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SERVICE NOTES

Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13

COVERS ................................................................................... 1-1


FRAME ...................................................................................... 1-2
HEAD CARRIAGE .................................................................... 1-4
DRIVE UNIT ............................................................................. 1-6
CHASSIS .................................................................................. 1-8
PINCH ROLLER ....................................................................... 1-9
TOOL CARRIAGE ................................................................... 1-10
WIPE SYATEM ........................................................................ 1-11
CAP SYSTEM .......................................................................... 1-12
INK SYSTEM ........................................................................... 1-13
STAND & TU .......................................................................... 1-14
TU CONTROLLER .................................................................. 1-15
ACCESSORIES ...................................................................... 1-16

2 Electrical Section
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9

WIRING MAP ............................................................................ 2-1


MAIN BOARD ............................................................................ 2-3
HEAD BOARD ........................................................................ 2-14
SURVO BOARD ...................................................................... 2-22
HEATER BOARD .................................................................... 2-28
INK SYSTEM BOARD ............................................................. 2-31
SUB BOARD ........................................................................... 2-33
TAKEUP BOARD ..................................................................... 2-38
MAINTENANCE PARTS LIST ................................................. 2-40

3 Replacement of Main Parts


3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14

HEAD REPLACEMENT ............................................................. 3-3


WIPER REPLACEMENT ........................................................... 3-9
CAP TOP REPLACEMENT ...................................................... 3-11
TOOL CARRIAGE REPLACEMENT ........................................ 3-16
CARRIAGE MOTOR REPLACEMENT .................................... 3-20
PUMP REPLACEMENT ........................................................... 3-25
INK TUBE REPLACEMENT .................................................... 3-30
BOARDS REPLACEMENT ...................................................... 3-35
BATTERY REPLACEMENT ..................................................... 3-47
CARRIAGE WIRE REPLACEMENT ....................................... 3-50
ENCODER SCALE REPLACEMENT ...................................... 3-54
CUTTING FLEXIBLE CABLE REPLACEMENT ....................... 3-56
PINCH ROLLER REPLACEMENT .......................................... 3-62
TAKE-UP BOARD REPLACEMENT ........................................ 3-63

4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17

HEAD ALIGNMENT .................................................................


LIMIT POSITION & CUT DOWN POSITION INITIALIZE .......
LINEAR ENCODER SETUP ...................................................
CAP HEIGHT ADJUSTMENT ..................................................
CROP MARK SENSOR ADJUSTMENT ..................................
CROP CUT ADJUSTMENT .....................................................
PRINT/CUT POSITION ADJUSTMENT ..................................
CALIBRATION (FEEDING DIRECTION) ................................
TOOL HEIGHT ADJUSTMENT ................................................
TOOL PRESSURE ADJUSTMENT ..........................................
BELT TENSION ADJUSTMENT ..............................................
BELT POSITION ADJUSTMENT .............................................
TAKE-UP UNIT OPERATION CHECK ....................................

5 Supplemental Information
5-1

SENSOR MAP ........................................................................... 5-1

6 Troubleshooting
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
6-13
6-14
6-15

WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY


PRINTING / BLURRED PRINTING .......................................... 6-1
PARTICULAR COLOR IS NOT PRINTED AT ALL ................... 6-2
SHIFTING IN PRINTING / COLOR SHIFTING ........................ 6-3
INK DROPS ON THE MEDIA ................................................... 6-3
VERTICAL BANDING ............................................................... 6-3
MISSING DOT OR DEFLECTED-FIRED DOT APPEARS
WHEN PERFORMING PRINTING WITH LONG DELAY ......... 6-3
PRINT DOES NOT MATCH WITH CUT
(WHEN NOT USING THE CROP-MARK FUNCTION) ............. 6-4
PRINT DOES NOT MATCH WITH CUT
(WHEN USING THE CROP-MARK FUNCTION) ..................... 6-5
STITCH CUT ............................................................................. 6-5
START AND END POINTS DO NOT MATCH ........................... 6-6
DISTORTED CUTTING FIGURE .............................................. 6-7
MEDIA SKEW ............................................................................ 6-7
MOTOR ERROR ....................................................................... 6-8
HEATER / DRYER TEMPERATURE DOES NOT GO UP ........ 6-9
THE BLOWER FAN DOES NOT OPERATE ............................. 6-9

6-16 THE TAKE-UP UNIT DOES NOT OPERATE ............................ 6-9


6-17 ERROR MESSAGE ................................................................. 6-10
6-18 SERVICE CALL ...................................................................... 6-10

4 Adjustment

7 Service Activities

4-1
4-2
4-3
4-4

7-1
7-2
7-3

Special Tools ............................................................................. 4-1


SERVICE MODE ....................................................................... 4-2
HOW TO UPGRADE FIRMWARE .......................................... 4-18
HOW TO UPGRADE FIRMWARE OF
THE NETWORK CONTROLLER ............................................. 4-21

4-23
4-34
4-38
4-40
4-42
4-45
4-48
4-51
4-53
4-55
4-58
4-61
4-67

INSTALLATION CHECK LIST ................................................... 7-1


MAINTENANCE CHECK LIST ................................................ 7-15
Specification ........................................................................... 7-16

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

First Edition
XC-540 '06.Sep.

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.

Printed in Japan

Copyright 2006 ROLAND DG CORPORATION

70031-00

Revision Record
Revision
No.

Date

Description of Changes

Approval

Issued

2006.9.13

First Edition

Kato

Sato

To Ensure Safe Work


About

and

Notices.

Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.

About the Symbols


The
symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means danger of electrocution.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing
that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.

In addition to the

and

symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.

Turn off the primary power SW


before servicing.

Do not recharge, short-circuit,


disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and fire.

About the Labels Affixed to the Unit


These labels are affixed to the body of this product.
The following figure describes the location.

Electric charge.
Do not touch when power is on.
HIGH VOLTAGE,
HANDLING ATTENTION
Do not touch during power on
Electric shock, Compornents damage
Do not repair. Replace power unit.
Do not replace fuse. Can not be recovered.

The wiring terminal untended for


connection of the protective earthing
conductor associated with the supply
wiring.
Do not disconnect the cable of this
terminal except the time of replacement.

XC-540

1 Structure & Spare Parts


1-1 COVER
S7

11

15

S7
22
8

18
S7
S4

S2
3

S7
S7
37

13
14

S7

29
S7

35
31

26

S7
S2

S11

S7

33
S12
38
S7
S2

37

24

S3

S7

S1
7

23

20
S6

S7

17

S7

19

18

21

S3

4
S5

S6

28
S8
27

S8

5
S7

25
S6
12
1
S7
16

30

34

10

S7

2
32

S10
39
S8
36
S9
S9
34
S11

PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

Parts No.

Parts Name

1000001517

APRON,F UNDER XC-540

28 1000001539 COVER,I/C PCM XC-540

Parts No.

Parts Name

1000001616

ASSY,APRON F HEATER XC-540

29 1000001496 COVER,TOP F SUS XC-540

1000001614

ASSY,COVER F XC-540

30 1000002465 APRON,FRONT XC-540

W700311411

ASSY,HEATER CONTROL BOARD XC-540

31 1000002470 COVER,FRONT APRON XC-540

W700311370

ASSY,PANEL BOARD XC-540

32 1000002466 DRYER,HEATER XC-540

W700311430

ASSY,THERMISTOR JUNC BOARD XC-540

33 1000002474 HOOK,INTERLOCK SW XC-540

1000001472

COVER,440CC I/C XC-540

34 1000002468 PLATE,APRON F BACK XC-540

1000001505

COVER,BACK XC-540

35 1000002472 PLATE,COVER FRONT XC-540

1000001503

COVER,I/S L XC-540

36 1000002469 PLATE,HEATER COVER XC-540

10 1000001502

COVER,I/S R XC-540

37 1000002471 SHAFT,COVER FRONT XC-540

11 1000001501

COVER,L SUS XC-540

38 1000002473 SUPPORT,COVER FRONT XC-540

12 1000001500

COVER,PANEL SUS XC-540

39 1000002467 THERMISTOR 103AT2 L430

13 1000001499

COVER,RAIL F SUS XC-540

14 1000001498

COVER,RAIL XC-540

15 W700310000

COVER,SIDE L XC-540

Parts No.

16 W700310001

COVER,SIDE R XC-540

S1 31049169

17 1000001497

COVER,TOP R XC-540

S2 31139103

PLAPOINT,FE4*6 WH

18 12239406

CUSHION,TM-96-6

S3 31139104

SCREW,PLAPOINT M4*6 BK FE

19 1000001600

ESCUTCHEON,XC-540

S4 31149601

RING SET,PUSH-ON CS CSTW-3 100 PCS

20 1000001029

KEY TOP,D14 DG AJ-1000

S5 31289102

CUPSCREW SET,M3*6 NI 50 PCS.

21 1000000111

KEY TOP,D14 WH AJ-1000

S6 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

22 1000000953

LABEL,EMBLEM LOGO ROLAND

S7 31289111

CUPSCREW SET, M4*6 NI 100 PCS.

23 1000001565

PLATE,COVER PANEL XC-540

S8 31409811

SADDLE,LOCKING WIRE LWS-1211Z 20PCS

24 1000001578

SHEET,PANEL XC-540

S9 31029101

BUSH,NB-19

25 1000001599

STAY,EXT JB XC-540

S10 31329501

CLAMP SET,PUSH MOUNT RT30SSF5 20P

26 1000001504

SUPPORT,COVER I/S L XC-540

S11 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

27 W700311450

ASSY,EXT JUNCTION BOARD XC-540

S12 31019703

SCREW,BINDING P-TIGHT 3*8BC 100P

PARTS LIST -Supplemental Parts-

1-1

Parts Name
SCREW SET,CAP M4*8 3CBC+PW 20PCS

1-2

S20

S6
56

23

66
S20

S11

S12
S22

56

S18
S6

34

53

S22

S23

66
S20

S11
51

S13
S1

56

S6

44

S12 59

S22

S6

53
S20

S22

S23

S20

51

S13
S1

66

S20

S5

56
S12

S22

S14

S6
56

53

S22

66
S20
S23

S23

S22

S20

53

S20

S22

S23

S22

38

S20

S7
S8

50

S20

S8

23

S22

S12

S12
S6

S14

56

58

44

S7

S13

S13

45
S10

67

S15
S10

S19
13
S20

28
S9

55
S6
S21

S19

S20

S20

S4

29

26

S13

36

S13

12

41

48

14

S20

S7

S13

63

15

S11

S7

S11

62
18

68

S7

S7

S2

25

25

17

64 S17

40

32

S11

43

S4

49

42

19

S6

S3

7 S6

S11

S9
61 S19
S7

47

21

54
46

52

30

3
31

20
11

14

18

S17
16
64

16

S13

62

33

S17

S6

24
39

18

S20

22

S7

62

S7

S3

65 S6
S4
27

10

57
S20

65
27

60

S7

S13

S6
37

S7

65
27

S6

35

S4

1-2 FRAME

1-2 FRAME
PARTS LIST -Main Parts-

PARTS LIST -Main Parts-

Parts No.

Parts Name

11909133

ADAPTER,SCREW 2FAI FJ-50

11909167

ADAPTER,SCREW 3FAI FJ-540

52 22185101

SLIDER,LOCK CJ-70

1000001589

ADAPTER,TUBE 2-3FAI XC-540

53 1000001516

SPACER,BED LOWER XC-540

1000001521

APRON,B XC-540

54 22175134

SPRING,A CJ-70

1000001615

ASSY,BED HEATER XC-540

55 22175122

SPRING,BACK UP PNC-960

W7003113B0

ASSY,FAN JUNCTION BOARD XC-540

56 1000001576

SPRING,PRE HEATER XC-540

W700311320

ASSY,CUT ORG BOARD XC-540

57 1000001512

STAY,LOCK XC-540

6700310330

ASSY,GRIT SHAFT XC-540

58 1000002064

STAY,P-SENSOR B XC-540

W7003113C0

ASSY,PLATE BOARD XC-540

59 1000001493

STAY,P-SENSOR XC-540

10 1000002061

ASSY,TUBING 3*2170MM XC-540

60 1000001541

STAY,TUBE XC-540

11 11869103

BALL,4MM

61 22135441

STOPPER,LINEAR SCALE FJ-540

12 1000001426

BASE,BOTTOM XC-540

62 22135365

STOPPER,SHAFT SQUARE CX-24

13 1000001556

BASE,IDLE PULLEY XC-540

63 22785115

SUPPORT,CABLE SP-540V

14 1000001522

ADAPTER,MEDIA CLAMP XC-540

64 22785105

SUPPORT,SHAFT SQUARE FJ-540

15 1000001590

BASE,SHAFT SQUARE L XC-540

65 1000001568

PLATE,TUBE GUIDE XC-540

16 1000001533

BASE,SHAFT SQUARE R XC-540

66 1000001515

SPACER,BED UPPER XC-540

17 1000001902

BELT,150S2M2500LW-C

67 6700319030

ASSY,PULLEY XC-540

18 12159508

BUSH,SHAFT OILES 80F-1206

68 1000001531

FRAME,RAIL PINCHROLL XC-540

19 1000001897

CABLE-CARD,12P1 2610L BB HIGH-V

20 21365103

CASE,LOCK CJ-70

21 1000001554

COVER,RAIL UNDER XC-540

22 1000001425

COVER,TKP0180-2B R100-084

23 1000000764

FAN,A35577-55ROL

24 1000000387

GUIDE,CABLE POM AJ-1000

Parts No.
51 21625103

Parts Name
SHUTTER,HEATER CORD SP-300

25 22135656

GUIDE,FLEXIBLE CABLE CJ-540

26 1000001558

GUIDE,LINEAR SCALE XC-540

27 1000001566

GUIDE,TUBE XC-540

28 1000001555

HOLDER,IDLE PULLEY XC-540

S1 31029101

BUSH,NB-19

29 21655131

HOLDER,LINEAR SCALE CJ-70

S2 31379111

CLAMP,CABLE CKS-13-H

30 11659149

HOLDER,RING O 2FAI FJ-50

S3 31379101

CLAMP,FLAT CABLE FCS-50P

31 11659249

HOLDER,RING O 3FAI FJ-540

S4 31289111

CUPSCREW SET, M4*6 NI 100 PCS.

32 21895152

L-BEARING LWES15C3R2320QE

S5 31289112

CUPSCREW SET,M3*10 NI 100 PCS.

33 1000001538

LEVER,SHAFT XC-540

S6 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

34 22635116

PAD,CUTTER CJ-540

S7 31289102

CUPSCREW SET,M3*6 NI 50 PCS.

35 1000001560

PLATE,GUIDE CABLE VEYOR XC-540

S8 31279106

LABEL,CAUTION HOT SURF NO.778

36 22055316

PLATE,LINEAR SCALE CJ-70

S9 31129102

PIPE,POLYCA 4*8*10

37 1000001511

PLATE,LOCK XC-540

S10 31149704

RING SET,E-RING ETW-6 SUS 100 PCS

38 1000001492

PLATE,SHUTTER BED XC-540

S11 31299102

RIVET SET,NYLON P2655B 20 PCS.

39 21565105

P-ROLLER FD8S3(B15L30)

S12 31409702

SADDLE,LOCKING EDGE LES-1010

40 1000001540

RAIL,CABLE XC-540

S13 31409811

SADDLE,LOCKING WIRE LWS-1211Z 20PCS

41 1000001464

RAIL,GUIDE XC-540

S14 31019124

SCREW SET,BINDING M3*35 NI 50 PCS

42 1000001901

RAIL,LINEAR SCALE XC-540

S15 31049155

SCREW SET,CAP M3*12 BC+PW 20 PCS.

43 1000001353

RAIL,PINCHROLL XC-540

S17 31049142

SCREW SET,CAP M3*6 NI MEC 20 PCS

44 15099115

SENSOR-INTERRUPTER GP2A25NJ

S18 31049170

SCREW SET,CAP M3*8 NI 50 PCS.

45 1000001479

SHAFT,IDLE PULLEY XC-540

S19 31049174

SCREW SET,CAP M4*15 NI 20 PCS.

46 22295117

SHAFT,LOCK CJ-70

S20 31049169

SCREW SET,CAP M4*8 3CBC+PW 20PCS

47 1000001532

SHAFT,SQUARE XC-540

S21 31239103

SCREW SET,W-SEMS M3*8 NI+PW 50 PCS

48 22665275

SHEET,LINEAR SCALE FJ-540

S22 31019703

SCREW,BINDING P-TIGHT 3*8BC 100P

49 21475141

SHEET,RAIL CABLE FJ-540

S23 31179106

SCREW,JACK UP SP-540V

50 1000001567

SHUTTER,BED XC-540

PARTS LIST -Supplemental PartsParts No.

1-3

Parts Name

1-3 HEAD CARRIADGE

S2 14
S2
37
39
28

CARRIAGE BOARD PART

S2
14

45 S1
31

20

43
13

S15
38

S15

21

36
40
S9

15

S12

40

32

36

38 S15

S12

17

22

S14

S15
46

S9

18

S14

S3
35
S1

19

S14
9

10

23
S15

4
27
S9

S9
16

26

15
6
47

S1

S8
34

S4

S4
8

S15
24

S5
S15

41

S1

30
S15

33
12

1
S13

11
24

S10

S15
42

25
S8

1-4

44
S6
S11
29

S15
S7

1-3 HEAD CARRIADGE


PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

Parts No.

Parts Name

1000001461

ADAPTER,BASE CARRIAGE XC-540

S1 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

1000001478

ADAPTER,CARRIAGE L XC-540

S2 31149703

RING SET,E-RING ETW-4 100 PCS.

1000001453

ADAPTER,CARRIAGE R XC-540

S3 31299102

RIVET SET,NYLON P2655B 20 PCS.

11909167

ADAPTER,SCREW 3FAI FJ-540

S4 31409801

SADDLE,LOCKING WIRE LWS-0711Z 20

1000001550

ADAPTER,STAY HOLDER XC-540

S5 31679902

SCREW SET C-SEMS M2*8 NI 100 PCS

22805470

ASSY,HEAD INKJET SOL SJ-540

S6 31019148

SCREW SET,BINDING M2.6*4 NI 100 PCS

6085393800

ASSY,INK DAMPER L 3FAI 4 SJ-1000

S7 31049169

SCREW SET,CAP M4*8 3CBC+PW 20PCS

W700311380

ASSY,LINEAR ENCODER BOARD XC-540

S8 31089121

SCREW SET,PAN M2.3*8 NI+PW 100PCS

W700311310

ASSY,PRINT CARRIAGE BOARD XC-540

S9 31089110

SCREW SET,PAN M3*4 NI+PW 100 PCS

10 1000002061

ASSY,TUBING 3*2170MM XC-540

S10 31179908

SCREW SET,UREA M3*20 N-1 WH 50PCS

11 1000001448

BASE,CARRIAGE AL XC-540

S11 31239102

SCREW SET,W-SEMS M3*8 3CBC 100 PCS

12 1000001451

BASE,HOLDER CARRIAGE XC-540

S12 31799103

SCREW,CAP M3*15 NI

13 23475198

CABLE-CARD 36P1 2940L BB

S13 31199905

SCRW SET,SET CONE M3*16 NI 20 PCS

14 21775103

CAM,CARRIAGE FJ-540

S14 3000000032

SPACER,WPCS-19S-4.0

15 23475232

CARD CABLE,21P1 385L BB HIGH-V

S15 31289102

CUPSCREW SET,M3*6 NI 50 PCS.

16 11769118

CLAMP,FCM2-S6-14

17 1000001520

COVER,CARRIAGE BOARD XC-540

18 1000001530

COVER,CARRIAGE XC-540

19 1000001529

COVER,HEAD BOARD XC-540

20 12399352

FILTER(E) FRC-45-12-6.5

21 1000001449

FRAME,CARRIAGE BASE XC-540

22 1000001450

FRAME,CARRIAGE U/D XC-540

23 22135602

GUIDE,CABLE FJ-500

24 22135618

GUIDE,CARRIAGE CAP FJ-540

25 22135440

GUIDE,HEAD AL FJ-540

26 1000001566

GUIDE,TUBE XC-540

27 11659249

HOLDER,RING O 3FAI FJ-540

28 1000001465

LEVER,CARRIAGE XC-540

29 21345105

LOCK,CJ-500

30 22395112

MAGNET,CJ-540

31 15229705

PHOTO INTERRUPTER GP1A71A1

32 1000001454

PLATE,DAMPER XC-540

33 22055557

PLATE,ENC SENS FJ-540

34 22055547

PLATE,GND FJ-540

35 22055486

PLATE,HOLD FILTER W11 CX-500

36 22055548

PLATE,SLIDER CARRIAGE FJ-540

37 22155960

SHAFT,HEXAGON CARRIAGE FJ-540

38 22185127

SLIDER,CARRIAGE FJ-540

39 22165216

SPACER,UD LEVER FJ-540

40 22175159

SPRING,CARRIAGE SIDE FJ-50

41 22175520

SPRING,HEAD ADJUST 500 FJ-540

42 22175519

SPRING,HEAD PRESS 500 FJ-540

43 22625109

SPRING,PULL CARRIAGE 3500 FJ-540

44 1000001452

STAY,HOLDER CARRIAGE XC-540

45 1000001466

STAY,SENSOR CARRIAGE XC-540

46 1000001597

SUPPORT,DAMPER XC-540

47 21905166

ADAPTER,HEAD FJ-540

Parts No.

1-5

Parts Name

S2

S19

25

S19

29

S2

42

S2

18

S2

S2

S19

S19

S19

S14

27

S19

S19

S2

S3

39

S14

46

19

S2

S11

16

S9

36

51

30

34

S19

S19

S3

15

S5

S3

S2

S10

S3

S2

S3

S19
S1

S5

S20

22

S19

S16

S6

49

1-6
S3

S2

S19

S3

S2

S5

S19

S2

S2

S18

S16

S3

45

S5

S19

S16

S6

S4

S10

S1

50

S19
S4

17

S2

12

41

S19

11

S9

S2

S2

S3

S11

S2

14

23

S2

33

S10

S2

S12

S2

S18

S16

S2

S2

S2

S9

S19

24

S2

S2

47

S19

S19

S10

S19

S2

40
37

S19

S17

43

44

S15

S8
10

37

S19

S2

39

S19

S19

13

S19

S19

28
S13
S9

S19

35

S2

31

13

S13
7 38

S15
20

21

26

S19

S19

S15

32
S8

48
S7

S15

1-4 DRIVE UNIT

1-4 DRIVE UNIT


PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

Parts No.

Parts Name

6700319020

ASSY,FEED MOTOR XC-540

S1 31029101

BUSH,NB-19

W700311391

ASSY,GRIT ENCODER BOARD XC-540

S2 31289111

CUPSCREW SET, M4*6 NI 100 PCS.

W7003113A1

ASSY,MOTSENS JUNCTION BOARD XC-540

S3 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

6700319030

ASSY,PULLEY XC-540

S4 31289102

CUPSCREW SET,M3*6 NI 50 PCS.

6700049030

ASSY,SCAN MOTOR SJ-1045EX

S5 31279106

LABEL,CAUTION HOT SURF NO.778

22355808

BASE,RAIL CJ-540

S6 31119904

PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS

1000001513

BASE,SCAN MOTOR XC-540

S7 31149704

RING SET,E-RING ETW-6 SUS 100 PCS

22175870

BEARING 10-19ZZ

S8 31149705

RING,E ETW-7 SUS

12159573

BUSH,80F-0603

S9 31409702

SADDLE,LOCKING EDGE LES-1010

10 12159563

BUSH,80F-1006

S10 31409811

SADDLE,LOCKING WIRE LWS-1211Z 20PCS

11 1000001712

CABLE-ASSY,FD IF INT XC-540

S11 31019149

SCREW SET,BINDING M2.3*8 3C 100PCS

12 1000001706

CABLE-ASSY,TU IF INT XC-540

S12 31019142

SCREW SET,BINDING M3*4 NI 100PCS.

13 21745109

COLLAR,LEVER FJ-540

S13 31049171

SCREW SET,CAP M3*12 NI 50 PCS.

14 1000001698

CABLE-ASSY,F-COVER SW XC-540

S14 31049170

SCREW SET,CAP M3*8 NI 50 PCS.

15 1000001553

COVER,FEED MOTOR XC-540

S15 31049173

SCREW SET,CAP M4*10 NI 50 PCS.

16 1000001552

COVER,I/S SW XC-540

S16 31049174

SCREW SET,CAP M4*15 NI 20 PCS.

17 1000001526

COVER,INT SW XC-540

S17 31049175

SCREW SET,CAP M4*20 NI 20 PCS.

18 12239406

CUSHION,TM-96-6

S18 31049137

SCREW SET,CAP M4*25 3CBC 20 PCS

19 21995124

FLANGE,MOTOR FEED FJ-540

S19 31049169

SCREW SET,CAP M4*8 3CBC+PW 20PCS

20 1000001559

FLANGE,MOTOR SCAN XC-540

S20 31049157

SCREW,CAP M6*20 BC+PW+SW

21 1000001514

FRAME,DRIVE PULLEY XC-540

22 1000001428

FRAME,MIDDLE L XC-540

23 1000001427

FRAME,MIDDLE R XC-540

24 1000001432

FRAME,SCAN MOTOR XC-540

25 1000001430

FRAME,SIDE L XC-540

26 1000001429

FRAME,SIDE R XC-540

27 21685128

GEAR H300 S10(B6C16POM)

28 21685149

GEAR,H235S20(B8)T2

29 25095120

GRIT ENCODER TS5217N561 FJ-540

30 1000001444

HOUSING,R-BEARING FRAME XC-540

31 1000001601

KNOB,XC-540

32 1000001536

LEVER,CAM PINCH XC-540

33 12399102

MAGNET CATCHER TL-105

34 1000001551

PLATE,AUTOCUT JOINT XC-540

35 1000001537

PLATE,LEVER LINK XC-540

36 1000001431

FRAME,FEED MOTOR XC-540

37 15229506

SENSOR INTERRUPTER,GP1A05A5

38 1000001480

SHAFT,DRIVE PULLEY XC-540

39 22175157

SPRING,C P-ROLLER CM-500

40 22035161

STAND,LEVER FJ-500

41 1000001598

STAY,D-SUB CONNECTOR XC-540

42 22715466

STAY,FA-CODER SP-540V

43 1000001557

STAY,FRAME SCAN MOTOR XC-540

44 1000001512

STAY,LOCK XC-540

45 1000001562

STAY,MOTOSENS XC-540

46 1000001564

STAY,RAIL GUIDE L XC-540

47 1000001563

STAY,RAIL GUIDE R XC-540

48 1000001569

STAY,SHAFT PULLEY XC-540

49 1000001495

SUPPORT,FRAME L XC-540

50 1000001494

SUPPORT,FRAME R XC-540

51 1000001702

CABLE-ASSY,M-COVER SW XC-540

Parts No.

1-7

Parts Name

1-5 CHASSIS
11

S7

S7
S7
17
S7

S4
S7

18
S7

S7
9

S7

6
S7

13

S7

12

7
21

S13
S11

12

S7

S10

S11

S7

2
S2

S10
22
S15

S5

S10

15

21

S1
S9

S8

S7

S7

S13
S10

14
16

S5

S7
19

S7

S6
S9
S12

S7

S3

S10
S7

S10

S7
S10

S14

S2

S10
S10

10

PARTS LIST -Main PartsParts No.

20
S5

PARTS LIST -Supplemental Parts-

Parts Name

Parts No.
S1 31029101

Parts Name

1 13429701

AC INLET SUP-J15G-E

BUSH,NB-19

2 W700311440

ASSY,AC JUNCTION BOARD XC-540

S2 31029106

BUSH,SQUARE SB-6025

3 W700311360

ASSY,DC JUNCTION BOARD XC-540

S3 31329601

CLAMP SET,INSULOK T-18S 100 PCS.

4 6700311110

ASSY,HEAD BOARD XC-540

S4 31379111

CLAMP,CABLE CKS-13-H

5 W700311421

ASSY,HEATER BOARD XC-540

S5 3000000033

CLAMP,WIRE PLESS RFC-45VO

6 6700319050

ASSY,MAIN BOARD XC-540

S6 31289111

CUPSCREW SET, M4*6 NI 100 PCS.

7 6700311000

ASSY,SERVO BOARD XC-540

S7 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

8 W700311341

ASSY,TU JUNCTION BOARD XC-540

S8 31279121

LABEL,FLASH-LIGHTING NO.E-582

9 15009101

BATTERY CR2032

S9 31409702

SADDLE,LOCKING EDGE LES-1010

10 1000001506

CHASSIS,XC-540

S10 31409811

SADDLE,LOCKING WIRE LWS-1211Z 20PCS

11 1000001507

COVER,CHASSIS XC-540

S11 31019124

SCREW SET,BINDING M3*35 NI 50 PCS

12 1000000012

FAN,109R0624H459

S12 31019161

SCREW SET,BINDING M4*8 NI ETW 20PCS

13 12399351

FILTER(E) FRC-40-12-6.5 FJ-540

S13 31209118

SPACER,WPCS-12S-4.0

14 12399353

FILTER(E) TFT-081813N F-540

S14 31329501

CLAMP SET,PUSH MOUNT RT30SSF5 20P

15 1000001748

FILTER(E),EFC-40-S

S15 31409801

SADDLE,LOCKING WIRE LWS-0711Z 20

16 22535117

LABEL,POWER CM-500 NO.893

17 1000000538

POWER UNIT,ZWD225PAF-0524/J

18 1000000097

POWER UNIT,ZWS240PAF-36/J

19 13129171

POWER-SW AJ8201B

20 1000001549

STAY,BOARD XC-540

21 22715327

STAY,CHASSIS FAN FJ-540

22 1000001605

STAY,COVER CHASSIS XC-540

1-8

1-6 PINCHROLLER

10

11

S2
7

S1

10

S1
3

S1

S1

S1

S1

S1

S1

2
6

6
5

5
S1

S1

S1

S3
9

8
S3

PARTS LIST -Main PartsParts No.

S1

S3
S3

PARTS LIST -Supplemental Parts-

Parts Name

Parts No.

Parts Name

1 22805483

ASS'Y,P-ROLLER L/R CJ-540

S1 31149702AS

RING SET,E-RING ETW-3 100 PCS.

2 22805482

ASS'Y,P-ROLLER M CJ-540

S2 31239102AS

SCREW SET,W-SEMS M3*8 BC 100 PCS.

3 22115765

FRAME,P-ROLLER CJ-500

S3 31249211AS

WASHER SET,PLAIN 4.3*7*0.5 C 100PCS.

4 22145458

LEVER,P-ROLLER CJ-540

5 22145831

PIN NO.1 (214-831)

6 22145832

PIN NO.2

7 22175105

PINCH ROLL SPRING

8 21565103

P-ROLLER FD16S4(B10) TYPE2

214-832

9 21565102

P-ROLLER TD16S4(B10) TYPE2

10 22175157

SPRING,C P-ROLLER CM-500

11 22715332

STAY,SENSOR P-ROLLER CJ-540

1-9

1-7 TOOL CARRIADGE


S6
13

8
S7

13

10

S4
S5
15

S10

12

6
7

20

S5

S4
18

17

S9

14

21

S3

S3

S13
S1

S2
16

S8

19

22

S11

S14
S12
2
4

23

S4
S4

PARTS LIST -Main Parts-

11

PARTS LIST -Supplemental Parts-

Parts No.

Parts Name

22805292

ASSY,CLAMP BLADE CM-500

S1 31029801

BUSH SET,ROLL 2*4 100PCS

W700311330

ASSY,CROP SENS BOARD XC-540

S2 31029803

BUSH SET,ROLL 3*5 20 PCS.

W700311350

ASSY,CUT CARRIAGE BOARD XC-540

S3 31329601

CLAMP SET,INSULOK T-18S 100 PCS.

6700310360

ASSY,CUT CARRIAGE XC-540

S4 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

22805291

ASSY,HOLDER BLADE CM-500

S5 31289102

CUPSCREW SET,M3*6 NI 50 PCS.

22805396

ASSY,PLATE CAM SLIDE FJ-500

S6 31299102

RIVET SET,NYLON P2655B 20 PCS.

22355656

BASE,CUTTER CM-500

S7 31159901

RIVET SET,NYLON P3045W 20 PCS.

1000001897

CABLE-CARD,12P1 2610L BB HIGH-V

S8 31019118

SCREW SET,BINDING M3*10 3CBC 100PCS

22025646

COVER,BELT HOLDER EGX-600

S9 31019116

SCREW SET,BINDING M3*6 3CBC 100 PCS

10 22025956

COVER,CARRIAGE BOARD CJ-540

S10 31049105

SCREW SET,CAP M3*6 3CBC 20 PCS

11 22025404

COVER,CARRIAGE CX-24

S11 31049169

SCREW SET,CAP M4*8 3CBC+PW 20PCS

12 22115799

FRAME,CARRIAGE FJ-500

S12 31089110

SCREW SET,PAN M3*4 NI+PW 100 PCS

13 22135656

GUIDE,FLEXIBLE CABLE CJ-540

S13 31229103

SCREW SET,TRUSS M2*6 NI 100 PCS

14 21655232

HOLDER,BELT EGX-600

S14 31049142

SCREW SET,CAP M3*6 NI MEC 20 PCS

15 1000001474

HOLDER,CUTTER XC-540

16 21495115

SCREW,BLADE SET CM-500

17 15229505

SENSOR INTERRUPTER GP2A25

18 22175154

SPRING,BLADE UP CM-500

19 22175155

SPRING,SCREW CM-500

20 1000001475

STAY,CUT CARRIAGE BOARD XC-540

21 1000001476

STAY,CUT CARRIAGE HOLD XC-540

22 1000001477

STAY,HOLDER BELT XC-540

23 21475148

SHEET,CROP SENSOR FILTER CJ-500

Parts No.

1-10

Parts Name

1-8 WIPE SYSTEM


34

S1

S1

33
8

15

3
16
7

S1

19
3

S4

S1

21

S3

30

29

S1
26

S1

S1

18

S1

25

20

S1

S1

32
S1

27
S1

S1

S1

S2
12

31

13

24

S1

S1

S1

S7
28

10

2
S7

11
S9

23
10
S7

S8

S5

14

37

22

17
S10

35

38
S6

S8

S8
36

PARTS LIST -Main Parts-

PARTS LIST -Main Parts-

Parts No.

Parts Name

Parts No.

Parts Name

1000001487

BASE,WIPER MOTOR XC-540

27

15229506

SENSOR INTERRUPTER,GP1A05A5

11929138

BELT,408P2M4-530

28

22295132

SHAFT,IDLE PULLEY STX-7

12159536

BUSH,B-S6-17

29

22155961

SHAFT,WIPER FJ-540

1000001595

COVER,SCRAPER XC-540

30

1000001489 SHUTTER,WIPE F XC-540

1000001609

COVER,SERGE MIST XC-540

31

22175140

1000001606

COVER,WIPE R XC-540

32

1000001484 TRAY,WIPE XC-540

1000001491

COVER,WIPE XC-540

33

11379105

22275122

FILTER(M),INNER SERGEMIST SJ-540

34

1000001658 WIPER,SCRAPER XC-540

1000000415

SPRING,TENSIONER STX-7
WIPER,HEAD ASP FJ-50

FILTER(M),SERGE MIST 3 SJ-540

35

1000001527 HOLDER,INK TRASH XC-540

10 21995104

FLANGE,PULLEY STX-7

36

1000001528 HOLDER,GUIDE INK TRASH XC-540

11 1000001481

FRAME,FLUSH F XC-540

37

1000001596 PLATE,INK TRASH XC-540

12 1000001482

FRAME,FLUSH R XC-540

38

12139657

13 1000001483

FRAME,WIPER XC-540

GUIDE,INK FUNNEL PE 6-316-03

PARTS LIST -Supplemental Parts-

14 21685144

GEAR,S53S5(B15) FJ-540

15 1000001488

HOLDER,SCRAPER XC-540

Parts No.

Parts Name

16 21655245

HOLDER,WIPER FJ-540

S1

31289102

CUPSCREW SET,M3*6 NI 50 PCS.

17 22435106

MOTOR,103-593-1041

S2

31049171

SCREW SET,CAP M3*12 NI 50 PCS.

18 1000001508

PAD,WIPE TRAY XC-540

S3

31049170

SCREW SET,CAP M3*8 NI 50 PCS.

19 21545159

PAD,WIPE F SJ-540

S4

31089110

SCREW SET,PAN M3*4 NI+PW 100 PCS

20 1000001510

PLATE,FLUSH XC-540

S5

31199701

SCREW SET,SET WP M3*3 NI 20 PCS

21 22055537

PLATE,SERGE MIST FJ-540

S6

1000001066 TUBE,SILICONE 12*16 50M

22 21975124

PULLEY,T14P2S4 + GEAR,S53

S7

31249951

WASHER,POLYSLIDER 3*6*0.5 CUT

23 21975123

PULLEY,WD6.94S9

S8

31289109

CUPSCREW SET,M3*4 NI 100 PCS.

24 1000001485

RAIL,GUIDE WIPER XC-540

S9

31409811

SADDLE,LOCKING WIRE LWS-1211Z 20PCS

25 1000001490

RAIL,WIPER L XC-540

S10 31409702

26 1000001486

RAIL,WIPER R XC-540

1-11

SADDLE,LOCKING EDGE LES-1010

1-9 CAP SYSTEM


11
23
1
37

S6
19

20

S10

S10

13

17

S13

S6
10

S10

34

S5

27

S5
12

33

S4

S5
S4

30
14
19

S10

S5

S8
28
S5
6
29

16

S12

S5
32

S3

21

S9

20

17

24
25
5
S9

S1
35

S5

28

S5

22

S4

31

S4

36 13

S5

S5

S7
S9

39

S4

38

S3
S9

40
15

S4
4

S4
23

S13
26
18

PARTS LIST -Main PartsParts No.

Parts Name

12809448

ASSY,CAP-TOP FJ-540

28 11889107

R-BEARING,D10S6(B3FL)

6700319010 ASSY,PUMP SUB XC-540

29 15229506

SENSOR INTERRUPTER,GP1A05A5

22805572

30 1000001591 SHAFT,GUIDE TABLE XC-540

1000001437 BASE,BOTTOM CAP XC-540

31 22155957

SHAFT,SCREW M8 FJ-540

1000001587 BASE,NEW PUMP XC-540

32 22175326

SPRING,TABLE FJ-540

1000001588 BASE,T-MOTOR CAP XC-540

33 22175324

SPRING,TABLE MOTOR FJ-540

21925137

BELT,166P2M4-530

34 1000001594 STOPPER,T-MOTOR CAP XC-540

12529101

BUSH,80FL-08

35 1000001434 TABLE,CAP-CASE XC-540

22335146

ASSY,TUBING 2*80MM SP-540V

Parts No.

Parts Name

CAP,TABLE SPRING FJ-540

36 1000001440 PLATE,SHUTTER TABLE CAP XC-540

10 21365121

CASE,CAP TOP FJ-540

37 22175334

11 22025671

COVER,CAP CASE FJ-540

38 1000002422 ASSY,TUBING 2*150MM XC-540

SPRING,CAP HEAD FJ-540

12 1000001608 STOPPER,G-SHAFT XC-540

39 1000002423 ASSY,TUBING 2*210MM XC-540

13 22565406

40 1000002424 ASSY,TUBING 2*310MM XC-540

DRIVE PULLEY

14 1000001433 FRAME,BACK-UP XC-540


15 1000001438 FRAME,FRONT CAP XC-540

PARTS LIST -Supplemental Parts-

16 1000001435 FRAME,MAIN CAP XC-540

Parts No.

Parts Name

17 1000001436 FRAME,SIDE CAP XC-540

S1 31029105

BUSH,NB-8

18 21685122

GEAR,S10S20

S3 31289111

CUPSCREW SET, M4*6 NI 100 PCS.

19 22135616

GUIDE,CAP CASE FJ-540

S4 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

20 22135614

GUIDE,SIDE FRAME FJ-540

S5 31289102

CUPSCREW SET,M3*6 NI 50 PCS.

21 21655246

HOLDER,T-SPRING FJ-540

S6 31109601

NUT SET,SQUARE M3*6*1.6 FE NI 100PCS

22 1000001439 HOOK,CAP-CASE XC-540

S7 31149703

RING SET,E-RING ETW-4 100 PCS.

23 22435106

MOTOR,103-593-1041

S8 31409702

SADDLE,LOCKING EDGE LES-1010

24 21575126

NUT,TABLE FJ-540

S9 31409801

SADDLE,LOCKING WIRE LWS-0711Z 20

25 22055542

PLATE,NUT FJ-540

S10 31019103

SCREW SET,BINDING M3*6 C 100 PCS.

26 1000001585 PLATE,P-MOTOR XC-540

S12 31049171

SCREW SET,CAP M3*12 NI 50 PCS.

27 1000001607 PLATE,T-MOTOR XC-540

S13 31199701

SCREW SET,SET WP M3*3 NI 20 PCS

1-12

1-10 INK SYSTEM


S4
S3

S7

S4

11
S2
1
1
8
6

8
1

8
4

S3

13

5
8
S5
16

2
9

S2
S6

10
12

S6

14
S6
15

15

PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

Parts No.

Parts Name

11909133

ADAPTER,SCREW 2FAI FJ-50

S2 31289112

CUPSCREW SET,M3*10 NI 100 PCS.

W700311520

ASSY,CARTRIDGE IC BOARD XC-540

S3 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

W700311511

ASSY,INK TANK BOARD XC-540

S4 31409801

SADDLE,LOCKING WIRE LWS-0711Z 20

1000002058

ASSY,TUBING 2*1100MM XC-540

S5 31019103

SCREW SET,BINDING M3*6 C 100 PCS.

1000002059

ASSY,TUBING 2*1300MM XC-540

S6 31049169

SCREW SET,CAP M4*8 3CBC+PW 20PCS

1000002060

ASSY,TUBING 2*900MM XC-540

S7 31019801

SCREW,BINDING S-TIGHT M3*6 3C

11659218

HOLDER,IC SC-500

11659149

HOLDER,RING O 2FAI FJ-50

1000001473

PLATE,HOLDER I/C XC-540

10 1000001580

PLATE,INK CMCM XC-540

11 1000001509

PLATE,INK JOINT XC-540

12 21475141

SHEET,RAIL CABLE FJ-540

13 22625103

SPRING,PRESS CARTRIDGE SP-300

14 1000001471

STAND,INK CARTRIDGE XC-540

15 1000001542

STAY,I/C XC-540

16 21435109

TUBE,SILICONE 3*5*8 FJ-540

Parts No.

1-13

Parts Name

1-11 STAND & TU


S14
S12 S11
31
2

S12

8
S3
24

S11
S14

35
S11
5
S14
33

23
S14

S14

S14

S14
6
S2
12

S12

10
22

S6 S9
10

1
17
S5
11

29

32

S7

S11

S14

S10
S14

S12
S11

18

S14

S11
S9

S1
14 11

21

20
S4

S10

16
S11

S13

36

S14
S10

13

1
27

S11

S11

34
25

S1

S14 1

15

S14

S11

28
S4
S10
1

13

30

3
4

S11

19
20

S13

S7

PARTS LIST -Main PartsParts No.

27

26

PARTS LIST -Main Parts-

Parts Name

Parts No.

Parts Name

11879108

ABSORBER TK-3225

27 1000002515

CASTER,STAND XC-540

7498804000

ASSY BRAKE PNS-501

28 1000002462

DANCER BAR XC-540

1000001610

ASSY,DANCER BAR XC-540

29 1000002511

STAND,BASE L XC-540

22805230

ASSY,SCREW TUC-6070

30 1000002507

STAND,BASE R XC-540

1000001611

ASSY,SHAFT SHEET XC-540

31 1000002514

STAND,FRAME STAY L XC-540

1000001613

ASSY,STAND LEG L XC-540

32 1000002510

STAND,FRAME STAY R XC-540

1000001612

ASSY,STAND LEG R XC-540

33 1000002512

STAND,FRAME TU L XC-540

6811509000

ASSY STOPPER SCREW PNS-501

34 1000002508

STAND,FRAME TU R XC-540

21815106

BOLT,SHOULDER PNS-501

35 1000002513

STAND,LEG L XC-540

10 12159563

BUSH,80F-1006

36 1000002509

STAND,LEG R XC-540

11 1000001352

BUSH,80F-1620

12 1000001470

COVER,TU L XC-540

13 1000001584

FLANGE,GUIDE 3 XC-540

14 1000001592

HOUSING,80F-1620 XC-540

S1 31379111

CLAMP,CABLE CKS-13-H

15 1000001457

PIPE,TAKE UP XC-540

S2 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

16 1000001455

SHAFT,DANCER XC-540

S3 3000000036

NUT,SQUARE M5 8.5*8.5*2.3 3C

17 1000001458

SHAFT,TU SLIDER XC-540

S4 31119701

PIN,SNAP M14 SUS

18 1000001460

SILDER,HOLDER PLATE XC-540

S5 31149707

RING SET,E-RING ETW-12 SUS 20 PCS

PARTS LIST -Supplemental PartsParts No.

Parts Name

19 22185103

SLIDER,1 TUC-6070

S6 31149705

RING,E ETW-7 SUS

20 1000001459

SLIDER,ARM XC-540

S7 31019115

SCREW SET,BINDING M3*4 3CBC 100 PCS

21 1000001463

SLIDER,RAIL XC-540

S9 31049137

SCREW SET,CAP M4*25 3CBC 20 PCS

22 22035196

STAND,LEVER SP-300

S10 31799110

SCREW SET,CAP M5*20 NI 20PCS.

23 1000001462

STAND,STAY XC-540

S11 31049157

SCREW,CAP M6*20 BC+PW+SW

24 1000001579

STOPPER,SHAFT POM XC-540

S12 31249220

WASHER SET,PLAIN 6.5*16*1 NI 100PCS

25 1000002464

ARM,DANCER L XC-540

S13 31049169

SCREW SET,CAP M4*8 3CBC+PW 20PCS

26 1000002463

ARM,DANCER R XC-540

S14 31239106

SCREW SET,W-SEMS M4*8 3CBC 50 PCS

1-14

1-12 TU CONTROLLER

S2

S8

8
11
4
S2

S10
10

S12

S2

7
17

6
5

S2

2
S9

16

19

S6

21

S4
14
S7

S6

S4
S8

15

S10

20

13

S1

S11 9

S10

12

18
3

S11
S5

S3

S10

PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

Parts No.

Parts Name

Parts No.

Parts Name

6700311200

ASSY,TAKEUP BOARD XC-540

S1 31329501

1000001446

BASE,TU MOTOR XC-540

S2 31289105

CUPSCREW SET, M3*6 3CBC 100 PCS

12159563

BUSH,80F-1006

S3 31289111

CUPSCREW SET, M4*6 NI 100 PCS.

1000001352

BUSH,80F-1620

S4 31289109

CUPSCREW SET,M3*4 NI 100 PCS.

1000001710

CABLE-ASSY,TU MANUAL SW XC-540

S5 31149705

RING,E ETW-7 SUS

1000001711

CABLE-ASSY,TU MODE SEL SW XC-540

S6 31409702

SADDLE,LOCKING EDGE LES-1010

1000001593

COLLAR,TU XC-540

S7 31049173

SCREW SET,CAP M4*10 NI 50 PCS.

1000001469

COVER,TU R XC-540

S8 31049137

SCREW SET,CAP M4*25 3CBC 20 PCS

1000001441

CLAMP SET,PUSH MOUNT RT30SSF5 20P

GEAR,S14.4(B12M0.8) XC-540

S9 31799107

SCREW SET,CAP M4*6NI 20pcs

10 1000001442

GEAR,S96(B8M0.8) XC-540

S10 31049169

SCREW SET,CAP M4*8 3CBC+PW 20PCS

11 1000001592

HOUSING,80F-1620 XC-540

S11 31199701

SCREW SET,SET WP M3*3 NI 20 PCS

12 1000001402

MOTOR,DME37K50G-128

S12 31049157

SCREW,CAP M6*20 BC+PW+SW

13 1000001456

PLATE,SENSOR DANCER XC-540

14 15229506

SENSOR INTERRUPTER,GP1A05A5

15 1000001455

SHAFT,DANCER XC-540

16 1000001445

SHAFT,SPACER TU XC-540

17 1000001447

SHAFT,TU XC-540

18 22035196

STAND,LEVER SP-300

19 1000001467

STAY,DANCER SENS XC-540

20 1000001468

STAY,TU BOARD XC-540

21 1000001443

FLANGE,TU MOTOR XC-540

1-15

1-13 ACCESSORIES
26

23

11

21

34
33
41

117V

38

230V

230VC

39
S2
12

10

7
240VA

44
15

240VE

4
14

28

25

18
45

17

54

30
27

55
S3

27

S2
S1

51
51

30

49
46

13

49
S5

47
48

56

S4
S6

42

35
40

36

19

42
6

16

24
29

37

11

S1

22

53
20

52

1-16

32

31

1-13 ACCESSORIES
PARTS LIST -Main PartsParts No.

Parts Name

52 1000001626

TRAY,SKID XC-540

23495124

AC CORD 3ASL100 240VA 10A SAA

53 12569656

TWEEZERS PTS-01

13499111

AC CORD H05VV-F 240VE 10A S

54 1000001604

PAD,INK TRASH XC-540

23495125

AC-CORD H05VV 230V 10A S

55 1000001603

COVER,INK TRASH XC-540

13499209

ADAPTER PLUG (100V)

56 1000001561

STOPPER,CARRIAGE XC-540

22845112

BASE,MEDIA CLAMP SP-300

11849102

BLADE,OLFA AUTO CUTTER XB10

13499109

AC CORD SJT 117V 10A 3PVC

13499102

CABLE-AC 100/117V 15A 2.5M 3P

S1 31279201

LABEL,REPACKAGE #LA16

13439801

CABLE-AC 3P CHINA 10A250V S

S2 31049169

SCREW SET,CAP M4*8 3CBC+PW 20PCS

10 1000001639

CARTON,ACCESSORY XC-540

S3 31229103

SCREW SET,TRUSS M2*6 NI 100 PCS

11 1000001627

CARTON,COVER XC-540

S4 31049157

SCREW,CAP M6*20 BC+PW+SW

12 1000001643

CARTON,SHAFT SHEET XC-540

S5 31139104

SCREW,PLAPOINT M4*6 BK FE

13 1000001628

CARTON,SLEEVE XC-540

S6 31249220

WASHER SET,PLAIN 6.5*16*1 NI 100PCS

14 1000001650

CARTON,SPACER XC-540

15 1000001635

CARTON,STAND L/R XC-540

16 1000001645

CARTON,STAND STAY XC-540

17 1000001629

CARTON,STAND XC-540

18 1000001649

CARTON,VKIT XC-540

19 11369122

CASE,PE BOTTLE 5-038-03

20 11759105

CLEANER,STICK TX712A

21 1000001535

COVER,BOTTLE INK XC-540

22 21995112

FLANGE,GUIDE PNS-501

23 12139657

GUIDE,INK FUNNEL PE 6-316-03

24 22565682

HEXAGONAL WRENCH 5

25 1000001534

HOLDER,BOTTLE INK XC-540

26 22535532

LABEL,CARTON CARE#LA7622

27 1000001623

LABEL,CARTON XC-540#LA930

28 22535393

LABEL,DRAIN BOTTLE FJ-540 #LA501

29 1000001099

LABEL,HARMFUL FIRE #LA915

30 22535357

LABEL,USE FORKLIFT #LA435

31
32

1000001406

MANUAL,INS EN XC-540

1000001404

MANUAL,INS JP XC-540

1000001405

MANUAL,USE EN XC-540

1000001403

MANUAL,USE JP XC-540

33 1000001642

PAD,ACCESSORY B XC-540

34 1000001641

PAD,ACCESSORY S XC-540

35 1000001648

PAD,DANCER XC-540

36 1000001631

PAD,L-LEFT XC-540

37 1000001632

PAD,L-RIGHT XC-540

38 1000001638

PAD,SHAFT GUARD XC-540

39 1000001644

PAD,SHAFT SHEET XC-540

40 1000001647

PAD,SLIDER XC-540

41 1000001640

PAD,SPACER ACCESSORY XC-540

42 1000001646

PAD,SPACER STAND STAY XC-540

43 1000001637

PAD,STAND L/R BASE XC-540

44 1000001636

PAD,STAND L/R TOP XC-540

45 1000001630

PAD,SUPPORT STAND XC-540

46 1000001633

PAD,U-LEFT XC-540

47 1000001634

PAD,U-RIGHT XC-540

48 22155133

PIPE,TOOL D9*L150 FJ-540

49 1000001523

PLATE,CLAMP MEDIA L XC-540

50 1000001524

PLATE,CLAMP MEDIA R XC-540

51 1000001602

SHEET,CLAMP MEDIA XC-540

PARTS LIST -Supplemental PartsParts No.

