Roland SC - 500

SERVICE NOTES
SC-500
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
COVERS ...................................................................................... 1
FRAME ......................................................................................... 2
DRIVE UNIT ................................................................................. 4
BASE FRAME .............................................................................. 5
CHASSIS ...................................................................................... 6
PINCH ROLLER ........................................................................... 7
TOOL CARRIAGE ........................................................................ 8
INK SYSTEM ............................................................................... 9
PUMP SYSTEM ......................................................................... 10
HEAD CARRIAGE ...................................................................... 11
ACCESSORIES ......................................................................... 13
2 Electrical Section
2-1
2-2
2-3
2-4
WIRING MAP .............................................................................

MAIN BOARD ASS'Y .................................................................
OTHER CIRCUIT BOARDS .......................................................
ELECTRIC MAINTENANCE PARTS .........................................
14
15
26
30
3 Replacement of Main Parts

3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
HEAD_REPLACEMENT ............................................................
CLEANING WIRE_REPLACEMENT .........................................
CAPPING ASSEMBLY_REPLACEMENT ..................................
TOOL CARRIAGE_REPLACEMENT .........................................
MAIN BOARD_REPLACEMENT ................................................
BATTERY_REPLACEMENT ......................................................
ENCODER SCALE_REPLACEMENT ........................................
CARRIAGE MOTOR_REPLACEMENT .....................................
PINCH ROLLER_REPLACEMENT ............................................
CUTTER PROTECTION_REPLACEMENT ...............................
CARRIAGE WIRE_REPLACEMENT .........................................
31
38
39
41
45
47
49
51
54
54
55
4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
Special Tool ................................................................................ 61

Service Mode ............................................................................. 63
FIRMWARE UPGRADE ............................................................. 76
HEAD CARRIAGE HEIGHT ADJUSTMENT .............................. 77
HEAD RANK SETTING .............................................................. 80
HEAD ALIGNMENT ................................................................... 82
CAPPING POSITION ADJUSTMENT ........................................ 88
FLUSHING POSITION ADJUSTMENT ...................................... 92
LIMIT POSITION INITIALIZE ..................................................... 93
CUT DOWN POSITION ADJUSTMENT .................................... 94
LINEAR ENCODER CHECK ...................................................... 95
MOTOR BALANCE ADJUSTMENT ........................................... 96
PRINT/CUT POSITION ADJUSTMENT .................................. 100
CALIBRATION ......................................................................... 102
TOOL HEIGHT ADJUSTMENT ................................................ 105
TOOL PRESSURE ADJUSTMENT ......................................... 107
CARRIAGE WIRE TENSION ADJUSTMENT .......................... 111
6 Troubleshooting
6-1 PRINTING PROBLEMS
6-1-1 MISSING/WAVY DOT ........................................................... 127
6-1-2 BANDING ............................................................................... 129
6-1-3 PRINT IS DONE AT INCORRECT POSITION ...................... 130
6-1-4 INK DROPS ON MEDIA ........................................................ 131
6-1-5 PRINT DOESNT MATCH WITH CUT .................................. 132
6-2 CUTTING PROBLEMS
6-2-1 STITCH CUT ......................................................................... 133
6-2-2 START & END POINTS DONT MATCH ............................... 134
6-2-3 DISTORTED FIGURE ........................................................... 136
6-3 ERROR MESSAGE
6-3-1 MOTOR ERROR .................................................................... 137
6-3-2 PRINT ERROR ...................................................................... 138
6-3-3 CAPPING ERROR ................................................................. 139
6-4 OTHERS
6-4-1 FILL INK PROBLEM .............................................................. 140
6-4-2 MEDIA SHIFTING .................................................................. 141
5 Supplemental Information
7 Service Activities
5-1 OPERATIONAL SEQUENCE ...................................................... 113

5-2 SENSOR MAP ............................................................................. 115
5-3 MANUAL HEAD CLEANING ........................................................ 116
7-1 INSTALLATION CHECK LIST ................................................... 142

7-2 MAINTENANCE CHECK LIST ................................................... 150
7-3 SPECIFICATION ........................................................................ 155
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Macintosh is registered trademark or trademark of Apple Computer, Inc. in the USA and/or other countries.
Second Edition
SC-500 '02.Mar.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Printed in Japan
Copyright 2002 ROLAND DG CORPORATION
5763-01
Revision Record
Revision
No.
Date
Description of Changes
2001/11/29
First Edition
Approval Issued by
Inagaki
Tamaki
Inagaki
Tamaki
Sect.2 Electrical Section

P27 OTHER CIRCUIT BOARDS_Circuit
Diagram has been revised.
1
2002/320
Sect.7 Installation Check List

P143 Illustration has been changed.
Sect.7 Service Activities
P148 Two new items have been added on
the Operation SC-500.
To Ensure Safe Work
To Ensure Safe Work

About
and
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols

symbol alerts the user to important instructions or warnings. The specific meaning
The
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
urn off the primary power SW before

servicing.
Power SW still supplied even secondary
SW is turned off.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.

1-1 COVERS
33
21
S5 18
S6
S5
S6
5
14
24
S6
S7
20
27
16
10
S4
S7
S1
27
15
S5
S4
12
S4
S1
S4
34
S4
S6
S6
S7
33
27
16
S4
S4
19
3
2
S5
S4
11
S6
17
26
29
30
S4
S4
S3
25
S6
S8
S1
S2
23
31
S4
S6
7
S5
S4 9
S4
S2
13
22
S4
8
32
S4
S4
6
S5
PARTS LIST -Main Parts1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Parts No.
22095110
22095111
22095133
22805343
22805440
22805439
23475157
22025384
22025385
22025383
22025391
22025447
22025446
22115864
22325106
22325113
21645101
22485104
12479103
22535321
22535322
22535325
7576310010
22055397
22055356
Parts Name
APRON,B CJ-500
APRON,F CJ-500
APRON,F UNDER SC-500
ASS'Y,COVER FRONT CJ-500
ASS'Y,COVER SIDE L SC-500
ASS'Y,COVER SIDE R SC-500
CABLE-CARD 20P 550L BB
COVER,I/C SC-500
COVER,PUMP SC-500
COVER,RAIL SC-500
COVER,TOP SC-500
COVER,UNDER L SC-500
COVER,UNDER R SC-500
FRAME,COVER F SC-500
HINGE,001
HINGE,006
HOOK,INT SW CM-500
KNOB FJ-50
KNOB,UGF-50
LABEL,SOLJET SC-500 #LA377
LABEL,CORPORATE LOGOTYPE #LA378
LABEL,SET INK SC-500 #LA386
PANEL BOARD ASS'Y SC-500
PLATE,COVER F CJ-500
PLATE,F COVER CM-500
26
27
29
30
31
32
33
34
Parts No.
22665267
22165184
22495211
22495210
22535328
22535330
22535287
22535134
PARTS LIST
S1
S2
S3
S4
S5
S6
S7
S8
Parts Name
SHEET,PANEL SC-500
SPACER,HINGE FJ-50
KEYTOP,DS-LD1H BLK
KEYTOP,DS-LX1H BLK
LABEL,USE ONLY SOL INK #LA387
LABEL,WARNING SOL INK #LA396
LABEL,CAUTION CARRIAGE #LA266
LABEL,CAUTION COVER FJ50 #LA14
-Supplemental Parts-
Parts Name
SCREW,BINDING HEAD
SCREW,HEXAGON SOCKET HEAD CAP
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
LABEL,BLIND CJ-70
LABEL,CAUTION UNPLUG #LA88
M3x4 BC
M4x10 BC
M3x10 BC
M3x6 BC
M4x10 BC
M4x6 BC
17
S11
32
41
S19
S5
S18
S22
12
37
58
S19
S18
S28
S15
30
11
S18
S19
43
S12
S27
S19
23
S15
22
S19
S23
S23
S18
53
S21
S8
27
S25
S17
11
S20
15
7 S5
59
S6
55
S19
S20
45
S19 4
39
S18
S16
S17
S4 29
25
42
S22
13
S27
26
40 S15
38
S23
S18
33
S11
47
S23
44
48
S9
8
S16
S18
12
36
20
S23
S13
S14
51
S3
S14
46
S18
52
S14
35
10
S6
28
S6
57
30
S18
S14
S23
10
S26
S23
S23
S18
S23
10
S23
S14
S18
36
31
S23
S26
50
S15
S18
S8
S18
S23
S15
2 S24
54
19
46
S9
56
S7
34
21
S1
S10
14
S18
S18
S24
S6
28
S16
S23
S19
49
S18
24
S7 56
16
S23
S18
S1
18
S26
1-2 FRAME

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
Parts No.
11879107
22355697
22355694
22175870
22115106
22005124
12159563
12159508
23505637
21775101
22165165
21715104
22115766
22115768
22115769
22115770
21685128
22135554
22135582
22135581
22135544
21655131
11899125AS
22145437
22145438
21545138
7488711050
7488711060
22055398
22055316
22055403
22055400
22055401
22055402
22185405
15229505
22075117
22295189
22295190
22665252
22125426
22165190
22165189
22175122
22035133
22715189
22715180
22715163
22715190
22715191
22715182
22715156
22715192
22715162
22135361
22135365
22325421
22805347
12159573
Parts Name
ABSORBER TK-12
BASE,SHAFT OILES CJ-500
BASE,RAIL CJ-500
BEARING 10-19ZZ
BEARING HOUSING A 211-106
BED,CJ-500
BUSH,80F-1006
BUSH,SHAFT OILES 80F-1206
CABLE-ASSY SHEET LOAD CJ-500
CAM,SHAFT P-ROLLER CJ-500
COLLAR
FAN,SCIROCCO 109BF24HA2-10
FRAME,GUIDE CJ-500
FRAME,PUMP CJ-500
FRAME,SIDE L CJ-500
FRAME,SIDE R CJ-500
GEAR,H300 S10(B6C16POM)
GUIDE INK TUBE FJ-50
GUIDE,CABLE CJ-500
GUIDE,TUBE CJ-500
GUIDE,TUBE POM FJ-50
HOLDER,LINEAR SCALE CJ-70
ASS'Y,L-BEARING 3RSR9WZMUUCS+1900L
LEVER,CAM PINCH CJ-500
LEVER,SHAFT CJ-500
PAD,CUTTER CJ-500
SHEET LOAD BOARD ASS'Y CJ-500
PLATE CABLE CJ-500
PLATE,LEVER CJ-500
PLATE,LINEAR SCALE CJ-70
PLATE,PINCH CANCEL CJ-500
PLATE,SHUTTER L CJ-500
PLATE,SHUTTER R CJ-500
PLATE,TUBE GUIDE CJ-500
RAIL,PINCHROLL CG-680
SENSOR INTERRUPTER GP2A25
SET,G-ROLLER CJ-500
SHAFT,SQUARE CJ-500
SHAFT,X-DRIVE CJ-500
SHEET,LINEAR SCALE CJ-500
SHUTTER CJ-500
SPACER,BED LOWER CJ-500
SPACER,BED UPPER CJ-500
SPRING,BACK UP PNC-960
STAND,LEVER FJ-50
STAY,GUIDE TUBE CJ-500
STAY,LINEAR SCALE CJ-500
STAY,LINEAR SPRING FJ-50
STAY,RAIL L CJ-500
STAY,RAIL R CJ-500
STAY,SENSOR CJ-500
STAY,SENSOR FJ-50
STAY,SENSOR LEVER CJ-500
STAY,TUBE FJ-50
STOPPER,LEVER CJ-500
STOPPER,SHAFT SQUARE CX-24
SUPPORT,LINEAR SCALE FJ-50
ASS'Y,G-ROLLER CJ-500
BUSH,80F-0603
PARTS LIST
S1
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
Parts Name
BUSH
BUSH,ROLL
E-RING
E-RING
LIVET,NYLON
NUT,SQUARE
PIN,SPRING
SCREW,BINDING HEAD
SCREW,BINDING HEAD
SCREW,BINDING HEAD P-TIGHT
NB-19
3x4
ETW-4
ETW-7
P2655B
M3
2.5x8 SUS
M3x12 BC
M3x4 BC
M3x6 BC
M3x8 Cr
M3x12 BC
M3x6 BC
M4x15 BC
M4x20 BC
S17

WITH FLANGE
M3x8 Cr
S18
SCREW,HEXAGON SOCKET HEAD

CAP WITH PLANE WASHER
M4x12 Cr
S19
S20
S21
S22
S23
S24
S25
S26
S27
S28
SCREW,HEXAGON SOCKET SET

SCREW,PAN HEAD WITH PLANE WASHER
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
WIRE SADDLE
NUT,HEXAGON
M3x3 WP Cr
M3x4 Cr
M3x12 BC
M3x40 BC
M3x6 BC
M3x8 BC
M4x6 BC
M4x8 BC
LWS-711Z
M4 Cr
1-3 DRIVE UNIT

9
S8
24
S9
S1
8
S7
S18
33
S10
S11
13
S17
34
23
18
26
S8
35
13
S16
S10
S8
S17
S1
S2
26
11
S15
S11
S10
S11
19
S16
1
12
27
29
7
S12
S12
S8
S6
20
22
17
15
36
S4
10
S19
30
25
S19
14
7
4
31
21
5
S10
28
S5

2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Parts No.
22805342
22805344
22805209
11869103
22355696
22355699
22175815
23505707
23505619
23505708
23505636
23505620
21365103
22805438
22025393
22025295
21995113
21995109
21685116
21345106
12399102
22055396
12179723
21975117
15229506
22145122
22295117
22295118
22185101
Parts Name
ASS'Y,MOTOR FEED CJ-500
ASS'Y,MOTOR SCAN CJ-500
ASS'Y,PULLEY HD48.46S16 CJ-70
BALL,4MM
BASE,LOCK CJ-500
BASE,SCAN-MOTOR CJ-500
BEARING F8-16ZZ
CABLE-ASSY C ENCORDER&GND CJ-500
CABLE-ASSY C POWER CJ-500
CABLE-ASSY G ENCORDER&GND CJ-500
CABLE-ASSY G POWER CJ-500
CABLE-ASSY SENSOR CJ-500
CASE,LOCK CJ-70
ASS'Y,COVER SW CJ-500
COVER,INNER CJ-500
COVER,INT SW FJ-50
FLANGE,MOTOR CJ-500
FLANGE,MOTOR FJ-50
GEAR,H235S20(B8)
LOCK,STAY CJ-500
MAGNET CATCH TL-105
PLATE,ORIGIN CJ-500
PULLEY WITH BEARING 217-723
PULLEY,HD48.46S16(B31C36.5)
SENSOR INTERRUPTER,GP1A05A5
SHAFT STAY NO.1 214-122
SHAFT,LOCK CJ-70
SHAFT,PULLEY CJ-70
SLIDER,LOCK CJ-70
32
S15
S3
S15
16
Parts No.
22175134
22175181
22035148
22715193
22135346
21945127
Parts Name
SPRING,A CJ-70
SPRING,STOPPER CJ-500
STAND,PULLEY CJ-500
STAY,CUT ORIGIN CJ-500
STOPPER,CAM CM-500
WIRE,Y CJ-500
PARTS LIST
31
32
33
34
35
36
Parts Name
CABLE TYE,INSULOCK
CUSHION RUBBER,TOCHIGIYA
E-RING
SCREW,BINDING HEAD
SCREW,BINDING HEAD
SCREW,BINDING HEAD
S10
WITH FLANGE
S1
S2
S3
S4
S5
S6
S7
S8
S9
T18L
K17
ETW-6
M2.3x8 BC
M3x10 BC
M3x4 BC
M3x8 Cr
M4x12 BC
M4x15 BC
M3x8 Cr
S11

WITH PLANE WASHER
M4x12 Cr
S12
S13
S14
S15
S16
S17
S18
S19
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
WASHER,PLAIN
M3x12 BC
M3x6 BC
M3x8 BC
M4x10 BC
M4x6 BC
M4x8 BC
4x8x0.8 BC
M3x6 BC
1-4 BASE FRAME
S3
S4
S4
17
S9
18
S6
16
S10
3
9
S7
12
S3
S8
S6
S1
12
S9
14
S6
S6
S6
1
10
13
2
6
S2
15
S5
11
7
19
PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Parts No.
22355695
21985126
23505423
23505419
23505638
7520501000
11369115
22815136
7576310030
22115771
22535144
21575109
22155763
22055395
22055474
22425107U0
22355727
22275113
22535330
-Main PartsParts Name

BASE,AL CJ-500
BRACKET,INK CATCH TANK FJ-52
CABLE-ASSY FAN JUNCTION FJ-50
CABLE-ASSY JUNBIWIRE D FJ-50
CABLE-ASSY POWER CJ-500
ASS'Y,CAP BOTTLE 2 FJ-52
CASE,PP BOTTLE
CHASSIS CJ-500
FAN JUNCTION BOARD ASS'Y SC-500
FRAME,SUB R CJ-500
LABEL,DRAIN BOTTLE #LA29
NUT,BOSS H14MM S3MM N3MM
OILES BUSH 80F-0806
PLATE,CHASSIS CJ-500
PLATE,INK CATCH TANK FJ-52
POWER UNIT SWITCHING FJ-50
BASE,FILTER CJ-500
FILTER,CJ-500
LABEL,WARNING SOL INK #LA396
PARTS LIST
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
Parts Name
CABLE TYE,PUSH MOUNT
SCREW,HIPICK-WHITE
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SPACER
SPACER
WIRE SADDLE
PUSH SPACER
RT30SS F5
M3x10
M3x6 BC
M3x8 BC
M3x8 SUS
M4x8 BC
PCB-8L
PCB-8S
LWS-711Z
PS-4-01
1-5 CHASSIS
S1
14
8
S4
S12
S1
S10
S2
S10
S10
7
S8
S8
S5
2
S7
S10
6
S4
11
S10
4
10
S1
12
S7
S11
S6
13
S3
PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Parts No.
13429746
15009101
23505462
23505463
23505419
23475157
23475158
22815136
7576310020
7488712000
7576310060
13129170
23505899
7576310050
7576310070

AC INLET SUP-J3G-E+FILTER
BATTERY CR2032
CABLE-ASSY JUNBI A FJ-50
CABLE-ASSY JUNBI B FJ-50
CABLE-ASSY JUNBIWIRE D FJ-50
CHASSIS CJ-500
INTERFACE BOARD ASS'Y SC-500
MAIN BOARD ASS'Y CJ-500
PLATE PRINT CABLE SC-500
POWER SW AJ7201B
WIRE,C GRX-410
PLATE CHASSIS U SC-500
PLATE CHASSIS L SC-500
PARTS LIST
S1
S2
S3
S4
S5
S6
S7
S8
S10
S11
S12
Parts Name
BUSH,SQUARE
CABLE CLAMP
CABLE TYE,INSULOCK
LIVET,NYLON
PCB SUPPORT
SCREW,BINDING HEAD
SCREW,W-SEMS
SPACER,PUSH
WIRE SADDLE
SCREW,OVAL HEAD
CABLE CLAMP
SB-4025
FCS-25P
T18S
P2655B
RSPS-10L
M4x6 Ni
M3x6 BC
PS-4-01
LWS-711Z
M3x8 BC
FCS-50P
1-6 PINCH ROLLER
11
8
10
S2
8
S1
11
S1
3
3
7
S1
S1
S1
S1
S1
S1
7
6
S1
6
S1
S1
S1
S3
S3
9
4
S3
PARTS LIST -Main PartsParts No.

1 22805338
2 22805339
3 22115765
4 21565103
5 22145404
6 22145831
7 22145832
8 22175105
9 21565102
10 22055399
11 22175128
Parts Name
ASS'Y,P-ROLLER L/R CJ-500
ASS'Y,P-ROLLER M CJ-500
FRAME,P-ROLLER CJ-500
P-ROLLER FD16S4(B10) TYPE2
LEVER OF PINCH ROLL
PIN NO.1 (214-831)
PIN NO.2 214-832
PINCH ROLL SPRING
P-ROLLER TD16S4(B10) TYPE2
PLATE,SENSOR P-ROLLER CJ-500
SPRING,M P-ROLLER PNC-1860
PARTS LIST
S3
-Supplemental PartsParts Name
S1 E-RING
S2 SCREW,W-SEMS
S3 WASHER,PLAIN
ETW-3
M3x8 BC
4.3x7x0.5 Cr

S4
1-7 TOOL CARRIAGE
15
S4
13
8
S14
11
9
13
1
S14
7
S14
22
S11
S16
S3
S18
S14
10
S7
S10
18
6
4
14
17
S15
23
S3
12
S12
S8
S18
S17
21
3
S9
S5
1
19
20
16
24
S14
5
S13
S1
2
S2
S6
PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Parts No.
22805292
22805291
22805287
22805341
7488739000
21815101
23505621
23475160
7488711030
22025269
22025403
7488711040
22135580
22285503
7488711060
21495115
15229505
22175122
22175154
22175155
22715184
22715185
22715186
22715183

ASS'Y,CLAMP BLADE CM-500
ASS'Y,HOLDER BLADE CM-500
ASS'Y,PLATE CAM SLIDE CM-500
ASS'Y,TOOL CARRIAGE CJ-500
BASE,CUTTER CJ-500
BOLT,PENHOLDER
CABLE-ASSY PINCH POS SENS CJ-500
CABLE-CARD 11P 2450L BB HIGH-V

CUTTER CARRIAGE BOARD ASS'Y CJ-500
COVER,CARRIAGE CM-500
COVER,CUT UPPER CJ-500
CROP SENSOR BOARD ASS'Y CJ-500
GUIDE,CABLE FLEX-CUT CJ-500
NUT,PENHOLDER
PLATE CABLE CJ-500
SCREW,BLADE SET CM-500
SENSOR INTERRUPTER GP2A25
SPRING,BACK UP PNC-960
SPRING,BLADE UP CM-500
SPRING,SCREW CM-500
STAY,AUTO CUTTER CJ-500
STAY,CARRIAGE BOARD CJ-500
STAY,CARRIAGE HOLD CJ-500
STAY,CROP SENS CJ-500
PARTS LIST
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
Parts Name
BUSH,ROLL
BUSH,ROLL
CABLE TYE,INSULOCK
LIVET,NYLON
SCREW,BINDING HEAD
SCREW,BINDING HEAD
SCREW,BINDING HEAD
SCREW,BINDING HEAD
SCREW,FLAT HEAD
SCREW,TRUSS HEAD
SCREW,W-SEMS
WASHER,PLANE
WASHER,TOOTHED LOCK
SHEET FILTER CROP CJ-500
2x4
3x5
T18S
P2655B
M2.6x4 Cr
M3x10 BC
M3x4 BC
M3x6 BC
M3x6 BC
M3x4 Cr
M4x6 BC
M3x4 Cr
M2x6 BC
M3x6 BC
3x6x0.5 Cr
M4 Cr
M3x6 BC
1-8 INK SYSTEM

2
S3
6
S1
S2
S2
S2
5
S2
8
11
S2
7
10
S4
S4
12
PARTS LIST
Parts No.
1 11909133
2 23505422
3 12029300
4 11659218
5 11659149
6 7488711020
7 22055364
8 22055362
9 22055365
10 22165179
11 22175167
12 22035176

ADAPTER,SCREW 2FAI FJ-50
CABLE-ASSY INKTANK-SENS FJ-50
COVER,HOLDER I/C FJ-50
HOLDER,I/C SC-500
HOLDER,RING O 2FAI FJ-50
INK TANK SENS BOARD CJ-500
PLATE,HOLDER I/C FJ-50
PLATE,INK FJ-50
PLATE,INK JOINT FJ-50
SPACER,INK FJ-50
SPRING,CARTRIDGE FJ-50
STAND,I/C 2 CJ-500
PARTS LIST
S1
S2
S3
S4
Parts Name
SCREW,BINDING HEAD S-TIGHT
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
M3x6 Cr
M3x12 BC
M3x6 BC
M4x8 BC
1-9 PUMP SYSTEM

S1
10
2
S7
S6
S4
8
S5
S5
5
S6
S8
3
1
S6
S6
4
7
6
S3
S6
S8
11
S2
S2

2
3
4
5
6
7
8
9
10
11
10
Parts No.
12809268
12809269
22355663
21685122
21685120
22055367
22055366
22165178
22035140
11379105
22505302
Parts Name
ASS'Y CAP FJ-50
ASS'Y PUMP FJ-50
BASE,CAP FJ-50
GEAR,S10S20
GEAR,S34S4.3
PLATE,MOTOR FJ-50
PLATE,SLIDER FJ-50
SPACER,6FAI FJ-50
STAND,CAP CJ-500
WIPER,HEAD ASP FJ-50
X-MOTOR
PARTS LIST
Parts Name
S1 CABLE TYE,INSULOCK
S2
S3
S4
S5
S6
S7
S8

WITH PLANE WASHER
SCREW,HEXAGON SOCKET SET
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
TUBING,FAI1.4
WIRE SADDLE
T18S
M4x12 Cr
M3x3 WP Cr
M3x10 BC
M3x6 BC
M3x8 BC
400mmL
LWS-711Z
S12
15
35
36
S16
S10
31
31
37
S11
S12
29
S15
16
21
16
S16
S2
33
S6
S11 29
S12
S10
32
S11
S9
S9
S12
18
23
26
S3
S15
S6
S9
25
20
19
10
S3
27
S12
17
S5
14
23
S13
11
35
28
28
S12
30
24
S4
S11
34
22
13
13
S4
S14
S4
S12
S17
38
S8
S7
12
S2
11
S2
S17
1-10 HEAD CARRIAGE
11
PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
12
Parts No.
11909133
22805340
22355698
22355659
23475156
23475159
22025283
12039532
11959109
12119752
22135544
7488711010
21655158
21655159
11659149
12149432
12149431
22145435
7488710040
21345105
22395108
7488710060
22055373
22055379
22055363
11519107
22295171
22155567
22175158
22175159
12179156
22175161
22715187
22715188
21435107
22805318
22805317
12399312

ADAPTER,SCREW 2FAI FJ-50
ASS'Y,PLATE,HEAD HOLD
BASE,CABLEBEAR CJ-500
BASE,CARRIAGE FJ-50
CABLE-CARD 24P1 270L BB HIGH-V
COVER,CARRIAGE FJ-50
COVER,TKP0180-2B R50-58
DAMPER,INK 2FAI
FRAME,CARRIAGE FJ-50
GUIDE,TUBE POM FJ-50
HEAD CARRIAGE BOARD ASS'Y CJ-500
HOLDER,CABLE CJ-500
HOLDER,CARRIAGE CJ-500
HOLDER,RING O 2FAI FJ-50
LEVER,HEAD LEFT FJ-50
LEVER,HEAD RIGHT FJ-50
LEVER,LOCK FJ-50
LINEAR ENCODER BOARD ASS'Y CJ-500
LOCK,CJ-500
MAGNET CJ-500
PLATE PRINT CABLE CJ-500
PLATE,ARM LOCK FJ-50
PLATE,DAMPER FJ-50
PLATE,HEAD GND FJ-50
RING,O P4
SHAFT,CARRIAGE FJ-50
SPACER M3X5
SPRING,CARRIAGE FJ-50
SPRING,CARRIAGE SIDE FJ-50
SPRING,HEAD FJ-50
SPRING,LEVER FJ-50
STAY,ENCO SENS CJ-500
STAY,HEAD CJ-500
TUBING,CJ-500 2800MM
ASS'Y,HEAD INKJET L FJ-50
ASS'Y,HEAD INKJET R FJ-50
CORE,SSC-45-12-F
PARTS LIST
S2
S3
S4
S5
S6
S7
Parts Name
CABLE TYE,PUSH MOUNT
E-RING
LIVET,NYLON
SCREW,BINDING HEAD
S8 SCREW,HEXAGON SOCKET HEAD CAP

WITH FLANGE
S9
S10
S11
S12
S13
S14
S15
S16
S17
SCREW,PAN HEAD
SCREW,PAN HEAD B-TIGHT
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
TUBE,SPIRAL FAI8
WASHER,PLANE
WIRE SADDLE
RT30SS F5
ETW-3
P2655B
M2.6x12 BC
M3x6 BC
M3x4 Cr
M3x8 Cr
M3x5 Cr
M2.5x6 Cr
M3x4 Cr
M3x6 BC
M3x8 BC
M4x8 BC
50mmL
3x8x1.0 Cr
LWS-711Z
1-11 ACCESSORIES
16
12
18
10
17
11
13
S1
S2
S3
15
PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Parts No.
13499109
23495124
23495214
13499111
23495125
13499209
11849102
13439801
ST-037
12569656
26015356
26015355
21755106
22075120
26015357
22135360
22135359
21935130
14

AC CORD SJT 117V 10A 3PVC
AC CORD 3ASL/100 240VA 10A SAA
AC CORD VCTF 100V 7A 3P-S
AC CORD H05VV-F 240VE 10A S
AC-CORD H05VV 230V 10A S
ADAPTER PLUG (100V)
BLADE,OLFA AUTO CUTTER XB10
CABLE-AC 3P CHINA 10A/250V S
CLEAN STICK TX712A
TWEEZERS PTS-01
MANUAL,USE EN SC-500(ENGLISH)
MANUAL,USE JP SC-500(JAPANESE)
CLEANER,CARRIAGE FJ-500
SET,CLEANER CARRIAGE 10PCS
MANUAL,USE-CKIT JP/EN SC-500
STOPPER,CUT CARRIAGE CJ-500
STOPPER,HEAD CJ-500
TOOL,HEXAGON 3 ZN
Parts No.
22605310
18 22405221
17
PARTS LIST
Parts Name
CARTON,SET CJ-500
DISK,CLEANING VIDEO SC-500
Parts Name
SCREW,PLASTIC HEAD N-1
S2 SCREW,PLASTIC HEAD N-1
S3 TUBING,SILICON G16-586-06
S1
M3x16 WH
M3x6 BK
100mmL
13
Q
R
J
K
G
H
E
F
Parts No.
23505462
23505463
23505899
23505419
23505638
23505422
23505620
23505423
23475160
23505619
23505617
23505636
23505431
23505623
23475159
13429746
FAN SCIROCCO
21715104
FAN SCIROCCO
21715104
S
T
U
V
22505302
PUMP
MOTOR
FAN JUNCTION
BOARD
CABLE-ASSY C POWER CJ-500

