BLUE)

(YELLOW)
B3B-PH-K-Y

1
2
3

CN8

B3B-PH-K-B

1
2
3

CN7

IL-S-4P-S2T2-EF

1
2
3
4

CN6

1
2
3
4
5
6
7
5267-07A

CN13

1
2
5267-02A

CN11

5267-04A

1
2
3
4

CN10

5267-04A

1
2
3
4

CN9

MAIN BOARD_4/4 Circuit Diagram

14

12
13
14
15
16
17
18
19

IC12B
9
Q

CLK

VCC

PNC960D

I7
I8
I9

I0
I1
I2
I3
I4
I5
I6

IC13

15
IC12A
SN74ALS112NS

9
11

1
2
3
4
5
6
7
8

PR

CL

12

PR

CL

D[0..15]

2 Electrical Section

IL-FPC-25ST-N

10
9
8
7
6
5
4
3
2
1

25
24
23
22
21
20
19
18
17
16
15
14
13
12
11

CN1

SOL+
SOL-

PLED1
PLED2
PLED3
PLED4
PLED5
PLED6
VRPF
PRSENS

PLED0

/STB0
/STB1
/STB2
/STB3
/STB4

/MI0
/MI1
/MI2
/MI3

VCC

C1
CE0.1u

R2
4.7K

VCC

R1
4.7K

VCC

VR1
10K

IL-FPC-5ST-N

5
4
3
2
1

CN2
VCC

/STB3
/STB4
/STB2

/MI0
/MI1
/MI2
/MI3
/MI0
/MI1
/MI2
/MI3
/MI2
/MI3
KSD-10

S1

4
5
12
13
9
1

PLED0
PLED1
PLED2
PLED3
PLED6

9
1

13

PLED1

PLED5

12

9
1

PLED3

PLED2

PLED0

PLED4

13

12

PLED3
PLED1

PLED2

PLED0

1
2
3
4
5
6
7
8
9
10

Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4

2
3
7
6
10
11
15
14

Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4

2
3
7
6
10
11
15
14

Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4

2
3
7
6
10
11
15
14

CLK
CLR
TC74HC175AF-T2

D4

D3

D2

D1

IC3

TC74HC175AF-T2

CLK
CLR

D4

D3

D2

D1

IC2

5
4
3

4
3

5
4
3

5
4
3

5
4
3

C2

C1

C2

C1

C2

C1

C2

C1

C2

C1

FMA9

B1
E
B2

Q5

FMA9

B1
E
B2

Q4

FMA9

B1
E
B2

Q3

FMA9

B1
E
B2

Q2

FMA9

B1
E
B2

Q1
1

VCC

5
FMN1

D2

1
2

4
2

FMN1

D1
2

TC74HC175AF-T2

CLK
CLR

D4

D3

D2

D1

IC1

20
19
18
17
16
15
14
13
12
11
FMN1

D3
4

IL-S-12P-S2T2-EF

2
3
4
5
6
7
8
9
10
11
12

CN4

/STB1

/STB0

/MI0
/MI1
/MI2
/MI3

FMN1

D5

FMN1

D4
1

HBLB14S-5J

1
2
3
4
5
6
7
8
9
10
11
12
13
14

CN3

2 Electrical Section

2-3 PANEL BOARD ASS'Y [7393116000]

