Beruflich Dokumente
Kultur Dokumente
SX-15/12/8
Structure & Spare Parts
Electrical Section
Adjustment
Supplemental Information
Troubleshooting
Service Activities
Contents
1 Structure & Spare Parts
1-1 ACCESSORIES ............................................................................ 1
1-2 BODY ........................................................................................... 2
2 Electrical Section
7 Service Activities
7-1 INSTALLATION CHECK LIST .................................................... 25
7-2 MAINTENANCE CHECK LIST .................................................... 29
7-3 Specification ............................................................................... 30
4 Adjustment
4-1 Special Tools ............................................................................. 16
4-2 SERVICE MODE ........................................................................ 16
4-3 HOW TO UPGRADE FIRMWARE ............................................. 17
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ..................................................... 18
5-2 SENSOR MAP ............................................................................ 19
6 Troubleshooting
6-1
6-2
6-3
6-4
6-5
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
First Edition
SX-15/12/8 01. Oct.
5673-00
Revision Record
Revision
No.
Date
Description of Changes
2001.10.4
First Edition
Approval Issued by
Inagaki
Kaneko
WARNING and
CAUTION Notices.
WARNING
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
CAUTION
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
In addition to the
WARNING and
WARNING
Turn off the primary power SW
before servicing.
S2
S1
1
S3
2
3
8
5
11
9
S4
10
11
Parts No.
22425111
23495214
13499109
13439801
23495125
13499111
23495124
13499209
26015343
26015344
21545147
21545146
21545145
22405214
10
SX-15
SX-12
SX-8
SX-12
SX-8
SX-15
Parts Name
POWER UNIT,AC-ADP.DCP-801
AC CORD VCTF 100V 7A 3P-S
AC CORD SJT 117V 10A 3PVC
CABLE-AC 3P CHINA 10A/250V S
AC-CORD H05VV 230V 10A S
AC CORD H05VV-F 240VE 10A S
AC CORD 3ASL/100 240VA 10A SAA
ADAPTER PLUG (100V)
MANUAL,USE JP SX-15/12/8 (JAPANESE)
MANUAL,USE EN SX-15/12/8 (ENGLISH)
PAD,CUTTER SX-8
PAD,CUTTER SX-12
PAD,CUTTER SX-15
DISK-CD,RSP-019 SOFTWARE PACKAGE
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
S1
S2
S3
S4
-Supplemental Parts-
Parts Name
PAD, R SX-8
PAD, R SX-15
PAD, L SX-8
PAD, L SX-15
CARTON,SX-8
CARTON,SX-12
CARTON,SX-15
FILTER(E),LF-902
G2237623
G2237622
G2237624
G2237621
G2627750
G2627751
G2607216
*
* *
*
* *
*
*
*
* * *
*
*
* * *
1-2 BODY
23
9
12
S1
23
1
S15
S14
16
34
36
18
S15
27
S9
17
44
10
4
S3
29
54
30
S15
33
30
30
35
S13
31
30
53
32
49
48
18
S11
S7
47
S20
S2
S5
24
46
S10
38
S9
S7
S4
25
29 27
51 S6
49
S9
37
S11
29
41
26
42
13
15
20
45
S16
S9
S10
S12
28
40(SX-15)
43(SX-8/12)
19
S11
S17
50
49 47
S7
S22
S14
5
S17
39
3
21
S10
S8
S19
S21
20
S18
S11
S20
S9
28
14
S11
52
11
43
24
22
S9
S9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Parts No.
