SUN Netra 240 Physical Installation

Installation Method 26-0598

February 23, 2007

Pkgid: 0000007
PROPRIETARY INFORMATION: The information contained in this document
is the property of Nortel. Except as specifically authorized in writing, the holder
of this document shall keep all information contained herein confidential and
shall protect same in whole or in part from disclosure and dissemination to third
parties.
Nortel 2006, 2007
All Rights Reserved

February 23, 2007

Method 26-0598

Table of Contents
1.0 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Reason for Reissue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4
4
4
5

2.0 Material Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Tools & Test Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 Precautions and Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.0 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Netra 240 Physical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3 Installing DC Powered Netra 240 Server in PTE 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.3.1 Mounting Netra 240 with NTRX5233/NTRX5233E6 Mounting Kit . . . . . . . . . . . . . . 8
4.3.2 Grounding DC Powered Netra 240 Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3.3 Power Cabling for DC Powered Netra 240 Server . . . . . . . . . . . . . . . . . . . . . . . 15
4.3.3.1 Wago DC Input Power Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3.3.2 NTRX5225/NTRX5225E6 COAM Netra Power Harness Installation . . . . . . . 20
4.3.3.3 NTRX5228 COAM Netra Power Harness Installation . . . . . . . . . . . . . . . . . . 21
4.3.4 Alarm Cabling for DC Powered Netra 240 Server . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.4 Installing AC Powered Netra 240 Servers in PTE 2000 . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.1 Mounting the AC Powered Netra 240 Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.2 Grounding the AC Powered Netra 240 Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.3 Power Cabling for Netra 240 Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.4 Alarm Cabling for AC Powered Netra 240 Server . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5 System Cabling for Netra 240 Servers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.0 References
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Last Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

SUN Netra 240 Physical Installation / 1

Method 26-0598

February 23, 2007

Figures
Figure 1 Netra 240 Server Front and Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 2 A0537292/N0101227 Netra 240 Rack Mounting Kit for PTE2000
600MM x600MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 3 Installing Brackets on Netra 240 Server Chassis . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 4 Positioning Netra 240 Server Chassis into Mounting Brackets . . . . . . . . . . . . . 13
Figure 5 Netra 240 Server Chassis Ground Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 6 Netra 240 Power Connectors Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 7 Wago DC Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 8 Wago DC Strain Relief Housing (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 9 Wago DC Input Connector Cage Clamp Operating Lever . . . . . . . . . . . . . . . . . 17
Figure 10 Wago Power Connector on the DC Power Supply . . . . . . . . . . . . . . . . . . . . . . 18
Figure 11 Stripping Length of Wire for Wago DC Input Connector . . . . . . . . . . . . . . . . . . 18
Figure 12 Opening the Wago DC Input Connector Cage Clamp . . . . . . . . . . . . . . . . . . . 19
Figure 13 Assembling the DC Input Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 14 AC Powered Netra 240 Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 15 Netra 240 System Cable Connectors Location . . . . . . . . . . . . . . . . . . . . . . . . 27

2 / SUN Netra 240 Physical Installation

February 23, 2007

Method 26-0598

Tables
Table 1 Tools & Test Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2 Netra 240 Server Physical Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 3 Netra 240 NTRX5233/NTRX5233E6 Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 4 NTRX5228 Power Cable Harness Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 5 NTRX5226 and NTRX5227/NTRX5227E6 Alarm Cable Harness Connections . . 23

SUN Netra 240 Physical Installation / 3

Method 26-0598

February 23, 2007

1.0 General Information

1.1 Description
Purpose: The purpose of this method is to provide installation
instructions and information for the installation of the SUN Netra 240
Servers (N240) and associated cable harnesses.
Equipment: The equipment installed using instructions in this method
are as follows:
The following N240 Servers are RoHS compliant.
NTR630NA N240 Server (DC) 2 GB, DVD/RW 146GB
NTR630NB N240 Server (DC) 2 GB, DVD/RW 146GB Ethernet
NTR630PA N240 Server (DC) 2 GB, DVD/RW 146GB ATM
NTR630RA N240 Server (DC) 4 GB, DVD/RW 146GB ATM
NTR630SA N240 Server (DC) 4 GB, DVD/RW 146GB
NTR630SB N240 Server (DC) 4GB, DVD/RW 146GB Ethernet
Note: The RoHS compliant N240 Servers above replaced the following
Non-RoHS Complinat servers:
NTR630NA/NB replaced NTRX51LB/LW.
NTR630PA/RA replaced NTRX51LS/LZ
NTR630SA/SB replaced NTRX51LC/LX/NS
The following are AC Powered N240 Servers:
NTRX51NX Netra 240 Server (AC) 4GB, DVD/RW
NTRX51PS Netra 240 Server (AC) 4GB, 2 146G Disk DVD
Application: This method applies to both initial and extensions.
Service Impact: No service impact.
Skill Level Requirement: Low