CABLE-ASSY C ENCODER CJ-500
CABLE-ASSY G POWER CJ-500
CABLE-ASSY G ENCODER FJ-50
CABLE-ASSY COVER SW CJ-500
CABLE-ASSY FAN JUNCTION FJ-50
CABLE-ASSY SENSOR CJ-500
CABLE-ASSY INKTANK-SENS FJ-50
-5V
+5V
SW POWER SUPPLY
22425107U0
+41V
Parts Name
CABLE-ASSY JUNBI A FJ-50
CABLE-ASSY JUNBI B FJ-50
WIRE,C GRX-410
CABLE-ASSY JUNBI D FJ-50
CABLE-ASSY POWER CJ-500
AC INLET
SUP-J3G-E
23475156
23475157
23475158
23505637
23505621
ASS'Y, MOTOR FEED

22805342
ASS'Y, MOTOR SCAN

22805344
CARRIAGE
MOTOR
GRIT
MOTOR
POWER SW
AJ7201B
13129170
CN18
CN19
CN17
+3.3V
CN3
CN12
CN4
60MHz
CROP
SENS
BOARD
GP2A25
15229505
PINCH POS
SENSOR
SOLENOID
22435326
CUTTER
CARRIAGE
BOARD
VR
ADJUST
CN20
SOLENOID
DRIVE
FLASH ROM
16Mbit
CABLE-ASSY PINCH POSSENS CJ-500
CABLE-ASSY SHEET LOAD CJ-500

FOR ISP
DOWNLOAD
HEAD CARRIAGE BOARD
LINEAR
ENCODER
BOARD
CN16
INKJET HEAD DRIVER
CN15
CENTRO
CONTROL
FIFO 2kbyte
RTC
4553
A/D
TC35096
HEAD CONTROL FPGA

DPRAM 4k x 16bit
SRAM 256kbit x 3
(a part of circuit
within FPGA)
EEPROM
4kbit
CN21
FRONT
COVER SW
AVT32344
13169102
I/O CONTROL
INPUT BUFFER
OUTPUT LATCH
CN14
SHEETLOAD
SENS BOARD
CABLE-CARD 24P1 270L BB HIGH-V
CN11
CPU
HD6417708
CN8
INKTANK
SENS BOARD
DRAM
4Mword x 16bit
60MHz
15MHz
SERVO CONTROL
GATE ARRAY
D/A PCM55 x 2
STEPPING
MOTOR DRIVER
MTD2005
FAN
CONTROL
REGULATOR
LM3940IT
SERVO AMP
L6203 x 2
+5V
-5V
+5V
+41V
INKTANK UNIT
CN7
CN6
CN5
14
CN2
CUT ORIGIN
SENSOR
ORIGIN
SENSOR
HEAD
(RIGHT)
HEAD
(LEFT)
SW - 18
LED - 6
BUZZER
LCD
16 x 2
PANEL BOARD
IEEE1284 Level 1
PARALLEL
GP1A05A5
15229506
GP1A05A5
15229506
INTERFACE BOARD
PAPER
SENS R
PAPER
SENS F
GP2A25
15229505
2
GP2A25
15229505
2-1 WIRING MAP
2-2 MAIN BOARD

MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE
DIP SW
NO.
1
2
3
4
Function
Size
Reserved
Model
Reserved
ON
54 inch
OFF
44 inch
Always OFF
SC
CJ
Always OFF
74HCT245
2SB1551
74ALS08
NJM201
NJU201
S103 S103
A103
IDT70V24
S55PF
MBM29
LV160B
L6203
uPC494
10kVR
10kVR
10kVR
10kVR
10kVR
10kVR
10kVR
74LVC245
EXBM16D8
10kVR
S103
53014-1210
ispLSI
1016
L6203
A102
220u63V
74HC175
74LVC245
2SB1551
A103
uPC494
KSD-04
S330
A103
53014
-0310
RD4.3ESB3
74LVC138
IDT71V256SA-15Y
SN74LVCH
16245DGG
ispLSI
1016
PCM-55
SEL-6414E
53014-0810
A103
EPF6016QC208-3
D2FL20U
MBCG10692-147
D2FL20U
74LS14
IL-G-6P-S3T2-SA
A103
74LVX3245
SN74LVCH
16245DGG
IDT71V256SA-15Y
ispLSI
1016
74ABT245
SC-8002DC
49.152MHz
74ABT245
A103
A103
RXE110
0.68/1W
4.7/2W
IL-FPC-28ST-N
2SA1469
MTD2005
0.68/1W
100u63V
1.0/1W
10/0.25W
IL-FPC-28ST-N
74LS245
2SC3746
A103
BA10324
10u63V
33u16V
100u63V
33u63V
IL-FPC-22ST-N
5233-04A
2.0/2W
H8D2813E
16V8
IL-FPC-11ST-N
4.7/2W
H8D2813E
74LVC14
2SA1469
A102
TL
7700
10/0.25W
74HCT245
A103
RXE110
2SC3746
74HCT245
10u/16V
74LS245
33u63V
33u16V
IDT7203
16V8
IL-G-7P-S3T2-SA
2.0/2W
10u63V
74ALS574
IL-S-2PS2T2-EF
D2FL20U
5566-02A D2FL20U
M5220
IDT71V256SA-15Y
SN74LVCH
16245DGG
53014-1010
5566-04A
74LVC138
53014
-0210
B6P-VH
D2FL20U
GM71VS65163CLT-5
A103
100u63V
100u63V
K2796S
CL02BE181
100u25V 100u25V
D5S6M
D2FL20U
100u25V
D1FL20
HC-49/U
A103
CL02BE181
LM2576HVT
74LVC245
93LC66
74LVC374
A103
53014-0510
S330 S330 S330
74HCT245
HD6417708
10u63V
S330
GM71VS65163CLT-5
74LVC08
S103 S103
74LVC245
74LVC245
BCR20V4
RTC-4553
5267-02A
PS-40PE-D4T1-PN1
DSP03
LM3940
1R2
IL-FPV-20ST-N
MTD2005
Indicates revision of the circuit board.
15
MAIN BOARD COMPONENT DIAGRAM_ SOLDERING SIDE
2
D2FL20U
TC35096
M5220
D2FL20U
M5220
M5220
74HCT245
PCM55
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
16
TP9
RA2
CLK60
TP8
EXBS8V103J
TXD
RRXD
/IOIS16
D[0..31]
5
6
7
8
5
6
7
8
4
3
2
1
VCC3
4
3
2
1
11
RA1
CE22p
C38
C39
CE22p
74LVC08
74LVC08
IC13D
74LVC08
IC13C
IC13B
12
13
10
EXBS8V103J
Y1
HC-49/U 15MHz
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
/RESET
CE0.1u
PC4
VCC3
TP2
TP3
TP14
R1 0
C3
CE0.1u
C4
CE0.1u
10K
R4
VCC3
75
74
73
88
37
38
39
40
43
44
45
46
47
48
51
52
53
56
57
58
61
62
63
64
65
66
67
70
71
72
VCC3
6
17
19
30
41
49
54
59
68
82
100
115
121
127
133
144
98
97
134
135
136
137
138
87
95
96
86
85
84
104
103
130
CE470p 80
79
101
CE470p 78
77
76
C2
C1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
IC13A
74LVC08
CS0
CS1
CS2
CS3
CS4
CS5,CE1A
CS6,CE1B
BS
RD/WR
RD
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
NMI
IRL0
IRL1
IRL2
IRL3
RAS,CE
CASLL,CAS,OE
CASLH
CASHL,CAS2L
CASHH,CAS2H
WE0,DQMLL
WE1,DQMLU
WE2,DQMUL,ICIORD
WE3,DQMUU,ICIOWR
WAIT
CKE
IOIS16
NC
HD6417708SF60
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
STATUS0
STATUS1
TCLK
VCC-RTC
XTAL2
EXTAL2
VSS-RTC
BREQ
IRQOUT
BACK
MD0,SCK
MD1,TXD
MD2,RXD
MD3,CE2A
MD4,CE2B
MD5,RAS2
XTAL
EXTAL
CKIO
VCC-PLL2
CAP2
VSS-PLL2
VCC-PLL1
CAP1
VSS-PLL1
RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
IC1
7
18
20
31
42
50
55
60
69
81
83
102
116
122
128
139
89
93
92
91
90
129
126
125
120
119
124
123
118
117
132
131
94
99
114
113
112
111
110
109
108
105
106
107
36
35
34
33
32
29
28
27
26
25
24
23
22
21
16
15
14
13
12
11
10
9
8
5
4
3
2
1
143
142
141
140
RA9 EXBS8V330J
8 RA14
1 8
7
2 7
6
3 6
5
4 5
A14 1
2
3
4
CE0.1u
CE0.1u
/RESET
/WR
/RD
/HRESET
RXD
PC2
VCC3
1
2
3
4
5
/IOIS16
RA8 EXBS8V330J
8 RA10
1 8
7 RA11
2 7
6 RA12
3 6
5 RA13
4 5
1
2
3
4
A10
A11
A12
A13
10
9
8
7
6
TP4TP1
R8
10K
VCC
R34
TP5
VCC3
CE0.1u
PC3
VCC3
RRXD
EXBA10E103J
RA14
1
2
3
4
RA7 EXBS8V330J
8 RA6
1 8
7 RA7
2 7
6 RA8
3 6
5 RA9
4 5
1
2
3
4
A6
A7
A8
A9
RA10EXBS8V330J
8
1 8
7
2 7
6
3 6
5
4 5
RA6 EXBS8V330J
8 RA2
1 8
7 RA3
2 7
6 RA4
3 6
5 RA5
4 5
1
2
3
4
A2
A3
A4
A5
PC1
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
1
19
/WE0
TP11
TP12
TP13
IC6
74LVC245
DIR
E
A[0..25]
33
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
VCC
/CEN_CS
/USB_CS
CLK30
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
CE0.1u
PC11
A23
A24
A25
4
16
5
26
29
31
32
33
19
2
3
40
44
1
PLSI1016E-80LT44
TQFP44P
TP15
1
2
3
A23
A24
A25
4
5
6
A25
4
5
6
1
2
3
41
42
43
VCC3
1
6
12
25
PC6
CS1
CS2
CLK
RESET
SYSRST
IRL1
IRL2
IRL3
WAIT
WE
RD
CS5
CS4
CS6
A23
A24
A25
IC14
74LVC138
E1
E2
E3
A
B
C
IC11
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
TP66
74LVC138
E1
E2
E3
A
B
C
IC12
CE0.1u
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
2
3
4
5
7
8
9
10
41
42
43
44
46
47
48
49
A24
GM71VS65163CLT-5
GND
GND
GND
GND
RAS
LCAS
UCAS
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
IC2
TP67
26
39
45
50
14
38
37
13
36
19
20
21
22
23
24
27
28
29
30
31
32
33
9
8
7
6
5
4
3
2
A7
A6
A5
A4
A3
A2
A1
A0
B7
B6
B5
B4
B3
B2
B1
B0
11
12
13
14
15
16
17
18
A[0..25]
26
39
45
50
14
38
37
13
36
19
20
21
22
23
24
27
28
29
30
31
32
33
15
14
13
12
11
10
9
7
15
14
13
12
11
10
9
7
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
1
6
12
25
2
3
4
5
7
8
9
10
41
42
43
44
46
47
48
49
SCLK
MODE
SDO
SDI
ISPEN
INTCNT
INT1284
INTUSB
WREQ
INTSV
RNO
INTEXT
LCD_CS
LCD_E
27
30
18
8
7
37
36
35
9
10
11
12
15
14
20
21
22
23
24
25
34
38
13
TP19
/POUT1
TP16
TP6
TP17
/PIN1
TP10
TP7
CE0.1u
/INTCNT
/INT1284
/WREQ
/INTSV
/RNO
/LCD_CS
LCD_E
/IOOE
R6
10K
R5
10K
R7
10K
VCC
D8
D9
D10
D11
D12
D13
D14
D15
/CS
PC9 VCC3
/HEADCS
/DPCS
/SRVCS
/SRVRD
CE0.1u
GND
GND
CE
OE
WE
RP
BYTE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
NC
NC
NC
37
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10
13
14
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
VCC
/INTUSB_HF
/INTUSB_ST
PS-40SD-D4TS1-1
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN1
C54
CE0.01u
D0
D1
D2
D3
D4
D5
D6
D7
11
12
13
14
15
16
17
18
/ISPEN
ISPMODE
ISPSCLK
ISPSDO_SH3IF
ISPSDO
ISP_DOWNLOAD CONNECTOR
CN2 53014-0810
A10
A11
A12
A13
A14
A15
A16
A17
A18
A1
A2
A3
A4
A5
A6
A7
A8
A9
VCC3
A4
R10
10K
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
VCC3
MBM29LV160B-90PFTN-FJ
PC10
CE0.1u
A25
D0
D1
D2
D3
D4
D5
D6
D7
VCC
VCC3
27
46
26
28
11
12
47
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
VCC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC4
PC8 VCC3
/GATE5V
/SW2
/PANEL
/LED
/SW0
/SW1
DSP03-003-432T
JP1
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
VCC3
GM71VS65163CLT-5 PC7
CE0.1u
GND
GND
GND
GND
RAS
LCAS
UCAS
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
CRD0
CWR
PANEL
LED
SW0
SW1
CRD1
IOOE
GATE
TP47
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
IC3
1
2
3
4
5
6
7
8
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
74LVC245
B7
B6
B5
B4
B3
B2
B1
B0
IC7
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
CE0.1u
PC12
VCC3
9
8
7
6
5
4
3
2
1
19
DG[0..7]
A25
A24
A17
A19
A21
A23
A22
A20
A18
A16
A9
A11
A13
A15
A14
A12
A10
A8
A1
A3
A5
A7
A6
A4
A2
A0
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
DG[0..7]
10K
R3
10K
R2
6
7
8
9
10
D[0..31]
VCC3
RA13
EXBA10E103J
VCC3
RA12
EXBA10E103J
VCC3
RA11
EXBA10E103J
VCC3
MAIN BOARD_1/9 Circuit Diagram
17
1
2
3
4
5
6
7
CropSensor
13
IL-G-7P-S3T2-SA
CN4
IL-G-6P-S3T2-SA
1
2
3
4
5
6
CN3
FROM CARRI. ENCORDOR
PC13
CE0.1u
VCC
33
+5
GND
Y2
OUT
NC
A[0..1]
VCC
R84
NoMount
YPHA
YPHB
XPHA
XPHB
33
R49
CE0.1u
PC20
CE1000p
C67
33
33
R47
R48
33
R46
3
1
R29
10K
VCC
DG[0..7]
SG-8002DC 49.152MPTC
4
2
/INTSV
/RNO
/RESET
/RD
/WR
/SRVCS
/SRVRD
A[0..1]
/GATE5V
IC23F
12
74LS14
R83
VCC
VCC
DG[0..7]
R45
33
CE0.1u
PC21
/AD_CS
HEAD_THRM
CE0.01u
E2PROM_CS
C55
CE1000p
SIO_IN
SIO_OUT
SIO_CLK
C66
CE1000p
C65
R76
1K
VCC
C64
CE1000p
CE1000p
R77
1K
R74
1K
19
1
2
3
4
5
6
7
8
9
22
2
3
4
5
6
7
8
9
10
19
1
11
C48
NoMount
VCC
C63
R73
1K
VCC
C47
NoMount
VCC
A1
A0
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
CE0.1u
PC17VCC3
VCC
2
3
4
5
6
7
8
9
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
74LS14
IC23B
74LS14
IC23C
74LS14
IC23E
74LS14
IC23D
74ABT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC24
OE
DIR
A0
A1
A2
A3
A4
A5
A6
A7
VCCA
10
PH1_IN
2
1
12
13
3
4
5
6
R81
10K1%
1
2
3
4
DO
SARS
VDD
VSS
VREF
AGND
93LC66
VCC
NU
ORG
GND
8
7
6
5
9
8
10
11
14
VCC
R37
10K
TP30
VCC
PC16
CE0.1u
CE0.1u
PC19
PH1_OUT
TC35096AF
CS
SE
CK
DI
AIN0
AIN1
AIN2
AIN3
IC26
CS
SK
DI
DO
IC28
VCC
PH0_OUT
/H_RD
/H_WR
CE0.1u
PC18
TP31
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
VCC
HA6
HA5
HA4
HA3
HA2
HA1
PH0_IN
21
20
19
18
17
16
15
14
24
/HRESET
CARIAGE_GAIN
GRID_GAIN
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
VCCB
74ABT245
IC22 74LVXC3245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC25
TP20
R39 10K
93
88
89
94
95
63
96
97
98
99
100
61
62
91
92
80
76
66
67
87
77
64
68
69
70
71
72
73
74
75
81
82
83
84
85
86
R38
10K
VCC
TP21
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
HA1
HA2
HA3
HA4
HA5
HA6
HD[0..7]
HA[1..3]
HA[1..3]
VCC
/RTC_CS
/RTC_WR
RTC_ENB
XP0
XP1
XP2
XP3
XP4
XP5
XP6
XP7
XP8
XP9
XPA
XPB
XPC
XPD
XPE
XPF
XCA
XCB
XCC
XCD
D1A
DA227
YP0
YP1
YP2
YP3
YP4
YP5
YP6
YP7
YP8
YP9
YPA
YPB
YPC
YPD
YPE
YPF
YCA
YCB
YCC
YCD
CWY
CCWY
ECWY
ECCWY
RNGY
OVRY
C5
CE0.1u
DY11
DY0
DY1
DY2
DY3
DY4
DY5
DY6
DY7
DY8
DY9
DY10
TP27
TP24
TP32
BT1
BCR20V4
R40
10K
38
39
41
42
43
44
45
46
47
48
49
50
51
52
55
56
34
35
36
37
57
58
59
60
32
33
13
14
16
17
18
19
20
21
22
23
24
25
26
27
30
31
9
10
11
12
TP22
CR2032:RTC BACKUP
HOLDER BATTERY BCR20V4
DA227
D1B
CE0.1u
CE0.1u
1
2
5
6
7
8
PC23
PC22
CWX
CCWX
ECWX
ECCWX
RNGX
OVRX
VCC
MBCG10692-147
HEXMD
CNST
ACC
UCK
DDACK
TEST
MUX
MUY
MUTE
XPHA
XPHB
YPHA
YPHB
RNO
RNI
CKI
CS
RD
WR
INT
ITA
RSTI
D0
D1
D2
D3
D4
D5
D6
D7
A0
A1
A2
A3
A4
A5
IC15
HD[0..7]
12
3
4
11
2
TP26
TP25
DX0
DX1
DX2
DX3
DX4
DX5
DX6
DX7
DX8
DX9
DX10
DX11
TP23
D2A
DA227
RTC-4553
GND
VCC
L1
L2
L3
L4
L5
TP
DOUT
5
6
7
9
10
14
13
DTC114EK
Q4
DY[0..11]
D2B
DA227
DTC114EK
CS1
DIN
CLK
CS0
WE
IC27
Q1
A6
A5
A4
A3
A2
A1
2
1
A[1..6]
1
2
2
1
-5V
R78
1K
VCC
DX11
DX10
DX9
DX8
DX7
DX6
DX5
DX4
DX3
DX2
DX1
DX0
DY11
DY10
DY9
DY8
DY7
DY6
DY5
DY4
DY3
DY2
DY1
DY0
TP28TP29
RD4.3ESB3
D10
DX[0..11]
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
VCC
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16(LSB)
IC16
COM
VCC
-5V
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16(LSB)
IC17
20
COM
20
3
1
23
+VS
-VS
24
23
+VS
-VS
-5V
24
CE0.1u
PC24
VOUT
RFB
SJ
IOUT
IBPO
CE0.1u
PC25
CE0.1u
PC14
VOUT
RFB
SJ
IOUT
IBPO
CE0.1u
PC15
PCM55HP
17
18
19
21
22
PCM55HP
17
18
19
21
22
Q3
R75
1K
74ALS08
IC29B
74ALS08
IC29A
-5V
V-
V+
VCC
+
7
CE2200p
R70
68K
CE2200p
R72
PC27 68K
CE0.1u
C72
M5220FP
PC26
CE0.1u
C70
M5220FP
AutoGainCtrl Grid
AutoGainCtrl Carriage
LED1
SEL-6414E
R71
68K
C71
CE2200p
3
2.2K
IC18A
2.2K
R65
R64
DTC114EK
VCC
R69
68K
C69
CE2200p
R63
IC18B
2.2K
R62
2.2K
18
3
1
2
4
A[1..6]
GAIN_CTRLG
GAIN_CTRLC
SERVO_MUTE/LIVE
TP34
TP33
PFG
PFC
PFG
VFG
PFC
VFC
GAIN_CTRLG
GAIN_CTRLC
SERVO_MUTE/LIVE
VFG
VFC
VFG
PFG
VFC
PFC
GAIN_CTRLG
10KVR
VCC
VCC
C91
CE0.015u 10%
R98 10K
VCC
CutOfsG
-5V
R120
150K
VCC
C126
CE0.1u
C84
VCC
-5V
M5220FP
IC19B
M5220FP
IC20B
7
R126
470
3
-
-5V
M5220FP
V- C20
CE0.1u
V+ IC20A
NJU201AM
11
NJU201AM
11
NJU201AM
14
C131
CE0.1u
NJU201AM
14
IC69D
IC69A
NJU201AM
C129
CE0.1u
IC70A
NJU201AM
3
IC70B
NJU201AM
C85 CE0.015u 10%
R175 33K
VCC
C19
C124
CE0.1u
CE0.33u 10%
10K
R107
C92
CE0.068u
R125
470
33K
CE0.015u 10%R129
CE0.33u 10%
C123
10K
-5V
R128 33K
CE0.1u
C130
C125
C90
CE0.068u
R106
2
VCC
CE4700p
R124
470
10K
R104
C88
CE0.068u
GMotorGainH/L
-5V
R127
47K
C128
CE0.1u
IC69B
NJU201AM
C83 CE3300p
CE1.0u 10% V+
IC19A
3
+
1
2
M5220FP
V- C127
R123
CE0.1u
470
10K
R102
C86
CE0.068u
2.7K
R184
-5V
R122
150K
R182
1.5K
VR4 10KVR
R183 1K
VR10 10KVR
CutGainG
VR3
10KVR
10KVR
R1814.7K
CutOfsC
C89
CE0.015u 10%
R97 4.7K
VR9
-5V
R121
150K
R177 3.9K
VR2 10KVR
12K
10KVR
PrntOfsG
VCC
R180
CutGainC
C80
CE0.22u 10%
R96 1K
VR8
PrntGainG
C108
CE0.1u 10%
C82
CE0.22u 10%
-5V
R119
150K
C81
R176 8.2K
C107
CE1.0u 10%
VR1
10KVR
R118 3.9K
PrntOfsC
C79
CE0.47u 10%
R94 5.6K
VR7
PrntGainC
CMotorGainH/L
8
4
GAIN_CTRLC
8
4
GAIN_CTRLG
8
1
1
10
IC70C
15
IC70D
15
10
IC69C
IC23A
74LS14
D6A
DA227
C94
3
-
D9B
DA227
10K1%
R80
R179
R103 4.7K
1K
C95
3
-
VCC
+
M5220FP
IC36B
7
CE100p
10K1%
R111
10K1%
DA227
D5B
DA227
C15
CE0.1u
10K1%
R112
10K1%
R113
10K
R105
D5A
DA227
-5V
C14
CE0.1u
M5220FP
D4A
V-
VCC
SERVO Mute/Live
R116
4.7K
10K
R101
10K1%
R109
10K1%
D3A
DA227
R110
VCC
M5220FP
IC21B
7
10K1%
V+ IC36A
R79
C16
CE0.01u
DA227
D9A
10K1%
OPEN:MUTEON
DA227
D3B
DA227
D4B
CE100p
R108
R66
-5V
M5220FP
V- C18
CE0.1u
C17
CE0.1u
V+ IC21A
VCC
SERVO_MUTE/LIVE
D6B
DA227
CE0.01u
C9
R100
1K
10K1%
R67
4.7K
R178
3
4
PRINT/CUT
5
5
Printing
Cutting
4
13
4
13
1
2
1
2
PRINT/CUT
16
16
9
C57
CE0.01u
D8B
DA227
D8A
DA227
VCC
D7A
DA227
D7B
DA227
C76
CE0.022u
R92
NoMount
R117
4.7K
CE1000p
Q6
DTA114EK
C58
Q7
DTC114EK
R114
4.7K
R91
NoMount
C73
CE0.022u
C51
CE0.01u
C52
CE1000p
4
13
15
16
3
2
1
VCC
4
13
15
16
3
2
1
IC39
UPC494GS
DEAD
OC
INV2
NONI2
FB
INV1
NONI1
IC40
R99
10K
9
1
13
12
VCC
C1
E1
C2
E2
Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4
4.7K
R115
VCC
8
9
11
10
C1
E1
C2
E2
VCC
8
9
11
10
R95
1K
C12
CE0.1u
C8
CE0.1u
2
3
7
6
10
11
15
14
R93
1K
C7
CE0.1u
74HC175
+27V
CLK
CLR
D4
D3
D2
D1
IC41
CE0.01u
C56
UPC494GS
DEAD
OC
INV2
NONI2
FB
INV1
NONI1
+27V
12
4
8
4
3
4
3
4
4
3
1
2
2
1
2
1
2
4
3
2
1
CE0.1u
C77
VREF
IN2
IN1
EN
C78
CE0.22u
CE0.1u
C11
VREF
IN2
IN1
EN
CE0.22u
11
C13
CE0.1u
C6
CE0.1u
C10
11
VX
C93
VX
R88
0.1/1W
L6203
BOOT2
OUT2
OUT1
BOOT1
IC38
Grit
R87
0.1/1W
L6203
BOOT2
OUT2
OUT1
BOOT1
220u/63V
IC37
D2FL20U
D13
C75
CE0.022u
C74
CE0.022u
4
D2FL20U
D11
C60
CE0.022u
C59
CE0.022u
4
D2FL20U
D14
D2FL20U
D12
Carriage
+
14
REF
REF
1
2
+5
C
R
5
6
12
GND
14
GND
7
+5
C
R
5
6
GND
6
GND
6
2
VS
SENSE
10
2
VS
SENSE
10
GAIN_CTRLC
5566-02A
1
2
CN11
5566-04A
1
3
2
4
CN12
19
CLK30
HA[1..3]
OBF0
/IBF0
NoMount
ISPSDO_HDIF
HA[1..3]
HD[0..7]
R171
R172
NoMount
VCC
R32
0
HD3
HD2
HD1
HD0
HD4
HD5
7
8
9
10
11
1
2
3
4
5
/HRESET
/USB_CS0
USB_A0
/USB_RD
/USB_WR
/USB_CS1
R193
NoMount
ISPLSI1016 QFP44
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
HD7
TP43
TP42
R195
NoMount
R9
10K
ISPLSI1016 QFP44
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
/USB_CS
VCC R194
NoMount
NoMount
/USB_RESET
/ISPEN
/HRESET
7
8
9
10
11
1
2
3
4
5
/AUTOFD
PLSI1016E-80LT44
/ISPEN
ISPSDO_SH3IF
/CEN_CS
/H_RD
/INT1284
HD4
HD5
HD6
HD0
HD1
HD2
HD3
HA1
HA2
/CFIFO_HARF
I/O
I/O
I/O
I/O
I/O
12
13
14
15
16
HA3
44
43
42
41
40
I/O
I/O
I/O
I/O
IN3
I/O
I/O
I/O
I/O
I/O
12
13
14
15
16
HD[0..7]
44
43
42
41
40
I/O
I/O
I/O
I/O
IN3
38
37
36
35
34
TP44
27
26
25
24
23
33
32
31
30
29
VCC
NoMount
PC38
/UFIFO_RD
Y2/SCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN2.MODE
Y1//RESET
IC46
ISPSCLK
/INIT
/SELECTIN
SELECT
ISPMODE
/INTCNT
/CFIFO_WR
/UFIFO_WR
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
VCC
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
OBF1
/IBF1
ISPSDO
R85
VCC
R30
10K
VCC
NoMount
NoMount
R174
R173
NoMount
ISPSCLK
/USB_GATE
/INTUSB_HF
/INTUSB_ST
ISPMODE
/UFIFO_HARF
/UFIFO_EMPTY
/FAULT
PERROR
/H_WR
ISPSDO_CENT
/CFIFO_FULL
/UFIFO_FULL
/H_RD
/H_WR
CE0.1u
PC37
27
26
25
24
23
33
32
31
30
29
/CFIFO_RD
BUSY
/ACK
/DIRECT_RD
CENT_STD
IC45
VCC
Y2/SCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN2.MODE
Y1//RESET
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
18
19
20
21
22
HA2
HA1
38
37
36
35
34
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
18
19
20
21
22
24
26
23
10
11
13
14
19
20
21
22
15
18
24
26
23
10
11
13
14
19
20
21
22
15
18
VCC
/EF
/FL/RT
/XO/HF
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
/R
D0
D1
D2
D3
D4
D5
D6
D7
D8
9
25
8
7
6
5
4
31
30
29
28
3
/W
NoMount
/FF
/RESET
/XI
D0
D1
D2
D3
D4
D5
D6
D7
D8
9
25
8
7
6
5
4
31
30
29
28
3
IC44
NoMount
PC32
IDT7203L50J-PR
/FF
/RESET
/XI
VCC
/EF
/FL/RT
/XO/HF
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
/R
/W
IC43
CE0.1u
PC33
27
17
32
12
1
NC
NC
VCC
NC
NC
GND
16
27
17
32
12
1
NC
NC
VCC
NC
NC
20
GND
VCC
/HRESET
/H_RD
/HRESET
R31
10K
NoMount R33
/USB_GATE
/DIRECT_RD
VCC
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
HD7
HD6
HD5
HD4
HD3
HD2
HD1
HD0
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
9
8
7
6
5
4
3
2
1
19
19
1
2
3
4
5
6
7
8
9
VCC
NoMount
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC50
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC49
CE0.1u
9
8
7
6
5
4
3
2
1
11
18
17
16
15
14
13
12
11
B7
B6
B5
B4
B3
B2
B1
B0
B0
B1
B2
B3
B4
B5
B6
B7
11
12
13
14
15
16
17
18
VCC
NoMount
18
17
16
15
14
13
12
11
NoMount
PC30
D8
D7
D6
D5
D4
D3
D2
D1
OC
CLK
B0
B1
B2
B3
B4
B5
B6
B7
CE0.1u
74ALS574
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
IC42
74LS245
PC29
VCC
12
13
14
15
16
17
18
19
19
1
2
3
4
5
6
7
8
9
IC48
PC40
NoMount
PC31
USBD0
USBD1
USBD2
USBD3
USBD4
USBD5
USBD6
USBD7
USBD0
USBD1
USBD2
USBD3
USBD4
USBD5
USBD6
USBD7
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
CD7
CD6
CD5
CD4
CD3
CD2
CD1
CD0
USBD[0..7]
CD[0..7]
16
VCC
USBD[0..7]
/STB
CD[0..7]
R135
1K
/WREQ
VCC3
CLK10
100
PC54
CE0.1u
VCC
A[15..19]
DG[0..7]
ImgWd[0..15]
1K
R136
CE0.1u
PC52
VCC3
TP61
Page1
PageD1
ColD0
ColD1
ColD2
EnBitSel
/ALTRES
VL2
VL3
VL4
VL5
VL6
Page0
PageD0
CE0.1u
VCC3
TP62
1K
R137
PC57
R28
ChgBS9
ChgBS10
ChgBS11
ChgBS12
Col0
Col1
Nozl0
Nozl1
Nozl2
Nozl3
Nozl4
Nozl5
VL0
VL1
ChgBS4
ChgBS5
ChgBS6
ChgBS7
ChgBS8
CE0.1u
PC53
A[15..19]
DG[0..7]
ImgWd[0..15]
ImgWd0
ImgWd1
ImgWd2
ImgWd3
ImgWd4
Page1
PageD1
ColD0
ColD1
ColD2
EnBitSel
/ALTRES
VL2
VL3
VL4
VL5
VL6
Page0
PageD0
ChgBS9
ChgBS10
ChgBS11
ChgBS12
Col0
Col1
Nozl0
Nozl1
Nozl2
Nozl3
Nozl4
Nozl5
VL0
VL1
ChgBS4
ChgBS5
ChgBS6
ChgBS7
ChgBS8
VCC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
I/O
I/O
I/O
I/O
I/O
nCE
GND
VCCINT
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Input GCLK
GND
VCCINT
VCCIO
Input GCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT
VCCIO
MSEL( PS:GND )
I/O
I/O
I/O
I/O
I/O
I/O
ChargeStop
ChgBS0
ChgBS1
ChgBS2
ChgBS3
ImgWd5
ImgWd6
ImgWd7
ImgWd8
ImgWd9
ImgWd10
ImgWd11
ImgWd12
ImgWd13
EXBA10E102J
FrontCoverSW
HatchCoverSW
/ChgPOE
MaskBit
BitSel0
BitSel1
BitSel2
BitSel3
BitSel4
ImgWd14
ImgWd15
C45
CE22p
TP50 TP51
TP53
TP54
TP55
TP56
TP57
TP58
for PassiveSerialMode
ALTERA6016QC208
TP60
10K
R188
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
C44
CE22p
PEND7
VCC3
6
7
8
9
10
VCC
A16
A17
A18
A19
/WREQ
RA28
ChargeStop
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
MaskBit
/ChgPOE
RA19
EXBA10E103J
PEND[0..7]
1
2
3
4
5
NoMount
RA22
10
9
8
7
6
VCC
9
8
7
6
5
4
3
2
1
19
HIC_/Stb
HIC_Data1
HIC_Data0
HIC_/Clr
HIC_Clk
JOINT
PINCH_POS
PAPER_F
PAPER_R
ORG
PINCH
TP59
PEND7
PEND6
PEND5
PEND4
PEND3
PEND2
PEND1
PEND0
/WrAlt
/WrAlt
ImageWordReq
ImageWordReq
ImageWordLH
ImageWordLH
CPLReq
CPLReq
ALT_CS2
ALT_CS2
ALT_CS1
ALT_CS1
ALT_CS0
ALT_CS0
OEAlt
INIT_DONE
EXBA10E103J
10
9
8
7
6
R27
VCC
Color5
Color4
Color3
Color2
Color1
Color0
HeadStb
HdSerClk
10K
RA5
EXBS8V103J
9
8
7
6
5
4
3
2
Pendcy
Prn_Cut
PwmOut
9
8
7
6
5
4
3
2
1
19
VCC
9
8
7
6
5
4
3
2
1
19
VCC
9
8
7
6
5
4
3
2
1
19
VCC
1
2
3
4
5
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC35
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC34
RA29
10
9
8
7
6
B7
B6
B5
B4
B3
B2
B1
B0
B7
B6
B5
B4
B3
B2
B1
B0
B7
B6
B5
B4
B3
B2
B1
B0
1
2
3
4
5
10
9
8
7
6
11
12
13
14
15
16
17
18
11
12
13
14
15
16
17
18
11
12
13
14
15
16
17
18
CE0.1u
PC60
VCC
EXBA10E103J
RA20
EXBA10E102J
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC32
VCC
VCC
/PMP_EN
R197
10K
VCC
R187 R186 R185 R189 R190 R191 R192