11879124
22355759
22355760
21925123
21925124
21925125
12159532
22495501
7567307000
22815143
22815144
22815142
22025561
22025562
22025563
22025567
22025568
22025564
22025565
22025566
7567313600
21685139
21655215
7567309000
22475113
22145449
7567320010
7567413500
7567313500
21545147
21545146
21545145
7567320020
21535127
7567312000
22055494
22055309
21565104
11889107
11519109
21505112
22295246
22295240
22295241
22295242
22295250
22295249
22295245
22295247
22295251
22295252
22295248
7567508000
7567408000
7567308000
SX-15
SX-12
SX-8
SX-12
SX-8
SX-15
Parts Name
ABSORBER,FF-7 SX-15
BASE,C-MOTOR SX-15
BASE,G-MOTOR SX-15
BELT,B248MXL4.8 SX-8
BELT,B347MXL4.8 SX-12
BELT,B427MXL4.8 SX-15
BUSH,80F-0204
BUTTON,SW SX-15
CARRIAGE ASSY SX-15
CHASSIS,SX-8
CHASSIS,SX-12
CHASSIS SX-15
COVER,FRONT SX-8
COVER,FRONT SX-12
COVER,FRONT SX-15
COVER,SIDE L SX-15
COVER,SIDE R SX-15
COVER,TOP SX-8
COVER,TOP SX-12
COVER,TOP SX-15
DRIVE PULLEY ASSY SX-15
GEAR,H51S6(B5C9) SX-15
HOLDER,SW SX-15
IDLE PULLEY ASSY SX-15
KNOB,SX-15
LEVER,P-ROLLER SX-15
MAIN BOARD ASS'Y SX-15
MOTOR ASSY SX-12
MOTOR ASSY SX-15
PAD,CUTTER SX-8
PAD,CUTTER SX-12
PAD,CUTTER SX-15
PANEL BOARD ASS'Y SX-15
PIN,F-COVER SX-15
PINCH ROLLER STAY ASSY SX-15
PLATE,C-MOTOR SX-15
PLATE,SOLENOID JOINT STX-7
P-ROLLER,FD14.6S8 SX-15
R-BEARING,D10S6(B3FL)
RING,CRESCENT 8
ROLLER,FD13.8 SX-15
SHAFT,DRIVE PULLEY SX-15
SHAFT,G-ROLLER SX-8
SHAFT,G-ROLLER SX-12
SHAFT,G-ROLLER SX-15
SHAFT,GUIDE SX-8
SHAFT,GUIDE SX-12
SHAFT,GUIDE SX-15
SHAFT,IDLE PULLEY SX-15
SHAFT,P-ROLLER SX-8
SHAFT,P-ROLLER SX-12
SHAFT,P-ROLLER SX-15
PINCH ROLLER ASSY SX-8
PINCH ROLLER ASSY SX-12
PINCH ROLLER ASSY SX-15
Parts No.
* * *
* * *
* * *
*
*
*
* * *
* * *
* * *
*
*
*
*
*
*
* * *
* * *
*
*
*
* * *
* * *
* * *
* * *
* * *
* *
* * *
* *
*
*
*
*
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
*
*
*
*
*
*
* * *
*
*
*
*
*
*
37 22435330
38 22175249
39 22175254
40 22175228
41 22175274
42 22175262
43 22175227
44 22175256
45 22715293
46 22135330SZ
47 22135401
48 22135399
49 22135352
22325437
50 22325436
22325434
51 7567314000
21965138
52 21965139
21965134
21965135
53 21965136
21965133
7567506000
54 7567406000
7567306000
PARTS LIST
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
S19
S20
S21
S22
Parts Name
SOLENOID,STC-05A SX-15
SPRING,GEAR-C SX-15
SPRING,GEAR-G SX-15
SPRING,L P-ROLLER SX-15
SPRING,PEN DOWN SX-15
SPRING,PEN UP SX-15
SPRING,R P-ROLLER SX-15
SPRING,TENSIONER SX-15