1.2 Sequence
This is a stand-alone method.

4 / SUN Netra 240 Physical Installation

February 23, 2007

Method 26-0598

1.3 Reason for Reissue

Added Note to subsection "3.1 Precautions", related to the SCC Cards
being shipped loose with the N240.
Added Note to subsection "4.1 Overview", related to the shipment of the
SCC Cards loose.
Update EC 101 11311
Closes Alert(s): None
Closes CR(s): None
Replaces Method 26-0598 dated June 09, 2006.

2.0 Material Requirements

2.1 Required Documents
Regional Installation Safety Manuals (ISM) can be found at:
http://navigate.us.nortel.com/imds?pg=/ops/qual/inst
For example:
Americas - Field Operations Safety Manual (SOP 030)
EMEA Environmental Health & Safety
Asia-Pacific Environmental Health & Safety

2.2 Tools & Test Sets

The Tools and Test Sets listed in Section Table 1 on page 5 are
required to perform this method.
Table 1 Tools & Test Sets
Tool /
Test Set
#

Qty.

N/A

Description
Installer ToolKit

No other materials are required to perform this method.

SUN Netra 240 Physical Installation / 5

Method 26-0598

February 23, 2007

3.0 Precautions and Preparations

3.1 Precautions
Observe the general safety precautions against personal injury and
equipment damage outlined in the regional Installation Safety Manual at
all times.
CAUTION:
The SCC Cards for the N240 Servers are shipped loose and
must be installed in the field.
Each SCC Card is shipped in an antistatic bag and has a
PEC/Rel/SN label that is identical to the N240 Server PEC/
Rel/SN. The cards are to be matched using the Serial number of the bag to the serial number of the N240 Server.
For initial installlations, multiple cards are shipped in a single
box that is secured to the frame upright. Therefore, match the
SN of each card with the SN of each N240 server being
installed.

3.2 Preparations
It is strongly recommended that this method be read in its entirety before
starting the operations presented herein.
Prior to starting the operations presented in this method, arrange all
materials, tools, and test equipment at the work location so as to
minimize fatigue and inconvenience.

6 / SUN Netra 240 Physical Installation

February 23, 2007

Method 26-0598

4.0 Procedure
4.1 Overview
The instructions in this method will provide the information necessary
to install the Netra 240 Server chassis into a typical PTE2000 base
framework.
Note: The SCC Cards for the N240 Servers are shipped loose and must
be installed in the server prior to powering up the server. Install
the SCC Cards as follows:
a) The SCC Cards will be shipped with individual servers unless
the N240 server was factory installed. When factory installed in
a frame, a box with SCC Cards will be secured to the frame
upright with ty-raps.
b) Each SCC Card is inside of an antistatic bag. That bag has a
PEC/Rel/SN label that is identical to the server PEC/Rel/SN.
c) Match the SCC Card label with the N240 label and install the
card into the server.
d) At the front of the N240 Server, grip the bezed at the two finger
holds and rotate it down to its open position.
e) Insert the SCC Card into the server.
f) Use a small ty-rap and secure the card in place.
g) Close the bezel.
The Netra 240 Server can be installed in manufacturing or in the field.
This method covers the installation activities associated with field
installations into any frame that uses the PTE2000 base framework.
The information presented in this method covers the following topics:
Section 4.2, Netra 240 Physical Overview
Section 4.3, Installing DC Powered Netra 240 Server in PTE 2000
Section 4.4, Installing AC Powered Netra 240 Servers in PTE 2000
Section 4.5, System Cabling for Netra 240 Servers

4.2 Netra 240 Physical Overview

The Netra 240 Server comes in a compact 2U high, rack mountable
chassis and is available in both DC and AC powered versions. Both
versions have two power supplies for redundancy that will be powered
from the EBIP or PDU within the frame.
The Netra 240 servers will be equipped with two (2) 73G disk drives
which are both hot-swappable, field replacement units (FRU). A DVD
R/W drive is also a FRU but is not hot-swappable.

SUN Netra 240 Physical Installation / 7

Method 26-0598

February 23, 2007

The Netra 240 Server physical dimensions are shown in Table 2.