1-17

Parts Name

40

CN13

CN12

CN10

CN7

CN8

CN6

40

CN4

44

45

CN3

CN2

CN6

50

CN200

55

18

43

TU MODE SELECT SW

CN1

46

TAKEUP BOARD

CN4

CN3

CN15

CN401 CN301 CN201 CN101

TU MANUAL SW

INK SYSTEM UNIT

CN9

CN5

CN801 CN701 CN601 CN501

INK TANK BOARD

40

25

PAPER SENS B

PAPER SENS F

CUT ORG
BOARD

19

INLET

41

42

CN17

CN404

TAKE UP MOTOR2

CN11

CN16

CN1201 CN1101 CN1001 CN901

CARTRIDGE IC BOARD x 12

PANEL BOARD

LCD

CN101

PRINT ORG SENSOR

PINCH ORG SENSOR

58

CN17

SCAN MOTOR

27

26

CN16

CN7

CN401

49

CN8
57

CN402

CN14

29

CN13

CN901

51

28

11

CN402

CN3

CN14

12

30

31
CN908

13

32
CN909

CN1,CN2

52

CN903,CN906

CN7
14

CN1

57

57

15

CN5

60

56

CN10

24

34

SW POWER UNIT
+DC24V OUT
+DC24V OUT

CN16CN19

CN9

CN904

CN12

CONTROL UNIT

AC LINE

CN1

CN11

CN9

CN11

CN9 CN122

54

CN806

CN10 CN13

10

CN13

CN1~CN3,CN5~CN7

CN2~CN7

CN17 CN20

HEAD BOARD

23

PRINT CARRIAGE BOARD

CN8 CN11

53

CN22

x3

61

62

x3

61

CN14

22

20

35

36

LINER ENCODER
BOARD

CN201

CN200

EXT JUNCTION
BOARD

230V / 170V SELECT

230V / 170V SELECT

CUT SOLENOIDE

48

48

48

21

CROP SENS BOARD

FAN

37

CUT SOLENOIDE

230V / 170V SELECT

CN703

38

HEAD UNIT

CUT CARRIAGE
BOARD

CN1102 CN1101

CN700
CN701 CN702

CN15 CN18

MAIN BOARD

CN900

CN907

SW POWER UNIT
+DC41V OUT

16

17

59

59

33

FRONT COVER SW

MOTSENS JUNCTION BOARD

CN910

HEATER BOARD

SERVO BOARD

CN15

CN902

PUMP MOTOR x 3
PUMP SOLENOID x 3

TU JUNCTION BOARD

CN18
CN4

CN406 CN405

WIPER MOTOR
WIPER ORG SENSOR

HEATER CONTROL BOARD

CAP MOTOR
CAP ORG SENSOR

CN7

CN2

CN301

CN12
CN4

CN302

CN8
CN804

CN5

CN802 CN800

CN303

CN6

AC JUNCTION BOARD

CN11

2-1

CN412

CN4

CN411

CN807

CN402

FAN

47

HEATER

GRIT ENCODER
BOARD

HEATER UNIT

THERMOSTAT

58

FEED MOTOR

GRID ENCORDER

MENTENANCE COVER SW

TERMISTOR

39

CN103

CN102

CN806

CN101

DC JUNCTION BOARD

CN403

CN408 CN407

CN600

CN410 CN409

CN601
CN605

CN300
CN100

CN404

CN604

THERMISTOR JUNCTION BOARD

PINCH LEVER

2 Electrical Section

2-1 WIRING MAP

CN413

CN202 CN203

CN1103

CN500

CN801

CN300

CN403

CN12

FAN JUNCTION
BOARD

XC-540 WIRING MAP


CABLE LIST

1 1000001668

CABLE-ASSY,POWER-AC-L XC-540

50 23475196

2 1000001669

CABLE-ASSY,POWER-AC-N XC-540

51 1000001897 CABLE-CARD,12P1 2610L BB HIGH-V

3 1000000574

CABLE-ASSY,GND AJ-1000

52 1000001898 CABLE-CARD,26P1 880L BB HIGH-V

4 1000001670

CABLE-ASSY,POWER-AC-JUNC XC-540

53 23475232

CABLE-CARD,21P1 385L BB HIGH-V

5 1000001671

CABLE-ASSY,POWER-AC-DC XC-540

54 23475198

CABLE-CARD,36P1 2940L BB

6 1000001672

CABLE-ASSY,POWER-DRYER XC-540

55 1000001899 CABLE-CARD,6P1 420L BB HIGH-V

7 1000001673

CABLE-ASSY,POWER-DC-B XC-540

56 1000001900 CABLE-CARD,25P1 250L BB HIGH-V

8 1000001674

CABLE-ASSY,POWER-DC-A XC-540

57 12399353

FILTER(E) TFT-081813N

9 1000001675

CABLE-ASSY,POWER-HEAD XC-540

58 12399334

FILTER(E),TFC-16-8-13

10 1000001676

CABLE-ASSY,POWER-SERVO XC-540

59 12399331

FILTER(E),FPC-31-12

11 1000001704

CABLE-ASSY,POWER-TU XC-540

60 12399351

FILTER(E) FRC-40-12-6.5

12 1000001677

CABLE-ASSY,POWER-HEATER XC-540

61 12399352

FILTER(E) FRC-45-12-6.5

13 1000001678

CABLE-ASSY,OP.DRYER CONTROL XC-540

62 1000001748 FILTER(E),EFC-40-S

14 1000001679

CABLE-ASSY,POWER-BLOWER XC-540

15 1000001680

CABLE-ASSY,HEATER CONTROL XC-540

16 1000001681

CABLE-ASSY,HEATER SERIAL XC-540

17 1000001682

CABLE-ASSY,TU CONTROL XC-540

18 1000001683

CABLE-ASSY,INK SERIAL XC-540

19 1000001684

CABLE-ASSY,SCAN-M XC-540

20 1000001685

CABLE-ASSY,FAN JUNCTION XC-540

21 1000001686

CABLE-ASSY,G-ENCODER XC-540

22 1000001687

CABLE-ASSY,FEED-M XC-540

23 1000001688

CABLE-ASSY,HEAD FAN XC-540

24 1000001689

CABLE-ASSY,3-COVER SW XC-540

25 1000001690

CABLE-ASSY,PINCH-ORG XC-540

26 1000001691

CABLE-ASSY,CUT-CAR SENS XC-540

27 1000001692

CABLE-ASSY,PAPER-SENS XC-540

28 1000001693

CABLE-ASSY,CAP-SENS XC-540

29 1000001694

CABLE-ASSY,WIPER-SENS XC-540

30 1000001695

CABLE-ASSY,CAP-M XC-540

31 1000001696

CABLE-ASSY,WIPER-M XC-540

32 1000001697
33 1000001698

CABLE-ASSY,PUMP-M XC-540
CABLE-ASSY,F-COVER SW XC-540

34 1000001699

CABLE-ASSY,SW JUNCTION XC-540

35 1000001700

CABLE-ASSY,HEAD U/D SENS XC-540

36 1000001424

CABLE-ASSY,LINEAR ENC XC-540

37 1000001701

CABLE-ASSY,PINCH-SENS XC-540

38 1000001423

CABLE-ASSY,CROP SENS XC-540

39 1000001702

CABLE-ASSY,M-COVER SW XC-540

40 1000001703

CABLE-ASSY,INK CARTRIDGE XC-540

41 1000001706

CABLE-ASSY,TU IF INT XC-540

42 1000001712

CABLE-ASSY,FD IF INT XC-540

43 1000001707

CABLE-ASSY,TU IF EXT XC-540

44 1000001705

CABLE-ASSY,TU-SENS XC-540

45 1000001710

CABLE-ASSY,TU MANUAL SW XC-540

46 1000001711

CABLE-ASSY,TU MODE SEL SW XC-540

47 1000001708

CABLE-ASSY,THERM JUNCTION XC-540

48 1000002043

CABLE-ASSY,230V SELECTOR XC-540

48 1000002044

CABLE-ASSY,117V SELECTOR XC-540

49 23415266

CABLE-ASSY,ESD SJ-1000

CABLE-CARD,24P1 850L BB

HEAD & CARRIAGE FFC CONNECTION LIST


Head
CY
MG
YG
53
BK
LM
LC

CN1
CN2
CN1
CN2
CN1
CN2
CN1
CN2
CN1
CN2
CN1
CN2

Print Carriage Board


CN15
CN18
CN8
CN11
CN16
CN19
CN9
CN12
CN17
CN20
CN10
CN13

Head Board Print Carriage Board


CN1
CN2
CN2
CN3
CN3
CN4
54
CN5
CN5
CN6
CN6
CN7
CN7

2-2

2-2 MAIN BOARD


MAIN BOARD_Arrangement Diagram (Component Side)
DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
XC-540 OFF OFF OFF OFF OFF OFF OFF OFF

It indicates the version of the Main Board.

2-3

MAIN BOARD_Arrangement Diagram (Soldering Side)

2-4

10K

R92

R104

R265

2.2K

R59

PC209

CE0.1u

CE0.1u

CE0.1u

PC207

CE0.1u

CE0.1u

PC201

CE0.1u

CE0.1u

PC199

CE0.1u

10K

R96

CE0.1u

CE0.1u

PC219

VCC3

/WR2
/WR2

CE0.1u

CE0.1u

CE0.1u

PC229

EXBA10E103J

RA36

VCC3

IC38
HD6417297BP267

CE0.1u

CE0.1u

PC237
CE0.1u

PC235

VCC3

CE0.1u

CE0.1u

PC234

VCC3

RA14

EXBA10E103J

PC236

VCC3

CE0.1u

PC238

VCC3

PC233

VCC3

CE0.1u

PC231

VCC3

RA15

EXBA10E103J

VCC3

CE0.1u

PC228

VCC3

PC227

VCC3

PC225

VCC3

VCC3

VCC3

CE0.1u

PC226

VCC3

CE0.1u

PC223

VCC3

CE0.1u

VCC3

PC217

VCC3

PC220

VCC3

10K

PC218

VCC3

CE0.1u

PC221

VCC3

CE0.1u

PC200

VCC3

CE0.1u

PC198

VCC3

PC196

VCC3

CE0.1u

VCC1.55

B17
C16
A17
B16
C15
D15
B15
A16
C14
D14
A15
B14
C13
D13
A14
B13
A13
B12
C12
D12
A12
B11
A11
A10
C11
D11
B10
A9
B9
C8
C10
D10
D8
A8
B8
A7
C9
D9
B7
A6
C7
D7
B6
A5
B5
C4
C3
C6
A4
D6
B4
D5
A3
B3
A2
A1
C5
D16
H17
H18
N3
N4
U4
V18

VCC3

A[0..25]

VCC3

10K

R45

T79

PC197

VCC3

CE0.1u

VCC3

PC205

VCC3

T99

T135
T133

STATUS0
STATUS1

Cmd_MtoS

VCC1.55

VCC3

R93

VCC3

R94 T127
10K

VDDQ
CTS2
TCLK
MD8/RTS2
VDDQ
VSSQ
MD7/TXD
SCK2/MRESET
VDD
VSS
A18
A19
VDDQ
VSSQ
A20
A21
A22
A23
VDDQ
VSSQ
A24
A25
MD3/CE2A
MD4/CE2B
VDDQ
VSSQ
MD5/RAS2
DACK0
DACK1
A0
VDDQ
VSSQ
A1
STATUS0
STATUS1
MD6/IOIS16
VDDQ
VSSQ
ASEBRK/BRKACK
TDO
VDD
VSS
TMS
TCK
TDI
TRST
CKIO2ENB
NC
VDD-PLL2
VSS-PLL2
VDD-PLL1
VSS-PLL1
VDD-CPG
VSS-CPG
XTAL
EXTAL
NC
NC
NC
NC
NC
NC
NC
NC

CE0.1u

PC232

VCC1.55

CE0.1u

PC230

T97
T98
/RESET
/RESET
T96

A1

PC203

VCC3

CE0.1u

PC206

VCC3

CE0.1u

PC208

VCC3

PC213

VCC3

CE0.1u

VCC3

PC212

T95

T94

FA-365 20MHz

VCC3

CE9p

CE0.1u

VCC3

C27

Y5

10K

T129

A1

A0

T130

A0

A24
A25

10K

10K

R58

+ C31
10u/16V

+ C29
10u/16V

CE9p

C28

10

10

+ C30
10u/16V

STATUS0
STATUS1
10

R102

R60

R103 10K

A20
A21
A22
A23

A18
A19

10K

Cmd_MtoS

VCC3

CE0.1u

PC224

/Cmd_HS_MtoS

A25
A24
A23
A22
A21
A20
A19
A18

R90

T125

5
7
4
8
3
9
2
10

10K

T126

RA38

R91

T8

PC214

VCC3

R266

R262

VCC3

2.2K

R105

VCC3

2.2K

10K

R304

R303

T7

CE0.1u

PC222

/Cmd_HS_MtoS

CE0.1u

/Cmd_HS_StoM

T132 T131 T136 T134

VCC3

/Cmd_HS_StoM

PC202

CE0.1u

T49

PC204

D47
D32

CE0.1u

33

R43

D46
D33

33
33
33
33
33

/RESET
/CS0
/CS1 R34
/CS4 R44
/CS5 R32
/CS6 R42
R33

/RESET
/CS0
/CS1
/CS4
/CS5
/CS6

/RD2

/RD2

D45
D34
D44
D35

D35
D47
D44
D32
D34
D46
D45
D33

PC210

10K
T128

R95

D61
D50
D60
D51
D43
D36
D42
D37
6

5
7
4
8
3
9
2
10
1

D41
D38
D40
D39

D39
D43
D40
D36
D38
D42
D41
D37

CE0.1u

/IRL3
/IRL2
/IRL1
/IRL0
RRXD2

/IRL3
/IRL2
/IRL1
/IRL0
RRXD2

TXD2

5
7
4
8
3
9
2
10
1

D15
D0
D14
D1

EXBA10E103J

RA33

D3
D1
D12
D14
D2
D0
D13
D15

RA13

EXBA10E103J

5
7
4
8
3
9
2
10

PC211

VCC3

D63
D48

6
D12
D3

VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55

10

R302

1
D59
D52
D58
D53

VCC3

D13
D2
1

EXBA10E103J

RA30

D11
D4
D10
D5

D29
D18

D7
D5
D6
D10
D8
D4
D9
D11

RA12

EXBA10E103J

5
7
4
8
3
9
2
10
1

EXBA10E103J

RA27

T77

T76

W20
U18
U17
V17
Y20
W19
Y19
W18
U16
V16
Y18
W17
Y17
W16
U15
V15
Y16
W15
U14
V14
Y15
W14
U12
V13
U13
V12
Y14
W13
U11
V11
Y13
W12
Y12
W11
U10
V10
Y11
Y10
W10
Y9
U9
V9
W9
Y8
W8
V4
U8
V8
Y7
W7
U7
V7
Y6
W6
U6
V6
Y5
W5
Y4
W4
Y3
U5
V5
W3

10K

R41

VCC3

A17

A15
A16

A13
A14

A10
A11
A12

A7
A8
A9

T119

A4
A5
A6

A2
A3

T121

D22
D24
D23

D25

VCC3

VCC1.55

D[0..63]

RA22
RA20
EXBV8V330J
EXBV8V330J
RA23
RA21
EXBV8V330J
EXBV8V330J

D25
DREQ1
DREQ0
RXD
D22
D24
D23
WE7/CAS7/DQM7/REG
VSSQ
VDDQ
WE6/CAS6/DQM6
WE3/CAS3/DQM3/ICIOWR
WE2/CAS2/DQM2/ICIORD
RD/WR
VSSQ
VDDQ
RD/CASS/FRAME
RAS
VSS
VDD
CS2
CS3
VSSQ
VDDQ
DRAK0
DRAK1
A2
A3
VSSQ
VDDQ
A4
A5
A6
CKIO2
VSSQ
VDDQ
CKIO
A7
A8
A9
VSSQ
VDDQ
A10
A11
A12
NC
VSSQ
VDDQ
A13
A14
VSS
VDD
A15
A16
VSSQ
VDDQ
A17
WE0/CAS0/DQM0
WE1/CAS1/DQM1
WE4/CAS4/DQM4
WE5/CAS5/DQM5
VSSQ
VDDQ
CKE

D9
D6
D33
D46
D32
D47

10
2
9
3
8
4
7
5

R39

R35

R36

R37

R38

R48

R40

RA24

DQM2
/WR
/RD
/RAS
/CS2

33
33
33
33
33

R201
10K

/WE0
DQM0
DQM1
DQM4
DQM5
CKE
/WE1

33
33
33
33
33
33

VCC3

T46

33

VCC3

33

VCC3

/CS3

DQM3

33

33

DQM6

33

T124

DQM7

33

10K

R72

RA0
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
RA15
RA16
RA17
RA18
RA19
RA20
RA21
RA22
RA23
RA24
RA25

DQM5

DQM4

DQM1

DQM0

/WE1

CKE

CLBA1
CLKB2
CLKB3
CLKB4

6
7
10
11

2
3
14
15

RA[0..25]

CLKA1
CLKA2
CLKA3
CLKA4

CY2308-2

S1
S2

REF

FBK

IC20

/WE0

R206
10K

9
8

16

/CS3

/CS2

/RAS

/RD

/WR

DQM2

DQM3

DQM6

DQM7

DREQ0
RRXD

RA[0..25]

R208
R207
R202
R203

R20
R19
R204
R205

/CS0

CE0.1u

PC50
2
4
3

JP3

JP2
2

Cd

OUT

RN5VD29A

VDD
NC
GND

IC32

CE0.1u

Cmd_StoM
RXD2
CROP_ON

CE0.1u

C42

R245
1.0K
TP131

GND
GND

NC
WP/ACC
CE
OE
WE
RP

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC11

VCC3

RY/BY
VIH

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20

MA[0..25]

37

15
47

25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10

74LVC14

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

DD[0..63]

DD[0..63]

10

R263

R264
1.0K
TP132

VCC3

/RESET_DLY

74LVC14

IC31B

CE0.1u

R301
10K

10K

R300

VCC3

MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18

MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9

RRXD
RRXD2
CROP_ONOUT

PC63

VCC3

18
17
16
15
14
13
12
11

/RESET_DLY

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC45

21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PS-40PE-D4T1-PN1

20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN15

VCC3

MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA19
MA20
MA21

MA[0..25]

PC18
CE0.1u

MBM29LV160B-90PFTN(HY29LV320)

27
46

IC31A

1
19

2
3
4
5
6
7
8
9

MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15

MA25
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7

R246

CLK60_2

CLK60_1

VCC3

29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45

13
14
26
/MRD 28
/MWE0 11
/RESET 12

MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15

CLK120_1
CLK120_2

STATUS0
STATUS1

TP113

TP112

PC152

VCC3

STATUS0
STATUS1

VCC

TP100
TP114

Cmd_StoM
RXD2
CROP_ON

CLK60_2

CLK60_1

CLK120_1
CLK120_2

R152

/MRD
/MWE0
/RESET

VCC3

MD[0..15]

DSP01-002-430G-0

Short Plug

TP99
TP98

VCC3

33
R_non(0)
33
R_non(0)

33
33
R_non(0)
R_non(0)

CE0.1u

PC29

VCC3

/CS0

JP2
1 -2: JI GU
2 -3: OPERATE

MD[0..15]

RA19
RA18
RA17
RA16
RA37
RA35
RA34
RA32
RA26
RA31
RA28
RA29
EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J

A10
A11
A12
A13
A14
A15
A16
A17

RA25

R81

R82

R83

R84

R85

R86

R87

R88

R89

33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
33
VCC3
10K
T122

R261

10
2
9
3
8
4
7
5

CLK120

A2
A3
A4
A5
A6
A7
A8
A9

T120

DREQ0
RRXD

R73

VCC3

R61
R62
R80
R79
R78
R77
R76
R75
R74
R57
R56
R55
R54
R53
R52
R51
R50
R49
R101
R100
R99
R98
R97
R65
R64
R63

T123

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25

1
2
3
4
8
7
6
5
8
7
6
5
DD33
DD46
DD32
DD47

EXBA10E103J

D62
D49

10
2
9
3
8
4
7
5
D61
D63
D50
D49
D51
D62
D60
D48
D57
D54
D56
D55

1
D28
D19

10
2
9
3
8
4
7
5
D57
D53
D55
D58
D56
D59
D54
D52
D31
D16
D30
D17

10
2
9
3
8
4
7
5
D19
D31
D28
D16
D18
D30
D29
D17
D27
D20
D26
D21

C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18

VSS
CA
VDD-RTC
VSS-RTC
EXTAL2
XTAL2
NMI
IRL3
IRL2
IRL1
IRL0
MD2/RXD2
MD1/TXD2
MD0/SCK
RD/WR2
VSSQ
VSSQ
VDDQ
D63
D48
VSS
VDD
D62
D49
VSSQ
VDDQ
D61
D50
D60
D51
VSSQ
VDDQ
D59
D52
D58
D53
VSSQ
VDDQ
D57
D54
D56
D55
VSSQ
VDDQ
D31
D16
D30
D17
VSSQ
VDDQ
D29
D18
VSS
VDD
D28
D19
VSSQ
VDDQ
D27
D20
D26
D21
VSSQ
VDDQ

RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7

B2
B1
C2
C1
D4
D3
D2
D1
E4
E3
F3
F4
E2
E1
G3
G4
F2
F1
H3
H4
G2
G1
H2
H1
J3
J4
J2
J1
K2
K1
K3
K4
L1
L2
M1
M2
L3
L4
N1
N2
P1
P2
M3
M4
R1
R2
P3
P4
T1
T2
R3
R4
U1
U2
V1
V2
T3
T4
W1
Y1
U3
V3
W2
Y2
D8
D7
D35
D44
D34
D45
1
2
3
4
1
2
3
4
8
7
6
5
DD35
DD44
DD34
DD45

8
7
6
5

1
2
3
4

10
2
9
3
8
4
7
5
D23
D24
D22
D26
D25
D20
D21
D27
D37
D42
D36
D43
1
2
3
4
8
7
6
5
DD37
DD42
DD36
DD43

8
7
6
5

DD39 8
DD40 7
DD38 6
DD41 5

1
2
3
4

1
2
3
4

D39
D40
D38
D41

EXBA10E103J
EXBA10E103J

8
7
6
5

1
2
3
4

D1
D14
D0
D15
DD1 8
DD14 7
DD0 6
DD15 5

1
2
3
4
8
7
6
5

1
2
3
4

D3
D12
D2
D13
1
2
3
4
DD3 8
DD12 7
DD2 6
DD13 5

8
7
6
5

1
2
3
4

D5
D10
D4
D11
1
2
3
4
DD5 8
DD10 7
DD4 6
DD11 5

8
7
6
5

1
2
3
4

D7
D6
D8
D9
1
2
3
4
8
7
6
5
DD7
DD6
DD8
DD9

8
7
6
5

1
2
3
4

D63
D48
D62
D49
1
2
3
4
8
7
6
5
DD63
DD48
DD62
DD49

8
7
6
5

1
2
3
4

D61
D50
D60
D51
1
2
3
4
8
7
6
5
DD61
DD50
DD60
DD51

8
7
6
5

1
2
3
4

D59
D52
D58
D53
1
2
3
4
8
7
6
5
DD59
DD52
DD58
DD53

8
7
6
5

1
2
3
4

D57
D54
D56
D55
1
2
3
4
8
7
6
5
DD57
DD54
DD56
DD55

8
7
6
5

1
2
3
4

D25
D24
D22
D23
1
2
3
4
8
7
6
5
DD25
DD24
DD22
DD23

8
7
6
5

1
2
3
4

D31
D16
D30
D17
1
2
3
4
8
7
6
5
DD31
DD16
DD30
DD17

8
7
6
5

1
2
3
4

D27
D20
D26
D21
1
2
3
4
8
7
6
5
DD27
DD20
DD26
DD21

8
7
6
5

1
2
3
4

D29
D18
D28
D19
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5

2-5

DD29
DD18
DD28
DD19

TXD2

/RESET

/RESET

RRXD
RRXD2
CROP_ONOUT

VCC3

MAIN BOARD_Circuit Diagram 1/9

/WR2
/GATE

PC125

CE0.1u

PC122

CE0.1u

PC124

CE0.1u

PC119

CE0.1u

CE0.1u

PC109

CE0.1u

PC93

CE0.1u

PC92

CE0.1u

TP96

PC117

10K

R185

VCC3

10K

R186

CE0.1u

PC121

CE0.1u

PC139

CE0.1u

PC111

CE0.1u

PC113

TP97

DD30
DD31

DD28
DD29

DD26
DD27

DD22
DD23
DD24
DD25

DD20
DD21

DD18
DD19

DD16
DD17

PC7
CE0.1u

CE0.1u

PC95

CE0.1u

PC94

CE0.1u

PC110

CE0.1u

PC127

VCC3

DD14
DD15

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

DD2
DD3

DD0
DD1

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

IC28

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

IC14

CE0.1u

PC91

CE0.1u

PC90

CE0.1u

PC126

CE0.1u

PC123

PC6
CE0.1u

CE0.1u

PC114

CE0.1u

PC96

CE0.1u

PC112

CE0.1u

PC115

CE0.1u

PC138

CE0.1u

PC116

CE0.1u

PC120

VCC3

53398-1090

1
2
3
4
5
6
7
8
9
10

CN5

VCC3

VCC1.5

CE0.1u

PC118

PC12
CE0.1u

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

PC14
CE0.1u

PC39
CE0.1u

SN74LVCH16245ADGG-EL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PC26
CE0.1u

SN74LVCH16245ADGG-EL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

TP68

VCC3

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

T45
T41
T40
T44
T43

TP86
TP85
TP84
TP83
TP82
TP81
TP80
TP26

VCC3

VCC3

TP91

TP95

VCC3

DB30
DB31

DB28
DB29

DB26
DB27

DB22
DB23
DB24
DB25

DB20
DB21

DB18
DB19

DB16
DB17

DB14
DB15

DB12
DB13

DB10
DB11

DB6
DB7
DB8
DB9

DB4
DB5

DB2
DB3

DB0
DB1

CE0.1u

PC11

DD[0..63]

Y4
1
2
3
4

22

R12

T137

EPCS1

nCS
DATA
Vcc
GND

IC47

10K

R26

Vcc
Vcc
DCLK
ASDI

A7
A10
G8
G10
H7
H9
J8
J10
K7
K9
T7
T10
C1
G6
P1
A14
F10
F7
A3
P16
K11
C16
T3
L7
L10
T14
H6
H11
J6
J5
J11
J12
A1
A16
A5
A12
F6
F8
F9
F11
G7
G9
G11
H8
H10
J7
J9
K6
K8
K10
L6
L8
L9
L11
T1
T5
T12
T16
J13
J14
J15
H15
H14
H2

T21

VCC3

VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCA_PLL2
GNDA_PLL1
GNDG_PLL1
GNDA_PLL2
GNDG_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
nSTATUS
TCK
TMS
TDO
TDI
DATA0

R240

8
7
6
5

CLK60_1

/RESET

PD[0..7]

MA[0..25]

VCC3 VCC1.5

CLK60_1

/RESET

PD[0..7]

MA[0..25]

10K

DD[0..63]

CE0.1u

PC76

4
3

INH VDD
GND OUT

1
2
10K

R238

14.7456MHz
10K
R239

10K
R13

R181 1.0K
R183 R_non

R182 R_non
R184 1.0K
VCC3

T140
T139
/INTDDA
EXTIN
/INTDDA
EXTIN

DB[0..31]

10K

T19
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
/IRL0
/IRL1
/IRL2
/IRL3
DREQ0

VCC3

10K

T25
MA25
MA24
MA23
MA22
MA21
MA20
MA19
MA18

PR_RXD
PR_TXD
PR_RTS
PR_CTS
R194
R195
R198
R199

DB[0..31]

(EP1C6F256C7N)

EP1C6F256C8N

IC18

1
2
3
4

EXBV8V103J
R180
10K
R179
10K
VCC3

8
7
6
5

RA8

/SW0
/SW1
/SW2
/LCD_CS
LCD_E
LCD_RW
LCD_RS
/LED
/PANEL_WR
/PANEL

R237

TP69
TP94
TP93
TP92
TP70

ND31
ND30
ND29
ND28

0
0
0
0
TP89

PC24
CE0.1u

CN_non(53398-0890)

1
2
3
4
5
6
7
8

PC23
CE0.1u
CN14

TP111
TP90
VCC3
VCC

D15
D16
E15
E16
F15
F13
F14
F16
G15
G13
G14
H12
J16
K15
K16
L16
L15
L14
M16
M15
L13
M14
M13
N14
L12
K14
K12
N16
N15
R16
P15
P14
N13
R15
T15
P13
R14
R13
T13
R12
P12
M12
M11
M9
N12
N11
P11
R11
P10
N10
T11
R10
N9
P9
T9
R9
M10
M8
P8
N8
T8
R8
N7
P7

ND[0..31]

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O PLL2_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

6
RA1
EXBA10E103J

VCC3

T138

T42
T39

5
6
7
8

RA6
RA5
RA7
RA4
RA2
RA3
RA10
RA9
EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J

RD31
RD30
RD29
RD28

4
3
2
1

ND27
ND26
ND25
ND24
5
6
7
8
RD27
RD26
RD25
RD24

4
3
2
1

ND23
ND22
ND21
ND20
5
6
7
8
RD23
RD22
RD21
RD20

4
3
2
1

ND19
ND18
ND17
ND16
5
6
7
8
RD19
RD18
RD17
RD16

4
3
2
1

ND15
ND14
ND13
ND12
5
6
7
8
4
3
2
1
RD15
RD14
RD13
RD12

PC41
CE0.1u

1.0K

R164

/RESET_DLY
/RESET_DLY

R162

PR_RXD
PR_TXD
PR_RTS
PR_CTS
/F0_INTREQ
/F1_INTREQ
/IRL0
/IRL1
/IRL2
/IRL3
DREQ0
/F0_INTREQ
/F1_INTREQ

R163

TP119
TP118
TP117
TP110
DB31
DB30
DB29
DB28
DB27
DB26
DB25
DB24
DB23
DB22
DB21
DB20
DB19
DB18
DB17
DB16
DB15
DB14
DB13
DB12
DB11
DB10
DB9
DB8
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0

J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

K4
K13
H3
J4
H4
T16
K3
G4
D4
T20
C2
T12
C3
B1
G5
F4
D3
T17
E4
F5
E3
/SW0
D2
/SW1
E2
/SW2
D1
/LCD_CS
F3
LCD_E
G3
LCD_RW
F2
LCD_RS
E1
/LED
/PANEL_WR G2
F1
/PANEL
H5
T6
J1
T4
K2
T3
L3
T1
K1
T5
L1
T2
ND31
L2
ND30
M1
ND29
N1
ND28
M2
ND27
N2
ND26
M3
ND25
L5
ND24
M4
ND23
N3
ND22
K5
ND21
L4
ND20
R1
ND19
P2
ND18
P3
ND17
N4
ND16
R2
ND15
T2
ND14
R3
ND13
P4
R4
ND12
ND11
T4
ND10
R5
ND9
P5
ND8
M5
ND7
M6
ND6
N5
ND5
N6
P6
ND4
R6
ND3
M7
ND2
T6
ND1
ND0
R7
RD11
RD10
RD9
RD8

5
6
7
8

ND11
ND10
ND9
ND8

4
3
2
1

ND7
ND6
ND5
ND4
5
6
7
8
RD7
RD6
RD5
RD4

4
3
2
1

ND3
ND2
ND1
ND0
5
6
7
8
4
3
2
1
RD3
RD2
RD1
RD0

9
10
11
12
13
14
15
16

RD[0..31]

RD[0..31]

33

R17

33
33

33
33

33

33
33

33

33

8
7
6
5
4
3
2
1

R18

R234
R233

R236
R235

R25

R24
R23

R200

KHS08(SOP)

SW1

TP77
TP76
TP79
TP73
TP78
TP75
TP74
TP72

VCC3

1
/WE0
/RD2
/WR2
TU_STBY
TU_STATE
TU_ON
TU_REV
/WR_STB
/RBE3
/RBE2
/RBE1
/RBE0
PR_WREN
/FIFO_HALF_NET
WDT_/OUT
WDT_/MR
FD_STBY
FD_STATE
FD_ON
FD_REV
PINCHPOS
HEAD_U/D_1
HEAD_U/D_2
/LESSTHANF
/LESSTHANS
PSFAN_ON
HD_POWER
/P_SIDE_SENS
/MTRERR
CROP_ON
/SRVBRD_RESET
/SERIAL_START

/CS1
/CS4
/CS6
/GATE

RA43
EXBV8V103J

5
6
7
8
RA11
EXBV8V103J

4
3
2
1

VCC3

10
2
9
3
8
4
7
5
T13
T11
T14
T10
T15
T9

1
2
3
4
8
7
6
5

6
RA42
EXBA10E103J

RA41
EXBA10E103J

5
7
4
8
3
9
2
10

2-6

2
T33
T36
T35
T37
T38
T26
T23
T34
T32

T78
T47
T48

VCC3

F0OUT
F0IN
RTC_DATA
RTC_WDATA
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_OUT
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG
/SENSOR

10
2
9
3
8
4
7
5

PC28
CE0.1u

/WE0
/RD2
/WR2
TU_STBY
TU_STATE
TU_ON
TU_REV
/WR_STB
/RBE3
/RBE2
/RBE1
/RBE0
PR_WREN
/FIFO_HALF_NET
WDT_/OUT
WDT_/MR
FD_STBY
FD_STATE
FD_ON
FD_REV
PINCHPOS
HEAD_U/D_1
HEAD_U/D_2
/LESSTHANF
/LESSTHANS
PSFAN_ON
HD_POWER
/P_SIDE_SENS
/MTRERR
CROP_ON
/SRVBRD_RESET
/SERIAL_START
F0OUT
F0IN
RTC_DATA
RTC_WDATA
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_OUT
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG
/SENSOR

/CS1
/CS4
/CS6
/GATE

MAIN BOARD_Circuit Diagram 2/9

/CS5

F0_SA_/SOE

PC42

PC15

/CS5

F0_SA_/SOE

R_non(10K)

VCC3
R274

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

T100

T103

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

VCC3

33
33

R256
R255

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

FA23
FA24
FA25

/ALT_CS

/ALT_WE
/ALT_RD

FA22
FA23
FA24
FA25

FA20
FA21

CE0.1u

PC58

VCC3

F0_SB_/SOE

F0_SB_/SWE

FA18
FA19

FA16
FA17

F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A6
F0_SA_A7
F0_SA_A8
F0_SA_A9
F0_SA_A10
F0_SA_A11
F0_SA_A12

T91
T92
T93

/ALT_CS

/ALT_WE
/ALT_RD

33
33
33
33

33
33

R254
R253
R252
R251

33
33

R258
R257

CE0.1u

PC57

FD30
FD31

FD28
FD29

FD26
FD27

FD22
FD23
FD24
FD25

FD20
FD21

FD18
FD19

FD16
FD17

FD14
FD15

FD12
FD13

FD10
FD11

FD6
FD7
FD8
FD9

FD4
FD5

FD2
FD3

FD0
FD1

R260
R259

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC40

PC54
CE0.1u

SN74LVCH16245ADGG-EL

R275 R_non(10K)

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

PC25
CE0.1u

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

IC37

VCC3

PC27
CE0.1u

SN74LVCH16245ADGG-EL

PC53
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

PC52
CE0.1u

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

PC13
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

IC19

VCC3

PC55
CE0.1u

SN74LVCH16245ADGG-EL

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

PC40
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

IC30

F0_SA_D0
F0_SA_D1
F0_SA_D2
F0_SA_D3
F0_SA_D4
F0_SA_D5
F0_SA_D6
F0_SA_D7
F0_SA_D8
F0_SA_D9
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D13
F0_SA_D14
F0_SA_D15

VCC3

R272
F0_SA_/SWE
VCC3
R273

/CS5

/WE1
/RD2

RA22
RA23
RA24
RA25

RA20
RA21

RA18
RA19

RA16
RA17

CE0.1u

PC56

DD30
DD31

DD28
DD29

DD26
DD27

DD22
DD23
DD24
DD25

DD20
DD21

DD18
DD19

DD16
DD17

CE0.1u

VCC3

DD14
DD15

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

DD2
DD3

DD0
DD1

CE0.1u

/WE1
/RD2

RA[0..25]

F0_SA_/SWE

RA[0..25]

/CS5

/WR2

DD[0..63]

/WR2

DD[0..63]

VCC3

A7
A10
G8
G10
H7
H9
J8
J10
K7
K9
T7
T10
C1
G6
P1
A14
F10
F7
A3
P16
K11
C16
T3
L7
L10
T14
H6
H11
J6
J5
J11
J12
A1
A16
A5
A12
F6
F8
F9
F11
G7
G9
G11
H8
H10
J7
J9
K6
K8
K10
L6
L8
L9
L11
T1
T5
T12
T16
J13
J14
J15
H15
H14
H2

F0_SB_/SOE

0
T107

R_non(10K)

VCC3
R280
T108

R281 R_non(10K)

R276
F0_SB_/SWE
VCC3
R277

F0_SB_D0
F0_SB_D1
F0_SB_D2
F0_SB_D3
F0_SB_D4
F0_SB_D5
F0_SB_D6
F0_SB_D7
F0_SB_D8
F0_SB_D9
F0_SB_D10
F0_SB_D11
F0_SB_D12
F0_SB_D13
F0_SB_D14
F0_SB_D15

/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG

T57

VCC1.5

VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCA_PLL2
GNDA_PLL1
GNDG_PLL1
GNDA_PLL2
GNDG_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
nSTATUS
TCK
TMS
TDO
TDI
DATA0

/ALT_RESET
/ALT_WE
/ALT_CS

DDA_StoM

R244

0
C45
C_non

F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A9
F0_SA_A8
F0_SA_A6
F0_SA_A10
F0_SA_A7
F0_SA_A11
F0_SA_A12

CLK60_2

F0_SA_D[0..15]
F0_SA_A[0..12]

VCC3

/ALT_DATA

/ALT_DATA

DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
F0_SA_D3
F0_SA_D4
F0_SA_D1
F0_SA_D2
F0_SA_D0
F0_SA_D9
F0_SA_D6
F0_SA_D5
F0_SA_D7
F0_SA_D8
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D15
F0_SA_D14
F0_SA_D13

CLK60_2

/ALT_RESET
/ALT_WE
/ALT_CS

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG

FA[16..25]
FD[0..31]

/ALT_STATUS

/ALT_STATUS

F0_SA_/SWE
F0_SA_/SOE

T80
T52
T50
T51
T54

F0_SA_/SWE
F0_SA_/SOE

FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
T55
FA18
FA19
FD6
FD0
T53
FD5

J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14

EP1C6F256C8N

IC35

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O PLL2_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC41

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

CE0.1u

PC59

VCC3

F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A6
F0_SB_A7
F0_SB_A8
F0_SB_A9
F0_SB_A10
F0_SB_A11
F0_SB_A12

PC160
CE0.1u

PC173
CE0.1u

PC157
CE0.1u

PC156
CE0.1u

CE0.1u

PC155

CE0.1u

PC154

CE0.1u

PC161

CE0.1u

PC164

CE0.1u

PC169

CE0.1u

PC166

CE0.1u

PC170

CE0.1u

PC174

VCC1.5

F0_SB_D[0..15]

SIB_[0..3]
SIA_[0..3]
SCK[0..3]
F0_DAC_B[0..9]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9]

CE0.1u

PC172

CE0.1u

PC146

CE0.1u

PC143

CE0.1u

PC165

CE0.1u

PC163

CE0.1u

PC142

CE0.1u

PC158

CE0.1u

PC171

/F0_INTREQ
F_ENC_PHB
F_ENC_PHA

P7 /ALT_RD

CE0.1u

PC168

CE0.1u

PC162

D15 FD10
D16 FD15
E15 FD9
E16 FD14
F15 T56
F13 NCHG3
F14 NCHG2
F16 NCHG1
G15 NCHG0
G13 FA20
G14 FA22
H12 FA17
J16 T58
K15 T59
K16 CH3
L16 CH2
L15 CH1
L14 CH0
M16 FD30
M15 FD25
L13 T61
M14 FD21
M13 FD16
N14 FD22
L12 T62
K14 FA21
K12 FA16
N16 FD31
N15 FD26
R16 T60
P15 FD27
P14 FD23
N13 FD17
R15 FD28
T15 FD29
P13 FD18
R14 FD24
R13 FD19
T13 FD20
R12 LAT3
P12 LAT2
M12 LAT1
M11 LAT0
M9 T82
N12
N11
P11 F0_SB_D13
R11 F0_SB_D14
P10 F0_SB_D11
N10 F0_SB_D10
T11 F0_SB_D15
R10 F0_SB_D12
F0_SB_D5
N9
F0_SB_D6
P9
F0_SB_D8
T9
F0_SB_D7
R9
M10 F0_SB_D9
M8 F0_SB_D0
F0_SB_D2
P8
N8
F0_SB_D1
F0_SB_D4
T8
R8
F0_SB_D3
N7 /F0_DAC_RESET

F0_SB_A[0..12]

K4
K13
H3
J4
H4
K3
G4
D4
C2
C3
B1
G5
F4
D3
E4
F5
E3
D2
E2
D1
F3
G3
F2
E1
G2
F1
H5
J1
K2
L3
K1
L1
L2
M1
N1
M2
N2
M3
L5
M4
N3
K5
L4
R1
P2
P3
N4
R2
T2
R3
P4
R4
T4
R5
P5
M5
M6
N5
N6
P6
R6
M7
T6
R7

2-7
/CE
/CE
T106
T102
T81
T101
F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
T104
T105
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
SCK0
SCK1
SCK2
SCK3
SIA_0
SIA_1
SIA_2
SIA_3
SIB_0
SIB_1
SIB_2
SIB_3
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A9
F0_SB_A8
F0_SB_A6
F0_SB_A10
F0_SB_A7
F0_SB_A11
F0_SB_A12
T83

FA[16..25]
FD[0..31]

CE0.1u

PC144

CE0.1u

PC159

/F0_DAC_RESET
/ALT_RD
/F0_INTREQ
F_ENC_PHB
F_ENC_PHA

F0_SB_/SOE
F0_SB_/SWE

LAT[0..3]

CH[0..3]

NCHG[0..3]

CE0.1u

PC167

CE0.1u

PC145

VCC3

SIB_[0..3]
SIA_[0..3]
SCK[0..3]
F0_DAC_B[0..9]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9]

F0_SB_/SOE
F0_SB_/SWE

LAT[0..3]

CH[0..3]

NCHG[0..3]

R278
1.0K

/F0_DAC_RESET
/F1_DAC_RESET
F0_SAVE
F1_SAVE

NCHG0
NCHG1
NCHG2
NCHG3

CH0
CH1
CH2
CH3

LAT0
LAT1
LAT2
LAT3

SIB_0
SIB_1
SIB_2
SIB_3

SIA_0
SIA_1
SIA_2
SIA_3

2
1

F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9

F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5

1
2
3
4

FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7

1
2
3
4

FF0_DAC_LAT2
FF0_DAC_LAT3
FF0_DAC_B0
FF0_DAC_B1

1
2
3
4

FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

1
2
3
4

SSI0_A
SSI1_A
SSI2_A
SSI3_A

1
2
3
4

LLAT0
LLAT1
LLAT2
LLAT3

8
7
6
5

1
2
3
4

R271
R279
R293
R290

VCC

0
0
0
0

OUTY
TC7SET08F

GND

INA
INB

PC4
CE0.1u

/FF0_DAC_RESET
/FF1_DAC_RESET
FF0_P_SAVE
FF1_P_SAVE

/RESET_LCD

NNCHG0
NNCHG1
NNCHG2
NNCHG3

CCH0
CCH1
CCH2
CCH3

LLAT0
LLAT1
LLAT2
LLAT3

SSI0_B
SSI1_B
SSI2_B
SSI3_B

SSI0_A
SSI1_A
SSI2_A
SSI3_A

SSCK0
SSCK1
SSCK2
SSCK3

FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5

FF0_DAC_LAT2
FF0_DAC_LAT3
FF0_DAC_B0
FF0_DAC_B1

FF0_DAC_A8
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT1

FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3

/RESET_LCD

VCC

/FF0_DAC_RESET
/FF1_DAC_RESET
FF0_P_SAVE
FF1_P_SAVE

NNCHG0
NNCHG1
NNCHG2
NNCHG3

RA54
TFN3NTJ000V
CCH0
8 1
CCH1
7 2
CCH2
6 3
CCH3
5 4

RA53
TFN3NTJ000V

8
7
6
5

RA52
TFN3NTJ000V
SSI0_B
8 1
SSI1_B
7 2
SSI2_B
6 3
SSI3_B
5 4

RA51
TFN3NTJ000V

8
7
6
5

RA50
TFN3NTJ000V
SSCK0
8 1
SSCK1
7 2
SSCK2
6 3
SSCK3
5 4

RA49
TFN3NTJ000V

8
7
6
5

RA48
TFN3NTJ000V
FF0_DAC_B2
8 1
FF0_DAC_B3
7 2
FF0_DAC_B4
6 3
FF0_DAC_B5
5 4

RA47
TFN3NTJ000V

8
7
6
5

RA46
TFN3NTJ000V
FF0_DAC_A8
8 1
FF0_DAC_A9
7 2
FF0_DAC_LAT0
6 3
FF0_DAC_LAT1
5 4

RA45
TFN3NTJ000V

8
7
6
5

RA44
TFN3NTJ000V
FF0_DAC_A0
8 1
FF0_DAC_A1
7 2
FF0_DAC_A2
6 3
FF0_DAC_A3
5 4

RA55
TFN3NTJ000V
IC5

F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1

F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1

F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7

F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3

SCK0
SCK1
SCK2
SCK3

R270
1.0K

/RESET

NCHG[0..3]

CH[0..3]

LAT[0..3]

SIB_[0..3]

F0_DAC_B[0..9]

F0_DAC_LAT[0..3]

F0_DAC_A[0..9]

/F0_DAC_RESET
/F1_DAC_RESET
F0_SAVE
F1_SAVE

/RESET

NCHG[0..3]

CH[0..3]

LAT[0..3]

SIB_[0..3]

SIA_[0..3]

SCK[0..3]

F0_DAC_B[0..9]

F0_DAC_LAT[0..3]

F0_DAC_A[0..9]

MAIN BOARD_Circuit Diagram 3/9

F1_SA_/SOE

F1_SA_/SWE

A7
A10
G8
G10
H7
H9
J8
J10
K7
K9
T7
T10
C1
G6
P1
A14
F10
F7
A3
P16
K11
C16
T3
L7
L10
T14
H6
H11
J6
J5
J11
J12
A1
A16
A5
A12
F6
F8
F9
F11
G7
G9
G11
H8
H10
J7
J9
K6
K8
K10
L6
L8
L9
L11
T1
T5
T12
T16
J13
J14
J15
H15
H14
H2

F1_SA_/SOE

T109

F1_SA_D0
F1_SA_D1
F1_SA_D2
F1_SA_D3
F1_SA_D4
F1_SA_D5
F1_SA_D6
F1_SA_D7
F1_SA_D8
F1_SA_D9
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D13
F1_SA_D14
F1_SA_D15

R_non(10K)

VCC3
R284

T113

R285 R_non(10K)

R282
F1_SA_/SWE
VCC3
R283

/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2

/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A9
F1_SA_A8
F1_SA_A6
F1_SA_A10
F1_SA_A7
F1_SA_A11
F1_SA_A12

VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCA_PLL2
GNDA_PLL1
GNDG_PLL1
GNDA_PLL2
GNDG_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
nSTATUS
TCK
TMS
TDO
TDI
DATA0

FA[16..25]

/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
/CE

F1_SA_A[0..12]
F1_SA_D[0..15]

T70

VCC1.5

VCC3

FA[16..25]

FD[0..31]

F1_SA_/SWE
F1_SA_/SOE
T84
T65
T63
T64
T67
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
T68
FA18
FA19
FD6
FD0
T66
FD5

F1_SAVE
F1_SII_in1
F1_SII_in0

T87
T85
T86 F1_SAVE
F1_SII_in1
F1_SII_in0
F1_SA_D3
F1_SA_D4
F1_SA_D1
F1_SA_D2
F1_SA_D0
F1_SA_D9
F1_SA_D6
F1_SA_D5
F1_SA_D7
F1_SA_D8
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D15
F1_SA_D14
F1_SA_D13
F1_SA_/SWE
F1_SA_/SOE

J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14

EP1C6F256C8N

IC36

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O PLL2_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC42

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

CE0.1u

PC60

VCC3

F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A6
F1_SA_A7
F1_SA_A8
F1_SA_A9
F1_SA_A10
F1_SA_A11
F1_SA_A12

F1_SB_/SOE

F1_SB_/SWE

F1_SB_/SOE

0
T117

0 T118

R_non(10K)

VCC3
R294

R295 R_non(10K)

R287
F1_SB_/SWE
VCC3
R289

F1_SB_D0
F1_SB_D1
F1_SB_D2
F1_SB_D3
F1_SB_D4
F1_SB_D5
F1_SB_D6
F1_SB_D7
F1_SB_D8
F1_SB_D9
F1_SB_D10
F1_SB_D11
F1_SB_D12
F1_SB_D13
F1_SB_D14
F1_SB_D15

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

CY7C1021BV33-12ZC

BHE
BLE

OE

CE

WE

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC43

F1_SB_D[0..15]

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

SIB_[4..7]
SIA_[4..7]
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9]

CE0.1u

PC61

VCC3

F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A6
F1_SB_A7
F1_SB_A8
F1_SB_A9
F1_SB_A10
F1_SB_A11
F1_SB_A12

F1_SB_A[0..12]

DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

FD[0..31]

/ALT_DATA

/ALT_DATA

/ALT_STATUS

/ALT_STATUS

2-8

K4
/ALT_DCLK
/ALT_CONF_DONE K13
/ALT_CONFIG
H3
J4
/CE
H4
K3
G4
D4
C2
C3
B1
G5
F4
D3
E4
F5
E3
D2
E2
D1
F3
G3
F2
E1
G2
F1
H5
J1
K2
L3
K1
L1
L2
M1
N1
M2
N2
M3
L5
M4
N3
K5
L4
R1
P2
P3
N4
R2
T2
R3
P4
R4
T4
R5
P5
M5
M6
N5
N6
P6
R6
M7
T6
R7

/F1_INTREQ
F_ENC_PHB
F_ENC_PHA

D15 FD10
D16 FD15
E15 FD9
E16 FD14
F15 T69
F13 NCHG7
F14 NCHG6
F16 NCHG5
G15 NCHG4
G13 FA20
G14 FA22
H12 FA17
J16 T71
K15 T72
K16 CH7
L16 CH6
L15 CH5
L14 CH4
M16 FD30
M15 FD25
L13 T74
M14 FD21
M13 FD16
N14 FD22
L12 T75
K14 FA21
K12 FA16
N16 FD31
N15 FD26
R16 T73
P15 FD27
P14 FD23
N13 FD17
R15 FD28
T15 FD29
P13 FD18
R14 FD24
R13 FD19
T13 FD20
R12 LAT7
P12 LAT6
M12 LAT5
M11 LAT4
M9 T89
N12
N11
P11 F1_SB_D13
R11 F1_SB_D14
P10 F1_SB_D11
N10 F1_SB_D10
T11 F1_SB_D15
R10 F1_SB_D12
F1_SB_D5
N9
F1_SB_D6
P9
T9
F1_SB_D8
F1_SB_D7
R9
M10 F1_SB_D9
M8 F1_SB_D0
P8
F1_SB_D2
F1_SB_D1
N8
F1_SB_D4
T8
R8
F1_SB_D3
N7 /F1_DAC_RESET
P7 /ALT_RD
F1_SB_/SOE
F1_SB_/SWE

LAT[4..7]

CH[4..7]

NCHG[4..7]

SIB_[4..7]
SIA_[4..7]
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9]

/F1_DAC_RESET
/ALT_RD
/F1_INTREQ
F_ENC_PHB
F_ENC_PHA

F1_SB_/SOE
F1_SB_/SWE

LAT[4..7]

CH[4..7]

NCHG[4..7]

F1_DAC_B[0..9]

F1_DAC_LAT[0..3]

F1_SII_in1
F1_SII_in0
F0_SII_in1
F0_SII_in0

NCHG[4..7]

CH[4..7]

LAT[4..7]

SIB_[4..7]

SIA_[4..7]

SCK[4..7]

F1_DAC_B[0..9]

NCHG4
NCHG5
NCHG6
NCHG7

CH4
CH5
CH6
CH7

LAT4
LAT5
LAT6
LAT7

SIB_4
SIB_5
SIB_6
SIB_7

SIA_4
SIA_5
SIA_6
SIA_7

SCK4
SCK5
SCK6
SCK7

F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9

F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5

F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1

F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1

F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7

F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3

F1_SII_in1
F1_SII_in0
F0_SII_in1
F0_SII_in0

F1_DAC_LAT[0..3]

F1_DAC_A[0..9]

1
2
3
4

FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7

1
2
3
4

1
2
3
4

1
2
3
4

SSI4_A
SSI5_A
SSI6_A
SSI7_A

1
2
3
4

LLAT4
LLAT5
LLAT6
LLAT7

1
2
3
4

NNCHG4
NNCHG5
NNCHG6
NNCHG7

R286
R288
R291
R292

NNCHG4
NNCHG5
NNCHG6
NNCHG7

CCH4
CCH5
CCH6
CCH7

LLAT4
LLAT5
LLAT6
LLAT7

SSI4_B
SSI5_B
SSI6_B
SSI7_B

SSI4_A
SSI5_A
SSI6_A
SSI7_A

SSCK4
SSCK5
SSCK6
SSCK7

FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5

FF1_DAC_LAT2
FF1_DAC_LAT3
FF1_DAC_B0
FF1_DAC_B1

FF1_DAC_A8
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT1

FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3

R_non(0) FF1_SII_in1
R_non(0) FF1_SII_in0
R_non(0) FF0_SII_in1
R_non(0) FF0_SII_in0