STAY,BACK-UP SX-15
STOPPER,G-ROLLER B STX-7
STOPPER,G-SHAFT SX-15
STOPPER,P-ROLLER SX-15
STOPPER,RING STX-7/8
SUPPORT,FRAME SX-8
SUPPORT,FRAME SX-12
SUPPORT,FRAME SX-15
SW ASSY SX-15
TABLE,FRONT SX-8
TABLE,FRONT SX-12
TABLE,FRONT SX-15
TABLE,REAR SX-8
TABLE,REAR SX-12
TABLE,REAR SX-15
Y-RAIL ASSY SX-8
Y-RAIL ASSY SX-12
Y-RAIL ASSY SX-15
* * *
* * *
* * *
*
* * *
* * *
* * *
* * *
*
* * *
* * *
*
* * *
*
*
*
* * *
*
*
*
*
*
*
*
*
*
-Supplemental Parts-
Parts Name
LABEL,STIKA LOGO SX-15 #LA351
NUT,HEXAGON M2 C(TYPE 2)
NUT,SQUARE M4 C
PIN,SPRING 1.6*10 SUS WAVE-TYP
RIVET,NYLON SR3-5.5 B
SCERW,BINDING HEAD M2X8 BC
SCERW,BINDING HEAD M3X4 C
SCERW,BINDING HEAD P-TIGHT M3X10 BC
SCREW,C-SEMS M3*6 UNI-C
SCREW,CUP M3X6 NI
SCREW,CUP M3X4 UNI-C
SCREW,HEXAGONAL CAP M2X4 C
SCREW,PLASTIC M4X8
RIVET,NYLON SR3-5.5 B
WASHER,POLYSLIDER 3*6*0.4 CUT
WASHER,SPRING M2
SADDLE,LOCKING WIRE CHJ-05
WIRE-CLAMP,WL3-32
WIRE-CLAMP,YJ-110
BUSH,ROLL 3X2.5
RETAINING-RING, ETW-4
SCERW,BINDING HEAD P-TIGHT M3X8 C
22535327
31109803
31109602
31119901
31159905
31019110
31019101
31019708
31679901
31289102
31289104
31049165
31179104
31159906
31249953
31249308
31409810
11769121
31029825
31149703
31019701
4
CN2 CN10
19V
19V
5V 3.3V
LATCH
MOTOR
Driver
MOTOR
Driver
FET
CN7
CENTRO I/F
IEEE1284
Control
DATA BUS
Flash ROM
512Kbyte
Voltage
Regulator
32MHz
ADDRESS BUS
CPU
HD6432673
16MHz
SOLENOID
22435330
CN1
GRIT
MOTOR
CARRIAGE
MOTOR
AC ADAPTER DCP-801
22425111
INPUT : AC100-240V 1.0A
OUTPUT : DC+19V 2.1A
MAINBOARD
2 Electrical Section
2 Electrical Section
2 Electrical Section
DIP SW
NO.
Function
1 Model Selection
2 Model Selection
3
4
Firmware Write
-
ON
OFF
SX-15
1 : OFF 2 : OFF
SX-12
1 : ON 2 : OFF
SX-8
1 : OFF 2 : ON
ON
OFF
Always OFF
Description
AME8805AEFT
L4962A
A3966SLB
A3966SLB
2SK2796S
Function
3.3V regulator
5V regulator
Grit Motor Driver
Carriage Motor Driver
Solenoid Driver
NON
CN3
VCC
VCC3
5
4
3
2
1
1
2
3
4
8
7
6
5
VCC3
8
7
6
5
RA2
1
2
3
4
1
2
3
4
1
2
3
4
VCC
HTJ-020-05A
CN1
B3B-PH-K-S
1
2
3
B2B-PH-K-S
CN2
1
2
1
3
2
RA8
LED
Power
Limit
R3
10K
YCN35-8L 1K
RA9
DA0
DA1
AN4
AN5
R2
C6
R13
+19V
R11
FL23
220
100
100
74LVC14AD
IC11C
74LVC14AD
IC11D
CE0.1u
R12
RHWT035080X2
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
CE0.1u
C4
/CS0
/CS1
/CS2
/CS3
/CS4
/CS5
VCC3
VCC3
C5 RHWT035080X2
CE0.1u
FL24
10K 10K
R1
VCC3
74LVC14AD
IC11B
74LVC14AD
5
7
4
8
3
9
2
10
IC11A
74LVC14AD
IC3A
EXBV8V102JV
8
7
6
5
CN10
10K
R4
FWE
8
7
6
5
RA1
DSR-04
8