Table 2 Netra 240 Server Physical Dimensions
Dimension

Description

Height

87.4 mm (3.44 in)

Width

442 mm (17.4 in)

Depth

495 mm (15.5 in)

Weight

18.7 kg (41 lbs)

Figure 1 provides a view of the front and rear of a Netra 240 Server.
Figure 1 Netra 240 Server Front and Rear View

4.3 Installing DC Powered Netra 240 Server in PTE 2000

This section provides the information for physically installing a DC
powered Netra 240 server in a PTE 2000 frame.
4.3.1 Mounting Netra 240 with NTRX5233/NTRX5233E6 Mounting Kit
1.

The NTRX5233/NTRX5233E6 Mounting Kit is used to secure one (1)

DC powered Netra 240 Server into a PTE2000 base framework.

8 / SUN Netra 240 Physical Installation

February 23, 2007

2.

Method 26-0598

The NTRX5233/NTRX5233E6 Mounting Kit consists of the items

shown in Table 3.

Table 3 Netra 240 NTRX5233/NTRX5233E6 Mounting Kit

Item

PEC

CPC

A0537292/
N0101227

A0537292/
N0101227

Netra 240 Rack Mount Kit, PTE2000,

600mm x 600mm

P0601478/
N0038288

P0601478/
N0038288

16

Thread Forming Screw Hex Washer Head

P0423636/
N0038299

P0423636/
N0038299

Lock Tooth Washer .256 x .510 x 0.028

NTRX5222/
NTRX5222E6

B0263302/
N0098782

Netra 240 Ground Cable

P0601378/
N0038247

P0601378/
N0038247

Hex Nut and Ext Lockwasher

P0607381/
N0091859

P0607381/
N0091859

Cable Management Bracket

3.

Qty

Description

The A0537292/N0101227 Netra 240 Rack Mount Kit consists of 2

"adjustable" bracket assemblies that mount to the frame and 2 "fixed"
brackets that mount to the Netra 240 chassis. A bag of hardware is
provided as part of this kit. All of this hardware is not required in this
application.
Note: Extra hardware (screws, nuts, washers, etc.) supplied in the
A0537292/N0101227 kit are to be discarded in a safe and proper
manner.

4.

A small "rear" bracket must be installed on the "adjustable" brackets as

shown in Figure 2. Refer to Figure 2 for a view of the "adjustable"
mounting brackets.

SUN Netra 240 Physical Installation / 9

Method 26-0598

February 23, 2007

Figure 2 A0537292/N0101227 Netra 240 Rack Mounting Kit for PTE2000 600MM x600MM

This bracket is shipped assembled together using P0601478/N0038288 Thread

Forming Screws
Attach this bracket to
the "adjustable" bracket assemblies

Note: 2 Bracket Assemblies

are required for each
Netra 240.

"Rear" Bracket

Securing Flange
P0601478/N0038288
Screws installed by the Vendor

P0601478/N0038288
Thread Forming Screw
Do Not Tighten the Screw
At this time.

NOTE:
These items are part of the A0537292/N0101227 Netra 240 Rack Mount Kit for
PTE2000 600MM x 600MM which are part of the NTRX5233/NTRX5233E6
Mounting Kit.
5.

Once the "rear" bracket has been installed, loosen the screws on the
"adjustable" brackets so that the brackets can be extended to fit the
PTE2000 frame uprights. All screws are to be tightened in a later step.

6.

A total of four (4) mounting holes are required for each Netra 240
bracket assembly installation. The "adjustable" mounting brackets use
the two (2) middle mounting holes and the "fixed" brackets secured to
the Netra 240 chassis use the top and bottom mounting holes.

7.

The "adjustable" brackets securing flanges shown in Figure 2 fits inside

of the "fixed" mounting brackets on the Netra 240 Chassis. Refer to
Figure 3 for a view of the "fixed" mounting brackets on the Netra 240.

8.

Therefore, if the mounting position of the Netra 240 is position 11,

mounting screws will be installed in positions 11, 12, 13, and 14. The
"adjustable" mounting brackets in Figure 2 will be secured to positions
12 and 13. The "fixed" brackets secured to the Netra 240 chassis will use
positions 11 and 14. NOTE: this is only an example: Refer to the job
specifications for the actual mounting position of the Netra 240.

9.

Attach the adjustable brackets to the frame upright using P0601478/

N0038288 Thread Forming Screws. Install a star washer on the bottom
mounting position of the left "adjustable" bracket viewed from the front
of the frame.