RA67
TFN3NTJ000V

8
7
6
5

RA66
TFN3NTJ000V
CCH4
8 1
CCH5
7 2
CCH6
6 3
CCH7
5 4

RA65
TFN3NTJ000V

8
7
6
5

RA64
TFN3NTJ000V
SSI4_B
8 1
SSI5_B
7 2
SSI6_B
6 3
SSI7_B
5 4

RA63
TFN3NTJ000V

8
7
6
5

RA62
TFN3NTJ000V
SSCK4
8 1
SSCK5
7 2
SSCK6
6 3
SSCK7
5 4

RA61
TFN3NTJ000V

8
7
6
5

FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

RA60
TFN3NTJ000V
FF1_DAC_B2
8 1
FF1_DAC_B3
7 2
FF1_DAC_B4
6 3
FF1_DAC_B5
5 4

RA59
TFN3NTJ000V

8
7
6
5

FF1_DAC_LAT2
FF1_DAC_LAT3
FF1_DAC_B0
FF1_DAC_B1

RA58
TFN3NTJ000V
FF1_DAC_A8
8 1
FF1_DAC_A9
7 2
FF1_DAC_LAT0
6 3
FF1_DAC_LAT1
5 4

RA57
TFN3NTJ000V

8
7
6
5

RA56
TFN3NTJ000V
FF1_DAC_A0
8 1
FF1_DAC_A1
7 2
FF1_DAC_A2
6 3
FF1_DAC_A3
5 4

FF1_SII_in1
FF1_SII_in0
FF0_SII_in1
FF0_SII_in0

R46
0

42V_SENSE

P_SIDE

HEAD_TH

FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_2
PSFAN_ON

FF0_DAC_A0
FF0_DAC_A2
FF0_DAC_A4
FF0_DAC_A6
FF0_DAC_A8
/FF0_DAC_RESET
FF0_DAC_LAT1
FF0_DAC_LAT3
FF0_DAC_B1
FF0_DAC_B3
FF0_DAC_B5
FF0_DAC_B7
FF0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3

C25
C_non

F_ENC_PHB

T112
T116
T111
T88
T110
F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1
F1_DAC_B2
F1_DAC_B3
T114
T115
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
SCK4
SCK5
SCK6
SCK7
SIA_4
SIA_5
SIA_6
SIA_7
SIB_4
SIB_5
SIB_6
SIB_7
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A9
F1_SB_A8
F1_SB_A6
F1_SB_A10
F1_SB_A7
F1_SB_A11
F1_SB_A12
T90

F1_DAC_A[0..9]

70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2

140
138
136
134
132
130
128
126
124
122
120
118
116
114
112
110
108
106
104
102
100
98
96
94
92
90
88
86
84
82
80
78
76
74
72

PC187
CE0.1u

CE0.1u

CE0.1u

PC177

PC190

CE0.1u

PC183

CE0.1u

CE0.1u

CE0.1u

PC180

PC178

PC192
CE0.1u

CE0.1u

PC193

PC189
CE0.1u

TX24-140R-LT-H1

69
67
65
63
61
59
57
55
53
51
49
47
45
43
41
39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1

139
137
135
133
131
129
127
125
123
121
119
117
115
113
111
109
107
105
103
101
99
97
95
93
91
89
87
85
83
81
79
77
75
73
71

CN18

VCC

PC151

42V_SENSE

P_SIDE

HEAD_TH

FF1_DAC_A1
FF1_DAC_A3
FF1_DAC_A5
FF1_DAC_A7
FF1_DAC_A9
FF1_DAC_LAT0
FF1_DAC_LAT2
FF1_DAC_B0
FF1_DAC_B2
FF1_DAC_B4
FF1_DAC_B6
FF1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_2
PSFAN_ON

ENC_PHB
FF0_DAC_A0
FF0_DAC_A2
FF0_DAC_A4
FF0_DAC_A6
FF0_DAC_A8
/FF0_DAC_RESET
FF0_DAC_LAT1
FF0_DAC_LAT3
FF0_DAC_B1
FF0_DAC_B3
FF0_DAC_B5
FF0_DAC_B7
FF0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3

VCC

C32
100u/25V

CE0.1u

PC194

CE0.1u

PC195

CE0.1u

PC186

CE0.1u

PC147

CE0.1u

PC175

CE0.1u

PC176

CE0.1u

PC179

CE0.1u

PC148

FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A8
/FF1_DAC_RESET
FF1_DAC_LAT1
FF1_DAC_LAT3
FF1_DAC_B1
FF1_DAC_B3
FF1_DAC_B5
FF1_DAC_B7
FF1_DAC_B9
SSCK5
SSCK7
SSI5_A
SSI7_A
SSI5_B
SSI7_B
LLAT5
LLAT7
CCH5
CCH7
NNCHG5
NNCHG7
HEAD_U/D_1
HD_POWER
FF1_SII_in1
FF1_SII_in0
FF1_P_SAVE
FF0_SII_in1
FF0_SII_in0
FF0_P_SAVE

ENC_PHA
FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

VCC

C26
C_non

CE0.1u

PC182

CE0.1u

PC185

CE0.1u

PC150

CE0.1u

PC149

CE0.1u

PC181

CE0.1u

PC191

VCC1.5

CE0.1u

PC188

CE0.1u

PC184

VCC3

FF1_DAC_A0
FF1_DAC_A2
FF1_DAC_A4
FF1_DAC_A6
FF1_DAC_A8
/FF1_DAC_RESET
FF1_DAC_LAT1
FF1_DAC_LAT3
FF1_DAC_B1
FF1_DAC_B3
FF1_DAC_B5
FF1_DAC_B7
FF1_DAC_B9
SSCK5
SSCK7
SSI5_A
SSI7_A
SSI5_B
SSI7_B
LLAT5
LLAT7
CCH5
CCH7
NNCHG5
NNCHG7
HEAD_U/D_1
HD_POWER
FF1_SII_in1
FF1_SII_in0
FF1_P_SAVE
FF0_SII_in1
FF0_SII_in0
FF0_P_SAVE

FF0_DAC_A1
FF0_DAC_A3
FF0_DAC_A5
FF0_DAC_A7
FF0_DAC_A9
FF0_DAC_LAT0
FF0_DAC_LAT2
FF0_DAC_B0
FF0_DAC_B2
FF0_DAC_B4
FF0_DAC_B6
FF0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

R47
0

F_ENC_PHA

MAIN BOARD_Circuit Diagram 4/9

RA[0..25]

RA22
RA23
RA24
RA25

RA20
RA21

RA18
RA19

/WR
/CS1

/RD
/WE0

RA16
RA17 R241

RA[0..25]

/WR2

DD[0..63]

/WR
/CS1

/RD
/WE0

VCC3

RA14
RA15

RA12
RA13

PC44
CE0.1u

VCC3

VCC3

RA10
RA11

RA6
RA7
RA8
RA9

RA4
RA5

RA2
RA3

RA0
RA1

PC31
CE0.1u

DD14
DD15
/WR2

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

DD2
DD3

DD0
DD1

PC16
CE0.1u

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

IC23

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

IC29

PC30
CE0.1u

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

PC49
CE0.1u

PC48
CE0.1u

VCC3

PC45
CE0.1u

PC43
CE0.1u

VCC3

PC32
CE0.1u

SN74LVCH16245ADGG-EL

PC46
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

SN74LVCH16245ADGG-EL

PC33
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE

IC15

SN74LVCH16245ADGG-EL

PC17
CE0.1u

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

VCC3

/MRD
/MWE0

MA22
MA23
MA24
MA25

MA20
MA21

MA18
MA19

MA16
MA17

MA14
MA15

MA12
MA13

MA10
MA11

MA6
MA7
MA8
MA9

MA4
MA5

MA2
MA3

MA0
MA1

MD14
MD15

MD12
MD13

MD10
MD11

MD6
MD7
MD8
MD9

MD4
MD5

MD2
MD3

MD0
MD1

/CS0

TP121

/CS0

MD[0..15]

TP124
TP129

/MRD
/MWE0

MA[0..25]

MA25 TP127

MA18 TP87

MA24 TP122

MA23 TP126

MA22 TP125

MA21 TP55

MA20 TP56

MA19 TP52

MA0

MD[0..15]

TP123

2-9

TP128

DD[0..63]

MA[0..25]

R_non(0) SDBK2
0

R30
R31

R_non(0) SDBK1
0

R29

DQM5
DQM4
DQM3
DQM2
DQM1
DQM0

CKE
CLK120_1
CLK120_2

/RAS
/RD
/WR
/CS3
DQM7
DQM6

SDBK0

R28

R27

RA[0..25]

DD[0..63]

DQM5
DQM4
DQM3
DQM2
DQM1
DQM0

CKE
CLK120_1
CLK120_2

/RAS
/RD
/WR
/CS3
DQM7
DQM6

SDRAM 128M/265M Jumper

RA17

RA16

RA15

RA[0..25]

DD[0..63]

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

NC

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

MT48LC16MA2P-7E

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC9
DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63

1
3
9
14
27
43
49

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

PC77

PC78

PC79

PC97

PC81

PC80

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

PC70

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

NC

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

MT48LC16MA2P-7E

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC10
DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47

1
3
9
14
27
43
49

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

PC82

PC83

PC84

PC100 PC86

PC85

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

PC71

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

NC

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

MT48LC16MA2P-7E

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC21
DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31

1
3
9
14
27
43
49

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

PC99

PC128 PC129 PC140 PC131 PC130


CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

PC98

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

6
12
28
41
46
52
54

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3

NC

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

MT48LC16MA2P-7E

GND
GND
GND
GND
GND
GND
GND

CKE
CLK

RAS
CAS
WE
CS
UDQM
LDQM

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0

IC22
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15

1
3
9
14
27
43
49

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

PC101 PC102 PC132 PC133 PC141 PC135 PC134

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

MAIN BOARD_Circuit Diagram 5/9

42V_SENSE

CROPMARK

P_SIDE

HEAD_TH

BT1

42V_SENSE

CROPMARK

P_SIDE

D10

R66

R70

R69

R68

R67

33

CE1u

C50

33

CE1u

C49

33

CE1u

C48

33

CE1u

C47

1SS355

Vo

Sens

Cd

OUT

VCC3

RN5VD29A

VDD
NC
GND

IC33

Vc

Vi

PC69

CE0.1u

RTC_WDATA
RTC_CLK
RTC_CE

2
4
3

1SS355 D9
R165 10K

R_non(10K)

VCC

CE0.1u

PC51

VCC3

PC215
CE0.1u

RTC_WDATA
RTC_CLK
RTC_CE

VCC3

BCR20V4

HEAD_TH

CR2032-RTC BACKUP
HOLDER BATTERY BCR20V4

C33
10u/16V

C34
100u/25V

TP138

VCC3

R248

IC34

74LVC14

IC31C

11

R138
10K

12
2
7

VCC3

AD_CK
AD_IN

/AD_CS

RX-4045SA

GND

VDD

DI
CLK
CE

IC6

CE0.01u

C43

R247
1.0K

VCC3

TEST

NC
NC
NC
NC
NC

INT
FOUT

DO

2
1
12
13

3
4
5
6

TLC0834ID

CS
NC
CK
DI

AIN0
AIN1
AIN2
AIN3

R135

10
3

1
4
8
9
14

R132

10K

13

IC44

74LVC14

IC31D

CE0.1u

PC47

VCC3

C46
CE0.1u

VSS

VREF
AGND

DO
SARS

VDD

9
8

10
11

14

TP24

VADJ

VO

PC62

R299

CE0.1u

3
4

R242

CROPMARK

F0IN
F0OUT

EXBV8V103J

RA40

0
AD_OUT

R250
10K

C44
CE0.1u

VCC1.5

+
CE0.1u

C51

TP143

DDA_CLK

/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM

DDA_MtoS
DDA_StoM

EXBV8V103J

RA39

10K

R305

VCC1.55

1.25(1+240/1000)=1.55V

C36
100u/25V

AD_OUT

DDA_CLK

/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM

/INTDDA
DDA_MtoS
DDA_StoM

TP130

1.25(1+20/100)+120(120E-6)=1.5V

C24
100u/25V

VCC3

1.0K 1%

R308

120 1%

R307

120 1%

R306

10 1%

R249

10 1%

R243

100 1%

PINCHPOS
CROP_ONOUT
/SERIAL_START
/SRVBRD_RESET
/MTRERR
/LESSTHANF
/LESSTHANS

PQ070XZ1HZ

RTC_DATA

VC

VO

C23
C_non(10u/16V)

1SS355

D11

VIN

IC46

VI

VCC

0 RTC_DATA

PC239
CE0.1u

PC153
CE0.1u

AIC1086PM

1SS355

GND

IC39
SI-3033ZF

10K

R134

1SS355

10K

R133

ADJ
1
GND
5

VCC

D7

D12

TP139

4
3
2
1
5
6
7
8

PC216
CE0.1u

TP140

4
3
2
1
5
6
7
8

B2PS-VH

R136
C38
C_non

/INTDDA
R137
0

C39
C_non

TP25

TP30
TP29
TP28
TP27

TP33
TP32
TP31

TP40
TP39
TP38
TP37
TP36
TP35
TP34

TP41

CROPMARK
PINCHPOS
CROP_ONOUT
/SERIAL_START
/SRVBRD_RESET
/MTRERR
/LESSTHANF
/LESSTHANS

TP43
TP42

F0IN
F0OUT

TP44

DB[0..7]
18
17
16
15
14
13
12
11

74LVC541

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

IC7

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

CE0.1u

PC5

VCC3

/PANEL
/PANEL_WR
/RESET_LCD

1
19

2
3
4
5
6
7
8
9

EXTIN

18
17
16
15
14
13
12
11

1
19

2
3
4
5
6
7
8
9
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

A0
A1
A2
A3
A4
A5
A6
A7
E
DIR

74LVC245

B0
B1
B2
B3
B4
B5
B6
B7

IC4

TC74VHCT541AFT

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

TU_STBY
TU_STATE
TU_ON
TU_REV

RXD2
TXD2

EXTIN

/SENSOR

FD_STBY
FD_STATE
FD_ON
FD_REV

FD_STBY
FD_STATE
FD_ON
FD_REV

TU_STBY
TU_STATE
TU_ON
TU_REV

11

R139
R140
R141
R142
R143
R144
R145
R146

19
1

2
3
4
5
6
7
8
9

18
17
16
15
14
13
12
11

74LVC14

IC31E

RXD2
TXD2

10

PRINT_CARRIAGE_ORG
PINCH_ROLL_U/D
FRONT_COVER
MAINTENANCE_COVER R
REAR_PAPER
FRONT_PAPER
CUTTING_CARRIAGE_ORG
MAINTENANCE_COVER L

PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0

TO HEATER BOARD

53398-1190

1
2
3
4
5
6
7
8
9
10
11

CN7

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

CE0.1u

PC2

PD[0..7]

VCC

/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1

TO SERVO BOARD

52808-2590

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CN8

DB[0..7]

/PANEL
/PANEL_WR
/RESET_LCD

PD[0..7]

/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1

12
74LVC14

IC31F

33
33
33
33
33
33
33
33

TP18
TP19

C_non

IC3

C_non

D8
SML312ECT(GRN)

C6

470 1%

13

VCC

0
0

R268
10K

VCC

R155 10K

R267
10K

R4
R2

10K

R153 10K

R154

0
0

10K

10K

10K

R150 10K

R151

R148

R147

TP46

TP45

VCC

TP137
TP134
TP136
TP133
TP135

TP62
TP61
TP60

TP59
TP58
TP57
TP54
TP53
TP51

TP50
TP49
TP48
TP47

10K

TP21
TP22
TP23

TP20

TP17

TP2
TP3
TP4
TP5
TP6
TP7
TP8
TP9
TP10
TP11
TP12
TP13
TP14
TP15
TP16

VCC

R149

VCC

R131

R122

0
0
0
0
0
0
0
0
0
0
0
0

R121

R120

R116
R117
R118
R123
R124
R125
R126
R127
R128
R129
R130
R119

R115

R8
R6

33

R269

CE0.1u

PC3

VCC3

C_non

R71

C5

VCC

C_non

+ C35
100u/25V

C4

2
1

10K

R296

TP141

10K

R297

TP142

10K

R298

R_non
R_non
R_non
R_non

2-10

C3

2
R7
R5
R3
R1

CN17

VCC

53014-09

1
2
3
4
5
6
7
8
9

CN4

53398-0590

1
2
3
4
5

CN16

53398-0390

1
2
3

CN12

53398-0690

1
2
3
4
5
6

53398-0490
CN11

1
2
3
4

CN10

53014-0610

1
2
3
4
5
6

CN9

52808-2490

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

CN6

TO TAKE UP UNIT
TO FEEDER UNIT

TO MONITOR SERIAL

TO CUT CARI ORG

TO PAPER SENSOR

TO COVER SW

TO SENSOR

TO PANEL BOARD

MAIN BOARD_Circuit Diagram 6/9

2-11

/RCS2
/RCS3

/RWE
/ROE
/RCS0

/RCS1

0
0
0
0
0
0

R193
R173
R21
R225
R224
R191

/RWE
/ROE
/RCS0

/RCS2
/RCS3

0
0

RD0
RD31

CPU_/RBE0 R174
CPU_/RBE1 R175

TP116

CPU_/RBE0
CPU_/RBE1

TP1
TP71

1
2

R177
10K

K16
L20
K19
L17
L18
L19
M20
M19
N20
P20
A10

B12
E12
D13
D14
A12
C12
B13
E14
C13
A13
B14
A14
C14
D15
E13
B15
A15
A16
B16
C15
D16
C16
B17
C17
A17
A18
A19
B18
A20
C18
D17
B19

RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
RD16
RD17
RD18
RD19
RD20
RD21
RD22
RD23
RD24
RD25
RD26
RD27
RD28
RD29
RD30
RD31

TP107
TP108

D18
C19
B20
E17
E18
D19
F17
G17
F18
E19
C20
D20
G16
H17
G18
E20
F19
H18
H16
F20
G19
G20
H19
J17
J18
J16
J19
H20
J20
K20
K18
K17

RAB0
RAB1
RAB2
RAB3
RAB4
RAB5
RAB6
RAB7
RAB8
RAB9
RAB10
RAB11
RAB12
RAB13
RAB14
RAB15
RAB16
RAB17
RAB18
RAB19
RAB20
RAB21
RAB22
RAB23
RAB24

RAB0
RAB24

OUTY

VCC

SN74LVC1G32DCK

GND

INA
INB

IC25

AU1100-400MBD

RBEN0
RBEN1
RBEN2
RBEN3
RWE
ROE
RCS0
RCS1
RCS2
RCS3
EWAIT

RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
RD16
RD17
RD18
RD19
RD20
RD21
RD22
RD23
RD24
RD25
RD26
RD27
RD28
RD29
RD30
RD31

RAD0
RAD1
RAD2
RAD3
RAD4
RAD5
RAD6
RAD7
RAD8
RAD9
RAD10
RAD11
RAD12
RAD13
RAD14
RAD15
RAD16
RAD17
RAD18
RAD19
RAD20
RAD21
RAD22
RAD23
RAD24
RAD25
RAD26
RAD27
RAD28
RAD29
RAD30
RAD31

IC16A

TP106
TP105

R22

PC36
CE0.1u

VCC3

PREG
PCE1
PCE2
POE
PWE
PIOR
PIOW
PWAIT
PIOS16

SDQMO
SDQM1
SDQM2
SDQM3
SDRAS
SDCAS
SDWE
SDCLK0
SDCLK1
SDCLK2
SDCS0
SDCS1
SDCS2
SDCKE
SMROMCKE

SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31

SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
SDBA0
SDBA1

33

/WR_STB

A8
D10
B10
B8
A7
C9
B7
A9 R159
B9 R176

R170
0

TP104

TP102
TP101

TP103
SDCLK

SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31

V2
U2
U3
U4
W1
V1
U1
T2
T3
T1
R5
R2
R3
R4
P5
P2
R1
P1
P3
P4
N3
N2
N4
N5
M3
M4
M5
M2
L2
N1
M1
L1

H3
H2
G2
G1
H5
H4
H1
L4
K4
J4
K1
K2
J1
J2
E9

SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12

G3
F2
F3
F1
F4
E1
E2
F5
E4
E3
E5
D1
D3
G4
G5

VCC3

/WR_STB

10K
10K

R166
R14

22
22

SDD[0..31]

SDA[0..12]

RAB[0..24]

RD[0..31]

15
39
37
38
19
18
17
16

SDCKE
SDCLK1R2
/SDCS1

40

20
21

/SDQM2
/SDQM3

23
24
25
26
29
30
31
32
33
34
22
35
36

SDBA0
SDBA1

SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12

37
38
19
18
17
16

SDCKE
SDCLK1R1
/SDCS1

40

15
39

20
21

23
24
25
26
29
30
31
32
33
34
22
35
36

/SDQM0
/SDQM1

SDBA0
SDBA1

SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12

VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ

VCC
VCC
VCC
VCCQ
VCCQ
VCCQ
VCCQ

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ

VCC
VCC
VCC
VCCQ
VCCQ
VCCQ
VCCQ

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

IC24
EDS2516ADTA-75

NC

CKE
CLK
CS
RAS
CAS
WE

LDQM
DQM

A13/BA0
A12/BA1

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12/NC

IC12
EDS2516ADTA-75

NC

CKE
CLK
CS
RAS
CAS
WE

LDQM
DQM

A13/BA0
A12/BA1

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12/NC

28
41
54
6
12
46
52

1
14
27
3
9
43
49

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

28
41
54
6
12
46
52

1
14
27
3
9
43
49

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

VCC3

SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31

VCC3

SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15

PC20
CE0.1u

VCC3

PC8
CE0.1u

VCC3

PC22
CE0.1u

PC9
CE0.1u

/RWE
/ROE

/FROM

PC21
CE0.1u

/RWE
/ROE

/FROM
13
34

32

31
26
25
24
23
22
21
20
10
9
8
7
6
5
4
3
54
19
18
11
12
15
2

PC34
CE0.1u

PC35
CE0.1u

/RCS2

/FROM

/RCS0

2
4
6

/EPROM

DIC-252

Short Plug

XJ8C-0611
/RCS2

JP1

DIC-252
/RCS0
1
/FROM 3
5

VSS2
VSS1

VDD

RY/BY
NC1
NC2
NC3
NC4
NC5
NC6
NC7

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

52
33

43

17
1
27
28
29
30
55
56

35
37
39
41
44
46
48
50
36
38
40
42
45
47
49
51

/EPROM

/RWE
CPU_/RBE0

/ROE

/EPROM

TC58FVM7T5BTG65CCH

BYTE
WP/ACC
RESET

WE
OE

CE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22

Short Plug

53
VCC3
R178
4.7K 16
/NET_RESET 14
/NET_RESET

PC19
CE0.1u

RAB1
RAB2
RAB3
RAB4
RAB5
RAB6
RAB7
RAB8
RAB9
RAB10
RAB11
RAB12
RAB13
RAB14
RAB15
RAB16
RAB17
RAB18
RAB19
RAB20
RAB21
RAB22
RAB23

IC13

RD14
RD15

RD12
RD13

RD10
RD11

RD6
RD7
RD8
RD9

RD4
RD5

RD2
RD3

RD0
RD1

/RWE
CPU_/RBE0

/ROE

/EPROM

PC75
PC74
CE0.1u CE0.1u

VCC3

RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15

PC67
CE0.1u

VCC

RAB23

RAB19
RAB21

RDB7
RDB6
RDB5
RDB4
RDB3
RDB2
RDB1
RDB0

RDB15
RDB14
RDB13
RDB12
RDB11
RDB10
RDB9
RDB8

VCC3

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50

VCC
PC65
CE0.1u

PS-50PE-D4T1-PN1

1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49

PC64
CE0.1u
CN2

RDB[0..15]

SN74LVCH16245ADGG-EL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PC68
CE0.1u

/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LA5
LB5
GND
GND
LA6
LB6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA

IC2

RDB14
RDB15

RDB12
RDB13

RDB10
RDB11

RDB6
RDB7
RDB8
RDB9

RDB4
RDB5

RDB2
RDB3

RDB0
RDB1

RAB9
RAB8
RAB7
RAB6
RAB5
RAB4
RAB3
RAB2
RAB1
RAB20
RAB22
/NET_RESET
CPU_/RBE1
/RCS3

RAB18
RAB17
RAB16
RAB15
RAB14
RAB13
RAB12
RAB11
RAB10

VCC3

/NET_RESET
CPU_/RBE1
/RCS3

RD[0..31]

MAIN BOARD_Circuit Diagram 7/9

WDT

2-12

R167

VCC3

R171

VCC3

MMZ1608S800A

L4

WDT_/MR

4.7K

R226

2
1
3
4

C10
4.7u/16V

WDO
RESET
WDI
PFO

PC87
CE0.1u
XAGND32

XPWR32

PC88
CE0.1u
XAGND12

XPWR12

XAGND32

XPWR32

XAGND12

XPWR12

/NET_RESET

8
7
6
5

R229
R_non(4.7K)

ADM706RARZ

VCC
MR
GND
PFI

PC37
CE0.1u
IC26

VCC3

C13
4.7u/16V

WDT_/OUT

WDT

MMZ1608S800A

L5

WDT_/MR

WDT_/OUT
C11
CE8p

C15
100u/10V

VCC3

/NET_RESET

R227
4.7K

VCC3

2
1
5

VCC3

VCC1.2

C12
CE8p

VDD
OUT

PC10
CE0.1u
4
3

C19
10u/16V

ADJ

C16
10u/16V

PC136
CE0.1u

PC105
CE0.1u

PC104
CE0.1u

VCC3

C18
10u/16V

C20
CE68p
R15
10K 1%

PC89
CE0.1u

TP109

PWR_EN

A3
B5

A5
A4

B1
B2

C41
C_non

G9
G10
G11
G12
G13
G14
H14
J14
K14
L14
L16
M14
N14
P8
P9
P10
P11
P12
P13
P14

G7
G8
H7
J3
J7
K5
K7
L3
L7
M7
N7
P7

E15
F7
F8
F11
F12
F15
F16
G15
H6
J6
K15
L15
M6
N6
P15
R7
R8
R11
R12
R15
R16
T15

D5
D2
E7
E8
E6
R_non(2.7K)C5
C1
10K

/RESET_OUT

XPWR12
XAGND12

22

XPWR32
XAGND32

VCC1.2

R168
R169

XPWR12
XAGND12

R11

XPWR32
XAGND32

/RESET_OUT

PC107
PC108
PC103
PC106
CE0.1u CE0.1u CE0.1u CE0.1u
C21
C22
C8
C14
10u/16V 10u/16V 10u/16V 10u/16V

C17
10u/16V

LP3964EMP

VOUT

R228

R16
100 1%

VCC3

FXO-31FL 12.000MHz

INH
GND

Y2

1SS355

D2

VIN
SD
GND

IC17

1
2

Y3
FC-135 9pF 32.768KHz

AU1100-400MBD

VDDX1
VDDX2
VDDX3
VDDX4
VDDX5
VDDX6
VDDX7
VDDX8
VDDX9
VDDX10
VDDX11
VDDX12
VDDX13
VDDX14
VDDX15
VDDX16
VDDX17
VDDX18
VDDX19
VDDX20

VDDY1
VDDY2
VDDY3
VDDY4
VDDY5
VDDY6
VDDY7
VDDY8
VDDY9
VDDY10
VDDY11
VDDY12

VDDI1
VDDI2
VDDI3
VDDI4
VDDI5
VDDI6
VDDI7
VDDI8
VDDI9
VDDI10
VDDI11
VDDI12
VDDI13
VDDI14
VDDI15
VDDI16
VDDI17
VDDI18
VDDI19
VDDI20
VDDI21
VDDI22

RESETIN
RESETOUT
EXTCLK0
EXTCLK1
PWR_EN
VDDXOK
VSEL

XPWR12
XAGND12

XTI12
XTO12

XPWR32
XAGND32

VSS1
VSS2
VSS3
VSS4
VSS5
VSS6
VSS7
VSS8
VSS9
VSS10
VSS11
VSS12
VSS13
VSS14
VSS15
VSS16
VSS17
VSS18
VSS19
VSS20
VSS21
VSS22
VSS23
VSS24
VSS25
VSS26
VSS27
VSS28
VSS29
VSS30
VSS31
VSS32
VSS33
VSS34
VSS35
VSS36
VSS37
VSS38
VSS39
VSS40
VSS41
VSS42
VSS43
VSS44
VSS45
VSS46
VSS47
VSS48
VSS49
VSS50
VSS51
VSS52
VSS53
VSS54
VSS55
VSS56
VSS57
VSS58
VSS59
VSS60
VSS61
VSS62
VSS63

GPIO0
GPIO1
GPIO7
GPIO16
GPIO17
GPIO18
GPIO19
GPIO20
GPIO21
GPIO22
GPIO23
D11
E10
E16
F6
F9
F10
F13
F14
G6
H8
H9
H10
H11
H12
H13
H15
J5
J8
J9
J10
J11
J12
J13
J15
K3
K6
K8
K9
K10
K11
K12
K13
L5
L6
L8
L9
L10
L11
L12
L13
M8
M9
M10
M11
M12
M13
M15
N8
N9
N10
N11
N12
N13
N15
N16
P6
R6
R9
R10
R13
R14
T5
T16

C6
D6
D9
Y7
W6
Y6
T9
Y8
V8
U7
V7

D4
B4
R189

PR_WREN
WDT
/RBE0
/RBE1
/RBE2

TP88

/RBE3
/FIFO_HALF_NET

VCC3
10K

4.7K
R190

ROMSIZE
ROMSEL

4.7K
R210

XTI32
XT032

4.7K
R209

IC16C

4.7K
R211

A2
B3

VCC3

PR_WREN
WDT
/RBE0
/RBE1
/RBE2

/RBE3
/FIFO_HALF_NET

MAIN BOARD_Circuit Diagram 8/9

R172

10K

D7
C8

V15
Y16
V11

U12
V13
U16
W15

V14
U13
W14
T13
U14

T7
V5
T6
V4
Y3
Y2
W4
W3
Y1
T4
W2
V3
U5

P17
M17
M16
R19
T17
R20
T20
N19
N18
N17
M18
P16
R17
R18
T18
P19
P18
T19
U20
V20
W20
V6
U6

IC16B
AU1100-400MBD

DMA_REQ0
DMA_REQ1

IRDATX
IRDARX
IRFIRSEL

I2SCLK
I2SWORD
I2SDI
I2SDIO

ACSYNC
ACBCLK
ACDO
ACDI
ACRST

SDMS0_CLK
SDMS0_CMD
SDMS0_DAT0
SDMS0_DAT1
SDMS0_DAT2
SDMS0_DAT3
SDMS1_CLK
SDMS1_CMD
SDMS1_DAT0
SDMS1_DAT1
SDMS1_DAT2
SDMS1_DAT3
SDMS_MS_EN

LCD_FCK
LCD_LCK
LCD_PCK
LCD_BIAS
LCD_LEND
LCD_D0
LCD_D1
LCD_D2
LCD_D3
LCD_D4
LCD_D5
LCD_D6
LCD_D7
LCD_D8
LCD_D9
LCD_D10
LCD_D11
LCD_D12
LCD_D13
LCD_D14
LCD_D15
LCD_PWM0
LCD_PWM1

LCLK
LWAIT
LWR0
LWR1
LRD0
LRD1

RESVD0
RESVD1
RESVD2
RESVD3
RESVD4
RESVD5

SOCLK
SODIN
SODOUT
SODEN

TESTEN
TC0
TC1
TC2
TC3

TRST
TDI
TDO
TMS
TCK

N0TXCLK
N0TXEN
N0TXD0
N0TXD1
N0TXD2
N0TXD3
N0RXCLK
N0RXDV
N0RXD0
N0RXD1
N0RXD2
N0RXD3
N0CRS
N0COL
N0MDC
N0MDIO

USBH1P
USBH1M

USBH0P
USBH0M

U3TXD
U3RXD
U3CTS
U3RTS
U3DSR
U3DTR
U3DCD
U3RI

U1TXD
U1RXD

U0TXD
U0RXD

W8
W7
T8
Y5
W5
Y4

W16
W18
Y17
U15

C3
B6
C7
D8
A6

C4
U19
U18
C2
V18

VCC3

PC137
CE0.1u

15K
15K

R220
R216

Y20
V19

U8
U10
Y11
V10
U9
V9
W11
Y10
W13
U11
T12
T10
Y14
W10
W9
Y9

15K
15K

R223
R222

0
0

W17
Y18

R217
R218

R221

R212

Y12
Y15
U17
W12
Y19
T11
V17
V16

T27

R214

V12
T14

T31

T29

T22
T30
T24
T18
T28

74LVC14

VCC3
4.7K
330
4.7K
4.7K
4.7K
4.7K

R114
R112
R111
R110
R109

13

11

R113

N0TXCLK
N0TXEN
N0TXD0
N0TXD1
N0TXD2
N0TXD3
N0RXCLK
N0RXDV
N0RXD0
N0RXD1
N0RXD2
N0RXD3
N0CRS
N0COL
N0MDC
N0MDIO

74LVC14

IC27F

IC27E

74LVC14

IC27B

IC27D
12

10

74LVC14

VCC3

74LVC14

IC27C

74LVC14

IC27A

PC38
CE0.1u

33

R231

33

R232

33

R230

1
2

L2
MMZ1608S800A

1.5K

OUTY

VCC

VCC3

VCC3

PC66
CE0.1u

L1
MMZ1608S800A
C2
C1
CE0.1u
CE0.1u

VCC3

R108

SN74LVC1G32DCK

GND

INA
INB

IC1

C9
4.7u/16V

VCC3

TP120

TP115

4.7K
R160

4.7K
R161

R213

4.7K
R196

Y13
W19

4.7K
R197

E11
D12
C11
A11
B11
C10

32
8

36

14
48

9
10
12
13
15

7
2
6
5
4
3
16
22
21
20
19
18
23
1
25
26
24

1
2

VDD
OUT

PC73
CE0.1u
4
3

ACT

R10

29
35
11
17
45

27
28
37
38
39
40
41
42
43
44
46
47

34

33

31

30

TP64

VCC

VCC3

AGND
AGND
AGND
AGND
AGND

NC
RESET
ANE
DUPLEX
SPEED
RPTR
LDPS
RESETB
ISOLATE
MII
X1
X2

TPTX+

TPTX-

TPRX+

TPRX-

TP66

FXO-31FL 25.000MHz

INH
GND

Y1

RTL8201BL

PWFBOUT
PWFBIN

AVDD33

DVDD33
DVDD33

LED0
LED1
LED2
LED3
LED4

TXC
TXEN
TXD0
TXD1
TXD2
TXD3
RXC
RXDV
RXD0
RXD1
RXD2
RXD3
CRS
COL
MDC
MDIO
RXER/FXEN

IC8

PR_RXD
PR_TXD
PR_RTS
PR_CTS

TP65

22

VCC3

TP67

53398-0590

5
4
3
2
1

CN13

PC1
CE0.1u

/RESET_OUT

PC72
CE0.1u

VCC3

C37
CE0.1u

49.9 1%

L3
MMZ1608S800A

49.9 1%
R107

ORANGE

49.9 1%
R156

VCC3

4.7K
4.7K
4.7K
4.7K
4.7K

R188
R219
R192
R187
R215

5.9K 1%
R106

49.9 1%
R157

2-13

R158

GREEN

C40
CE0.1u

CE0.1u

C7

R9
330

VCC3
12
11

9
10

2
3
1

4
5

8
6
7

J1011F21PNL

A_LED_L
K_LED_L

A_LED_R
K_LED_R

TDCT
TD+

GND
GND

RDCT
RD+

CN1

FG
FG

13
14

MAIN BOARD_Circuit Diagram 9/9

2-3 HEAD BOARD


HEAD BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Head Board.

2-14

HEAD BOARD_Arrangement Diagram (Soldering Side)

2-15

R153
1.0K

42V_SENSE

P_SIDE

HEAD_TH

F1_DAC_A1
F1_DAC_A3
F1_DAC_A5
F1_DAC_A7
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT2
F1_DAC_B0
F1_DAC_B2
F1_DAC_B4
F1_DAC_B6
F1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_L
PSFAN_ON

R155
22K

+41V

F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3

P_SIDE

HEAD_TH

F1_DAC_A1
F1_DAC_A3
F1_DAC_A5
F1_DAC_A7
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT2
F1_DAC_B0
F1_DAC_B2
F1_DAC_B4
F1_DAC_B6
F1_DAC_B8
SSCK4
SSCK6
SSI4_A
SSI6_A
SSI4_B
SSI6_B
LLAT4
LLAT6
CCH4
CCH6
NNCHG4
NNCHG6
/P_SIDE_SENS
HEAD_U/D_L
PSFAN_ON

ENC_PHB
F0_DAC_A0
F0_DAC_A2
F0_DAC_A4
F0_DAC_A6
F0_DAC_A8
/FF0_DAC_RESET
F0_DAC_LAT1
F0_DAC_LAT3
F0_DAC_B1
F0_DAC_B3
F0_DAC_B5
F0_DAC_B7
F0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3

0
0
0
0
0
0
0
0
0
0
0
0

0
NON
0
NON
0
NON
0
NON
0
NON
0
NON

F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3

R233
R277
R238
R286
R239
R287
R60
R105
R58
R103
R53
R89

R187
R307
R193
R311
R194
R312
R19
R142
R7
R140
R1
R138

R109
R116
R129
R144

180
180
180
180

70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2

140
138
136
134
132
130
128
126
124
122
120
118
116
114
112
110
108
106
104
102
100
98
96
94
92
90
88
86
84
82
80
78
76
74
72

C84
C64
C_non
C_non
C73
C60
C_non
C_non

TX25-140P-LT-H1

69
67
65
63
61
59
57
55
53
51
49
47
45
43
41
39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1

139
137
135
133
131
129
127
125
123
121
119
117
115
113
111
109
107
105
103
101
99
97
95
93
91
89
87
85
83
81
79
77
75
73
71

TP100
TP95

TP110
TP105

VCC

TP96

TP99

R263
R325
R267
R330
R268
R331
R112
R136
R110
R134
R107
R132

R166
R215
R175
R223
R176
R224
R37
R66
R35
R64
R21
R62

ENC_PHA
F0_DAC_A1
F0_DAC_A3
F0_DAC_A5
F0_DAC_A7
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT2
F0_DAC_B0
F0_DAC_B2
F0_DAC_B4
F0_DAC_B6
F0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

FF1_DAC_LAT0
FF1_DAC_LAT1
FF1_DAC_LAT2
FF1_DAC_LAT3

VCC3

R114
0

R117
0

F1_DAC_B[0..9]

F1_DAC_A[0..9]

F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3

F0_DAC_B[0..9]

F0_DAC_A[0..9]

FF1_DAC_LAT0
FF1_DAC_LAT1
FF1_DAC_LAT2
FF1_DAC_LAT3

/F0_POWER_SAVE

/F1_POWER_SAVE

F1_DAC_A0
F1_DAC_A0
F1_DAC_A2
F1_DAC_A2
F1_DAC_A4
F1_DAC_A4
F1_DAC_A6
F1_DAC_A6
F1_DAC_A8
F1_DAC_A8
/FF1_DAC_RESET
/FF1_DAC_RESET
F1_DAC_LAT1
F1_DAC_LAT1
F1_DAC_LAT3
F1_DAC_LAT3
F1_DAC_B1
F1_DAC_B1
F1_DAC_B3
F1_DAC_B3
F1_DAC_B5
F1_DAC_B5
F1_DAC_B7
F1_DAC_B7
F1_DAC_B9
F1_DAC_B9
SSCK5
0
SSCK5
NON SSCK7
SSCK7
SSI5_A
0
SSI5_A
NON SSI7_A
SSI7_A
SSI5_B
0
SSI5_B
NON SSI7_B
SSI7_B
LLAT5
0
LLAT5
NON LLAT7
LLAT7
CCH5
0
CCH5
NON CCH7
CCH7
NNCHG5
0
NNCHG5
NON NNCHG7
NNCHG7
HEAD_U/D_H
HEAD_U/D_H
HD_POWER
HD_POWER

0
0
0
0
0
0
0
0
0
0
0
0

ENC_PHA
F0_DAC_A1
F0_DAC_A3
F0_DAC_A5
F0_DAC_A7
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT2
F0_DAC_B0
F0_DAC_B2
F0_DAC_B4
F0_DAC_B6
F0_DAC_B8
SSCK0
SSCK2
SSI0_A
SSI2_A
SSI0_B
SSI2_B
LLAT0
LLAT2
CCH0
CCH2
NNCHG0
NNCHG2

10K

CN4

10K

R115

2-16
R118

F1_DAC_B0
F1_DAC_B1
F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9

F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9

F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3

F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9

F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9

R82
R81
R80
R79
R91
R92
R93
R94
R95
R96

R78
R77
R76
R75
R97
R98
R99
R100
R101
R102

R39
R42
R55
R68

R12
R11
R10
R9
R23
R24
R25
R26
R27
R28

R16
R15
R14
R13
R29
R30
R31
R32
R33
R34

180
180
180
180
180
180
180
180
180
180

180
180
180
180
180
180
180
180
180
180

180
180
180
180

180
180
180
180
180
180
180
180
180
180

180
180
180
180
180
180
180
180
180
180

C152
C150
C148
C130
C132
C_non
C_non
C_non
C_non
C_non
C151
C149
C147
C131
C133
C_non
C_non
C_non
C_non
C_non

C143
C141
C139
C134
C136
C_non
C_non
C_non
C_non
C_non
C142
C140
C138
C135
C137
C_non
C_non
C_non
C_non
C_non

C40
C24
C_non
C_non
C34
C15
C_non
C_non

C109
C111
C113
C98
C100
C_non
C_non
C_non
C_non
C_non
C110
C112
C114
C99
C101
C_non
C_non
C_non
C_non
C_non

C115
C117
C119
C102
C104
C_non
C_non
C_non
C_non
C_non
C116
C118
C120
C103
C105
C_non
C_non
C_non
C_non
C_non

ENC_PHB
F0_DAC_A0
F0_DAC_A2
F0_DAC_A4
F0_DAC_A6
F0_DAC_A8
/FF0_DAC_RESET
F0_DAC_LAT1
F0_DAC_LAT3
F0_DAC_B1
F0_DAC_B3
F0_DAC_B5
F0_DAC_B7
F0_DAC_B9
SSCK1
SSCK3
SSI1_A
SSI3_A
SSI1_B
SSI3_B
LLAT1
LLAT3
CCH1
CCH3
NNCHG1
NNCHG3

VCC

FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

FF0_DAC_LAT0
FF0_DAC_LAT1
FF0_DAC_LAT2
FF0_DAC_LAT3

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

FF1_DAC_B[0..9]

FF1_DAC_A[0..9]

FF0_DAC_LAT0
FF0_DAC_LAT1
FF0_DAC_LAT2
FF0_DAC_LAT3

FF0_DAC_B[0..9]

FF0_DAC_A[0..9]

HEAD BOARD_Circuit Diagram 1/6

HEAD BOARD_Circuit Diagram 2/6


VHV0
C1
CE0.1u

VHV0
FF0_DAC_B[0..9]

FF0_DAC_B[0..9]

IC3
FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

4
3
2
1
30
29
28
27
26
25

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

5
6

FF0_DAC_LAT0
/FF0_DAC_RESET

23

/F0_POWER_SAVE

DAOUT

9
11
12
13
15
17
19
21
7
10
14

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

R167

R3

510

C106
CE0.1u

+ C3
22u/50V

VHV0
VHV0
GND
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
VCC
HEAD_TH
GND
P_SIDE
GND
LAT0
GND
CH0
GND
NCHG0
GND
GND
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

TR5
2SC4131
R168
43

VCC3
COM0_B
R169
43
PC7
CE0.1u

R162

R4

10

510

R17
4.7 /0.25W
TR6
2SA1746

HEAD_TH

C107
CE0.022u

P_SIDE

TR2
2SA1213

E09A54RA

FF0_DAC_A[0..9]

FF0_DAC_A[0..9]

24

VCC3

PSAVE

TP15

CN1
TR1
2SC2873

20
18
16

NPNB
FB
PNPB

LAT
RST

VCC

22

VCC45

LAT0
CH0
NCHG0
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

IC4
FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

4
3
2
1
30
29
28
27
26
25

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

5
6
23
8

24

VCC3

PSAVE
DAOUT

TR3
2SC2873

20
18
16

NPNB
FB
PNPB

LAT
RST

TP16

22

VCC45

9
11
12
13
15
17
19
21
7
10
14

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

R163

R5

510

C7
CE0.1u
TR7
2SC4131

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

HEAD0

36FMN-BTK

R170
43

VCC3
COM0_A
R171
43
PC8
CE0.1u

R164

R6

10

510

R18
4.7 /0.25W
TR8
2SA1746
C108
CE0.022u

TR4
2SA1213

E09A54RA

VCC3
IC2
SSI0_B
SSI0_A

SSI0_B

SSI0_A

SSCK0

SSCK0

1A
2A

9
15

4A

4
12

10

TP14 R178

10

TP13

14
13

4Y
4Z

R179

C12
CE220p

TP11

SI0_ZB

TP10

SI0_YA

10
11

3Y
3Z

TP12

10

SI0_YB
TP18

6
5

2Y
2Z

3A

TP17 R180

2
3

1Y
1Z

TP2

R160

C11
CE220p

TP9

R177 10

SI0_ZA

TP7

10

SCK0_YB

G
G

TP1

HD151031FPEL

R161
TP3

VCC3

10

R158

10

R159

10

C6
CE220p

TP8

SCK0_ZB

TP5

SCK0_YA

PC6

TP4

C5
CE220p

TP6

SCK0_ZA

CE0.1u

IC1
LLAT0
CCH0
NNCHG0
LLAT1
CCH1
NNCHG1

LLAT0
CCH0
NNCHG0

2
3
4
5
6
7
8
9

LLAT1
CCH1
NNCHG1

1
19

D1
D2
D3
D4
D5
D6
D7
D8

18
17
16
15
14
13
12
11

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

R38

100

R156

0
LAT0

R36

100

R172

R22

100

R157

R20

100

R173 0

R8

100

R165

R2

100

R174

CH0
NCHG0
LAT1
CH1

E1
E2

NCHG1

TC74VHCT541AFT

C13

C10

C9

C8

C4

C2
CE100p

VCC
CE100p
PC1

CE100p
CE100p
CE100p
CE100p

CE0.1u

VHV0
FF0_DAC_B[0..9]

FF0_DAC_B[0..9]

VHV0
C14
CE0.1u

IC7
FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

4
3
2
1
30
29
28
27
26
25
5
6

FF0_DAC_LAT1
/FF0_DAC_RESET

23

/F0_POWER_SAVE

TP27
8

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
LAT
RST
PSAVE
DAOUT

VCC45
NPNB
FB
PNPB
VCC3
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

22
VCC
TR16
2SC2873

20
18
16
24
9
11
12
13
15
17
19
21
7
10
14

R203

R48

510

C123
CE0.1u

+ C23
NON

CN2

TR12
2SC4131
R190
43

VCC3
COM1_B
R189
43
PC10
CE0.1u

R202

R47

10

510

R46
4.7 /0.25W
TR11
2SA1746

/P_SIDE_SENS

C122
CE0.022u

HEAD_U/D_H

TR15
2SA1213

E09A54RA

HEAD_U/D_L
LAT1

D1
1SS355
FF0_DAC_A[0..9]
VCC
1
C97
CE0.33u

VCC
CTL

CH1

FF0_DAC_A[0..9]

NCHG1

VCC3

IC30
2

VOUT
NC

IC8

5
+
R151
10K

GND
BA33DD0WHFP
C94
CE0.1u(NON)

C92
220u/6.3V
EEEFK0J221P

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

4
3
2
1
30
29
28
27
26
25
5
6
23

TP28
8

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
LAT
RST
PSAVE
DAOUT

VCC45
NPNB
FB
PNPB
VCC3
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

22
TR14
2SC2873

20
18
16
24
9
11
12
13
15
17
19
21
7
10
14

R201

R45

510

C22
CE0.1u
TR10
2SC4131

R188
43

COM1_A
R195
43
R200

R44

10

510

2-17

R43
4.7 /0.25W
TR9
2SA1746
C121
CE0.022u

TR13
2SA1213

E09A54RA

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

HEAD1

36FMN-BTK

VCC3

PC11
CE0.1u

VHV0
VHV0
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
VCC
/P_SIDE_SENS
GND
HEAD_U/D_H
GND
HEAD_U/D_L
GND
LAT1
GND
CH1
GND
NCHG1
GND
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

HEAD BOARD_Circuit Diagram 3/6


CN9

CN11
1
2
3
4

VCC3

1
2

53398-0490

IC6

TO Cooling FAN

5267-02A

TH1

SSI1_B

CN12

103HT

1
2

SSI1_A

NON

SSCK1

SSI1_B

SSI1_A

SSCK1

1A

9
15

VCC

4
12

+41V

2A

2Y
2Z

3A

3Y
3Z

4A

4Y
4Z

TP35 R198

2
3

1Y
1Z

C89
220u/10V

+
C96
CE0.1u

C93
470u/63V

R199

SI1_ZB

TP29

10

SI1_YA

10
11

TP34

14
13

C20
CE220p

TP30

R197

10

TP19 R184

10

R183

10

TP22 R182

10

SI1_ZA

TP26

SCK1_YB

G
G

TP20

PSFAN_ON

C21
CE220p

TP32

10

TP33 R196

HD151031FPEL
+

TP31

10

SI1_YB
TP36

6
5

C17
CE220p

TP25

SCK1_ZB

TP24

SCK1_YA

VCC3

C95
CE0.1u

CN13

PC9

1
2
3
4
5
6
7
8
9

TP21

R181

C16
CE220p

TP23

10

SCK1_ZA

CE0.1u

B9P-VH
+41V

VHV0
F1
01543.15DR

R154
1K/0.5W

TR66
2SJ535

VHV1
F2
01543.15DR

R152
2.2K/0.5W

VHV2

F3

TR65

01543.15DR

DTC114EK

F4

VHV3

HD_POWER

01543.15DR(NON)

VHV1
FF0_DAC_B[0..9]

FF0_DAC_B[0..9]

C25
CE0.1u

VHV1
IC11
FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

4
3
2
1
30
29
28
27
26
25
5
6

FF0_DAC_LAT2
/FF0_DAC_RESET

23

/F0_POWER_SAVE

TP37
8

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

22

VCC45

CN3

24

VCC3

9
11
12
13
15
17
19
21
7
10
14

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

LAT
RST
PSAVE
DAOUT

TR17
2SC2873

20
18
16

NPNB
FB
PNPB

R213

R49

510

C124
CE0.1u

+ C26
NON

TR21
2SC4131
R216
43

VCC3
COM2_B
R217
43
PC13
CE0.1u

R204

R50

10

510

R56
4.7 /0.25W
TR22
2SA1746
C125
CE0.022u

TR18
2SA1213

E09A54RA

LAT2
CH2
NCHG2

FF0_DAC_A[0..9]

FF0_DAC_A[0..9]

SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

IC12
FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

4
3
2
1
30
29
28
27
26
25
5
6
23

TP38
8

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

22

VCC45

24

VCC3

9
11
12
13
15
17
19
21
7
10
14

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

LAT
RST
PSAVE
DAOUT

TR19
2SC2873

20
18
16

NPNB
FB
PNPB

R205

R51

510

C28
CE0.1u
TR23
2SC4131

VCC3
COM2_A
VCC

PC14
CE0.1u

R206

R52

10

510

R57
4.7 /0.25W
TR24
2SA1746

R185
1.0K
C126
CE0.022u

TR20
2SA1213

E09A54RA

IC5A
R41
ENC_PHA

R191

100

33
74LVC14
C19
CE1000p

VCC

VCC3

PC2
CE0.1u

R186
1.0K

IC5B
R40
ENC_PHB

IC9
LLAT2
CCH2
NNCHG2
LLAT4
CCH4
NNCHG4

LLAT2
CCH2
NNCHG2

2
3
4
5
6
7
8
9

LLAT4
CCH4
NNCHG4

D1
D2
D3
D4
D5
D6
D7
D8

R67

18
17
16
15
14
13
12
11

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

100

R207

LAT2
R65

100

R220

R192

100

33
74LVC14
C18
CE1000p

0
CH2

R63

100

R208

R61

100

R221

R59

100

R214

R54

100

R222

NCHG2
LAT4
CH4

1
19

E1
E2

NCHG4
C38

TC74VHCT541AFT

C35

C33

C32

C29

C27
CE100p

VCC
CE100p
PC3

CE100p
CE100p

CE100p
CE100p

IC5C

CE0.1u

5
74LVC14

VCC3

IC5D

IC10
SSI2_B
SSI2_A
SSCK2

SSI2_B

SSI2_A

SSCK2

9
15
4
12

1A
2A

2Y
2Z

3A

3Y
3Z

4A

TP53 R228 10

2
3

1Y
1Z

6
5
10
11

R227

10

TP52 R226

10

C37
CE220p

TP49

SI2_ZB

TP48

TP51

R225 10

IC5E
10

11

TP40 R211

10

R212

10

74LVC14

C36
CE220p

TP47

SI2_ZA

TP45

SCK2_YB
TP39

HD151031FPEL

TP41 R209

10

R210

10

C31
CE220p

TP46
TP43

SCK2_YA
TP42

TP44

IC5F
12

13
74LVC14

SCK2_ZB

VCC3
PC12

9
74LVC14

SI2_YA

14
13

4Y
4Z

G
G

TP50
SI2_YB

TP54

C30
CE220p

SCK2_ZA

CE0.1u

2-18

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
36FMN-BTK

R218
43

R219
43

VHV1
VHV1
GND
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
ENC_PH_A
GND
ENC_PH_B
GND
LAT2
GND
CH2
GND
NCHG2
GND
GND
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