7
6
5
AN0
AN1
AN2
AN3
nCENT_ACK
5
7
4
8
3
9
2
10
1
2
3
4
/CS3
/CSF
/INT1284
CENT_BUSY
EXBV8V103JV
SW1
RA7
RA3
EXBV8V103JV
VCC3
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
YCN35-8L 10K
VCC3
YCN35-8L 10K
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
RA4
EXBV8V102JV
R5
1K
C8
CE0.1u
P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1
R16
0
16MHz
CE0.1u
C7
R15
220
VCC3
LED
+
2.2u/50V
C15
10
2
9
3
8
4
7
5
R18
22K
VCC3
1SS355
D12
M5821B 220u/35V
+ C1
CE1000p
D15
C31
R46
10K
74LVC14AD
CE1000p
IC3B
RA10
D2
DTA114EKA
Q1
IN
GND
GND
C45
OUT
GND
GND
1SS355
IC5
L4962A
VCC3
7
4
5
74LVC14AD
2.2u/50V
IC3C
RA11
YCN35-8L 1K
4.7K
15K
R48
C44 CE2200p
R49
LED
2
12
13
CE0.033u
C46
VCC
RA12
YCN35-8L 1K
OUT
C11
CE0.1u
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
L1
150uH
1SS355
VCC3
VCC3
D0
D2
D1
D3
D6
D4
D7
D5
8
7
6
5
8
7
6
5
1
2
3
4
VCC3
1
2
3
4
1
2
3
4
10
2
9
3
8
4
7
5
6
R7
10K
VCC
CE0.1u
C9
IC3F
74LVC14AD
CE0.1u
C10
220u/35V
RA15
R6
10K
R14
100
10K
VCC3
VCC3
D3
CE0.1u
C13
2SK2796S
Q2
+19V
/CSF
/RD
/HWR
C47
CE0.1u
VCC3
YCN35-8L 1K
SM5819A
VCC3
VCC3
RA16
VCC3
1
2
3
4
EXBV8V103JV
8
7
6
5
RA5
R19
10K
100
100
R58
R54
R59
/RESET
VCC3
1
YCN35-8L 1K
RA14
EXBV8V103JV
8
7
6
5
RA6
10
2
9
3
8
4
7
5
/RESET
100
R60
74LVC14AD
IC3D
C12
CE0.1u
+ C2
220u/35V
+ C3
VCC3
GEB
GEA
GPB
GPA
CEB
CEA
CPB
CPA
FWE
D4
D5
D6
D7
D0
D1
D2
D3
VCC3
CLKOUT
10
74LVC14AD
IC3E
AME8805AEFT
D1
GND
IN
M5821B
D16
IC4
VCC3
11
YCN35-8L 10K
RA13
/RST
PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF
IC1
HD6432673-QFP144
YCN35-8L 1K
C30
10K
R53
VCC3
10
2
9
3
8
4
7
5
VCC3
/CENT
/CENT_STD
A0
A1
A2
A3
A4
A5
A2
A0
A3
A1
A4
A6
A5
A7
5
7
4
8
3
9
2
10
/HWR
/RD
C29
27p
CLKOUT
A6
A7
A8
A9
A10
A11
SS
15
OS
14
D8
D9
D10
D11
A18
A19
A20
A21
A22
A23
NON
C50
B2B-EH
1
2
CN4
/RD
/HWR
/RESET
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
27
46
26
28
11
12
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
D8
D9
D10
D11
D12
D13
D14
D15
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
VCC3
RY/BY
BYTE
nINIT
nSTROBE
nSELECT_IN
nAUTO_FEED
IC21
37
15
47
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
OC
CLK
1D
2D
3D
4D
5D
6D
7D
8D
VCC3
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
C49
CE0.1u
1
11
2
3
4
5
6
7
8
9
A1
B1
B2
B3
B4
B5
B6
B7
B8
IC9
33
32
31
30
29
28
27
26
25
24
23
VCC3
G
DIR
A1
A2
A3
A4
A5
A6
A7
A8
DA1
DA0
VCC5
G
DIR
19
1
13
BA10358F
IC19B
GPA
GPB
GEA
GEB
BA10358F
IC19A
CPA
CPB
CEA
CEB
VCC3
4
3
2
1