10 / SUN Netra 240 Physical Installation

February 23, 2007

Method 26-0598

10. The mounting holes in the "adjustable" brackets are oblong. Therefore,
while tightening the mounting screws, pull the bracket inward towards
the middle of the frame.
11. Tighten the mounting screws securing the brackets to the frame
uprights. Do not tighten the "rear" bracket at this time. This bracket will
be tightened once the Netra 240 chassis has been positioned. Refer to
Figure 2 for a view and location of the "rear" bracket.
12. Tighten the screws loosened in an earlier step that allowed the
"adjustable" brackets to be extended to fit the uprights. A total of two
(2) screws must be tightened per "adjustable" bracket.
13. The "fixed" brackets have slots where the securing hardware is to be
installed to the Netra 240 chassis. This allows for adjustment and if not
positioned correctly, the Netra 240 will be installed to far towards the
rear of the frame and thus create an interference with the installation of
doors.
14. Each "fixed" bracket has a handle. Orient the bracket so that the handle
is towards the front of the Netra 240 chassis.
15. The handle should be approximately 2.5 inches (63.5mm) back from the
front faceplate. This will align the mounting holes correctly. In this
position, there will only be 4 screws holes that align with the holes in the
bracket.
16. Install the "fixed" brackets onto the Netra 240 chassis as shown in
Figure 3. The brackets are part of the A0537292/N0101227 (item 1 of
Table 3) kit. Hardware to secure the brackets to the chassis are part of
the A0537292/N0101227 kit.

SUN Netra 240 Physical Installation / 11

Method 26-0598

February 23, 2007

Figure 3 Installing Brackets on Netra 240 Server Chassis

"Fixed" Brackets

P0601478/N0038288
Thread Forming Screws
Typical for both sides.
Position bracket so that
the handle is approximately
2.5 inches (63.5mm) from
the front faceplate
Netra 240 Server

View of Netra 240 Server with Brackets Installed.

NOTES:
1) These items are part of the A0537292/N0101227 Netra 240 Rack Mount Kit for
PTE2000 600MM x 600MM and are part of the NTRX5233/NTRX5233E6 Netra Kit.
2) Secure these brackets to the Netra 240 Server chassis prior to inserting the
chassis into the frame mounted brackets.
17. Slide the Netra 240 Server chassis into the "adjustable" brackets as
shown in Figure 4. The top guide rails of the "fixed" brackets secured to
the Netra 240 chassis are to be positioned on top of the top guide rails of
the "adjustable" bracket rails secured to the frame uprights.
18. Gently push the Netra 240 chassis towards the rear of the frame until the
front securing tabs of the "fixed" brackets are against the front of the
"adjustable" brackets.

12 / SUN Netra 240 Physical Installation

February 23, 2007

Method 26-0598

Figure 4 Positioning Netra 240 Server Chassis into Mounting Brackets

Note: Install P0423636/N0038299 Lock Tooth Washer

along with P0601478/N0038288 Thread
Forming Screws at these locations.

P0601478/N0038288
Thread Forming
Screws

Slide chassis towards

the front of the frame and
tighten mounting screws that
secure the "rear" bracket in place.
P0601478/N0038288
Thread Forming

Position this rail on top of the bracket

rail secured to the frame upright.

19. The "rear" bracket installed on the "adjustable" brackets must be

tightened. To do this, gently push the Netra 240 chassis towards the
front of the frame. The Netra 240 chassis must be pushed forward
enough to clear the mounting screw that secure the "rear" bracket to the
"adjustable" bracket.
20. Tighten the screw that secures the "rear" brackets to the "adjustable"
brackets.
21. Slide the Netra 240 chassis towards the rear of the frame until the
"fixed" brackets are flush with the "rear" brackets and secure using
P0601478/N0038288 Thread Forming Screws.
22. Secure the front brackets to the frame uprights using P0601478/
N0038288 Thread Forming Screws and P0423636/N0038299 Lock
Tooth Washers as shown in Figure 4.
23. The P0423636/N0038299 Lock Tooth Washers are only installed on the
front bottom left mounting screws of the two (2) mounting brackets.

SUN Netra 240 Physical Installation / 13

Method 26-0598

February 23, 2007

4.3.2 Grounding DC Powered Netra 240 Server

Note: The material required to ground a Netra 240 Server to the
PTE2000 base framework is provided in the NTRX5233/
NTRX5233E6 Netra 240 Mounting Kit.
1.

Each Netra 240 Server must be grounded to the frame ground plate
located in the base of the PTE2000 framework.