10K
10K
10K
10K
10K
10K
10K
1
2
3
4
5
VCC
RA21
Prn_Cut
PwmOut
A7
A6
A5
A4
A3
A2
A1
A0
1
19
CE0.1u
PC59
TANK
INK
/P_SIDE_SENS
MHPOW
MLPOW
CARIAGE_GAIN
GRID_GAIN
CE0.1u
PC58
DIR
E
VCC
11
12
13
14
15
16
17
18
VCC
74LS245
B7
B6
B5
B4
B3
B2
B1
B0
IC51
B7
B6
B5
B4
B3
B2
B1
B0
RA4
EXBS8V103J
HIC_/STB
HIC_DATA1
HIC_DATA0
HIC_/CLR
HIC_CLK
11
12
13
14
15
16
17
18
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC33
ENC_PHB
ENC_PHA
Prn_Cut
PWMout
VCC
R25
R24
10K
10K
R21 R22 R23 VCC
10K 10K 10K
/USBON
SIO_IN
OEAlt
VCC
10K
R196
EXBA10E103J
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
IC61
VCC3
Prn_Cut
PWMout
Mhpow
Mlpow
Cari_gain
Grid_gain
P1out3
Tank
Ink
/Sidesns
I/O
I/O
I/O
I/O
I/O
I/O
CONF_DONE
VCCIO
VCCINT
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Input GCLK
VCCIO
VCCINT
GND
Input GCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
VCCINT
GND
I/O
I/O
EPF6016QC208-3
I/O
I/O
I/O
CN13
M_FireEnable
M_EnBitSel
5
4
3
2
1
10
9
8
7
6
CUT_ORG
SENS_M
SENS_LM
SENS_K
SENS_Y
SENS_LC
SENS_C
Mhpow
Mlpow
PEND0
PEND1
PEND2
PEND3
PEND4
PEND5
PEND6
ADONE
ADATA
ACLK
ACONFIG
ASTATUS
SENS_C
SENS_LC
SENS_Y
SENS_K
SENS_LM
SENS_M
CUT_ORG
Paper_SideSW
ChgBS3
ChgBS2
ChgBS1
ChgBS0
P1out3
Tank
Ink
/Sidesns
1
2
3
4
5
ENC_PHB
ENC_PHA
Cari_gain
Grid_gain
Prn_Cut
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
VCCIO
GND
DATA0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
nCONFIG
GND
VCCIO
nSTATUS
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
M_EncMode
M_EncTrigPulse
M_FlushMode
M_FlushTrigPulse
M_BitSelReq
M_ChargeStart
M_ChargeRunning
M_TrigPls
M_EncDir
1
2
3
4
5
6
7
8
9
10
11
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
5
6
7
8
4 5
3 6
2 7
1 8
4
3
2
1
VCC
PEN_UD
PEN_FORCE6
PEN_FORCE5
PEN_FORCE4
PEN_FORCE3
PEN_FORCE2
PEN_FORCE1
PEN_FORCE0
CENT_STD
PM_PHB
PM_PHA
PMP_POWER
DECAY
PRINT/CUT
PWM
/SOL_EN
SIO_CLK
RTC_ENB
/AD_CS
E2PROM_CS
/RTC_WR
/RTC_CS
SIO_OUT
/USBON
SIO_IN
JOINT
PINCH_POS
PAPER_F
PAPER_R
ORG
Color5
Color4
Color3
Color2
Color1
Color0
HeadStb
HdSerClk
33
VCC
53014-0310
1
2
3
CN14
CE0.1u
PC62
VCC
CE0.1u
PC61
VCC
TO PINCHROLL
R61
21
D[0..15]
/WE0
/RD
/DPCS
A[1..12]
A[1..12]
CE0.1u
PC44
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
A16
A7
A8
A9
A10
A11
A12
D[0..15]
A14
A15
A10
A11
A13
A12
A2
A3
A4
A5
A6
A7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
TP45
SN74LVCH16245 DGG
/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LA5
LB5
GND
GND
LA6
LB6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA
LA6
LA7
LA8
LA9
LA10
LA11
/LLB
/LUB
/LCE
/LSEM
LR/W
/LOE
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
LD9
IDT70V24S55PF
76
77
78
79
80
81
83
84
85
86
87
89
90
91
93
94
95
96
97
98
99
100
VCC3
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
IC57
SN74LVCH16245 DGG
TP46
VCC3
VL6
ChgBS12
Col1
ChgBS13
Col0
ChgBS9
VL3
ChgBS8
VL2
ChgBS11
VL5
ChgBS10
VL4
ChgBS0
Nozl0
ChgBS1
Nozl1
ChgBS2
Nozl2
ChgBS4
Nozl4
ChgBS3
Nozl3
ChgBS5
Nozl5
ChgBS6
VL0
ChgBS7
VL1
CE0.1u
PC45
VCC3
RA5
RA6
RA7
RA8
RA9
RA10
RA11
/RLB
/RUB
/RCE
/RSEM
RR/W
/ROE
RD15
RD14
RD13
RD12
RD11
RD10
RD9
RD8
RD7
IC54
50
49
48
47
46
45
44
42
41
40
39
37
36
35
33
32
31
30
29
28
27
26
IDT71V256SA-15Y
IC58
ImgWd[0..15]
ImgWd15
ImgWd14
ImgWd13
ImgWd12
ImgWd11
ImgWd10
ImgWd9
ImgWd8
ImgWd7
ImgWordL
Nozl4
Nozl5
VCC3
ImageWordLH
1K
R131
1K
R130
VCC3
DG2
DG3
20
A8
/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LA5
LB5
GND
GND
LA6
LB6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA
DG4
DG5
BitSel4
Page0
A9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
DG6
DG7
DG0
DG1
Page1
MaskBit
KC1
MD1
CE0.1u
IC55
DG0
DG1
BitSel0
BitSel1
22
OE
BitSel2
BitSel3
CS
27
WE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
DG4
DG5
ImgWordL
ImgWd[0..15]
VCC3
R11 10K
ColD0
ColD1
ColD2
PageD0
PageD1
CE0.1u
PC48
VCC3
CE0.1u
PC47
VCC3
/Gate1
/Gate0
IC56
SN74LVCH16245 DGG
CE0.1u
VCC3 PC46
IC60
IDT71V256SA-15Y
EnBitSel
IDT71V256SA-15Y
IC59
1
26
2
23
21
24
25
3
4
5
6
7
8
9
10
PC43
D10 5
D11 6
D12 7
D13 8
VCC3
LD10
LD11
LD12
LD13
DG2
DG3
MD2
ND1
MaskBit
Page1
Page0
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
19
18
17
16
15
13
12
11
D7
D6
D5
D4
D3
D2
D1
D0
ND2
CHG
A[2..16]
A6
A5
A4
A3
A2
A1
71
70
69
68
67
66
65
64
LA5
LA4
LA3
LA2
LA1
LA0
/LINT
/LBUSY
IDT70V24S/L PF100
DG6
DG7
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
NCHG
ChgStop
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
1
26
2
23
21
24
25
3
4
5
6
7
8
9
10
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
20
CS
22
OE
27
WE
MaskBit
Page1
Page0
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
19
18
17
16
15
13
12
11
D7
D6
D5
D4
D3
D2
D1
D0
20
CS
22
OE
27
WE
ChgStop
NCHG
CHG
ND2
ND1
MD2
MD1
KC1
19
18
17
16
15
13
12
11
D7
D6
D5
D4
D3
D2
D1
D0
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
VCC3
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
/SRAMCS0
/SRAMCS1
/SRAMCS2
ChgBS13
ChgBS12
ChgBS11
ChgBS10
ChgBS9
ChgBS8
ChgBS7
ChgBS6
ChgBS5
ChgBS4
ChgBS3
ChgBS2
ChgBS1
ChgBS0
10K R14
10K R13
10K R12
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
/SRAMCS0
/SRAMCS1
/SRAMCS2
ChgBS13
ChgBS12
ChgBS11
ChgBS10
ChgBS9
ChgBS8
ChgBS7
ChgBS6
ChgBS5
ChgBS4
ChgBS3
ChgBS2
ChgBS1
ChgBS0
CE0.1u
PC49
VCC3
1
ChgBS1326
ChgBS12 2
ChgBS1123
ChgBS1021
ChgBS9 24
ChgBS8 25
ChgBS7 3
ChgBS6 4
ChgBS5 5
ChgBS4 6
ChgBS3 7
ChgBS2 8
ChgBS1 9
ChgBS0 10
CE22p
C41
MaskBit
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
Page1
Page0
1
2
3
4
5
6
7
8
9
11
MaskBit
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
Page1
Page0
1
2
3
4
5
6
7
8
9
11
R18
10K
VCC3
MD1
MD2
ND1
ND2
CHG
NCHG
ChgStop
KC1
MD1
MD2
ND1
ND2
CHG
NCHG
KC1
F0
F1
F2
F3
F4
F5
F6
F7
12
13
14
15
16
17
18
19
12
13
14
15
16
17
18
19
VCC
R15
10K
CE0.1u
CE0.1u
/RESET
CLK10
OEAlt
/WrAlt
PC51
PC50
PH1_OUT
PH0_OUT
CLK30
INIT_DONE
/ALTRES
A15
CE0.1u
CE0.1u
F0
F1
F2
F3
F4
F5
F6
F7
PC42
PC41
GAL16V8-10LJ FJ-50
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
IC53
VCC
GAL16V8-10LJ FJ-50
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
IC52
C40
CE22p
R16
10K
VCC3
VCC
10K
R19
VCC
7
8
9
10
11
1
2
3
4
5
PH0_IN
Y2/SCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN2.MODE
Y1//RESET
10K
R86
C42
CE22p
C97
CE15p
27
26
25
24
23
33 ALT_CS2
32 ALT_CS1
31 ALT_CS0
30
29
IC47
CE22p
C43
C96
CE15p
KC1B
MD1B
MD2B
ND1B
ND2B
CHGB
NCHGB
/ChgPLatch1
KC1A
MD1A
MD2A
ND1A
ND2A
CHGA
NCHGA
ChargeStop
/ChgPOE
/ChgPLatch0
ISPLSI1016 QFP44
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
VCC
CLK60
A[21..20]
PLSI1016E-80LT44
A15
CPLReq
ALT_CS2
ALT_CS0
ALT_CS1
PH1_IN
EnBitSel
ImageWordReq
/HEADCS
/WE0
/RD
CLK60
A[21..20]
10K
RA17
EXBA10E103J
R20
/ChgPLatch1
RA16
EXBA10E103J
ChargeStop
/ChgPOE
/ChgPLatch0
R133 R134
1K
1K
VCC
R17
10K
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
A[2..16]
ImgWd0 14
ImgWd1 15
ImgWd2 16
LD14
LD15
D14 10
D15 11
Nozl0
Nozl1
Nozl2
Nozl3
62
61
60
59
58
57
56
55
M/S
Pin1-4,22-25,43.51-54,72-75,82 : NC
/RBUSY
Power:VCC3(12,17,88)
/RINT
GND:GND(9,13,34,38,63,92)
RA0
RA1
RA2
RA3
RA4
RD0
RD1
RD2
44 /RD
43 /WE0
42 /HEADCS
41 CPLReq
40
I/O
I/O
I/O
I/O
I/O
12
CLK10
/ChgPLatch0 13
/ChgPLatch1 14
15
16
RD3
RD4
RD5
RD6
ImgWd3 18
ImgWd4 19
ImgWd5 20
ImgWd6 21
38 A21
37 A20
36 ImageWordReq
35
34
EnBitSel
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
18
19
20
21
22
22
I/O
I/O
I/O
I/O
IN3
2
OEAlt
/WrAlt
DG[0..7]
A0
A1
A2
A3
A4
A5
A6
A7
E
DIR
74LVC245
B0
B1
B2
B3
B4
B5
B6
B7
19
1
IC10
2
3
4
5
6
7
8
9
CE0.1u
PC39
VCC3
EXBA10E103J
RA18
5
4
3
2
1
/ChgPLatch1
/ChgPLatch0
ISPSDO_HDIF
ISPSDO_CENT
/ISPEN
ISPMODE
ISPSCLK
18
17
16
15
14
13
12
11
6
7
8
9
10
R141
330
R132
1K
VCC3
ChgBS13
/SRAMCS2
/SRAMCS1
/SRAMCS0
/Gate1
/Gate0
ImgWordL
CHGB
KC1B
ND1B
ND2B
MD1B
MD2B
HIC_DATA1
C31
CE0.1u
R149
6.8K
R148
33K
Vs
1
IC63
TL7700C
CT
RESET
VCC3
11
10u/16V
+ C111
TP63
R140
1K
VCC3
100u/63V
10
74LVC14
IC62E
+41V
CE0.1u
12
74LVC14
VCC
RXE110
CE0.1u
C28
CE0.1u
20
19
17
C2725
20
19
17
C2225
PORSW2
CE0.1u
C23
CE0.1u
VCC
RXE110
33u/16V
C103
/RESET
C29
CE0.1u
C102
33u/16V
C24
CE0.1u
33u/63V
C105
33u/63V
C104
IC62F
PC55
VCC3
13
C30
CE0.1u
C25
CE0.1u
PORSW1
GND
VCC
VREF
VK
VH
CHG
KCI
GND
VCC
VREF
VK
VH
CHG
KCI
15
14
+41V
12
11
10
9
15
14
3
7
8
13
16
18
ND1
ND2
MD1
MD2
12
11
10
9
3
7
8
13
16
18
NC
NC
NC
NC
NC
NC
ND1
ND2
MD1
MD2
COM
COM
COM
GND
COM
COM
Q11
2SA1469R
74LVC14
IC62D
Q12
2SA1469R
R145
4.7/2W
C99
10u/63V
2SC3746R
Q10
R143
2.0/2W
ENC_PHB
ENC_PHA
R144
4.7/2W
+
C98
10u/63V
2SC3746R
Q9
R142
2.0/2W
74LVC14
IC62C
HIC_H8D2813E
HIC2
HIC_H8D2813E
HIC1
COM
NC
NC
NC
NC
NC
NC
DATA
CLK
/STB
/CLR
24
23
22
21
DATA
CLK
/STB
/CLR
CHGA
KC1A
ND1A
ND2A
MD1A
MD2A
HIC_DATA0
HIC_CLK
HIC_/STB
HIC_/CLR
VCC
GND
GND
1
+
24
23
22
21
C106
C101
CE12000p
R147
10/0.25W
C26
CE0.1u
74LVC14
IC62A
C100
CE12000p
R146
10/0.25W
C21
CE0.1u
74LVC14
IC62B
C62
CE0.01u
R139
1K
R138
1K
CE0.01u
C61
VCC3
R36 33
R35 33
NCHGA
Color5
Color4
Color3
NCHGB
HEAD_THRM
HeadStb
Color2
Color1
Color0
HdSerClk
VCC
+41V
VCC
+41V
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN16
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN15
23
C117
100u/63V
VCC
C115
D2FL20U
VIN
47K
R161
VO
D2FL20U
IC66
LM3940IT-3.3
VI
OUT
-5V
IC67
LM2576HVT-ADJLB03
D15
100u/25V
D16
C34
CE0.1u
CE0.1u
C32
+41V
+41V
ON/OFF
FB
GND
GND
C116
100u/25V
R163
2.7K
PWM
150
R159
100u/25V
+27V
B6P-VH
1
2
3
4
5
6
CN18
C33
CE0.1u
+ C119
VCC3
R162
56K
C35
CE0.1u
D5S6M-4000
D26
CL02BE181
L2
VCC
15019113
D1FL20U
D25
R160
1.2/1W
+27V
2SK2796S
Q13
MLPOW
R167
22K
Low/Off
+27V
CL02BE181
L1
10u/63V
C118
16
15
14
13
12
11
10
9
R42 10K
R154
820
VCC
R41
10K
C112
VCC
5267-02A
1
2
CN19
DTC114EK
Q15
R166
22K
Q17
2SB1551
PMP_POWER
CE1000p
C68
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC64
MTD2005
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC65
MTD2005
R155
0.68/1W
C113
CE820p
220
CE3900p R158
2
26
4
6
22
5
23
24
PM_PHA
PM_PHB
/PMP_EN
/SOL_EN
R26
10K
C87
CE3900p
2
26
4
6
22
DTC114EK
C120
CE0.01u
R150
10K
5
23
24
25
3
D2FL20U
IC68B
BA10324AF
R170
3.3K
IC68A
BA10324AF
3
PEN_UD
DECAY
25
3
Q14
R164
22K
VX
D17
8.2K
R151
CE0.1u
PC56
VCC
4
11
RA30
EXBM16D8ALGY 10K R/2R
1
2
3
4
5
6
7
8
Q16
2SB1551
D2FL20U
D18
for FanControl
C110
100u/63V
MHPOW
R165
22K
Hi/Off 3
+41V
FROM POWER SUPPLY
PEN_FORCE6
PEN_FORCE5
PEN_FORCE4
PEN_FORCE3
PEN_FORCE2
PEN_FORCE1
PEN_FORCE0
2
1
2
1
RSA
11
RSA
11
PG
13
PG
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R152
1.0/1W
R156
0.68/1W
27
7
21
9
15
16
19
10
12
14
18
8
20
+41V
27
7
21
9
15
16
19
10
12
14
18
220
C114
CE820p
FL3
D22
D1FL20U
D24
D1FL20U
D23
D1FL20U
ERJ8GEY0R00V
FL6
ERJ8GEY0R00V
FL5
ERJ8GEY0R00V
FL4
JOINT
PINCH_POS
/P_SIDE_SENS
5233-04A
1
2
3
4
CN17
TO PUMPMTR
CropSensor
ERJ8GEY0R00V
FL2
VCC
IL-FPC-11ST-N
1
2
3
4
5
6
7
8
9
10
11
CN20
TO CUTTER CARIDGE BOARD
ERJ8GEY0R00V
FL1
ERJ8GEY0R00V
D21
D1FL20U
+ C109
100u/63V
D1FL20U
D19
D20
D1FL20U
(Width:1mm)
C53
CE6800p
+41V
8
20
R157
1K
R153
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
RSB
17
RSB
24
13
17
VCC
DG[0..7]
/IOOE
/POUT1
DG0
DG2
DG4
DG6
DG7
DG5
DG3
DG1
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
74LVC374
OE
CLK
D0
D1
D2
D3
D4
D5
D6
D7
IC30
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC8
CE0.1u
PC34
VCC3
1
11
3
4
7
8
13
14
17
18
19
1
2
3
4
5
6
7
8
9
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
B0
B1
B2
B3
B4
B5
B6
B7
2
5
6
9
12
15
16
19
18
17
16
15
14
13
12
11
RA3
VCC3
CE0.1u
PC36
VCC3
VCC3
1
2
3
4
5
10
9
8
7
6
EXBS8V103J
EXBA10E103J
RA15
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
/PIN1
DG[0..7]
2
3
4
KSD-04
ASTATUS
ADONE
TP35
SW1
TP361
8
7
6
5
ACLK
TP38
TP41
TP37
ADATA
TP39
TP40
ACONFIG
OUTPUT LEVEL +3.3V
CD[0..7]
/HRESET
/PANEL
/RD
DG[0..7]
/LED
/SW0
/SW1
/SW2
A1
/WR
LCD_E
/LCD_CS
DG[0..7]
A1
CD[0..7]
10
74ALS08
IC29C
DG7
DG6
DG5
DG4
DG3
DG2
DG1
DG0
VCC
19
1
2
3
4
5
6
7
8
9
DIR
E
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC9
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
33
VCC
B0
B1
B2
B3
B4
B5
B6
B7
B7
B6
B5
B4
B3
B2
B1
B0
CE0.1u
PC28
CE0.1u
PC35
VCC3
18
17
16
15
14
13
12
11
VCC
11
12
13
14
15
16
17
18
TO PANEL BOARD
SELECT
/FAULT
/ACK
BUSY
PERROR
IC31
CD3
CD2
CD1
CD0
9
8
7
6
5
4
3
2
/STB
/INIT
/SELECTIN
/AUTOFD
CD7
CD6
CD5
CD4
1
19
R44
33
33
R58
R59
33
R60
TO I/F BOARD
PAPER_F
PAPER_R
ORG
CUT_ORG
TO PAPER SENS_ORG_SENS VCC
VCC
IL-FPC-22ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
CN6
53014-1210
1
2
3
4
5
6
7
8
9
10
11
12
CN7
13
12
74ALS08
IC29D
IL-FPC-20ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN5
11
R50
R51
R52
R55
R56
R57
R54
R53
33
33
33
33
33
33
33
33
R200
R199
10K
10K
10K
USBD7
USBD6
USBD5
USBD4
USBD3
USBD2
USBD1
USBD0
/USB_WR
/USB_RD
USB_A0
/USB_CS0
/IBF0
OBF0
/USB_RESET
/USBON
CE0.1u
PC5
VCC
USBD[0..7]
USBD[0..7]
TO USB I/F BOARD
Paper_SideSW
HatchCoverSW
FrontCoverSW
R198
TXD
RXD
OBF1
/IBF1
/USB_CS1
VCC
TO MONITOR SERIAL
53014-1010
1
2
3
4
5
6
7
8
9
10
CN8
VCC
NoMount
1
2
3
4
CN23
NoMount
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN9
IL-S-2P-S2T2-EF
1
2
CN22
53014-0210
1
2
CN21
53014-0510
5
4
3
2
1
CN10
SENS_K
SENS_C
SENS_M
SENS_LC
SENS_LM
SENS_Y
TANK
INK
TO INKTANK SENS BOARD KCLCMLMY
25
EVQ
21307
EVQ
21307
EVQ
21307
EVQ
21307
74LS245
A103
52207-2490
EVQ
21307
EVQ
21307
74LS245
A103
SEL-6414E EVQ
21307
SEL-6414E EVQ
21307
74LS245
EVQ
21307
EVQ
21307
SEL-6414E EVQ
21307
DTD113EK
DTD113EK
SEL-6414E EVQ
21307
DTD113EK
EVQ
21307
EVQ
21307
SEL-6414E
DTD113EK
A103
SEL-6414E EVQ
21307
DTD113EK
DTD113EK
EVQ
21307
74LS273
EVQ
21307
IL-S-2P-S2T2-EF
EVQ
21307
74LS245
53014-0410
175487-4
FAN JUNCTION BOARD
INTERFACE BOARD
IL-FPC-11SL-N
3022-14A
220kVR
10358
47u16V
53014
-0310
5267-02A
DTD113EK
175487-4
23505635
PANEL BOARD
53014-0410
74LS245
DA227
47u63V
DA227
S330
A332
56364-060-BXE
A332
S330 S330 S330
74ACT1284
S102
DA227
74ACT1284
HEADS-9200Q
23505618
10u25V
LINEAR ENCODER BOARD
53015-03
SHEET LOAD SENSOR BOARD
74LS245
CUTTER CARRIAGE BOARD CROP MARK SENSOR BOARD
53014-10
175487-4
175487-4
DA227
IL-404-28S-LW
47u16V
175487-4
DA227
IL-404-28S-LW
175487-4
INK TANK SENSOR BOARD