HEAD2

HEAD BOARD_Circuit Diagram 4/6

VHV3
FF0_DAC_B[0..9]

FF0_DAC_B[0..9]

C69
NON

VHV3
IC13
4
3
2
1
30
29
28
27
26
25

FF0_DAC_B0
FF0_DAC_B1
FF0_DAC_B2
FF0_DAC_B3
FF0_DAC_B4
FF0_DAC_B5
FF0_DAC_B6
FF0_DAC_B7
FF0_DAC_B8
FF0_DAC_B9

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

5
6

FF0_DAC_LAT3
/FF0_DAC_RESET

CN8

DAOUT

TR49
NON

24

VCC3

PSAVE

TP55

VCC

20
18
16

NPNB
FB
PNPB

LAT
RST

23

/F0_POWER_SAVE

22

VCC45

9
11
12
13
15
17
19
21
7
10
14

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

R295

R125

NON

NON

+ C70
NON

C156
NON

VHV3
VHV3
GND
GND
COM3_A
GND
COM3_A
GND
COM3_A
GND
COM3_B
GND
COM3_B
GND
COM3_B
GND
VCC
GND
GND
GND
GND
LAT3
GND
CH3
GND
NCHG3
GND
GND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK3_YB
SCK3_ZB
SI3_YB
SI3_ZB

TR53
NON
R296
NON

VCC3
COM3_B
R297
NON
PC16
NON

R292

R126

NON

NON

R130
NON
TR54
NON
C157
NON

TR50
NON

NON

LAT3
CH3
NCHG3

FF0_DAC_A[0..9]

FF0_DAC_A[0..9]

SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK3_YB
SCK3_ZB
SI3_YB
SI3_ZB

IC14
4
3
2
1
30
29
28
27
26
25

FF0_DAC_A0
FF0_DAC_A1
FF0_DAC_A2
FF0_DAC_A3
FF0_DAC_A4
FF0_DAC_A5
FF0_DAC_A6
FF0_DAC_A7
FF0_DAC_A8
FF0_DAC_A9

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

5
6

VCC45

24

VCC3

PSAVE
DAOUT

TR51
NON

20
18
16

NPNB
FB
PNPB

LAT
RST

23
TP56

22

9
11
12
13
15
17
19
21
7
10
14

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

R293

R127

NON

NON

C71
NON
TR55
NON

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

HEAD3

NON

R298
NON

VCC3
COM3_A
R299
NON
PC17
NON

R294

R128

NON

NON

R131
NON
TR56
NON
C158
NON

TR52
NON

NON

VCC3
IC26
SSI3_B
SSI3_A
SSCK3

SSI3_B

SSI3_A

7
9

SSCK3

1A

1Y
1Z

2A

2Y
2Z

3A

15

4A

4
12

TP133 R316 NON

2
3

NON

TP130 R314

NON

TP129

14
13

4Y
4Z

R315

TP127

C81
NON

SI3_ZB

TP126

SI3_YA

10
11

3Y
3Z

TP128
SI3_YB

TP134

6
5

TP125

R313 NON

TP118 R304

C80
NON

SI3_ZA

TP123

NON

SCK3_YB

G
G

TP117

NON

R305

NON

TP119 R302

NON

TP124

C76
NON

SCK3_ZB

TP121

SCK3_YA

VCC3
TP120

PC24

R303

TP122

NON

C75
NON

SCK3_ZA

NON

VHV1
FF1_DAC_B[0..9]

VHV1

FF1_DAC_B[0..9]

C39
CE0.1u

IC18
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

4
3
2
1
30
29
28
27
26
25
5
6

FF1_DAC_LAT0
/FF1_DAC_RESET

23

/F1_POWER_SAVE

TP77
8

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

VCC45
NPNB
FB
PNPB
VCC3
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

LAT
RST
PSAVE
DAOUT

22
VCC
TR32
2SC2873

20
18
16
24
9
11
12
13
15
17
19
21
7
10
14

R243

R74

510

C129
CE0.1u

+ C44
22u/50V

CN5
VHV1
VHV1
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT4
GND
CH4
GND
NCHG4
GND
SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

TR28
2SC4131
R237
43

VCC3
COM4_B
R236
43
PC19
CE0.1u

R242

R73

10

510

R72
4.7 /0.25W
TR27
2SA1746
C128
CE0.022u

TR31
2SA1213

E09A54RA

LAT4
FF1_DAC_A[0..9]

CH4

FF1_DAC_A[0..9]

NCHG4
IC19
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

4
3
2
1
30
29
28
27
26
25
5
6
23

TP78
8

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

VCC45
NPNB
FB
PNPB
VCC3
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

LAT
RST
PSAVE
DAOUT

22
TR30
2SC2873

20
18
16
24
9
11
12
13
15
17
19
21
7
10
14

R241

R71

510

IC16

LLAT6
CCH6
NNCHG6

LLAT5
CCH5
NNCHG5
LLAT6
CCH6
NNCHG6

2
3
4
5
6
7
8
9
1
19

D1
D2
D3
D4
D5
D6
D7
D8

18
17
16
15
14
13
12
11

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

R113

C43
CE0.1u
TR26
2SC4131

R235
43

HEAD4

36FMN-BTK

VCC3
COM4_A
R234
43
PC20
CE0.1u

R240

R70

10

510

R69
4.7 /0.25W
TR25
2SA1746
C127
CE0.022u

TR29
2SA1213

E09A54RA

LLAT5
CCH5
NNCHG5

SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

100

R252

R111

100

R264

R108

100

R253

LAT5
CH5
NCHG5
R106 100

R265 0

R104

100

R262

R90

100

R266

LAT6
CH6

E1
E2

NCHG6

TC74VHCT541AFT

C59

C56

C55

C54

C51

C50

VCC
CE100p
PC4
CE0.1u

CE100p
CE100p

CE100p

VCC3

CE100p

CE100p

IC15
SSI4_B
SSI4_A
SSCK4

SSI4_B

SSI4_A

SSCK4

9
15
4
12

1A

1Y
1Z

2A

2Y
2Z

3A

3Y
3Z

4A

4Y
4Z

TP72 R246

2
3
6
5
10
11

R247

10

TP69 R244

10

C46
CE220p

TP68
TP65

R245 10
TP57 R232

10

R231

10

TP60 R230

10

C45
CE220p

TP66
TP64

HD151031FPEL

C42
CE220p

TP63
TP62

2-19

SCK4_ZB
SCK4_YA

VCC3

CE0.1u

SI4_ZA
SCK4_YB

TP58

PC15

SI4_ZB
SI4_YA

TP70

14
13

G
G

TP67

10

SI4_YB
TP71

TP59

R229

10

TP61

C41
CE220p

SCK4_ZA

HEAD BOARD_Circuit Diagram 5/6

VHV2
FF1_DAC_B[0..9]

FF1_DAC_B[0..9]

C47
CE0.1u

VHV2
IC21
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

4
3
2
1
30
29
28
27
26
25

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

5
6

FF1_DAC_LAT1
/FF1_DAC_RESET

CN6

9
11
12
13
15
17
19
21
7
10
14

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

DAOUT

TR33
2SC2873

24

VCC3

PSAVE

TP91

VCC

20
18
16

NPNB
FB
PNPB

LAT
RST

23

/F1_POWER_SAVE

22

VCC45

R251

R83

510

C144
CE0.1u

+ C48
NON

VHV2
VHV2
GND
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
VCC
GND
GND
GND
GND
LAT5
GND
CH5
GND
NCHG5
GND
GND
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB

TR37
2SC4131
R258
43

VCC3
COM5_B
R259
43
PC22
CE0.1u

R248

R84

10

510

R87
4.7 /0.25W
TR38
2SA1746
C145
CE0.022u

TR34
2SA1213

E09A54RA

LAT5
CH5
NCHG5

FF1_DAC_A[0..9]

FF1_DAC_A[0..9]

SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB

IC22
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

4
3
2
1
30
29
28
27
26
25

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

5
6
23
8

24

VCC3

9
11
12
13
15
17
19
21
7
10
14

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

PSAVE
DAOUT

TR35
2SC2873

20
18
16

NPNB
FB
PNPB

LAT
RST

TP92

22

VCC45

R249

R85

510

C49
CE0.1u
TR39
2SC4131

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

HEAD5

36FMN-BTK

R260
43

VCC3
COM5_A
R261
43
PC23
CE0.1u

R250

R86

10

510

R88
4.7 /0.25W
TR40
2SA1746
C146
CE0.022u

TR36
2SA1213

E09A54RA

VCC3
IC17
SSI5_B
SSI5_A
SSCK5

SSI5_B

SSI5_A

SSCK5

1A

1Y
1Z

2A

2Y
2Z

3A

15

3Y
3Z

4A

4
12

4Y
4Z

TP89 R272

2
3

TP86

10

SI5_YB
TP90

6
5

R271

10

TP88 R270

10

R269

10

C58
CE220p

TP85

SI5_ZB

TP84

SI5_YA

10
11

TP87

14
13

C57
CE220p

TP83

TP74 R256

10

R257

10

SI5_ZA

TP81

SCK5_YB

G
G

TP73

HD151031FPEL

TP75 R254

10

R255

10

C53
CE220p

TP82

SCK5_ZB

TP79

SCK5_YA

VCC3
TP76

PC18

C52
CE220p

TP80

SCK5_ZA

CE0.1u

VHV2
FF1_DAC_B[0..9]

FF1_DAC_B[0..9]

VHV2
C61
CE0.1u

IC23
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

4
3
2
1
30
29
28
27
26
25
5
6

FF1_DAC_LAT2
/FF1_DAC_RESET

23

/F1_POWER_SAVE

TP115
8

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

VCC45
NPNB
FB
PNPB
VCC3

LAT
RST
PSAVE
DAOUT

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

22
VCC
TR48
2SC2873

20
18
16
24
9
11
12
13
15
17
19
21
7
10
14

R285

R124

510

+ C66
22u/50V

C155
CE0.1u

CN7
VHV2
VHV2
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT6
GND
CH6
GND
NCHG6
GND
SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

TR44
2SC4131
R281
43

VCC3
COM6_B
R280
43
PC25
CE0.1u

R284

R123

10

510

R122
4.7 /0.25W
TR43
2SA1746
C154
CE0.022u

TR47
2SA1213

E09A54RA

LAT6
FF1_DAC_A[0..9]

CH6

FF1_DAC_A[0..9]

NCHG6
IC24
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

4
3
2
1
30
29
28
27
26
25
5
6
23

TP116
8

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

VCC45
NPNB
FB
PNPB
VCC3

LAT
RST
PSAVE
DAOUT

DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

TR46
2SC2873

20
18
16
24
9
11
12
13
15
17
19
21
7
10
14

R283

R121

510

IC25

LLAT7
CCH7
NNCHG7

LLAT3
CCH3
NNCHG3
LLAT7
CCH7
NNCHG7

2
3
4
5
6
7
8
9
1
19

D1
D2
D3
D4
D5
D6
D7
D8

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

18
17
16
15
14
13
12
11

R143

C65
CE0.1u
TR42
2SC4131

R279
43

HEAD6

36FMN-BTK

VCC3
COM6_A
R278
43
PC26
CE0.1u

R282

R120

10

510

R119
4.7 /0.25W
TR41
2SA1746
C153
CE0.022u

TR45
2SA1213

E09A54RA

LLAT3
CCH3
NNCHG3

SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

22

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

NON

R300

R141

NON

R308

NON

R139

NON

R301

NON

NON

R137

NON

R309

NON

R135

NON

R306

NON

R133

NON

R310

NON

LAT3
CH3
NCHG3
LAT7
CH7

E1
E2

NCHG7

NON

C82

C79

C78

C77

C74

C72

NON

NON

NON

NON

NON

NON

VCC3
IC20

VCC

SSI6_B

SSI6_B

SSI6_A

1A

1Y
1Z

2A

2Y
2Z

PC5
NON

SSI6_A
SSCK6

SSCK6

9
15
4
12

3A

3Y
3Z

4A

4Y
4Z

TP114 R290

2
3
6
5
10
11

R291

10

TP111 R288

10

TP108
TP109

C68
CE220p

TP106

R289 10

TP93 R276

10

R275

10

TP107

C67
CE220p

TP104

HD151031FPEL

TP98 R274

10

R273

10

TP103

C63
CE220p

TP102

2-20

SCK6_ZB
SCK6_YA

VCC3

CE0.1u

SI6_ZA
SCK6_YB

TP94

PC21

SI6_ZB
SI6_YA

TP112

14
13

G
G

10

SI6_YB
TP113

TP97

TP101

C62
CE220p

SCK6_ZA

HEAD BOARD_Circuit Diagram 6/6

VHV3
VHV3

FF1_DAC_B[0..9]

C83
NON

IC27
FF1_DAC_B0
FF1_DAC_B1
FF1_DAC_B2
FF1_DAC_B3
FF1_DAC_B4
FF1_DAC_B5
FF1_DAC_B6
FF1_DAC_B7
FF1_DAC_B8
FF1_DAC_B9

4
3
2
1
30
29
28
27
26
25
5
6

FF1_DAC_LAT3
/FF1_DAC_RESET

23

/F1_POWER_SAVE

TP131
8

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
LAT
RST
PSAVE
DAOUT

VCC45
NPNB
FB
PNPB
VCC3
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

22
VCC
TR64
NON

20
18
16
24
9
11
12
13
15
17
19
21
7
10
14

R329

R150

NON

NON

+ C88
NON

C161
NON

CN10

TR60
NON
R324
NON

VCC3
COM7_B
R323
NON
PC27
NON

R328

R149

NON

NON

R148
NON
TR59
NON
C160
NON

TR63
NON

E09A54RA

LAT7
FF1_DAC_A[0..9]

CH7

FF1_DAC_A[0..9]

NCHG7
IC28
FF1_DAC_A0
FF1_DAC_A1
FF1_DAC_A2
FF1_DAC_A3
FF1_DAC_A4
FF1_DAC_A5
FF1_DAC_A6
FF1_DAC_A7
FF1_DAC_A8
FF1_DAC_A9

4
3
2
1
30
29
28
27
26
25
5
6
23

TP132
8

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
LAT
RST
PSAVE
DAOUT

VCC45
NPNB
FB
PNPB
VCC3
DP
DP
DP
DP
DP
DP
DP
DP
GND3
GND45
VOUTGND

SCK7_ZA
SCK7_YA
SI7_ZA
SI7_YA
SCK7_ZB
SCK7_YB
SI7_ZB
SI7_YB

22
TR62
NON

20
18
16
24
9
11
12
13
15
17
19
21
7
10
14

R327

R147

NON

NON

C87
NON
TR58
NON

R322
NON

COM7_A
R321
NON
R326

R146

NON

NON

R145
NON
TR57
NON
C159
NON

TR61
NON

NON

VCC3
IC29
SSI7_B
SSI7_A
SSCK7

SSI7_B
SSI7_A
SSCK7

1
7
9
15
4
12

1A
2A
3A
4A

1Y
1Z
2Y
2Z
3Y
3Z
4Y
4Z

TP150R334

2
3

NON

TP145
SI7_YB

TP149

6
5
10
11
14
13

G
G

R335

NON

TP147R332

NON

R333

NON

TP135R320

NON

C91
NON

TP143
TP144

C90
NON

SI7_ZB

TP142

SI7_ZA
SCK7_YB

TP136

NON

TP146

SI7_YA
TP148

R319

NON

TP138R318

NON

TP141

C86
NON

TP140

SCK7_ZB
SCK7_YA

VCC3
TP137

PC29
NON

2-21

R317

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
NON

VCC3

PC28
NON

VHV3
VHV3
GND
COM7_A
GND
COM7_A
GND
COM7_A
GND
COM7_B
GND
COM7_B
GND
COM7_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT7
GND
CH7
GND
NCHG7
GND
SCK7_ZA
SCK7_YA
SI7_ZA
SI7_YA
SCK7_ZB
SCK7_YB
SI7_ZB
SI7_YB

NON

TP139

C85
NON

SCK7_ZA

HEAD7

2-4 SERVO BOARD


SERVO BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Servo Board.


2-22

SERVO BOARD_Arrangement Diagram (Soldering Side)

2-23

VCC

VCC

R12
R11

TP2 TP1

RA22
EXBA10E103J

TP58
TP76

+A_I0
+B_I0
-A_I0
-B_I0
+A_I1
+B_I1
-A_I1
-B_I1
+A_I2
+B_I2
-A_I2
-B_I2
+A_I3
+B_I3
-A_I3
-B_I3
Sol_+
Sol_-

Therm
T72
T65
T71
T64
T70
/SensCov
Serial_IN

C7

52808-2691

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN2

VCC

TP74
TP73
TP68
TP64
TP57
TP53
TP40
TP39
TP38
TP37
TP36
TP34
TP29
TP26
TP23
TP18
TP27
TP30

TP19TP17TP8

+A_C0
+B_C0
-A_C0
-B_C0
+A_W
+B_W
-A_W
-B_W
+A_C1
+B_C1
-A_C1
-B_C1
+A_H
+B_H
-A_H
-B_H
+FAN
-FAN

R9
R10
R13

100
100
100

Monitor

CE470p

C6

C8

CE470p

C5

CE470p

53398-0590

5
4
3
2
1

CN12

11

CE470p

C9

74LVC14

IC19E

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC18

C106
CE1.0u

10

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

R159
10K

13

74LVC14

74LVC14
IC19F

IC19C

74LVC14

IC19D

/SensWOrg

CE0.1u

12

R109
R108

/SensC0
/SensC1
/SensCVOrg

PC14

VCC3

18
17
16
15
14
13
12
11

T18

SEL2
RST

T4 T14

VCC3

VCC3

T11

/CS1
/CS2

Q1
DTC114EK

SEL6410E

LED1

VCC

R130
220

10K(NON)

R160

Cmd_StoM
Cmd_MtoS
/Cmd_HS_StoM
/Cmd_HS_MtoS

@/SensCVOrg
@/SensC1
@/SensHOrg

R169 10K

VCC

1
19

2
3
4
5
6
7
8
9

VCC3

@/SensWOrg
@/SensC0

RA23
EXBA10E103J

VCC3

CE470p

T66

100
100

To MOTSENS JUNCTION BOARD

@/SensC0
@/SensC1
@/SensCVOrg
@/SensWOrg
@/SensHOrg
@/SensR0
@/SensR1

52808-2691

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

10
2
9
3
8
4
7
5

CN1

10
2
9
3
8
4
7
5

To MOTSENS JUNCTION BOARD

12K 0.1% R166

10K

JP2
Pad

CE0.1u

PC27

Ctrg_TXD

Ctrg_RXD

/SensHOrg

/SerialStart

10K
10K

SEL
SEL1

VCC3

Y2
8.0MHz

R105
10K

R154

RA21
EXBA10E103J

CLK32

C102
CE22p

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

R106
NON

VCC3

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

CE0.1u

PC28

VCC3

LED
SEL
SEL1

TP156
TP158 TP159

R100
1.8K

C104
CE18p

VCC3

R107
0

VCC3

T58

10K

/H8S_RESET

T17

220

/RD
/HWR
/LWR

A1
A2
A3
A4
A5

C103
CE0.1u

CPU ID:0010

FWE

RA20
EXBA10E103J

RA19
EXBA10E103J

VCC3

RA12
EXBA10E103J

/SensWOrg

RA17
EXBA10E102J

A[1..16]

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC23
CE0.1u

D0
D1
D2
D3
D4
D5
D6
D7
10
2
9
3
8
4
7
5

MtrC1_PB
MtrC1_PA
MtrC0_PB
MtrC0_PA
MtrA_PB
MtrA_PA

MtrI0_PB
MtrI0_PA

CE0.1u

T43
T47

RA11
EXBA10E103J

VCC3

Serial_LOAD

RA10
EXBV8V103J

Sol_Rush
Sol_Hold
Mstep_Hold

Mstep2B
Mstep2A
Mstep1B
Mstep1A
Mstep0B
Mstep0A

FWE

PC22

D4
D5
D6
D7

D15
D0
D1
D2
D3

VCC3

MtrW_PB
MtrW_PA
MtrH_PB
MtrH_PA

RA16
EXBV8V102J

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

H8S/267X-QFP144

IC15

A1
A2
A3
A4
A5
A6
A7
5
7
4
8
3
9
2
10
1

TP147
TP157 TP155

R168

RA18
EXBV8V103J

A6
A7
A8
A9
A10
A11
A8
A9
A10
A11
A12
A13
A14
A15
5
7
4
8
3
9
2
10
1

10
2
9
3
8
4
7
5

10K
10K

R167

33
R153

10K

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
1
D8
D9
D10
D11

R133

A12
A13
A14
A15
A16
A16
10K

R152
R132

/StepDrvEnable

RA15
EXBA10E102J

5
7
4
8
3
9
2
10

R95
6

D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
D12
D13
D14

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
5
7
4
8
3
9
2
10
1

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4

2-24
6

VCC3

MtrI2_PB
MtrI2_PA
MtrI1_PB
MtrI1_PA

MtrADcy

/RD

/CS1

/LWR

14

22

20

27

11
12
13
15
16
17
18
19

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC16

Serial_CLK
Serial_LOAD
Serial_OUT
Serial_STORE

MtrI3_PB
MtrI3_PA

D0
D1
D2
D3
D4
D5
D6
D7

A[1..16]

VCC3

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3

PC25
CE0.1u

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
/HWR

/StepDrvEnable

VCC3

FANPWM1
FANPWM2

14

22

20

27

11
12
13
15
16
17
18
19

1
19

2
3
4
5
6
7
8
9

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC3

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3

18
17
16
15
14
13
12
11

CE0.1u

PC11

VCC

PC24
CE0.1u

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC14

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC13

TP154

D[0..15]
D8
D9
D10
D11
D12
D13
D14
D15

/StepDrvEnable1
/StepDrvEnable2
@Sol_
@Fan0
@FanFA
@FANPWM1
@FANPWM2

SERVO BOARD_Circuit Diagram 1/4

B6P-VH

1
2
3
4
5
6

CN16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CN11
52808-2591

10K

R113

10K

F0in

CropMark

/LESSTHANS
/LESSTHANF
/MTRERR
/SRVBRD_RESET
/SerialStart

DDA_StoM
DDA_MtoS
INTDDA

/Cmd_HS_StoM
/Cmd_HS_MtoS

DDA_CLK

+41

C89
100u/63V

R164
NON

+27

100u/25V

+ C90

VCC

VCC3

F0out

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

VCC3

3403A

+27

VCC

CE0.1u

D73
D1FS6

D81
D1FS6

VMTD

Cd

OUT

R155
2.2K/0.5W

OUT

@Sol_

C129
CE0.1u

D77

T8

TP134

VI

CE0.1u

C83

R134

1
2
3
4

2
3403A

C120
CE0.1u

+15

74LVC14

IC19B

C105
CE470p

Q5
2SK2796S

R177
47/1W

UPA1759(NON)

Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2

IC29

T85

R165
100

8
7
6
5

D71

D1FL20U(NON)

TP100

+27

R119
100

/RESET

CLK32

C87
CE470p

1
2
3
4
5
6
7
8
53398-0890

CN5

Sol_+
Sol_-

@FanFA
@Fan0
@FANPWM1
@FANPWM2

T2
TP124

TP3

RX1
100K

PC18
CE1.0u

33

TDI

4
3
2
1

R46
10K

R49
10K

VCC3

Serial_LOAD
Serial_CLK

Serial_IN
Serial_OUT

RA4
EXBV8V101J
5
4 5
6
3 6
7
2 7
8
1 8

TMS
TCK

/CS2
Mstep0A
Mstep0B
Mstep1A
Mstep1B
Mstep_Hold
T22
T25

TP137 TP133
TP136 TP135

R85

D[0..3]

A[1..4]

CropSens

A1
A2
A3
A4
D0
D1
D2
D3

TP80 TP79 TP77

To CUT CARI BOARD

52808-1291

1
2
3
4
5
6
7
8
9
10
11
12

CN13

D52
D1FL20U(NON)

R104
1.0K

VCC3

VM

C88
CE0.1u

R110 NON

R176
D72
PTZ43A 47/1W

CE0.1u

R194
10K

VCC3

PC29

VCC3

74LVC14

IC19A

C84
100u/25V

R135
0

100

VO

1SS355

+27

FANPWM2

PinchPos
/Crop_ON
CropSens

EXCML20A390

TP169
TP166
VCC
TP167
TP160

IC26A
3
+

TP168

EXCML20A390

D17
DE3L20U

FL18

FL17

C85
C123
100u/25V CE0.1u

1SS355

R163
1.0K
T69

VCC3

IC25
TA7815

uPC2933T

GND

IN

Q8

D78

Q4
2SJ535

VMTD

DTC114EK

Q3

+41

CropMark

D74
R117
D1FS6 1.0ohm/1W

D82
D1FS6

R101
1K/0.5W

RN5VD29A

GND

VDD

IC21

MtrPower

VCC

100K 0.1%

R118

IC26B

PC30

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

/Crop_ON
PinchPos

Cmd_StoM
Cmd_MtoS

NON

CX1

SOL_CURNT

R189

R192 220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

10K

T83
T84

26
17
18

10K

R187

T82

T75
T76
T77
T78
T79
T80
T81

T68
T73
T74

T60
T61
T62
T67

T59

10K

R111

27
VCC3
16
TP162
R112 10K
23
20
C114
25
VCC
NON
22

SOL_CURNT

NON

R178

R179
NON

R180 0

To MAIN BOARD

SolPWM

R181 NON

R188

/SOL_EN

CE3900p

C117

RSA

R114

CE820p

C119

NC

13

10K

R182 0(NON)

RSB

10

SolDecay
SolPh

R116

100K 0.1%

1
14

12K 0.1%

R200 4.7K 0.1%

VMMA
VMMB

R199

R201

R115 4.7K 0.1%

VCC
ALM

12K 0.1%

4
11

19
24

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

T63 T5 T6 T7

TCK

TMS

TDO
TDI

GND
TDI
I/O8 A1
I/O9 A3
I/O10 A5
I/O11 A7
I/O12 A9
I/O13 A11
I/O14 A13
I/O15 A15
I1/CLK0
VCC3
GND
I1/CLK1
I/O16 B15
I/O17 B13
I/O18 B11
I/O19 B9
I/O20 B7
I/O21 B5
I/O22 B3
I/O23 B1
TMS
TCK
GND

1
2
3
4

1
2
3
4

UPA1759

Source1
Gate1
Source2
Gate2

IC27

UPA1759

Drain1
Drain1
Drain2
Drain2

Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2

IC28

MtrC0_0_
MtrC0_1_

VCC3

MtrC1_0_
MtrC1_1_

VCC3

PC16
CE1.0u

M4A3-64/64 TQFP100

IC10

8
7
6
5

8
7
6
5

MtrH_0_
MtrH_1_
/LWR

TP165 TP163
TP161 TP164

C82
1000u/63V

/StepDrvEnable

D42

GND
TDO
TRST
I/O55 D1
I/O54 D3
I/O53 D5
I/O52 D7
I/O51 D9
I/O50 D11
I/O49 D13
I/O48 D15
I4/CLK3
GND
VCC3
I3/CLK2
I/O47 C15
I/O46 C13
I/O45 C11
I/O44 C9
I/O43 C7
I/O42 C5
I/O41 C3
I/O40 C1
ENABLE
GND

C42
10u/100V

C53
10u/100V

C58
10u/100V
L RCH895-181K

L4

L RCH895-181K
D69 D2FS6

L3

L RCH895-181K
Therm
D70 D2FS6

L2

SerTU_CLK
SerTU_LOAD
SerTU_OUT
SerTU_IN

TP85 TP78

TP93 TP75

R60
1.2ohm/1W

75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

@/SensR0
@/SensR1

CE470p

C80

Ctrg_RXD

CE470p

R97

100

R148 100

MtrWDcy
MtrI3Dcy
MtrI2Dcy
MtrI1Dcy
MtrI0Dcy
MtrHDcy
MtrC1Dcy
MtrC0Dcy

C100

100

C34

R38
10K

/SensCov

R82

CE0.1u

PC15 VCC

VCC

C70

CE470p

18
17
16
15
14
13
12
11

VCC3

RA6
EXBA10E102J

T20
T21

T9
T10
T12
T13
T15
T16

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC9

To FAN JUNCTION BOARD


53398-0390

1
2
3

CN7

1
19

2
3
4
5
6
7
8
9

To HEAD BOARD

MtrI2_1_

MtrI3_1_
MtrI3_0_

MtrW_1_
MtrW_0_

PC19
CE1.0u

Serial_STORE

Ser500_IN

TDI_1

53398-0490

1
2
3
4

CN4

+FAN
-FAN

Ser500_CLK
Ser500_LOAD
Ser500_OUT

TP94
TP88 TP105

+27

L RCH895-181K(NON)
D51 D2FS6

D2FS6(NON)
C37
10u/100V(NON)
L1

PC17
CE1.0u

MtrI0_0_
MtrI0_1_

isp Download TP143TP82TP81

MtrI1_0_
MtrI1_1_

SerTU_STORE

C92
+ 100u/63V

1.0K

R162

/RD
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
GND
GND
I/O7 A14
I/O6 A12
I/O5 A10
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
VCC3
GND
GND
VCC3
I5
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
GND
GND

GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
MtrI2_0_

R86
10K

VCC

C73
CE470p

R142
100

100

100

R150
C101 CE470p

CE470p

R39

R89

RST
SEL2
SEL1
SEL

Sol_Rush
Sol_Hold

Mstep2A
Mstep2B

MtrADcy
MtrA_PA
MtrA_PB

Ctrg_TXD

+41

100

TP69 TP65
TP71 TP66 TP62

C75
CE470p

/StepDrvEnable1

SerCtrg_CLK
SerCtrg_LOAD
SerCtrg_OUT
SerCtrg_IN

VCC

+27

VCC

VCC3

TP138
TP152 TP153

TP145
TP144 TP146

VCC

for TU

for 500cc

for 500cc

53398-0690(NON)

1
2
3
4
5
6

CN10

Sensor(Reserve)

5267-09A(NON)

1
2
3
4
5
6
7
8
9

CN14

52808-2891(NON)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

CN6

53398-0790

1
2
3
4
5
6
7

CN3

52808-0691

1
2
3
4
5
6

CN8

To INKTANK BOARD
TP142 TP140
TP141 TP139 VCC

TP89

VMTD

TP90

IC23
MTD2005F

6
10
2
9
3
8
4
7
5

TP125

TP95

VCC

150
R99

TP91
TP96
TP101

10K

R186

GND

22K
R98

TP126
R151 150

TP92
TP129

TP97
TP102
TP130

TP98
TP106
TP131

TP99
TP107
TP132
R149 22K

2-25

R185

VCC3

SERVO BOARD_Circuit Diagram 2/4

MtrI1_1_

MtrI1_0_

MtrI0_1_

MtrI0_0_

3.3K
R36
1.0K

TP52
R37

3.3K
R34
1.0K

TP55
R129

3.3K
R32
1.0K

TP46
R33

3.3K
R30
1.0K

TP54
R128

/StepDrvEnable1

VCC

C29
CE3900p

R35
CE0.047u 10K

C31

TP51

VCC

CE0.047u

C28

C22

TP47

TP49

CE820p

TP50

MtrI1_PA
MtrI1_PB
MtrI1Dcy

TP42

TP48

PC4
CE0.1u

C20

CE820p

C25

TP41

TP43

CE3900p

R31
CE0.047u 10K

C27

CE0.047u TP45

C24

MtrI0_PA
MtrI0_PB
MtrI0Dcy

TP44

PC3
CE0.1u

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC3
MTD2005

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC4
MTD2005

220

PG

220

27

7
21
9
15
16
19

10
12
14
18

8
20

R28
0.68ohm/1W

R29

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R24
0.68ohm/1W

220

27

7
21
9
15
16
19

10
12
14
18

8
20

VMTD

R25

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

+ C81
1000u/63V

VMTD

R27
0.68ohm/1W

R26

2
26
4

6
22

5
23
24

25
3

VCC

R23
0.68ohm/1W

R22

2
26
4

6
22

5
23
24

25
3

VCC

C23
CE820p

D16
D1FS6

D14
D1FS6

D15
D1FS6

D13
D1FS6

CE0.22u/50V

C33

CE0.22u/50V

C30

CE820p

C21

D12
D1FS6

D10
D1FS6

D11
D1FS6

D9
D1FS6

CE0.22u/50V

C32

CE0.22u/50V

C26

VMTD

VMTD

D33 EXCML20A390
D1FS6

D31 EXCML20A390
D1FS6
TP56 FL9

TP60 FL10

D32 EXCML20A390
D1FS6

D30
D1FS6
TP61 FL11

FL12
TP70 EXCML20A390

D29 EXCML20A390
D1FS6

TP67 FL13

D27 EXCML20A390
D1FS6

D28 EXCML20A390
D1FS6
TP72 FL14

D26
D1FS6
TP59 FL15

FL16
TP63 EXCML20A390

+A_I1
+B_I1
-A_I1
-B_I1

PUMP2

+A_I0
+B_I0
-A_I0
-B_I0

PUMP1

MtrC0_1_

MtrC0_0_

MtrI3_1_

MtrI3_0_

MtrI2_1_

MtrI2_0_

3.3K
R78
1.0K

TP128
R75

3.3K
R77
1.0K

TP122
R74

3.3K
R20
1.0K

TP16
R21

3.3K
R18
1.0K

TP22
R127

3.3K
R16
1.0K

TP12
R17

3.3K
R14
1.0K

TP21
R126

VCC

TP14

VCC

C64
CE3900p

R76
CE0.047u 10K

C66

TP5

C3

TP6

C59
CE820p

TP114

R1

2
26
4

6
22

5
23
24

25
3

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC1
MTD2005(NON)

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC2
MTD2005

220

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC8
MTD2005F

R67 0.68ohm/1W

R65

22

23
20
25

27
16

26
17
18

19
24

VCC

R6
0.68ohm/1W

R5

2
26
4

6
22

5
23
24

25
3

VCC

R2
0.68ohm/1W(NON)

TP116

TP108

PC8
CE0.1u

TP7

PC2
CE0.1u
TP13

CE820p

CE0.047uTP115

C65

C1

TP4

TP9

CE820p

TP127
MtrC0_PA
MtrC0_PB
MtrC0Dcy

C15
CE3900p

R19
CE0.047u 10K

C17

VCC

CE0.047uTP15

C14

MtrI3_PA
MtrI3_PB
MtrI3Dcy

C11
CE3900p

R15
CE0.047u 10K

C13

CE0.047u TP11

C10

MtrI2_PA
MtrI2_PB
MtrI2Dcy

TP10

PC1
CE0.1u

VCC

PG

T1

RSA

11

RSA

11

RSB

17

RSB

13

PG

13

220

27

7
21
9
15
16
19

10
12
14
18

8
20

220

27

7
21
9
15
16
19

10
12
14
18

8
20

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

R68 0.68ohm/1W

R66

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R7
0.68ohm/1W

R8

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R3
0.68ohm/1W(NON)

R4

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

C55

C60
CE820p

EXCML20A390
D68
D1FS6

D67
D1FS6

FL36

D64
EXCML20A390
D1FS6
FL34

D62
D1FS6

+A_I3
+B_I3
-A_I3
-B_I3

PUMP4

+A_I2
+B_I2
-A_I2
-B_I2

MtrW_1_

MtrW_0_

MtrH_1_

MtrH_0_

T3

+A_C0
+B_C0
-A_C0
-B_C0

MtrC1_1_

MtrC1_0_

CAP UP/DOWN
FL37
EXCML20A390

D25 EXCML20A390
D1FS6

D23 EXCML20A390
D1FS6
TP20 FL1

TP24 FL2

D24 EXCML20A390
D1FS6

D22
D1FS6
TP25 FL3

FL4
TP31 EXCML20A390

D63
D1FS6

VMTD

VMTD

D21 EXCML20A390
D1FS6(NON)

TP33 FL5

D19 EXCML20A390
D1FS6(NON)

D20 EXCML20A390
D1FS6(NON)
TP35 FL6

D18
D1FS6(NON)
TP28 FL7

FL8
TP32 EXCML20A390

PUMP3 (Reserve)

D66 EXCML20A390
D1FS6
FL35

D65
D1FS6

D61
D1FS6

CE0.22u/50V

C54

CE0.22u/50V

C4
CE820p

D8
D1FS6

D6
D1FS6

D7
D1FS6

D5
D1FS6

CE0.22u/50V

C19

D4
D1FS6(NON)

CE0.22u/50V

C16

D2
D1FS6(NON)

CE820p

C2

VMTD

D1FS6(NON)

D3

D1
D1FS6(NON)

CE0.22u/50V

C18

CE0.22u/50V

C12

/StepDrvEnable2

VCC

R94
1.0K

R59
1.0K

3.3K

TP121
R56

R58
1.0K

3.3K

TP113
R55

R73
1.0K

3.3K

TP118
R70

R72
1.0K

3.3K

TP110
R69

R54
1.0K

3.3K

TP119
R51

R53
1.0K

3.3K

TP112
R50

VCC

VCC

C48
CE3900p

R57
CE0.047u 10K

C50

TP86

C43
CE820p

CE0.047u TP87

C49

TP117

TP109

PC6
CE0.1u

C56
CE820p

TP123
MtrC1_PA
MtrC1_PB
MtrC1Dcy

C61
CE3900p

R71
CE0.047u 10K

C63

VCC

CE0.047u TP104
TP103

C62

TP151

TP149

PC7
CE0.1u

C40
CE820p

TP150

TP148

TP83

TP111
MtrW_PA
MtrW_PB
MtrWDcy

C45
CE3900p

R52
CE0.047u 10K

C47

CE0.047u TP84

C46

MtrH_PA
MtrH_PB
MtrHDcy

TP120

PC5
CE0.1u

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC5
MTD2005F

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC7
MTD2005F

1.0ohm/1W

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

VMTD

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

R48
1.0ohm/1W(NON)

R45

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R64 0.68ohm/1W

R62

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R43 1.0ohm/1W

R41

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

IC6
MTD2005F(NON)

R47
1.0ohm/1W(NON)

R44

22

23
20
25

27
16

26
17
18

19
24

VCC

R63 0.68ohm/1W

R61

22

23
20
25

27
16

26
17
18

19
24

VCC

R42

R40

22

23
20
25

27
16

26
17
18

19
24

VCC

RSA

VCC

RSA
5

17

RSA
11
RSA
11

13

RSB
17
RSB
17

PG
13
NC
13

RSB
10

RSB
10

NC
13
NC
13

RSB
10

RSA
5
RSA
5

NC
13

2-26

RSB

2
10

R96
1.0K

C36

VMTD

VMTD

C44
CE820p

D1FS6(NON)

D49

D1FS6(NON)

D45

D1FS6(NON)

D47

D43
D1FS6(NON)

CE0.22u/50V

C38

CE0.22u/50V

C39

C57
CE820p

D59
D1FS6

D55
D1FS6

D57
D1FS6

D53
D1FS6

FL32

Reserve

+A_W
+B_W
-A_W
-B_W

WIPER

D50 EXCML20A390
D1FS6(NON)

D46 EXCML20A390
D1FS6(NON)
FL26

D48 EXCML20A390
D1FS6(NON)
FL27

FL29 EXCML20A390
+A_C1
+B_C1
D44
-A_C1
D1FS6(NON)
FL28
-B_C1

D60 EXCML20A390
D1FS6

D56 EXCML20A390
D1FS6
FL30

FL31

D58 EXCML20A390
D1FS6

D54
D1FS6

FL33
EXCML20A390

D41 EXCML20A390
D1FS6

D37 EXCML20A390
D1FS6
FL22
D40
D1FS6

CE0.22u/50V

C51

WIPER HEIGHT
FL25 EXCML20A390
+A_H
+B_H
D35
-A_H
D1FS6
FL24
-B_H
D39 EXCML20A390
D1FS6
FL23

CE0.22u/50V

C52

C41
CE820p

VMTD

D36
D1FS6

D38
D1FS6

D34
D1FS6

CE0.22u/50V

C35

CE0.22u/50V

SERVO BOARD_Circuit Diagram 3/4

VM

C67
CE1000p

1
2
3
4
5

VCC3

RA14
EXBA10E103J

R156

R157 1.0K

47
47

RA2
EXBA10E103J

1.0K

VCC3

2.2K

R91

R144 470

C79
CE1000p
T32 T31 T35 T34

DDA_CLK
DDA_MtoS
DDA_StoM

1.0K

T24
T28

T19
T23

R92

R90 10K

RA13
EXBA10E103J

IC11
CY7C1399

VCC3

R158
1.0K

C71
CE1000p

R93 10K

C78
CE1000p

VCC

53398-0590 R217
R218
DDA_CLK
DDA_MtoS
DDA_StoM

CN9

Monitor

47K

R146 2.2K

SOL_CURNT
Y_CURNT
X_CURNT
R145

CE0.022u

C95

CE0.022u

C99

Cmd_MtoS
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_MtoS

C98

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

CS

VCC3

CE1000p

VD[0..15]

C97
CE0.1u

VA[0..15]

C72

CE0.022u

VA0 5
VA1 7
VA2 4
VA3 8
VA4 3
VA5 9
VA6 2
VA7 10

WE

27

/VHWR

11
12
13
15
16
17
18
19

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15

10 VD8
2 VD9
9 VD10
3 VD11
8 VD12
4 VD13
7 VD14
5 VD15

R147 470

RA7
EXBA10E103J

CE0.022u

C96

CE1000p

R143 470

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

22

/VRD

20

/VCS1

OE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

5
7
4
8
3
9
2
10

VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15

CE1000p

C74

CE1000p

C76
C77

5
7
4
8
3
9
2
10

JP1
Pad

R138
10K
R137

VCC3

10K(NON)

Cmd_MtoS
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_MtoS

R81
10K

R80
NON

VCC3

RA9
EXBA10E103J
VCC3

5
7
4
8
3
9
2
10

RA1
EXBA10E103J

R79
0

VFWE

PC20
CE0.1u

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

PC21
CE0.1u

R84 2.2K

5
7
4
8
3
9
2
10
8.0MHz

Y1

C68
CE22p
SCLK

33
R141

CE18p
C69

1.8K

R83

F0out
F0in
/LESSTHANS
/LESSTHANF
/VCS1
Mode

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

VCC3

CPU ID:0001

VA[0..15]

R139 10K

R140 10K

R103
2.2K

/X_A
/X_B
/XM_A
/XM_B

/X_A
/X_B
XPWMXPWM+

/H8S_RESET

/XG_A
/XG_B
/RESET

T30
T29

T27
T26
SolPWM

5
7
4
8
3
9
2
10

Y_PWM

13
14
15
16
17
18
19
20
21
22
23
24

SelPWMMode
Y_DIR
MtrPower

T37

/Y_B

/Y_A

VD4
VD5
VD6
VD7
VFWE

VD0
VD1
VD2
VD3

PC26
CE1.0u

PC10
CE0.1u

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC9
CE0.1u

VCC3

SEL6410E
DTC114EK

LED2

/PWM_ENin
/MTRERR
G_CCW
G_CW
VD[0..15]

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

/SRVBRD_RESET

3
1
/VRD
/VHWR
/ENC_CHECK
/SerialStart

CE0.1u

C93

Q2

10
2
9
3
8
4
7
5
6

VCC3

Y_PWMMinus

INTDDA

T36

T33

VFWE

VCC3

R88
10K

I/O
I/O
I/O
I/O
VCC3
NC
GND
I/O
I/O
I/O
I/O
I/O
M4A3-64/32-TQFP48

IC17

FANPWM1

I/O
I/O
I/O
I/O
I/O
GND
NC
VCC3
I/O
I/O
I/O
I/O

48
47
46
45
44
43
42
41
40
39
38
37

VCC3

YP_PWM
YP_DIR
/PWM_EN
YM_PWM
YM_DIR

R87
10K

FANPWM2

1
19

2
3
4
5
6
7
8
9

PC12
CE1.0u

18
17
16
15
14
13
12
11
R175
R174
R172
R171
R170
VCC

Y_PWMMinus
T56
T57
T54

IC24
11
12
13
14
15
16
17
18
19
20

22
22
22
22
22

10K
R173

X_CURNT

C118
CE0.22u

PWM_EN

XPWM+
XPWM-

PC13
CE0.1u

100

100

100

G_CCW
G_CW
PWM_EN
Y_PWM
Mode

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC20

PWM_EN R184

XPWM+ R193
XPWMR183

C128
CE0.022u

3403A

VCC

4
10
16
5
9

15

12
14
13

11

4
10
16
5
9

15

12
14
13

VCC
11

R123

L6201PS

10

IC26C
9

100K 0.1%

GND
GND
NC
NC
IN2
IN1
BOOT2 BOOT1
Vref
OUT1
SENSE
VS
ENABLE OUT2
NC
NC
NC
NC
GND
GND

10 C86
9 CE0.022u
8
7
6
5
4
3
2
1

IR2112S

N.C
N.C
N.C
N.C
N.C

VSS

HIN
LIN
SD

VDD

IC30

IR2112S

N.C
N.C
N.C
N.C
N.C

VSS

HIN
LIN
SD

VDD

IC31

VCC

COM

LO

VCC

VS

HO

VB

COM

LO

VCC

VS

HO

VB

IC22D
/Y_B 8

/Y_A

+15

+15 VM

D80
DAN202K

C116
CE0.1u

R191 22

R205 22

CE0.22u/50V

C122

D79
DAN202K

+15

C115
CE0.1u

R190 22

R204 22

7
CE0.22u/50V C121
8
6

PC31
CE0.1u

IC22C
/X_B 6

+15 VM

/Y_B

/Y_A

/XM_B

/XM_A

IC22A
2
VCC3

/X_A

R208
0.1ohm/1W

/XG_B

/XG_A
1
74LVC14

IC22B
4

11
74LVC14

IC22F
13
74LVC14

Q6
FS30ASJ-2

Q9
FS30ASJ-2

VM

Q7
FS30ASJ-2

FS30ASJ-2
Q10

VM

VM

C130
CE1000p
C91
100u/63V

74LVC14
3

CE1000p
C133
IC22E
9
74LVC14

5
74LVC14
10

12

CE0.22u/50V
CE0.22u/50V

1
220

IC12
H8S/267X-QFP144

VA0
VA1
VA2
VA3
VA4
VA5

VD12
VD13
VD14

R136
C94
CE1.0u

VA6
VA7
VA8
VA9
VA10
VA11

VD15

RA3
EXBA10E103J

VA12
VA13
VA14
VA15

R215

10
2
9
3
8
4
7
5

Test0 T46
Test1 T42

12K 0.1% R211


R216 4.7K 0.1%

VD8
VD9
VD10
VD11
T39
T45
T41
T38
T44
T40

12K 0.1% R210


R209 4.7K 0.1%

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
SolPh
SolDecay
/SOL_EN

33

C136
CE0.1u

PhB+

PhA+

VCC

53398-0890

1
2
3
4
5
6
7
8

CN15

1
2
3
4

/ENC_CHECK

Y_CURNT

R120
0.1ohm/1W

R121
0.1ohm/1W

8
7
6
5

8
7
6
5

14

4
3
2
1

EXBV8V102J

RA25 VCC3
5
4 5
6
3 6
7
2 7
8
1 8

VCC

12

IC26D
13

R122 100K 0.1%


3403A

5267-07A

1
2
3
4
5
6
7

CN18

VCC

5267-08A

1
2
3
4
5
6
7
8

CN17

To SCAN MOTOR

EXCML20A390
FL21

FL19
EXCML20A390

EXBV8V470J

1
2
3
4

RA24

EXCML20A390
FL20

VCC

To FEED MOTOR

To GRIT ENCODER BOARD

1.0K R207

FL38
EXCML20A390

R206 470

R202 470

CE1000p
C110

C108

P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Test2
Test3
Test4
Test5
Test6
Test7

CE1000p
C109
C107

CE1000p
C111

1.0K

SelPWMMode
T49
T48

CE0.1u
CE0.1u

10
3

100K 0.1%
C124

R198
15K
R196
15K

CE0.1u
C125
CE0.1u

R197

2
1
10 R195
2
1
3

CE1000p
C112

C126
C127
D76
UDZS16B
C135 C134
CE0.22u/50V CE0.22u/50V
D75
UDZS16B
C132 C131
CE0.22u/50V CE0.22u/50V

1.0K R203
CE1000p
C113

VCC
R131 220

100K 0.1%

VCC3

TMS

28

SCLK
TDO

VCC3

GND

14

YM_DIR
YM_PWM
YP_DIR
YP_PWM
TCK
T51

R213 12K 0.1%


R124 4.7K 0.1%

TDI_1 R161
Y_DIR
/PWM_EN
/PWM_ENin

12
11
10
9
8
7
6
5
4
3
2
1
I/O
I/O
I/O
I/O
TCK
GND
NC
CLK0/I0
TDI
I/O
I/O
I/O

I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O

25
26
27
28
29
30
31
32
33
34
35
36
T50
T53
T52
T55

R214

R212 12K 0.1%


4.7K 0.1%
R125

2-27

RA8
EXBA10E103J

RA5
EXBA10E103J
+

/H8S_RESET
R102

SERVO BOARD_Circuit Diagram 4/4

2-5 HEATER BOARD


HEATER BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.