2.

Netra 240 Server Ground Cable NTRX5222/NTRX5222E6 is used to

make the connections between the chassis and the PTE2000 frame
ground plate.

3.

Refer to Figure 5 for the location of the chassis ground location on the
Netra 240 Server.

Figure 5 Netra 240 Server Chassis Ground Studs

Chassis Ground Studs

Rear View of Netra 240 Server
4.

Route the NTRX5222/NTRX5222E6 ground cable along the right rear

of the frame.

5.

Form the ground cable across the bottom of the Netra 240 Server chassis
and up to the termination on the rear of the chassis.

6.

If a cable bracket is provided, secure the ground cable to the bracket with
ty-raps.

7.

At the bottom of the PTE2000 framework, form the ground cables along
the inside of the base to the frame ground plate. Ensure that the cable
routing does not interfere with the operation of doors or installation of
additional components.

8.

The ground cable is to be secured to the Netra 240 Server chassis with
two (2) P0601378/N0038247 Hex Nuts with External Washers.

14 / SUN Netra 240 Physical Installation

February 23, 2007

9.

4.3.3

Method 26-0598

The frame end of the NTRX5222/NTRX5222E6 ground cable is

secured to the frame ground plate with two (2) P0601478/N0038288
Thread Forming Screws.
Power Cabling for DC Powered Netra 240 Server

1.

Power cables connect to the rear of the Netra 240 Server.

2.

Each Netra 240 requires an "A" Feed and a "B" feed from a BIP located
in the frame.

3.

The "A" and "B" feeds are provided via power cable harnesses that
connect between the BIP and the Netra 240 Servers.

4.

Power cable harnesses are normally installed into the various frame
types by manufacturing.

5.

Determine using job specifications if a power cable harness is to be

installed to power the Netra 240 Server or if raw cable is being used.
Note: The installation of power cable harnesses and how to assemble
the power connectors that terminate at the Netra 240 Server will
be discussed later in this method. Refer to the specific subsection
for installation instructions.

6.

One end of the power cables terminate at the BIP and the opposite end
terminates on the rear of the Netra 240 Server (PS 0 or PS 1). Refer to
Figure 6 for the location of the power terminations.

Figure 6 Netra 240 Power Connectors Location

PS 0
(A Feed)
PS 1
(B Feed)

SUN Netra 240 Physical Installation / 15

Method 26-0598

February 23, 2007

7.

If a power cable harness was installed by manufacturing, the "A" and

"B" feed connectors were tied back to the frame upright.

8.

Identify and locate the connectors that are for the Netra 240 Server being
installed. Unique connectors are defined for various frame types. Refer
to the frame configuration method for actual connector designations.
Any ty-rap or lacing cord removed to allow access to the connectors
must be reinstalled.

9.

Prior to connecting the connectors, verify that the circuit breaker

powering the Netra 240 Server being installed is in the "OFF" position.

10. A cross reference between the BIP breaker and Netra 240 Server is
defined by the frame type. Refer to the job drawings or frame
configuration method for this information.
4.3.3.1 Wago DC Input Power Connector Assembly

Skip this subsection if power cable harnesses are being used to provide
the power between the BIP and the Netra 240 Server have the Wago DC
Input Connectors installed.
The intent of this subsection is to provide information on the installation
of a Wago DC Input Connector on raw cable. This is the same connector
used on the power cable harnesses.
1.

Wago DC Input Connectors are used to make the power terminations at

the Netra 240 Server chassis.

2.

The different parts of the Wago DC Input Connector assembly are listed
below:
Wago DC Input Connectors (see Figure 7)
Wago strain relief housings - optional (see Figure 8)
Cage clamp operating lever (see Figure 9)
Wire ty-wraps

16 / SUN Netra 240 Physical Installation

February 23, 2007

Method 26-0598

Figure 7 Wago DC Input Connector

Figure 8 Wago DC Strain Relief Housing (optional)

Figure 9 Wago DC Input Connector Cage Clamp Operating Lever

3.

Figure 10 shows the pin layout on the Wago DC Input Connector.

SUN Netra 240 Physical Installation / 17

Method 26-0598

February 23, 2007

Figure 10 Wago Power Connector on the DC Power Supply

Pin 1
-48VDC/-60VDC

4.

Pin2
PSU ground

Pin 3
-48VDC/-60VDC
Return

Strip 8mm (0.31 inches) of insulation from each of the wires to be fitted
to the connector. Refer to Figure 11.