DA227
GP2S40
SEL-6414E
26
DA227
52207-2490
2
GP1A57HR
HEAD CARRIAGE BOARD
2-3 OTHER CIRCUIT BOARDS

OTHER CIRCUIT BOARD COMPONENT DIAGRAM_COMPONENT SIDE
IL-FPC-22ST-N
5267-02A
5267-02A
DTB123EK
DTD113EK
/RESET
LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS
/LED
/SW0
/SW1
FROM MAIN BOARD
IL-FPC-20ST-N
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD1
PD3
PD5
PD7
PD6
PD4
PD2
PD0
18
17
16
15
14
13
12
11
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
11
1
3
4
7
8
13
14
17
18
74LS245
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC7
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC4
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC6
74LS273
CLK
CLR
D1
D2
D3
D4
D5
D6
D7
D8
IC10
B0
B1
B2
B3
B4
B5
B6
B7
IC5
PANEL
PD[0..7]
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
2
5
6
9
12
15
16
19
19
1
2
3
4
5
6
7
8
9
PC8
CE0.1u
TEST_PRINT
CLEANING
TEST_CUT
TOOL_UD
COVER SENSOR
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
BASE
ALGIN
SETUP
PAUSE
CUT_CONFIG
POWER
PRINT_CONFIG
SHEET_CUT
MENU
ENTER
SETUP_LED
ALGIN_LED
POWER_LED
LCD_ON
BUZZER
BASE LED
PAUSE_LED
BUSY_LED
R21
10K
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
10
9
8
7
6
10
9
8
7
6
10
9
8
7
6
PC10
CE0.1u
EXBA10E103J
RA11
VCC
EXBA10E103J
RA10
VCC
EXBA10E103J
RA9
VCC
PC11
CE0.1u
VCC
Q9
2SK2796S
PC12
CE0.1u
100
R30
R29
10k
VCC
EVQ21305R
EVQ21305R
SW4
SW5
EVQ21305R
EVQ21305R
SW12
SW13
EVQ21305R
EVQ21305R
EVQ21305R
EVQ21305R
SW14
SW16
SW17
SW18
EVQ21305R
EVQ21305R
SW11
SW15
EVQ21305R
EVQ21305R
SW10
EVQ21305R
SW8
SW9
EVQ21305R
SW7
EVQ21305R
EVQ21305R
SW3
SW6
EVQ21305R
EVQ21305R
SW2
1/4W
SW1
R33 0
R32 NoMount 1/4W
R31 NoMount 1/4W
VSS
VDD
V0
RS
R/W
E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VLED
VLSS
VCC
LCD EW162G2GLY
LCD1
TEST PRINT
CLEANING
TEST CUT
TOOL U/D
ALGIN
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
BASE
SETUP
PAUSE
CUT CONFIG
POWER
PRINT CONFIG
SHEET CUT
MENU
ENTER
TO LCD
MDF7-16P-2.54DSA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
CN6
3
1
VCC
10K
DTD113EK
Q1
470
R22
PC9
CE0.1u
DTD113EK
Q2
DTD113EK
Q7
DTD113EK
Q3
3
1
R20
DTD113EK
Q4
3
1
+ C20
47u/16V
VCC
BZ1
BUSY
SETUP
PAUSE
LED5
BASE
BUZZER
SEL6410E-TP5
LED6
SEL6410E-TP5
330
R27
330
R26
330
R25
330
R24
330
R23
330
R28
ALGIN
POWER
SEL6410E-TP5
LED4
SEL6410E-TP5
LED3
SEL6410E-TP5
LED2
SEL6410E TH12 RT
LED1
Q8
DTD113EK
MEB-12C-5
Q6
DTD113EK
DTD113EK
Q5
3
1
3
1
3
1
3
1
VCC
VCC
4
3
2
1
CN12
CABLE-ASSY LINER ENCODER CJ-500
5267-02A
1
2
5267-02A
CN10
1
2
CN9
FAN SCIROCCO
FAN SCIROCCO
PC4
CE0.1u
6
5
4
3
2
1
7
HEDS-9200Q
VCC
CH.B
VCC
CH.A
N.C.
GND
GND
IC11
LINEAR ENCODER
5267-02A
1
2
CN11
FAN JUNCTION
OTHER CIRCUIT BOARDS_1/3 Circuit Diagram -Revised
27
DA227
D6B
DA227
D5B
DA227
D4B
DA227
D3B
DA227
D2B
DA227
D1B
DA227
D6A
DA227
D5A
DA227
D4A
DA227
D3A
DA227
D2A
DA227
D1A
175487-4
4
3
2
1
CN7
175487-4
4
3
2
1
CN6
175487-4
4
3
2
1
CN5
175487-4
4
3
2
1
CN4
175487-4
4
3
2
1
CN3
175487-4
4
3
2
1
CN2
YELLOW
ENC_PHB
ENC_PHA
VCC
+42V
VCC
53014-04
1
2
3
4
CN14
TO ENCORDER
VCC
19
1
2
3
4
5
6
7
8
9
HEAD CARRIAGE BOARD
IL-404-28S-LW
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN15
VCC
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC2
LIGHT MAGENTA
LIGHT CYAN
MAGENTA
CYAN
BLACK
INKTANK SENS BOARD
53014-10
TO MAIN BOARD
IC1A
2
C2
CE0.1u
IC1B
+
BA-10358F
C10
CE1000P
2.2K
R6
NoMount
R8
D7B
NoMount
D7A
NoMount
R7
NoMount
TO PEN SOLENOID
R10
NoMount
R9
NoMount
VCC
Q1
DTB123EK
82
R4
VCC
VCC
C5
CE0.1u
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
THM
HeadStb
Color2
Color1
Color0
HeadSelialClk
NCHGoutA
VCC
COM_HEAD1
+42V
52207-2490
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN16
IL-404-28S-LW
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN18
VCC
+42V
100
R3
53014-04
1
2
3
4
CN13
CUTTER CARRIAGE BOARD
V-
V+
IL-S-2P-S2T2-EF
1
2
CN12
PAPER_SIDE
PINCH_POS
/P_SIDE_SENS
VCC
BA-10358F
IL-FPC-11SL-N
11
10
9
8
7
6
5
4
3
2
1
CN11
VCC
8
4
2
1
3
4
TO MAIN BOARD
1
2
3
4
5
6
7
8
9
10
TO LEFT HEAD
VR1
220KVR
C9
CE1000P
4.7K
R5
53014-03
1
2
3
CN10
C1
CE0.1u
VCC
VCC
+ C7
47u/16V
TO CROP SENSOR BOARD
TO PINCHROLL POSITION SENSOR
R2
470
1
2
3
U2
GP2S40
3
2
1
C6
CE0.1u
VCC
U1
GP1A57HR
R11
10K
R1
470
LED1
SEL-6414E
VCC
C4
CE0.1u
+ C8
47u/16V
C3
CE0.1u
+42V
+ C11
47u/63V
HeadStb
Color5
Color4
Color3
HeadSelialClk
NCHGoutB
VCC
COM_HEAD2
+42V
52207-2490
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN17
SHEETLOAD SENS BOARD
53015-03
CN8
CROP SENS BOARD
CABLE-ASSY CROP SENS CJ-500
CN9
1
3
5
1
3
2
1
28
2
2
TO RIGHT HEAD
CN1
OTHER CIRCUIT BOARDS_2/3 Circuit Diagram
PC7
CE0.1u
IL-FPC-22ST-N
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN5
C18
10u/25V
PC5
CE0.1u
VCC
PC6
CE0.1u
19
1
2
3
4
5
6
7
8
9
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC9
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC8
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC3
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
INTERFACE
CD7
CD6
CD5
CD4
/ACK
BUSY
PERROR
CD3
CD2
CD1
CD0
SELECT
/FAULT
/INIT
/SELECTIN
/AUTOFD
/STB
20
19
18
17
16
15
14
13
12
11
20
19
18
17
16
15
14
13
12
11
VCC
VCC
NoMount
C15
R19
NoMount
R18
0
VCC
NoMount
C14
NoMount
C13
C19
CE1000p
5
6
7
8
EXBS8V330J
33
33
4 5
3 6
2 7
1 8
RA2
4
3
2
1
1
2
3
4
8
7
6
5
8
7
6
5
5
6
7
8
5
6
7
8
EXBS8V330J
4
3
2
1
RA5
EXBS8V330J
1
2
3
4
RA4
RA3 EXBS8V330J
4
5
4 5
3
6
3 6
2
7
2 7
1
8
1 8
R16
R15
4
3
2
1
IEEE1284 LEVEL1
1
2
3
4
5
3
4
10
9
8
7
6
VCC
EXBA10E332J
RA7
DA227
D1B
DA227
D1A
1
2
3
4
5
10
9
8
7
6
RA8
EXBS8V102J
3.9K
R14
EXBA10E332J
RA6
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
VCC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
CN4
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
56364-060-BXE
OTHER CIRCUIT BOARDS_3/3 Circuit Diagram
29
2-4 ELECTRIC MAINTENANCE PARTS

MAIN BOARD
IC.No.
Part Number
Description
Function
IC37
15199952
L6203
Carriage Motor Driver
IC38
15199952
L6203
Grit Motor Driver
IC64
15189105
MTD2005
Solenoid Driver
IC65
15189105
MTD2005
Pump Motor Driver
IC66
15199120
LM3940IT-3.3
3.3V Power Supply
IC67
15199112
LM2576HVT-ADJLB03
26V Power Supply
HIC1
15159103
HIC_H8D2813E
Left Head Driver
HIC2
15159103
HIC_H8D2813E
Right Head Driver
Q9
15129111
2SC3746R
Left Head Driver
Q10
15129111
2SC3746R
Right Head Driver
Q11
15129110
2SA1469R
Left Head Driver
Q12
15129110
2SA1469R
Right Head Driver
Q13
15119115
2SK2796S
Driver for controlling the FAN
Q16
15129444
2SB1551
Voltage Selection Driver
Q17
15129444
2SB1551
Voltage Selection Driver
INTERFACE BOARD
IC.No.
Part Number
Description
Function
IC3
15269234
SN74LS245NS
I/F Buffer
IC8
15169146
SN74ACT1284NS
I/F Buffer
IC9
15169146
SN74ACT1284NS
I/F Buffer
IC.No.
Part Number
Description
Function
IC11
15099101
SENSOR,ENCORDER HEADS-9200#Q00
Encoder Module
U1
15099109
SENSOR,INTERRUPTER GP1A57HR
Sheet Load Sensor
U2
15099106
SENSOR,INTERRUPTER GP2S40
Crop Mark Sensor
OTHERS
30

Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
HEAD
Replacement Parts
Necessary Adjustments
TOOL CARRIAGE
1. Head Carriage Height Adjustment
1. Limit Position Initialize
2. Head Rank Setting
2. Flushing Position Adjustment
3. Head Alignment
3. Tool Height Adjustment
4. Print/Cut Offset Adjustment
4. Tool Pressure Adjustment

5. Cut Down Position Adjustment
Replacement Parts
MAIN BOARD
Replacement Parts
1. DIP SW Setting (Model Selection)

2. Battery Installation
ENCODER SCALE
1. Linear Encoder Check
3. Firmware Upgrade
2. Calibration for Carriage Moving Dir.
4. Initialize EPROM
5. Clear Battery Flag

6. System Switch Setting
Replacement Parts
LINEAR ENCODER SENSOR BOARD 1. Linear Encoder Check
8. Motor Balance Adjustment


Replacement Parts

13. Tool Pressure Adjsutment
CAPPING ASSEMBLY
1. Capping Position Adjustment
15. Fill Ink
16. Head Position Adjustment
17. Head Bidirection Adjustment

18. Calibration for Grit Moving Dir.
Replacement Parts
CARRIAGE WIRE
Replacement Parts
CARRIAGE MOTOR
1. Wire Tension Adjustment
1. Motor Balance
3-1 HEAD _ REPLACEMENT (Reference Time : 55min.)
Turn on the sub power switch while pressing the [

and [ ] keys to enter the SERVICE MODE.
], [
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
31
Select the [PUMP UP] under the [INK CONTROL] menu

and remove all the ink inside the machine.
MENU
INK CONTROL
INK CONTROL
PUMP UP
3
3
Turn off the main power switch.
Make sure to turn off the main power switch when

replacing the HEAD. HEAD will break.
It is recommended to unplug the machine for
safety.
MAIN POWER
SWITCH
Remove the GUIDE RAIL COVER.

GUIDE RAIL COVER
Move the HEAD CARRIAGE to the middle of the BED and

remove the HEAD CARRIAGE COVER.
HEAD CARRIAGE COVER
SCREW
32
Remove the INK DAMPER COVER.

INK DAMPER COVER
HEAD CARRIAGE _ TOP VIEW
Disconnect the INK DAMPER from the HEAD.
INK DAMPER
Do not hold both sides of the INK DAMPER. It

could break.
Disconnect the CABLE from the CARRIAGE BOARD.
CARRIAGE BOARD
CABLE
Remove the SCREW and WASHER from the HEAD.
1. Be careful not to lose the WASHER.

2. Don't touch the HEAD where the INK
DAMPER is connected.
WASHER
SCREW
33
10 Remove the SPRING.
SPRING
11 Pull the HEAD towards front and then pull it up to remove it

together with the CABLE.
2
1
12 Write down the HEAD RANK written on the top part of the
HEAD RANK
new HEAD.
1
It is necessary when setting the HEAD RANK.
HEAD
13 Connect the CABLE to the new HEAD.
34
14 Fix the new HEAD and SPRING on the HEAD CARRIAGE.
CABLE
Make sure that the CABLE will go behind the SHAFT of the
HEAD CARRIAGE.
SPRING
15 Connect the INK DAMPER to the HEAD.
WASHER
SCREW
INK DAMPER
Do not hold both sides of the INK DAMPER. It

could break.
16 Connect the CABLE to the CARRIAGE BOARD.
CARRIAGE BOARD
CABLE
17 Turn on the sub power while pressing [ ], [ ] and [ ] keys

to enter the SERVICE MODE.
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
35
18 Select [HEAD RANK] menu.

SERVICE MENU
HEAD RANK
HEAD RANK
L20112 R19215
3
19 Set the HEAD RANK by selecting the digit with [ ] and [ ]
keys, and changing the paramters with [ ] and [ ] keys.
Press the [ENTER] key to save the settings.
HEAD RANK
L20112 R19215
[ENTER]
LEFT HEAD RANK
RIGHT HEAD RANK
20 Carry out the [FILL INK] using the Cleaning Cartridges for
SOL INK by selecting [FILL INK] under the [INK
CONTROL] menu.
MENU
INK CONTROL
INK CONTROL
FILL INK
21 Select [PUMP UP] under the [INK CONTROL] menu to

remove all the Cleaning Liquid for SOL INK inside the
machine.
MENU
INK CONTROL
INK CONTROL
PUMP UP
36
22 Select the [FILL INK] under the [INK CONTROL] menu to

fill in the SOL INK.
MENU
INK CONTROL
INK CONTROL
FILL INK
3
23 Reset the [DOT CNT] in the [HISTORY MENU] of the
SERVICE MODE for the replaced HEAD.
Then, perform the following adjustments.
1. HEAD CARRIAGE HEIGHT ADJUSTMENT
(CHECK)
2. HEAD ALIGNMENT
3. THERMISTOR CHECK
4. PRINT/CUT OFFSET ADJUSTMENT
37
3-2 CLEANING WIPER _ REPLACEMENT (Reference Time : 5min.)

1 Remove the PUMP COVER.
PUMP COVER
3
2 Set the CLEANING LEVER to the rear side.
CLEANING
LEVER
3 Unhook the CLEANING WIPER and replace it with new
CLEANING WIPER
one.
HOOK
4 Fix the new CLEANING WIPER to the CLEANING
CLEANING WIPER
LEVER.
FELT SIDE
Be careful with the direction of the CLEANING

WIPER.
Make sure that dust won't stick on the CLEANING
WIPER when fixing it.
RUBBER SIDE
HOOK
38
3-3 CAPPING ASSEMBLY _ REPLACEMENT (Reference Time : 25min.)

PUMP COVER
3
2 Disconnect the 2 TUBEs connected to the CAPPING
ASSEMBLY from the PUMP UNIT.
TUBE
PUMP UNIT _ TOP VIEW
3 Remove the 2 screws fixing the CAPPING PLATE and
CAPPING ASSEMB LY
remove the CAPPING ASSEMBLY by sliding it to the right

side.
SCREW
4 Remove the CAPPING PLATE and fix it on the new
SCREW
CAPPING ASSEMBLY.
Don't touch the sponge inside the CAP.

Make sure that the dust won't stick around the
CAPPING part.
CAPPING PLATE
CAPPING ASSEMBLY _ SIDE VIEW

39
5 Fix the new CAPPING ASSEMBLY to the PUMP UNIT.
CAPPING ASSEMBLY
SCREW
PUNP UNIT _ TOP VIEW
Make sure not to pinch the TUBEs with the

CAPPING ASSEMBLY.
TUBE
CAPPING ASSEMBLY _ FRONT VIEW
6 Connect the 2 TUBEs from the PUMP UNIT to the

CAPPING ASSEMBLY.
PUNP UNIT _ TOP VIEW
7 Perform the following adjustments.

1. CAPPING POSITION ADJUSTMENT
2. LIMIT POSITION INITIALIZE
3. FLUSHING POSITION ADJUSTMENT
4. CUT DOWN POSITION ADJUSTMENT
40
3-4 TOOL CARRIAGE _ REPLACEMENT (Reference Time : 30min.)

1 Remove the GUIDE RAIL COVER.
GUIDE RAIL COVER
3
2 Remove the CARRIAGE TOP COVER.
CARRIAGE TOP
COVER
SCREW
3 Remove the CARRIAGE COVER.
CARRIAGE COVER
SCREW
4 Disconnect SOLENOID, CROP MARK SENSOR AND

PINCH ROLLER SENSOR WIRINGs.
SOLENOID
PINCH ROLLER
SENSOR
CROP MARK
SENSOR
41
5 Remove the 2 screws and remove the TOOL CARRIAGE.
SCREW
3
6 Remove the CARRIAGE BOARD.
SCREW
CARRIAGE BOARD
TOOL CARRIAGE _ TOP VIEW
7 Remove the CARRIAGE STAY.

SCREW
CARRIAGE STAY
8 Remove the CROP MARK SENSOR.
CROP MARK SENSOR
SCREW
TOOL CARRIAGE _ BOTTOM VIEW

42
9 Remove the AUTO SHEET CUTTER STAY.
AUTO SHEET CUTTER STAY
SCREW
10 Fix the AUTO SHEET CUTTER STAY to the new TOOL
AUTO SHEET CUTTER STAY
CARRIAGE.
SCREW
11 Fix the SHEET FILTER CROP and the CROP MARK
CROP MARK SENSOR
SENSOR.
SCREW
12 Fix the CARRIAGE STAY.

SCREW
CARRIAGE STAY
43
13 Fix the CARRIAGE BOARD.
SCREW
CARRIAGE BOARD
14 Fix the TOOL CARRIAGE by pushing it upwards.
SCREW
15 Connect the SOLENOID, CROP MARK SENSOR and

PINCH ROLLER SENSOR WIRINGs.
SOLENOID
PINCH ROLLER
SENSOR
CROP MARK
SENSOR
16 Perfrom the following adjustments.

3. TOOL HEIGHT ADJUSTMENT
4. TOOL PRESSURE ADJUSTMENT
44
3-5 MAIN BOARD _ REPLACEMENT (Reference Time : 60min.)

1 Turn off the main power switch.
Remove the PLATE behind the RIGHT SIDE COVER.
Referential time for replacement is 2 years.

Make sure to replace the BATTERY when replacing
the MAIN BOARD.
PLATE
MAIN POWER SWITCH
2 Remove the BATTERY from the current MAIN BOARD

and install it on the new MAIN BOARD.
SOCKET
BATTERY
Be careful with the direction of the BATTERY.
MAIN BOARD
3 Setup the DIP SW on the MAIN BOARD as shown right.
ON
OFF
1
Bit#1 : Width Selection

ON : 54 inch OFF : 44 inch
Bit#3 : Model Selection

ON : SC-500 OFF : CJ-500/400
45

Replacement Parts
MAIN BOARD
1. Firmware Upgrade
2. Initialize EPROM
3. Clear Battery Flag
6. Motor Balance Adjustment

13. Fill Ink
46
3-6 BATTERY _ REPLACEMENT (Reference Time : 5min.)

CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturer's instructions.
ATTENTION
II y a danger d'explosion s'il y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du mme type ou d'un type quivalent recommand par le constructeur.
Mattre au rebut les batteries usages conformment aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering.
Udskiftning ma kun ske med batteri af samme fabrikat og type.

Levr det brugte batteri tilbage til laveranren.
Do not recharge, short-circuit,

disassembly the lithium battery,
nor put it into fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
PLATE
MAIN POWER SWITCH
47
2 Remove the BATTERY on the MAIN BOARD by pushing it

down and tilting towards right.
SOCKET
1
MAIN BOARD
3 Replace the BATTERY with new one.
SOCKET
Be careful with the direction of the BATTERY.

BATTERY
MAIN BOARD
4 Clear the BATTERY FLAG from the [CLOCK CHECK]

menu in the SERVICE MODE.
SERVICE MENU
CLOCK CHECK
CLOCK CHECK
B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
5 Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.
RECHARGE, SHORT-CIRCUIT, DISASSEMBLY,
HEATING, PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR
BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
48
3-7 ENCODER SCALE _ REPLACEMENT (Reference Time : 15min.)

Remove the GUIDE RAIL COVER and the PUMP COVER.

GUIDE RAIL COVER
PUMP COVER
3
2 Remove the ENCODER SCALE.
ENCODER SCALE
SCREW
MAIN UNIT _ FRONT VIEW
3 Fix the SPRING PLATE to the end of the new ENCODER

SCALE where there is no black dot written on it.
SPRING PLATE
BLACK DOT
Make sure not to make scratches or put grease on the

ENCODER SCALE when fixing it.
MAIN UNIT _ FRONT VIEW
4 Fix the ENCODER SCALE to the ENCODER PLATE.
Make sure that the ENCODER SCALE moves up and down

by hand at the SPRING PLATE side by hand.
ENCODER SCALE
ENCODER PLATE
MAIN UNIT _ REAR VIEW

49
5 Make sure that the ENCODER SCALE is placed above the
ENCODER SCALE
ENCODER MODULE
center of two holes of the ENCODER MODULE.

If not, adjust the position of the ENCODER MODULE.
HOLE
OK
ENCODER SCALE
ENCODER MODULE
HOLE
NG
6 Move the HEAD CARRIAGE in a whole distance and make

sure that the ENCODER SCALE doesn't rub against the
ENCODER MODULE.
ENCODER MODULE
ENCODER SCALE
1. LINEAR ENCODER CHECK.

2. CALIBRATION (SCAN DIRECTION)
50
3-8 CARRIAGE MOTOR _ REPLACEMENT (Reference Time : 30min.)

PUMP COVER
3
2 Remove the PANEL COVER.
PANEL COVER
SCREW
SCREW
3 Remove the PLATE behind the RIGHT SIDE COVER.
PLATE
4 Disconnect the WIREs from CN3 and CN11 on the MAIN

BOARD.
CN11
CN3
MAIN BOARD
51
5 Remove the CARRIAGE MOTOR.

CARRIAGE MOTOR
3
6 Remove the MOTOR BRACKET and fix it on the new
CARRIAGE MOTOR
CARRIAGE MOTOR.
SCREW
SCREW
7 Connect the WIRES to the new CARRIAGE MOTOR.

WIRE
INSULOCK TIE
Secure the WIRES with 2pcs. of INSULOCK TIE.
CARRIAGE MOTOR
8 Fix the CARRIAGE MOTOR.

CARRIAGE MOTOR
52
9 Connect the WIRE from the CARRIAGE MOTOR to CN3

and CN11 on the MAIN BOARD.
CN11
CN3
MAIN BOARD
10 Make sure that the driving load is less than 300gf when
pulling the HEAD CARRIAGE with TENSION GAUGE
(ST-001).
If not, fix the CARRIAGE MOTOR again.
ST-001
11 Reset the MOTOR ROTATION COUNTER of CARRIAGE

MOTOR from the [MOTOR ROT. S] menu in the SERVICE
MODE.

1. MOTOR BALANCE ADJUSTMENT
2. AGING FOR CHECKING THE CONNECTION OF THE CARRIAGES IN SERVICE MENU
53
3-9 PINCH ROLLER _ REPLACEMENT (Reference Time : 10min.)

1 Conical Type is used on both LEFT & RIGHT PINCH
ROLLERs and flat type is used for the MIDDLE PINCH

ROLLER.
TAPERED PINCH ROLLER

FLAT PINCH ROLLER
Red marking is done on the outer side of LEFT &

RIGHT PINCH ROLLERS.
RED MARKING
3-10 CUTTER PROTECTION _ REPLACEMENT (Reference Time : 5min.)

1 Align the CUTTER PORTECTION fully to the right side of
the BED.
2 Make sure that the CUTTER PROTECTION is not bumpy

by pressing it with your hand.
54
CUTTER PROTECTION
3-11 CARRIAGE WIRE_REPLACEMENT (Reference Time : 60min.)
Remove the GUIDE RAIL COVER and PUMP COVER.

GUIDE RAIL COVER
PUMP COVER
3
2
Remove the PANEL COVER.
PANEL COVER
Be careful with the CABLE on the back side of the

PANEL COVER.
Remove the KNOB for the SHEET LOADING LEVER, and

then remove the LEFT SIDE COVER.
KNOB
LEFT SIDE COVER
Remove the CARRIAGE TOP COVER and CARRIAGE

COVER.
CARRIAGE TOP
COVER
CARRIAGE COVER
55
Remove the screw fixing the TOOL CARRIAGE to the

CARRIAGE WIRE.
TOOL CARRIAGE
Loosen the SCREW A and B in order located at the left side of

the machine.
SCREW B
SCREW A
Remove the end of the CARRIAGE WIRE as shown in the

figure.
Remove the CARRIAGE MOTOR.
56
CARRIAGE MOTOR
Remove the INK JOINT PLATE to make it easier to do the

work.
INK JOINT PLATE
SCREW
10
Remove the SCREW at the top of the DRIVE PULLY.

SCREW
11
Loosen the screws fixing the both side of the SHAFT STAY
and remove the DRIVE PULLY.
Do not loosen the screw at the center.
SHAFT STAY
SCREW
12
Remove the screws fixing the GEAR and take off the
CARRIAGE WIRE and replace it to the new one.
CARRIAGE WIRE
SCREW
57
13
Set the DRIVE PULLY on the SHAFT STAY and fix the
screws at the both side.
SHAFT STAY
Tighten the 2 screws same amount.
SCREW
Do not make the gap between the PULLY SHAFT

and the SHAFT STAY.
3
14
Fix the top of the DRIVE PULLY with the screw.
15
Use the M4x20BC SCREW in substitution for the SCREW B.

Tighten up the SCREW A, and remove the SCREW B, then
fix the M4x20BC SCREW and keep it as loose as possible.
And loosen the SCREW A.
SCREW
M4X20 BC
SCREW B
SCREW A
16
58
Wind the CARRIAGE WIRE around the DRIVE PULLY from

the top to the bottom and fix it to the DRIVE PULLY as shown
in the figure.
IDLE PULLY
DRIVE PULLY
17 Tighten up the SCREW A and replace the M4x20BC SCREW

used in 15 to the SCREW B.
After loosen the SCREW A, Tighten the SCREW B and
remove the slack in the CARRIAGE WIRE.
Do not tighten it too tightly.
SCREW B
3
18
Adjust the position of the wire by turning the DRIVE PULLY

so that the wire comes out towards the left when it is wound 3
times on the DRIVE PULLY from the bottom.
3 winds
19 Fix the TOOL CARRIAGE at the left end of the machine with
the screw .
TOOL CARRIAGE
20 Fix the CARRIAGE MOTOR temporary with the screws.
CARRIAGE MOTOR
59
21 Tighten up the 4 screws in order as shown in the figure while
pushing the CARRIAGE MOTOR to the direction of the arrow.