2-28

1
2
3
4
5
6
7
8

PC12
CE0.1u

VCC

DRYER_ON

DRYER_THM

VCC
PC7
CE0.1u

PRE-H_ON
PRINT-H_ON
AFTER-H_ON

1
2
3
4
5
6
7

5267-07A

CN3

C9
100u/63V

C2
10u/16V

VCC

+
C1
10u/16V

PC2
CE0.1u

+24V

PC3
CE0.1u

VCC3

From SERVO BOARD

5
4
3
2
1

33

R50

VCC

33

R51

T32

R39

33

33

53398-0590

CN8

PC1
CE0.1u

Monitor

/DRYER_E

BLW_FB

T29

33

R41

R31

VCC3

CE0.1u

PC15

33

R23

VCC3

74LVC08

IC6C
8

74LVC08

R34

T7

10K(NON)

R10

T25

10K

R12

AFTER-H_THM

T24

10K

R11

IC6D
11

/SUB_ERROR

CE100p

33

R22 10K 1%

10K

R8

CE100p

C14

R21

R20 10K 1%

10K

R7

CE100p

C11

PRINT-H_THM

PRE-H_THM

R33 10K 1%

To EXT JUNCTION BOARD

53398-0890

CN7

53398-1271

1
2
3
4
5
6
7
8
9
10
11
12

CN5

R30 10K 1%

To HEATER CONTROL BOARD

10

13

12

R35 10K 1%

2.2K

R2

R32 10K 1%(NON)

CE100p

C15

CE100p

C13

R42 10K 1%

1
19

R60

74LVC541

E1
E2

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

18
17
16
15
14
13
12
11

VCC3

VCC3

10K

11

T8
T9

C24
CE100p

10

13

CE0.1u

74LVC14

74LVC14
IC4C

IC4F

12

VCC3

GND

Cd

1
2
3
4

RA7

R26
10K

VCC3

1
2
3
4

8
7
6
5

8
7
6
5

T31
T30
T34
T33

T19
T18
T27
T26

8
7
6
5

8
7
6
5

EXBV8V103J

1
2
3
4

RA6

R27
10K(NON)

R13
2.2K

T14
T15
T16
T17

T12

EXBV8V103J
10K
R43

1
2
3
4

/CS1

RN5VD29A

VDD

OUT

4
3
2
1

74LVC08

IC6A

33

VCC3

33

4
3
2
1

5
6
7
8

RA10

EXBV8V102J

T20T21

VCC3

R25 R24
10K 10K

R18

R1

VCC3

RA4
EXBA10E103J

PC10
CE0.1u

VCC3

IC4B

IC7
2

3
74LVC14

/ServoReset

/HeaterReset

74LVC14

IC4A

C25
CE0.1u

T38

HEATER BOARD

74LVC14

74LVC14
IC4D

IC4E

T2

R57
1.0K

/SerialStart

VCC3

T1

VCC3

PC11

CE0.1u

C16

To MAIN BOARD

CE0.1u

C17

D1
D2
D3
D4
D5
D6
D7
D8

CE0.1u

C19

53398-1190

10K

R62

R40 10K 1%

2
3
4
5
6
7
8
9

CE0.1u

C18

C10

10K

R61

CE0.1u

C21

1SS355

CE0.1u(NON)

1SS355

D4

C20

1SS355

D3

CE0.1u

1SS355

D7

C23

1SS355

D5

CE0.1u

1SS355

D8

C22

1SS355

1SS355

D6

IC2

5
6
7
8

PC9
CE0.1u

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

PC6
CE0.1u

R14
1.8K

C6
CE18p

Y1
8.0MHz

74LVC08

IC6B

C7
CE22p

T44

T4

C8
CE0.1u

R4
220

VCC3

RA1
EXBA10E103J

VCC3

/H8S_RESET

R59
1.0K

VCC3

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

0
R63

T3
F0IN
F0OUT
/SERIAL_START
/SUB_RESET
/SUB_ERROR
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM

0
R64

1
2
3
4
5
6
7
8
9
10
11

0
R65

VCC3

CPUID_1
CPUID_2
CPUID_3
0(NON)
R66

A0
A1
A2
A3
A4
A5

T6

T11
T5

T10

CPU ID:0100

RA11
EXBA10E103J

RA12
EXBA10E103J

RA13
EXBA10E103J
VCC3

PC8
CE0.1u

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC5
CE0.1u

D4
D5
D6
D7

D15
D0
D1
D2
D3

T23
T22
T28

10
2
9
3
8
4
7
5

D0
D1
D2
D3
D4
D5
D6
D7

R46
R47
R52
R53

R28
R29
R38
R36
R37
R44
R45

0
0
0
0

10K
10K
10K
0
0
0
0

HEAT-B_ON
HEAT-C_ON
Cooling FAN
BLW_ON
HEAT-D_ON

10
2
9
3
8
4
7
5

D8
D9
D10
D11
D12
D13
D14
D15

/SerialStart

/DRYER_E

/RD
/HWR

LED1
LNJ308G8LRA

Q1
DTA114EKA

/SUB_ERROR

R6
220

VCC3

HEAT-A_ON

C12
CE100p

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

H8S/267X-QFP144

IC3

A0
A1
A2
A3
A4
A5
A6
A7
5
7
4
8
3
9
2
10
1

10
2
9
3
8
4
7
5

1
A6
A7
A8
A9
A10
A11
6

D10

33
R3

10
2
9
3
8
4
7
5
A12
A13
A14
A15

A8
A9
A10
A11
A12
A13
A14
A15
5
7
4
8
3
9
2
10
1

D9

D8
D9
D10
D11

CE0.1u

CPUID_0

D12
D13
D14

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
5
7
4
8
3
9
2
10
1

1
3

PC4

P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

A[0..15]

RA9
EXBA10E103J

T35
T36
T39
T41
T40
T42

D8
D9
D10
D11
D12
D13
D14
D15

VCC3

VCC3

5
7
4
8
3
9
2
10

VCC3

14

22

20

27

11
12
13
15
16
17
18
19

T13

R68

VCC3

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

10
2
9
3
8
4
7
5

1
19

2
3
4
5
6
7
8
9

RA8
EXBA10E103J

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

10K 1%

VCC3

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC3

10K 1%

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC5

R70
R69
0.1/1W

/CS1

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC8

2-29

RA5
EXBA10E103J

10K
10K
10K
10K
RA3
EXBA10E103J
5
7
4
8
3
9
2
10

R5
R19
R9
R15
RA2
EXBA10E103J
1

CN4

PC13
CE0.1u

T37
T43

Reserve

53398-0990(NON)

1
2
3
4
5
6
7
8
9

CN6

100
100
100
100
100
100
100
100

R67

8
7
6
5

A[0..15]

10K
C26
CE1000p

Drain1
Drain1
Drain2
Drain2

T45

UPA1759

Source1
Gate1
Source2
Gate2

IC1

BA10358F

270K

1
2
3
4

IC9A

18 R48
17 R49
16 R17
15 R54
14 R16
13 R55
12 R56
11 R58
VCC

R71

PC14
CE0.1u

C4
CE0.1u

BLW_FB

PRE-H_ON
DRYER_ON

VCC

BA10358F

IC9B

5267-02A

1
2

CN1

BA10358F

IC9C

C3
CE0.1u

+24V

L1
CL02BE181

D2FS6

To EXT JUNCTION BOARD


C5
10u/100V

PRINT-H_ON
AFTER-H_ON

D1

PC16
CE0.1u

HEATER BOARD_Circuit Diagram 1/2

2-30

5267-02A(NON)

1
2

CN401

C403
PC400
10u/16V CE0.1u

VCC

pre_heater_on
print_heater_on
after_heater_on

after_therm

print_therm

pre_therm

HEATER CONTROL BOARD

5267-03A(NON)

1
2
3

CN400

53398-1271

1
2
3
4
5
6
7
8
9
10
11
12

CN402

From HEATER BOARD

B03P-VL

1
2
3

R405

R404

F2

FH4

VCC

D401
1SS355

Q404
S202SE2

FUSE 250V / 6.3A


PFC-5000 PFC-5000

FH3

F3

FH6

VCC

VCC

R402
220

D402
1SS355

Q405
S202SE2

FUSE 250V / 6.3A


PFC-5000 PFC-5000

FH5

C402
CE0.1u(NON)

Q402
DTC114EK

FH2

D400
1SS355

R401
C401
220
CE0.1u(NON)

Q401
DTC114EK

R403

Q403
S202SE2

R400
C400
220
CE0.1u(NON)

Q400
DTC114EK

F1

FUSE 250V / 6.3A


PFC-5000 PFC-5000

FH1

CN403

2
2
2

4
3
4
3
4
3

2
2

1
1

AFTER-THERM

PRINT-THERM

PRE-THERM

53014-06

1
2
3
4
5
6

CN404

B2P3-VH

1
2
3

CN409

B4P7-VH

1
2
3
4
5
6
7

CN413

B2P3-VH

1
2
3

CN410

B2P3-VH

1
2
3

CN407

B4P7-VH

1
2
3
4
5
6
7

CN412

B2P3-VH

1
2
3

CN408

B2P3-VH

1
2
3

CN405

B4P7-VH

1
2
3
4
5
6
7

CN411

B2P3-VH

1
2
3

CN406

AFTER HEATER THERMISTOR

PRINT HEATER THERMISTOR

PRE HEATER THERMISTOR

AFTER HEATER 2

to 117/230V SELECT JUMPER

AFTER HEATER 1

PRINT HEATER 2

to 117/230V SELECT JUMPER

PRINT HEATER 1

PRE HEATER 2

to 117/230V SELECT JUMPER

PRE HEATER 1

VFAN

B03P-VL

1
2
3

B2P3-VH
CN303

1
2
3

B2P3-VH
CN302

1
2
3

CN301

D200
RD3.0

MD-S8100-90

1
2
3
4
5
6
7
8

CN201

To EXT DU-540(DRYER)

HVCC

To DU-540(BLOWER)

MD-S6100-90

5
3
1
2
4
6

CN200

To EXT JUNCTION BOARD

To DC POWER UNIT 2

To DC POWER UNIT 1

EXT JUNCTION BOARD

/dryer_enable

dryer_on

PC201
CE0.1u

HVCC

From HEATER BOARD

53398-0890

1
2
3
4
5
6
7
8

CN203

After-H Thermistor

PRINT-H Thermistor

PRE-H Thermistor

AC JUNCTION BOARD

dryer_therm1

PC200
CE0.1u(NON)

From HEATER BOARD

5267-02A

1
2

B03P-VL

1
2
3

CN300

From POWER SW

CN202

53014-02

1
2

53014-02
CN102

1
2

53014-02
CN101

1
2

CN100

THERMISTOR JUNCTION BOARD

To HEATER CONTROL BOARD

53014-06

1
2
3
4
5
6

CN103

From AC JUNC BOARD

HEATER BOARD_Circuit Diagram 2/2

2-6 INK SYSTEM BOARD


INK SYSTEM BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.


2-31

2
1

CN032-004-000

3
4

1
2

CN1103

CN032-004-000

3
4

1
2

CN1203

CARTRIDGE IC BOARD

5268-02A

2
1

CN1201

CN032-004-000

3
4

1
2

CN1003

CARTRIDGE IC BOARD

5268-02A

2
1

CN1101

CN032-004-000

3
4

1
2

CN903

CARTRIDGE IC BOARD

5268-02A

2
1

CN1001

CN032-004-000

3
4

1
2

CN803

CARTRIDGE IC BOARD

5268-02A

2
1

CN901

CN032-004-000

3
4

1
2

CN703

CARTRIDGE IC BOARD

5268-02A

2
1

CN801

CN032-004-000

3
4

1
2

CN603

CARTRIDGE IC BOARD

5268-02A

2
1

CN701

CN032-004-000

3
4

1
2

CN503

CARTRIDGE IC BOARD

5268-02A

2
1

CN601

CN032-004-000

3
4

1
2

CN403

CARTRIDGE IC BOARD

5268-02A

2
1

CN501

CN032-004-000

3
4

1
2

CN303

CARTRIDGE IC BOARD

5268-02A

2
1

CN401

CN032-004-000

3
4

1
2

CN203

CARTRIDGE IC BOARD

5268-02A

2
1

CN301

3
4

CN032-004-000

CARTRIDGE IC BOARD

5268-02A

C201

5268-02A

1
2

53398-0590

1
2
3
4
5

CN17

52808-0691

6
5
4
3
2
1

CN14

VCC

C28
47u/16V

VCC

isp Writer

+ C22
47u/16V

PC8
CE0.1u

53398-0890

1
2
3
4
5
6
7
8

CN18

Serial_En
Sub_to_Servo
Servo_to_Sub

PC12
CE0.1u

SUB_DATA_in

SUB_CLK_in
SUB_LOAD_in
SUB_DATA_out

PC1
CE0.1u

VCC

VCC

To SERVO BOARD

OUT

PC7
CE0.1u

TCK

TMS

TDO
TDI

R9

R2
0

C23

C17

C30

C27
47u/16V

R8
10K

VCC R11
10K(NON)
R12
10K(NON)

R7
10K

VCC

CE330p CE330p CE330p

C29

VCC3

CE330p

TP23

E
DIR

TDO

IC2

VCC

8
7
6
5

1
2
3
4

PC19
CE0.1u

1
2
3
4

PC13
CE0.1u(NON)

DS2480B(NON)

RXD
TXD
POL
VPP

PC4

TP28

GND
TMS
I/O
I/O
I/O
I/O
GND(Bank 1)
I/O
I/O
I/O
I/O
IN
VCCO(Bank 1)
I/O
I/O
I/O
I/O
GND(Bank 1)
I/O
I/O
I/O
I/O
IN
TDO
VCC

TP15

CE0.1u

PC3

D2
UDZS 7.5B(NON)

TP40

UDZS 7.5B

D3

R6
22K TP19

C35
2.2u/50V

VCC3

D4
1SS355

@SUB_CLK_in
@SUB_LOAD_in
@SUB_DATA_out
@SUB_DATA_in
@Serial_En
@Sub_to_Servo
@Servo_to_Sub

CE0.1u CE0.1u CE0.1u CE0.1u

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75

74LVC245

CE0.1u
VCC3
PC17 PC10 PC9

VCC

GND
1-W
NC
VDD

GND
1-W
NC
VDD

DS2480B

RXD
TXD
POL
VPP

IC7

TP16

IC4

TP24

8
7
6
5

TP17

PC2

19
1

2
3
4
5
6
7
8
9

CE0.1u CE0.1u CE0.1u CE0.1u

PC5

TP39

TP35
TP36
TP37
TP38

TP32
TP26
TP33
TP27
TP34

TP29
TP30
TP31
TP25

A0
A1
A2
A3
A4
A5
A6
A7

TMS

B0
B1
B2
B3
B4
B5
B6
B7

VCC3

VCC3
PC18 PC11 PC6

CE330p

C34

18
17
16
15
14
13
12
11

CE0.1u

INK TANK BOARD

1SS355

R14
10K

R13
10K

VCC3

uPC2933T

GND

IN

IC3

D1

100

100
100

100
100

CE330p(NON)

C33

R10

R1
R5

R4
R3

VCC3

TP13
TP6
TP4
TP1
TP14
TP18
TP22

C19
CE330p(NON)

PC15

20
VCC3
GND
10

2
1

TP21
TP20

CN103

LC4128V-TQFP100

R15
0

TP8
TP7

TP5

VCC
TCK
IN
I/O
I/O
I/O
I/O
GND(Bank 0)
I/O
I/O
I/O
I/O
VCCO(Bank 0)
IN
I/O
I/O
I/O
I/O
GND(Bank 0)
I/O
I/O
I/O
I/O
TDI
GND

VCC

VCC

IC1

CE0.1u

PC14

VCC

VCC
16
3
6
11
10
9
7
8

RA11
EXBV8V103J

CE0.1u

VCC
16
3
6
11
10
9
7
VCC
8
PC16

RA10
EXBV8V103J

VCC3

0
1
2
3
4
5
6
7

R_non

0
1
2
3
4
5
6
7

R_non

TC74HC4051AFT

VCC
COM
INH
A
B
C
Vee
GND

IC6

R17

VCC

13
14
15
12
1
5
2
4

13
14
15
12
1
5
2
4

TP9
TP12
TP10
TP11

RA12
EXBV8V222J

TP3

TP2

TC74HC4051AFT

VCC
COM
INH
A
B
C
Vee
GND

IC5

R16

TDI

25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

TCK

C31

C26

C25

C24

C21

C20

C18

C1

C2

C3

C4

C5

C6

C7

C8

C11

C14

C15

C16

5
6
7
8

VCC

RA14
EXBV8V222J

CE470p CE470p CE470p CE470p

C13

C10

4
3
2
1

RA13
EXBV8V222J

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

C12

4
3
2
1

EXBV8V101J

5
6
7
8

RA6
4
3
2
1

EXBV8V101J

5
6
7
8

RA5

EXBV8V101J

5
6
7
8

RA4

EXBV8V101J

5
6
7
8

RA3

EXBV8V101J

5
6
7
8

RA7

EXBV8V101J

5
6
7
8

CE470p CE470p CE470p CE470p

C9

5
6
7
8

CE470p CE470p CE470p CE470p

5
6
7
8

CE470p CE470p CE470p CE470p

5
6
7
8

CE470p CE470p CE470p CE470p

5
6
7
8

CE470p CE470p CE470p CE470p

C32

5
6
7
8

RA9

VCC3

RA8
EXBA10E103J

CARTRIDGE IC BOARD

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
1
2
3
4

VCC3

RA1
EXBA10E103J

10
2
9
3
8
4
7
5
1

VCC3

10
2
9
3
8
4
7
5

RA2
EXBA10E103J

10
2
9
3
8
4
7
5

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
I/O
I/O
I/O
I/O
GND(Bank 1)
VCCO(Bank 1)
I/O
I/O
I/O
I/O
VCC
CLK2/I
CLK1/I
I/O
I/O
I/O
I/O
VCCO(Bank 0)
GND(Bank 0)
I/O
I/O
I/O
I/O
IN
GND

GND
IN
I/O
I/O
I/O
I/O
GND(Bank 1)
VCC(Bank 1)
I/O
I/O
I/O
I/O/GOE1
CLK3/I
CLK0/I
VCC
I/O/GOE0
I/O
I/O
I/O
VCCO
GND
I/O
I/O
I/O
I/O

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
1
2
3
4

8
7
6
5
8
7
6
5
1
2
3
4

1
2
3
4

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1

R_non
R18
R_non

2-32

R19

CN101

R_non
R_non
R_non
R_non
R_non
R_non

R_non

R20
R21
R22
R23
R24
R25
R26

R27

R30

R29

R_non

R_non

R_non

R_non

R28

1
2
3
4

CN13

1
2
3
4

CN12

1
2
3
4

CN11

1
2
3
4

CN10

1
2
3
4

CN9

1
2
3
4

CN8

1
2
3
4

CN6

1
2
3
4

CN5

1
2
3
4

CN4

1
2
3
4

CN3

1
2
3
4

CN2

1
2
3
4

CN1

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

175489-4

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

CN16
5267-08A

CN7
5267-08A

CN15
5267-08A

To CARTRIDGE IC

To INK CARTRIDGE

Ink_Empty_11

Ink_Exist_11

Ink_Empty_10

Ink_Exist_10

Ink_Empty_9

Ink_Exist_9

Ink_Empty_8

Ink_Exist_8

Ink_Empty_7

Ink_Exist_7

Ink_Empty_6

Ink_Exist_6

Ink_Empty_5

Ink_Exist_5

Ink_Empty_4

Ink_Exist_4

Ink_Empty_3

Ink_Exist_3

Ink_Empty_2

Ink_Exist_2

Ink_Empty_1

Ink_Exist_1

Ink_Empty_0

Ink_Exist_0

INK SYSTEM BOARD_Circuit Diagram

2-7 SUB BOARD


SUB BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2-33

IC700B

PC700
CE0.1u

IC300
GP2S40

C702CE1000p

2.2K

R704

PC401
CE0.1u

+24V

NON

1
2
3

CN1000

R707
NON

R706
NON

VCC

4.7K

R700

PC701
CE0.1u

VCC

82

R702

Q700
DTB123EK

C701
47u/16V

C700
CE1000p

U1000
NON

100

R701

VR700
220KVR

+24V

To FEED EXT UNIT

53014-10

1
2
3
4
5
6
7
8
9
10

53014-09
CN404

1
2
3
4
5
6
7
8
9

CN403

To TAKEUP UNIT

NOT USED

PAPERSIDE
SENSOR BOARD

D701
NON

D700
NON

R705
NON

VCC

TU JUNCTION BOARD

From DC JUNCTION BOARD

B2P-VH

1
2

CN402

53014-09

1
2
3
4
5
6
7
8
9

CN401

From MAIN BOARD

CROP SENS BOARD

1
2
3

CN300

BA10358F

R703 NON

CABLE-ASSY CROP SENS XC-540

BA10358F

IC700A

VCC

52793-1290

PinchPos
/Crop_ON
CropSens

Sol-

From Pinchroll
Position Sensor

From CROP SENS BOARD

53398-0390

1
2
3

CN701

53398-0490

1
2
3
4

CN702

VCC
@/SensWOrg
@/SensC0

VCC

+A_I0
+B_I0
-A_I0
-B_I0
+A_I1
+B_I1
-A_I1
-B_I1
+A_I2
+B_I2
-A_I2
-B_I2
+A_I3
+B_I3
-A_I3
-B_I3
VCC

+A_I0
-A_I0
-B_I0
+B_I0
+A_I1
-A_I1
-B_I1
+B_I1
+A_I3
-A_I3
-B_I3
+B_I3

R201
330

Q200
DTD113EK

5267-03A

1
2
3

CN902

5267-12A

1
2
3
4
5
6
7
8
9
10
11
12

CN909

CAP SENS

PUMP4

PUMP2

PUMP1

VCC

VCC

R202
2.2K

52808-2691

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

CN903

C600
CE0.1u(NON)

R601
1.0K(NON)

PC600
CE1.0u
R600
10K(NON)

PhA+
PhAPhB+
PhB-

VCC

@/SensCVOrg
@/SensC1
@/SensHOrg

VCC

+A_C0
+B_C0
-A_C0
-B_C0
+A_W
+B_W
-A_W
-B_W
+A_C1
+B_C1
-A_C1
-B_C1
+A_H
+B_H
-A_H
-B_H

IC200
CNZ1120

R200
180
VCC

LENC_PHB

LENC_PHA

1
2
3
4

PC500
CE0.1u

HEDS-9730Q50

GND
CH.A
VCC
CH.B

IC500

PC900
CE1.0u

VCC

VCC
PC901
CE1.0u

+A_W
-A_W
-B_W
+B_W
+A_H
-A_H
-B_H
+B_H

+A_C0
-A_C0
-B_C0
+B_C0

5267-06A

1
2
3
4
5
6

CN901

5267-08A

1
2
3
4
5
6
7
8

CN908

5267-04A

1
2
3
4

CN910

53398-0490

1
2
3
4

CN900

To MAIN BOARD

R800
5.6K

R801
3.3K

C901

C900

5
6
7
8

CE100p CE100p CE100p

C902

C800 C801
D801
CE0.1u 22u/50V D2FS6

R802
390/1W

D800
D2FL20U

VCC

5267-02A

1
2

5267-02A
CN802

1
2

CN804

To POWER UNIT FAN

B2P-VH(NON)

1
2

CN803

B2P-VH

1
2

CN805

To TU/FD I/F BOARD

V9P-VH

1
2
3
4
5
6
7
8
9

CN806

To HEAD BOARD

B6P-VH

1
2
3
4
5
6

CN807

To SERVO BOARD

4
3
2
1

4
3
2
1
EXBV8V101J

5
6
7
8

RA900

1
2

CN904

MAINTENANCE COVER L SW

53014-02(NON)

1
2

CN905

53014-03

1
2
3

CN907

FRONT COVER SW

DC JUNCTION BOARD

TR801
2SJ529S

PSFAN_ON

TR800
DTC114EK

+24V

+41V

From SW POWER UNIT2

B8P-VH

1
2
3
4
5
6
7
8

CN800

B10P-VH

1
2
3
4
5
6
7
8
9
10

CN801

From SW POWER UNIT1

WIPER ORG SENS(1-3Pin)

WIPER(1-4Pin)

CAP UP/DOWN

LINEAR ENCODER BOARD

1
2
3
4

CN500

CABLE-ASSY LINER ENC XC-540

VCC

From AXIS SENSOR

From GRIT ENCODER

5267-03A(NON)

1
2
3

CN602

5267-08A

1
2
3
4
5
6
7
8

CN605

53014-02

1
2

CN601

From MAINTENANCE COVER L SW

GRIT ENCODER BOARD

53014-03(NON)

1
2
3

CN603

53398-0890

CUT ORG BOARD

53398-0390

1
2
3

CN200

PC200
CE0.1u

VCC

To SERVO BOARD

To SERVO BOARD

1
2
3
4
5
6
7
8

CN604

53398-0290

1
2

CN600

To MOTSENS JUNCTION BOARD

MOTSENS JUNCTION BOARD

C900
47u/16V52808-2691

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

CN906

PC902
CE1.0u

To FAN3

To FAN2

To FAN1

5267-02A(NON)

1
2

CN1100

5267-02A

1
2

CN1101

5267-02A

1
2

CN1102

FAN JUNCTION BOARD

53398-0390

1
2
3

CN1103

To SERVO BOARD

CUT CARRIAGE BOARD

VCC

To Pen Solenoid

IL-S-2P-S2T2-E F

1
2

CN700

3
1

Sol+

3
4

VCC

1
2

12
11
10
9
8
7
6
5
4
3
2
1

CN703

To SERVO BOARD

2-34
To SERVO BOARD

2
1

To SERVO BOARD

SUB BOARD_Circuit Diagram 1/4

To MAIN BOARD

52806-2410

24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN101

VCC

C105
47u/16V

/RESET

/SW1

/SW0

/LED

LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS

/SW2

C107
NON

R116
100

R119 100

R118 100

R120 100

R117 100

NON

C101

NON

C102

NON

C104

NON

C103

R115 100

R114 100

R113 100

PD[0..7]

C106
CE100p

C100
CE100p

C108
CE100p

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD1
PD3
PD5
PD7
PD6
PD4
PD2
PD0

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

19
1

2
3
4
5
6
7
8
9

19
1

2
3
4
5
6
7
8
9

19
1

2
3
4
5
6
7
8
9

11
1

3
4
7
8
13
14
17
18

18
17
16
15
14
13
12
11

2
3
4
5
6
7
8
9

VHC32

VHC32

1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

VHCT245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC104

VHCT245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC105

VHCT245

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC106

HCT273

CLK
CLR

D1
D2
D3
D4
D5
D6
D7
D8

IC107

VHCT245

B0
B1
B2
B3
B4
B5
B6
B7

B0
B1
B2
B3
B4
B5
B6
B7

B0
B1
B2
B3
B4
B5
B6
B7

B0
B1
B2
B3
B4
B5
B6
B7

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

2
5
6
9
12
15
16
19

19
1

2
3
4
5
6
7
8
9

IC100C VHC32

IC102

10

IC100B
4

IC100A
1

VHCT574

1D
2D
3D
4D
5D
6D
7D
8D

OC
CLK

VCC
2

CUT_CONFIG
TEST_CUT
CLEANING
TEST_PRINT
Reserve_1
Reserve_2
Reserve_3

ENTER
DOWN CURSOR
MENU

RIGHT CURSOR
UP CURSOR
LEFT CURSOR

SHEET_CUT
PAUSE
POWER
SETUP
HEATER_CONFIG
TOOL_UD
BASE
AUTO CROP

LCD_ON
BUSY_LED
BASE LED
BUZZER
PAUSE_LED
POWER_LED
SETUP_LED
ALGIN_LED

19
18
17
16
15
14
13
12

3
1

IC103

VCC

470

R100

11

RA102
EXBA10E103J

R102
10K

VCC

RA101
EXBA10E103J

VCC

RA100
EXBA10E103J

13

12

R104
10K

VCC

VHC32

IC100D

VCC

R101
10K
Q101
DTD113EK

1
1
1

1
11

10
2
9
3
8
4
7
5
6

10
2
9
3
8
4
7
5
6

10
2
9
3
8
4
7
5

100

R103

EVQ21305R
EVQ21305R
EVQ21305R

SW120
SW105
SW119

SW100

EVQ21305R

EVQ21305R(NON)

EVQ21305R

SW101

EVQ21305R

EVQ21305R(NON)

SW102

SW103

EVQ21305R

SW117

SW107

EVQ21305R

SW113

EVQ21305R

EVQ21305R

SW118

EVQ21305R

EVQ21305R

SW110

SW112

EVQ21305R

SW116

EVQ21305R

SW106

EVQ21305R(NON)

EVQ21305R

SW111

SW108

SW114

EVQ21305R(NON)

EVQ21305R

SW109

SW104

EVQ21305R

VCC

SW115

Q100
2SK2796S

VSS
VDD
V0
RS
R/W
E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VLED
VLSS

IC101A VHC14

To LCD

LCD EW162G2GLY

LCD1

CUT CONFIG
TEST CUT
CLEANING
TEST PRINT
Reserve 1
Reserve 2
Reserve 3

RIGHT CURSOR
UP CURSOR
LEFT CURSOR
ENTER
DOWN CURSOR
MENU

SHEET CUT
PAUSE
POWER
SETUP
HEATER CONFIG
TOOL U/D
BASE
AUTO CROP

MDF7-16P-2.54DSA

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

CN100

Q104

Q108

Q106

Q103

Q102

Q105

Q107

3
1
3
1
3
1
3
1
3
1
3
1
3

2-35
9

13

11

BUSY

R106

180

R107

330

R105

VCC

R109

180

R112

180

R111

180

R110

VHC14

VHC14
IC101F

VHC14
IC101E

VHC14
IC101D

VHC14
IC101C

IC101B

BZ100

MEB-12C-5

180

R108

12

10

BUZZER

DTD113EK

VCC

DTD113EK

SLR343BBT3F

LED106

HEATER CONFIG

DTD113EK

SLR343BBT3F

LED101

SETUP

180(NON)
SLR343BBT3F(NON)

LED100

SETUP

DTD113EK

SLR343BBT3F

LED107

POWER

DTD113EK

SLR343BBT3F

LED104

PAUSE

180(NON)
SLR343BBT3F(NON)

LED103

PAUSE

DTD113EK

SLR343BBT3F

LED105

BASE

DTD113EK

SEL6410E TH12 RT

LED102
PC103
CE0.1u

PC100
CE0.1u

PC101
CE0.1u

PC102
CE0.1u

PC106
CE0.1u

PC105
CE0.1u

PC104
CE0.1u

VCC

PC107
CE0.1u

PANEL BOARD

SUB BOARD_Circuit Diagram 2/4

FROM Head Board

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

/P_SIDE_SENS

VHV0
VHV0
GND
GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
VCC
HEAD_TH_BU
GND
P_SIDE
GND
LAT0
GND
CH0
GND
NCHG0
GND
GND
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

VHV0 VCC

R4

C10

CE1000p

R9 2.2K

BA10358F

NON

R5

NON

R12

IC1B

R8
3.3K

D2
1SS355

TR1

TP74

C8
CE0.1u

82

R10

VCC

VCC

TP75

TP62 TP63 TP64

R7
10K 1%

R6

DTB123EK

C9
CE0.1u

D1
1SS355

BA10358F

IC1A
3

VCC

TP58 TP57 TP56 TP55

TP54 TP53 TP52 TP51

0 HEAD

CN2

2-36

100

R11

1.0K

C5
CE0.1u

C11
CE1000p

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN18

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN15

10u/50V

+ C2

FROM Head Board


36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN3
VHV0
VHV0
GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
VCC
/P_SIDE_SENS
GND
HEAD_U/D_H
GND
HEAD_U/D_L
GND
LAT1
GND
CH1
GND
NCHG1
GND
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

VR1
22K
53261-0390

1
2
3

CN21

VCC
330

R1

VHV0 VCC

To PAPERSIDE SENSOR BOARD

GND
COM0_A
GND
COM0_A
GND
COM0_A
GND
GND
HEAD_TH
VCC
GND
NCHG0
GND
LAT0
GND
CH0
NC
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA

NC
SCK0_ZB
SCK0_YB
SI0_ZB
SI0_YB

VHV0
GND
COM0_B
GND
COM0_B
GND
COM0_B
GND
GND
VCC
NCHG0
GND
LAT0
GND
CH0
GND

VHV0

VCC

R13

VCC

47u/16V

+ C1

VHV0

To Head0 Module
To Head0 Module

SEL6410E-TP5

LED1

HEAD_U/D_L

HEAD_U/D_H

/P_SIDE_SENS

ENC_PHB

ENC_PHA

TP2 TP1 TP8 TP7

TP32 TP33 TP34 TP44

1 HEAD

VCC

TP47

TP43 TP42 TP41

TP45

VCC

GND
COM1_A
GND
COM1_A
GND
COM1_A
GND
GND
NC
VCC
GND
NCHG1
GND
LAT1
GND
CH1
NC
SCK1_YA
SCK1_ZA
SI1_YA
SI1_ZA

NC
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

VHV0
GND
COM1_B
GND
COM1_B
GND
COM1_B
GND
GND
VCC
NCHG1
GND
LAT1
GND
CH1
GND

VHV0

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN11

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN8

FROM Head Board


36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN4

53261-0490

1
2
3
4

CN22

To LINEAR ENCODER BOARD

VCC

To Head1 Module
To Head1 Module

VHV1
VHV1
GND
GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
ENC_PHA
GND
ENC_PHB
GND
LAT2
GND
CH2
GND
NCHG2
GND
GND
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

VHV1

TP77

TP4 TP5 TP6

TP76

VCC

VCC

GND
COM2_A
GND
COM2_A
GND
COM2_A
GND
GND
NC
VCC
GND
NCHG2
GND
LAT2
GND
CH2
NC
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA

NC
SCK2_ZB
SCK2_YB
SI2_ZB
SI2_YB

VHV1
GND
COM2_B
GND
COM2_B
GND
COM2_B
GND
GND
VCC
NCHG2
GND
LAT2
GND
CH2
GND

VHV1

C6
CE0.1u

VHV1

PRINT CARRIAGE BOARD 1/2

ENC_PHB

ENC_PHA

TP12 TP11 TP10 TP9

TP19 TP20 TP21 TP35

2 HEAD

2
52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN19

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN16

10u/50V

+ C3

To Head2 Module
To Head2 Module

VCC

SUB BOARD_Circuit Diagram 3/4

FROM Head Board

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN5

VHV1
VHV1
GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT4
GND
CH4
GND
NCHG4
GND
SCK4_ZA
SCK4_YA
SI4_ZA
SI4_YA
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

2-37

COM0_A
COM0_B
COM1_A
COM1_B
COM2_A
COM2_B
COM4_A
COM4_B
COM5_A
COM5_B
COM6_A
COM6_B

TP50 TP49 TP60 TP59

TP15TP14TP13TP3

4 HEAD

53398-1390

1
2
3
4
5
6
7
8
9
10
11
12
13

CN1

VCC

VCC

GND
COM4_A
GND
COM4_A
GND
COM4_A
GND
GND
NC
VCC
GND
NCHG4
GND
LAT4
GND
CH4
NC
SCK4_YA
SCK4_ZA
SI4_YA
SI4_ZA

NC
SCK4_ZB
SCK4_YB
SI4_ZB
SI4_YB

VHV1
GND
COM4_B
GND
COM4_B
GND
COM4_B
GND
GND
VCC
NCHG4
GND
LAT4
GND
CH4
GND

VHV1

To D-Picks

TP48

TP16 TP17 TP18

TP46

PRINT CARRIAGE BOARD 1/2

COM0_A
COM0_B
COM1_A
COM1_B
COM2_A
COM2_B
COM4_A
COM4_B
COM5_A
COM5_B
COM6_A
COM6_B

VHV1 VCC

FROM Head Board

HEAD_U/D_L

HEAD_U/D_H

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN12

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN9

To Head4 Module
To Head4 Module

R2
1K

R3
1K

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN6

VCC

VHV2
VHV2
GND
GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
VCC
GND
GND
GND
GND
LAT5
GND
CH5
GND
NCHG5
GND
GND
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA
SCK5_YB
SCK5_ZB
SI5_YB
SI5_ZB

TP71 TP72 TP73 TP78

TP66 TP65 TP70 TP69

5 HEAD

To HEAD UP/DOWN SENSOR

53261-0690

1
2
3
4
5
6

CN14

VHV2 VCC

TP23

TP61 TP68 TP67

TP22

VCC

VCC

GND
COM5_A
GND
COM5_A
GND
COM5_A
GND
GND
NC
VCC
GND
NCHG5
GND
LAT5
GND
CH5
NC
SCK5_YA
SCK5_ZA
SI5_YA
SI5_ZA

NC
SCK5_ZB
SCK5_YB
SI5_ZB
SI5_YB

VHV2
GND
COM5_B
GND
COM5_B
GND
COM5_B
GND
GND
VCC
NCHG5
GND
LAT5
GND
CH5
GND

VHV2

C7
CE0.1u

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN20

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN17

10u/50V

+ C4

To Head5 Module
To Head5 Module

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN7
VHV2
VHV2
GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
GND
GND
GND
GND
GND
LAT6
GND
CH6
GND
NCHG6
GND
SCK6_ZA
SCK6_YA
SI6_ZA
SI6_YA
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

VHV2 VCC

TP30 TP31 TP29 TP28

TP27 TP26 TP25 TP24

6 HEAD

TP40

TP36 TP37 TP38

TP39

VCC

VCC

GND
COM6_A
GND
COM6_A
GND
COM6_A
GND
GND
NC
VCC
GND
NCHG6
GND
LAT6
GND
CH6
NC
SCK6_YA
SCK6_ZA
SI6_YA
SI6_ZA

NC
SCK6_ZB
SCK6_YB
SI6_ZB
SI6_YB

VHV2
GND
COM6_B
GND
COM6_B
GND
COM6_B
GND
GND
VCC
NCHG6
GND
LAT6
GND
CH6
GND

VHV2

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN13

52808-2191

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN10

To Head6 Module
To Head6 Module

VHV2

SUB BOARD_Circuit Diagram 4/4

FROM Head Board

2-8 TAKEUP BOARD


TAKEUP BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.

2-38

1
2
3
4

5267-05A

1
2
3
4
5

5267-04A
CN4

CN6

5267-03A

1
2
3
4
5

DC24V

1
2
3
4

1
2

FL1

R33
1.0K

B2P-VH(NON)

EXCELDR35V

5
6
7
8

5
6
7
8

EXBV8V330J

4
3
2
1

RA2

33

R32

33

R3

4
3
2
1

5
6
7
8

5
6
7
8

VCC3

EXBV8V330J

4
3
2
1

RA3

C7
C6
C8
CE100p CE100p CE100p

C9
CE100p

C10
CE100p

C5
RA1
EXBV8V103J CE100p

4
3
2
1

VCC24

EXCELDR35V
C21
CE0.1u(NON)
FL2

CN8

VCC3

1
2

R10
1.0K

R4
1.0K

/TU_ENABLE
IN1
/TU_STATE
OUT1

2
HEC2305-01-250(NON)

CN10

B2P-VH(NON)

CN9

53014-04

CN5

CABLE-ASSY,TU IF EXT XC-540

53014-0510

CN2

R14
1.0K

VCC3

VCC24

CABLE-ASSY,TU IF EXT XC-540

TO MANUAL SW
1:FORWARD
3:OFF
5:REVERSE

1:AUTO ON FORWARD
2,3:OFF
4:AUTO ON REVERSE

TO MODE SELECT SW

SENSOR INPUT
CX-491

1
2
3

10K

R8

1SS355

1SS355
7

R2
10K

VCC3

VCC3

TCK

TMS

TDO
TDI

L1

D9
D5S6M

CL02BE181

TAKE UP BOARD

IC1
L4960

D1

MODE_CW
MODE_CCW
TMFOR
TMBACK

SENS2
SENS1

1SS355
D10

CN11

CE100p

C11

1SS355
D11

1
2
3

10K

R9

5
6
7
8

5
6
7
8

4
3
2
1

4
3
2
1

CE100p

C12

1SS355
D4

53014-03

CE0.1u

C2

10K

R12

1SS355
D12
1SS355
D5

SENSOR

100K

R6

CE100p

C18

1SS355
D13

VCC

10K

R13

10u/35V

C14

CE100p

C17

1SS355
D14
1SS355

53398-0890

1SS355
D15
1SS355

D6

D19
1SS355(NON)

1SS355

D7

CN3

100u/63V

C1

3
15K 3

R11
22K

PC4
CE0.1u

VCC

C15
2.2u/50V

TP15

D18
1SS355
/RESET

TCK

TP1

TDI

PC6
CE0.1u

VCC3

PC5
CE0.1u

R25

4
3

TP16

TP17

1
2

OUT

uPC2933T

GND

IN

1SS355
IC2

D2

KHS22E

SW1

1.0K

1.0K

VCC3

1
3

CLK1

VCC3

MTRIN2
MTRIN1

MTRON

CVolt

TRIG

TMS

R19
4.7K

MTRIN2
MTRIN1

R31
4.7K

C30
CE0.01u

C29
CE0.01u

MTRON

R30
1.0K

R29
4.7K

NE555PS

IC4

4.7K

VCC

THR

DIS

R23

53014-02

1
2

CN7

4
13

15
16

3
2
1

C22
CE0.022u

47K

R24

TP14

R18
R17
4.7K 4.7K
VCC

PWM f : 128Hz
Duty : 47%(L=ON)

220

R15

Q1
DTA114EKA

VCC3

TDO
TP18
TP19
TP20
TP21

LED1
LNJ308G8LRA

C23
CE0.01u

CE0.1u

C20

36
35
34
33
32
31
30
29
28
27
26
25

R16
220

Q2
DTA114EKA

1
3

VCC3

VCC

TDI
VCC
I/O_A10
TDO
I/O_A12
I/O_D6
I/O_A14
I/O_D4
GND
I/O_D2
VCCO
I/O_D0
I/O_B0
IC3
VCCO
I/O_B2
GND
I/O_B4
I/O_C14
I/O_B6
I/O_C12
TCK
I/O_C10
LC4064V-75NT48C(48PIN-TQFP)
VCC
TMS

R26

VCC3

1
2
3
4
5
6
7
8
9
10
11
12

PC3
CE0.1u

VCC3 VCC3 VCC3 VCC3

TP2
TP7

D8

D16
1SS355(NON)

D3
D20
1SS355(NON)
2
2

SW1
SW2

R1
10K

TP13

1
2
3
4
5
6
7
8

47u/16V
C19

TP5
TP3
TP6
TP4
TP10
TP8
TP11
TP9
TP12
48
47
46
45
44
43
42
41
40
39
38
37
I/O_A8
I/O_A6
I/O_A4
I/O_A2
I/O_A0/GEO0
CLK0/I
CLK3/I
I/O_D14/GOE1
I/O_D12
I/O_D10
I/O_D8
GND

CN1

47u/16V
C16

8
VCC
GND
1

GND
I/O_B8
I/O_B10
I/O_B12
I/O_B14
CLK1/I
CLK2/I
I/O_C0
I/O_C2
I/O_C4
I/O_C6
I/O_C8

CE0.1u

IC5

MTRIN1

MTRIN2

MTRON

C24
CE0.01u

VCC24

C1
E1
C2
E2

R27
4.7K

R28
1.0K

8
9
11
10

VCC

C25
C26
C27
CE100p CE100p CE100p

UPC494GS

DEAD
OC

INV2
NONI2

FB
INV1
NONI1

33

R22

33

R21

33

R20

12

isp Writer

CE2200p

C13

CE0.1u
PC2

REF

13
14
15
16
17
18
19
20
21
22
23
24
47u/16V
C3

PC1

14
GND
7

+5
C
R
5
6

C28
CE0.1u

C33

VREF

IN2

IN1

EN

IC6

CE0.22u

11

C35
C34
220u/50V CE0.1u

2
VS
SENSE

D17
1SS355(NON)
R5
C4
CE0.033u

4.7K

R7

GND
6

2-39

10

VCC3

R34
0.56/2W

L6203

BOOT2

OUT2

OUT1

D24
D2FL20U

C32
CE0.022u

D22
C31
CE0.022u D2FL20U
4
BOOT1

D23
D2FL20U

BLACK
RED

D21
D2FL20U

VCC24

5566-02A

1
2

CN12

TAKE UP MOTOR

TAKEUP BOARD_Circuit Diagram

2-9 MAINTENANCE PARTS LIST _ Electrical Parts

SERVO BOARD
Reference No.
Q4
IC2
IC3
IC4

Parts No
15119122
15189105
15189105
15189105

Description
TR,FET 2SJ535
IC-LINEAR,MTD2005-7101
IC-LINEAR,MTD2005-7101
IC-LINEAR,MTD2005-7101

Function
MOTOR POWER SUPPLY
MOTOR DRIVER(Right PUMP)
MOTOR DRIVER(Left PUMP)
MOTOR DRIVER(Middle PUMP)

HEAD BOARD
Reference No.
TR6,TR8
TR5,TR7
TR9,TR11
TR10,TR12
TR22,TR24
TR21,TR23
TR25,TR27
TR26,TR28
TR38,TR40
TR37,TR39
TR41,TR43
TR42,TR44
F1
F2
F3
TR66

Parts No
15129121
15129122
15129121
15129122
15129121
15129122
15129121
15129122
15129121
15129122
15129121
15129122
1000001053
1000001053
1000001053
15119122

Description
TR, 2SA1746 OY
TR, 2SC4131 GB
TR, 2SA1746 OY
TR, 2SC4131 GB
TR, 2SA1746 OY
TR, 2SC4131 GB
TR, 2SA1746 OY
TR, 2SC4131 GB
TR, 2SA1746 OY
TR, 2SC4131 GB
TR, 2SA1746 OY
TR, 2SC4131 GB
FUSE,01543.15DR
FUSE,01543.15DR
FUSE,01543.15DR
TR,FET 2SJ535

Function

TAKE UP BOARD
Reference No.
D9
IC1
IC6

Parts No
15019104
15199237
15199952

Description
DI,D5S6M-7000
V.RGL L4960
IC L6203

Function
POWER SUPPLY
SWITCHING REGULATOR
MOTOR DRIVER

HEATER CONTROL BOARD


Reference No.
Parts No
Q403
1E+09
Q404
1E+09
Q405
1E+09
F1
12559105
F2
12559105
F3
12559105

TRANSISTOR for HEAD DRIVER(CYAN)


TRANSISTOR for HEAD DRIVER(MAGENTA)
TRANSISTOR for HEAD DRIVER(YELLOW)
TRANSISTOR for HEAD DRIVER(BLACK)
TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
HEAD POWER FUSE (CYAN, MAGENTA)
HEAD POWER FUSE (YELLOW, BLACK)
HEAD POWER FUSE (LIGHT CYAN, LIGHT MAGENTA)
HEAD POWER SUPPLY

Description
Function
RELAY,S202SE2F
HEATER DRIVER (PRE HEATER)
RELAY,S202SE2F
HEATER DRIVER (PRINT HEATER)
RELAY,S202SE2F
HEATER DRIVER (DRYER HEATER)
FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRE HEATER)
FUSE,5X20 021706.3MXP 6.3A/250VFUSE (PRINT HEATER)
FUSE,5X20 021706.3MXP 6.3A/250VFUSE (DRYER HEATER)

2-40

3 Replacement of Main Parts

To Ensure safe Work

Turn off the Main Power SW, and unplug the power cable of the Printer
before performing parts replacement.
In case that the DU-540 (Option Dryer) is installed, unplug the power
cables of both printer and DU-540 (Option Dryer) before performing
partsreplacement.
It is not possible to cut power of completely only by turning off the secondary power
SWs.

UNPLUG

AC INLET for the


Printer Unit.

AC INLET for the


Dryer Unit.

3-1

- Rear View -

The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min.(1 Head)
1. THERMISTOR CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK *7
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
< Total Time : 80min. >

Adj. Time : 60min.

WIPER REPLACEMENT : 5min.


< Total Time : 5min. >
TOOL CARRIAGE REPLACEMENT : 20min.
1. LIMIT & CUT DOWN POSITION ADJUSTMENT
2. TOOL HEIGHT ADJUSTMENT
3. TOOL PRESSURE ADJUSTMENT
4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 52min.
< Total Time : 72min. >
CAP TOP REPLACEMENT : 30min. (6 pcs.)
1. CAP HEIGHT ADJUSTMENT
< Total Time : 32min. >

Adj. Time : 2min.

CARRIAGE MOTOR REPLACEMENT : 20min.


1. SERVO LOCK CHECK
2. AGING
3. MOTOR HOURS CLEAR
Adj. Time : 5min.
< Total Time : 25min. >

PANEL BOARD REPLACEMENT : 7min.


1. LCD/LED/BUZ CHECK *6
2. KEY CHECK *4
Adj. Time : 3min.
< Total Time : 10min. >
SERVO BOARD REPLACEMENT : 12min.
1. PINCH ROLLER SENSOR CHECK
2. AGING
3. TOOL PRESSURE ADJUSTMENT
4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
<Total Time : 50min.>

Adj. Time : 38min.

CARRIAGE WIRE REPLACEMENT : 30min.


1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
4. CUTTING QUALITY CHECK
Adj. Time : 20min.
< Total Time : 50min. >

MAIN BOARD REPLACEMENT : 30min.


1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
6. NETWORK CONTROLLER OF
FIRMWARE VERSION CONFIRMATION *6
7. HEAD RANK SETTING
8. SERIAL NUMBER INPUT *1
9. CAP & WIPER CHECK *2
10. CAP HEIGHT CHECK *7
11. SENSOR CHECK
12. LIMIT & CUT DOWN POSITION INITIALIZE
13. LINEAR ENCODER SETUP
14. TOOL PRESSURE ADJUSTMENT
15. INK TYPE SETTING
16. HEAD ALIGNMENT
17. CALIBRATION
18. CROP MARK SENSOR ADJUSTMENT
19. CROP-CUT ADJUSTMENT
20. PRINT/CUT POSITION ADJUSTMENT
21. DRAIN BOTTLE COUNTER RESET *8
Adj. Time : 90min.
< Total Time : 120min. >

*1
*2
*3
*4
*5
*6
*7
*8

CARRIAGE BOARD REPLACEMENT : 15min.


1. HEAD UP/DOWN SENSOR CHECK *5
2. THERMISTOR CHECK
3. LINEAR ENCODER SETUP
Adj. Time : 5min.
<Total Time : 20min.>

INK TUBE REPLACEMENT : 75min. (12pcs.)


< Total Time : 75min. >

PUMP REPLACEMENT : 25min. (3 pcs.)


1. PUMP TIMES CLEAR
< Total Time : 25min. >

HEAD BOARD REPLACEMENT : 10min.


1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK *5
3. FAN ON THE HEAD BOARD CHECK
< Total Time : 23min. >

CUTTING CARRIAGE BOARD REPLACEMENT : 7min.


1. TOOL UP/DOWN CHECK
2. TOOL UP/DOWN SENSOR CHECK *5
3. PINCH ROLLER SENSOR CHECK
4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj.Time:26min.
< Total Time : 33min. >

ENCODER SCALE REPLACEMENT : 25min.


1. LINEAR ENCODER SETUP
Adj. Time : 3min.
< Total Time : 28min. >
TU BOARD REPLACEMENT : 15min.
< Total Time : 15min. >
FLEXIBLE CABLE REPLACEMENT : 40min.
1. LINEAR ENCODER SETUP
Adj. Time : 3min.
< Total Time : 43min. >
BATTERY REPLACEMENT : 7min.
1. BATTERY FLAG CLEAR *3
< Total Time : 7min. >

Adj. Time : 13min.

Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
It can be performed in the [SERVICE MENU] > [I/S CHECK].
It can be performed in the [SERVICE MENU] > [CLOCK CHECK].
It can be performed in the [SERVICE MENU] > [KEY CHECK].
It can be performed in the [SERVICE MENU] > [SENSOR CHECK ].
It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].
It can be performed in the [SERVICE MENU] > [CAP ADJUST] >[CHECK GAP].
It can be performed in the [MENU] > [SUB MENU] >[MAINTENANCE] > [DRAIN BOTTLE] > [EMPTY DRAIN BOTTLE] > [RESET DRAIN
COUNTER].

3-2

3-1 HEAD REPLACEMENT

Turn on the Sub Power SW while pressing the Left, Right


and Down keys to enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Select [SUB MENU] > [HEAD REPLACE], and select


the group of the target Head.

Check the ink amount in the Drain Bottle.

SERVICE MENU
SUB MENU
[

] [

SUB MENU
PUMP UP

PUMP UP
A B C

Select [PRINT MENU] > [HEAD RANK], and select the


Head No. of the head that you are going to replace and
input the Head Rank written on the new head.
Input the Head Rank by selecting the digit with the Left
and Right keys, and changing the parameters with the
Up and Down keys.
Press the [ENTER] key to save the settings.
* The Head No. becomes [HEAD1], [HEAD2], [HEAD3]
from the Head at the left end in order.

Remove the Front Cover, Right I/S Cover and Right Inner
Plate.

HEAD RANK

SERVICE MENU
PRINT MENU
[

5CY2F2F
5CY2F2F

PRINT MENU
HEAD RANK
[

HEAD RANK
HEAD 1

HEAD RANK 1
1234567 (1/5)

Front Cover

Right I/S Cover

Right Inner Plate has a small hook on its right


bottom and it is inserted to the lower cover.
Be cautious when removing it.
Right Inner
Plate

3-3

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[

CAP
OPEN

Turn off the Sub Power SW, and then turn off the Main
Power SW.

When replacing the Head, it is necessary to


turn off the Main Power SW. If not, the Head of
the Main Board could be broken. We
recommend replacing the Head with plugging
off the AC Cord.

Main Power SW
< Rear view >

Remove the 4 screws as shown in the figure to remove


the Carriage Cover.

Carriage Cover

There are 2 holes on the Top Cover. 2 upper


side screws can be removed from the Top
Cover.

Remove the Damper Plate, and remove the 2 Ink


Dampers from the Head which will be replaced.

Be sure to remove and fix the Ink Damper with


the Head Board Cover fixed. It prevents the ink
from dropping on the Head Board. If the ink
drops on the Head Board, Head will be broken.

3-4

Damper Plate

Holes on the Top Cover

Remove the 2 screws as shown in the figure to remove


the Head Board Cover.

Head Board Cover

10

Disconnect the 2 flexible cables from the Head.

Flexible Cable

Make sure that LED on the Carriage Board is


off when disconnecting the flexible cables.

11

Remove the Spring, and remove the 3 screws fixing the


Head as shown in the figure.
Then, pull the Head towards the front and pull it up to
remove it.

Spring

12

Remove the Head from the Head Adapter and fix the new
Head to the Head Adapter.

5CY2F2F

Head

Make sure to fix the Head by pressing it to the


bottom left corner of the Adapter.
Use the 2kgfcm torque driver (ST-056) to
tighten up the screws.
Head Adapter

3-5

13

Install the Head to the Head Carriage with the 3 screws


temporarily. Then, fix the Spring and tighten up the 3
screws as shown in the figure.

Use the 2kgfcm torque driver (ST-056) to


tighten up the screws.

Spring

14

Connect the 2 flexible cables to the Head Board.


Flexible Cable

Be careful not to connect the wrong flexible


cable.

15

Fix the Head Board Cover temporarily.

Head Board Cover

16

Replace the new 2 Ink Dampers, and fix to the Head.


Make sure to replace the Dampers when the
Head is replaced.
Do not hold both sides of the Ink Damper so
hard. It could break.
You can connect either Ink Damper to the either
connector on the Head, however, basically
please connect the Ink Damper which has the
Ink Tube with 2 lines to rear side and connect
the Ink Damper which has the Ink Tube with 1
line to front side.
3-6

17

Fix the Damper Plate.

Damper Plate

Make sure not to press it down to the Dampers.


Dampers could break.
* Fix the screws at the bottom of the long screw
hole.

18

After turning on the Main Power SW, turn on the Sub


Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

19

Select [SUB MENU] > [HEAD REPLACE], and select


the group of the target Head, and press the [ENTER]
key.

SERVICE MENU
SUB MENU
] [

SUB MENU
HEAD REPLACE

Check the ink amount in the Drain Bottle, and press the
[ENTER] key.

HEAD REPLACE
A B C
HEAD REPLACE
A
[ENTER]

CHECK
DRAIN BOTTLE
[ENTER]

Go through the following sequences to perform the Head


Cleaning and Ink Filling

REMOVE SOL CRT.


12345678910111
CHECK
DRAIN BOTTLE
SET SOLCL-LIQUID
12345678910111

[ENTER]

SET SOL CRT.


12345678910111
FILLING INK...
>>>

FILLING INK...
>>>

REMOVE SOL CL
12345678910111
CHECK
DRAIN BOTTLE
FILLING INK...
>>>

3-7

[ENTER]

If you dispose of the drained ink when performing [PUMP


UP] at
2
,select [SUB MENU] >
[MAINTENANCE] >[DRAIN BOTTLE] >[EMPTY DRAIN
BOTTLE] > [RESET DRAIN COUNTER] in the User's
menu, and press the [ENTER] key to reset the drain
counter.

SUB MENU

SUB MENU
MAINTENANCE

MAINTENANCE
DRAIN BOTTLE

EMPTY
DRAIN BOTTLE

RESET DRAIN
COUNTER

20

Enter the Service Mode and perform the following adjustments.


1. THERMISTOR CHECK
2. [4-5 HEAD ALIGNMENT]
3. HEAD INFORMATION CLEAR
4. [4-8 CAP HEIGHT ADJUSTMENT]
5. [4-10 CROP-CUT ADJUSTMENT]
6. [4-11 PRINT / CUT POSITION ADJUSTMENT]

HOW TO CLEAR THE HEAD INFORMATION


After THERMISTOR CHECK and HEAD ALIGNMENT,
clear the HEAD INFORMATION from the [SERVICE
MENU] > [HISTORY MENU] > [HEAD GROUP]. Select
the Head you replaced and press the [ENTER] key.