PANEL BOARD_Circuit Diagram

13

2 Electrical Section

2-4 OTHER CIRCUIT BOARDS

OTHER CIRCUIT BOARDS_Circuit Diagram
CN1

CN2
1
2
IL-S-2P-S2L2-EF

5
4
3
2
1
IL-FPC-5SL-N

CN3
1
2
3
IL-S-3P-S2L2-EF

2
CARRIAGE BOARD
CN1
1
2
3
4
5
6
7
8
9
10
11
12
12DD-8M

R1
180
3

R2 R3
330 180
3

D1

GL3ED8

D2

R6 R7
330 180

R4 R5
330 180

GL3ED8

3
D4

D3

GL3ED8

R8 R9
330 180

R10
180

3
D5

GL3ED8

1
D6

GL3ED8

GL3ED8

LED BOARD

CN1
1
2

1
2
3
4
5
6

1
2
3
4
5
6

SW1
RD17B3040

TRANSFORMERSIDE

PINCH ROLL BOARD

POWERCABLESIDE

TRANS BOARD
VCC

R1
180

VCC
CN1

1
1
2
3
03DA-8M

ORG BOARD
14

C1
CE0.1u

3
IC1

4 GP1S53

C2
CE2200p

3 Replacement of Main Parts

3 Replacement of Main Parts

Following table describes the necessary adjustment after the replacement of each parts.

Replacement Parts

Necessary Adjustment

MOTOR ASSEMBLY

Motor Backlash Adjustment

DRIVE GEAR

Motor Backlash Adjustment

CARRIAGE ASSEMBLY
MAIN BOARD ASS'Y

Tool Height Adjustment, Tool Pressure Adjustment

Tool Pressure Adjustment, Calibration

3-1 SIDE COVER L , R_REMOVING

SIDE COVER R is used for instruction.

Remove the GUIDE RAIL COVER.

Remove the screw fixing the SIDE COVER R.

GUIDE RAIL COVER

LEVER

WASHER
SCREW

LEVER has to be removed when

removing SIDE COVER L.

SIDE
COVER L

SIDE COVER R

Unhook SIDE COVER R from FRAME R.

SIDE COVER R

FRAME R

Unhook the bottom part of SIDE COVER R from FRAME

R.

SIDE COVER R

Be careful with the cable when removing

SIDE COVER R.

15

3 Replacement of Main Parts

3-1 SIDE COVER L R_FIXING

Hook the bottom part of SIDE COVER R to FRAME R.

SIDE COVER R

FRAME R

3
2

Push the SIDE COVER R and hook it to FRAME R.

SIDE COVER R

FRAME R

Put the screw as shown in the right figure.

WASHER
SCREW

SIDE COVER R

16

3 Replacement of Main Parts

3-2 CARRIAGE ASSEMBLY_REMOVING

Remove the GUIDE RAIL COVER and CARRIAGE

COVER.

3
2

CARRIAGE CABLE

Disconnect the CARRIAGE CABLE.

Remove the CARRIAGE ASSEMBLY by removing the 2

screws shown in the right figure.

SCREW
CARRIAGE ASSEMBLY

17

3 Replacement of Main Parts

3-3 PLATE SHAFT_REMOVING

Put the LEVER to the direction shown in the right figure.

PINCH ROLLER ASSEMBLIES will be in UP position.

LEVER

3
2

Remove the SIDE COVER L. (Page 15)

Remove the PINCH ROLL SPRING.

PINCH ROLL SPRING

Remove the PLATE SHAFT by removing the screws

shown in the right figure.
SCREW

PLATE SHAFT

18

3 Replacement of Main Parts

3-4 PINCH ROLLER ASSEMBLIES_REMOVING

Remove the SIDE COVER L, R. (Page 15)

3
2

Remove the PLATE SHAFT. (Page 18)

Remove the WASHER and BUSH SHAFT which are fixed

at the left end of SHAFT SQUARE.
BUSH SHAFT
WASHER

SHAFT SQUARE

Remove the E-RING and BUSH SHAFT which are fixed at

the right end of SHAFT SQUARE.

BUSH SHAFT
E-RING

SHAFT SQUARE

19

3 Replacement of Main Parts

Remove the SHAFT SQUARE by avoiding the CUSHION

as shown in the right figure.
CUSHION

SHAFT SQUARE

3
6

Remove the PINCH ROLLER ASSEMBLIES from SHAFT

SQUARE as shown in the right figure.

PINCH ROLLER ASSEMBLIES

SHAFT SQUARE

3-4 PINCH ROLLER ASSEMBLIES_FIXING

Fix the SHAFT SQUARE.