Be sure that there is no looseness or too much load on the
gears.
1
3
4
2
3
22 Move the HEAD CARRIAGE in the whole distance it can move in
order to remove the slack in the CARRIAGE WIRE.
Carry out the following adjustments.
1. WIRE TENSION ADJUSTMENT
5. PRINT/CUT POSITION ADJUSTMENT
60
4 Adjustment@
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corporation.
Tool No.
ST-001
Tool Name
TENSION GAUGE 2000g (20N)
Purpose
Replacement of Carriage Motor
Tool No.
ST-002
Tool Name
TENSION GAUGE 300g (3N)
Purpose
Tool Pressure Adjustment
Tool No.
ST-006
Tool Name
WHITE DUMMY PEN
Tool Height Adjustment

Purpose
Tool No.
ST-011
Tool Name
TENSION METER
Purpose
Wire Tension Adjustment
Tool No.
ST-013
Tool Name
DIAL TENSION METER DT-100(100g /1N)
Purpose
Tool No.
Tool Name
KIT CLEANING
Purpose
Manual Head Cleaning
Tool No.
ST-037
Tool Name
CLEAN STICK TX712A
Purpose
Tool No.
21755107
Tool Name
CLEANING LIQUID, (SL) 500ML
Purpose
61
4 Adjustment
Tool No.
ST-038
Tool Name
CAPPING ADJUSTMENT TOOL
Purpose
Capping Position Adjustment
62
4 Adjustment@
4-2 Service Mode

[ ], [ ], [ ] + POWER ON
[MENU] key
SERVICE MENU
SENSOR CHECK
[ ]
[ ]
[ ]
FRSHOCLP
***
[ ]
[ ]
KCMcmY [KCMcmY]
** *
Displays the status of the sensors. When the sensor is ON, * will be displayed. Character in the first menu stands for
Front Paper Sensor, Rear Paper Sensor, Crop Mark Sensor, Head Origin Sensor, Origin Sensor, Cover Sensor, Sheet Load
Lever Sensor and Pinch Roller Sensor from the left. Character in the second menu stands for Black, Cyan, Magenta,
Light Cyan, Light Magenta and Yellow from the left and checks Cartridge Sensor. [KCMcmY] is for Ink Empty Sensor.
[
SERVICE MENU
MEMORY CHECK
[
[ ]
EEPROM CHECK
DRAM CHECK [12M]
CP-SRAM CHECK
DP-SRAM CHECK
BP-SRAM CHECK
[ ]
SERVICE MENU
HEAD RANK
[ ]
4
Checks memories in one sequence. Memories being checked are EEPROM, DRAM, BIT POINTER SRAM, CHARGE
PATTERN SRAM and DUAL PORT SRAM. When there is no problem in the memory, DONE will be displayed and
proceeds to the next memory check automatically. In case of error, check stops and displays the address and written data.
And also, check can be continued by pressing the [ ] key and canceled with [ ] key.
[ ]
HEAD RANK
[ ] L20112 R19215
HEAD RANK can be set. Refer to section 4 [HEAD RANK SETTING] for details.
[
SERVICE MENU
AGING
[ ]
[ ]
[ ]
AGING
[ ] CUTTING
[
[
AGING
SCAN
[
AGING
FEED
[ ]
AGING
CONNECT
FEED
[ ] F:+ 132
[ ]
[
[ ] SCAN
[ ] S:+1710
]
[ ]
[
[
AGING
BOTH
]
[ ]
CUTTING
[ ] F:+ 505 S:+ 500
BOTH
[ ] NOW AGING
]
[ ]
CONNECT
[ ] NOW AGING
This menu is used for adjusting the MOTOR BALANCE. Refer to section 4 [MOTOR BALANCE ADJUSTMENT].
Go to
next Page.
63
4 Adjustment
From
last Page.
[
SERVICE MENU
PRINT & CUT ADJ.
[
[ ]
PRINT&CUT ADJ.
[ ] TEST PRINT
[ ]
[
PRINT&CUT ADJ.
ADJUST
[ ]
[
PRINT&CUT ADJ.
TEST PRINT 2
[ ]
[ ]
ADJUST
[ ] FEED
[
[ ]
ADJUST
SCAN
FEED
[ ] -0.15mm
-0.23mm
]
[ ]
SCAN
[ ] -0.40mm -0.40mm
This menu is used for adjusting the Print and Cut Positions. Refer to section 4 [PRINT/CUT OFFSET ADJUSTMENT].
SERVICE MENU
KEY CHECK
[ ]
[
SERVICE MENU
DIP SW CHECK
[ ]
SERVICE MENU
LCD/LED/BUZ CHK
[ ]
[ ]
KEY CHECK
NO KEY
[ ]
This menu is used for checking the keys. [NO KEY] will be displayed if no key is pressed. The name of the key being
pressed will be displayed. Press all keys except [ ] key and press [ ] key at last. Name of the key which has not been
pressed will be indicated.
[ ]
DIP SW CHECK
0000
[ ]
bit# [4321]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #4 of the DIP SW will be
displayed as 0 for OFF and 1 for ON.
[ ]
As per displayed
This menu is used for checking the LCD, LED and Buzzer. When selecting this mode, LCD, LED and the BUZZER
will be checked by using their functions in one sequence.
[
SERVICE MENU
THERMISTOR CHK
[ ]
Go to
next Page.
64
[ ]
THERMISTOR CHK
[ ] 25 C 77.0 F
This menu is used for checking the Thermistor. The temperature read by the thermistor on the HEAD will be displayed
when selecting this menu. Check whether the temperature displayed on the LCD is equivalent to the environment.
And also, make sure that the fluctuation of the temperature displayed on LCD is less than 1 degree.
4 Adjustment@
From
last Page.
[
SERVICE MENU
PUMP CHECK
[ ]
[ ]
PUMP CHECK
[ ] PUMP SUCTION
[ ]
[ ]
PUMP CHECK
PUMP RELEASE
[ ]
[ ]
PUMP CHECK
PUMP GAIN
[ ]
[ ]
[ ]
NOW PROCESSING..
NOW PROCESSING..
PUMP GAIN
[ ] LOW
[
[ ]
PUMP GAIN
HIGH
This menu is for checking the PUMP MOTOR. Rotating direction of the PUMP MOTOR can be checked and also
LOW / HIGH selection of the PUMP MOTOR GAIN can be checked. Rotation check will stop after 5 seconds.
[
SERVICE MENU
FAN CHECK
[ ]
[ ]
FAN CHECK
[ ] OFF
[
[ ]
FAN CHECK
LOW
[
[ ]
FAN CHECK
HIGH
This menu is used for checking the FAN. OFF / HIGH / LOW can be selected.
[
SERVICE MENU
CLOCK CHECK
[ ]
SERVICE MENU
PARALLEL CHECK
[ ]
[
[ ]
CLOCK CHECK
B
0y00d00h00m00s
[ ]
[ ]
CLOCK CHECK
[ ] CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started will be displayed.
When battery is run out, [B] will be displayed at the upper right corner of the LCD. In this case, battery has to be replaced.
However, the flag won't be cleared even battery is replaced. Make sure to clear the flag by entering the Battery Flag
Clear Menu and then pressing the [ENTER] key.
[ ]
PARALLEL CHECK
[ ]
Data received through Parallel Port will be displayed.
SERVICE MENU
HEAD VOLTAGE
[ ]
[ ]
HEAD VOLTAGE
[ ] VK CHECK
[ ] VH KC1 22.3V
[ ] VH CHG 25.0V
VH ND2 3.35V
VH ND1 3.75V
VH MD2 3.55V
VH MD1 3.60V
This menu is for checking the HEAD VOLTAGE. It is only for factory checking purposes.
Go to
next Page.
65
4 Adjustment
From
last Page.
[ ]
SERVICE MENU
HEAD ADJUST
[ ]
[ ]
HEAD ADJUST
[ ] BIAS TEST
[ ]
[ ]
HEAD ADJUST
HORIZ. TEST
[
[ ]
[ ]
]
BIAS TEST
[ ] TEST PRINT
HORIZ. TEST
[ ] TEST PRINT
[ ]
[ ]
HORIZ. TEST
ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
[ ]
ADJUST
+1
+1
[ ]
ADJUST
+2
+2
BI-DIR.DEFAULT
[ ] TEST PRINT
[ ]
[ ]
BI-DIR.DEFAULT
ADJUST
[ ]
[ ]
HEAD ADJUST
TEST PRINT
This menu is for aligning the Head positions. Refer to section 4 [HEAD ALIGNMENT] for details.
[ ]
SERVICE MENU
CALIB.DEFAULT
[ ]
[ ]
CALIB.DEFAULT
[ ] FEED
[ ]
[ ]
FEED
[ ] TEST PRINT
[
[ ]
FEED
ADJUST
[ ]
CALIB.DEFAULT
SCAN
[ ]
[ ]
SERVICE MENU
FLUSHING ADJ.
[ ]
[ ]
SERVICE MENU
LINER ENC. CHECK
[ ]
[ ]
ADJUST
[ ] +0.05%
This menu is for Calibration in both Media Feeding and Carriage Moving Directions.
Refer to section 4 [CALIBRATION] for details.
[ ]
+0.10%
SCAN
[ ] AUTO
[ ]
SCAN
ADJUST
ADJUST
[ ] +0.05%
+0.10%
FLUSHING ADJ.
[ ] SET POSITION
This menu is for Flushing Position Adjustment. Refer to section 4 [FLUSHING POSITION ADJUSTMENT] for details.
[ ]
NOW PROCESSING..
OK
LINER ENC. CHECK

COMPLETED!!
NG
LINER ENC. CHECK

ERROR END!!
[ ]
[ ]
This menu is for Checking the Linear Encoder. Refer to section 4 [LINEAR ENCODER CHECK] for details.
Go to
next Page.
66
4 Adjustment@
From
last Page.
SERVICE MENU
TEST PATTERN
[ ]
[ ]
TEST PATTERN
[ ] FILL PATTERN
[ ]
[ ]
TEST PATTERN
VERT. LINE
[ ]
[ ]
TEST PATTERN
FEED COMPENS
FILL PATTERN
100% Fill Pattern will be printed in each color.
Printing is done by 360dpi / 4 pass / Unidirection.
25mm
Y
Lm / Gr
Lc / Or
M
Feed
C
K
Scan
VERTICAL LINES
Following Test Pattern will be printed in a whole width of media.
BLACK and each color will be printed alternately.
K(Bi)
K
Feed
Lm
K
Lc
K
Y
K
M
K
C
Scan
FEED COMPENSATION
Test Pattern for checking the calibration for Grit Moving Direction will be
printed in 720dpi / 4 pass / Unidirection.
400 mm
Feed
Go to
next Page.
500 mm
Scan
67
4 Adjustment
From
last Page.
SERVICE MENU
FORCE ADJUST
[ ]
[ ]
FORCE ADJUST
[ ] DOUBLE 30gf
[ ]
[ ]
FORCE ADJUST
DOUBLE 50gf
[ ]
[ ]
FORCE ADJUST
SINGLE 50gf
[ ]
[ ]
FORCE ADJUST
SINGLE 200gf
[ ]
[ ]
DOUBLE 30gf
56
58D
[ ]
DOUBLE 50gf
156
158D
[ ]
SINGLE 50gf
60
62D
[ ]
SINGLE 200gf
160
162D
[ ]
[ ]
[ ]
This menu is for adjusting the Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
[
SERVICE MENU
LOCK POS ADJUST
[ ]
[ ]
SERVICE MENU
SYSTEM SWITCH
[ ]
[ ]
[ ]
LOCK POS ADJUST

0.00mm
This menu is for adjusting the Capping Position. Refer to section 4 [CAPPING POSITION ADJUSTMENT] for details.
[ ]
SYSTEM SWITCH
[ ] PAGE1:00000000
[ ]
SYSTEM SWITCH
[ ] PAGE4:00000000
bit# [87654321]
This menu is for selecting the special functions. It is not necessary to change any switches normally. Each bit can be
selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys. There are 4 pages of 8bit System
Switch.
Ink Type Selection setup by this System Switch is necessary only when sending RGB data directly. When sending RTL
data, as most cases are, it is not necessary to setup this System Switches.
Bit#
[ ]
SERVICE MENU
HISTORY MENU
[ ]
[ ]
Setting
Function
PAGE1 :
PAGE2 :
PAGE3 :
bit2
bit4
bit3
bit2
Color Burst (CSE)

Cursor Media Feed
Cycloidtrap
Acceleration of the table
PAGE4 :
bit8
Front Cover
POWER ON COUNT
100times
[ ]
[ ]
0 : Standard (OFF)
0 : Same as FJ-50/40
00 : 1.0G
01 : 0.8G(Standard)
10 : 1.2G
0 : Standard
1 : ON
1 : Same as CJ-70/60
1 : Always closed
POWER ON COUNT
[ ] CLEAR
Refer to the table.

All the records regarding the usage of the machine will be displayed. When [ ] and [
will be displayed on he top row and parameters will be dispalyed on the bottom row.
Go to
next Page.
68
] keys are pressed, each title
4 Adjustment@
From
last Page.
SERVICE MENU
SERVICE REPORT
[ ]
SERVICE REPORT
[ ] BLACK
[ ]
[ ]
SERVICE REPORT
CYAN
[ ]
[ ]
SERVICE REPORT
MAGENTA
[ ]
[ ]
SERVICE REPORT
LIGHT CYAN
[ ]
or
SERVICE REPORT
ORANGE
[ ]
SERVICE REPORT
LIGHT MAGENTA
[ ]
or
SERVICE REPORT
GREEN
[ ]
SERVICE REPORT
YELLOW
Service Report will be printed. Information necessary for service activity will be prined togeher with the system report.
It will be printed on a A4 size landscape media.
69
4 Adjustment
Roland SOLJET
[SYSTEM REPORT]
Model
Version
Print Quality
Over Print
Head adjust bi-dir.
Calibration
Sleep
Edge sense
Auto sheet cut
Page margin
Menu unit
Menu language
Temperature
Ink type
Ink empty mode
Ink left
:
SC-500
:
3.00
: 540dpi 6pass bi
:
None
:
+6 dot
:
0.00 %
:
15 min
:
Enable
:
Enable
:
20 mm
:
Millimeter
:
English
:
28 C 82.4 F
: SOL INK LcLm
:
Later
: [K
********]
[Lc/Or ********]
Serial No.
Cropmark
Time out
Drying time
Cut calibration feed
Cut calibration scan
Speed
Offset
Force
Up speed
Prefeed
VS command
!FS command
Print&cut adjust feed
Print&cut adjust scan
[C
********]
[Lm/Gr ********]
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Disable
None
None
0.00
0.00
40
0.250
50
60
Enable
Enable
Enable
0.00
0.00
[M
[Y
%
%
cm/s
mm
gf
cm/s
mm
mm
********]
********]
[SERVICE REPORT]
System switch :
Limit pos.
:
Flushing pos. :
Cut down pos. :
Crop-tool feed:
Crop-tool scan:
P&C adj. feed :
P&C adj. scan :
Power on count:
Power on time :
Sleep time
:
Printing time :
Cutting time :
Sheet cut
:
Servo error
:
Illegal shutd.:
Low temp.err. :
High temp.err.:
Head dry-up
:
Pigment
Pigment
Dye
SOL INK
LcLm
OrGr
LcLm
LcLm
Over print
Under
Under
Under
Under
Under
Over
70
10%
20%
30%
40%
50%
50%
[P4:00000000] [P3:00100010] [P2:00000000] [P1:00000000]

20.410 mm Calib. feed
:
0.30 %
Head rank R
:
19218
15.940 mm Calib. scan
:
0.11 %
Head rank L
:
19217
1659.100 mm Calib. scan U :
0.00 %
Head horiz.
:
+5 d
0.000 mm Linear offset :
20
Head bi-dir. :
+6 d
0.000 mm DIP switch
:
[0101]
Force30gf D
:
29
0.200 mm Booter ver.
:
2.10
Force50gf D
:
36
-0.450 mm Battery
:
Alive
Force50gf S
:
33
Force200gf S :
94
15
4
0
0
0
2
0
0
0
0
0
hr
hr
hr
hr
:
:
:
:
0
0
0
1
0 p
duty:
duty:
duty:
duty:
duty:
duty:
1
0
0
0
0
0
p
p
p
p
p
p
p
p
p
p
Fill ink
Head wash
Pump up
Change ink
Change cart.
Wipe
Rub(L)
Rub(R)
Motor cnt. F
Motor cnt. S
:
:
:
:
:
:
:
:
:
:
3
2
0
0
0
16
12
12
6378
35224
Print
Print
Print
Print
Print
Print
Print
:
:
:
:
:
:
:
1
0
0
0
0
0
0
p
p
p
p
p
p
p
<=A3
<=A2
<=A1
<=A0
<=2A0
<=4A0
> 4A0
Cut
Cut
Cut
Cut
Cut
Cut
Cut
<=A3
<=A2
<=A1
<=A0
<=2A0
<=4A0
> 4A0
:
:
:
:
:
:
:
1
0
0
0
0
0
0
p
p
p
p
p
p
p
P&C
P&C
P&C
P&C
P&C
P&C
P&C
<=
<=
<=
<=
<=
<=
>
:
:
:
:
:
:
:
0
0
0
0
0
0
0
p
p
p
p
p
p
p
A3
A2
A1
A0
2A0
4A0
4A0
Dot count K
:
Dot count C
:
Dot count M
:
Dot count LcOr:
Dot count LmGr:
Dot count Y
:
Cleaning auto :
Cleaning norm.:
Cleaning med. :
Cleaning pow. :
19883
15175
15764
18828
20910
16786
0
1
0
0
1440dpi 16p
:
1440dpi 16p bi:
720dpi 8p
:
720dpi 8p bi:
720dpi 4p
:
720dpi 4p bi:
540dpi 6p
:
540dpi 6p bi:
540dpi 3p
:
540dpi 3p bi:
360dpi 4p
:
360dpi 4p bi:
360dpi 2p
:
360dpi 2p bi:
180dpi 1p
:
180dpi 1p bi:
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
Kd
Kd
Kd
Kd
Kd
Kd
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
4 Adjustment@
Contents of Service Report

TITLE
POWER ON COUNT
POWER ON TIME
SLEEP TIME
CONTENTS
Number of times being powered
on.
Total hours that the machine
has been on..
Total hours the machine has
been in sleep mode.
UNIT
times
hours
hours
PRINTING TIME
Total hours the printing has

been performed.
hours
CUTTING TIME
Total hours the cutting has been

performed.
hours
SHEET CUT
SERVO ERROR
POWER ERROR
LOW TEMP.
HIGH TEMP.
HEAD DRY-UP
FILL INK
HEAD WASH
PUMP UP
CHANGE INK
CARTRIDGE CHG
WIPE
RUB
MOTOR CNT. F
MOTOR CNT. S
Number of times the Auto

Sheet Cut has been performd.
Number of times the servo error
has occurred.
Number of times the power
error has ocurred.
Number of times the low temp.
error has occurred.
Number of times the high
temp. error has occurred.
Number of times the head dryup error has occurred.
Number of times the FILL INK
has been performed.
Number of times the HEAD
WASH has been performed.
Number of times the PUMP
UP has been performed.
Number of times the Ink Type
has been changed.
Number of times the Ink
Cartridge has been changed.1
Number of times the Wiping
has been performed.
Number of times the Rubbing
has been performed.
Number of times the Grit
Motor has rotated.
Number of times the Carriage
Motor has rotated.
DOT CNT K
Number of dots fired from K.
DOT CNT C
Number of dots fired from C.
DOT CNT M
Number of dots fired from M.
DOT CNT Lc/Or

DOT CNT Lm/Gr
DOT CNT Y
Number of dots fired from

Lc/Or.
Number of dots fired from
Lm/Gr.
Number of dots fired from Y.
REFERENCE
Number of times that secondary
switch has been powered on.
times
It only counts time for printing

performed by receiving data through
Interface. It doesn't count time for test
print.
It only counts time for cutting
Interface. It doesn't count time for
test cuts.
It counts Auto Sheet Cut performd
both by command and panel.
times
times
times
times
times
Head Carriage will move to the

locking position automatically if it is
left without capping for 10min.
times
times
times
times
times
times
times
Wiping is done by the Rubber side of

the Cleaning Wiper.
Rubbing is done by the Felt side of
the Cleaning Wiper.
times
times
dots (increment of
1000 dots.)
dots (increment of
1000 dots.)
dots (increment of
1000 dots.)
dots (increment of
1000 dots.)
dots (increment of
1000 dots.)
dots (increment of
1000 dots.)
71
4 Adjustment
TITLE
CLEAN AUTO
CLEAN NORMAL
times
times
CLEAN POWERFUL
Number of times the Powerful

Cleaning has been performed.
times
PIGMENT LcLm
Number of pages printed with

Pigment LcLm.
pages
SOL LcLm
OVER PRINT
Under 10% duty
Under 20% duty
Under 30% duty
Under 40% duty
Under 50% duty
Over 50% duty
PRINT <=A3
PRINT <=A2
PRINT <=A1
PRINT <=A0
PRINT <= 2A0
PRINT <=4A0
PRINT >4A0
CUT <=A3
CUT <=A2
CUT <=A1
CUT <=A0
CUT <= 2A0

Pigment OrGr.
Dye LcLm.
SOL LcLm.
Number of pages printed wth
Overprint.
Ink duty of less than 10%.
ink duty of less than 20%.
ink duty of more than 50%.
an area smaller than A3 size.
an area smaller than 2xA0 size.
an area largeer than 4xA0 size.
Number of pages being cut with
an area smalller than 2xA0 size.
REFERENCE
times
Number of times the Medium

DYE LcLm
72
UNIT
CLEAN MEDIUM
PIGMENT OrGr
CONTENTS
Number of times the Auto Head
Number of times the Normal
It only counts the pages for printing

interface.
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
It only counts the pages for cutting

interface.
pages
ditto
pages
ditto
pages
ditto
pages
ditto
4 Adjustment@
TITLE
CUT <=4A0
CUT >4A0
PRN.&CUT <=A3
PRN. &CUT <=A2
PRN.&CUT <=A1
PRN.&CUT <=A0
PRN. &CUT <= 2A0
PRN. &CUT <=4A0
PRN.&CUT >4A0
1440dpi 16pass
1440dpi 16pass B
720dpi 8pass
720dpi 8pass B
720dpi 4pass
720dpi 4pass B
540dpi 6pass
540dpi 6pass B
540dpi 3pass
540dpi 3pass B
360dpi 4pass
360dpi 4pass B
360dpi 2pass
360dpi 2pass B
180dpi 1pass
180dpi 1pass B
CONTENTS
an area larger than 4xA0 size.
Number of pages being printed
and cut with an area smaller
than A3 size.
than A3 size.
than A1 size.
than A0 size.
than 2xA0 size.
than 4xA0 size.
and cut with an area larger than
4xA0 size.
1440dpi, 16pass, unidirection.
1440dpi, 16pass, bidirection.
UNIT
REFERENCE
pages
ditto
pages
pages
It only counts the pages for cutting

interface.
It only counts the pages for prnt and
cut performed by receiving data
through interface.
pages
ditto
pages
ditto
4
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
It only counts the pages printed by

receiving data through interface.
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
73
4 Adjustment
Other Function Mode

SERVICE REPORT _ PRINTING
CUT DOWN POSITION ADJUSTMENT MODE
Service Report will be printed.

Refer to [Contents of Service Report]
for the details of each menu.
Turn on the sub power switch while
pressing [ ] key.
It is used for adjusting Cut Down Position.

Refer to section 4 [CUT DOWN POSITION
ADJUSTMENT] for details.
Turn on the sub power while pressing
[ ], [ ] and [SHEET CUT] keys.
SETUP SHEET
ROLL EDGE PIECE
Press [SETUP] key
INITIALIZING
CUT DOWN POS.
Press the [ENTER] key.
4
LIMIT POSITION INITIALIZE
EEPROM INITIALIZE
Limit Position will be initialized.

Refer to section 4 [LIMIT POSITION
INITIALIZE] for details.
pressing [ ], [ ] and [ ] keys.
All paramters inside EEPROM will be initialized.

pressing [ ], [ ] and [ENTER] keys.
INITIALIZING
THE LIMIT
INITIALIZING ALL
OF THE EEPROM

INITIALIZING..
FIRMWARE UPGRADE MODE

It is used for upgrading the Firmware.
Refer to section 4 [FIRMWARE UPGRADE] for details.
Turn on the sub power switch while pressing
[ ], [ ] and [ ] keys.
INITIALIZE
COMPLETED!!
CJ-500/400 BOOT
VERSION 1.00

VERSION UP
ARE YOU SURE

9. Fill Ink

74
4 Adjustment@
NO INK MODE
This mode can be used to stop consuming ink for Automatic Head Cleaning when only performing cutting.
Ink System could have damage while in this mode because CJ-500 will not perform any maintenance for the Ink System.
Therefore, it is recommended to use this mode while there is no ink filled inside the machine.
Turn on the sub power switch while pressing [CUT CONFIG] key.
Following conditions are required to perform this mode.
When there is no ink filled inside the machine
Remove all Ink Cartridges. This mode can not be performed if even 1 Cartridge is inserted.
When the machine is filled with ink

Insert all 6 Ink Cartridges. This mode can not be performed if even 1 Cartridge is missing.
FLOW CHART
Turn on the sub power switch while pressing [CUT CONFIG] key.
4
Machine is filled
with Ink
NO
YES
All 6 Ink Cartridges

are inserted.
NO
YES
Starts NO INK MODE

Status of the Ink Cartridge Sensor is always checked.
Error Message will be displayed when Ink Cartidge is
removed while in this mode.
All 6 Ink Cartridges

are removed.
NO
YES
Starts NO INK MODE
Starts NORMAL MODE
Status of the Ink Cartridge Sensor is always checked.

Error Message will be displayed when Ink Cartridge is
inserted while in this mode.
75
4 Adjustment
4-3 FIRMWARE UPGRADE (Reference Time : 5min.)
Connect the computer and SC-500 with PARALLEL

CABLE.
Turn on the sub power switch while pressing [

[ ] keys.
Then, press the [ENTER] key.
], [
It is necessary to prepare the followings to

upgrade the firmware.
1. FIRMWARE DISK
2. MS-DOS
3. PARALLEL CABLE
] and
CJ-500/400 BOOT
VERSION 1.00
VERSION UP
ARE YOU SURE
[ENTER]
WAITING...
Open the download.BAT from MS-DOS. (Type download

and press [RETURN] key.
Computer starts to send the upgrade data to SC.
Some Computer can not use the BAT FILE.
Please refer to the readme.txt file in the
FIRMWARE DISK.
CJ/SC-500 V1.00
>>>>>>>
ERASING...
>>>>>>>
WRITING...
>>>>>>>
Turn off the sub power switch when upgrade is completed.
VERIFYING...
>>>>>>>
VERSION UP
COMPLETE.
POWER OFF
76
4 Adjustment@
4-4 HEAD CARRIAGE HEIGHT ADJUSTMENT (Reference Time : 15min.)
[About HEAD CARRIAGE HEIGHT ADJUSTMENT]

HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as
possible and also to protect the heads from getting rubbed against the media.
If this adjustment is not done correctly, printing problem, such as fine lines and
banding, could occur.
Turn off the main power switch.
It is recommended to unplug the machine for

preventing the HEAD from damage.
MAIN POWER SWITCH

GUIDE RAIL COVER
Remove the HEAD CARRIAGE COVER and FRONT

APRON.
HEAD CARRIAGE COVER
SCREW
77
4 Adjustment
Lower the PINCH ROLLER and move the HEAD

CARRIAGE to the position where [H] mark is written on the
BED.
[H] Mark is written at the position where the BED

is at the heighest. In another words, where the
clearance between the HEAD and BED is the
smallest.
HEAD CARRIAGE
BED
Lower the HEAD to the lowest position with the LEVER on

the HEAD CARRIAGE.
HEAD CARRIAGE LEVER
Loosen the screws for fixing the LEFT and RIGHT ARM
PLATE. (There are 2 screws on both sides.)
SCREW
Put the 1.2mm THICKNESS GAUGE between the HEAD

and the BED.
FRAME
Make sure that the thickness gauge is making

contact only at the frame of the HEAD and not the
surface.
78
ARM PLATE
BED
BED
4 Adjustment@
Tighten the screws for fixing the LEFT and RIGHT ARM
PLATEs while gently pushing down the HEAD CARRIAGE
against the THICKNESS GAUGE.
SCREW
ARM PLATE
Check and make sure that the 1.1mm THICKNESS GAUGE

can be put in between the both HEADs and the BED.
And 1.2mm THICKNESS GAUGE won't go in between.
10 Adjust the FLUSHING POSITION.
79
4 Adjustment
4-5 HEAD RANK SETTING (Reference Time : 1min.)
[About HEAD RANK]

HEAD RANK is necessary to set the proper voltage for each head. If it is not set
correctly for each head, ink can not be fired with the proper amount, i.e. too much
ink or too less ink. The symptom in the printing will be dark printing, light
printing or fine lines.
Check the HEAD RANK written on top of the HEAD.
HEAD RANK
1 2 2 1 2
HEAD
Turn on the sub power switch while pressing the [

and [ ] keys to enter the SERVICE MODE.
], [
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [HEAD RANK] menu.
SERVICE MENU
HEAD RANK
HEAD RANK
L20112 R19215
80
4 Adjustment@
Set the HEAD RANK by selecting the digit with [ ] and [ ]

keys, and changing the parameters with [ ] and [ ] keys.
HEAD RANK
L20112 R19215
LEFT HEAD RANK
RIGHT HEAD RANK
[ENTER] key
81
4 Adjustment
4-6 HEAD ALIGNMENT (Reference Time : 20min.)
[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality. If the
heads are not aligned, printing problems, such as banding appears in printing, fine
lines, gap between colors, could occur.

GUIDE RAIL COVER
Remove the HEAD CARRIAGE COVER.
HEAD CARRIAGE COVER
SCREW
Setup the PET film on the SC-500.