SERVICE MENU
HISTORY MENU
[
]
HISTORY MENU
HEAD GROUP
[

][

HEAD GROUP
CLEAR ALL
]

HEAD GROUP
CLEAR H6
[

HEAD GROUP
CLEAR H5

* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3]


from the Head at the left end in order.

HEAD GROUP
CLEAR H4
[

HEAD GROUP
CLEAR H3
[

HEAD GROUP
CLEAR H2
[
HEAD GROUP
CLEAR H1

< Note for fixing the Carriage Cover >

Carriage Cover

Fix the Carriage Cover with the 4 screws shown in the figure
temporarily. And tighten them without distorting the Cover.

Be careful not to distort the Carriage Cover when


tightening the 2 front screws.
The Carriage is distorted and the Head position may
shift.
Screw

3-8

3-2 WIPER REPLACEMENT

Select [SUB MENU] > [MAINTENANCE] > [REPLACE


WIPER] in the User's Menu, and press the [ENTER] key.


 
 
 
 

][

][

 
 
    
2

The Head Carriage moves to a location permitting wiper


replacement, and then the screen shown in the figure
appears.
Open the Front Cover.

OPEN FRONT
COVER
Front Cover

The screen shown in the figure appears.

FINISHED?

Using tweezers, grasp the bottom portion of the Wiper


and take it off the hook.

Clean the Wiper Carriage and Scraper using the


Cleaning stick if they need to be cleaned.

3-9

Wiper Carriage

Scraper

Remove the Wiper and install the new one.

Make sure to fix the wiper so that the rubber


side faces the front.

Use the tweezers to press the area shown in the figure


and engage the Wiper on the hook.

Make sure to engage it on the hook. If the Wiper


is not hooked, it may fall off during use.

Close the Front Cover, and press [ENTER] key.


The Head Carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the screen shown in the figure
appears.

MAINTENANCE
REPLACE WIPER

3-10

3-3 CAP TOP REPLACEMENT

Remove the Front Cover and Right I/S Cover.


Front Cover

Turn on the Sub Power SW while pressing the Left, Right


and Down keys to enter the Service Mode.

Right I/S Cover

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

Move the Head Carriage slowly leftwards so that it is not


above the Capping Unit.

Remove the media if it is loaded.

3-11

Remove the 5 screws shown in the figure to remove the


Pump Cover together with the Right Inner Plate.

Pump Cover

Select [I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key. The Capping Unit
moves up. Press the [ENTER] key 3 times, because the
Capping Unit moves up in 3 steps.

Right Inner Plate

SERVICE MENU
I/S MENU
[

] [

] [

][

I/S MENU
I/S CONTROL
[
I/S CONTROL
CAP
[
CAP
CLOSE

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Disconnect the tube (Black) of the Cap Top from the


Pump.

Make sure to replace the Cap Top one by one.


If you disconnect the plural tubes at the same
time, there is the risk of wrong connections.

Pump

3-12

Unhook the Cap Frame with holding it by the other hand,


and remove it.

Cap Frame

Make sure to hold the Cap Frame. There is a


Spring under the Cap Top. The Cap Top will
jump out unless you hold the cap frame when
removing it.

10

Remove the Cap Top together with the tube.


Cap Top

11

Fix the new Cap Top. Make sure to fix it so that the tube
side faces the front.
Cap Top

Note the following contents.


1. Do not to touch the tip of rubber.
2. The Spring is properly fixed under the Cap
Top.
3. Do not to bend the tubes.

12

Fix the Cap Frame.


Cap Frame

3-13

13

Connect the tube of the Cap Top to the joint part of the
Pump.
Then, replace the other Cap Tops in the same way.
You can connect either
tube to the either joint part.

Fix the tubes firmly.


Pump

14

Fix the Pump Cover.

Pump Cover

15

Turn on the Main Power SW, then turn on the Sub Power
SW while pressing the Left, Right and Down keys to
enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

16

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

3-14

17

Move the Head Carriage to rock it by hand to the lock


position.

18

Select [I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Then press the [ENTER] key twice
more to Cap the Heads with adjusting the position of the
Head Carriage.

Guide

19

Guide

Fix the Front Cover and Right I/S Cover.


Enter the Service mode and perform the following
adjustment.
1. [4-8 CAP HEIGHT ADJUSTMENT]

3-15

Front Cover

Right I/S Cover

3-4 TOOL CARRIAGE REPLACEMENT

Remove the following covers.


Front Rail Cover

Right I/S Cover


Right Top Cover
Front Rail Cover
Front Cover

Front Cover

Right Top Cover

Right I/S Cover

Separate the Tool Carriage from the Head Carriage.

Tool Carriage

Remove the Tool Carriage Cover.

Remove the Tool Carriage Board Cover.

Head Carriage

Tool Carriage Cover

Tool Carriage Board Cover

3-16

Disconnect the Crop Mark Sensor, Pinch Roller Sensor


and Solenoid Wirings.

Crop Mark Sensor

Pinch Roller Sensor

Solenoid

Remove the Tool Carriage Board.

Tool Carriage Board

Screw

Remove the Tool Carriage Stay from the Tool Carriage


ASSY.

Tool Carriage Stay

Screw

Tool Carriage ASSY

Remove the Tool Carriage.

Tool Carriage

3-17

Fix the new Tool Carriage by pushing it upwards.

Screw

Fix the Tool carriage by pushing it toward the


step when fixing it.

Step

10 Fix the Tool Carriage ASSY to the Tool Carriage Stay.

Tool Carriage Stay


Screw

Tool Carriage ASSY

11 Fix the Tool Carriage Board.

Tool Carriage Board

Fix the Tool Carriage Board so that it is


parallel to the Rail.

OK
Screw
Rail

NG

3-18

12

Connect the Crop Mark Sensor, Pinch Roller Sensor and


Solenoid Wirings.

Crop Mark Sensor

Pinch Roller Sensor

Solenoid

13

Fix the Tool Carriage Board Cover.

14

Fix the Tool Carriage Cover.

Tool Carriage Board Cover

Tool Carriage Cover

Be careful not to have a nip at the cable when


fixing the Tool Carriage Cover.

15

Carry out the following adjustments and settings.


1. [4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
2. [4-13 TOOL HEIGHT ADJUSTMENT]
3. [4-14 TOOL PRESSURE ADJUSTMENT]
4. [4-9 CROP MARK SENSOR ADJUSTMENT]
5. [4-10 CROP-CUT ADJUSTMENT]
6. [4-11 PRINT / CUT POSITION ADJUSTMENT]

3-19

3-5 CARRIAGE MOTOR REPLACEMENT

Turn off the Main Power SW.

Main Power SW
< REAR VIEW >

Remove the Right Inner Plate and Panel Cover.

Panel Cover

Right Inner
Plate

Remove the Panel and put it on the Top Cover.

Top Cover

Flexible Cable is connected to the Panel


Board. Do not disconnect the Flexible Cable.

Panel

Panel Board

3-20

Remove the Spring.

Spring

< Front view >

Disconnect the connector of the motor cable.

Connector

Remove the 4 screws as shown in the figure to remove


the Motor together with the Flange.

Flange
Screw

Remove the 4 screws to remove the Motor from the


Flange.
Fix the Motor Cable of a new Motor using a cable tie
without bending the cable root, and then fix the new
Motor to the Flange.

Be careful with the fixing direction of the


Flange.

3-21

Flange
Screw

Fix the Flange temporarily.


And Fix the Spring.

Flange
Screw

Spring

Then, tighten up the 2 screws to fix the Flange with


checking the gears mesh without backlash.

Drive Gear
Motor Gear

Apply a proper quantity of grease


(P/# 21675101 FLOIL GE-676 BLACK 10ML)
between gears.

< From top view >

10

Connect the connector of the encoder cable.

Connector

11

Fix the Panel.

Panel

3-22

12 Fix the Panel Cover and Right Inner Plate.

Panel Cover

Right Inner
Plate

13

Perform the SERVO LOCK CHECK.


After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

14

Open the Front Cover.


Front Cover

15

In [MOTOR MENU] > [SERVO LOCK] menu, select [S].


Move the Head Carriage left and right by hand and make
sure the valve on the LCD changes depending on the
Head position.

SERVICE MENU
MOTOR MENU
[

] [

MOTOR MENU
SERVO LOCK

3-23

SERVO LOCK
S:

16 Press the [ENTER] key to excite the Motor.


Check the Head Carriage can not moved easily by hand.

SERVO LOCK
S:
1688
[ ENTER ]
SERVO LOCK
S:*
1688

17

Check the AGING.


Go back to the MOTOR MENU, and select [AGING] >
[SCAN] > and press the [ENTER] key. Make sure the
machine carries out the AGING and finish it.

Do the AGING with the Head Height set at the


HIGH position for its safety.

Do not load the media when performing


[AGING].

18

Clear the motor working hours.


Go back the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] >
[CLEAR] and press the [ENTER] key. The motor working
hours will be reset to 0.

SERVICE MENU
MOTOR MENU
[

MOTOR MENU
AGING

AGING
SCAN

SERVICE MENU
HITORY MENU
[

HITORY MENU
MOTOR GROUP
[

][

MOTOR HOURS S
1653 hours
[

MOTOR HOURS S
CLEAR
[ ENTER ]

3-24

3-6 PUMP REPLACEMENT

Remove the Front Cover and Right I/S Cover.


Front Cover

Right I/S Cover

Turn on the Sub Power SW while pressing the Left, Right


and Down keys to enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

Move the Head Carriage slowly leftwards to the position


where it is not above the Capping Unit.

Remove the media if it is set.

3-25

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW
< Rear view >

Remove the 5 screws shown in the figure to remove the


Pump Cover together with the Right Inner Plate.

Pump Cover

Right Inner Plate

Disconnect the connector of the Pump Motor.

Connector

Pump

8 Disconnect the tube (Black) of the Cap Top and the tube
(Transparence) of the Drain from the Pump.
Tube
(Cap Top side)

Make sure to replace the Pump one by one. If


you disconnect the tubes of the plural Pumps
at the same time, there is a danger of wrong
connections.

3-26

Tube
(Drain side)

Remove the 2 screws as shown in the figure to remove


the Pump Unit.

Screw

10

Remove the 3 screws shown in the figure to remove the


Motor from the Pump Unit.
Fix the new Pump Unit to the Motor.
Motor

Pump Unit

11

Fix the Pump Unit with the 2 screws as shown in the


figure.

Screw

12

Connect the tube (Black) of the Cap Top and the tube
(Transparence) of the Drain.
Then, replace the other Pumps in the same way.

Tube
(Cap Top side)

Connect the tubes of Cap Top side to the left


joint, and connect the tubes of Drain side to
the right joint.
Fix the tubes firmly.
Make sure that the tubes at the Drain side are
inserted to the Ink trash.
3-27

Ink trash

Tube
(Drain side)

13

Connect the connector of the Pump Motor.

Connector

14

Pump

Fix the Pump Cover with the 5 screws shown in the


figure.

Pump Cover

15

Move the Head Carriage by hand to the lock position to


lock it.

16

After turning on the Main power SW, turn on the Sub


Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

3-28

17

Select [I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Align the Guides at the two ends of
the Capping Unit with the Guides at the two ends of the
Head Carriage by moving the Head Carriage by hand.
Then press the [ENTER] key twice more to Cap the
Heads with adjusting the position of the Head Carriage.
Guide

18

Clear the pump times.


Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP] > [PUMP TIMES A] >
[CLEAR], and press the [ENTER] key.

Guide

SERVICE MENU
HITORY MENU
[

HITORY MENU
MOTOR GROUP
[

MOTOR HOURS F
3 hours
[

]
PUMP TIMES A
CLEAR

PUMP TIMES A
9134 times

19

Select [SERVICE MENU] > [I/S MENU] > [PUMP


CHECK], and perform [PUMP SUCTION] and [PUMP
RELEASE] to check the Pumps work correctly.
SERVICE MENU
I/S MENU
[

][

]
PUMP CHECK
PUMP SUCTION

I/S MENU
PUMP CHECK

PUMP CHECK
PUMP RELEASE

20

Fix the Front Cover and Right I/S Cover.


Front Cover

3-29

Right I/S Cover

3-7 INK TUBE REPLACEMENT

Turn on the Sub power SW while pressing the Left, Right


and Down keys to enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Select [SUB MENU] > [PUMP UP], and select the group
of the target tube.

SERVICE MENU
SUB MENU
[

] [

SUB MENU
PUMP UP

PUMP UP
A B C

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW
< Rear view >

Remove the following covers.


Right I/S Cover
Top Cover
Right Top Cover
Front Rail Cover
Front Cover

Front Rail Cover

Front Cover

3-30

Right Top Cover


Top Cover

Right I/S Cover

Remove the 4 screws as shown in the figure to remove


the Carriage Cover.

Remove the Carriage Board Cover.

Carriage Cover

Carriage Board Cover

Remove the Carriage


Board Cover by
pushing the part
indicated by the arrows
because the top part of
the support is easy to
break.

Remove the 2 Nylon Rivets fixing the clear plates. Then,


disconnect all the 6 flexible cables that are coming from
the Cable Vayor.

Filters

Flexible Cables

Handle the Filters with care.


The Filters may break when dropped.

Remove the Guide Plates of the Cable Vayor and Cable


Guides. Then, take out the flexible cables from the
Cable Vayor.
Cable Guide
Guide Plate

< Rear view of the machine >

3-31

Disconnect the Ink Tubes from the Ink Dampers, and


put the scotch tape at the tip of the Ink Tube to prevent
the ink from coming out.

Be careful not to forget the O rings.

Make sure not to replace the Ink Tubes of the


different colors at the same time. There is a
danger of connecting wrongly when fixing the
new ones.

10

Disconnect the Ink Tubes from the Joints, and put the
scotch tape at the tip of the Ink Tubes to prevent the ink
from coming out.

It is not necessary to replace the Ink Tubes of


the other side (Ink Cartridge side) of the Joints.
Joint

< Rear view of the machine >

11

Pull out the Ink Tubes from the Cable Vayor, and put the
new Ink Tubes in the Cable Vayor.

Be careful which hole of the Tube Guide should


be used for each Ink Tube.

12

Lm Lc
M C

K
M C

Connect the new Ink Tubes to the Joints, and mark the
both ends of the Ink Tubes to indicate the color of the ink.

Be careful not to forget to fix the O rings. Make


sure that the Tubes are connected firmly at the
joint part.

Joint

< Rear view of the machine >

3-32

13

Cut the Ink Tubes at appropriate length and connect


them to the Ink Dampers.
Then, replace the other Ink Tubes in the same way.

14

Connect the 6 Flexible Cables to the Carriage Board and


fix the Nylon Rivets to fix the Clear Plates.

Filters

Flexible Cables

Be careful not to forget to fix the Filters.

15

Fix the Carriage Board Cover.

16

Fix the Guide Plates and the Cable Guides.

Carriage Board Cover

Guide Plate

Make 3 positions for the Guide Plate blank at the edge of


the Cable Vayor.
Fix the Cable Guide at the position shown in the figure.

Blank

< Rear view of the machine >


3-33

Cable Guides are fixed next to the Tube Guides.

Cable Guide
Tube Guide

< Rear view of the machine >

17

Turn on the Sub power SW while pressing the Left, Right


and Down keys to enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

18

Select [SUB MENU] > [FILL INK], and select the group
which you want to fill INK of, and press the [ENTER] key.

SERVICE MENU
SUB MENU
[

] [

SUB MENU
FILL INK

FILL INK
A B C

3-34

3-8 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply)


BOARD LAYOUT (IN CHASSIS)
1. When the Board Cover is opened
TU Junction Board

Heater
Board

Servo Board

Main Board

Head Board

Board Stay

2. When the Board Stay is removed

SW Power Supply
(5V, 24V)
AC Junction
Board

DC Junction
Board

SW Power Supply
(41V)

3-35

Turn off the Main Power SW and pull out the AC cord.

Main Power SW
< Rear view >

Remove the Board Cover.

Board Cover

3-36

HEAD BOARD REPLACEMENT


HEAD BOARD CONNECTOR LAYOUT

CN11
CN11

CN13

CN9

CN1~7

Disconnect all the Cables from the Head Board.

Remove the screws as shown in the figure to replace to


the new Head Board.

3-37

Connect all the Cables to the Head Board.

Carry out the following checks.


1. THERMISTOR CHECK
2. FAN ON THE HEAD BOARD

3-38

SERVO BOARD REPLACEMENT


SERVO BOARD CONNECTOR LAYOUT

CN16

CN17

CN18
CN15

CN14

CN13

CN12
CN11

CN8

CN7

CN4

CN1,2

Disconnect all the Cables from the Servo Board.

Remove the screws as shown in the figure to replace to


the new Servo Board.

3-39

Connect all the cables to the Servo Board.

Carry out the following adjustments and settings.


1. PINCH ROLLER SENSOR CHECK
2. AGING
3. TOOL PRESSURE ADJUSTMENT
4. [4-9 CROP MARK SENSOR ADJUSTMENT]
5. [4-10 CROP-CUT ADJUSTMENT]
6. [4-11 PRINT/CUT POSITION ADJUSTMENT]

3-40

MAIN BOARD REPLACEMENT


MAIN BOARD CONNECTOR LAYOUT
CN12
CN11
CN10
CN9
CN7
CN8

CN4

CN6

Turn on the Main Power SW.

Main Power SW
< Rear view >

Start the Peck4.exe.

3-41

Perform [Get Report] and [Get Parameters], and save


them.

Turn on the Main Power SW and pull out the AC cord.

Main Power SW
< Rear view >

Disconnect all the Cables which are connected to the


Main Board, Servo Board and Head Board.

Remove the screws as shown in the figure and replace


the new Main Board.

3-42

Connect all the cables to the Head Board.

Perform the following operations after replacement.


1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
6. NETWORK CONTROLLER OF FIRMWARE VERSION CONFIRMATION *6
7. CAP & WIPER CHECK *2
8. CAP HEIGHT CHECK *4
9. SENSOR CHECK
10. CROP MARK SENSOR ADJUSTMENT

After performing these operations, perform [Put Parameters] with Peck and write the parameter that was saved
before replacement to the Main Board.
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
6. NETWORK CONTROLLER OF
FIRMWARE VERSION CONFIRMATION *6
7. HEAD RANK SETTING
8. SERIAL NUMBER INPUT *1
9. CAP & WIPER CHECK *2
10. CAP HEIGHT CHECK *4

11. SENSOR CHECK


12. LIMIT & CUT DOWN POSITION INITIALIZE
12. LINEAR ENCODER SETUP
14. TOOL PRESSURE ADJUSTMENT *3
15. INK TYPE SETTING
16. HEAD ALIGNMENT
17. CALIBRATION
18. CROP MARK SENSOR ADJUSTMENT
19. CROP-CUT ADJUSTMENT
20. PRINT / CUT POSITION ADJUSTMENT
21. DRAIN BOTTLE COUNTER RESET *5

*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 If you can check the value set in the previous Main Board, you can input the value without adjustment.
*4 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].
*5 It can be performed in the [MENU] > [SUB MENU] >[MAINTENANCE] > [DRAIN BOTTLE] > [EMPTY DRAIN
BOTTLE] > [RESET DRAIN COUNTER].

*6 It can be checked in the [4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER] Step 2.
Upgrade the Network controller of firmware in reference to [4-4 HOW TO UPGRADE FIRMWARE OF THE
NETWORK CONTROLLER] if the version is not the latest one.
3-43

SW POWER SUPPLY REPLACEMENT (41V)


SW POWER SUPPLY CONNECTOR LAYOUT

Connected to the [CN301]


on the AC Junction Board

Connected to the [CN800]


on the DC Junction Board

Disconnect all the cables connected to the SW Power


Supply.

Remove the 4 screws as shown in the figure and replace


the new SW Power Supply (41V).

Connect all the Cables.

3-44

Set the output voltage of SW Power Supply to + 41V.


1. Turn on the Main Power SW.

Use the Digital multi-Meter that can measure the


direct voltage.
Main Power SW
< Rear view >

2. Put the black probe into CN51-1pin (GND) and the


red probe into CN51-8pin (Vout) on the SW Power
Supply.

CN51-1pin

CN51-8pin

Probe

3. Rotate the volume clockwise using the screwdriver to


adjust the output voltage value to +41V+0.1.

When the output voltage exceeds the +41.4V,


SW Power Supply does not output the voltage by
the protection circuit on it.
In this case, SW Power Supply will output the
voltage by rotating the volume counterclockwise.
When the protection circuit works, SW Power
Supply may not output for a while. Measure the
voltage some time later again.

3-45

Volume

SW POWER SUPPLY REPLACEMENT (5V, 24V)


SW POWER SUPPLY CONNECTOR LAYOUT

Connected to the [CN302]


on the AC Junction Board

Connected to the [CN801]


on the DC Junction Board

Disconnect all the cables which are connected to the


SW Power Supply.

Remove the 4 screws as shown in the figure and replace


the new SW Power Supply (5V, 24V).

Connect all the Cables.

3-46

3-9 BATTERY REPLACEMENT

Do not recharge, short-circuit, disassembly the lithium battery, nor put


it into fire.
It may cause heat, explosion and fire.

Put tape around the lithium battery for insulation for disposal or
preservation.
It may cause heat, explosion and fire.

1 Turn off the Main Power SW.

Main Power SW
< Rear view >

Remove the Board Cover.


Board Cover

3-47

Remove the Battery on the Main Board by pushing it


down and tilting towards right.

Socket
1

Main Board

Replace the Battery with new one.


Socket

Be careful with the direction of the Battery.


Battery

Main Board

Turn on the Main Power SW and turn on the Sub Power


SW while pressing the Left, Right and Down keys to
enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Select [SUB MENU] > [CLOCK] > [TIME], and set the
time and press [ENTER] key.

SERVICE MENU
SUB MENU

SUB MENU
CLOCK
[

] [

CLOCK
TIME

TIME
00:00:59

B
[

TIME
13:01:59

]
B

[ ENTER ]

3-48

Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press the [ENTER] key.

SERVICE MENU
SUB MENU

SUB MENU
CLOCK
[

] [

CLOCK
DATE

DATE
00/00/00

DATE
06/08/08

Edit screen

Turn off the Main Power SW.

Main Power SW
< Rear view >

Fix the Board Cover.

Board Cover

10 Dispose the Battery.


FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.
RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.

3-49

3-10 CARRIAGE BELT REPLACEMENT

Turn off the Main Power SW.

Main Power SW
< Rear view >

Remove the following covers.


Right Top Cover
Front Rail Cover

Right I/S Cover


Top Cover
Right Top Cover
Front Rail Cover
Front Cover
Panel Cover
Flexible Cable is connected to the Panel
Board. Do not disconnect the Flexible Cable.

After turning on the Main Power SW, turn on the Sub


Power SW while pressing the Left, Right and Down keys
to enter the Service Mode.

Front Cover

Top Cover

Panel Cover

Right I/S Cover

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

To protect the Heads, select [I/S MENU] > [I/S


CONTROL] > [CAP] > [OPEN]. And press the [ENTER]
key to move down the Capping Unit.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

3-50

Turn off the Sub Power SW and Main Power SW.

Main Power SW
< Rear view >

Separate the Tool Carriage from the Head Carriage.

Tool Carriage

Loosen the 2 Setscrews as shown in the figure located


leftside of the Belt.
And loosen the 3 Screws.

Head Carriage

< Top view - Leftside of the Belt >


Screw

Setscrew

Loosen the 4 screws as shown in the figure to remove the


Carriage Belt.

Do not to scratch the Encoder Scale when


replacing the Belt from the Carriage or move the
Belt Holder.
If the grease of the Belt adheres to the Encoder
Scale, printing could be defective.

3-51

Replace to the new Carriage Belt.

Check that the Belt is not twisted.

Put adequate quantity of grease (P/# : 39008297FLOIL


G902 14KG) between pulleys.

10

Tighten the Screws shown in the figure to fix both edges


of the Carriage Belt to the Belt Holder.

< Cross-section diagram >

OK)
Screw
Plastic Plate

Plastic Plate
Metal Plate

When fixing the Carriage Belt, make sure the


end of the Belt are not overlapped.
Carriage Belt
Belt Holder

Be careful with fixing direction of the Plastic


Plate.

OK)

Screw

NG)
Screw
Plastic Plate

Plastic Plate

Metal Plate

Metal Plate

Plastic Plate
Carriage Belt
Carriage Belt

NG)

Screw

Screw

Belt Holder
Plastic Plate

Metal Plate

Belt Holder
Plastic Plate

Metal Plate

Plastic Plate

Carriage Belt

Carriage Belt

Belt Holder

11 Tighten the Adjustment Screw to have tension on the


Belt. And tighten the 2 Screws as shown in the figure.

Belt Holder

< Top view - Leftside of the Belt >


Screw

Tighten the Setscrews.

Do not tighten the Screws too hard.

Adjustment Screw

3-52

Setscrew

12 Perform the followings to adjust the Pulley


1.

Stay

Screw

Tighten the Screw shown in the figure until the Stay


reaches to the Shaft.
Shaft

< Right side >

2.

Loosen the Screw half around to make a gap


between the Stay and Shaft.
Screw

13 After turning on the Main Power SW, turn on the Sub

Power SW while pressing the Left, Right and Down keys


to enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

14 Select

[I/S MENU] > [I/S CONTROL] > [CAP] >


[CLOSE], and press the [ENTER] key. The Capping Unit
moves up. Press the [ENTER] key 3 times, because the
Capping Unit moves up in 3 steps.

SERVICE MENU
I/S MENU
[

] [

] [

][

I/S MENU
I/S CONTROL
[
I/S CONTROL
CAP
[
CAP
CLOSE

3-53

15 Carry out the following adjustments and setting.


1. [4-15 Belt Tension Adjustment]
2. [4-16 Belt Position Adjustment]
3. [4-6 Limit Position & Max Scan Width Initialize]
4. Cutting quality check

3-54

3-11 ENCODER SCALE REPLACEMENT

Remove the following covers.


Front Cover
Front Rail Cover

Right I/S Cover


Front Rail Cover
Front Cover

Right I/S Cover

Turn on the Sub Power while pressing the Left, Right and
Down keys to enter the Service Mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

Move the Head Carriage slowly leftwards so that it is not


above the Capping Unit.

Remove the media if it is set.

3-55

Remove the Encoder Scale by removing the Plate fixing


the Encoder Scale at its right end and the Spring on its
left end.
Spring

Encoder Scale
Plate

Remove the Spring Plate from the Encoder Scale and fix
it to the Encoder Scale where there is no black dot
written on it.

Black Dot

Spring Plate

Make sure not make scratches or put grease


on the Encoder Scale when fixing it.
Do not touch the surface of the Encoder Scale.

Put the Encoder Scale in between the Encoder Plate and


the Guide Rail.
Then, fix the right end with the Plate and hook up the
Spring on the left end.
Make sure that the Encoder Scale its in place.

Encoder Scale
Spring

Plate

Do not loosen or tighten the screws fixing the


Encoder Plate.
Screw

Move the Head Carriage in a whole width of the machine.


Make sure that the Encoder Scale doesn't make contact
with the Encoder Module and also Encoder Scale is
between the slit of the Encoder Module.

Carry out the [4-7 LINEAR ENCODER SETUP].

3-56

3-12 CUTTING FLEXIBLE CABLE REPLACEMENT


This is a procedure to replace the Cutting Flexible Cable
between the Servo Board and Tool Carriage.

Front Rail Cover

Top Cover

1 Remove the following covers.


Right I/S Cover
Top Cover
Front Rail Cover
Front Cover

Front Cover
Right I/S Cover

2 Turn on the Sub Power while pressing the Left, Right and
Down keys to enter the Service mode.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves
down and allows you to move the Head Carriage by hand.

SERVICE MENU
I/S MENU
[

] [

I/S MENU
I/S CONTROL
[

I/S CONTROL
CAP
[
CAP
OPEN

4 Move the Head Carriage slowly leftwards so that it is not


above the Capping Unit.

3-57

5 Remove the Encoder Scale by removing the Plate fixing

the Encoder Scale at its right end and the Spring on its
left end.

Spring

Remove the Encoder Scale to protect.


Because there is a possibility to scratch or put
grease on the Encoder Scale when replacing
the Flexible Cable.

6 Turn off the Main Power SW and pull out the power cord.
And remove the Board Cover.

Encoder Scale

Encoder Plate

Plate

Board Cover

Main Power SW
< Rear view >

7 Disconnect the flexible cable connected to the CN13 on


the Servo Board.

8 Remove the 2 Cable Holders that are holding the Flexible

Cable on the Rail, and remove the rivets that are fixing
the Cable Guides.

Cable Holder ( left )

Cable Holder (right )

Cable Guide

3-58

9 Remove the Tool Carriage Cover.

Tool Carriage Cover

10 Remove the Tool Carriage Board Cover.

Tool Carriage Board Cover

11 Disconnect the Crop Mark sensor, Pinch Roller Sensor


and Solenoid Wirings.
And remove the Tool Carriage Board.

Pinch Roller Sensor


Crop Mark Sensor
Solenoid

12 Remove the Flexible cable and the Protection Plate from


the Tool Carriage Board.

3-59

Tool Carriage
Board

13 Connect the new Flexible Cable to the Tool Carriage


Board. Then, fix the 2 new Protection Plate with putting
the Flexible Cable between them.

Protection Plate

Be careful with the fixing direction of the


Flexible Cable.

Turn over the board and


fix the Protection Plate
with the rivets.

14 Fix the Protection Plate on the Rail with the rivets.


Protection Plate (Upper)

Protection Plate (Lower)

15 Lead the Flexible Cable as shown in the figure, and


connect to CN13 on the Servo Board.

Connect the flexible Cable to the CN13 on the Servo


Board.

3-60

16 Move the Tool Carriage Board to the far left. Pull the Flexible Cable rightward with holding the Inner Protection
Plate at the left side so that the Flexible Cable fits to the Inner Protection Plate.

If the Flexible Cable is not pulled enough or pulled too much, there will be the slack in the Protection Plate.

Tool Carriage Board

OK

Inner Protection Plate

Flexible Cable

NG

Flexible cable is not pulled enough.

Flexible cable is pulled too much.

NG

17 Fix the Flexible Cable with the Cable Holder with keeping
the condition of 16 .

Cable Holder

18 Fix the Flexible Cable with the other Cable Holder.

Fix the Cable Holder with pulling the Flexible


Cable not to have the slack between the 2
Cable Holders.

Cable Holder

3-61

19 Fix the Flexible Cable with the Clamp.


Clamp

20 Fix the Tool Carriage Board, and connect the Crop Mark
Sensor, Pinch Roller Sensor and Solenoid Wirings.

Pinch Roller Sensor

Tool Carriage
Board

Crop Mark Sensor


Solenoid

21 Put the Encoder Scale in between the Encoder Plate and

the Guide Rail.


Then, fix the right end with the Plate and hook up the
Spring on the left end.
Make sure that the Encoder Scale is in place.

Spring

Encoder Scale

Do not loosen or tighten the screws fixing the


Encoder Plate.

Encoder Plate

22 Move the Head Carriage in a whole width of the machine.


Make sure that the Encoder Scale doesn't make contact
with the Encoder Module and also Encoder Scale is
between the slit of the Encoder Module.

3-62

Screw

Plate

23 Fix the Tool Carriage Board Cover.

Tool Carriage Board Cover

24 Fix the Tool Carriage Cover.

Be careful not to have a nip at the cable when


fixing the Tool Carriage Cover.

Tool Carriage Cover

25 Carry out the following setup.


1. [4-7 Linear Encoder Setup].

3-63

3-13 PINCH ROLLER REPLACEMENT


1 Conical Type is used on both Left & Right Pinch Rollers
and flat type is used for the Middle Pinch Rollers.

Left Pinch Roller

Right Pinch Roller

Red marking is done on the outer side of


Left & Right Pinch Rollers so that .

Red marking

2 Remove the E ring on one side if the Pinch Roller and pull
out the Shaft.

Pinch Roller

Replace the Washers on a paper not to


lose them which are fixed at both sides of
the Pinch Roller.

E ring
Shaft

3 Put the new Pinch Roller with Washers and put the Shaft

into the Pinch Roller.


Fixing operation becomes easy when you put the
Washers to the Pinch Roller with grease.

Washer

4 Fix the E ring and make sure that the Pinch Roller
rotates smoothly.

E ring

3-64

3-14 TAKE-UP BOARD REPLACEMENT


1 Remove the TU Cover.

TU Cover

2 Remove the 2 screws as shown in the figure to remove


the Plate fixing the Board.

Board
Plate

Shaft

3 Remove all the cables that are connected to the Board.

4 Remove the 4 screws to remove the Board from the


Plate.
Replace to the new Board.

3-65

5 Connect all the cables to the Board.

6 Fix the Plate.


Board
Plate

Shaft

7 Fix the TU Cover.

TU Cover

8 Check the following.


1. [4-17 TAKE-UP UNIT OPERATION CHECK]

3-66

4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.

Tool No.
Tool Name

ST-056
TORQUE DRIVER N6

Purpose

HEAD ALIGNMENT

Tool No.

ST-002

Tool Name

TENSION GAUGE 300g (3N)

Purpose

TOOL PRESSURE ADJUSTMENT

Tool No.

ST-006

Tool Name

WHITE DUMMY PEN

Purpose

TOOL HEIGHT ADJUSTMENT


TOOL PRESSURE ADJUSTMENT

Tool No.

ST-013

Tool Name

DIAL TENSION METER DT-100 (100g/1N)

Purpose

TOOL PRESSURE ADJUSTMENT

Tool No.

ST-001

Tool Name

TENSION GAUGE 2000GF/2000CN

Purpose

BELT TENSION ADJUSTMENT

Tool No.

ST-037

Tool Name

CLEAN STICK TX712A

Purpose

HEAD CLEANING

Tool No.

21755107

Tool Name

CLEANING LIQUID (SL) 500ML

Purpose

HEAD CLEANING (SOL)

Tool No.

22085118

Tool Name
Purpose

KIT, CLEANING (SL)


HEAD CLEANING (SOL)
*Cleaning Liquid + Cleaning Sticks 10 pcs.

4-1

4-2 SERVICE MODE


[

], [

], [

] + POWER ON

SERVICE MENU
PRINT MENU

[ MENU ] key

PRINT MENU
HEAD RANK

PRINT MENU
HEAD ADJUST

MENU
SERVICE MENU

HEAD RANK
HEAD 1

HEAD RANK 1
1234567 (1/5)

HEAD RANK
HEAD 6

HEAD RANK 6
1234567 (1/5)

HEAD ADJUST
BIAS

BIAS
TEST PRINT

This menu is used for entering the HEAD RANK for each HEAD
with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
Warning sound goes off when the calculation for verification,
CHECK SUM, is not correct, in order to avoid input error.

PERFORMING
TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.

BIAS
--- VIEW --VERTICAL
TEST PRINT

HEAD ADJUST
VERTICAL

PERFORMING
TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.

VERTICAL
--- VIEW --HEAD ADJUST
HORIZONTAL

HORIZONTAL
TEST PRINT

PERFORMING
TEST PRINT

HORIZONTAL
DT1, Low

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT3, Low

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT1, High

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT3, High

H1
2

H2
1

H3
3

H5
2

H6
1

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is
defined as the standard head.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.

BI-DIR.DEFAULT
TEST PRINT

HEAD ADJUST
BI-DIR.DEFAULT

TEST PRINT
123456

PERFORMING
TEST PRINT

Cursor can be moved with [left] and [right] keys, and the heads can
be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to
start the test print of the selected heads. It returns to the former menu
by pressing [left] key when the cursor is on the head 1.

BI-DIR.DEFAULT
DT1, Low

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT3, Low

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT1, High

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT3, High

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end.
Default:
It can be changed starting from the standard value (15) with [up] and [down] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.

HEAD ADJUST
STANDARD HEAD

STANDARD HEAD
3 > 3

This menu is hidden normally.


It appears when Base Head Menu is enabled
on Bit6 of PAGE2 in SYSTEM SWITCH menu.

This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].

4-2

Normal (beeps 1 time)

PRINT MENU
LINEAR ENCODER

NOW PROCESSING..
POS:
1361.00mm

LINEAR ENCODER
SETUP COMPLETED
Error (beeps 2 times)

LINEAR ENCODER
SETUP FAILED

Error is found on Linear


Encoder and Scale.

LINEAR ENCODER
HEADBOARD FAILED

Error is found on
Head Board.

This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-7 LINEAR ENCODER SETUP].

Normal (beeps 1 time)

PRINT MENU
LINEAR CALIB.

NOW PROCESSING..

LINEAR CALIB.
SETUP COMPLETED

LINEAR CALIB.
0.18%
Error (beeps 2 times)

LINEAR CALIB.
FAILED TO SETUP

This menu is used for calibrating the Encoder Scale. Refer to [4-7 LINEAR ENCODER SETUP].

PRINT MENU
CALIB.DEFAULT

CALIB.DEFAULT
TEST PRINT

PERFORMING
TEST PRINT

CALIB.DEFAULT
SETTING

SETTING
+0.05%

+0.10%

This menu is used for Calibration.


Refer to [4-12 CALIBRATION (FEEDING DIRECTION)].

When it shows [
], it means
that it has never been setup and it
needs to be set. In this case, even if
adjustment is unnecessary by the
test result, it needs to be set with [0].

PRINT MENU
DOUBLED HEADS

DOUBLED HEADS
HEAD 1&2
5&6

PRINT MENU
TEST PATTERN

TEST PATTERN
HORIZONTAL

PERFORMING
TEST PRINT

It is for checking the Head


Alignment in Horizontal.

TEST PATTERN
BI-DIR

PERFORMING
TEST PRINT

It is for checking the Head


Alignment in Bidirection.

TEST PATTERN
FILL

PERFORMING
TEST PRINT

It prints on the entire print range


solid in single color by each head.
Print mode is fixed at 720 dps and
8 pass.

TEST PATTERN
BI-DIR. CHECK

PERFORMING
TEST PRINT

This print pattern is for checking a


shifting error in Bidirection and also
for confirming the mechanical
tendency.

4-3

This menu is displayed only when the Ink Type is Max 2MC.
This is for specifying the MC head combination to be disabled under the
situation when the Ink Type is Max 2MC and printing in non-high-speed
mode using 4heads.
This setting is active only when ALTERNATE HEAD is DISABLED in the
user menu.
Options: 1&2, 5&6 Default: 5&6

Normal

SERVICE MENU
I/S MENU

I/S MENU
I/S CHECK

NOW PROCESSING..
Checking

I/S CHECK
COMPLETED
Error

I/S CHECK ERROR


CAP
This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. It may damage Head, Cap or Wiper Unit.
Error Displays

I/S MENU
PUMP CHECK

CAP: Error is found on Capping Motor or Capping Sensor.


WIPER: Error is found on Wiper Motor or Wiper Sensor.

PUMP CHECK
PUMP SUCTION

NOW PROCESSING..

PUMP CHECK
PUMP RELEASE

NOW PROCESSING..

This is for checking the pump motor.


The rotation for both ink suction and release can be checked.
All pump motors rotate for 5 seconds and stop.

I/S MENU
I/S CONTROL

I/S CONTROL
CAP

CAP
OPEN

I/S CONTROL
WIPER

WIPER
FRONT

CAP: Opens and closes the cap


Cap must not be left opened for long time when ink is installed. Dried ink may damage Head.
Option: OPEN/CLOSE Default: OPEN
WIPER: Moves the wiper towards front and rear.
Option: FRONT/REAR Default: FRONT
**Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position
to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages,
especially the Head Carriage.

I/S MENU
CAP ADJUST

I/S MENU
CAP AGING

CAP ADJUST
ADJUST POS.

ADJUST POS.
0.00
-2.00

CAP ADJUST
CHECK GAP

CHECK GAP

NOW PROCESSING..

0.00

CAP AGING
COMPLETED
Error (beeps 2 times)

CAP AGING
FAILED !!

I/S MENU
WIPER AGING

NOW PROCESSING..

WIPER AGING
COMPLETED
Error (beeps 2 times)

WIPER AGING
FAILED !!

4-4

This is for adjusting and checking


the height of the cap. Refer to
[4-8 CAP HEIGHT ADJUSTMENT].

This is to confirm that the


capping is done properly
within the operation range.

I/S MENU
CARTRIDGE

Remove all cartridges


before pressing ENTER

Set cartridge to SLOT1

CARTRIDGE
IC CHECK

IC CHECK
SLOT1

All cartridges must be removed before entering IC


CHECK menu.
It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
display indicates that error is found on driver.

INSERT

Error

IC CHECK
SLOT1

IC CHECK
SYSTEM ERROR

ERROR

Normal

IC CHECK
SLOT1

Next, IC communication is checked individually by SLOT.


When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC and checks it. Display
shows [OK], when the communication is done properly.
As cartridge is removed, the next cartridge SLOT number
to be inserted is displayed. Starting from SLOT1, it
continues to SLOT12 in order. When the check of
SLOT12 is completed, the following message is
displayed at the end of check.

OK

From SLOT1 to 12 in order


Set cartridge to SLOT12

IC CHECK
SLOT12

IC CHECK
COMPLETED

INSERT

Error

IC CHECK
SLOT12

It returns to IC CHECK menu by pressing ENTER key.


When communication is failed, it displays as below.

ERROR

IC CHECK
SLOT1
ERROR

Normal

IC CHECK
SLOT12

It returns to IC CHECK menu by pressing ENTER key.

OK
*Any cartridge can be used for this check as long as it
has IC chip on it.
*No information is written on IC chip during this check.
(Normally, the count of the cartridge installation is
written. However, the count of the installation in this
check is not written.)
*Before this IC check, make sure Cartridge Sensor is
working properly.

IC CHECK
COMPLETED

CARTRIDGE
SLOT 1

CARTRIDGE
SLOT 2

SL1 : SERIAL
1402A30C010000A5

Serial No. of the Ink Cartridge IC is displayed.

SL1 : INK TYPE


Max K

Ink type of the Ink Cartridge IC is displayed.

SL1 : CAPACITY
400cc

Ink capacity of the Ink Cartridge IC is displayed.

SL1 : LOT NO.


40216A

Lot No. of the Ink Cartridge IC is displayed.

SL1 : CONSUM.
100.000cc

Ink consumption of the Ink Cartridge is displayed.

SL1 : TIME
0y000d00h00m00s

The used time of the Ink Cartridge is displayed.

SL1 : INSERT
1 times

The insert count of the Ink Cartridge is displayed.

SL1 : FLAG
000000000

The Flag information of the Ink Cartridge is displayed.

It reads the information written on the IC of each carriage.


Following messages are displayed when some error is found.
Ink cartridge is not inserted

SLOT1
NO CARTRIDGE
CARTRIDGE
SLOT 12

A cartridge with no IC is inserted, wire break or short

SLOT1
NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD

SLOT1
SYSTEM ERROR
Data error

SLOT1
DATA ERROR

4-5

SERVICE MENU
CUTTING MENU

CUTTING MENU
CROPMARK SENSE

CROPMARK SENSE
OUTLEVEL CHECK

PERFORMING
TEST PRINT

MIN 2.5V MAX2.7


[2.5V ]

This menu is used for adjusting the Crop Mark Sensor. Refer to [4-9 CROP MARK SENSOR ADJUSTMENT].
The result of this adjustment can be checked in the SENSOR CHECK menu. However, it must be aware that
without adjusting the sensor here, the result of [S: CROP MARK SENSOR] in the SENSOR CHECK menu is
not referable.
The tool carriage is free to move after OUTLEVEL CHECK is done. Moving the carriage off the crop mark
with your hand, it is available to check the level of white part, where no ink is on.

CROPMARK SENSE
ADJUST

ADJUST
+2

+1

This menu is used for adjusting the Crop Mark Sensor sensitivity. There are three levels of sensitivity, 0, +1 and +2.
This adjustment may help when Crop Mark detection is failed in the default level setting. However, this setting must
not be changed unless necessary. The detection accuracy is not assured when this parameter is changed.

CUTTING MENU
FORCE ADJUST

CUTTING MENU
CROP-CUT ADJ.

FORCE ADJUST
30gf

30gf
17

16

FORCE ADJUST
200gf

200gf
56

57

CROP-CUT ADJ.
TEST PRINT

PERFORMING
TEST PRINT

CROP-CUT ADJ.
SETTING

F:+0.30
S:-0.40

+0.30mm
-0.40mm

Returns to menu with MENU key

CROP-CUT ADJ.
TEST PRINT 2

This menu is used for adjusting the Tool Pressure.


Refer to [4-14 TOOL PRESSURE ADJUSTMENT].
30gf Range: 0 to 30
200gf Range: 31 to 80

This menu is used for adjusting the position of Crop


Mark Sensor and the cutting edge of Tool.
Refer to [4-10 CROP-CUT ADJUSTMENT].

When it shows [
], it means that it has never
been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
it needs to be set with the value of [0].

PERFORMING
TEST PRINT

With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour.
With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed.
After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu.
It is available to confirm the adjustment by TEST PRINT (adjustment is reflected to TEST PRINT).
As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation.
The adjustment made here is not reflected to the setting of the user menu.

CUTTING MENU
PRINT-CUT ADJ.

PRINT-CUT ADJ.
TEST PRINT

PRINT-CUT ADJ.
SETTING

PERFORMING
TEST PRINT

F:+0.30
S:-0.40

+0.30mm
-0.40mm

Returns to menu with MENU key

PRINT-CUT ADJ.
TEST PRINT 2

This menu is used for adjusting Print/Cut position.


Refer to [4-11 PRINT/CUT POSITION ADJUSTMENT].

When it shows [
], it means that it has never
been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
it needs to be set with the value of [0].

PERFORMING
TEST PRINT

With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour.
With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed.
After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu.
It is available to confirm the adjustment by TEST PRINT (adjustment is reflected to TEST PRINT).
As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation.
The adjustment made here is not reflected to the setting of the user menu.

SERVICE MENU
SENSOR CHECK

FRSHOCPULWcwab
H

123456789101112
E C

This menu displays the real-time status of each sensor. It shows " " when the sensor is ON.
The first page shows the status of each sensor. Each alphabet stands for as follows.
F: Front Paper Sensor
R: Rear Paper Sensor
S: Crop Mark Sensor
H: Head Lock Sensor
O: Limit Sensor
C: Front Cover Sensor
P: Maintenance Cover Sensor

U: Head Up/Down Sensor


L: Sheet Load Sensor
W: Pinch Roller Sensor
c: Capping Sensor
w: Wiper Sensor
a: TU Motor Drive Sensor
(When TU is connected)
b: Out of use

Head Up/Down Sensor


H: Head HIGH
L: Head LOW
TU Motor Drive Sensor
: Driving
Blank: Not driving

4-6

The second page shows the status of each


Cartridge Sensor and Ink Empty Sensor.
Each color has 2 positions and the left side
on the didplay shows the left-side head.
Blank: Cartridge not inserted, Ink remains
C: Cartridge inserted, Ink remains
E: Cartridge not inserted, Ink empty
: Cartridge inserted, Ink empty

SERVICE MENU
THERMISTOR CHK

THERMISTOR CHK
HEAD:25 C/ 77 F

THERMISTOR CHK
BOARD 25 C/ 77 F
SERVICE MENU
SUB MENU

This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the K head, HEAD4, and
the thermistor placed on the Head Board (TH1). The temperature on the left is in Celsius ans the right is in Fahrenheit.
Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of
[HEAD] and [BOARD] are not necessarily the same.

SERIAL NO.
ZS00000

SUB MENU
SERIAL NO.

SUB MENU
CHANGE INKTYPE

This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.

CHANGE INKTYPE
MAX cm MAX cm

NOW PROCESSING..

To Setup View

BUSY LED flashes

This menu is to change Ink Type. Different from the process in the user menu,
operations such as Head Wash and Ink Fill are not included.
This menu is used as a correction purpose when a wrong type ink is selected.
When the ink type is changed, Ink System is initialized internally. Then, it exits
the menu and Setup is canceled.

FILL INK
A B C

SUB MENU
FILL INK

Ink Type Max cm : ECO-SOL Max CMYKLcLm


Max 2MC: ECO-SOL Max CMYKMC
UNKNOWN: Ink Type not specified
PIG cm : Pigment LcLm

Fills Ink to each print head. A to C shown on the lower


LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to fill ink
for the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: Normally, FILL INK is to be performed on the
three groups together. Performing this on
individual head group should be only for a
recovery when PUMP UP or HEAD WASH is
performed individually.

CHECK
DRAIN BOTTLE

When ink is not filled

SELECT INK TYPE


E-SOL Max LcLm

INSTALL
DRAIN BOTTLE

SET SOL CRT.


123456789101112
Goes next, when cartridge is set

FILLING INK...

CHECK
DRAIN BOTTLE

Goes next, when completed

SUB MENU
PUMP UP

REMOVE SOL CRT.


123456789101112

PUMPING-UP...

Goes next, when cartridge is removed

SUB MENU
HEAD REPLACE

Removes ink from each print head. The difference


from the user menu is that head group can be
selected.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, PUMP UP is
to be performed on the three groups together.
When it is necessary to perform it individually,
fill the same type of ink for recovery with FILL
INK menu immediately.

CHECK
DRAIN BOTTLE

PUMP UP
A B C

Goes next, when completed

REMOVE SOL CRT.


123456789101112

CHECK
DRAIN BOTTLE

HEAD REPLACE
A B C

Head wash and ink filling


after replacing head

Goes next, when cartridge is removed

SET SOLCL-LIQUID
123456789101112

FILLING INK...

REMOVE SOL CL
123456789101112

Goes next,
when cleaning cartridge is removed

Goes next, when cleaning cartridge is set

CHECK
DRAIN BOTTLE

FILLING INK...

SET SOL CRT.


123456789101112

FILLING INK...

CHECK
DRAIN BOTTLE

Goes next, when cartridge is set

SUB MENU
HEAD WASH

Washes print heads. A to C shown on the lower


LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to wash
the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, HEAD WASH
is to be performed on the three groups
together. When it is necessary to perform it
individually, fill the same type of ink for
recovery with FILL INK menu immediately.

CHECK
DRAIN BOTTLE

HEAD WASH
A B C

REMOVE SOL CRT.


123456789101112

SET SOLCL-LIQUID
123456789101112

Goes next,
when cartridge is removed

Goes next,
when cleaning cartridge is set

WASHING HEAD...

REMOVE SOL CL
123456789101112
Goes next,
when cleaning cartridge is removed

4-7

WASHING HEAD...
Goes next, when completed

SUB MENU
PERIODIC CL.

PERIODIC CL.
LIGHT
LIGHT

This menu is to select the type of periodic cleaning which is automatically performed during printing.
Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
WIPE: Wiping and flushing only
LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel
Cleaning period can be set up in PERIODIC CL. menu of the user menu.

SUB MENU
FAN CHECK

FAN CHECK
VACUUM FAN

This menu is to check FANs.


Select a FAN type with [up] and [down] keys.
Press [ENTER] key for ON/OFF of FANs.
FAN turns off automatically when exit this menu.

FAN CHECK
BLOWER FAN
SUB MENU
TU CHECK

TU
START

TU CHECK
TU

STOP

When Take-Up unit is not connected

TU IS
NOT CONNECTED

TU CHECK
OPTION-TU

This menu is to confirm that Take-Up unit which is


connected to the connector equipped for Take-up unit
can be operated properly.
Refer to [4-17 TAKE-UP UNIT OPERATION CHECK].
[TU] menu supports the one named [TAKE UP] of the
two connectors located on the bottom of the right
printer body.

OPTION-TU
START
STOP
When Take-Up unit is not connected

OPTION-TU IS
NOT CONNECTED

SUB MENU
CLOCK

DATE
05/09/10

CLOCK
DATE

DATE
05/09/10
Display

TIME
01:01:59

CLOCK

TIME

Edit

TIME
01:01:59
Display

TIME
01:01:59

Edit

TIME
01:01:59

It shows [B], when


battery is dead.

This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. It must be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as
an information.

SUB MENU
DIP SW CHECK

DIP SW CHECK
0110 0000
bit # [1 2 3 4

SUB MENU
KEY CHECK

SUB MENU
LCD/LED/BUZ CHK

This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
[0] is OFF and [1] is ON.

5 6 7 8]

KEY CHECK
NONE

Abbreviated
Returns when completed

This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when
any key has not been pressed. It shows the key name when some key is pressed. And it shows a message
of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button
is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to
be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing
other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key,
it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot
be turned off with the sub power key while performing this menu.

This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the
functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back
light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD.
Confirm that all functions operate properly, visually and by the sound.

Waiting for incoming data

SUB MENU
PORT CHECK

DETECTING...
00:
0B
Receiving data from network

This menu is to confirm the data input from network. The check sum and input data byte are shown on the
lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the
input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input
data byte overflows at 4GB(4294967296B) and is reset to 0.

NETWORK
B3:1073741624B

SUB MENU
MAINTE. MSG.

MAINTE. MSG.
NONE 100 hours

This menu is to set up the timing to show the message for maintenance. It displays the message
suggesting to perform maintenance when the total print time reaches the specified hours.
Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE

4-8

SERVICE MENU
MOTOR MENU

MOTOR MENU
AGING

SCAN : Aging for Scan Motor.


The Head Carriage runs max. printing width
in Scan direction.

SCAN
NOW AGING

AGING
SCAN

FEED : Aging for Feed Motor.


Grit Roller runs 100mm back and forth.