5
6
7
8
5
6
7
8
4
3
2
1
5
6
7
8
RA21
5
6
7
8
R31
1K
1.8K
R30
1K
C18
C16
CE0.1u
CE0.1u
VCC5D
EXBV8V330JV
EXBV8V330JV
RA23
5
4 5
6
3 6
7
2 7
8
1 8
EXBV8V103JV
R32
4
3
2
1
1.8K
5
6
7
8
EXBV8V330JV
RA22
5
4 5
6
3 6
7
2 7
8
1 8
RA20
4
3
2
1
5
6
7
8
33
EXBV8V330JV
RA17
5
4 5
6
3 6
7
2 7
8
1 8
4
3
2
1
RA18
R41
EXBV8V103JV
R33
4
3
2
1
4
3
2
1
CD4
CD5
CD6
CD7
4
3
2
1
4
3
2
1
CD0
CD1
CD2
CD3
IC11F
74LVC14AD
VCC3
12
VCC
19
1
2
3
4
5
6
7
8
9
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
2
3
4
5
6
7
8
9
SELECT_OUT
/RESET
TMS
nINIT
nSELECT_IN
nSTROBE
TDO
/CENT
/INT1284
CENT_BUSY
VCC
11
74VHCT245FT
74LVC14AD
A1
IC11E
20
CE0.1u 74VHCT245FT
IC20
18
B1
A1
17
B2
A2
16
B3
A3
15
B4
A4
14
B5
A5
13
B6
A6
12
B7
A7
11
B8
A8
10
VCC
18
17
16
15
14
13
12
11
C25
I/O
I/O
I/O
I/O
I/O
I/O
TDI
I/O
CLK0/I0
TDO
GND
GND
TCK
CLK1/I1
I/O
TMS
I/O
I/O
M4A3-32/32-10VC44
I/O
I/O
I/O
I/O
74LVC574
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
IC8
VCC3
1
2
3
4
5
6
7
8
9
10
11
/CENT_RD
STB_CLK
nCENT_ACK
CENT_BUSY
nPERROR
SELECT_OUT
nFAULT
19
18
17
16
15
14
13
12
D8
D9
D10
D11
A1
MX29LV400TTC-90
GND
GND
CE
OE
WE
RP
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC18
C20
CE0.1u
VCC3
TCK
/CS3
/RD
/HWR
TDI
C48
CE0.1u
VCC3
/CENT_RD
STB_CLK
nCENT_ACK
/CENT_STD
D12
D13
D14
D15
44
43
42
41
40
39
38
37
36
35
34
I/O
I/O
I/O
I/O
I/O
GND
VCC3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCC3
GND
I/O
I/O
I/O
I/O
I/O
12
13
14
15
16
17
18
19
20
21
22
nFAULT
nAUTO_FEED
nPERROR
C34
27p
11
A10
A8
A11
A9
A12
A14
A13
A15
5
7
4
8
3
9
2
10
FC
A12
A13
A14
A15
A16
A17
FB
10
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
A18
A16
A19
A17
A20
A22
A21
A23
YCN35-8L 10K
/CENT
D8
D10
D9
D11
D14
D12
D15
D13
5
7
4
8
3
9
2
10
1
DATA4
DATA5
DATA6
DATA7
DATA0
DATA1
DATA2
DATA3
/STB
1
8
0.68 1/2W
R27
/GVREF
SENSE1
SENSE2
VREF
SENSE1
SENSE2
VREF
R51
1K
VBB
GND
GND
OUT1A
OUT1B
OUT2A
OUT2B
VBB
R35
GND
GND
R34
1K
R38
39K
CE1000p
C32
4
13
1
6
16
11
+19V
39K
CE1000p
C33
4
13
1
6
16
11
+19V
R52
3.9K
CB1608-601Y
OUT1A
OUT1B
OUT2A
OUT2B
R50
1K
PHASE1
PHASE2
ENABLE1
ENABLE2
VCC
IC6
A3966SLB
TCK
TMS
TDO
TDI
FL22
CB1608-601Y
FL20
CB1608-601Y
FL18
CB1608-601Y
FL16
CB1608-601Y
FL14
CB1608-601Y
FL12
PHASE1
PHASE2
ENABLE1
ENABLE2
VCC
IC7
A3966SLB
/SELECTIN
/FAULT
/INIT
/ACK
BUSY
PERROR
SELECT
/AUTOFD
5
12
2
15
3
14
10
VCC
C17
CE0.1u
YCN35-8L 10K
RA19
5
12
R28
0.68 1/2W
/CVREF
2
15
3
14
10
VCC
C19
CE0.1u
RA24
YC35L 3.3K
5
7
4
8
3
9
2
10
6
10
2
9
3
8