Turn on the sub power switch while pressing [ ], [ ] and [ ]
keys to enter the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
82
4 Adjustment@
Select the [BIAS TEST TEST PRINT] under the [HEAD

ADJUST] menu and press the [ENTER] key.
SERVICE MENU
HEAD ADJUST
[
HEAD ADJUST
BIAS TEST
BIAS TEST
TEST PRINT
[ENTER]
TEST PATTERN shown in the right figure will be printed.
MG
BK
YE
Lc
MG
BK
YE
Lc
[BIAS ADJUSTMENT (MECHANICAL)]
Loosen the screw for fixing the HEAD.
SCREW
Adjust the LEVER in front of the HEAD to align the

BLACK lines with MAGENTA lines for the LEFT HEAD,
and LIGHT CYAN/ORANGE lines with YELLOW lines for
the RIGHT HEAD.
LEVER FOR LEFT HEAD LEVER FOR RIGHT HEAD

83
4 Adjustment
MAGENTA/YELLOW lines will move to the FRONT side

when LEVER is moved to the LEFT, and they will move to
the REAR side when LEVER is moved to the RIGHT.
Move LEVER to RIGHT
BK/Lc
MG/YE
Shifting within 1/2 dot of each color (BLACK

and MAGENTA, and LIGHT CYAN and
YELLOW) is in the tolerance.
Move LEVER to LEFT
Tighten the screw for fixing the HEAD and print the TEST
PATTERN again.
If the result is NG, repeat 6 ~ 8 .
SCREW

[ALIGNING 2 HEADS _ FRONT & REAR (MECHANICAL)]
Loosen the screw for fixing the RIGHT HEAD.
10
SCREW
11 Adjust the LEVER on the right side of the HEAD CARIAGE

to align the MAGENTA lines with LIGHT CYAN.
LEVER
84
4 Adjustment@
12 LIGHT CYAN lines will move to the FRONT side when the
LEVER is moved to the FRONT, and to the REAR when
LEVER is moved to the REAR.
Move LEVER to REAR
MG
Lc
Shifting within 1/2 dot of MAGENTA lines and

LIGHT CYAN lines is the tolerance.
Move LEVER to FRONT
13 Tighten the screw for fixing the RIGHT HEAD and print the
TEST PATTERN again.
If the result is NG, repeat 11 ~ 13 .
LEFT HEAD position could shift slightly when
adjusting the RIGHT HEAD.
In this case, repeat 6 ~ 8 .
SCREW

[ALIGNING 2 HEADS _ HORIZONTAL (SOFTWARE)]
14 Setup the PET film on the SC-500.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
15 Select the [HORIZ.TEST] under the [HEAD ADJUST]

menu.
TEST PATTERN will be printed when the [ENTER] key is
pressed.
SERVICE MENU
HEAD ADJUST
HEAD ADJUST
HORIZ. TEST
HORIZ. TEST
TEST PRINT
[ENTER]
85
4 Adjustment
16 TEST PATTERN shown in the right figure will be printed.

Check the number which has the LIGHT CYAN line aligned
to the BLACK line.
LIGHT CYAN
+6
+5
+4
+3
+2
+1
-1
-2
-3
-4
BLACK LINE
17 Go into [ADJUST] menu under the [HEAD ADJUST] menu

and change the number confirmed at 16 with [ ] and [ ]
keys.
HEAD ADJUST
HORIZ. TEST
HORIZ. TEST
ADJUST
ADJUST
+1
+1
[ENTER]
[BIDIRECTION ADJUSTMENT (SOFTWARE)]

18 Setup the PET film on the SC-500.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
19 Select the [TEST PRINT] under the [BIDIRECTION] menu.

TEST PATTERN will be printed when the [ENTER] key is
pressed.
SERVICE MENU
HEAD ADJUST
HEAD ADJUST
BI-DIR.DEFAULT
BI-DIR.DEFAULT
TEST PRINT
[ENTER]
86
-5
4 Adjustment@
20 TEST PATTERN shown in the right figure will be printed.

Check the number which has the TOP PART and BOTTOM
PART matched perfectly.
+6
21 Go into [ADJUST] menu under the [BIDIRECTION] menu

and change the number confirmed at 20 with [ ] and [ ]
keys.
+5
+4
+3
+2
+1
-1
-2
-3
-4
-5
HEAD ADJUST
BI-DIR.DEFAULT
BI-DIR.DEFAULT
ADJUST
ADJUST
0
+1
[ENTER]
87
4 Adjustment
4-7 CAPPING POSITION ADJUSTMENT (Reference Time : 20min.)
[About CAPPING POSITION ADJUSTMENT]

There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is
necessary for protecting the head from drying up and also to maintain good ink suction.
If the capping position is not adjusted, head could cause misfiring of ink or cause ink
suction problem.
Remove the PUMP COVER.
PUMP COVER
Remove the PANEL COVER.
1. 2 screws for fixing the PANEL COVER from the

front are located at the CARTRIDGE HOLDER
part.
2. Be careful with the CABLE and WIRE when
removing the PANEL COVER.
PANEL COVER
SCREW
SCREW
Remove the PLATE shown in the right figure.
SCREW
PLATE
88
4 Adjustment@
Push the HEAD CARRIAGE to the right side once to release

it from the locking position and then move it out from the
locking position.
HEAD CARRIAGE
SCREW
Loosen the 4 screws for fixing the PUMP UNIT.
SCREW
Adjust the position of the PUMP UNIT so that the centers of

the HEAD HOLDER PLATE and the CAPPING BAR are
aligned.
Tighten the 4 screws for fixing the PUMP UNIT.
HEAD
CARRIAGE
HEAD HOLDER
PLATE
CAPPING
BAR
HEAD CARRIAGE _ SIDE VIEW
Move the HEAD CARRIAGE left and right at the PUMP

UNIT and make sure that it moves free without making any
contact with the CAPPING UNIT.
If NG, repeat 4 ~ 6 .
89
4 Adjustment
Clean the CAPPING UNIT and DRAIN TUBE with cleaning

liquid using a syringe several times.
Make sure that there is no ink and cleaning liquid inside the
CAPPING UNIT and DRAIN TUBE after cleaning.
Loosen the 2 screws for fixing the LOCKING ASSEMBLY

and move the HEAD CARRIAGE to the position where it
will be locked.
LOCKING ASSEMBLY
SCREW
10 Connect short tube of the CAPPING ADJUSTMENT TOOL

(ST-038) to one of the DRAIN TUBE which is connecting to
the left side of the CAPPING UNIT.
EEPROM INITIALIZE
All paramters inside EEPROM will be initialized.
pressing [
], [
] and [ENTER] keys.
INITIALIZING ALL
OF THE EEPROM

DRAIN TUBE
INITIALIZING..
INITIALIZE
COMPLETED!!
CAPPING ADJUSTMENT TOOL
11 Adjust the LOCKING ASSEMBLY with the ADJUSTING
VALVE
0.5mm
SCREW comes out for approximately 0.5mm as shown in

the right figure.
LOCKING ASSEMBLY
ADJUSTING
SCREW
90
4 Adjustment@
12 Tighten the 2 screws for fixing the LOCKING ASSEMBLY.
SCREW
LOCKING ASSEMBLY
13 Put the LONG TUBE of the CAPPING ADJUSTMENT

TOOL (ST-038) in the water bottle.
Pull the syringe of the CAPPING ADJUSTMENT TOOL
(ST-038) and pull up the water.
Make sure that the water level of the CAPPING
ADJUSTMENT TOOL doesn't decrease when stop pulling
the syringe.
PULL
WATER
BOTTLE
14 Move the HEAD CARRIAGE out from the locking position

and then move it back the locking position.
Carry out 13 and make sure that the water level of the
CAPPING ADJUSTMENT TOOL (ST-038) doesn't
decrease when stop pulling the syringe.
If not, carry out 8 ~ 12 or 4 ~ 6 .
15 Perform the following adjustments.

91
4 Adjustment
4-8 FLUSHING POSITION ADJUSTMENT (Reference Time : 4min.)
[About FLUSHING POSITION ADJUSTMENT]

FLUSHING POSITION must be kept at the correct position to have the ink fired
inside the CAP during the flushing. If not, ink will be fired outside the CAP and
stain the PUMP UNIT with ink.
And in the worst case, media could be stained with ink.
Lower the PINCH ROLLER and also lower the HEAD to the
lowest position with the LEVER on the HEAD CARRIAGE.
HEAD CARRIAGE LEVER
Turn on the sub power switch while pressing the [ ], [ ] and

[ ] keys to enter the SERVICE MODE.
Select [FLUSHING ADJ.] menu and press the [ENTER]
key.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
SERVICE MENU
FLUSHING ADJ.
[ENTER]
Adjust the position of the HEAD CARRIAGE to where the

left edge of the LEFT CAP makes slight contact with the
surface of the HEAD with [ ] and [ ] keys.
LEFT HEAD
LEFT CAP
92
4 Adjustment@
4-9 LIMIT POSITION INITIALIZE (Reference Time : 3min.)
[About LIMIT POSITION INITIALIZE]

It is necessary to convert the Locking Position to be the origin of the Motor.
When LIMIT POSITION is not initialized, there will be problem in locking and
unlocking the HEAD CARRIAGE, Flushing Function, or Auto-Sheet Cut
Function.
Connect the TOOL CARRIAGE and HEAD CARRIAGE.

Then, move it to the postion where it is locked and close the
FRONT COVER.

keys.
When [INITIALIZING THE LIMT] is displayed, press the
[ENTER] key.
LIMIT POSITION will be initialized automatically.
INITIALIZING
THE LIMIT
[ENTER]
INITIALIZING..
INITIALIZE
COMPLETE!!
Perform the following adjustments.

93
4 Adjustment
4-10 CUT DOWN POSITION ADJUSTMENT (Reference Time : 3min.)
[CUT DOWN POSITION ADJUSTMENT]

This adjustment is necessary to setup the position for the Auto-Sheet Cutter to
land. If it is not adjusted, problems related to the Auto-Sheet Cutter, such as Sheet
Cutter doesn't move down, will occur.
Make sure that the LIMIT POSITION has been initialized.

Move the TOOL CARRIAGE while the AUTO SHEET
CUTTER is down until it makes contact with the LEFT
FRAME.
Turn on the sub power switch while pressing the [ ], [ ] and

[SHEET CUT] keys.
[ ], [ ], [SHEET CUT] + SUB POWER ON
INITIALIZING
CUT DOWN POS.
When the [ENTER] key is pressed, TOOL CARRIAGE

moves to the ORIGIN SENSOR and resets the CUT DOWN
POSITION.
INITIALIZING...
INITIALIZE
COMPLETED!!
94
4 Adjustment@
4-11 LINEAR ENCODER CHECK (Reference Time : 3min.)
[About LINEAR ENCODER CHECK]

This mode is to check whether the LINEAR ENCODER can be read correctly in a
whole width.
Lower the PINCH ROLLER.

4
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [LINEAR ENC. SETUP] menu and press the

[ENTER] key to start the auto-setup.
SERVICE MENU
LINER ENC. CHECK
[ENTER]
Either one of the message will appear at the completion of

the setup. In case of an error, check the followings.
1. Dirt / Scratch on the ENCODER SCALE.
2. Dirt / Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not placed between the
ENCODER MODULE.
4. Position of the ENCODER MODULE is too high.
SERVICE MENU
LINER ENC. CHECK
[ENTER]
NOW PROCESSING..
LINER ENC. CHECK

COMPLETED !!
LINER ENC. CHECK

ERROR END!!
95
4 Adjustment
4-12 MOTOR BALANCE ADJUSTMENT (Reference Time : 10min.)

[About MOTOR BALANCE ADJUSTMENT]
Servo Motor feeds back to the Servo Chip the actual rotation corresponds to the instruction.
Motor tires to follow the instruction from the Servo Chip.
Difference between the actual rotation and the instruction could be
adjusted with the Motor Balance (Gain) Adjustment.
If the difference is small (=GAIN is small), motor becomes very
sensitive. As a result, it vibrates.
If the difference is big (= GAIN is big), motor becomes very dull
to the instruction. And as a result, cutting quality will be
damaged.
CCW
Ex.2
Ex.1
Gain
Offset
CW
Offset
Error
Command
Servo Motor
CPU
Feedback
Motor Balance (Offset) Adjustment is used to adjust the

GAIN for CW and CCW directions to be equal.
EEx.1 in the figure shows that both the OFFSET and
GAIN is adjusted in both CW and CCW directions.
EEx.2 shows that the GAIN is adjusted but the
OFFSET is shifted. Therefore, the GAIN will be
big in CCW direction and small in CW direction.
As a result, motor becomes dull in CCW direction
and sensitive in CW direction causing problems.
PLATE

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
96
4 Adjustment@
[MEDIA FEEDING DIRECTION OFFSET

ADJUSTMENT FOR CUTTING]
Select [CUTTING] under the [AGING] menu and press the
3
[ENTER] key to start.
SERVICE MENU
AGING
AGING
CUTTING
[ENTER]
Adjust VR4 on the MAIN BOARD so that the difference of

the absolute values of "F" displayed in the left side of the
LCD will be less than 10.
VR4
MAIN BOARD
CUTTING
F:+ 505 S:+ 500
[MEDIA FEEDING DIRECTION GAIN

Adjust VR10 on the MAIN BOARD so that the absolute
5
values of "F" displayed in the left side of the LCD will be 500
~ 510.
VR10
MAIN BOARD
[CARRIAGE MOVING DIRECTION OFFSET

Adjust VR3 on the MAIN BOARD so that the difference of
6
the absolute values of "S" displayed in the right side of the
LCD will be less than 10.
CUTTING
F:+ 505 S:+ 500
VR3
MAIN BOARD
CUTTING
F:+ 505 S:+ 500
97
4 Adjustment
[CARRIAGE MOVING DIRECTION GAIN

Adjust VR9 on the MAIN BOARD so that the absolute
7
values of "S" displayed in the right side of the LCD will be
500 ~ 510.
VR9
MAIN BOARD
Stop Aging by pressing the [ENTER] key.

Select [SCAN] under the [AGING] menu and press the
CUTTING
F:+ 505 S:+ 500
AGING
CUTTING
AGING
SCAN
[ENTER]
[CARRIAGE MOVING DIRECTION OFFSET
ADJUSTMENT FOR PRINT]
9 Adjust VR1 on the MAIN BOARD so that the difference of
the absolute values displayed in the LCD will be less than 20.
VR1
MAIN BOARD
SCAN
S:+1710
[CARRIAGE MOVING DIRECTION GAIN

10 Adjust VR7 on the MAIN BOARD so that the absolute
values displayed in the LCD will be 1700 ~ 1720.
VR7
MAIN BOARD
98
SCAN
S:+1710
4 Adjustment@
11 Stop Aging by pressing the [ENTER] key.

Select [FEED] under the [AGING] menu and press the
AGING
SCAN
AGING
FEED
[ENTER]
[MEDIA FEEDING DIRECTION OFFSET
12 Adjust VR2 on the MAIN BOARD so that the difference of
the absolute values displayed in the LCD will be less than 5.
4
VR2
MAIN BOARD
FEED
F:+ 132
[MEDIA FEEDING DIRECTION GAIN

13 Adjust VR8 on the MAIN BOARD so that the absolute
values displayed in the LCD will be 130 ~ 135.
VR8
MAIN BOARD
FEED
F:+ 132
99
4 Adjustment
4-13 PRINT / CUT POSITION ADJUSTMENT (Reference Time : 10min.)
[About PRINT / CUT POSITION ADJUSTMENT]

This adjustment is for calibrating the relative positions of printing and cutting. If
it is not adjusted, it could result in a problem that the cutting shifts from printing.
[AUTOMATIC ADJUSTMENT]
Setup the PVC Sheet and the blade on the SC-500.
1
keys to eneter the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [TEST PRINT 2] under the [PRINT & CUT ADJ.]

menu.
The Test Pattern will be printed and cut by pressing the
[ENTER] key.
+2.0
-2.0
+1.5
-1.5
+1.0
-1.0
+0.5
-0.5
Correction-value scale
+0.0
+2.0
+1.5
+1.0
+0.5
+0.0
-0.0
Scan
Feed
-2.0
-1.5
-1.0
-0.5
-0.0
Cutting Line
Read the scale on which the cutting line goes over as the
correction-value.
CUTTING LINE
Current values set in this adjustment mode will not be

valid on the Test Pattern
-0.5
Read the scale on which the
cutting line goes over as the
correction-value.
100
4 Adjustment@
Select [SCAN] from the [PRINT & CUT ADJ.] menu and
save the value read from the Test Pattern for the Carriage
Moving Direction.
Make sure to press the [ENTER] key to save the setting.
PRINT&CUT ADJ.
ADJUST
ADJUST
SCAN
SCAN
-0.15mm -0.23mm
[ENTER]
Select [FEED] from the [PRINT & CUT ADJ.] menu and
save the value read from the Test Pattern for the Grit Roller
Moving Direction.
Make sure to press the [ENTER] key to save the setting.
PRINT&CUT ADJ.
ADJUST
ADJUST
FEED
FEED
-0.15mm -0.23mm
[ENTER]
101
4 Adjustment
4-14 CALIBRATION (Reference Time : 15min.)
[About Calibration]
Calibration for the Grit Roller Moving Direction is to calibrate the error in the feeding
distance of the GRIT ROLLER. If it is not calibrated, fine lines or banding appears in
the printing.
Calibration for the Carriage Moving Direction is to match the moving distance of the
MOTOR to the slit in the ENCODER SCALE. If it is not calibrated, cutting in
Carriage Moving Direction shifts from printing.
[CALIBRATION FOR MEDIA FEEDING DIRECTION]

1
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Setup the PET-G film with a size of more than 550mm (W) x
515mm (L) on the SC-500.
Select [FEED COMPENSE] under the [TEST PATTERN]

menu and change the parameter to 0.00 with [ ] and [ ]
keys.
Press the [ENTER] key to save the setting.
CALIB.DEFAULT
FEED
FEED
ADJUST
ADJUST
+0.40%
0.00%
[ENTER]
102
4 Adjustment@
Based on the result of the TEST PRINT, calculate the

calibration amount with the formula in 5 .
400mm
Feed
Scan
Calculate the amount to be calibrated by using the right

formula.
1. CA = Amount to be calibrated
2. CL = Commanded value (400mm)
3. ML = Measured Length (mm)
4
FORMULA
CA (%) =
CL - ML
x 100
ML
Select the [FEED, ADJUST] under the [CALIB. DEFAULT]

menu and change the paramter with [ ] and [ ] keys.
CALIB.DEFAULT
FEED
FEED
ADJUST
Increment of the Calibration is 0.05%.

ADJUST
+0.05% +0.10%
[AUTO-CALIBRATION FOR CARRIAGE MOVING

DIRECTION]
7
[ENTER]
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
103
4 Adjustment
Select the [SCAN, AUTO] under the [CALIB. DEFAULT]

menu.
When the [ENTER] key is pressed, moving distance of
LINEAR ENCODER and MOTOR ENCODER will be
matched automatically.
CALIB.DEFAULT
SCAN
SCAN
AUTO
[ENTER]
[MANUAL CALIBRATION FOR CARRIAGE MOVING

DIRECTION]
Select the [SCAN, ADJUST] menu under the [CALIB.
9
DEFAULT] menu.
Fine Calibration can be made by changing the parameters
with [ ] and [ ] keys.
Increment of the Calibration is 0.01%.
SCAN
ADJUST
ADJUST
+0.05% +0.01%
[ENTER]
104
4 Adjustment@
4-15 TOOL HEIGHT ADJUSTMENT (Reference Time : 10min.)

GUIDE RAIL COVER
Remove the CARRIAGE TOP COVER and CARRIAGE

COVER.
CARRIAGE TOP
COVER
SCREW
CARRIAGE COVER
SCREW
Put the WHITE DUMMY PEN (ST-006) on the TOOL

CARRIAGE.
WHITE DUMMY PEN
Lower the PINCH ROLLERs at both edges of the GRIT

ROLLER.
MIDDLE PINCH ROLLER should be UP.
105
4 Adjustment
Cover both FRONT & REAR PAPER SENSORs with paper

and make the COVER SWITCH ON.
PAPER SENSOR
COVER SWITCH
Turn on the sub power switch and select "ROLL" with [ ]

and [ ] keys.
Then, press the [SETUP] key.
SELECT SHEET
ROLL EDGE PIECE
[SETUP]
Move the TOOL CARRIAGE to the position where the

clearance between the pen tip and the BED is the smallest
among the 5 positions shown in the right figure.
[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.
It is written at the position where the BED is at the
heighest. In another words, where the clearance
between the HEAD and BED is the smallest.
Adjust the ADJUSTING SCREW so that the clearance

between the pen tip and the BED will be 2.4 ~ 2.6mm.
TOOL CARRIAGE
ADJUSTING
SCREW
BED
106
4 Adjustment@
4-16 TOOL PRESSURE ADJUSTMENT (Reference Time : 10min.)
Make sure to adjust the TOOL HEIGHT before adjusting the

TOOL PRESSURE.
GUIDE RAIL COVER
Put the WHITE DUMMY PEN (ST-006) on the TOOL

CARRIAGE.
WHITE DUMMY PEN
Lower the PINCH ROLLERs at both edges of the GRIT

ROLLER.
MIDDLE PINCH ROLLER should be UP.
Move the TOOL CARRIAGE to the position where the

TOOL HEIGHT was adjusted.
[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.
It is written at the position where the BED is at the
heighest. In another words, where the clearance
between the HEAD and BED is the smallest.
TOOL CARRIAGE
107
4 Adjustment

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
[DOUBLE 30gf ADJUSTMENT]

Select [DOUBLE 30gf] under [FORCE ADJUST] menu.
6
Press the [TOOL U/D] key and move the TOOL down.
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
DOUBLE 30gf
DOUBLE 30gf
56
56U
[TOOL U/D]
Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST013) and measure the pressure when the pen tip leaves the
BED.
Adjust the paramter in the [DOUBLE 30gf] menu with [ ]
and [ ] keys so that the pressure will be 25 ~ 35gf(0.2N ~
0.3N).
TOOL CARRIAGE
ST-013
BED
DOUBLE 30gf
56
58D
[ ][ ]
[ENTER]
[DUBLE 50gf ADJUSTMENT]
8 Select [DOUBLE 50gf] under [FORCE ADJUST] menu.
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
DOUBLE 50gf
DOUBLE 50gf
156
156U
[TOOL U/D]
108
4 Adjustment@
Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST013) and measure the pressure when the pen tip leaves the
BED.
Adjust the paramter in the [DOUBLE 50gf] menu with [ ]
0.5N).
TOOL CARRIAGE
ST-013
BED
DOUBLE 50gf
156
158D
[ ][ ]
[ENTER]
[SINGLE 50gf ADJUSTMENT]
10 Select [SINGLE 50gf] under [FORCE ADJUST] menu.
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
SINGLE 50gf
SINGLE 50gf
60
60U
[TOOL U/D]
TOOL CARRIAGE
11 Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST013) and measure the pressure when the pen tip leaves the
BED.
Adjust the paramter in the [SINGLE 50gf] menu with [ ]
0.5N).
ST-013
BED
SINGLE 50gf
60
62D
[ ][ ]
[ENTER]
[SINGLE 200gf ADJUSTMENT]
12 Select [SINGLE 200gf] under [FORCE ADJUST] menu.
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
SINGLE 200gf
SINGLE 200gf
160
160U
[TOOL U/D]
109
4 Adjustment
13 Pull up the TOOL CARRIAGE with the TENSION GAUGE

(ST-002) and measure the pressure when the pen tip leaves
the BED.
Adjust the paramter in the [SINGLE 200gf] menu with [ ]
2.0N).
TOOL CARRIAGE
ST-002
BED
SINGLE 200gf
160
162D
[ ][ ]
[ENTER]
110
4 Adjustment@
4-17 CARRIAGE WIRE TENSION ADJUSTMENT (Reference Time : 10min.)
Remove the KNOB for the SHEET LOADING LEVER and

then, remove the LEFT SIDE COVER.
SHEET LOADING
LEVER
LEFT SIDE COVER
Loosen SCREW A located at the left end of the machine.
SCREW A
Measure the TENSION at the center of the machine with

TENSION METER (ST-011).
ST-011
TENSION METER
Adjust the wire tension with the SCREW B so that it will be

13 lb ~ 15 lb when replacing the wire, or 9 lb ~ 11 lb in other
case.
9 lb ~ 11 lb is the optimal wire tension. The value for the
wire tension when replacing the wire is set on the assumption
that the tension will get settled in the optimal wire tension, 9
lb ~ 11 lb, due to the stretch of the wire.
SCREW B
111
4 Adjustment
After adjusting the wire tension, move the TOOL

CARRIAGE back and forth 20 times in a whole distance of
the GUIDE RAIL.
Check the wire tension again and readjust it if it has changed.
Tighten the SCREW A located at the left end of the machine.
SCREW A
112
Check the tension again.

If it is out of range, perform the adjustment again.
5-1 OPERATIONAL SEQUENCE
Main Power SW
ON
Read data from EEPROM.
False settings in
the important data.
YES
EEPROM ALL DATA

INITIALIZE
NO
False settings in
the user data.
YES
Initialize EEPROM to Factory

Default.
NO
Sub Power SW ON
POWER LED blinks
Displays Opening Message
Limit Position
is initialized.
NO
Roland SC-500
Ver.1.00
Roland SC-500
SOL CMYKLcLm
Displays Error Message
INITIALIZE
THE LIMIT
YES
Front Cover is checked whether it is open or closed whenever motor moves after this step
with a sequence below except when moving them by cursor keys.
Motor Initialized
Front Cover Check

Detects origin
INK SYSTEM maintenance

a. Initial Ink Fill
b. Head Cleaning
c. Ink Flushing
Front Cover Check
Close
Finish checking.
Open
Emergency Motor Stop.
POWER LED ON
Head is out of the

capping position.
NO Displays
Error Message
YES
NO
10 minutes passed.
CLOSE THE COVER
CLOSE THE COVER

Displays alternately
Audible alert each 10sec.
HEAD DRY-UP
WARNING
YES
Go to Next Page.
HEAD CARRIAGE moves to

the capping position.
HEAD DRY-UP
WARNING
113
From Last Page
Displays Sheet Selection Menu
SELECT SHEET
ROLL EDGE PIECE
When [EDGE SENSE] is enable.
SELECT SHEET
ROLL
When [EDGE SENSE] is disable.
Press [SETUP] key
SETUP LED blinks
Detects
whether pinch roller
is up/down.
UP
PINCHROLL ERROR
DOWN PINCHROLL
DOWN
Disable
EDGE SENSE
Enable
Media Detection
No Media
INVALID POSITION
SETSHEET AGAIN
INVALID POSITION
SETSHEET AGAIN
SHEET TOO SMALL

SET SHEET AGAIN
OK
Detects front edge of media
(when EDGE or PIECE is selected)
Detects Pinch Roller positions.
Pinch Roller Position
NG
OK
Disable
EDGE SENSE
Enable
Detects
rear edge of media
(when PIECE is
selected)
Menu changes.
SETUP LED ON
Ready to receive data
114
Short
W 1234mm
FINE
L1543mm
BI-DIR
5-2 SENSOR MAP
HEAD LOCK SENSOR

ORIGIN SENSOR
This sensor detects the origin of the
Carriage Moving Direction and the limit.
This sensor detects whether the HEAD

CARRIAGE is in locking position or not.
SHEET LOAD SENSOR

This sensor etects whether the SHEET
LOADING LEVER is up or down.
ENCODER MODULE
This sensor detects coordinates for Carriage
Moving Direction.
REAR PAPER SENSOR

This sensor detects the rear edge of the
media.
PINCH ROLLER SENSOR
FRONT PAPER SENSOR
This sensor detects positions of the

PINCH ROLLER.
This sensor detects the front edge of

the media and also whether the media
is set or not.
COVER SWITCH
INK CARTRIDGE SENSOR

This sensor detects whether the INK
CARTRIDGE is inserted or not.
This switch detects whether the Front Cover is

opened or closed. HEAD CARRIAGE stops
when the Front Cover is opened and starts when
it is closed again.
INK EMPTY SENSOR

This sensor detects whether the INK
CARTRIDGE is empty or not.
115
Table of Contents
To Ensure Safe Use
About the Labels Affixed to the Unit
Checking Supplied Items
Overview of the Cleaning Method
Performing Cleaning
Cleaning using this kit should be carried out when automatic cleaning and forced cleaning from
the [CLEANING] key fail to correct image drop-out. It removes from the printing heads the accumulated buildup of dust, grime, and ink that can cause image drop-out.
Before starting cleaning, read through this manual carefully to familiarize yourself with the procedures, then carry out the cleaning operations quickly and correctly.
Cleaning is performed while the caps on the printing heads are detached, so cleaning must be
completed before the heads dry out. It is suggested that cleaning be completed in ten minutes or
less.
If it appears that cleaning operations may take more than ten minutes, stop the cleaning operations and follow the steps below.
1.
2.
3.
4.
Return the printing carriage to standby position and cap the heads.
Attach the cover and tighten the screws.
Switch on the power, and from the [CLEANING] key, carry out cleaning of the heads.
When the head cleaning ends, perform cleaning using this kit again.
If you're using a model such as the SC-500 that employs SOL INK,
we recommend performing periodic cleaning about once a week.
* In this manual, the sections of the common explanations shown only illustrations of the CJ-500.
116
Checking Supplied Items

The following items are packed with the cleaning kit. Before use, check to make sure they are present.
Hexagonal wrench..... 1
Cleaning sticks ..... 10
Cleaning kit
user's manual ..... 1
Tweezers ..... 1
Sponges
(for cleaning hooks) ..... 10
117
Overview of the Cleaning Method

1)
Switch off the power and unplug the power cord.
2)
Detach the cover.
3)
Move the printing carriage away from standby position.
4)
Clean the heads (on the left-hand and right-hand sides) and the hook inside the printing carriage.
Printing carriage
Wipe away soiling on all four sides (the metal areas).
5
Hook
Left-hand head
Right-hand head
Ink nozzles (at bottom area of each head)

* Do not touch these areas.
Bottom surface of the printing
carriage as seen from the front
5)
Clean the rubber caps and the wiper.