Be careful with the direction of D-cut part.
SHAFT SQUARE

20

Be careful with the direction of the Pinch Roller and the

position of the magnet when installing PINCH ROLLER
ASSEMBLIES.

PINCH ROLLER
ASSEMBLIES

Magnet

3 Replacement of Main Parts

3-5 CARRIAGE STOPPER POSITION

Move the CARRIAGE ASSEMBLY to the position where

it is 1.5 mm from SIDE FRAME L.
Move and fix the stopper of the LM GUIDE at where it
makes contact with CARRIAGE ASSEMBLY.

SIDE FRAME L
LM GUIDE STOPPER
LM GUIDE

1.5 mm

CARRIAGE ASSEMBLY

3-6 CENTER FRAME_FIXING (ONLY FOR PNC-960)

Put down the PINCH ROLLER ASSEMBLIES.

Fix the CENTER FRAME so that both BACK UP
ROLLERS rotate when moving the GRIT ROLLER with
your hand.

PINCH ROLLER ASSEMBLIES

BACK UP
ROLLER
CENTER
FRAME

3-7 CUTTER PROTECTION_FIXING

Leave the same amount of clearance at both edges when

putting the CUTTER PROTECTION.
CUTTER PROTECTION

21

3 Replacement of Main Parts

3-8 MOTOR_FIXING
Load when pulling the CARRIAGE
ASSEMBLY with TENSION GAUGE [ST001] should be 350550 gf.
If not, check backlash, X DRIVE GEAR and
LM GUIDE.

ST-001
CARRIAGE
ASSEMBLY

3
1

Fix the MOTOR so that there won't be any looseness of too

much load.
MOTOR

[CARRIAGE SIDE]

MOTOR

[GRIT SIDE]

22

4 Adjustment

4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.

Tool No.

ST-001

Tool name

TENSION GAUGE 1500g

Purpose

Motor Fixing ( Page 22 )

Tool No.

ST-002

Tool name

TENSION GAUGE 300g

Purpose

Tool Pressure Adjustment ( Page 26 )

Tool No.

ST-006

Tool name

WHITE DUMMY PEN

Purpose

Tool Height Adjustment ( Page 25 )

Pen Pressure Adjustment ( Page 26 )

Tool No.

ST-012

Tool name

DIAL TENSION METER DT-30 (30g)

Purpose

Tool Pressure Adjustment ( Page 26 )

23

4 Adjustment

4-2 Service Mode

[ENTERING]
Turn on the power while pressing [

], [

], [

] keys to enter the Service Mode.

[CHECKING]
Each check can be selected by pushing the keys related to them as shown in the table below.
Once you select any check, other checks can not be selected unless you push [SETUP] key once.

4
CHECK
DRAM
EEROM
PANEL
KEY
DIP SW

KEY
[PAUSE]

FUNCTION
Read / Write test of DRAM

[PEN MODE] Read / Write test of EEROM

[ROTATE]
[TEST]

Push the keys in order from the top key to the bottom key
Turn on the DIP SW in order from bit#1 to bit#10

OK

NG

"SETUP" LED
lights
"SETUP" LED
lights
"SETUP" LED
lights
"SETUP" LED
lights

"POWER" LED
lights
"POWER" LED
lights
"POWER" LED
lights
"POWER" LED
lights

SENSOR [ORIGIN SET] Following LED will light when sensor is on

Limit sensor : "PAUSE" LED
Front Paper sensor : "PEN MODE" LED
Rear Paper sensor : "ROTATE" LED
Pinch Roll sensor : "TEST" LED
Fan Motor ON / OFF : It can be selected by pushing [ORIGIN SET] key.

INITIALIZE

SERIAL INTERFACE CHECK

All data inside the EEROM will

be initialized. Turn on the power
while pressing [ ], [ ] and
[ORIGIN SET] keys.

Turn on the power

while pressing the
[ ] key.

SYSTEM REPORT
Turn on the power while
pressing the [ ] key.

Push [SETUP] key.

OK

Blinks alternately.