4
7
5
1
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
5
7
4
8
3
9
2
10
13
12
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
8
4
RC
9
RC
2
9
Y1
R56
10K
C23
CE0.1u
C24
CE0.1u
FL21
CB1608-601Y
FL19
CB1608-601Y
FL17
CB1608-601Y
FL15
CB1608-601Y
FL13
CB1608-601Y
R57
10K
VCC3
LCB2012-300Y
LCB2012-300Y
FL4
SM5819A
SM5819A
D4
D5
SM5819A
SM5819A
FL1 LCB2012-300Y
FL2 LCB2012-300Y
FL3
D6
D7
D8
SM5819A
SM5819A
FL5 LCB2012-300Y
FL6 LCB2012-300Y
D9
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
LCB2012-300Y
LCB2012-300Y
FL8
D10 SM5819A
D11 SM5819A
FL7
CN7
VCC
NON
1
2
3
4
5
6
7
8
CN11
41036S3NTBA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1SS355
D13
VCC3
B6B-EH
6
5
4
3
2
1
CN5
B6B-EH
6
5
4
3
2
1
CN6
2 Electrical Section
2 Electrical Section
2
PANEL BOARD ASS'Y_Circuit Diagram
D14
Power LED
L5T3LB5C-D1-AV
Power SW
CN9
1
2
3
SW2
TSTB-2
03DS-8E
PANEL BOARD
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
Necessary Adjustment
CARRIAGE MOTOR 1. Motor Backlash Adjustment
Replacement Parts
Necessary Adjustment
GRIT MOTOR
1. Motor Backlash Adjustment
Front Table
Right Side Cover
CN2
CN6
Spring
C Motor Plate
Screws
Carriage Motor
Remove the Carriage Motor from the C Motor Plate and fix
the new Carriage Motor to the C Motor Plate.
C Motor Plate
Screws
Carriage Motor
Motor Base
Spring
Carriage Motor
Screws
PULL
CN6
CN2
10
10
Front Table
Right Side Cover
11
Front Table
Right Side Cover
3
2
CN2
Disconnect the Grit Motor Cable form the CN5 on the Main
Board.
CN5
Remove the Spring and Screws for fixing the Grit Motor.
Then, remove the G Motor Base together with the Grit
Motor.
Spring
Screws
G Motor Base
Grit Motor
12
Remove the Grit Motor from the G Motor Base and fix the
new Grit Motor to the G Motor Base.
G Motor Base
Screws
Grit Motor
Fix the G Motor Base together with the new Grit Motor to
the Chassis temporarily and hook the Spring.
Then, tighten the screw in order as shown in the figure.
Spring
Chassis
Screws
G Motor Base
Grit Motor
PULL
13
CN5
CN2
Front Table
Right Side Cover
14
Peel off the Cutter Protection from the machine and remove
it.
Using a commercially available cutter knife or the like may
make peeling easier.
As for the SX-15, raise the left and right sheet adjustment
levers and remove the Cutter Protection.
3
2
Reference Line
Peel off the double-sided tape and attach the new Cutter
Protection.
As for the SX-15, lower the left and right sheet adjustment
levers.