Figure 11 Stripping Length of Wire for Wago DC Input Connector

8mm (0.31 in)

NOTE: Do not strip more than 8mm (0.31 in) from

each wire. Doing so will leave uninsulated wire
exposed from the DC input connector after the
assembly is complete.
5.

Insert the tip of a cage clamp operating lever into the rectangular hole
directly above the hole in the Wago DC Input Connector where you
want to insert the first wire and press down on the cage clamp operating
lever. See Figure 12. This opens the cage clamp for this section of the
Wago DC Input connector.

18 / SUN Netra 240 Physical Installation

February 23, 2007

Method 26-0598

Figure 12 Opening the Wago DC Input Connector Cage Clamp

Cage Clamp Operating

Lever

Top of Connector

6.

Feed the stripped end of each wire into the appropriate hole in the Wago
DC Input connector. Figure 13 shows which wires should be inserted
into each hole in the Wago DC Input connector.

Figure 13 Assembling the DC Input Power Cable

Top of Connector

Return

3
2

-48VDC / -60VDC
Ground (Not Used)

SUN Netra 240 Physical Installation / 19

Method 26-0598

February 23, 2007

7.

Repeat for the other wire (pin 3) to complete the assembly of the Wago
DC Input Connector and power cables. The Ground wire (pin 2) is not
used since there is already a chassis ground attached to the unit.

8.

Do Not make terminations at the Netra 240 Server chassis with the BIP
circuit breakers in the "ON" position.

9.

From the front of the Enhanced Breaker Interface Panel (EBIP), switch
all circuit breakers to the "OFF" position.
Breaker will have the '0' side (bottom) of the breaker depressed.

10. The power cables can be connected to the rear of the Netra 240 Server
when the BIP breakers are in the "OFF" position
4.3.3.2 NTRX5225/NTRX5225E6 COAM Netra Power Harness Installation
CAUTION/WARNING: Do Not make terminations at the Netra
240 Server chassis with the BIP circuit breakers in the "ON"
position. Turn the BIP circuit breakers to the "OFF" position
prior to making any cable connections at the Netra 240
Server.

1.

The NTRX5225/NTRX5225E6 COAM Netra Power BIP 1 Harness is

installed by manufacturing.

2.

The NTRX5225/NTRX5225E6 power harness provides power cabling

for a total of 4 Netra 240 Servers when installed in the NTRX51LA/
NTR630AA COAM frame.

3.

This cable provides "A" and "B" power feeds for up to 4 Netra 240
Servers (Netra 00, Netra 01, Netra 03 and Netra 03).

4.

The NTRX5225/NTRX5225E6 power harness also is used to provide

power cabling between a couple of Disk Arrays and an Inverter installed
in the same frame.

5.

All unterminated power connectors are secured to the rear frame

upright.

6.

Identify the cable connectors for the Netra 240 Server being installed
and remove any ty-raps or lacing cord to allow enough cable to connect
to the Netra 240 Server.

7.

Form and dress the power cable harness in the same manner as existing
Netra 240 Servers in the frame.

8.

Make the cable connections by matching the cable tags to the Netra 240
Server(s) being installed.

9.

This cable harness does not require any connector assembly.

20 / SUN Netra 240 Physical Installation

February 23, 2007

Method 26-0598

4.3.3.3 NTRX5228 COAM Netra Power Harness Installation

CAUTION/WARNING: Do Not make terminations at the Netra
240 Server chassis with the BIP circuit breakers in the "ON"
position. Turn the BIP circuit breakers to the "OFF" position
prior to making any cable connections at the Netra 240
Server.

1.

The NTRX5228 COAM Netra Power BIP 0 Harness provides power for
up to two (2) Netra 240 Servers being installed in a PTE2000 base
framework.

2.

This power cable harness can be installed in the frame by

manufacturing. This power cable harness provides power to Netra 04
and Netra 05 in the COAM frame.

3.

If Netra 04 is currently installed in the frame, a set of connectors for

Netra 05 will be secured to the rear frame uprights.

4.

Identify and locate the connectors and remove any ty-raps or lacing cord
to allow enough cable to connect to the Netra 240 Server.

5.

Form the cables from the rear upright to the Netra in the same manner
as existing cables were formed.

6.

If Netra 04 is being installed in the field, the NTRX5228 power cable

harness will require field installation.

7.

First make sure that all circuit breakers on BIP 0 are in the "OFF"
position.

8.