2 (TxD)
4 (RTS)
5 (CTS)
14 (STxD)

NG

Connection
3 (RxD)
6 (DSR)
20 (DTR)
16 (SRxD)

PNC-960 SERIES SYSTEM REPORT

MODEL
ROM VERSION
MAIN DIPSW
PANEL DIPSW
EXTEND DRAM

Push [SETUP] key.

Push [TEST] key

to re-check.
OK

24

NG

Push [SETUP] key

to finish.

--- PARAMETER
CALIBRATION
FORCE DA
VOLUME AD
--- END ---

:
:
:
:
:
--:
:
:

960
1.00
0000
0000000000
NONE
CARR.= 0.00% GRIT= 0.00%
MAX = 74
MIN = 22
MAX = 175 MIN = 0

4 Adjustment

4-3 Tool Height Adjustment

Put the WHITE DUMMY PEN (ST-006) to the

CARRIAGE ASSEMBLY.
ST-006

CARRIAGE ASSEMBLY

Put the PINCH ROLLER down at the both ends of GRIT

ROLLER. Cover the PAPER SENSOR with paper and
turn on the power.
Push [SETUP] key.

PINCH ROLLER ASSEMBLIES

PAPER SENSOR
Cover it with paper

PINCH ROLLER
ASSEMBLIES
GRIT ROLLER

Move the CARRIAGE ASSEMBLY to the positions shown

in the right figure with the [ ], [ ] keys.
Carry out Adjustment 4 at the position where the clearance
between the pen tip and the BED is the lowest.
CARRIAGE ASSEMBLY

Adjust the Adjusting Screw so that the clearance between

the pen tip and the BED will be 2.52.7 mm.

Adjusting Screw

BED

25

4 Adjustment

4-4 Tool Pressure Adjustment

Driver IC [MTD2005] supplies voltage,
corresponds to the pen pressure, to the solenoid
of the Carriage. Tool Pressure could be set by
adjusting the OFFSET with MIN adjustment
and GAIN with MAX adjustment of the Tool
Pressure Adjustment.

[Actual Pen Pressure]

Offset is not adjusted.

Correct
200 g

Gain
Gain is not adjusted.

Offset
20 g

20 g

Make sure to adjust [Tool Height] before this adjustment.

(Page 25)

Move the CARRIAGE ASSEMBLY to the position where

the Tool Height Adjustment has been carried out.

Put the WHITE DUMMY PEN (ST-006) to the

CARRIAGE ASSEMBLY and put the Pressure Volume,
which is located at the right side of the machine, to MAX.

200 g

[Pressure set from Panel]

ST-006

CARRIAGE ASSEMBLY

26

4 Adjustment

Turn on the power while pressing [ ], [ ], [ROTATE]

keys. PEN MODE LED lights to indicate MAX.
PRESSURE ADJUSTMENT is ready.

Push the [ORIGIN SET] key.

- Pen will be in DOWN position.

Pull up the CARRIAGE ASSEMBLY with the TENSION

GAUGE (ST-002) and measure the Tool Pressure when pen
tip leaves the BED. Adjust Tool Pressure so that it will be
195205 gf with [ ], [ ] keys. 1 step = 3 gf.
Push [SETUP] key to save setting.

ST-002

CARRIAGE
ASSEMBLY

BED

Put the Pressure Volume, which is located at the right side of

the machine, to MIN. and push [ROTATE] key.
ROTATE LED lights to indicate MIN. PRESSURE
ADJUSTMENT is ready.

27

4 Adjustment

Push the [ORIGIN SET] key.

- Pen will be in DOWN position.

Pull up the CARRIAGE ASSEMBLY with the DIAL

GAUGE (ST-012) and measure the Tool Pressure when pen
tip leaves the BED. Adjust Tool Pressure so that it will be
25 35 gf with [ ], [ ] keys. 1step=3 gf.
Push [SETUP] key to save setting..