15
4 Adjustment
4 Adjustment
Purpose
ST-001
TENSION GAUGE 20N (2000g)
Measurement of the load in both
Carriage and Grit Roller direction.
16
4 Adjustment
Front Table
Main Board
ON
DIP
DIPSW
STANDBY LED
Disconnect the AC adapter and turn off the DIP SW-3 and
then, fix the Front Cover.
Front Table
17
5 Supplemental Information
5 Supplemental Information
POWER ON
Carriage moves to
the left.
Receive data.
Command Error
OK
Finish Cutting.
18
NG
LED flashes.
5 Supplemental Information
LIMIT SW
This sensor detects the limit of the Carriage Moving Direction.
19
6 Troubleshooting
6 Troubleshooting
6
6
Motor Backlash
Adjustment.
CHECKING POINT
ACTION
Motor Backlash
Adjustment
20
REFERENCE
OUTLINE
Blade used on the SX has offset and therefore, tip is shifted
from its center. When the offset setting done on SX doesn't
match with the blade offset, offset correction won't be done.
Therefore, the starting and ending points won't match because
the direction of the blade slightly shifts from the correct
direction.
When Blade Holder is set loose to Carriage, the blade tip
becomes very shaky when cutting and results in distorted
figure.
Sect.3[Cutter
Protection_Repla
cement]
6 Troubleshooting
Stitch Cut
Scratch in Cutter
Protection.
STITCH CUT_OUTLINE
No.
CHECKING POINT
ACTION
REFERENCE
There are bearings inside the Blade Holder. When the bearings
don't rotate smoothly, direction of the blade slightly shifts from
the correct direction, therefore, it will be caught by the sheet
which results in stitch cut.
Limit Spring is
distorted.
When the Limit Spring is distorted, the tool down can not be
done smoothly and the tool hit the table and results in stitch cut.
Sect.3[Cutter
Protection_Repla
cement]
OUTLINE
21
6 Troubleshooting
MEDIA SHIFTING_FLOWCHART
Pieces of Media.
Cleaning
Media Shifting
MEDIA SHIFTING_OUTLINE
NO.
22
CHECK POINT
ACTION
REFERENCE
OUTLINE
The most effective measure against media shifting is to set the
media straight to the machine. Small tilting of the media when
setting it up could result in big shifting especially doing long
print. As for the SX-15/12, please make sure to lower the Sheet
adjustment lever.
Pieces of Media
Cleaning
Pinch Roller is
wearing out.
When the Pinch Rollers wear out, power to hold the media will
be weakened and results in media shifting.
6 Troubleshooting
Cut-line/Bad contact
in the Solenoid Wire.
Replace / Connect
the Solenoid Wire.
Solenoid Driver IC
is broken.
CHECK POINT
ACTION
REFERENCE
OUTLINE
Guide Bar is the place where the carriage moves. When the
Guide Bar is broken, the tool up/down can not be done
smoothly.
When there is cut-line and bad contact in the Solenoid Wire, the
current is not supplied from the Main Board to the Solenoid and
the carriage doesn't move.
Solenoid Driver IC is
broken.
When the Pen Up Spring comes off, the movement from the
Solenoid Driver doesn't supply and results in tool up/down error.
When the screw fixing the Solenoid is loose, the tool up/down
can not done smoothly because of the backlash.
23
6 Troubleshooting
Amount of blade
extension is not adjusted.
Cut-line/Bad contact
in the Solenoid Wire.
Replace/Connect the
Solenoid Wire.
Solenoid Driver IC
is broken.
24
CHECK POINT
The amount of blade
extension is not
adjusted.
ACTION
Adjust the amount of
blade extension.
REFERENCE
OUTLINE
When the amount of blade extension is not adjusted, cutting
pressure might not be correct.
When the Guide Bar is bent, the tool up/down is not done
smoothly and the blade does not land correctly, and results in
weak cutting pressure.
When the parallel pin for the Guide Bar is loose, tool up/down
can not be done smoothly and the blade can not be landed
correctly, and results in weak cutting pressure.