The NTRX5228 power cable harness connects between BIP 0 and

various Netra 240s. NTRX5228 power cable harness can provide
cabling for up to six (6) Netra 240s. Only two (2) Netra 240s are
supported at this time. Check with your job engineer if more than two
(2) Netra 240s are being connected using the NTRX5228 power cable
harness.

9.

If the power harness is not installed, route, form and secure the
NTRX5228 power cable harness in the same manner as other power
cable harnesses are formed in the existing frame.

10. The connections at BIP 0 and the Netra 240 Servers are shown in Table
4.

SUN Netra 240 Physical Installation / 21

Method 26-0598

February 23, 2007

Table 4 NTRX5228 Power Cable Harness Connections

To Netra 240 Server
Chassis

From BIP 0
Cable
Connector

EBIP Slot/
Connector

Cable
Label

Netra

05
Slot 4 /
P15

P6

BIP 0
P15
04

05
Slot 3 /
P18

P4

BIP 0
P18
04

Cable
Connector

Cable
Label

Netra 5
PS 0
A Feed
Netra 4
PS 0
A Feed
Netra 5
PS 1
B Feed
Netra 4
PS 1
B Feed

Note: All additional connectors on this cable assembly are not

used at this time. The connectors are to be secured to the left
rear upright with ty-raps.

11. Make the cable connections by matching the cable tags to the Netra 240
Server(s) being installed.
12. This cable harness does not require any connector assembly.
4.3.4 Alarm Cabling for DC Powered Netra 240 Server
1.

Alarm cable connects to the rear of the Netra 240 Server.

2.

Refer to Figure 15 for the location of the alarm connector on the rear of
the Netra 240 Server.

3.

Alarm cable harness NTRX5227/NTRX5227E6 provides alarm

connections for up to four (4) Netra 240 Servers.

4.

Alarm cable harness NTRX5226 provides alarm connections for up to

six (6) Netra 240 Servers.

22 / SUN Netra 240 Physical Installation

February 23, 2007

Method 26-0598

5.

Alarm cable harness NTRX5227/NTRX5227E6 is installed by

manufacturing. All connections at BIP 1 are made in manufacturing.

6.

All alarm cable harness connectors that are not connected at a Netra 240
Server, are secured to the left rear upright.

7.

Identify and locate the corresponding alarm connector(s) for the Netra
240 Server(s) being installed. Remove any ty-raps or lacing cord to
allow the cable(s) to be connected to the Netra 240 Server(s).

8.

Secure the cables at the upright in the same manner as those that were
removed.

9.

When the NTRX5226 and/or NTRX5227/NTRX5227E6 Alarm Cable

Harness requires field installation, make the connections between the
BIP(s) and Netra 240 Servers as shown in Table 5.

Table 5 NTRX5226 and NTRX5227/NTRX5227E6 Alarm Cable Harness Connections

From BIP
Cable

BIP

BIP Slot/
Connector

Cable
Connector

To
Netra 240 Server
Chassis
Netra
Cable
Designation
Label
05

NTRX5226

Slot 5 /
P7

Slot 5 /
P8
NTRX5227/
NTRX5227E6

BIP 0
P7

BIP 1
P8

04

BIP 1
P9

Netra 4
Alarm

00

Netra 0
Alarm

01

Netra 1
Alarm

02

Netra 2
Alarm

03

Netra 3
Alarm

1
Slot 5 /
P9

Netra 5
Alarm

Note: All additional connectors on this cable assembly are not used at this time.
The connectors are to be secured to the left rear upright with ty-raps.

10. When there are two (2) BIPs installed in the frame, cable NTRX5220/
NTRX5220E6 must be installed between BIP 1/Slot 5 P3 and BIP 0/Slot
5 P10.
11. NTRX5195/NTRX5195E6 Alarm Jumper is required to cap any unused
alarm input connectors on a BIP.

SUN Netra 240 Physical Installation / 23

Method 26-0598

February 23, 2007

4.4 Installing AC Powered Netra 240 Servers in PTE 2000

This section provides the information for physically installing an AC
powered Netra 240 server in a PTE 2000 frame.
4.4.1 Mounting the AC Powered Netra 240 Server
1.

The standard mounting brackets that are shipped with the Netra 240
servers will be used for mounting the servers in the PTE 2000 frame.

2.

Refer to Figure 14 for a diagram showing the mounting brackets and

how they attach to the Netra 240 server.

Figure 14 AC Powered Netra 240 Mounting Brackets

(8) P097F813/N0041856
Screws Provisioned

(6) Netra Screws

452721200013 that
come with the Netra
Use mounting brackets
that come with the Netra
(8) Netra Screws
45272100009 that come
with the Netra

3.