ST-012

CARRIAGE
ASSEMBLY

BED

28

4 Adjustment

4-5 CALIBRATION

[CHECKING]

Put the 0.25 mm Standard Ceramic Pen to the CARRIAGE

ASSEMBLY and set A1 size paper to PNC-960 and A3 size
paper to PNC-910.

Turn on the power while pressing [ ], [ ], [TEST] keys.

Push [SETUP] key.

PNC will start drawing a figure when pushing the [TEST]

key. Calibrating amount can be calculated with the formula
shown in PROCEDURE 4 by using this figure.

Unit = mm

PNC-960 A1
5
10

750

PNC-910 A3
5
10
350

550

Calculate the amount to be calibrate by using the right

formula.

10

FORMULA

CL - ML
ML

CA =
CA = Calibrating Amount
CL = Commanded length
ML = Measured length

250

10 5

x 100

[FOR EXAMPLE]
When CL is 750mm and ML is 749.9

750 mm

749.9 mm

749.9 mm

x 100 = 0.01%

29

4 Adjustment

[SETTING]

Turn on the power while pressing [ ], [ ], [TEST] keys.

When Calibrating Girt Roller direction, push [ ] key.

TEST LED will turn GREEN.
When Calibrating Carriage moving direction, push [ ]
key. TEST LED will turn YELLOW.

30

Enter the Calibrating Amount with [ ], [ ] keys and

push [SETUP] key to save settings.
1step = 0.03% and calibrating range is -20 step +20 step.
Calibrating Amount is the amount calculated out at 4 in
page 29.

When re-setting, select the calibrating direction with [ ],

[ ] keys and repeat same procedure explained above.

5 Supplemental Information

5 Supplemental Information

5-1 OPERATIONAL SEQUENCE

31

5 Supplemental Information

5-2 SENSOR MAP

Rear Paper Sensor
It detects the rear edge of the media and also detects
whether the media is set or not.
When selecting "ROLL", either the Front or Rear
sensor detects whether media is set or not.

Pinch Roll Sensor

It detects the Pinch Roller Position.

Front Paper Sensor

It detects the front edge of the media and also detects
whether the media is set or not.
When selecting "ROLL", either the Front or Rear
sensor detects whether media is set or not.

32

Carriage Limit Sensor

It detects the Carriage Limit.

6 Trouble Shooting

6 Trouble Shooting
6-1 TROUBLE SHOOTING
Fan revolution

Pen up/down error

Is there cut-line or bad contact in

CARRIAGE CABLE?

YES

Replace CARRAIGE CABLE.

NO

Is +33V Zenor Diode OK?

NO

Replace D11 on MAIN BOARD ASS'Y.

YES

Is carraige solenoid OK?

NO

Replace the CARRIAGE ASSEMBLY.

Is FAN Switching Transistor OK?

NO

Replace Q3 on MAIN BOARD ASS'Y.

YES

YES

Is there cut-line in solenoid wire?

YES

Replace the CARRIAGE ASSEMBLY.

Is FAN Regulator Transistor OK?

NO

Replace Q1/Q2 on MAIN BOARD ASS'Y.

NO

Replace FAN MOTOR.

NO

Replace MAIN BOARD ASS'Y.

YES

NO
NO
Is solenoid driver IC OK?

Replace U30 on MAIN BOARD ASS'Y.

Is FAN MOTOR OK?

YES

YES

Is Tool Pressure adjusted correctly?

NO

Adjust Tool Pressure.(P.26)

Media shifting

Is vinyl sheet set correctly?

NO

Set vinyl sheet correctly.

NO

Clean the GRIT ROLLER.

YES

Replace the PINCH ROLLER

ASSEMBLIES.

Replace the Blade Holder.

Holder part of the CARRIAGE ASSEMBLY

is loose?

YES

Fix the holder part of

CARRIAGE ASSEMBLY.

YES
Is CARRIAGE ASSEMBLY loose?

Fix the CARRIAGE ASSEMBLY.

NO
NO

YES
Replace GUIDE LEVER STOPPER.