When there is a backlash in the Front & Rear Table, the blade
is not landed correctly and results in weak cutting pressure.
When the Limit Spring is loose, tool up/down can not be done
and SX can not cut.
Solenoid Driver IC is
broken.
When the Limit Spring and the Solenoid Joint Plate are not
fixed correctly, tool up/down is not done smoothly and results in
weak cutting pressure.
When there is cut-line and bad contact in the Solenoid Wire, the
current is not supplied from the Main Board to the Solenoid and
the carriage doesn't move.
When the Solenoid Driver Q2 is broken, the current is not
supplied to solenoid and result in tool up/down error.
7 Service Activities
7 Service Activities
7-1 INSTALLATION CHECK LIST
SX-15/12/8 INSTALLATION CHECK LIST
Model
SX-15 / SX-12 / SX-8
Serial Number
User
Date
SX-15/12 Repacking
SX-8 Repacking
25
7 Service Activities
Accessories
AC adapter x 1
Cable ties x 2
Power cord x 1
Blade holder/Blade x 1
Ferrite cores x 2
26
Roland CutChoicce
CD-ROM x 1
7 Service Activities
Connection
Parallel connector
Parallel connector
Use the screws on either side to
secure the connector in place.
AC
ACAdapter
adapter jack
jack
Parallel Cable
20 to 30 mm
(13/16 to
1-3/16 in.)
Cable tie
Preparation
Installing the Driver / Software
Installing Blade
Load the Material
SX-12
Width : 280 to 305 mm
(11 to 12 in.)
SX-8
Width : 200 to 215 mm
(7-13/16 to 8-7/16 in.)
27
7 Service Activities
Setting
Cutting Range
Tool Conditions
Cutting
Test Cut
- Adjusting the Amount of the Blade Extension
Applying Cut Material
Operation
Test Cut
- Adjusting the Amount of the Blade Extension
Maintenance
Cleaning
28
7 Service Activities
SX-15
Model
SX-12
Serial No.
Date :
SX-8
MECHANICAL PARTS
CHECK POINTS
Carriage Driving Part Drive Gear
Backlash
Grit Driving Part
Drive Gear
Backlash
Grit Roller
Tool Carriage
Solenoid
Blade Holder
Blade Holder
CONFIRMATION
Foreign substance
Check Load
Backlash
Check Load
Foreign substance
Up/Down movement
Rotation of the Bearing
Scratch
LUBRICATION
Floil G902Y
TOSHIBA YG6260
CHECK POINTS
Carriage Idle Pulley Shaft
Carriage Drive Pulley Shaft
Carriage Drive Gear
Grit Drive Gear
Parallel pin of the Guide Bar
CONFIRMATION
FUNCTION CHECK
CHECK POINTS
Firmware Version
Upgrade the Firmware to the latest version.
Demo Cut
Cutting Quality
Noise
CONFIRMATION
29
7 Service Activities
7-3 Specification
SX-15
SX-12
SX-8
(14-1/8 to 15 in.)
(11 to 12 in.)
12 to 100 mm/sec.
12 to 40 mm/sec.
12 to 40 mm/sec.
Cutting speed
Acceptable material
PVC sheet (0.1 mm (0.00394 in.) or less in thickness, 0.3 mm (0.0118 in.) or less in thickness
including
Control keys
STANDBY LED
LED
Interface
Power consumption
External dimensions
105 mm (H)
105 mm (H)
105mm (H)
5 to 40 C (41 to 104 F)
Operation temperature
35 to 80 % (no condensation)
Operation humidity
Accessories
AC adapter : 1, Power cord : 1, Ferrite cores : 2, Cable ties (For securing ferrite cores) :2, Blade holder/Blade : 1, Material
for test cuts : 1, Application tape for test cuts : 1, Blade protect : 1, Roland Software Package CD-ROM: 1,
Roland CutChoice CD-ROM : 1, SX-15/12/8 User's Manual : 1
Interface Specification
[ Parallel ]
Standard
Input signal
Output signal
TTL level
Transmission method
Asynchronous
30
SX-15/12/8