The rear mounting bracket can be adjusted to fit the width of the frame
uprights in the PTE 2000 frame.
Loosen the screws on the adjustable brackets so that the brackets can be
extended to fit the PTE2000 frame uprights. Measure the distance
between the frame uprights in the PTE 2000 frame and then adjust the
brackets to fit between the uprights.

24 / SUN Netra 240 Physical Installation

February 23, 2007

4.

Method 26-0598

A total of four mounting holes are required for each Netra 240 bracket
assembly. The adjustable rear mounting brackets use the two middle
mounting holes and the fixed front bracket secured to the Netra 240
chassis use the top and bottom mounting holes.
Example: If the mounting position of the Netra 240 is position 11, the
front brackets secured to the Netra 240 chassis will use positions 11 and
14 and the rear mounting brackets will be secured to positions 12 and
13. NOTE: this is only an example: Refer to the job specifications for
the actual mounting position of the Netra 240.

5.

While one person holds the server in its proper location, another should
attach the brackets to the frame uprights.

6.

Secure the front brackets to the frame uprights using P0601478/

N0038288 Thread Forming Screws.
Note: The P0423636/N0038299 Lock Tooth Washers are only installed
on the front bottom left mounting screws.

4.4.2 Grounding the AC Powered Netra 240 Server

The AC chassis within a frame typically do not have a ground
designation point. The mounting hardware for the chassis in the frame
will ground it to the frame, as well as the third prong on the outlets.
Each PDU will have a ground strap bonding it to the frame. The Netra
240 servers will be grounded to the frame through the ground plug on
the outlet.
4.4.3

Power Cabling for Netra 240 Server

1.

Each Netra 240 has two AC power supplies that require an "A" Feed
Outlet and a "B" feed Outlet from separate PDUs located in the frame.

2.

Identify and locate the PDUs and outlets that are for the Netra 240
Server being installed and route the AC cords to the outlets.
Each server in the frame will have a PDU and outlet assigned, refer to
the frame configuration physical Installation Method (IM) or the
Assembly Drawing (AD) for the frame for PDU and outlet assignments.
When installing Netra 240s in an NTVW24AD MCMA frame refer to
IM 04-0946 MCS 5200 Frame Configuration Physical Installation for
PDU and outlet assignments for each Netra 240 in the frame.

SUN Netra 240 Physical Installation / 25

Method 26-0598

February 23, 2007

CAUTION/WARNING:
If adding servers to a frame that contains in-service equipment be careful to not disturb the power connections to the
existing equipment.

3.

The Netra 240 servers do not have external power switches and will be
powered up when the cords are plugged into the outlets.

4.

If new PDUs were installed to provide additional outlets for the new
servers, the PDUs will have to be powered from the AC source and the
circuit breaker turned on at the PDU.

4.4.4 Alarm Cabling for AC Powered Netra 240 Server

When deployed in the MCS 5200 solution, the AC version of the Netra
240 currently does not support aggregated alarms so external alarm
cabling is not provisioned.
Each Netra has Alarm indicators on the front panel.

4.5 System Cabling for Netra 240 Servers

1.

All system cabling connects to the rear of the Netra 240 Server.

2.

Refer to Figure 15 for the location of the system cable connections on

the rear of a Netra 240 Server.

26 / SUN Netra 240 Physical Installation

February 23, 2007

Method 26-0598

Figure 15 Netra 240 System Cable Connectors Location

Alarm Cable Connection

01 2 3
SCSI
Serial Ports
Lights Out Maintenance Port

Ethernet Cable Connections

Rear View of Netra 240 Server

3.

Refer to the frame configuration physical method for the system cable
connections.
Note: System cables and cable tags can be found in the job
specifications.

4.

Route, form and secure the system cables along the right rear of the
frame. Follow existing cable routing where possible.

5.

System and power cables should be kept separate from each other where
possible.

SUN Netra 240 Physical Installation / 27

Method 26-0598

February 23, 2007

5.0 References
Document

Number

Title

CA

CARX04

Cable Assembly

IM

02-0766

COAM Frame Configuration Physical

IS

ISRX51LA

COAM Frame Interconnect Schematic

IM

04-0946

MCS 5200 Frame Configuration Physical

IS

ISVW24AD

MCMA Frame Interconnect Schematic

IS

ISVW24AD

MCMA Frame Interconnect Schematic

Last Page

28 / SUN Netra 240 Physical Installation