Printing carriage
Rubber caps (black)
Top view
Wiper
6)
Replace the sponge (for cleaning the hook).
7)
Return the carriage to standby position.
8)
Attach the cover.
9)
Switch on the power.
10) Check the results of cleaning.

118
* Do this only if the sponge has soaked up ink.
Performing Cleaning
Before starting the procedure, be

sure to turn off the main power
switch and unplug the power cord.
Also, attach the cover before
turning on the power.
When you turn on the power and close the
front cover, the carriage may move and
cause injury.
After pressing the [POWER] key to switch off the sub power, turn
off the main power switch.
Unplug the power cord.
Detach the cover shown in the figure.

Use the included hexagonal wrench to remove the screws.
Front cover
View with cover detached
Screws (at four places)
Printing carriage
Cover
Open the front cover.
119
Slowly push the printing carriage to the right (to unlock).
Printing carriage
Pull out the printing carriage in the direction shown in the figure.
Printing carriage
Insert a cleaning stick into the space shown in the figure.
Cleaning stick
120
Move the printing carriage to a location where the cleaning stick reaches the left-hand side surface of the left-hand head, and
wipe away any grime on the left-hand side surface (the metal area) of the left-hand head.
Left-hand side
Wipe away any grime on the metal area.
Left-hand head
* Do not touch the ink nozzles

(at the bottom area of the
head).
5
NOTICE
Do not touch the ink nozzles (at the bottom area of the head).
Wipe only the silver-colored metal area.
There is no need to apply force when wiping. You can remove dust by simply stroking the surface.
Do not use a soiled cleaning stick.
Use lint-free tissue or the like to remove grime adhering to a cleaning stick. Also, if a cleaning stick becomes
extremely dirty, discard it and perform cleaning with a new one.
Move the printing carriage to a location where the cleaning stick reaches the right-hand side surface of the left-hand head, and
wipe away any grime on the right-hand side surface (the metal area) of the left-hand head.
Right-hand side surface
Left-hand head
* Do not touch the ink

nozzles (at the bottom
area of the head).
121
10
Move the printing carriage to a location where the cleaning stick reaches the front surface of the left-hand head.
While holding the tip of the cleaning stick against the front of the head, move the printing carriage to the left and right to wipe
away grime.
Front surface
Left-hand head

head).
11
Bend a cleaning stick as shown in the figure.
Cleaning stick
12
Insert the cleaning stick into the space shown in the figure as far as it will go.
Cleaning stick
122
13
Move the printing carriage to a location where the cleaning stick reaches the back surface of the left-hand head.
While holding the tip of the cleaning stick against the back of the head, move the printing carriage to the left and right to wipe
away grime.
Back surface
Left-hand head

head).
14
Repeat steps 7 through 13 to clean the right-hand head in the same way.
Wipe away soiling on all four sides (the metal areas).
Right-hand head
15
Clean the hook (the metal portion) below the right-hand side of the printing carriage.
Hook
123
16
Pull the printing carriage by hand to move it to the left-hand side until the black rubber caps, sponges, and tubes can be seen.
Rubber caps (black)
Top view
Sponges
Wiper
Printing carriage
17
Tubes
Wipe away any grime adhering to the edges of the left-hand and right-hand rubber caps. Use the tip of the cleaning stick to scrape
off grime.
Cleaning stick
NOTICE
Be sure to use one of the included cleaning sticks.

If no grime is present, do not touch the sponges inside the rubber caps.
When removing grime adhering to the sponge inside a rubber cap, touch the sponge gently with the tip of the
cleaning stick to pick up the grime. Rubbing forcefully may damage the surface of the sponge.
124
18
Clean the wiper area.

When viewed from the front, the wiper has a rubber surface on its right-hand side and a felt surface on its left-hand side.
Clean mainly the rubber surface and the top edge.
Top edge
Wiper
Felt surface
Rubber surface
NOTICE
19
Rubbing the felt surface with too much force may make the surface fuzzy. Remove grime by stroking gently
several times with the tip of the cleaning stick.
If ink is oozing from the sponge shown in the figure, replace it with a new sponge.
Use the included tweezers to pull it out from above.
Sponge (for cleaning the hook)
* If the sponge is not oozing ink, it doesn't need to be replaced. Skip ahead to step 22.
125
20
Orient a new sponge (included with the cleaning kit) as shown in the figure and insert it.
Pass the tab through

the hole in the center
of the sponge.
Orient as shown in the figure (lengthwise) and attach it,

being careful to hold it straight as you do so.
There is no distinction between left and right
or between front and back.
OK
21
126
Not OK
Use the tweezers to press down the sponge.

Slowly press it downward until it makes contact.
Use the tweezers to press
down the sponge.
6 Troubleshooting
6 Troubleshooting
6-1 PRINTING PROBLEMS
6-1-1. MISSING / WAVY DOT FLOWCHART
Head Rank Setting
Replace the Head
Flushing Position
Adjustment
Replace Ink Damper

9
Head Rank is not
correct
Capping Position
Adjustment
10
Thermistor is broken
8
Ink Damper is clogged
or broken
11
Capping is out of
position
12
Flushing Position is
not correct
7
Drain Tube is clogged
13
Life of Head
Replace the Head
MISSING / WAVY
DOT
1
Foreign substance on followings
Surface of the Head
Cleaning Wiper
In and around the Capping
Head Carriage
Manual Head
Cleaning
Replace Drain Tube
3
Cleaning Wiper is
wearing out
Replace Ink Tube
Cut in Ink Tube
5
Connection of Ink Tube
and Ink Damper is too
tight
4
Sponge inside the Cap
is transformed
2
Ink Empty can not
be detected
Reconnect Ink Tube

and Ink Damper
6
Replace the
Cleaning Wiper
Replace Ink Cartridge
Replace Capping
Assembly
: Symptom
: Check Points
: Action
Number : Checking order
6-1-1. MISSING / WAVY DOT OUTLINE

NO
CHECKING POINT
ACTION
Manual Head
Cleaning
Foreign substance
Ink Empty can not be Replace Ink

detected
Cartridge
REFERENCE
OUTLINE
Fine dusts on the media will stick to the Head, Cap, Head
Section 5
Carriage and Cleaning Wiper. This type of dust can not be
[Manual Head removed with the built-in Head Cleaning. In this case, the
Cleaning]
nozzle condition to fire the ink correctly will be damaged
and results in missing and wavy dots.
When Ink Empty can not be detected even Ink Cartridge is
Section 4
empty, enough ink for the Head to fire correctly won't be
[Service Mode]
supplied and results in missing and wavy dots.
Cleaning Wiper is
wearing out
Head Cleaning function is built inside the machine to

Section 3
maintain the correct nozzle condition to fire the ink. When
Replace the
[Cleaning
Cleaning Wiper wears out, correct nozzle condition can not
Cleaning Wiper Wiper _
be maintained because the Cleaning Wiper is used for the
Replacement]
cleaning and results in missing and wavy dots.
Sponge inside the

Cap is transformed
Replace
Capping
Assembly
Ink bubbles will gather inside the Cap when the Sponge
Section 3
inside the Cap transforms and cause gap between the Head
[Capping
and the Cap. When nozzles make contact with the ink
Assembly _
bubbles, correct nozzle condition will be damaged and
Replacement]
results in missing and wavy dots.
127
6 Troubleshooting
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Connection of Ink
Tube and Ink
Damper is too tight
Reconnect Ink
Tube and Ink
Damper
Ink Tubes will be squeezed and enough ink for the Head to
fire correctly won't be supplied when the connection of Ink
Tube and Ink Damper is too tight and results in missing and
wavy dots. Squeezed part of the Ink Tube should be fixed or
cut before reconnecting it.
Cut in Ink Tube
Replace Ink
Tube
When there is a hole or cut in the Ink Tube, enough ink for
the Head to fire correctly won't be supplied and results in
missing and wavy dots. In most cases, ink drops on media.
Drain Tube is
clogged
Replace Drain
Tube
Ink Suction is done by using the pump. Drain Tubes are

inside the PUMP and therefore, if the Drain Tube is
clogged, enough ink for the Head to fire correctly won't be
supplied and results in missing and wavy dots.
Ink Damper is
clogged or broken
Replace Ink
Damper
When Ink Damper is clogged, ink suction can not be

maintain. Therefore, enough ink for the Head to fire
correctly won't be supplied and results in missing and wavy
dots.
Head Rank is not

correct
Head Rank
Setting
Section 4
[Head Rank
Setting]
Driving voltage for the Piezo element is controlled to

calibrate the manufacturing tolerance in each Head with the
Head Rank Setting. If it is not set correctly, driving
voltage for the Piezo element could be too low to fire the
ink correctly and results in missing and wavy dots.
10
Thermistor is broken
Replace the
Head
Section 4
[Service
Mode]
Power to fire the ink is controlled depending on the

temperature because the characteristic of the ink changes
with the temperature. Therefore, thermistor is mounted on
the Head to read the temperature. If it is broken, Piezo
element won't be controlled correctly and results in missing
and wavy dots.
11
Capping is out of
position
Capping
Position
Adjustment
Section 4
[Capping
Position
Adjustment]
Enough ink for the Head to fire correctly won't be supplied

when Capping Position is not correct because ink lines
won't be vacuumed if there is gap between the Head and the
Bed. Therefore, it results in missing and wavy dots.
Flushing is to fire the ink inside the Cap once in a while
during the printing or built-in Cleaning Function.
Flushing Position should be adjusted so that the Head will
be on top of the Cap. If it is not adjusted, ink will be fired
outside the Cap. When the flushed ink sticks to the surface
of the Head, nozzle condition will be damaged and results in
missing and wavy dots.
12
13
128
not correct
Flushing
Position
Adjustment
Section 4
[Flushing
Position
Adjustment]
Life of Head
Replace the
Head
Life time of the Head is 2 billion dots / 1 nozzles. (128

Section 3
billion dots in Service Report) When it is close the life,
[Head _
power to fire the ink becomes weak and results in missing
Replacement]
and wavy dots.
6 Troubleshooting
6-1-2. BANDING FLOWCHART
Head Carriage Height

Adjustment
Motor Balance
Adjustment
Head Alignment
8
9
Head Carriage
Height is not correct.
Head Position is
out of alignment
7
Motor Balance is not
correct
BANDING
Life of Head
1
Only occurs when
printing bidirection
Bidirection
Adjustment
6
Calibration for Media
Feeding Direction is
not correct
Explain to User
5
Within tolerance
10
Replace the Head
Calibration for Media

Feeding Direction
2
Elasticity in Media
4
Brake for Media Feeding
has not been used
Use Brake
3
Flanges are not set
correctly to the Media
Setup Media again
Explain to User
6-1-2. BANDING OUTLINE

NO
CHECKING POINT
Only occurs when

printing bidirection
6
ACTION
Bidirection
Adjustment
REFERENCE
Section 4
[Head
Alignment]
OUTLINE
There will be slight difference in timing to fire ink

because the color order will be different when printing in
bidirection. (KCMLcLmY -> YLcLmMCK) Because of
this difference, banding occurs. The Bidirection
Adjustment is to correct the error in this timing. (It is
also in the User's Menu.)
Media will expand or shrink depending on the
temperature and humidity and results in banding. By
prefeeding the media for the amount used for printing
could keep the elasticity minimum.
Elasticity in Media
Explain to User
Flanges are not set

correctly to the
Media
Setup Media
again
Flanges should be inserted all the way inside the tubes for
User's Manual the Roll Sheet. If it is loose, media becomes wavy at the
Bed and results in banding.
Brake for Media

Feeding has not
been used
Use Brake
Media can not be fed smoothly if the Brake is not used.

User's Manual In some cases, media becomes wavy at the Bed and results
in banding.
Within tolerance
Explain to User
Calibration for Media Calibration for

Section 4
Feeding Direction is Media Feeding
[Calibration]
not correct
Direction
Media feeding amount is slightly different in each media

because of the difference in its thickness. When the
feeding amount changes, landing position of the dots will
be changed and results in banding.
Section 4
Motor Balance is not Motor Balance [Motor
correct
Adjustment
Balance
Adjustment]
Motor Balance Adjustment is to make the Servo Motor

follow the instruction of the Servo Chip correctly.
Therefore, if it is not adjusted, there will be slight error in
the feeding amount and results in banding.
Head Position is out Head

of alignment
Alignment
Due to the manufacturing tolerance in Head and also in

the machine itself, banding can not be removed
completely.
Section 4
[Head
Alignment]
Head Alignment is to calibrate the slight difference of

nozzle positions in each Head due to the manufacturing
tolerance. Therefore, if it is not adjusted, dots won't be
landing at the correct positions and results in banding.
129
6 Troubleshooting
NO
10
CHECKING POINT
ACTION
REFERENCE
Section 4
Head Carriage [Head
Head Carriage
Height
Carriage
Height is not correct
Adjustment
Height
Adjustment]
Life of Head
Replace the
Head
OUTLINE
When the gap between the Head and the Bed is big, ink
won't be fired straight down accurately enough and cause
the dots to land in incorrect positions and results in
banding.
Life time of the Head is 2 billion dots / 1 nozzles. (128

Section 3
billion dots in Service Report) When it is close the life,
[Head _
power to fire the ink becomes weak and results in
Replacement]
banding.
6-1-3. PRINT IS DONE AT INCORRECT POSITION FLOW CHART

Motor Balance
Adjustment
Replace IC13 on the

Main Board
5
4
correct
Fan is not rotating
Replace the Fan
PRINT IS DONE AT
INCORRECT POSITION
6
1
Encoder Scale is dirty
Clean the Encoder

Scale
2
Scratch on the
Encoder Scale
Replace the Encoder

Scale
3
Encoder Module is
dirty
Clean the Encoder

Module
6-1-3. PRINT IS DONE AT INCORRECT POSITION OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Encoder Scale is
dirty
Clean the
Encoder Scale
Encoder Scale is for reading the printing positions for the

Carriage Moving Direction. If the Encoder Scale is dirty,
printing position can not be read correctly and cause the
printing to be done in incorrect position.
Use KIMWIPE for cleaning. Never use chemicals, such
as alcohol, for cleaning.
Scratch on the
Encoder Scale
Section 3
Replace the
[Encoder
Encoder Scale Scale _
Replacement]
When there is scratch or dirt that can not be removed on

the Encoder Scale, it causes the printing to be done in
incorrect position because printing position can not be
read correctly.
Clean the
Encoder
Module
Encoder Module is sensing the Encoder Scale to read the

printing positions for Carriage Moving Direction. If the
Encoder Module is dirty, printing position can not be read
correctly and cause the printing to be done in incorrect
position.
Use cotton swab and alcohol for cleaning.
Encoder Module is
dirty
Section 4
correct
Adjustment
Balance
Adjustment]
Fan is not rotating
130
Replace IC13
on the Main
Board or Fan
Motor Balance Adjustment is to make the Servo Motor to

Therefore, it will cause the printing to be done in
incorrect position if it is not adjusted. However, it will
result in Motor Error if the Motor Balance is adjusted way
out of its correct value.
When Fan is not working, media lifts up at the Bed and
cause the printing to be done in incorrect position.
6 Troubleshooting
6-1-4. INK DROPS ON MEDIA FLOWCHART

Capping Position
Adjustment
6
Capping is out of
position
5
not correct
7
Replace the Head
Flushing Position
Adjustment
INK DROPS
ON MEDIA
Head is broken
Cut in Ink Tube
Replace Ink Tube
1
Surface of the Head
Cleaning Wiper
Head Carriage
2
Cleaning Wiper is
wearing out
3
is transformed
Replace Capping
Assembly
Replace the
Cleaning Wiper
Manual Head
Cleaning
6-1-4. INK DROPS ON MEDIA OUTLINE

NO
CHECKING POINT
ACTION 1
REFERENCE
OUTLINE
Section 5
Carriage and Cleaning Wiper. This type of dust can not
[Manual Head
be removed with the built-in Head Cleaning. In this case,
Cleaning]
ink sucked by the dust will drop on the media.
Foreign substance
Manual Head
Cleaning
Cleaning Wiper is
wearing out
Section 3
Replace the
[Cleaning
Cleaning Wiper Wiper _
Replacement]
Section 3
[Capping
Assembly _
Replacement]
Head Cleaning function is built inside the machine to

maintain the correct nozzle condition to fire the ink.
When Cleaning Wiper wears out, dust accumulated on the
surface of the Head and Head Carriage can not be removed
and will suck the ink being fired algready and drops on the
media.
Ink bubbles will gather inside the Cap when the Sponge
inside the Cap transforms and cause gap between the Head
and the Cap. When nozzles make contact with the ink
bubbles, correct nozzle condition will be damaged and
fired ink will accumulated on the surface of the Head with
surface tension and will be dropping on the media.
When there is a hole or cut in the Ink Tube, ink drops on
the media.
Flushing is to fire the ink inside the Cap once in a while
during the printing or built-in Cleaning Function.
Flushing Position should be adjusted so that the Head
will be on top of the Cap. If it is not adjusted, ink will
be fired outside the Cap. When the flushed ink
accumulates on the Head drops on the media.
Sponge inside the

Cap is transformed
Replace
Capping
Assembly
Cut in Ink Tube
Replace Ink
Tube
not correct
Flushing
Position
Adjustment
Section 4
[Flushing
Position
Adjustment]
Capping is out of
position
Capping
Position
Adjustment
Section 4
[Capping
Position
Adjustment]
Head is broken
Replace the
Head
Section 3
When Head is structurally damaged, ink leaks from the
[Head _
crack and ink drops on the media.
Replacement]
Head won't be capped at the correct position when

Capping Position is not adjusted. Therefore, ink or dust
accumulated around the Cap sticks to the Head and drops
on the media.
131
6 Troubleshooting
6-1-5. PRINT DOESN'T MATCH WITH CUT FLOWCHART

Print / Cut Offset
Adjustment
Calibration for Carriage

Moving Direction
4
Calibration for Carriage
Moving Direction is not
correct
3
Print / Cut Offset Adjustment
is not correct
Print doesnt
match with cut
2
Within tolerance
Elasticity in Media
Explain to User
Explain to User
6-1-5. PRINT DOESN'T MATCH WITH CUT OUTLINE

NO
CHECKING POINT
Within tolerance
Elasticity in Media
ACTION
OUTLINE
Explain to User
Shifting of Printing and Cutting Position within 0.5mm

/ within 0.3% of distance traveled is in tolerance.
Explain to User
Environment
Matching
Media will expand or shrink depending on the

temperature and humidity. Therefore, if the elasticity
differs when printing and when cutting, Printing and
Cutting Positions will be shifted. By prefeeding the
media for the amount used for printing could keep the
expansion and shinking minimum.
Print / Cut Offset

Adjustment is not
correct
Print / Cut
Offset
Adjustment
Calibration for
Carriage Moving
Direction is not
correct
Calibration for
Carriage
Moving
Direction
132
REFERENCE
Section 4
[Print / Cut
Offset
Adjustment]
Print / Cut Offset Adjustment is to calibrate the error in

the relative positions of Head and Tool Carriage due to
the manufacturing tolerance and correct an error in
printing and cutting positions. Therefore, if this
adjustment is not performed correctly, printing and
cutting positions will be shifted.
Section 4
[Calibration]
Cutting Position in Carriage Moving Direction will be

detected by the Motor Encoder while the Printing
Position will be detected by the Encoder Scale.
Therefore, if the relative positions read by the Motor
Encoder and Encoder Scale don't match, the printing and
cutting positions will be shifted.
6 Troubleshooting
6-2 CUTTING PROBLEMS

6-2-1. STITCH CUT FLOWCHART
Replace the Tool
Carriage
Replace the Tool

Carriage
8
Holder part of Tool
Carriage is loose
Replace IC64 on
Main Board
9
Solenoid Driver IC on
Main Board is broken
1
Blade tip is wearing
out
Replace the Blade
2
Blade Holder tip is
caught by the media
7
Tool doesn't move
up/down smoothly
STITCH CUT
3
Scratch in Cutter
Protection
Tool Pressure
Adjustment
6
Tool Pressure is not
correct
5
Tool Height is not
correct
4
Bearing inside Blade
Holder doesn't
rotate smoothly
Replace the Blade

Holder
Replace the
Cutter Protection
Don't use Blade

Extension Function
Tool Height
Adjustment
6-2-1. STITCH CUT OUTLINE

NO
CHECKING POINT
ACTION

out
Don't use
Blade Holder tip is
Blade
caught by the media Extension
Function
Scratch in Cutter
Protection

Replace the
Holder doesn't
Blade Holder
rotate smoothly.
Tool Height is not

correct
REFERENCE
Replace the
Blade
Replace the
Cutter
Protection
Tool Height
Adjustment
When blade wears out, it will be caught by the vinyl and

results in stitch cut.
Blade holder tips gets caught by the vinyl depending on
the surface condition or type of media. In this case, try
cutting without using the blade extension function.
Section 3
[Cutter
Protection _
Replacement]
Replace the
Tool Carriage
Solenoid Driver IC
on Main Board is
broken
Replace IC64
on the Main
Board
Cutter Protection is where the blade lands for cutting. If

there is scratch in the Cutter Protection, blade is caught
by the vinyl because it sticks deeper into the vinyl and
results in stitch cut.
There are bearings inside the Blade Holder. When the
bearings don't rotate smoothly, direction of the blade
slightly shifts from the correct direction and therefore, it
will be caught by the vinyl which results in stitch cut.
Section 4
[Tool Height
Adjustment]
Section 4
Tool Pressure is not Tool Pressure [Tool
correct
Adjustment
Pressure
Adjustment]
Section 3
Tool doesn't move Replace the
[Tool Carriage
up/down smoothly Tool Carriage _
Replacement]
Holder part of Tool
Carriage is loose
OUTLINE
Section 3
[Tool Carriage
_
Replacement]
When Tool Height is not adjusted, blade hits the Bed

strongly and bounces which results in stitch cut. In most
cases, stitch cut at the beginning is caused by this reason.
When Tool Pressure is not adjusted, blade hits the Bed
strongly and bounces which results in stitch cut.
When Tool doesn't move up and down smoothly, blade
sometimes hits the Bed strongly and bounces which
results in stitch cut. In most cases, stitch cut at the
beginning is caused by this reason.
When holder part of Tool Carriage is loose, direction of
the blade slightly shifts from the correct direction and
therefore, it will be caught by the vinyl which results in
stitch cut.
When Solenoid Driver IC breaks, sometimes high
pressure will be generated. In this case, blade hits the Bed
strongly and bounces which results in stitch cut.
133
6 Troubleshooting
6-2-2. START & END POINTS DON'T MATCH FLOWCHART
Tool Height
Adjustment
Tool Pressure
Adjustment
9
Tool Pressure is not
correct
8
Tool Height is not
correct
10
Motor Gear is meshed
too tight or too loose
Adjust Backlash
1
Blade Offset doesn't
match with offset set in
SC-500
2
Middle Pinch Roller has
not been used
Match Offset
START & END POINTS

DONT MATCH
3
Scratch in Cutter
Protection
Replace the
Cutter Protection
Replace the Tool

Carriage
7
Tool Carriage is
loose
Motor Balance
Adjustment
6
correct
5
Holder doesn't
rotate smoothly
Replace the Blade

Holder
4
out
Replace the Blade
Use Middle Pinch

Roller
6-2-2. START & END POINTS DON'T MATCH OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE

match with offset set Match Offset
in CJ-500
Blade used on the SC-500 has offset and therefore, tip is

shifted from its center. When the offset setting done on
SC-500 doesn't match with the blade offset, offset
User's Manual
correction won't be done. Therefore, the starting and
ending points won't match especially when cutting
circles.
Middle Pinch Roller

has not been used
Use Middle
Pinch Roller
There are 4 Pinch Rollers, left, right and 2 middle. When

using only left and right pinch rollers, middle part of the
media won't follow both edges when the media is fed.
User's Manual
Therefore, the starting and ending points won't match. It
is recommended to use the middle pinch rollers especially
when using wide media.
Scratch in Cutter
Protection
Replace the
Cutter
Protection
Section 3
[Cutter
Protection _
Replacement]

out
Replace the
Blade

Replace the
Holder doesn't
Blade Holder
rotate smoothly
134
Cutter Protection is where the blade lands for cutting. If

there is scratch on the Cutter Protection, blade doesn't
rotate smoothly and therefore, starting and ending point
won't match.
When blade tip wears out, offset will be changed.
Therefore, as same as 1, the starting and ending point
won't match especially when cutting circles.
slightly shifts from the correct direction and therefore,
starting and ending points doesn't match.

Section 4 [
Motor Balance is not Motor Balance
Motor Balance
correct
Adjustment
Therefore, if it is not adjusted, cutting position shifts and
Adjustment]
cause starting and ending points to shift.
Section 3
When the Tool Carriage is loose, the blade tip becomes
Tool Carriage is
Replace the
[Tool Carriage
shaky and therefore, the starting and ending points won't
loose
Tool Carriage _
match.
Replacement]
6 Troubleshooting
NO
CHECKING POINT
ACTION 1
Section 4
[Tool Height
Adjustment]
OUTLINE
When Tool Height is not adjusted, blade hits the Bed

strongly and bounces. Therefore, the cutting at the very
beginning won't be done and cause the starting and ending
points to be shifted.
Tool Height is not

correct
When Tool Pressure is not adjusted, blade hits the Bed

strongly and bounces. Therefore, the cutting at the very
Section 4 [
beginning won't be done and cause the starting and ending
Tool Pressure is not Tool Pressure
Tool Pressure points to be shifted. And also, when the Tool Pressure is
correct
Adjustment
Adjustment] set too high by the user, the blade offset changes because
the blade tip goes deep into the vinyl. Therefore, the
starting and ending points will be shifted.
10
Motor Gear is
meshed too tight or
too loose
Tool Height
Adjustment
REFERENCE
Adjust
Backlash
When Motor Gear is meshed too tight or too loose, Tool

Carriage and Grit Roller will be driven unstable and
results in starting and ending points to shift.
135
6 Troubleshooting
6-2-3. DISTORTED FIGURE FLOWCHART

Replace the Tool
Carriage
Replace the Tool

Carriage
Motor Balance
Adjustment
8
correct
6
Holder part of Tool
Carriage is loose
7
Tool Carriage is
loose
5
Holder doesn't
rotate smoothly
9
Motor Gear is meshed
too tight or too loose
Adjust Backlash
1
Blade Holder is set
loose on Tool Carriage
Replace the Blade

Holder
DISTORTED
FIGURE
2
match with offset set in
SC-500
4
out
Replace the Blade
3
Middle Pinch Roller has
not been used
Secure the Blade

Holder
Use Middle Pinch

Roller
Match Offset
6-2-3. DISTORTED FIGURE OUTLINE
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Blade Holder is set

loose on Tool
Carriage

match with offset set Match Offset
in SC-500
Blade used on the SC-500 has offset and therefore, tip is

shifted from its center. When the offset setting done on
User's Manual
SC-500 doesn't match with the blade offset, offset
correction won't be done and results in distorted figure.
Middle Pinch Roller

has not been used
Use Middle
Pinch Roller
There are 4 Pinch Rollers, left, right and 2 middle. When

media is pinched with only 2 Pinch Rollers at both sides,
User's Manual middle part of the media doesn't follow the both edges and
results in distorted figure. Make sure to set the Middle
Pinch Roller especially using wider media.

out
Replace the
Blade

Replace the
Holder doesn't
Blade Holder
rotate smoothly
Holder part of Tool

Carriage is loose
Replace the
Tool Carriage
Section 3
When holder part of Tool Carriage is loose, direction of
[Tool Carriage
the blade slightly shifts from the correct direction and
_
results in distorted figure.
Replacement]
Tool Carriage is
loose
Replace the
Tool Carriage
Section 3
[Tool Carriage When the Tool Carriage is loose, the blade tip becomes
_
shaky and results in distorted figure.
Replacement]
Section 4
correct
Adjustment
Balance
Adjustment]

Therefore, if it is not adjusted, it could results in distorted
figure.
Motor Gear is
meshed too tight or
too loose
When Motor Gear is meshed too tight or too loose, Tool

Carriage and Grit Roller will be driven unstable and
results in distorted figure.
136
Secure the
Blade Holder
Adjust
Backlash
When Blade Holder is set loose on Tool Carriage, the

User's Manual blade tip becomes very shaky when cutting and results in
distorted figure.
When blade tip wears out, offset will be changed.