NO

Is PINCH ROLL SPRING for

PLATE SHAFT unhooked?

NO

NO

NO

Is GUIDE LEVER STOPPER distorted

or broken?

Bearing inside Blade Holder rotates

smoothly?

YES

YES

Is PINCH ROLLER ASSEMBLIES

worn out?

Distorted figure/wavy line

YES

Is GRIT ROLLER clean?

Is MAIN BOARD ASS'Y OK?

Adjust Backlash.

Is backlash adjusted correctly?

YES
YES

Hook the PINCH ROLL SPRING.

Is load of CARRIAGE ASSEMBLY

350550 gf ? (P.22)

STRONG

Is X DRIVE GEAR Broken?

YES

Replace the X DRIVE GEAR.

NO

Replace the LM GUIDE.

33

6 Trouble Shooting

Stich cut

Circle doesn't match

Are machine-offset & blade-offset
matched?

NO

Set the offset.

YES

YES
Is the blade worn out?

NO
YES
Replace the blade.

Is the blade worn out?

NO

Bearing in blade holder rotate smoothly?

NO

Replace the blade holder.

YES

Fix the Pen Holder.

YES

Fix the CARRIAGE ASSEMBLY.

NO
NO

Adjust Tool Height. (P.25)

NO

Replace Cutter Protection.

Is Holder part of CARRIAGE

ASSEMBLY loose?

YES
Fix the Tool Holder.

YES
Is CARRIAGE ASSEMBLY loose?

Fix the CARRIAGE ASSEMBLY.

Adjust Tool Pressure. (P.26)

Is Tool Height adjusted correctly?

NO
Adjust Tool Height. (P.25)

YES
NO

Is backlash adjusted correctly?

Adjust backlash.

YES

34

YES
Is there scratch on Cutter Protection?

NO

YES

Is load of CARRIAGE ASSEMBLY

350 550 gf ? (P.22)

Replace the CARRIAGE ASSEMBLY.

NO

YES

Is Tool Pressure adjusted correctly?

NO
Does pen move up/down smoothly?

NO

6
Is Tool Height adjusted correctly?

Replace the blade holder.

YES

NO

Is CARRIAGE ASSEMBLY loose?

NO
IBearing in blade holder rotates smoothly?

YES

YES

Is Holder part of the CARRIAGE

ASSEMBLY loose?

Replace the blade.

Is Tool Pressure adjusted correctly?

NO
Adjust Tool Pressure. (P.26)

YES

NO

Replace LM GUIDE.

NO
Is MAIN BOARD ASS'Y OK?

Replace MAIN BOARD ASS'Y.

7 Supplement

7 Supplement
7-1 MAINTENANCE CHECK LIST
PNC-960/910 MAINTENANCE CHECK LIST
Date :

Model
PNC-960
PNC-910

Serial No.

MECHANICAL PARTS
Grit-Drive Parts

Check Points
Confirmation
Grit Roller
Dirty
Drive Gear
Dirty/Crack
Backclash
Looseness
Drive Gear
Dirty/Crack
Backclash
Loseness
Pinch Roller
Rotation/Wear down
Cutter Protection Dirty/Scratch
**Replacement depend on the scratch.
1. Carriage
Looseness
2. Cutter Holder
Looseness
1. Bearing
Revolution of Bearing

1.
2.
3.
Carriade-Drive Parts 1.
2.
Bed/Guide Rail
1.
2.
Carriage
Blade Holder

LUBRICATION
Check Points
Confirmation
Floil G-474C Carriage Drive Gear OK Cleaning &
Lubrication
Grit Drive Gear
OK Cleaning &
Lubrication

FUNCTION CHECK
Check Points
Confirmation
1. ROM Version
Replace the ROM to the latest version.
2. Panel key
3. Carriage & Grit Compensation
4. Cutting Test
Wavy lines
Distorted figure
Pen Bouncing
Noise
Pen Pressure
Medis Shifting
Quality of corners
5. Connection check with Customer's PC.

35

PNC-960 / 910