AGING
FEED

FEED
NOW AGING

AGING
BOTH

BOTH
NOW AGING

AGING
CUTTING

CUTTING
NOW AGING

BOTH : The Head Carriage runs max. printing width


in Scan direction, and at the same time, Grit Roller
runs 100mm back and forth.
CUTTING : The Tool Carriage runs max. printing width
in Scan direction, and at the same time, Grit Roller
runs the half of max. printing width back and forth.

To stop Aging, press [ENTER] key. The Head Carriage returns


back to the capping position, and it returns to the former menu
after the Head is capped.
Make sure not to perform Aging for excessive time when the
Head is filled with ink, in order to prevent the Head from being
damaged by dried ink.
When Aging is performed with ink filled, it runs with performing
the Flushing. No Flushing when ink is not filled.

Servo Motor : LOCKED

MOTOR MENU
SERVO LOCK

SERVO LOCK
F:
0

SERVO LOCK
S:
100

This menu is to check whether Servo Motor can be locked


properly. While in this menu, Servo Motor is free. When the
Carriages are moved by hands, the displayed values change as
the feed-back is performed normally.
Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the normal power
control is performed.
As for [F(Feed direction)], the value displayed on the left changes
by Grid Encoder, and the right changes by Motor Encoder.

Servo Motor : FREE

SERVO LOCK
F:
240

SERVICE MENU
HEATER MENU

20

SERVO LOCK
F:
0

HEATER MENU
SVC. MODE HEAT.

SVC.MODE HEAT.
STOP > STOP

HEATER MENU
HEATER ADJUST

HEATER ADJUST
PRE

PRE

HEATER ADJUST
PRINT

PRINT

HEATER ADJUST
DRYER

DRYER

HEATER ADJUST
OPTION-DRYER

OPTION-DRYER
0
-3

This is to specify ON/OFF of the heater when the machine is started in the Service Mode.
START : Heater ON
Default : STOP
STOP : Heater OFF

This menu is to offset heater temperature.


The heater will be controlled with the offset temperature added to
the temperature displayed on the LCD.

-3

Range : -5 to +5 Default : 0

-3

-3

HEATER MENU
PREHEAT TEMP.

PREHEAT TEMP.
35 C
35 C

Range : 20 to 40
Default : 30

HEATER MENU
HEAT TIMEOUT

HEAT TIMEOUT
OFF
10min

Range : OFF, 10 to 30min.


(in 10min. unit)
Default : 20min.

HEATER MENU
HEATER CHECK

This menu is to specify the heater temperature of [PREHEAT] under the


[PREHEATING] menu in the USER MENU.
(The heater temperature during media not setup.)

Print Heater : OFF

Print Heater : ON

PRE
PRINT

25 C
_ 25 C

PRE
PRINT

DRYER
OPT.

_ 25 C
25 C

This menu is to set the time to show the confirmation message when controlling
heater temperature before printing. It shows the message of [HEATING
TIMEOUT CONTINUE?] when the temperature controll is not completed at the
specified timing while controlling the heater temperature before printing.

25 C
_ 25 C

This menu is to check the heaters and thermistors.


While in this menu, it displays ON/OFF status and the temperatures read
by thermistors on each Preheater, Printheater, Dryer and Option Dryer.
[Up] and [down] keys are to select heaters or dryers, and [ENTER] key is
to turn ON/OFF the selected heater or dryer.
("ON/OFF" described here stands for power manually distributed or not.
It is not for controlling the temperatures set in other menus. Be aware
that the temperature keeps rising when it is left ON. It turns off automatically
when exiting the menu.)
Check if the temperature rises when the heater is ON and also if the heater
temperature decreases to ambient temperature when it is OFF.
The temperature is displayed in Celsius only.

Option Dryer : Not connected

SERVICE MENU
SYSTEM SWITCH

SYSTEM SWITCH
PAGE1

DRYER
OPT.

This menu is to change the functions of the machine. Normally, it is not necessary to change.
Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.

PAGE1
00000000
bit #[ 1 2 3 4 5 6 7 8 ]

SYSTEM SWITCH
PAGE16

_ 25 C

Bit

PAGE16
00000000
bit #[ 1 2 3 4 5 6 7 8 ]

Contents

Settings

PAGE1:Bit1

Cover Sensor

0 : Enable

PAGE1:Bit4

Reflection to the test pattern


of a heater related parameters

0 : No reflect

1 : Disable (Closed status at anytime)


1 : Reflect

Default
0
0

PAGE1:Bit7

Periodic flushing of MAX ink

0 : Enable

1 : Disable

PAGE2:Bit6

Base Head Menu

0 : Disable

1 : Enable

PAGE4:Bit7

Select sequence
SOL/Water-based of new pump

0 : SOL ink 1 : Water-based ink

* All the default of settigs not shown here is "0".


CAUTION : The machine may make unexpected move when the other system switches not shown here are changed.

4-9

SERVICE MENU
HISTORY MENU

HISTORY MENU
MOTOR GROUP

MOTOR HOURS F
3 hours

In History Menu, the parameters are separated in groups


by categories. The parameters can be displayed or cleared
by entering the menu of each groups.

SERVICE MENU
REPORT

REPORT
SERVICE REPORT

MOTOR HOURS F
CLEAR

CATEGORIES : MOTOR GROUP / HEAD GROUP /


MAINTE GROUP / WIPE GROUP /
PRINT GROUP / CUTTING GROUP /
INK GROUP / HEATER GROUP /
ERROR GROUP / SYSTEM

SERVICE REPORT
HEAD H1
H1/H2/H3/H4/H5/H6

REPORT
HISTORY REPORT

HISTORY REPORT
HEAD H1
H1/H2/H3/H4/H5/H6

REPORT
CARTRIDGE

CARTRIDGE
HEAD H1

The menu shown on the upper LCD can be changed with [up] and
[down] keys. The corresponding parameter is shown on the lower
LCD. Refer to the HISTORY MENU List on the following pages.
Press [right] key to enter [CLEAR] menu, and parameter can be
cleard by pressing [ENTER] key.

Reports can be printed. The Head to print the report is selectable considering the case of head
trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing.
SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional
Service Information.
HISTORY : History Report is printed.
CARTRIDGE : Ink Cartridge IC Report is printed.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from
100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report,
Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool.
(9600bps, N81, X : ON/OFF)

H1/H2/H3/H4/H5/H6
REPORT
EVENT LOG

SELECT MAXIMUM
100 LOGS
Setting Value : 100LOGS/200LOGS/ALL

REPORT
ALL

ALL
HEAD H1

REPORT
SERIAL

4-10

EVENT LOG
HEAD H1

Required Printing Area


SERVICE : W350 L450mm
HISTORY : W250 L220mm
CARTRIDGE : W250 L100mm
EVENT LOG/100 LOGS : W350 L200mm
EVENT LOG/200 LOGS : W350 L330mm
EVENT LOG/ALL(400) : W350 L590mm
ALL : W800 L350mm

HISTORY MENU
MOTOR GROUP
Item
MOTOR FEED
MOTOR SCAN
PUMP TIMES A
PUMP TIMES B
PUMP TIMES C
CLEARALL

Contents
Total time that the Feed Motor has been rotated
Total time that the Scan Motor has been rotated
Total time that the Pump Motor A has been rotated
Total time that the Pump Motor B has been rotated
Total time that the Pump Motor C has been rotated
Clear all the value in the Motor Group.

Unit
hour
hour
times
times
times

Reference
Life: 1500 hours
Life: 200,000 times
Life: 200,000 times
Life: 200,000 times

HEAD GROUP
Item

Contents

Unit

SHOT COUNT 1

Number of shots fired from the nozzle (H1 left)

Shots/1000

SHOT COUNT 2

Number of shots fired from the nozzle (H1 right)

Shots/1000

SHOT COUNT 3

Number of shots fired from the nozzle (H2 left)

Shots/1000

SHOT COUNT 4

Number of shots fired from the nozzle (H2 right)

Shots/1000

SHOT COUNT 5

Number of shots fired from the nozzle (H3 left)

Shots/1000

SHOT COUNT 6

Number of shots fired from the nozzle (H3 right)

Shots/1000

SHOT COUNT 7

Number of shots fired from the nozzle (H4 left)

Shots/1000

SHOT COUNT 8

Number of shots fired from the nozzle (H4 right)

Shots/1000

SHOT COUNT 9

Number of shots fired from the nozzle (H5 left)

Shots/1000

SHOT COUNT 10

Number of shots fired from the nozzle (H5 right)

Shots/1000

SHOT COUNT 11

Number of shots fired from the nozzle (H6 left)

Shots/1000

SHOT COUNT 12

Number of shots fired from the nozzle (H6 right)

Shots/1000

WIPE H1
WIPE H2
WIPE H3
WIPE H4
WIPE H5
WIPE H6
RUB H1
RUB H2
RUB H3
RUB H4
RUB H5
RUB H6
HEADRANK SET H1
HEADRANK SET H2
HEADRANK SET H3
HEADRANK SET H4
HEADRANK SET H5
HEADRANK SET H6
AUTO CL.H1
AUTO CL.H2
AUTO CL.H3
AUTO CL.H4
AUTO CL.H5
AUTO CL.H6
NORMAL CL. H1
NORMAL CL. H2
NORMAL CL. H3
NORMAL CL. H4
NORMAL CL. H5
NORMAL CL. H6
MEDIUM CL. H1
MEDIUM CL. H2
MEDIUM CL. H3
MEDIUM CL. H4
MEDIUM CL. H5
MEDIUM CL. H6
POWERFUL CL.H1
POWERFUL CL.H2
POWERFUL CL.H3
POWERFUL CL.H4
POWERFUL CL.H5
POWERFUL CL.H6
CLEARH6
CLEARH5
CLEARH4
CLEARH3
CLEARH2
CLEARH1
CLEARALL

Number of times the Wiping has been performed (H1)


Number of times the Wiping has been performed (H2)
Number of times the Wiping has been performed (H3)
Number of times the Wiping has been performed (H4)
Number of times the Wiping has been performed (H5)
Number of times the Wiping has been performed (H6)
Number of times the Rubbing has been performed (H1)
Number of times the Rubbing has been performed (H2)
Number of times the Rubbing has been performed (H3)
Number of times the Rubbing has been performed (H4)
Number of times the Rubbing has been performed (H5)
Number of times the Rubbing has been performed (H6)
Number of times the Headrank Setting has been performed (H1)
Number of times the Headrank Setting has been performed (H2)
Number of times the Headrank Setting has been performed (H3)
Number of times the Headrank Setting has been performed (H4)
Number of times the Headrank Setting has been performed (H5)
Number of times the Headrank Setting has been performed (H6)
Number of times the Automatic Cleaning has been performed (H1
Number of times the Automatic Cleaning has been performed (H2
Number of times the Automatic Cleaning has been performed (H3
Number of times the Automatic Cleaning has been performed (H4
Number of times the Automatic Cleaning has been performed (H5
Number of times the Automatic Cleaning has been performed (H6
Number of times the Normal Cleaning has been performed (H1)
Number of times the Normal Cleaning has been performed (H2)
Number of times the Normal Cleaning has been performed (H3)
Number of times the Normal Cleaning has been performed (H4)
Number of times the Normal Cleaning has been performed (H5)
Number of times the Normal Cleaning has been performed (H6)
Number of times the Medium Cleaning has been performed (H1)
Number of times the Medium Cleaning has been performed (H2)
Number of times the Medium Cleaning has been performed (H3)
Number of times the Medium Cleaning has been performed (H4)
Number of times the Medium Cleaning has been performed (H5)
Number of times the Medium Cleaning has been performed (H6)
Number of times the Powerful Cleaning has been performed (H1)
Number of times the Powerful Cleaning has been performed (H2)
Number of times the Powerful Cleaning has been performed (H3)
Number of times the Powerful Cleaning has been performed (H4)
Number of times the Powerful Cleaning has been performed (H5)
Number of times the Powerful Cleaning has been performed (H6)
Clear all the value of the H6.
Clear all the value of the H5.
Clear all the value of the H4.
Clear all the value of the H3.
Clear all the value of the H2.
Clear all the value of the H1.
Clear all the value of all the Head.

times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times
times

4-11

Reference
Life: 6 billion Shots/nozzle
Ink from SLOT2
Life: 6 billion Shots/nozzle
Ink from SLOT8
Life: 6 billion Shots/nozzle
Ink from SLOT3
Life: 6 billion Shots/nozzle
Ink from SLOT9
Life: 6 billion Shots/nozzle
Ink from SLOT6
Life: 6 billion Shots/nozzle
Ink from SLOT12
Life: 6 billion Shots/nozzle
Ink from SLOT1
Life: 6 billion Shots/nozzle
Ink from SLOT7
Life: 6 billion Shots/nozzle
Ink from SLOT5
Life: 6 billion Shots/nozzle
Ink from SLOT11
Life: 6 billion Shots/nozzle
Ink from SLOT4
Life: 6 billion Shots/nozzle
Ink from SLOT10

MAINTENANCE GROUP
Item
MAINTE. COUNT
TOTALTIME
PRINTING TIME
CLEARALL

Contents
Number of times the Head Maintenance has been performed
Lapsed time from the last Head maintenance
Printing time from the last Head Maintenance
Clear all the value in the MAINTENANCE GROUP.

Unit
times
hour
hour

Contents
Number of times the Wiping has been performed
Number of times the Rubbing has been performed
Number of times the Wipe has been replaced
Clear all the value in the WIPE GROUP.

Unit
times
times
times

Reference
This value is cleared automatically after carrying out the Head Maintenance.
This value is cleared automatically after carrying out the Head Maintenance.

WIPER GROUP
Item
WIPING COUNT
RUBBING COUNT
WIPE REPLACE
CLEARALL

Reference
This value is cleared automatically after replacing it.
This value is cleared automatically after replacing it.

PRINT GROUP
Item

Contents

Unit

Reference

PRINTING TIME

Total time of printing performed

hours

Test print time is excluded.

PRINT PAGES
CLEARALL

Number of pages printed


Clear all the value in the PRINT GROUP.

pages

Contents
Number of times the Ink Cartridge 1 has been changed
Number of times the Ink Cartridge 2 has been changed
Number of times the Ink Cartridge 3 has been changed
Number of times the Ink Cartridge 4 has been changed
Number of times the Ink Cartridge 5 has been changed
Number of times the Ink Cartridge 6 has been changed
Number of times the Ink Cartridge 7 has been changed
Number of times the Ink Cartridge 8 has been changed
Number of times the Ink Cartridge 9 has been changed
Number of times the Ink Cartridge 10 has been changed
Number of times the Ink Cartridge 11 has been changed
Number of times the Ink Cartridge 12 has been changed
Number of times the Ink Type has been changed
Clear all the value in the INK GROUP.

Unit
times
times
times
times
times
times
times
times
times
times
times
times
times

Reference

Item
SERVICE CALL
S-CALL HISTORY
MOTOR ERROR F
MOTOR ERROR S
LOW TEMP.ERR.
HIGH TEMP.ERR.

Contents
Number of times the Service Call has occurred
Service Call Number of the last 5 Calls.
Number of times the Feed Motor Error has occurred
Number of times the Scan Motor Error has occurred
Number of times the Low Temperature Error has occurred
Number of times the High Temperature Error has occurred

Unit
times
No.
times
times
times
times

Reference

EMERG. CAPPING

Number of times the Emergency Capping Error has occurred

times

START UNCAPPED
CLEARALL

Number of times the machine has started uncapped


Clear all the value in the ERROR GROUP.

times

Contents
Total time of PRE heater used
Total time of PRINT heater used
Total time of DRYER used
Total time of OPTION DRYER used
Clear all the value in the HEATER GROUP.

Unit
hour
hour
hour
hour

Reference

Contents
Total time of Cutting performed
Number of times the carriages has been disconnected
Clear all the value in the CUTTING GROUP.

Unit
hour
times

Reference
Test Print time is excluded.
Disconnection of Tool Carriage and Head Carriage

Contents
Number of times Subpower has been turned on
Total time of Subpower ON
Total time of the machine in Sleep Mode
Number of times the Sheet Cut has been performed
Number of times PECK has been used
Clear all the value in the SYSTEM GROUP.

Unit
times
hour
hour
times
times

Reference

INK GROUP
Item
CARTRIDGE 1
CARTRIDGE 2
CARTRIDGE 3
CARTRIDGE 4
CARTRIDGE 5
CARTRIDGE 6
CARTRIDGE 7
CARTRIDGE 8
CARTRIDGE 9
CARTRIDGE 10
CARTRIDGE 11
CARTRIDGE 12
CHANGE INK TYPE
CLEARALL

ERROR GROUP

Number of times of forcible capping for Head dry prevention that works when cap is left open for 3
minutes or more due to cover open or other reasons.
When cap is left open, it is detected when machine is started.

HEATER GROUP
Item
PRE USE TIME
PRINT USE TIME
DRYER USE TIME
OPT. USE TIME
CLEARALL

CUTTING GROUP
Item
CUTTING TIME
DISCONNECT CARR.
CLEARALL

SYSTEM GROUP
Item
POWER ON COUNT
POWER ON TIME
SLEEP TIME
SHEETCUT COUNT
PECK USED COUNT
CLEARALL

4-12

SLEEP time is excluded.


It counts Auto Sheet Cut performed by both command and oanel.

Roland SOL JET PRO III series


Model
Version
Serial No.
Date

XC-540
1.02
XX00001
2006/06/25 16:24

IP Address
Subnet Mask
Gateway Address
MAC Address

133, 111, 128, 060


255, 255, 252, 000
000, 000, 000, 000
00:40:AB:FF:01:30

Head Temperature
On Board Temperature

28 C / 82.4 F
35 C / 95.0 F

Heater temp. (PRE)


Heater temp. (PRINT)
Heater temp.(DRYER)

32 C /
34 C /
33 C /

Menu language
Length unit
Temperature unit
Head height
Edge detection
Empty mode
Calibration
Full width scanning
Bi-dir. simple

Japanese
mm

Scan interval
Sleep
Sleep interval
Sheet remain
Periodic cleaning
Vacuum power

0.0 sec
Enable
30 min

Bi-dir. adjust No. 1


No. 2

C
High
Enable
Stop
+2.20 %
FULL
-4
H1
H2
-3.5
-2
-1
-1

H3
-2
-1

H4
-2
+0.5

Tool parameter
Force
Velocity
Offset
Up velocity

0.250 mm
20 cm/s

Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2

SV-GG
-3
-0.10 %
35 C /
94 F
94 F
35 C /
50 C / 122 F
-3 / -3 / -3
-2 / -1 / -1

Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2

IKC 114XX
-2
+1.70 %

Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2
Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2
Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2

/ 104 F
/ 104 F
/ 122 F
/ -3 /
/ -1 /

/
/

94 F
/
/
94 F
/ 122 F
/ -3 /
/ -1 /

C / 104 F
C / 104 F
C / 130 F
/ 0 / 0
/ 0 / 0

-3
-1

C / 104 F
C / 104 F
C / 130 F
/ 0 / 0
/ 0 / 0

-2
+1

/
/

-0.5
+1

/
/

/
/

-3
/
+0.5 /

-3
-1

/
/

-2
/ 0
+0.5 / +1.5

Disable
0.0 sec
Enable
FULL

-3
/
+0.5 /

-2
/ 0
+0.5 / +1.5

Feed for dry


Scan interval
Edge detection
Full width S
/
/

0
0

/
/

0
0

/
/

0
0

/
/

0
0

/
/

Set remain at loading


Heater setting(PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Feed for dry
Preheating
Option Dryer
Blower Fan

Disable
35 C / 94 F
35 C / 94 F

H1
-3
-2

0.00/ 0.00%
0.00/ +0.10 mm
0.00/ 0.00 mm

H2
-2.5
-1

H3
-2.5
-1

H4
-2
-1

Cutting priority
Prefeed
Auto Env Match

H5
-2
-1

50 C / 122 F
Disable
PREHEAT
Enable
Enable
H6
-1.5
-0.5

Menu
Disable
Enable

Preheating
Preheat
Disable
Blower fan
Vacuum power
Auto
Force
60 gf
Velocity
20 cm/s
-3.5 / -2.5 /
No. 3
-2.5 / -2 /
No. 4

Offset
0.250 mm
Up velocity
20 cm/s
Cutting calib. (F/S)
0.00/ 0.00%
0.00/ +0.10 mm
Print-cut adjust (F/S)
Crop-cut adjust (F/S)
0.00/ 0.00 mm
-2.5 / -2 / -2.5 / -2.5
-2 /
0 /
0
/
0

Preheating
Preheat
Blower fan
Disable
Vacuum power
Auto
Force
60 gf
Velocity
20 cm/s
-3 / -2.5 /
No. 3
-2 / -1 /
No. 4

Offset
Up velocity
Cutting calib. (F/S)
Print-cut adjust (F/S)
Crop-cut adjust (F/S)
-2.5 / -2 / -2 / -2
-1 / -1 / -1 / -0.5

0.250 mm
20 cm/s
0.00/ 0.00%
0.00/ +0.10 mm
0.00/ 0.00 mm

Preheating
Preheat
Blower fan
Enable
Vacuum power
Auto
Force
60 gf
Velocity
20 cm/s
-3 / -2.5 /
No. 3
-2 / -1 /
No. 4

Offset
Up velocity
Cutting calib. (F/S)
Print-cut adjust (F/S)
Crop-cut adjust (F/S)
-2.5 / -2 / -2 / -1.5
-1 / -1 / -1 / -0.5

0.250 mm
20 cm/s
0.00/ 0.00%
0.00/ +0.10 mm
0.00/ 0.00 mm

Disable
0.0 sec
Enable
FULL

Preheating
Blower fan
Vacuum power
Force
Velocity
0
No. 3
0
No. 4

Preheat
Disable
Auto
50 gf
20 cm/s
/ 0 / 0
/ 0 / 0

Offset
Up velocity
Cutting calib. (F/S)
Print-cut adjust (F/S)
Crop-cut adjust (F/S)
/ 0 / 0 / 0
/ 0 / 0 / 0

0.250 mm
20 cm/s
0.00/ 0.00%
0.00/ 0.00 mm
0.00/ 0.00 mm

Disable
0.0 sec
Enable
FULL

Preheating
Blower fan
Vacuum power
Force
Velocity
0
No. 3
0
No. 4

Preheat
Disable
Auto
50 gf
20 cm/s
/ 0 / 0
/ 0 / 0

Offset
Up velocity
Cutting calib. (F/S)
Print-cut adjust (F/S)
Crop-cut adjust (F/S)
/ 0 / 0 / 0
/ 0 / 0 / 0

0.250 mm
20 cm/s
0.00/ 0.00%
0.00/ 0.00 mm
0.00/ 0.00 mm

Disable
0.0 sec
Enable
FULL

Preheating
Blower fan
Vacuum power
Force
Velocity
0
No. 3
0
No. 4

Preheat
Disable
Auto
50 gf
20 cm/s
/ 0 / 0
/ 0 / 0

Offset
Up velocity
Cutting calib. (F/S)
Print-cut adjust (F/S)
Crop-cut adjust (F/S)
/ 0 / 0 / 0
/ 0 / 0 / 0

0.250 mm
20 cm/s
0.00/ 0.00%
0.00/ 0.00 mm
0.00/ 0.00 mm

0
0

Feed for dry


Scan interval
Edge detection
Full width S
/
/

-0.5
+2

Disable
0.0 sec
Enable
FULL

Feed for dry


Scan interval
Edge detection
Full width S

PRESETTING5
0
0.00 %
40
40
55
0
0

Disable
0.0 sec
Enable
FULL

Feed for dry


Scan interval
Edge detection
Full width S

PRESETTING4
0
0.00 %
40
40
55
0
0

No. 3
No. 4

Feed for dry


Scan interval
Edge detection
Full width S

SVGG2
-4
+2.20 %
35 C
35 C
50 C
-4
-2.5

H6
0
+1.5

E-SOL Max LcLm


74/ 86/ 64/ 100/ 71/ 100
100/ 100/ 97/ 72/ 100/ 100

88 F
92 F
90 F

0.0m
NONE
Auto

Cutting calib. (F/S)


Print-cut adjust (F/S)
Crop-cut adjust (F/S)

60 gf
20 cm/s

40 C
40 C
50 C
-4
-2.5

H5
-1
-0.5

Ink type
Ink remain (1-6)
Ink remain(7-12)

0
0

(Abbreviated)

Preset name
Bi-dir. simple
Calibration
Heater setting (PRE)
Heater setting (PRINT)
Heater setting (DRYER)
Bi-dir. adjust No. 1
No. 2

PRESETTING8
0
0.00 %
40
40
55
0
0

C / 104 F
C / 104 F
C / 130 F
/ 0 / 0
/ 0 / 0

Feed for dry


Scan interval
Edge detection
Full width S
/
/

0
0

/
/

0
0

/
/

0
0

4-13

Service Report
Head rank

H1
H2
H3
H4
H5
H6

Head hori.

(DT1. Low)
(DT3. Low)

Head bi

(DT1. High)
(DT3. High)
(DT1. Low)
(DT3. Low)
(DT1. High)
(DT3. High)

Dip SW
System SW page ( 1 - 4 )
System SW page ( 5 - 8 )
System SW page ( 9 - 12 )
System SW page ( 13 - 16 )
Network I/F version
Maintenance request
Booter version
Battery
Periodic CL. degree
Limit position
Cutter down position
Calibration default
Encoder position (L)
Encoder position (R)
Environment match
Encoder calibration
Force adjust 30gf
Force adjust 200gf

6CZ343CUYUOVVRT
73V3739TVUXVVSV
6FW3436TVUXWWST
6BV3230UTVVWVSU
6DT332FUSWSVVTT
6ET3935TTVUVVTU
H2
H1
+1
+2
0
+2
+1
+2
-2
+1

H3
-3
-2

00B. . D
00C. . D
004. . D
00D. . D
00P. . D
00H. . D
H5
-2
-2

H4

-2
-2
+22
+21
+32
+30

-3
-3
+23
+22
+32
+32

H6
+1
+2

+23
+23
+21
+22
+22
+21
+33
+32
+31
+30
+31
+31
00000000
01000000 00000000 00000000 00000000
01000000 00000000 00000000 00000000
00000000 00000000 00000000 00000000
00000000 00000000 00000000 00000000
Print Server 1.1 (Tue May 30 14:46:26 JST 2006)
NONE
0.70
Empty
Heater adjust (PRE)
Light
Heater adjust (PRINT)
25.2 mm
Heater adjust (DRYER)
1950.3 mm
Preheat temperature
-0.09 %
Heating timeout
1642.7 mm
Cap adjust
271.1 mm
Drain liquid volume
Standard head
+0.097 %
+0.077 %
Crop-tool adjust (F/S)
22
Print-cut adjust (F/S)
66
Crop sensor adjust

+1
+3
+21
+21
+30
+29

0 C
0 C
0 C
30 C
20 min
0.00 mm
589.9 cc
4
0.00 / 0.00 mm
-0.25 / -0.63 mm
0

History Report
Model
Version

XC-540
1.02

==== Motor group ====


Motor feed
(trip / total [clear])
Motor scan
(trip / total [clear])
Pump Times A (trip / total [clear])
Pump Times B (trip / total [clear])
Pump Times C (trip / total [clear])

Serial No.
Date
1 /

42 times
0 times
1 times
4,277 /
4,260 /
12,387 /
12,408 /
7,287 /
7,285 /
2,026 /
2,021 /
6,873 /
6,883 /
5,518 /
5,529 /
H1
62
6
0
6
10
4
2

==== Print group ====


Printing time
Print pages

Cartridge change (7-12)


Change ink type

Disconnect carr. count

4,277
4,260
12,387
12,408
7,287
7,285
2,026
2,021
6,873
6,883
5,518
5,529

H2
62
6
0
6
10
4
2

H3
60
6
0
6
9
4
2

times
times
times
times
times
times
times
times
times
times
times
times

[0]
[0]
[0]
[0]
[0]
[0]
[0]
[0]
[0]
[0]
[0]
[0]

H4
60
6
0
6
9
4
2

H5
62
0
0
6
10
6
0

H6
62
0
0
6
10
6
0

times
times
times
times
times
times
times

2 hours
39 pages

==== Ink group ====


Cartridge change (1-6)

====Heater group====
Heater used time
====Cutting group====
Cutting time

3 hours [0]
5,829 times [0]
5,664 times [0]
5,461 times [0]

3 times
134 hours
10 hours

Wiping count for head


Rubbing count for head
Headrank set count
Auto cleaning count
Normal cleaning count
Medium cleaning count
Powerful cleaning count

==== Error group ====


Service call count
Service call history
Motor error (feed)
Motor error (scan)
Low temperature error
High temperature error
Emergency capping
Start uncapped

1 hours [0]

3 /
5,829 /
5,664 /
5,461 /

==== Maintenance group ====


Maintenance Count
Total Time
Printing time
==== Wiper group ====
Wiping count
Rubbing count
Wiper replace count
==== Head group ====
Shot Cnt.
1 (trip / total [clear])
Shot Cnt.
2 (trip / total [clear])
Shot Cnt.
3 (trip / total [clear])
Shot Cnt.
4 (trip / total [clear])
Shot Cnt.
5 (trip / total [clear])
Shot Cnt.
6 (trip / total [clear])
Shot Cnt.
7 (trip / total [clear])
Shot Cnt.
8 (trip / total [clear])
Shot Cnt.
9 (trip / total [clear])
Shot Cnt.
10 (trip / total [clear])
Shot Cnt.
11 (trip / total [clear])
Shot Cnt.
12 (trip / total [clear])

: XX00001
: 2006/06/25 16:24

****

times

1
0 times

times

0 times
**** ****
0 times
1 times
0 times
0 times
0 times
2 times

****

PRE
18

****

PRINT
18

==== System group======


Power on count
Power on time
Sleep time
Sheet cut count
Peck used count

DRYER
18

OPT.
16 hours

1 hours
70 times

4-14

197
45
5
34
0

times
hours
hours
hours
times

Ink Cartridge Report


Model
Version

XC-540
1.02

No :
1:
2:
3:
4:
5:
6:
7:
8:
9:
10 :
11 :
12 :

SERIAL /
NO IC CHIP /
14f83740020000a6 /
1449ff3f070000b8 /
14e09c400200001f /
1442f14f060000fd /
148e3a85060000ef /
1449ff3f020000b8 /
1438f73f05000086 /
1442f53f020000fd /
14f82960050000a6 /
148e3a41020000ef /
1438f73f02000029 /

Serial No.
INK TYPE /
CAP. / LOT No/
/
/
/
eSOL C / 400 cc / 61002A /
eSOL M / 400 cc / 60806A /
eSOL Lc / 400 cc / 60906A /
eSOL Lm / 400 cc / 60807A /
eSOL Y / 400 cc / ----------- /
eSOL K / 400 cc / 60911A /
eSOL C / 400 cc / 61002A /
eSOL M / 400 cc / 60806A /
eSO L Lc / 400 cc / 60906A /
eSOL Lm / 400 cc / 60807A /
eSOL Y / 400 cc / 60911A /

: XX00001
CONSUM. /
TIME / INS. /
FLAG
/
/
/
1 / 00000000
55.526cc / 0y003d00h07m48s /
86.091cc / 0y001d05h19m20s /
1 / 00000000
0.063cc / 0y000d13h14m59s /
2 / 00000000
1 / 00000000
43.356cc / 0y001d08h51m44s /
0 / 00000000
77.280cc / 0y001d11h08m29s /
0.641cc / 0y001d00h10m01s /
0 / 00000000
1 / 00000000
62.584cc / 0y003d00h36m21s /
11.978cc / 0y001d10h07m37s /
0 / 00000000
2 / 00000000
98.108cc / 0y000d18h52m14s /
0.892cc / 0y001d06h22m07s /
1 / 00000000
0.748cc / 0y001d01h56m57s /
0 / 00000000

Event Log
Model
Version
Date
----------06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/06/01
06/05/31
06/05/31
06/05/31
06/05/31
06/05/31
06/05/31
06/05/31
06/05/31
06/05/31
06/05/31
06/05/31

XC-540
1.02

Serial No.
Date
Date
Time Temp. Event
Information
------ -------- ---------------------- ----------------------------------------------------------------06/05/31
14:12 28
Print start
Testpattern
06/05/31
14:09 28
Setup done
Width : 1204mm Env. : 0.097
06/05/31
14:08 28
Cancel done
06/05/31
14:08 28
Cancel start
User cancel
06/05/31
14:07 28
Setup done
Width : 1204mm Env. : 0.097
06/05/30
14:07 28
Cancel done
06/05/30
14:07 28
Cancel start
User cancel
06/05/30
14:01 28
Setup done
Width : 1204mm Env. : 0.098
06/05/30
14:00 28
Sub power on
Service mode
06/05/30
14:00 28
Sub power off
06/05/30
13:56 28
Print done
Testpattern
06/05/30
13:55 28
Print start
Testpattern
06/05/30
13:55 28
Print done
Testpattern
06/05/30
13:53 27
Print start
Testpattern
06/05/30
13:53 27
Setup done
Width : 1204mm Env. : 0.100
06/05/30
13:52 27
Sub power on
Service report mode
06/05/30
13:52 27
Sub power off
06/05/30
13:29 26
Print done
Testpattern
06/05/30
13:28 26
Print start
Testpattern
06/05/30
13:28 26
Print done
Testpattern
06/05/30
13:28 26
Print start
Testpattern
06/05/30
13:28 26
Print done
Testpattern
06/05/30
13:27 26
Print start
Testpattern
06/05/30
13:27 26
Print done
Testpattern
06/05/30
13:26 26
Print start
Testpattern
06/05/30
13:26 26
Print done
Testpattern
06/05/30
13:26 26
Print start
Testpattern
06/05/30
13:25 26
Print done
Testpattern
06/05/30
13:25 26
Print start
Testpattern
06/05/30
13:25 26
Print done
Testpattern
06/05/30
13:24 26
Print start
Testpattern
06/05/30
13:24 26
Print done
Testpattern
06/05/30
13:24 26
Print start
Testpattern
06/05/30
13:22 26
Print done
Testpattern
06/05/30
13:22 26
Print start
Testpattern
06/05/30
13:21 26
Print done
Testpattern
06/05/30
13:18 26
Print start
Testpattern
06/05/30
13:18 26
Setup done
Width : 1204mm Env. : 0.107
06/05/30
13:17 26
Sub power on
Normal
06/05/30
12:12 28
Sub power off
06/05/30
11:52 28
Sleep out
06/05/30
08:09 29
Sleep in
06/05/30
07:39 28
Print done
Testpattern
06/05/30
07:39 28
Print start
Testpattern
06/05/30
07:38 28
Print done
Testpattern
06/05/30
07:38 28
Print start
Testpattern
06/05/30
07:26 28
Setup done
Width : 1204mm Env. : 0.092
06/05/30
07:07 26
Sub power on
Normal
06/05/30
07:07 26
Main power on
Normal
06/05/30
03:53 28
Sub power off

4-15

: XX00001
: 2006/06/25
Time Temp. Event
------ -------- ---------------------03:53 28
Sleep out
02:33 28
Sleep in
01:18 23
Sub power on
01:18 23
Main power on
00:02 25
Sub power off
23:59 25
Cleaning
23:59 25
Sub power on
12:16 30
Sub power off
11:29 32
Print done
11:28 32
Print start
11:28 32
Print done
11:26 32
Print start
11:26 32
Print done
11:24 32
Print start
11:24 32
Print done
11:20 32
Print start
11:20 32
Print done
11:17 32
Print start
11:16 32
Setup done
11:16 32
Cancel done
11:16 32
Cancel start
11:15 32
Print done
11:15 32
Print start
11:14 32
Print done
11:14 32
Print start
11:13 32
Print done
11:13 32
Print start
11:05 32
Print done
10:58 32
Print start
10:57 32
Print done
10:50 32
Print start
10:37 32
Print done
10:29 32
Print start
10:29 32
Setup done
10:28 32
Cancel done
10:25 32
Cancel start
10:24 32
Print start
10:24 32
Print done
10:17 32
Print start
10:15 32
Print done
10:14 32
Print start
10:13 32
Print done
10:12 32
Print start
10:11 32
Print done
10:10 32
Print start
10:10 32
Print done
10:08 31
Print start
10:08 31
Print done
10:04 31
Print start
10:04 31
Print done

16:24
Information
-------------------------------------------------------

Normal
Normal
Power on cleaning
Normal

Width : 1304mm Env. : 0.066


User cancel
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern
Testpattern

Width : 1304mm Env. : 0.067


User cancel

Testpattern
Testpattern

Other Factory Mode

SYSTEM PARAMETER INITIALIZE

],[

] , [ENTER] + SUB POWER ON


All parameters will be initialized. Turn on the sub power
switch while pressing [
],[
] and [ENTER] keys to start
the machine in SYSTEM PARAMETER INITIALIZE mode.
Press [ENTER] key to initialize the SYSTEM PARAMETER
or press [POWER] key to cancel when the confirmation
message is displayed at first. The machine turns off
automatically when the initialization is completed. All the
parameters are reset to the default.
It is necessary to setup the LIMIT POSITION after the
initialization. The error message [SERVICE CALL 0101] is
displayed and the machine never starts before the LIMIT
POSITION is set up.

INITIALIZE ALL
SYS,PARAMETER
[ ]

INITIALIZE
COMPLETED

DISPLAYED LANGUAGE

[MENU] + SUB POWER ON

Roland DG Corp.
XC-540

MENU LANGUAGE
JAPANESE

SERVICE REPORT PRINTING


[

] + SUB POWER ON

SERVICE REPORT

SETUP SHEET
ROLL

MENU LANGUAGE
ENGLISH

4-16

Turn on the sub power switch while


pressing [
] key to start the
machine in the SERVICE REPORT
PRINTING mode.
[SERVICE REPORT] is displayed
and it turns to be the normal mode
after printing.
It starts printing automatically when
media is setup. It requires a A4 size
media and prints with Cyan ink.
* Please print the [HISTORY
REPORT] from the service mode.

Key Combinations

Function for Service

Combination Key Selection

Comments

Service Mode

+Sub Power

Press [MENU] and [


Menu.

Upgrade F/W

+Sub Power

[UPDATE FIRMWARE?] will be displayed.


Press [ENTER] to upgrade F/W.

+Main Power

Use this when the main board is


replaced.

Installing F/W
(At Main Board Change)
Main Power
System Parameter
Initialize

ENTER

ENTER+Sub Power

] to enter Service

[SUM-ERROR] will be displayed.


Press [ENTER] to upgrade F/W.
All parameters will be initialized.
Press [ENTER] to start initialize.
Press [ ] while aligning Carriage to
cap Heads, and press [ENTER].
Set up Cut Down Pos., and press
[ENTER].

Limit/Cut Down
Position

History Report
[REPORT]

1 time
Service menu Report History Report

Select [HISTORY REPORT] and press [ ].


Then, select Head and press [ENTER] to
print History Report.

Service Report

Service Report(Adjustment value) will


be printed.

Function for Users


Language

+Sub Power

+Sub Power

Combination Key Selection


MENU

Sub Power

4-17

Comments
Press[

] and [

] to select Language.

4-3 HOW TO UPGRADE/INSTALL FIRMWARE


It is necessary to prepare the followings to upgrade/install the firmware.
1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck4.exe
4.Network cable (A cross cable is required when you connect XC-540 to PC directly.)

HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)

Check the IP address of XC-540.


Turn on the main power switch and sub power switch, then
press [MENU] key.
Select [IP ADDRESS] under [NETWORK] menu in [SYSTEM
INFO.].

MENU

[ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NETWORK
[ ]

NETWORK
IP ADDRESS
[ ]

IP ADDRESS
192.168.000.003

Turn off the sub power switch.

4-18

Start the Peck4 on PC.


[Peck4] screen is displayed, and click [Select Port] button.

Select [Type 3] ProIII etc. from [Product].


Also, select [Via Network] and input IP address of XC-540
specified ealier.
Click [OK] button.

[Peck4] screen is displayed again.


Click [Firmware Upgrade] button.

[OPEN] screen is displayed.


Select the firmware file and click [Open].
Peck4 starts to send the firmware to XC-540.

4-19

The machine goes into the Firmware Upgrade mode


automatically.
When upgrade is completed, the Sub Power switch turns
off automatically.

FIRMWARE

V1.0 NG

DATA ERROR

ERASING

NG

DEVICE ERROR

WRITING

NG

DEVICE ERROR

VERIFYING

NG

DEVICE ERROR

COMPLETE

HOW TO INSTALL FIRMWARE (Referential Time : 5 min)


This is required when a new Main Board without the firmware is installed.

Turn on the main power switch while pressing [


[
],and [
] keys.

],

],[

],[

] + MAIN POWER ON

UPDATE FIRMWARE?

Press [ENTER] key for the machine to be ready to receive the


firmware.

UPDATE FIRMWARE?
[ ]

WAITING
000.000.000.000

4-20

Press MENU key, and set [IP ADDRESS], [SUBNET MASK]


and [GATEWAY ADDR.].
Press [
] and [
] keys for moving between digits, and
[
] and [
] keys for selecting value. After setting an
address, press ENTER key to go next address setting.
When [GATEWAY ADDR.] is set, it returns to the waiting
mode for receiving the firmware by pressing ENTER key.

WAITING
000.000.000.000
MENU

IP ADDRESS
192.168.000.003
The setting made here is only temporary for the
firmware installation. Network setting in the
user menu is required after this installation.

[ ]

SUBNET MASK
255.255.255.255
[ ]

GATEWAY ADDR.
255.255.255.255
[ ]

WAITING
192.168.000.003

Start the Peck4 on PC.


[Peck4] screen is displayed, and click [Select Port] button.

Select [Type 3] ProIII etc. from [Product].


Also, Select [Via Network] and input IP address of XC-540
specified ealier.
Click [OK] button.

4-21

[Peck4] screen is displayed again.


Click [Firmware Upgrade] button.

[OPEN] screen is displayed.


Select the firmware file and click [Open].
It starts to send the firmware to XC-540.

It starts loading the firmware.


The firmware installation is done when [COMPLETE]
message is displayed.

FIRMWARE

DATA ERROR

ERASING

NG

DEVICE ERROR

WRITING

NG

DEVICE ERROR

VERIFYING

NG

DEVICE ERROR

COMPLETE

4-22

V1.0 NG

4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER


( Referential Time : 5min.)

Turn on the Main Power SW and Sub Power SW. Select


[SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the
User's Menu and set the IP address.

MENU

[ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NETWORK
[ ]

Cancel the RIP when the RIP is running.


NETWORK
IP ADDRESS
[ ]

IP ADDRESS
192.168.000.003

Open a browser on the PC and enter the IP address


which is set at [1.].
Current firmware version appears.

The Internet Explorer is recommended.

Click [Update].

Specify the target file for upgrade and click [Update].

4-23

The progress is shown in percentage while upgrading.

Do not turn off the power or press any keys


during the upgrade.

When upgrading is completed, the version of upgraded


firmware appears.
Turn off the Sub power and Main power once.

4-24

4-5 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)


[About HEAD ALIGNMENT]
HEAD ALIGNMENT is necessary to obtain the good printing quality.
Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could occur.

Please DO NOT use Take-Up devise for this alignment.


The media tension changes during test printing and the result of alignment is not reliable.

Remove the FRONT COVER, RIGHT I/S COVER and


INNER I/S COVER.

FRONT COVER
RIGHT I/S COVER

RIGHT INNER PLATE has a small hook on its


right bottom and it is inserted to the lower
cover. Be cautious when removing it.
RIGHTINNERPLATE

Remove the CARRIAGE COVER, removing the 4 screws


shown in the figure.

CARRIAGE COVER

Holes on TOP COVER

There are 2 holes on the TOP COVER.


Upper 2 screws can be removed inserting a
screwdriver through the TOP COVER.

Remove the DAMPER PLATE, removing the 2 screws


shown in the figure.

4-25

DAMPER PLATE

SCREWS

Remove the HEAD BOARD COVER, removing the 2


screws shown in the figure.

HEAD BOARD COVER

Turn on the SUB POWER SW while pressing [


and [ ] keys to enter the SERVICE MODE.
Setup the PET film on the machine.

], [

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

[BIAS ADJUSTMENT]
Select the [BIAS] > [TEST PRINT] menu under the
6
[HEAD ADJUST] menu and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
HEAD ADJUST
[ ]

HEAD ADJUST
BIAS
[ ]

BIAS
TEST PRINT
[ ]

TEST PATTERN shown on the right will be printed.

C M Y K Lm Lc

4-26

Loosen the 3 screws fixing the Head in order as shown in


the figure.
2
1

Loosen the screws fixing the Head for 1/2 turn.


If the screws are too loose, it may affect the
result of this alignment.

Insert the 1.5 mm Hexagonal Wrench through the hole of


the HEAD CARRIAGE, then, turn the adjustment screw
to make the lines of each color in the test pattern to be
straight.
*Reference*
Position of the printing moves 1 line by turning
the screw 3/4 turn.

ADJUSTMENT
SCREW

Hole for inserting


the Hexagonal
Wrench

- When the upper lines are shifting towards the left of the
lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.

4-27

10

Tighten the screws fixing the Head in the order reverse of


loosening, using the TORQUE DRIVER (ST-056).

Torque for tightening is 2kgf cm (20cNm).


Make sure not to tighten the screws firmly.

2
3

11

Print the test pattern again.


If the result is not satisfactory, repeat 6 to 10 .

The shifting of lines should be less than 1/2 dot.

4-28

[VERTICAL ADJUSTMENT]
Select the [VERTICAL] > [TEST PRINT] under the
12
[HEAD ADJUST] menu and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
VERTICAL
[ ]

VERTICAL
TEST PRINT
[ ]

13 TEST PATTERN shown on the right will be printed.

The test pattern changes if the Base Head is


changed.

K C K M K Y K Lm K Lc K

K Head is specified as the Base Head.

14 Loosen the 3 screws fixing the Head in order as shown in


the figure.

2
Loosen the screws fixing the Head for 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.

15 Turn the ADJUSTMENT SCREW to make the lines of each


color in the test pattern to be straight.

*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.

ADJUSTMENT SCREW

4-29

- When the lines other than K are above the K lines, turn
the Adjustment Screw CW.
- When the lines other than K are below the K lines, turn
the Adjustment Screw CCW.

Adjust the Head positions refering to the leftend K head as the base position. The position
of K head on the left end does not need to be
adjusted.

16 Tighten the screws fixing the Head in the order reverse of


loosening, using the TORQUE DRIVER (ST-056).

2
3
Torque for tightening is 2kgf cm (20cNm).
Make sure not to tighten the screws firmly.
1

17

Print the test pattern again.


If the result is not satisfactory, repeat 12 to 16 .

The shifting of lines should be less than 1/2 dot.

4-30

18 If the VERTICAL test print reult is satisfactory, select the


[BIAS] > [TEST PRINT] menu under the [HEAD ADJUST]
menu and print the BIAS test pattern again.
If the BIAS test print result is not satisfactory, repeat 6
to 10 .

4-31

[ HORIZONTAL ADJUSTMENT ]

19 Select the [HORIZONTAL] > [TEST PRINT] in the [HEAD

SERVICE MENU
PRINT MENU

ADJUST] menu and press the [ENTER] key.

[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
HORIZONTAL
[ ]

HORIZONTAL
TEST PRINT
[ ]

Following TEST PATTERN will be printed.

20 Find the position where the line of each color matches the K line and check the number.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with
is the current setting.

H6
H5
H3
H2
H1
DT3.High -20

Head Position :
High

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

H6
H5
H3
H2
H1
DT1.High -20

H6
H5
H3
H2
H1

Head Position :
Low

DT3.Low -20
H6
H5
H3
H2
H1
DT1.Low -20

4-32

Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3,


in the [HEAD ADJUST] menu and enter the
parameters checked at 20 with [
] and [
] keys.
Press the [ENTER] key to save the settings.

21 HIGH]

Parameters can be entered with an


increment of 1/2.

HORIZONTAL
TEST PRINT

HORIZONTAL
DT1, Low

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT3, Low

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT1, High

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT3, High

H1
2

H2
1

H3
3

H5
2

H6
1

4-33

[ BIDIRECTION ADJUSTMENT ]
Select [BI-DIR.DEFAULT] > [TEST PRINT] in the [HEAD
22 ADJUST] menu and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BI-DIR.DEFAULT
[ ]

BI-DIR.DEFAULT
TEST PRINT
[ ]

Following TEST PATTERN will be printed.

23 Find the position where the two lines are overlapping and check the number of each color.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with
is the current setting.

H6

H5

H4

H3

H2

H1

Head Position :
High

DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

H3

H2

H1

DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

H3

H2

H1

Head Position :
Low

DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

H3

H2

H1

DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

4-34

Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3,


in the [HEAD ADJUST] menu and enter the
parameters checked at 23 with [
] and [
] keys.
Press the [ENTER] key to save the settings.

24 HIGH]

Parameters can be entered with an


increment of 1/2.

BI-DIR.DEFAULT
TEST PRINT

BI-DIR.DEFAULT
DT1, Low

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT3, Low

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT1, High

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

BI-DIR.DEFAULT
DT3, High

H1
2

H2
1

H3
3

H4
2

H5
1

H6
3

25 Fix the HEAD BOARD COVER.

HEAD BOARD COVER

26 Fix the DAMPER PLATE.

DAMPER PLATE

Make sure to press the Damper Plate downward


lightly when fixing it.
* Fix the screws at the bottom of the long hole.

If you press the Damper Plate strongly, the


Damper may be damaged.

4-35

4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)

This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error, and
also cause a cutter-down error when separating the sheet.

Remove the RIGHT I/S COVER, FRONT COVER and


RIGHT INNER PLATE.

FRONT COVER

RIGHT I/S COVER

RIGHT INNER PLATE has a small hook on its


right bottom and it is inserted to the lower
cover. Be cautious when removing it.

RIGHT INNER PLATE

Remove the PUMP COVER, removing the 5 screws


shown in the figure.

PUMP COVER

Turn on the SUB POWER SW while pressing [


and [ ] keys for LIMIT INITIALIZE mode.

], [

[ ], [ ], [ ] + SUB POWER ON

LIMIT INITIALIZE
MENU

MOVE TO CAP POS

4-36

Confirm that HEAD CARRIAGE is connected to TOOL


CARRIAGE. Also, lock the connected carriages if they
are not locked.

After locking the carriages, push them lightly


towards left to confirm it is locked and also to
eliminate looseness.

Confirm the relative positions of Head and Cap, moving


the capping unit up and down with [ ] and [ ] keys.

The position needs a correction when the white guide on


the capping unit is not at the matching position with the
black guide on the Head Carriage. When it needs a
correction, perform the following adjustment procedure.
Or, when it is in the proper position, press [ENTER] key
and go to 11 .

Black Guide
White Guide

OK

OK
NG

Unlock the carriages and move them to the left, off of the
capping unit.

4-37

NG

Loosen the 4 screws fixing the capping unit.

Return the carriages to the lock position.

After the carriages are locked, push them to


the left lightly to eliminate the looseness.

Adjust the position of the capping unit right and left to be


located at the proper position under the Head, with your
hands.
The capping unit can be moved up and down using [ ]
and [ ] keys to help adjustment.

Make sure that the Cap does not bumps the


Head.

After adjusting the position, tighten the 4 screws fixing

10 the capping unit. And then, press the [ENTER] key to


confirm the position with an actual capping.

4-38

11

Confirm that the Head is capped in the proper position,


and press the [ENTER] key again. The Tool Carriage
automatically leaves the Head Carriage and it starts
LIMIT POSITION INITIALIZE.
After the completion of the INITIALIZE, the message is
indicated as shown on the right.

SETTING UP
THE LIMIT
[ ]

DETECTING..

SETTING UP
CUTTER DOWN POS

12 Move the TOOL CARRIAGE with your hand until it


makes full contact with the LEFT FRAME with CUT
DOWN status.

13

Carry out the CUT DOWN POSITION INITIALIZE by


pressing [ENTER] key.
After the completion of the INITIALIZE, the message is
indicated as shown on the right.

SETTING UP
CUTTER DOWN POS
[ ]

DETECTING..

INITIALIZATION
COMPLETED

4-39

4-7 LINEAR ENCODER SETUP (Referential Time : 10min.)


LINEAR ENCODER SETUP is performed to confirm that the installation of Linear Encoder is proper, and also
to confirm that it properly reads and corrects the width of the scale, which is stretched or shrunk due to the
operation environment, by the software coordinates. This operation is required when Limit Sensor, Encoder
Scale or Encoder Module is replaced or the position is adjusted.

Turn on the SUB POWER SW while pressing [


and [ ] keys to enter the SERVICE MODE.

], [

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Lower the Pinch Rollers.


Make sure to unload the media when it is set on the
machine.
Also, the media clamps must be removed.

Select the [LINEAR ENCODER] menu in the SERVICE


MENU and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
LINEAR ENCODER
[ ]

NOW PROCESSING..
POS:
1361.00mm

4-40

One of the messages appears at the completion of the


set up. In case of SETUP error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE.
4. Backlash of the CARRIAGE MOTOR GEAR
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the CARRIAGE
BELT.
6. Bad Contact in the cables.

LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
SETUP FAILED
LINEAR ENCODER
HEADBOARD FAILED

In case of [HEADBOARD FAILED], the Head Board is


possibly defective.

When Linear Encoder Setup is completed, carry out the


[LINEAR CALIB.] in the Service Menu.

PRINT MENU
LINEAR CALIB.

[ ]
NOW PROCESSING..

LINEAR CALIB.
SETUP COMPLETED
[ ]

LINEAR CALIB.
0.18%

In case of an error, check the followings.


1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE.
4. Backlash of the CARRIAGE MOTOR GEAR
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the CARRIAGE
BELT.
6. Bad Contact in the cables.

4-41

PRINT MENU
LINEAR CALIB.