Therefore, as same as 2, it results in distorted figure.
slightly shifts from the correct direction and results in
distorted figure.
6 Troubleshooting
6-3 ERROR MESSAGE

6-3-1. MOTOR ERROR FLOWCHART
Replace the Switching
Power Supply
5
Power Supply Voltage
for the Motor is not supplied
6
Replace the Motor
Life of Motor
MOTOR ERROR
Media Jam
2
correct
Explain to User
Replace IC39, IC40

on Main Board
4
Motor Controller IC
on Main Board is broken
3
Motor Driver IC on
Replace IC37, IC38

on Main Board
Motor Balance
Adjustment
6-3-1. MOTOR ERROR OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Motor Error occurs when the media is jammed by the

Head or Tool Carriage. In most cases, SC-500 will
recover from the error by turning it off and on again.
Explain to User User's Manual However, in the worst case, it could result in Head
Damage or broken circuit board. Therefore, it is
important to explain the user how to set the media
correctly.
Media Jam
Section 4 [
Motor Error occurs when Motor Balance is not adjusted.
Motor Balance is not Motor Balance
Motor Balance It is for setting up the Gain to be in the correct range for
correct
Adjustment
Adjustment] the motor.
Replace IC37,
Motor Driver IC on
IC38 on Main
Board
Motor Driver IC is a chip to supply the current to drive

the motor. When it is broken, motor doesn't rotate as
instructed by the servo chip and results in Motor Error
because the IC can not supply the correct current.
Motor Controller IC
on Main Board is
broken
Motor Controller IC is a chip to control the current that

is supplied to the motor. When it is broken, motor
doesn't rotate as instructed by the servo chip and results in
Motor Error because the current won't be supplied to the
motor correctly.
Replace IC39,
IC40 on Main
Board
Power Supply
Replace the
Voltage for the
Switching
Motor is not supplied Power Supply
Check points of the Power Supply Voltage for the Motor

are as follows.
MAIN BOARD IC18
1pin -> +5V
2pin -> -5V
6pin -> 41V
3-5pin -> GND
MAIN BOARD Q16 2pin (when active) -> 40V
Life of Motor
Replace the
Motor
Servo Motor has a brush to supply the current to the

Section 3
Motor. Brush wears out due to the rotation of the motor
[Carriage
and therefore, when it reaches life, correct current won't be
Motor _
supplied to the motor and cause motor error.
Replacement]
Life time of the motor used on SC-500 is 1,500 hours.
137
6 Troubleshooting
6-3-2. PRINT ERROR FLOWCHART

Clean the Encoder
Module
5
Encoder Module is
dirty
6
Encoder Module is
broken
Replace the
Encoder Module
1
Tool and Head Carriages
are separated during the printing
Turn on the sub

power again
Fix the Encoder Scale
4
Encoder Scale is
loose
PRINT ERROR
Scratch on the
Encoder Scale
Replace the Encoder

Scale
2
Encoder Scale is dirty
Clean the Encoder

Scale
6-3-2. PRINT ERROR OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
O UT L I N E
Tool and Head

Turn on the
Carriages are
sub power
separated during the
again
printing
When Tool and Head Carriages are separated during the

printing, Encoder Madule won't be able to read the Scale
correctly and results in print error. SC-500 can be
recovered by turning on and off the power again. When
the error happens because of this reason, check the
connection of Tool and Head Carriages.
Encoder Scale is
dirty
Clean the
Encoder Scale
Encoder Scale is for reading the printing positions for the

Carriage Moving Direction. If the Encoder Scale is dirty,
Encoder Module won't be able to read the Scale correctly
and results in print error.
Use KIMWIPE for cleaning. Never use chemicals, such
as alcohol, for cleaning.
Scratch on the
Encoder Scale
Section 3
When there is scratch or dirt that can not be removed on
Replace the
[Encoder
the Encoder Scale, it causes print error because the
Encoder Scale Scale _
Encoder Module won't be able to read the Scale correctly.
replacement]
Encoder Scale is
loose
Fix the
Encoder Scale
Encoder Scale is in between the Enocder Module. If the

Scale is not placed correctly in its position, Encoder
Module won't be able to read it correctly and cause print
error.
Encoder Module is
dirty
Clean the
Encoder
Module
Encoder Module is sensing the Encoder Scale to read the

printing positions for Carriage Moving Direction. If the
Encoder Module is dirty, Scale can not be read correctly
and results in print error.
Use cotton swab and alcohol for cleaning.
Encoder Module is
broken
Replace the
Encoder
Module
When Encoder Module is broken, it won't be able to read

the Scale correctly and cause print error.
138
6 Troubleshooting
6-3-3. CAPPING ERROR FLOWCHART

Fix or Replace the
Locking Mechanism
3
Locking Mechanism for
Head Carriage is broken
Capping Position
Adjustment
4
Locking Assembly is
out of position
CAPPING ERROR
Limit Sensor is
broken
Replace the Limit

Sensor
1
Limit Position is not
correct
Limit Position Initialize
6-3-3. CAPPING ERROR OUTLINE

NO
CHECKING POINT
ACTION
Limit Position is not

correct
Limit Position
Initialize
Limit Sensor is
broken
Replace the
Limit Switch
Locking Mechanism Fix or Replace

for Head Carriage is the Locking
broken
Mechanism
Capping
Locking Assembly is
Position
out of position
Adjustment
6
REFERENCE
Section 4
[Service
Mode]
OUTLINE
Capping Error occurs when the Head Carriage is out of

the correct locking position. Therefore, SC-500 can be
recovered by initialising the locking position to save the
correct locking position.
When limit sensor is broken, limit position can not be
detected and results in capping error.
When the locking mechanism is loose, Head Carriage
will be out of the correct locking position and results in
capping error.
Section 4
[Capping
Position
Adjustment]
When locking mechanism for the Head Carriage is

broken, Head Carriage will be out of the correct locking
position and results in capping error.
139
6 Troubleshooting
4 OTHERS
6-4-1. FILL INK PROBLEM FLOWCHART
Replace Drain Tube
Replace Ink Damper
7
Ink Damper is clogged
or broken
Drain Tube is clogged
8
Head is broken
Replace the Head
1
Surface of the Head
Cleaning Wiper
Head Carriage
Replace Ink Tube
FILL INK
PROBLEM
2
is transformed
Cut in Ink Tube
4
Connection of Ink Tube
and Ink Damper is too
tight
Reconnect Ink Tube

and Ink Damper
3
Capping is out of
position
Capping Position
Adjustment
Replace Capping
Assembly
Manual Head
Cleaning
6-4-1. FILL INK PROBLEM OUTLINE

NO
CHECKING POINT
A CTION
REFERENCE
OUTLINE
Carriage and Cleaning Wiper. This type of dust can not
Section 5
be removed with the built-in Head Cleaning. When the
[Manual Head
dust accumulates around the Cap and Head, there will be a
Cleaning]
gap between the Head and Capping to result in Fill Ink
Problem because the ink line won't be vacuumed.
Foreign substance
Manual Head
Cleaning
Sponge inside the

cap is transformed
Replace
Capping
Assembly
Capping is out of
position
Capping
Position
Adjustment
Connection of Ink
Tube and Ink
Damper is too tight
Reconnect Ink
Tube and Ink
Damper
Ink Tubes will be squeezed and ink won't flow correctly

in the ink line when the connection of Ink Tube and Ink
Damper is too tight. Squeezed part of the Ink Tube
should be fixed or cut before reconnecting it.
Cut in Ink Tube
Replace Ink
Tube
When there is a hole or cut in the Ink Tube, ink won't

flow correctly in the ink line and results in Fill Ink
Problem. In most cases, ink drops on media.
Drain Tube is
clogged
Replace Drain
Tube
Ink Suction is done by using the pump. Drain Tubes are

inside the PUMP and therefore, if the Drain Tube is
clogged, ink won't flow correct in the ink line and results
in Fill Ink Problem.
Ink Damper is
clogged or broken
Replace Ink
Damper
When Ink Damper is clogged, ink suction can not be

maintain. Therefore, ink won't flow correctly in the ink
line and results in Fill Ink Problem.
Head is broken
Replace the
Head
140
Section 3
[Capping
Assembly _
Replacement]
Section 4
[Capping
Position
Adjustment]
When the Sponge inside the Cap transforms and cause

gap between the Head and the Cap, ink line won't be
vacuumed and results in Fill Ink Problem.
When Capping is out of position, it causes gap between
the Head and the Capping and results in Fill Ink Problem.
Section 3
When Head is structually damaged, ink line won't be
[Head _
vacuumed and results in Fill Ink Problem.
Replacement]
6 Troubleshooting
6-4-2. MEDIA SHIFTING FLOWCHART

Replace the Pinch
Roller
5
Pinch Roller is
wearing out
6
Grit Roller is loose
Fix the Grit Roller
1
Flanges for the Media is loose
MEDIA SHIFTING
Clean the Grit Roller
4
Grit Roller is dirty
3
Media is not set
straight to the machine
Setup Media again
2
Flanges are not set
correctly to the Media
Fix the Flanges with

Stopper
Setup Media again
6-4-2. MEDIA SHIFTING OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Flanges for the

Media is loose
Media Flanges are fixed by the stoppers. If the stoppers

Fix the Flanges
User's Manual are not fixed, roll shifts to left and right during media
with Stopper
feeding and results in media shifting.
Flanges are not set

correctly to the
Media
Setup Media
again
User's Manual
Media is not set

straight to the
machine
Setup Media
again
The most effective measure against media shifting is to

set the media straight to the machine. Small tilting of
the media when setting it up could result in big shifting
User's Manual
especially doing long print. It is recommended to setup
the media by adding tension towards front and check the
shifting by prefeed function before actually start printing.
Grit Roller is dirty
Clean the Grit

Roller
When dust such as pieces of vinyl is stick to the grit

roller, power to hold the media will be weakened and
results in media shifting. Use brush to clean the Grit
Roller.
Pinch Roller is
wearing out
Replace the
Pinch Roller
When pinch rollers wear out, power to hold the media

will be weakened and results in media shifting.
Referential time for replacement of pinch roller is 24
months.
Grit Roller is loose
Fix the Grit

Roller
When Grit Roller becomes loose, feeding amount

between left and right edges will be different and results in
media shifting.
When the flanges are not fully inserted to the media tube,
media will be fed eccentric and results in media shifting.
141
7-1 INSTALLATION CHECK LIST
SC-500 Installation Check List

Data :
Serial Number
Date
User
Minimum Space Required

2.7m (W) x 0.9m (L) x 1.5 m (H)
Classification
Purchase
Loan Unit
Demo Unit
Replacement
Accessories
PNS-501
Check inside Vinyl Bag
Pipe x1
Washer x4
Hexagonal wrench (M6) x1
Bolts (M6)
Stoppers
x6
x2
Stand leg
x1
7
Arms L&R x1each
Shaft x2
Caster flats x2
Media flanges
Assembly
PNS-501
x2
Invert the stand legs and attach the left and right hand caster flats.
Use 4 bolts on each left and right sides.
Use Hexagonal wrench together with pipe to secure the bolts.
Set the stand upright with the caster flats downward.
142
7 Service Activities @
Revised 1
Accessories
SC-500
Check inside Accessory Box

Power cord x1
Drain bottle x2
Drain-bottle cap x1
Blade x1
XD-CH3 x1
Screws x2
Replacement blade for
separating knife x1
Check inside vinyl bag

User's Manual x1
Roland COLORCHOICE installation guide x1
Roland COLORCHOICE CD-ROM x1
Cleaning kit x1
143
Assembly
SC-500
Place the main unit on the stand.

Use 2pcs. of bolts and washers for both left and right sides. (PNS-501)
Use Hexagonal wrench together with pipe to secure the bolts.
Remove 3pcs. of Paper Tape, 1pce. of TP Band and Card Board (for Front Apron).
Do not throw the Card Board away.
Remove the blue sheet covering the Rear Apron.
Open the Front Cover and remove the 5 pads.

5 pads do not come loose even when the thread is pulled. This may lead to
breakdown of the machine.
Encoder Scale could break when pads are pulled.
Do not throw the pads away. They will be needed when repackaging the
machine.
Remove the clasp and screw for securing the Tool Carriage.
Clasp should be fixed to the right bottom of the machine.
Loosen the nut to remove the card board on the Tool Carriage.
Move the Tool Carriage by hand and remove the clasp and screw for securing the
Head Carriage.
Clasp should be fixed to the right bottom of the machine.
Remove the tap for securing the pinch rollers.
Remove the tap for securing the drain tube.
Detach the tube plug from the drain tube.

Do not throw the tube plug away.
Attach the drain bottle to the machine.

1. Pass the tube through the hole in the drain bottle mounting cap and tighten the
2 screws.
2. Screw on the bottle to the dain bottle mounting cap.
Install the arms on the back of the unit.
Use 3pcs. of bolts each on left and right sides. (PNS-501)
Use Hexagonal Wrench to secure the botls.
144
7 Service Activities@
Connection
Connect power cord to power connector on back side of unit.
Connect either parallel or USB cable to the main unit.

Use PSI Card or USB adapter when using Macintosh.
Connect SC-500 to PC.

Preparation
for Printing
Insert cleaning cartridges for SOL INK into the ink-cartridge ports.
It is necessary to clean the ink-line of the machine prior to fill ink.
Insert ink cartridges into the ink-cartridge ports.
Explain to the customer not to remove the ink cartridges if it is once inserted
so oftenly. It may result in missing dot.
Turn on the power.

Explain to the customer that daily power-on/off should be done with the sub
power switch.
Ink fill
Loading the media (Roll Sheets)

1. Pass the stoppers onto both ends of the shaft that is set on the very rear side.
2. Set the 2 shafts in place and apply the brake.
3. Insert media flanges to the paper tube of media.
Explain to the customer that media flange can be used on 2 different paper
tubes, 2in. and 3in.
4. Place the media on the shaft.
5. Pass the media between end of pinch rollers and girt rollers.
6. Lower the pinch rollers on the correct grit roller positions.
7. Tighten the screw for the stopper.
8. Without letting any part of the entire piece of material pulled out to become
slack, move the sheet loading lever all the way to "LOAD".
Explain to the customer to remove the slack in the media.
Test Print
Perform [TEST PRINT] by pressing [TEST PRINT] key.
If there are any missing dots or other evidence of a drop in printing qulaity,
clean the head by pressing [CLEANING] key.
145
Setting
Demo Print
Installation of Roland COLORCHOICE

Explain to the customer to read the README file.
Print Demo Print from Roland COLORCHOICE.

Print Service Report from the Service Mode.
Operation
SC-500
Description of Menu Items

User's Manual P.77 ~ P.86
Loading Media
Explain to the customer that by stopping the Sheet Loading Lever halfway,
only the right pinch roller will be down to align the media to be straight to the
machine.
Explain to the customer to setup [EDGE SENSE] to [DISABLE] when using
media with width of 131mm ~ 430mm or transparent.
Installing a Blade
User's Manual P.35
Test Printing
User's Manual P.29
Setting the Printing Mode and Printing Direction

User's Manual P.30
Test Cutting
User's Manual P.36
It is necessary to take care about the following three points when the print
and cut is done on the SPVC-G.
1. Raise the center pinch rollers.
2. Do not use the nose guard function of the blade holder.
3. Set the drying time more than ten minutes after printing.
146
7 Service Activities @
Operation
SC-500
Downloading Printing/Cutting Data

User's Manual P.39
Remove the Material

User's Manual P.341
When Operations are Finished

User's Manual P.43
Replacing the Ink Cartridges

Check how much ink remains

User's Manual P.46
Head Cleaning
Head Cleaning selected by pressing [CLEANING] key
Head Cleaning selected from the menu.
Replacing the Cutter Blade

User's Manual P.48
How to Replace the Separating Knife

User's Manual P.49
When Not in use for a Prolonged Period

User's Manual P.51
Performing Cutting or Printing at the Desired Location

User's Manual P.56
Adjuting the Printing and Cutting Positions
User's Manual P.57
147
Operation
SC-500
Setting the Base Point and the Align Point

User's Manual P.59
It is a new function. Make sure to explain to the customer carefully.
Making Corrections for Printing
Aligning the Printing Length and Cutting Length
User's Manual P.66 ~ 67
Performing Overprinting
User's Manual P.67
Setting the Page Margins
User's Manual P.68
About the PREFEED Function
User's Manual P.70
Explain to the customer to set to [ENABLE] before printing and cutting to
prevent a motor error.
To perform Long Printing/Cutting

User's Manual P.70
Adjusting the Height of the Printing Head
User's Manual P.71
Adjust the Head height to the correct position depending on the
Revised 1
media.
Check and adjust the BI-DIRECTION depending on the media.
Revised 1
About the Printing/Cutting Area
User's Manual P.75
Disposal of Discharged Ink
User's Manual P.17
Operation
RCC
How to set cutting contour

Explain to the customer how to set cutting contours with Illustrator, CorelDraw,
QuarkExpress and etc.
How to download data to Roland COLORCHOICE from Application
How to print from Roland COLORCHOICE
148
Operation
RCC
Long Print Capability with Roland COLORCHOICE.

Output Profile and Printing Mode for each media
Consumables
(Referential
Time for
Replacemnet)
Head
2billion dots/nozzle (128billion dots in Service Report) or 6 months
Cleaning Wiper
3 ~ 6 months
Capping Unit
3 ~ 6 months
Carriage Motor
Printing Time + Cutting Time = 1500hours
Carriage Motor
Printing Time = 2000hours
149
7-2 MAINTENANCE CHECK LIST
MAINTENANCE CHECK LIST

Serial Number
User
Date
PERIODICAL REPLACEMENT PARTS (MUST)
Consumable
Referential Time for Replacement
Head
2 billion dots (128 billion dots in Service Report) or 6 months
Cleaning Wiper
3 ~ 6 months
Capping Unit
3 ~ 6 months
OTHER PERIODICAL REPLACEMENT PARTS (CHECK)
Consumable
Carriage Motor
1500 hours
Pinch Roller
On demand
Ink Tube
2000 hours
Brake Pad
24 months
Lithium Battery
24 months
Cutter Protection
On demand
FUNCTION CHECK
Check Points
1. Firmware upgrade
Service Note
Adjustment
4-3
Upgrade to the latest version.

2. Printing Test
3. Cutting Test
Missing / Wavy Dots
Troubleshooting 6-1-1
Banding
Print is done at incorrect position
Ink drops on Media
Print doesn't match with cut
Stitch cut
Start & End Points don't match
Noise
Tool Pressure
Cutting Quality of corner
Distorted Figure
4. Connect to the Customer's PC and try printing.
150
STRUCTURE CHECK
Check Points
Carriage Drive
Details
1. Drive Gear
OK
NG
Crack
2. Backlash
OK
NG
Loose
3. Wire Tension
OK
NG
Loose
1. Drive Gear
OK
NG
Crack
2. Backlash
OK
NG
Loose
3. Grit Roller
OK
NG
Dirty
1. Pinch Roller
OK
NG
Rotation
2. Cutter Protection
OK
NG
Scratch ** Replace it depending on the scratches.
3. Bed
OK
NG
Dirty
Tool Carriage
1. Holder Part
OK
NG
Loose
Blade Holder
1. Bearing
OK
NG
Rotation of Bearing
OK
NG
Wearing out
Grit Roller Drive
Bed / Guide Rail
Cleaning Wiper
Dirty
Dirty
Wear out
LUBRICATION
Check Points
Floil G-474C
Carriage Drive Gear
OK
NG
Cleaning
Lubrication
Grit Drive Gear
OK
NG
Cleaning
Lubrication
7
OPERATION
Explaining Points
The way of setting up media
Printing
How to setup Printing Mode
Maintenance
How to setup INK EMPTY

How to change Type of Ink
How to clean the Head
- Test Print
- Cleaning by [CLEANING] key.
- Clening by selecting from the menu. (Midium / Powerful)
User's Reference
Calibration
Overprint
Printing / Cutting Area
Roland COLORCHOICE
Profile
Application Software
Illustrator, CorelDraw, QuarkExpress
Q&A
151
Service Report
Demo Print (for checking Printing Quality)
NOTE
152
9 MONTHS MAINTENANCE CHECK LIST

Serial Number
User
Date
FUNCTION CHECK
Check Points
Service Note
1. Firmware upgrade
Adjustment
4-3
Upgrade to the latest version.

2. Printing Test
3. Cutting Test
Missing / Wavy Dots
Banding
Print is done at incorrect position
Ink drops on Media
Print doesn't match with cut
Stitch cut
Start & End Points don't match
Noise
Tool Pressure
Cutting Quality of corner
Distorted Figure
4. Connect to the Customer's PC and try printing.
STRUCTURE CHECK
Check Points
Carriage Drive
Details
1. Drive Gear
OK
NG
Crack
2. Backlash
OK
NG
Loose
3. Wire Tension
OK
NG
Loose
1. Drive Gear
OK
NG
Crack
2. Backlash
OK
NG
Loose
3. Grit Roller
OK
NG
Dirty
1. Pinch Roller
OK
NG
Rotation
2. Cutter Protection
OK
NG
Scratch ** Replace it depending on the scratches.
3. Head
OK
NG
Dirty
Tool Carriage
1. Holder Part
OK
NG
Loose
Blade Holder
1. Bearing
OK
NG
Rotation of Bearing
OK
NG
Wearing out
Grit Roller Drive
Head / Guide Rail
Cleaning Wiper
Dirty
Dirty
Wear out
Wavy / Missing dots
153
CONSUMABLE PARTS
Consumable
Service Note
Head
2 billion dots (128 billion dots in Service Report)
OK
Replacement
3-1
Carriage Motor
1500 hours (Total time of Printing and Cutting)
OK
Replacement
3-8
Cleaning Wiper
Wiping : 3000 times, Rubbing : 500 times
OK
Replacement
3-2
Pinch Roller
24 months
OK
Replacement
3-9
Ink Tube
4000 hours
OK
Replacement
Brake Pad
24 months
OK
Replacement
Capping Assembly
24 months
OK
Replacement
3-3
Lithium Battery
24 months
OK
Replacement
3-6
Cutter Protection
On demand
OK
Replacement
3-10
LUBRICATION
Check Points
Floil G-474C
Carriage Drive Gear
OK
NG
Cleaning
Lubrication
Grit Drive Gear
OK
NG
Cleaning
Lubrication
7
Head Cleaning
Service Report
Demo Print (for checking Printing Quality)
NOTE
154
7-3 SPECIFICATION
SC-500
Printing/Cutting method
Printing/Cutting area
Acceptable
Sheet material
material widths
Piezo ink-jet method/media-moving method

1346.2 mm x 24998 mm (53 in. x 984-1/8 in.)
131 to 1371 mm (5-3/16 to 54 in.)
(Note that detection of the front and rear edges is not possible for material measuring from 131 mm to 430 mm (5-3/16 to 17 in.).)
131 to 1371 mm (5-3/16 to 54 in.)
Roll material
(Note that detection of the front and rear edges is not possible for material measuring from131 mm to 430 mm (5-3/16 to 17 in.).)
131 to 1371 mm (5-3/16 to 54 in.)
Width of material that can be cut off

Conditions for usable materials
Cuttable material thickness: 0.08 to 0.22 mm (0.00315 to 0.00866 in.) (depending on material composition)
Maximum cuttable material thickness including base paper: 0.4 mm (0.0157 in.)
Maximum printable material thickness including base paper: 1.0 mm (0.039 in.) (when head is raised to maximum)
Maximum diameter for roll material: 180 mm (7-1/16 in.)
Core inner diameter for roll material: 50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum weight for roll material: 20 kg (44.1 lb.)
Ink
Type
cartridges
Capacity
Color
Exclusive SOL INK cartridge

220 cc 5 cc
Six colors: cyan, magenta, yellow, black, light cyan and light magenta
16.7 million colors
Apparent colors
Printing resolution (Printing dot resolution) 1440 dpi x 720 dpi / 720 dpi x 720 dpi / 540 dpi x 540 dpi / 360 dpi x 720 dpi / 180 dpi x 720 dpi
Distance accuracy (When printing)
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater
(at Roland PET-film, print travel: 1 m (39-3/8 in.)

Acceptable tool
Cutter (blade and blade holder): Special blade for CAMM-1 series
Cutting speed
10 to 600 mm/s
(10 to 300 mm/s in the material-feed direction)

30 to 200 gf
Blade force
Blade offset compensation
Software resolution (When cutting)
Distance accuracy (When cutting)
0.000 to 1.500 mm (0 to 0.0591 in.)

0.025 mm/step (0.00984 in./step)
When distance correction has been performed (when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made):
Repetition accuracy (When cutting)
0.1 mm or less (excluding stretching/contraction of the material)

Range for assured repetition accuracy (*)
For materials with a width exceeding 610 mm (24 in.): Length 4,000 mm (157-7/16 in.)
For materials with a width of 610 mm (24 in.) or less : Length 8,000 mm (315-15/16 in.)
Repetition between printing and cutting
0.5 mm (0.0197 in.) max. at 25C

(excluding possible shift caused by expansion/contraction of the material and/or by reloading the material,
and provided that material length is under 3000 mm (118-1/16 in.)
Printing heads cleaning
Automatic cleaning and manual cleaning

Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)
Interface
Instruction system
Power-saving function
RD-GL III (Cutting), RD-RTL (Printing), RD-PJL

Auto-sleep
Power
Printing/Cutting mode
Maximum: 1.0A/100V to 240V 10% 50/60 Hz
consumption
Standby mode
Maximum: 0.4A/100V to 240V 10% 50/60 Hz
Acoustic
Printing/Cutting mode
64dB (A) or less (According to ISO7779)
noise level
Standby mode
40dB (A) or less (According to ISO7779)
Continued on the next page

For items indicates by an asterisk "(*)", please see the next page.
155
2325 mm [W] x 381 mm [D] x 428 mm [H] (91-9/16 in. [W] x 15 in. [D] x 16-7/8 in. [H])
Main unit
Dimensions
2325 mm [W] x 736 mm [D] x 1287 mm [H] (91-9/16 in. [W] x 29 in. [D] x 50-11/16 in. [H])
With stand
2625 mm [W] x 630 mm [D] x 720 mm [H] (103-3/8 in. [W] x 24-13/16 in. [D] x 28-3/8 in. [H])
Packed dimensions Main unit
857 mm [W] x 845 mm [D] x 293 mm [H] (33-3/4 in. [W] x 33-1/4 in. [D] x 11-9/16 in. [H])
Stand
Weight
Packed weight
Main unit
85 kg (187.4 lb.)
With stand
105 kg (231.5 lb.)
Main unit
103 kg (227.1 lb.)

42 kg (92.6 lb.)
Stand
Temperature: 15 to 35 C (59 to 95 F), Humidity: 35 to 80 % (non-condensing)
Power on
Environment
Temperature: 5 to 40 C (41 to 104 F), Humidity: 20 to 80 % (non-condensing)
Power off
Power cord: 1, Drain bottle: 2, Drain-bottle cap: 1, Screws: 2, Blade: 1, Blade Holder: 1,
Accessories
Replacement blade for separating knife: 1, Cleaning kit: 1, Roland COLORCHOICE: 1, Users manual: 1
(*) The following conditions must be satisfied:

Material type: 3M Scotchcal Mastercut Film, ARLON Series 2100
Special stand (Roll material must be loaded on the shaft)
Side margins: 25 mm (1 in.) or more for both the left and right margins
Front margin: 35 mm (1-1/8 in.) or more
(After loading the material, when the material type to [EDGE] with the display menu, the front margin is automatically
set to 35 mm (1-1/8 in.))
The [PREFEED] function on the display menu must be set to [ENABLE]
Cutting of the following data one time
Side margins: 25 mm (1 in.) or more
(1) The letters are cut in order starting with "R"

(2) After the last letter ("P") has been cut, the machine returns to the origin
point and the outer border is cut
Front margin:
35 mm (1-1/8 in.) or more
Pinch roller (left)
Cut length
Fills the
hard clip
Cutter protector
Origin
Side margins:
25 mm (1 in.)
or more
Pinch roller (right)
156
Feed length
Sheets with a width exceeding 610 mm (24 in.): 4,000 mm (157-7/16 in.)
Sheets with a width of 610 mm (24 in.) or less : 8,000 mm (315-15/16 in.)
-- MEMO --
SC-500

Roland SC - 500

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SERVICE NOTES

Replacement of Main Parts

WIRING MAP .............................................................................

3 Replacement of Main Parts

Special Tool ................................................................................ 61

5-1 OPERATIONAL SEQUENCE ...................................................... 113

7-1 INSTALLATION CHECK LIST ................................................... 142

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright 2002 ROLAND DG CORPORATION

Sect.2 Electrical Section

Sect.7 Installation Check List

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

urn off the primary power SW before

Do not recharge, short-circuit,

Put tape around the lithium battery

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts1

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts1

SCREW,HEXAGON SOCKET HEAD CAP

SCREW,HEXAGON SOCKET HEAD

SCREW,HEXAGON SOCKET SET

1 Structure & Spare Parts

1-3 DRIVE UNIT

PARTS LIST -Main Parts1

SCREW,HEXAGON SOCKET HEAD CAP

1 Structure & Spare Parts

1-4 BASE FRAME

-Main PartsParts Name

1 Structure & Spare Parts

-Main PartsParts Name

1 Structure & Spare Parts

1-6 PINCH ROLLER

PARTS LIST -Main PartsParts No.

-Supplemental PartsParts Name

1 Structure & Spare Parts

1-7 TOOL CARRIAGE

-Main PartsParts Name

CABLE-CARD 11P 2450L BB HIGH-V

1 Structure & Spare Parts

1-8 INK SYSTEM

-Main PartsParts Name

1 Structure & Spare Parts

1-9 PUMP SYSTEM

PARTS LIST -Main Parts1

SCREW,HEXAGON SOCKET HEAD CAP

1 Structure & Spare Parts

1-10 HEAD CARRIAGE

1 Structure & Spare Parts

-Main PartsParts Name

S8 SCREW,HEXAGON SOCKET HEAD CAP

1 Structure & Spare Parts

-Main PartsParts Name

CABLE-CARD 28P 2400L BB HIGH-V

CABLE-ASSY C POWER CJ-500

CABLE-CARD 11P 2450L BB HIGH-V

CABLE-ASSY FAN JUNCTION FJ-50

CABLE-ASSY SENSOR CJ-500

CABLE-ASSY INKTANK-SENS FJ-50