[ ]
NOW PROCESSING..

LINEAR CALIB.
FAILED TO SETUP

4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.


This adjustment is required when the cap unit is removed or replaced.
Without this adjustment, the CAP EVACUATION* may not be performed properly.
* CAP EVACUATION is an operation of ink evacuation with the Heads uncapped. This removes
the ink accumulated on the Cap surfaces.
For this adjustment, the Head height can be either HIGH or LOW. When it is adjusted with one of the Head
heights, the setting for the other height is also changed automatically.

Open the FRONT COVER and remove the RIGHT INNER


PLATE.

FRONT COVER

RIGHT INNER PLATE has a small hook on its


right bottom and it is inserted to the lower
cover. Be cautious when removing it.

RIGHT INNER PLATE

Make sure to unload the media when it is set on the


machine.
Then, turn on the SUB POWER SW while pressing [ ]
[ ] and [ ] keys to enter the SERVICE MODE.

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Select the [CAP ADJUST] menu in the SERVICE MENU


and select [ADJUST POS.].
When the carriage is not in the capping position, move it
to the position with your hands. In advance, press [ ]
key to move the cap lower in order to avoid a contact
between Head and Cap.

SERVICE MENU
I/S MENU

[ ][ ]

I/S MENU
CAP ADJUST

[ ]

CAP ADJUST
ADJUST POS.

HEAD
CARRIAGE

CAP

4-42

Move the cap upward to the position that the cap


contacts exactly to the head, then press [ENTER] to
update the adjustment value.

CAP ADJUST
ADJUST POS.

[ ]

ADJUST POS.
0.00
-2.00

HEAD

-When you press [


] key, the cap moves upward in 0.25mm
unit.
-When you press [ ] key, the cap moves to the position in the
setting value -2.00mm.
-When you press[ ] key, the adjustment value is not updated
and the capping is carried out, and then exiting the menu.

CAP

If it is difficult to see whether Head makes


contact with Cap, irradiate the plate behind
the Head Carriage with a penlight.
Move the cap upward, and when the light on
the back plate cannot be seen through the
gap between Head and Cap, it means that
Head makes contact with Cap.

Check the adjusted Capping Position.


Enter the [CHECK GAP.] menu.
The Cap moves to the the same position as the Cap
Evacuation. Confirm that there is a gap between the Cap
and all Heads.
GAP

[CHECK GAP.] menu is for checking the gap


between the Cap and Head. For adjustment, use
the [ADJUST POS.] menu.

4-43

4-9 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)


This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR. If not adjusted, the
crop marks cannot be read correctly and it results in a problem of the position error of the cut line
to the print. This adjustment is required under following cases.
- CROP MARK SENSOR or TOOL CARRIAGE BOARD is replaced or adjusted.
- The VR for adjusting the voltage is unexpectedly moved.
- The distance between CROP MARK SENSOR and the bed surface is changed.
The Pre-heater, Print Heater and Dryer must be off during this adjustment.

When it needs to be adjusted for a user media, use the media instead of SV-G-1270G. However, in this
case, the adjustment is to be optimized for the particular media and it may affect the crop mark
detection on other media. The result of the crop mark recognition on Roland media is not assured,
when any media other than SV-G-1270G is used for this adjustment.

Remove the RIGHT I/S COVER.

RIGHT I/S COVER

Remove the TOOL CARRIAGE COVER and TOOL


CARRIAGE BOARD COVER.

TOOL CARRIAGE BOARD COVER

TOOL CARRIAGE COVER

4-44

Turn on the sub power switch while pressing [


and [ ] keys to enter the SERVICE MODE.
Setup the SV-G-1270G film on the machine.

], [

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Select [OUTLEVEL CHECK] under the [CROPMARK


SENS] menu.
Crop Mark will be printed when the [ENTER] key is
pressed.

SERVICE MENU
CUTTING MENU
[ ]

CUTTING MENU
CROPMARK SENSE
[ ]

CROPMARK SENSE
OUTLEVEL CHECK
[ ]

After printing a Crop Mark, the TOOL CARRIAGE moves


to above the Crop Mark automatically.
Adjustment is unnecessary when the displayed MAX
voltage is 2.7 +/-0.2V.

Min2.5V Max2.7V
[2.5V]

When the MAX voltage is not proper, see the voltage


displayed with [ ] on the lower LCD. Adjust the VR on the
TOOL CARRIAGE BOARD so that the voltage with [ ]
changes to 2.7 +/-0.2V.

VR

Due to the ink dry, the voltage displayed with [ ]


decreases in time. This adjustment needs to be
done quickly for smooth operation.

Min2.5V Max2.7V
[2.5V]

4-45

Perform [OUTLEVEL CHECK] again and confirm that the


MAX voltage is proper.
If it is out of range, repeat the adjustment.

Min2.5V Max2.7V
[2.5V]

4-46

4-10 CROP-CUT ADJUSTMENT (Referential Time : 10min.)


This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not
adjusted, the cutting position based on the detected Crop Marks becomes wrong, and that results
in the mis-alignment of the Print and Cut when performing the auto crop mark detection.
This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced or adjusted.
Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO
ENV. MATCH].
Also, Take-up unit must not be used during this adjustment.

Turn on the sub power switch while pressing [


and [ ] keys to enter the SERVICE MODE.

], [

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Perform BI-DIRECTION ADJUSTMENT.


After the adjustment, leave the PET-G on the printer to
use continuously for this CROP-CUT ADJUSTMENT.

SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BI-DIR.DEFAULT
[ ]

Select [TEST PRINT 2] under the [CROP-CUT ADJ.]


menu.
Press [ENTER] key to start the test print.

SERVICE MENU
CUTTING MENU
[ ] [ ]

CUTTING MENU
CROP-CUT ADJ.
[ ] [ ]

CROP-CUT ADJ.
TEST PRINT 2
[ ]

4-47

From the Test Pattern, find the value where the print line
matches the cut line.
In this case, the correction value for the scan direction is
"-0.3".

<TEST PATTERN>

Correction-value scale

+2.0

-2.0

+1.5

-1.5

+1.0

-1.0

+0.5

-0.5

-0.5

When it is difficult to see the cut line visually,


use a magnifier.

+0.0
+2.0

+1.5

+1.0

+0.5

+0.0

-0.0
Scan

Feed

-2.0

-1.5

-1.0

-0.5

-0.0

Cut line

Select [SETTING] from the [CROP-CUT ADJ.] menu and


enter the correction-values found in the Test Pattern for
both Feed and Scan.

F: Feed direction S: Scan direction


Left: Current value Right: New value
(Setting range: +/-2.00mm In 0.01mm unit)

[ ] [ ]

CROP-CUT ADJ.
SETTING
[ ]

F:+0.30 +0.30mm
S:-0.40 -0.40mm

key : Value of F, towards +


key : Value of F, towards key : Value of S, towards +
key : Value of S, towards ENTER key : Saves new setting
MENU key : Moves out SETTING menu

CUTTING MENU
CROP-CUT ADJ.

[ ]

Select [TEST PRINT] under the [CROP-CUT ADJ.]


menu.
Press [ENTER] key to start the test print.

CUTTING MENU
CROP-CUT ADJ.
[ ]

CROP-CUT ADJ.
TEST PRINT
[ ]

4-48

A mark is printed, and detected by the crop mark sensor,


and its contour is cut. Confirm the cut line position on the
print visually.

Broken line is indicating the cut line

When it is difficult to see the cut line visually,


use a magnifier.

Adjustment is completed if the position error of cut line is


within +/-0.1mm. If not, select [SETTING] menu again for
further adjustment.

CUTTING MENU
CROP-CUT ADJ.
[ ] [ ]

key : Moves cut position towards front


key : Moves cut position towards rear
key : Moves cut position towards right
key : Moves cut position towards left
ENTER key : Saves new setting
MENU key : Moves out SETTING menu

CROP-CUT ADJ.
SETTING
[ ]

F:+0.30 +0.30mm
S:-0.40 -0.40mm
[ ]
[Fine Adjustment]

F:
S:
9

Perform Test Print again for confirmation. Adjustment is


completed if the position of cut line is satisfactory. If not,
make an adjustment again.

Broken line is indicating the cut line

Before adjustment

After adjustment

4-49

4-11 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)

This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it
may result in the mis-alignment of the printing and cutting.
This adjustment is required when Crop Mark Sensor, Tool Carriage or Print Head is replaced or
adjusted, and also when the relative distance between Tool and Print Head is changed.
Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up unit must not be used during this adjustment.

Turn on the sub power switch while pressing [


and [ ] keys to enter the SERVICE MODE.

], [

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Perform BI-DIRECTION ADJUSTMENT.


After the adjustment, leave the PET-G on the printer to
use continuously for this PRINT/CUT POSITION
ADJUSTMENT.

SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BI-DIR.DEFAULT
[ ]

Select [TEST PRINT 2] under the [PRINT-CUT ADJ.]


menu.
Press [ENTER] key to start the test print.

SERVICE MENU
CUTTING MENU
[ ] [ ]

CUTTING MENU
PRINT-CUT ADJ.
[ ] [ ]

PRINT-CUT ADJ.
TEST PRINT 2
[ ]

4-50

From the Test Pattern, find the value where the print line
matches the cut line.
In this case, the correction value for the scan direction is
"-0.3".

<TEST PATTERN>
Correction-value scale

+2.0

-2.0

+1.5

-1.5

+1.0

-1.0

+0.5

-0.5

-0.5

When it is difficult to see the cut line visually,


use a magnifier.

+0.0
+2.0

+1.5

+1.0

+0.5

+0.0

-0.0
Scan

Feed

-2.0

-1.5

-1.0

-0.5

-0.0

Cut line

Select [SETTING] under [PRINT-CUT ADJ.] menu and


enter the correction-values found in the Test Pattern for
both Feed and Scan.

F: Feed direction S: Scan direction


Left: Current value Right: New value
(Setting range: +/-5.00mm In 0.01mm unit)

CUTTING MENU
PRINT-CUT ADJ.
[ ] [ ]

PRINT-CUT ADJ.
SETTING
[ ]

F:+0.30 +0.30mm
S:-0.40 -0.40mm

key : Value of F, towards +


key : Value of F, towards key : Value of S, towards +
key : Value of S, towards ENTER key : Saves new setting
MENU key : Moves out SETTING menu

[ ]

Select [TEST PRINT] under [PRINT-CUT ADJ.] menu.


Press [ENTER] key to start the test print.
CUTTING MENU
PRINT-CUT ADJ.
[ ]

PRINT-CUT ADJ.
TEST PRINT
[ ]

4-51

Three marks are printed at the left-end , right-end and the


center of the media, and each mark is cut. Confirm the
cut line positions on the marks visually.

When it is difficult to see the cut line visually,


use a magnifier.

Broken line is indicating the cut line

Adjustment is completed if the position error of cut line is


within the range below. If not, select [SETTING] menu
again for further adjustment.

CUTTING MENU
PRINT-CUT ADJ.
[ ] [ ]

Mark on the right: Within +/-0.1mm


Mark on the left: Within +/-0.3mm
(Make adjustment based on the mark on the right)

PRINT-CUT ADJ.
SETTING
[ ]

key : Moves cut position towards front


key : Moves cut position towards rear
key : Moves cut position towards right
key : Moves cut position towards left
ENTER key : Saves new setting
MENU key : Moves out SETTING menu

F:+0.30 +0.30mm
S:-0.40 -0.40mm
[ ]

[Fine Adjustment]

F:
S:

Perform Test Print again for confirmation. Adjustment is


completed if the position of cut line is satisfactory. If not,
repeat adjustment.

Left

+/-0.3mm

Center

Right (Base)

+/-0.1mm

Broken line is indicating the cut line

4-52

4-12 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)

This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper
amount by calibrating the variation in Grit Roller diameter. Calibration is made based on the value in
feeding media [PET-G].
Without proper calibration, it causes misalignment in the feed amount of media, and results in the
problems such as white banding, banding of overlap or the dimension error of print result compared
to the original data .
Take-up unit must not be used during this adjustment.

Turn on the sub power switch while pressing [


],
[
] and [
] keys to enter the SERVICE MODE.

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Set PET-G film on the machine.

Select [TEST PRINT] under [CALIB.DEFAULT] menu


and press [ENTER] key.

SERVICE MENU
PRINT MENU
[ ] [ ]

TEST PRINT requires 510mm or more of the


media Setup width.

PRINT MENU
CALIB.DEFAULT
[ ]

CALIB.DEFAULT
TEST PRINT
[ ]

4-53

Test Pattern is printed.


Measure the length of the feed direction and use the value to
calculate the calibration amount with the formula shown
at 5 .
400mm
Feed

Test Pattern is always printed with offset 0.00%.


Even if a correction is made in the [SETTING]
menu, the Test Pattern is not changed.

500mm
Scan

Calculate the amount to be calibrated with the formula


shown at the right figure.
CA = Calibration Amount
CL = Commanded Length (=400mm)
ML = Measured Length

FORMULA
CA = CL - ML x 100
ML

Select [SETTING] under [CALIB.DEFAULT] menu and enter


the calibration value with [
] and [
] keys.
Press [ENTER] key to save the setting.

Parameters can be entered with an increment of


0.01%.
(MAX. +2.00% to MIN. -2.00%)

SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
CALIB.DEFAULT
[ ] [ ]

CALIB.DEFAULT
SETTING
[ ]

SETTING
+0.00%

+0.15%
[ ]

4-54

4-13 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

Remove the Front Rail Cover.


FRONT RAIL COVER

Turn on the sub power switch while pressing [


],
[
] and [
] keys to enter the SERVICE MODE.
Select [FORCE ADJUST] menu.

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU
[ ] [ ]

Only the Tool Carriage can be moved in [FORCE


ADJUST] menu.

SERVICE MENU
CUTTING MENU
[ ] [ ]

CUTTING MENU
FORCE ADJUST

Remove the Tool Carriage Cover.

TOOL CARRIAGE COVER

Put the White Dummy Pen (ST-006) on the Tool


Carriage.

4-55

WHITE DUMMY PEN

Move the Pinch Rollers at the positions shown in the figure,


and lower them.

PINCHROLLER

GRIT ROLLER

Move the Tool Carriage to the position under the H mark


which is written on the rail.

TOP COVER
RAIL

The rail has an H mark at the point where Tool


Height Adjustment is made during the
production of the machine.
H mark indicates the highest position of the bed.
(The position where the space between the
Head and Bed is the smallest.)

Turn the Adjustment Screw to adjust the space between the


Pen end and Bed to be 2.5mm to 2.6mm.

BELT

TOOL CARRIAGE

ADJUSTMENT SCREW

BED

Move on to the Tool Pressure Adjustment.

4-56

4-14 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)


This adjustment is to specify the tool pressure during Cutting.
Before this adjustment, it is necessary to carry out [4-13 TOOL HEIGHT ADJUSTMENT].

Turn on the sub power switch while pressing [


],
[
] and [
] keys to enter the SERVICE MODE.
Select [FORCE ADJUST] menu.

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Only the Tool Carriage can be moved in [FORCE


ADJUST] menu.

[ ] [ ]

SERVICE MENU
CUTTING MENU
[ ] [ ]

CUTTING MENU
FORCE ADJUST

Put the White Dummy Pen(ST-006) on the Tool Carriage.

WHITE DUMMY PEN

Move the Pinch Rollers at the positions shown in the figure,


and lower them.

PINCHROLLER

GRIT ROLLER

4-57

Move the Tool Carriage to the position under the H mark


which is written on the rail.

TOP COVER
RAIL

The rail has an H mark at the point where Tool


Height Adjustment is made during the
production of the machine.
H mark indicates the highest position of the
bed. (The position where the space between the
Head and Bed is the smallest.)

BELT
TOOL CARRIAGE

Select [30gf] under [FORCE ADJUST] menu.


Press [TEST CUT] key to move the Tool Carriage down.

CUTTING MENU
FORCE ADJUST
[ ]

FORCE ADJUST
30gf
[ ]

30gf
17

16

[TEST CUT]

Pull up the handle part of the Tool Holder with the DIAL
GAUGE(ST-013) and measure the pressure when the
pen tip leaves the Bed.
Adjust the parameter in the [30gf] menu with [
] and
[
] keys for the pressure to be 25 to 35gf (0.25N to
0.35N).
Press [ENTER] key to save the settings.

ST-013

30gf
17

TOOL HOLDER

Select [200gf] under [FORCE ADJUST] menu.


Press [TEST CUT] key to move the Tool Carriage down.

[ ] [ ]
[ENTER]

CUTTING MENU
FORCE ADJUST
[ ] [ ]

FORCE ADJUST
200gf
[ ]

200gf
56

57

[TEST CUT]
4-58

16

Pull up the handle part of the Tool Holder with the


TENSION GAUGE(ST-002) and measure the pressure
when the pen tip leaves the Bed.
Adjust the parameter in the [200gf] menu with [
]
and [
] keys for the pressure to be 195 to 205gf
(1.9N to 2.0N).
Press [ENTER] key to save the settings.

ST-002

TOOL HOLDER

200gf
56

57
[ ] [ ]
[ENTER]

9 Select the [30gf] menu under [FORCE ADJUST] menu.


Confirm that the force is 25 to 35gf (0.25N to 0.35N)
when the tip of the pen leaves the Bed by lifting the
handle part of the Tool Holder with the DIAL TENSION
METER(ST-013).

ST-013

When the value of the force is not proper, make an


adjustment again.

TOOL HOLDER

4-59

4-15 BELT TENSION ADJUSTMENT

(Referential Time : 20min.)

Turn on the sub power switch while pressing [


],
[
] and [
] keys to enter the SERVICE MODE.

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Select [I/S MENU]>[I/S CONTROL]>[CAP]>[OPEN],


and press [ENTER] key.
The Cap Unit moves down and be free to move by hand.

SERVICE MENU
I/S MENU
[ ][ ]

I/S MENU
I/S CONTROL
[ ]

I/S CONTROL
CAP
[ ]

CAP
OPEN
[ ]

Connect the Tool Carriage to the Head Carriage and move


them to the right in the lock position.

TOOL CARRIAGE

Turn off the sub power switch and main power switch.

4-60

HEAD CARRIAGE

Remove the Front Rail Cover and Top Cover.


FRONT RAIL COVER

Measure the tension of the belt at the position above


the center of the 4th grit roller from the left using
TENSION GAUGE(ST-001).
Press the upper belt downward with the gauge to make
slight contact with the lower belt. The tension is proper
when the measured value is 0.96kgf to 1.18kgf.
When the tension is not proper, move on to the next
step and adjust the belt tension.

<Front side>

TOP COVER

Upper Belt
Hold down the belt
with Tension Gauge

Lower Belt

The center of the 4th


Grit Roller from the left

It is recommended to put the SOLENOID


CUSHION(P/N 22265241) on the top of the ST001 for easy measuring.

Loosen the two fixing screws which is located on the left


end of the belt halfway round.

<Top view>

LEFT END OF THE BELT

Be cautious with the sharp edges around the


belt when loosening the screws. It may
cause injury.

FIXING SCREW

4-61

Insert a wrench through the holes on the side frame


prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)

SCREW

3mm

The gap between the screws and Idle Pulley


can be seen from both front side and rear
side of the machine.

Turn the adjustment screw shown in the figure to adjust


the value of the tension gauge to be around 1.05kgf
with the procedure of 6 .

IDLE PULLEY HOLDER

ADJUSTMENT SCREW

Turn the screw CW: Tension is increased


Turn the screw CCW: Tension is decreased

10 Tighten the two fixing screws shown in the figure, and

again confirm that the tension is within the proper value.

FIXING SCREW

Tighten the two screws shown in the figure to slightly

11 contact with Idle Pulley Holder.

Make sure not to tighten the screws too


tight. It may move the fixed Idle Pulley Holder
accidentally.

Move on to [4-16 BELT POSITION ADJUSTMENT].

4-62

SCREW

4-16 BELT POSITION ADJUSTMENT

(Referential Time : 30min.)

This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley
flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and
adjusted if it is necessary.

Remove the 5 covers including a lever knob shown in


the figure.

FRONTRAILCOVER

TOP COVER

Remove them in the following order.


1. FRONT RAIL COVER
2. TOP COVER
3. RIGHT I/S COVER
4. LOADING LEVER KNOB
5. RIGHT TOP COVER

RIGHT I/S COVER


RIGHT TOP COVER

Confirm that the Belt Tension Adjustment is completed


and turn on the Main Power switch.

4-63

LOADING LEVER KNOB

Turn on the Sub Power switch while pressing [


],
[
] and [
] keys to enter the SERVICE MODE.

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

[ADJUSTMENT ON THE DRIVE PULLEY SIDE]

Confirm the belt position.


The position is proper when the belt is not touching the
flanges of the Drive Pulley excessively. When the
position is proper, skip this adjustment and confirm the
belt position on the Idle Pulley side referring to
[ADJUSTMENT ON THE IDLE PULLEY SIDE]
described in the later step of this adjustment. When the
position is improper, make adjustment as follows.

<Top view>
RIGHT END OF THE BELT
DRIVE PULLEY

BELT

Belt partly touching the flange is


acceptable.

FLANGE

Loosen the two fixing screws located on the right end of the
belt.

STAY

FIXING SCREW

Loosen the screws about 3 rounds for the


bottom of the screw head not to contact
with the Stay.

SCREW

STAY

Carry out the aging test for the belt.


Select [MOTOR MENU]>[AGING]>[SCAN], and press
[ENTER] key.

SERVICE MENU
MOTOR MENU
[ ]

MOTOR MENU
AGING
[ ]

AGING
SCAN
[ ]

4-64

Adjust the belt position turning the Adjustment Screw


as follows.

The work space is narrow. Be cautious and try


not to touch the driving pulley and belt. Also,
there are many mechanical parts around it. You
need to work carefully with your tool not to touch
them.

Belt leans to the front side of the machine


-Turn the screw carefully in CCW (loosening).

ADJUSTMENT SCREW

Touching the frange on the FRONT side of machine

Belt leans to the rear side of the machine


-Turn the screw carefully in CW (tightening).

ADJUSTMENT SCREW

Touching the frange on the REAR side of machine

Tighten the two fixing screws for the bottom of the


screw head to slightly contact with the Stay.
FIXING SCREW

Make sure not to tighten the screws too


tight. It may move the fixed Drive Pulley
Holder accidentally.

SCREW

STAY

4-65

Confirm that the belt is not touching the pulley flanges


excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
When it is proper, press [ENTER] key to cancel AGING
menu.

PULLEY FLANGE

SCAN
NOW AGING
[ ]

[ADJUSTMENT ON THE IDLE PULLEY SIDE]

10 Confirm the position of the belt.

[LEFT END OF THE BELT]

The position is proper when the belt is not touching the


flanges excessively. When the position is proper, close
this BELT POSITION ADJUSTMENT. When it is not
proper, make adjustment as follows.

IDLE PULLEY

BELT

Belt partly touching the flange is


acceptable.
FLANGE

11 Loosen the two fixing screws located at the left end of


the belt eighth to quarter round.

When the screw is loosen more than


necessary, it gives difficulty in adjusting the
belt. Also, you need to be cautious with the
sharp edges around it when turning the
screws. It may cause injury.
FIXING SCREW

12

Insert a wrench through the holes on the side frame


prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
Idle Pulley Holder.

SCREW

3mm

The gap between the screws and Idle Pulley


can be seen from both front side and rear
side of the machine.
IDLE PULLEY HOLDER

4-66

13 Carry out the aging test for the belt.

SERVICE MENU
MOTOR MENU

Select [MOTOR MENU]>[AGING]>[SCAN], and press


[ENTER] key.

[ ]

MOTOR MENU
AGING
[ ]

AGING
SCAN
[ ]

14 Insert a wrench through the holes on the side frame and


adjust the belt position turning the screw 1 and 2 as
follows.

IDLE PULLEY
SCREW
1

2
Not touching the flanges

Belt leans to the front side of the machine


-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
2 and Idle Pulley Holder when turning the screw 1.

SCREW
1

Touching the frange


on the FRONT side of machine

Belt leans to the rear side of the machine


-Turn the screw 2 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
1 and Idle Pulley Holder when turning the screw 2.

SCREW
2

Touching the frange


on the REAR side of machine

4-67

15 Tighten the two fixing screws shown in the figure.

Be cautious with the moving Carriages and


Cablebeyor during the work, and also with the
sharp edges of the mechanical parts around it.

FIXING SCREW

16

Tighten one of the screws that has no contact with the


Idle Pulley Holder to slightly touch the Idle Pulley
Holder.

SCREW
(The one with no contact with Idle Pulley Holder.)

Make sure not to tighten the screws too


tight. It may move the fixed Idle Pulley Holder
accidentally.

17 Confirm that the belt is not touching the pulley flanges

PULLEY FLANGE

excessively while the carriages are in the printing area.


When the belt is in improper position, adjust it again.
When it is proper, press [ENTER] key to cancel AGING
menu.

SCAN
NOW AGING
[ ]

4-68

4-17 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)


This is required when Take-up unit is installed or TU Junction Board is replaced.
This is to check whether Take-up Unit operates properly.

Confirm that the cable is connected to the connector


named [TAKE UP] and turn on the Main Power switch.

Turn on the Sub Power switch while pressing [


],
[
] and [
] keys to enter the SERVICE MODE.

Undersurface of the right side of machine

],[

],[

] + SUB POWER ON

[MENU] key

MENU
SERVICE MENU

Select [TU] menu under [SUB MENU]>[TU CHECK].

SERVICE MENU
SUB MENU
[ ] [ ]

[TU] menu supports the connector named


[TAKE UP].
Although [OPTION-TU] menu is for another
connector with no name, it is not in use.

SUB MENU
TU CHECK
[ ]

TU CHECK
TU
[ ]

TU
START

START
[ ]

4-69

Confirm that [START] is selected, and press [ENTER]


key to turn on the take-up unit.

[START] or [STOP] can be selected with


[
] and [
] keys.
The current setting is displayed on the left
and the new setting is diplayed on the right.

Set the AUTO switch of the Take-up Unit to either


FORWARD or BACKWARD.

Move the Dancer Roller up and down by hand, and


confirm that the drive part rotates.

TU
START

START
[ ]

Drive Part

The operation status of Take-up Unit can be


confirmed also on the LCD. [ * ] is diplayed
on the right side of upper LCD while takingup, and not displayed while not taking-up.
TU
START

START
DANCER ROLLER

Select [STOP] with [


[ENTER] key.

] and [

] keys, and press

TU
START

The setting of [STOP] is canceled when


exiting the menu. The initial setting is
[START] every time entering [TU] menu.

STOP
[ ]

4-70

Move the Dancer Roller up and down by hand, and


confirm that the drive part does not rotate.

Drive Part

DANCER ROLLER

4-71

5 Supplemental Information

5 Supplemental Information
5-1 SENSOR MAP
REAR PAPER SENSOR

It detects the rear edge of the media and also whether the
media is loaded or not.

THERMOSTAT
If the Heater exceeds the limit
temperature, it stops
the power supply.

LIMIT SENSOR
It detects the origin of the carriage
moving direction and the limit positon.

(Right side of the machine)

SHEET LOAD SENSOR


It detects whether the Sheet
Loading Lever is UP or DOWN.

HEAD LOCK SENSOR


It detects wheter the HEAD
CARRIAGE is at locking position
or not.

FRONT COVER SENSOR


It detects whether the Front Cover
is opened or closed.

THERMISTOR(HEATER)
It takes the temperature of the Heater.

FRONT PAPER SENSOR


It detects the front edge of the media.

GRIT ENCODER
It detects rotation position of the Grit Roller.

MAINTENANCE COVER SENSOR


It detects whether the Maintenance Cover is set or not.

(Front side of the machine)

(Left side of the machine)


5-1

5 Supplemental Information

THERMISTOR(PRE-HEATER)
It takes the temperature of the Pre-Heater.

THERMOSTAT
If the Pre-Heater exceeds the limit temperature,
it stops the power supply.

(Rear side of the machine)


THERMISTOR(DRYER )
It takes the temperature of the Dryer.

THERMOSTAT
If the Dryer exceeds the limit temperature, it stops
the power supply.
5-2

5 Supplemental Information

WIPER SENSOR
It detects the limit position of the Wiper
movement.

ENCODER MODULE
It detects coordinates for carriage
moving direction.

HEAD UP/DOWN SENSOR


It detects the position of the Head
Height Lever.

THERMISTOR (HEAD)
It takes the temperature around the Head.
The black Head is used for the measurement.

e
ide of th
(Rear s

CAPPING SENSOR
It detects the limit position of the Capping Unit.

5-3

e)
machin

5 Supplemental Information

PINCH ROLLER SENSOR


It detects the positions of Pinch Roller.
It detects whether the Media Clamp is set or not.

CROP MARK SENSOR


It detects the Crop Mark.

THERMISTOR (HEAD BOARD)


It takes the temperature around the Head Board.

INK CARTRIDGE SENSOR


It detects whether the Ink Cartridge is installed
or not.

INK CARTRIDGE IC SENSOR


It detects the ink type and the remaining amount
of the ink.

INK EMPTY SENSOR


It detects whether the Ink Cartridge is empty or not.

5-4

5 Supplemental Information

DANCER ROLLER SENSOR


It measure the Dancer angle, carries out the weight
control, and then adjusts media tension.

5-5

6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

Missing dot or
deflected-fired dot
appears on the test
pattern.

Improved

Yes
Perform Normal
Cleaning

Completed

Not Improved
*Several Normal Cleanings and a
Powerful Cleaning do not improve the
printing result.

No

To 14-18

To 1-13

NO

CHECKING POINT

ACTION

Install in a location that


The machine is not
is level and stable
installed in an appropriate
offering good operating
location
conditions.

The media is not set up


correctly

Preheater / Print heater /


Apply correct setting
Dryer are not warmed up.

Load and set up the


media correctly at the
correct position

REFERENCE

Never install the machine in a location where it is tilted or where it may


wobble or librate.

User's Manual

Feed is not smooth when the media is tilted or tensioned unevenly on


the left and right. Reload and set up the media correctly.

User's Manual

The media heating system does not warm up to the preset temperature
when
is dark ( by default ). Load media, press
, and wait for the machine to warm up.
Refer to P.110 "Setting How the Media Heating System Operates" in
the User's Manual.

Check the room


temperature

The media is not warm


enough

Even if the heater reaches the preset temperature, when the media is
cold, the heater temperature may not be effective. Warm up the media
fully taming to the room temperature of 20-32 degree C and wait about
5 minutes after the heater reaches the setting temperature or raising
setting temperature etc.

Wait for a while until


media warms up
Increase the preset
temperature

The setting of Bidirectional Correct setting for


Printing is not correct
Bidirectional Printing

User's Manual

FEED CALIBRATION is
not correct

User's Manual

The print mode is not


suitable

Calibration

OUTLINE

If the calibration is not correct, white fine line or banding appears.

Use a higher resolution


print mode

Using a higher resolution print mode or a Uni-Direction printing may


reduce the white banding.

Using a Uni-Direction
printing

Scanning distance of the


Head Carriage

Set the [FULL WIDTH


S] to [FULL]

User's Manual

Set [FULL WIDTH S] to [FULL] to uniform the heating time on each


pass. This may improve printing quality.

[PERIODIC CL.] setting

Set [PERIODIC CL.] to


[NONE] or [Page]

User's Manual

When this is set to a value from 1 min to 990 min, self cleaning is
performed during printing and it may cause blurred printing.

10

Wrong profile for the


media

Use the suitable profile

11

Inappropriate media is
used

Replace to the suitable


media

It varies up to media how much Ink can be accepted. Depending on the


media, the ink may may overflow or blur.

12 Head Rank is not correct

Set Head Rank

[3-1 HEAD
REPLACEMENT]

Head Rank setting affects the amount of the fired Ink. If it is not set
properly, the printing image becomes light, dark or blurred.

13 Head is not adjusted

Head Alignment

[4-4 HEAD
ALIGNMENT]

Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BIDIR.DEFAULT] settings are correct.

6-1

NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

14 Foreign substances

Manual Cleaning

User's Manual

Nozzle condition becomes poor due to the foreign substances stuck on


the surface of the Head.

15 Wiper wears out

Wiper Replacement

[3-2 WIPER
REPLACEMENT]

Cleaning the head with Wiper is not performed efficiently and it cannot
remove the foreign substances stuck on the surface of the Head.

[3-3 CAP TOP


REPLACEMENT]

If the ink is not flowed down through the Cap, the head cleaning does
not work efficiently. As a result, the condition of head nozzle is not
improved by the head cleaning. If the head is not sealed by the cap, the
head will become dry and clogged.

Transformation / defect of
16
Cap Top Replacement
Cap Top

17 Head nozzle is clogged

Wipe the surface of the


Head by a cleaning stick

18 Broken Head

Head Replacement

Generally, we do not recommend to wipe the surface of Head with a


cleaning stick. Howerver, it's worth trying cleaning before replacing the
Head. Soak the cleaning stick in cleaning liquid fully, and then tap and
scrub the surface of Head with it.
[3-1 HEAD
REPLACEMENT]

6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL


NO
1

CHECKING POINT
Ink Cartridge is almost
empty

ACTION
Check remaining Ink /
Replace the Ink
Cartridge

REFERENCE

When the machine keeps printing with ink cartridge almost empty, the
negative pressure delivered in the ink tube causes the improper ink
supplying and the head cannot fire the ink correctly.

User's Manual

If there is a bad communication between the Head and the Main Board,
the signal is not sent properly and results in not working. If the Flexible
Cable is fixed at a slant, it may cause the bad electrical contact or
short-circuit. And, the cable which has been conneted and
disconnected several times may have a damaged terminal.

Refix / Replace the


Cable

Bad contact/Broken Cable

Transformation / defect of
Cap Top Replacement
Cap Top

[3-3 CAP TOP


REPLACEMENT]

Air bubbles in Ink line


Remove air bubbles by
an syringe

Broken Ink Tube

Ink Tube Replacement

[3-7 INK TUBE


REPLACEMENT]

Broken Pump Tube

Pump Replacement

[3-6 PUMP
REPLACEMENT]

Broken Fuse on the Head Replace the Fuse on


Board
the Head Board

Broken Head Board

Head Board
Replacement

Broken Head

Head Replacement

10 Broken Head Board

Head Board
Replacement

If the Head is not capped correctly, the Head dries and it may cause the
Head nozzle clogging.
When air bubbles come inside the Ink line, the Head does not fire the
Ink temporarily. Air bubbles tend to go into the Ink line by installing and
uninstalling the Ink Cartridge so many times. All the air bubbles inside
the lines can be removed by performing the powerful cleaning or
removing the Tube from the Damper and fixing the syringe with the
entry of Damper, then pulling the Ink until air bubbles disappear.

Perform Powerful
Cleaning
4

OUTLINE

The Pump cannot deliver the ink properly. Therefore, the Head may not
fire the Ink.
The F1 Fuses are for C and M, the F2 Fuses are for Y and K, and the
F3 Fuses are for Lc and Lm. If the C and M Heads do not fire the Ink at
all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2
Fuse may be defective. If the Lc and Lm Heads do not, the F3 Fuse
may be defective.
There might be a problem with the other devices on the Head Board if
the Fuses are not defective.

[3-1 HEAD
REPLACEMENT]
[3-8 BOARDS
REPLACEMENT]

6-2

6-3 SHIFTING IN PRINTING/COLOR SHIFTING


NO

CHECKING POINT

ACTION

REFERENCE

The media is set tilted

Set the media correctly User's Manual

Encoder Scale is
dirty/broken

Clean or replace
Encoder Scale

Encoder Module is
dirty/broken

Clean or replace
Encoder Module

Head is out of adjustment Head Alignment

Bad contact of Flexible


Cable

OUTLINE
Misalignment occurs when the media becomes wrinkled and comes
loose from the Platen if the media is not set straight. Make sure to set
the media straight referring to the User's Manual.

[3-11 ENCODER
SCALE
REPLACEMENT]

When Encoder Scale is not detected correctly, it is possible that the


printing position could be shifted.
When Encoder Module is not detected correctly, it is possible that the
printing position could be shifted.

[4-4 HEAD
ALIGNMENT]

If the Heads are not aligned or Horizontal adjustment is not performed


properly, the color shifting occurs.

Refix / Replace the


Flexible Cable

If the Flexible Cable is not fixed correctly, the Head moves incorrectly
and results in the shifting in printing.

6-4 INK DROPS ON THE MEDIA


NO

CHECKING POINT
Foreign substances

ACTION
Manual Cleaning

REFERENCE
User's Manual

Use the media clamps

OUTLINE
When foreign substances such as fiber dust are stuck on the surface of
the Head, Ink sometimes leaks from it. Wipe the surface of Head with a
cleaning stick.
If the media tends to curl or become bumpy due to the Ink absorption,
the Head sometimes strikes the media and it causes the Ink dropping
problem.

Media strikes Head

Static electricity of
the media

Perform [PERIODIC CL] User's Manual

If the media produces static electricity easily, it makes accumulated Ink


on the Head while printing and results in Ink dropping. When this is set
to a value from 1 min to 990 min, automatic cleaning is performed while
printing and it may prevent Ink dropping.

Wiper wears out

Wiper Replacement

User's Manual

If the cleaning does not work efficiently, foreign substances stuck on


the surface on the Head. The Ink flows through it and results in Ink
dropping.

Broken Ink Tube

Ink Tube Replacement

[3-7 INK TUBE


REPLACEMENT]

When the Ink Tube is broken, it is not possible to keep air tight the Ink
line and results in Ink dropping.

Broken Head

Head Replacement

[3-1 HEAD
REPLACEMENT]

When the Head is broken mechanically, it is not possible to keep air


tight the Ink line and results in the Ink dropping.

Replace to the sutable


media

6-5 VERTICAL BANDING


NO

CHECKING POINT
Encoder Scale is dirty

ACTION

REFERENCE

Clean / Replace
Encoder Scale

[3-10 ENCODER
SCALE
REPLACEMENT]

LM Guide is dirty

There is dirt in teeth of the


Clean the gear
gear

OUTLINE
When there is scratch or dirt on the Encoder Scale, the printing image
could be affected and the vertical bandings could appear at the position
where there is scratch or dirt.
When there is dirt on the LM Guide, the Head Carriage has the big
moving resistance and the printing image becomes to be changed from
the other part at the position where there is dirt. And it results in the
vertical banding.

Clean LM Guide

When there is dirt on the teeth of the gear, the movement of the Head
Carriage is changed at the position where there is dirt. And it results in
the periodical vertical banding.

6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY
NO

CHECKING POINT
Check the main power
switch

ACTION
Do not switch off the
main power

REFERENCE
User's Manual

6-3

OUTLINE
To turn off the main power may cause the Head nozzle clogging by not
performing self cleaning. To turn off the power, switch off only the sub
power.

6-7 PRINT DOES NOT MATCH WITH CUT (WHEN NOT USING THE CROP-MARK FUNCTION)
NO

CHECKING POINT

Shifting of Printing and


Cutting Position is within
tolerance

ACTION

Explain to User

REFERENCE

OUTLINE
Shifting of Printing and Cutting Position within +/-0.5% of distance
traveled, or +/-3mm whichever is greater in tolerance. Repetition
between printing and cutting is +/-0.5mm or less. When the heater is
used, the media may experience subtle deformation due to thermal
expansion or contraction. For this reason, explain to user no assurance
is made about the following points.
- Distance accuracy (when cutting)
- Repletion accuracy (when cutting)
- Repletion between printing and cutting
- Alignment accuracy for printing and cutting when reloading media

User's Manual

Media will expand or shrink depending on the temperature and humidity


in the operation environment. Therefore, if the elastic rate of media
differs between when printing and when cutting, Printing and Cutting
Positions will be shifted. By prefeeding the amount of media you use, it
could make the difference of elasticity smaller. Using the crop-mark
feature could make the affection of elasticity minimum also.

Explain to User
2

Media expansion and


contraction

The media is not set


correctly

The settings for the cutting Adjust the suitable


is not correct
setting for cutting

User's Manual

If the cutting speed is too fast or the blade force is too strong,
misalignment or skewing may occur.

The settings for the


Adjust misalignment in
Bidirectional Printing is not
Bidirectional Printing
correct

User's Manual

If this adjustment is not performed correctly, printing and cutting


positions will be shifted.

Set the length in the


The length in the feed
feed direction of printing
direction of printing data is
data to the minimum
too long
necessary

The longer length in the feed direction is set in the printing data (the
longer length which the machine pulls back after printing is), the more
frequency the Shifting of Printing and Cutting Position occurs. Set the
length in feed direction of printing data to the minimum necessary.

Offset value of [CUTTING Set the Offset value to


ADJ.] is not zero (0)
zero (0)

User's Manual

When you are performing print and cut, set the [CALIBRATION] of the
[CUTTING MENU] to 0. This setting needs to be used when the
machine is used for cutting only. When "0" is not set, the Shifting of
Printing and Cutting Position occurs the calibration is only applied to
the cutting.

Set [AUTO ENV.


MATCH] to the
[ENABLE]

User's Manual

Cutting position in the carriage moving direction is detected by the


Motor Encoder while the printing position is detected by the Encoder
Scale. The Encoder Scale expands and contracts depending on the
environment (temperature & humidity), and it causes the Print/Cut
shifting problem in the carriage moving direction. (The shifting amount
becomes bigger as it is far from the carriage standby position.) This
function automatically adjusts the machine to optimize its state to the
environment where it is used. This function is the same adjustment as
[LINEAR CALIB.] in Service menu.
Refer to P.84 "Matching the Printer to the Operating Environments" in
the User's Manual.

Print / Cut Position


Adjustment

[4-10 PRINT / CUT


POSITION
ADJUSTMENT]

Print / Cut Position Adjustment is to calibrate the error in the relative


positions of Head and Tool Carriage due to the manufacturing
tolerance and correct an error in printing and cutting positions.
Therefore, if this adjustment is not performed correctly, printing and
cutting positions will be shifted.

[AUTO ENV. MATCH] is


set to the [DISABLE]

Print / Cut Position


Adjustment is not correct

Use the crop-mark


function

Feed is not smooth when the media is not tilted or tensioned unevenly
on the left and right. Reload and set up the media correctly.

Set the media correctly

[4-15 BELT
10 Belt Tension is not correct Belt Tension Ajustment TENSION
AJUSTMENT]

If the belt tension is not correct, the cutting is misaligned or distorted.

6-4

6-8 PRINT DOES NOT MATCH WITH CUT (WHEN USING THE CROP-MARK FUNCTION)
NO

CHECKING POINT

ACTION

REFERENCE
User's Manual

Crop-Cut Adjustment is
not correct

Crop-Cut Adjustment

Crop Mark Sensor is dirty

Clean the Crop Mark


Sensor

Crop Mark Sensor


Adjustment is not correct

Crop Mark Sensor


Adjustment

[4-10 CROP-CUT
ADJUSTMENT]

OUTLINE
Crop-Cut Adjustment is to calibrate the error in the relative positions of
Tool and Crop Mark Sensor. Therefore, printing and cutting positions
will be shifted when the relative position of Tool and Crop Mark Sensor
is shifted from the correct position.
When the Crop Mark Sensor is dirty, the Crop Marks can not be
detected correctly.

[4-9 CROP MARK


SENSOR
ADJUSTMENT]

When the Crop Mark Sensor adjustment is not done correctly, the Crop
Marks can not be detected correctly.

6-9 STITCH CUT


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE
When blade wears out, it will be caught by the vinyl and results in stitch
cut.

Blade tip is worn out

Replace the Blade

Blade Holder tip is caught Don't use the Blade


by the media
Holder tip

Blade Holder tip gets caught by the vinyl depending on the surface
condition or type of media. In this case, try cutting without using the
blade extension fanction.

Scratch in Cutter
Protection

Replace the Cutter


Protection

Cutter Protection is where the blade lands for cutting. If there is scratch
on the Cutter Protection, blade is caught by the vinyl because it sticks
deeper into the vinyl and results in stitch cut.

Bearing inside Blade


Holder doesn't rotate
smoothly

Replace the Blade


Holder

There are bearings inside the Blade Holder. When the bearings don't
rotate smoothly, direction of the blade slightly shifts from the correct
direction and therefore, it will be caught by the vinyl resulting in stitch
cut.

Tool Height is not correct

[4-13 TOOL
Tool Height Adjustment HEIGHT
ADJUSTMENT]

When Tool Height is not adjusted, blade hits the Bed strongly and
bounces which results in stitch cut. In most cases, stitch cut at the
beginning is caused by this reason.

Tool Pressure is not


correct

Tool Pressure
Adjustment

[4-14 TOOL
PRESSURE
ADJUSTMENT]

When Tool Pressure is not adjusted, blade hits the Bed strongly and
bounces which results in stitch cut.

[4-15 BELT
Belt Tension is not correct Belt Tension Ajustment TENSION
ADJUSTMENT]

If the belt tension is not correct, the cutting is misaligned or distorted.

Tool doesn't move


up/down smoothly

Replace the Tool


Carriage

[3-4 TOOL
CARRIAGE
REPLACEMENT]

When Tool doesn't move up and down smoothly, blade sometimes hits
the Bed strongly and bounces which resulting in stitch cut. In most
cases, stitch cut at the beginning is caused by this reason.

Holder part of Tool


Carriage is loose

Replace the Tool


Carriage

[3-4 TOOL
CARRIAGE
REPLACEMENT]

When Holder part of Tool Carriage is loose, the blade doesn't rotate
correctly and resulting in the stitch cut.

10

Solenoid Driver IC on
Servo Board is broken

Replace IC23 on the


Servo Board

When Solenoid Driver IC breaks, sometimes high pressure will be


generated. In this case, blade hits the Bed strongly and bounces which
resulting in stitch cut.

6-5

6-10 START AND END POINTS DO NOT MATCH


NO

CHECKING POINT
Blade Offset doesn't
match with the offset on
the machine

ACTION

Match Offset

REFERENCE

OUTLINE

User's Manual

Blade used on the machine has offset and therefore, tip is shifted from
its center. When the offset setting done on the machine doesn't match
with the blade offset or the offset value of the application software,
offset correction won't be done. Therefore, the starting and ending
points won't match especially when cutting circles.

User's Manual

There are 7 Pinch Rollers, left, right and middle. When using only left
and right pinch rollers, middle part of the media won't follow both edges
when the media is fed. Therefore, the starting and ending points won't
match. It is recommended to use the Middle Pinch Rollers especially
when using wider media.

Middle Pinch Rollers are


not used

Use Middle Pinch


Rollers

Scratch in Cutter
Protection

Replace the Cutter


Protection

Cutter Protection is where the blade lands for cutting. If there is scratch
on the Cutter Protection, blade doesn't rotate smoothly and therefore,
starting and ending point won't match.

Blade tip is worn out

Replace the Blade

When blade tip wears out, offset will be changed. Therefore, as same
as the above description 1, the starting and ending point won't match
especially when cutting circles.

Bearing inside Blade


Holder doesn't rotate
smoothly

Replace the Blade


Holder

There are bearings inside the Blade Holder. When the bearings don't
rotate smoothly, direction of the blade slightly shifts from the correct
direction and therefore, starting and ending points do not match.

Holder part of Tool


Carriage is loose

Replace the Tool


Carriage

[3-4 Tool Carriage


Replacement]

When Holder part of Tool Carriage is loose, the cutting is unstable and
results in starting and ending points do not match.

Tool Height is not correct

Tool Height Adjustment

[4-13 Tool Height


Adjustment]

When Tool Height is not adjusted, blade hits the Bed strongly and
bounces which results in starting and ending points do not match. In
most cases, the cutting at the very beginning is caused by this reason.

Tool Pressure
Adjustment

When Tool Pressure is not adjusted, blade hits the Bed strongly and
bounces. Therefore, the cutting at the very beginning won't be done
[4-14 Tool Pressure and cause the starting and ending points to be shifted. And also, when
Adjustment]
the Tool Pressure is set too high by the user, the blade offset changes
because the blade tip goes deep into the vinyl. Therefore, the starting
and ending points will be shifted.

Tool Pressure is not


correct

Motor Gear is meshed too


Adjust Backlash
tight or too loose

10 Belt Tension is not correct Belt Tension Ajustment

When Motor Gear is meshed too tight or too loose, Tool Carriage and
Grit Roller will be driven unstable and results in starting and ending
points to shift.
[4-15 Belt Tension
Ajustment]

6-6

If the belt tension is not correct, the cutting is misaligned or skewed.

6-11 DISTORTED CUTTING FIGURE


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

Blade Holder is set loose


on Tool Carriage

Secure the Blade


Holder

User's Manual

When Blade Holder is set loose on Tool Carriage, the blade tip
becomes very shaky when cutting and results in distorted figure.

Blade Offset is not set


correctly

Match Offset

User's Manual

Since the blade used on the machine has offset, tip is shifted from its
center. When the offset is not set correctly, offset correction won't be
done.

User's Manual

There are 7 Pinch Rollers, left, right and middle. When using only left
and right pinch rollers, middle part of the media won't follow both edges
when the media is fed. Therefore, the starting and ending points won't
match. It is recommended to use the Middle Pinch Rollers especially
when using wide media.

Middle Pinch Rollers are


not used

Use Middle Pinch


Rollers

Blade tip is worn out

Replace the Blade

When blade tip wears out, offset will be changed. Therefore, it results
in the distorted figure as the above description 2.

Bearing inside Blade


Holder doesn't rotate
smoothly

Replace the Blade


Holder

There are bearings inside the Blade Holder. When the bearings don't
rotate smoothly, direction of the blade slightly shifts from the correct
direction and results in the distorted figure.

Holder part of Tool


Carriage is loose

Replace the Tool


Carriage

[3-4 Tool Carriage


Replacement]

When Holder part of Tool Carriage is loose, the cutting is unstable and
in the distorted figure.

Tool Carriage is loose

Replace the Tool


Carriage

[3-4 Tool Carriage


Replacement]

When Tool Carriage is loose, the cutting is unstable and results in the
distorted figure.

There is backlash at the


Motor Gear

Remove Backlash

Belt Tension is not correct Belt Tension Ajustment

When Motor Gear is meshed too tight or too loose, Tool Carriage and
Grit Roller will be driven unstable and results in the distorted figure.
[4-15 Belt Tension
Ajustment]

If the belt tension is not correct, the cutting is misaligned or skewed.

6-12 MEDIA SKEW


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

Media Flanges are not


fixed by the stoppers

Fix the Flanges with


Stopper

User's Manual

Media Flanges are fixed by the stoppers. If the stoppers are not fixed,
roll shifts to left and right during media feeding and results in media
shifting.

Flanges are not set


correctly to the Media

Setup Media again

User's Manual

When the flanges are not fully put in the media tube, media will be fed
tilted and results in media shifting.

User's Manual

The most effective measure against media shifting is to set the media
straight to the machine. Small tilting of the media when setting it up
could result in big shifting especially doing long print. It is
recommended to setup the media by adding tension towards front and
check the shifting by prefeed function before actually starting printing.

Media is not set straight to


Setup Media again
the machine

Grit Roller is dirty

Clean the Grit Roller

Pinch Roller is worn out

Replace the Pinch


Roller

When dust such as pieces of vinyl is stick to the Grit Roller, power to
hold the media will be weakened and results in media shifting. Use
brush to clean the Grit Roller.
[3-13 PINCH
ROLLER
REPLACEMENT]

6-7

When pinch rollers wear out, power to hold the media will be weakened
and results in media shifting. Referential time for replacement of Pinch
Roller is 24 months.

Grit Roller is loose

When Grit Roller becomes loose, feeding amount between left and
right edges will be different and results in media shifting.

Fix the Grit Roller

6-13 MOTOR ERROR


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

Media Jamming

Remove cause of
Media Jam

When the edge of the media curls or the media absorbs the Ink and
becomes irregular surface of the media, the Print Carriage catches on
the media during printing and results in the Motor Error.

Media is too heavy

Use appropriate Media

When the adherence of the media is strong or the media weight is


more than 30kg, the Motor Error occurs due to the too much load for
feeding the media.

There is a dirt in teeth of


Drive Gear

Clean Drive Gear

When there is dirt in the teeth of the Drive Gear and it cannot rotate,
the Motor Error occurs.

Broken/life of the Motor

Motor replacement

[3-5 CARRIAGE
MOTOR
REPLACEMENT]

When the Motor is broken or reaches its life, the Motor cannot obey
the order from the CPU and it results in the Motor Error.

Broken Power Supply for


Motor

Replace Switching
Power Supply

[3-8 BOARDS
REPLACEMENT]

When the Power Supply voltage for the Motor is not supplied, the
Motor cannot move and it results in the Motor Error.

Broken Servo Board

Servo Board
replacement

When the Motor Driver is broken, the Power Supply voltage for the
motor is not supplied and the motor cannot move. It results in the
Motor Error.

ERROR DESCRIPTION
SCAN MOTOR ERROR
0000
CODE : 0000
Finally Detected Error
NO

Originally Detected Error

MEANING

CAUSE

Feed Motor Deviation Error


0001 (The order from the CPU does not match
the feedback of the Feed Motor.)
0004

Feed Motor Overcurrent Error 1


(Big load is put on the motor movement
instantaneously.)

0008

Feed Motor Overcurrent Error 2


(A little load is put on the motor
movement for a long time.)

0005

0009

0010

0040

0080

< External factors >


1. Media Jamming
2. Pull or Move the Carriage by hands.
0001 and 0004 occurred at the same 3. Carriage runs into a thing/hands.
4. Media is stuck because it is caught by the paper pipe.
time.
5. Pull the media.
0001 and 0008 occurred at the same
*The manual switch of take-up unit is used when the loading lever
time.
is pulled.
*The
media is sent to the opposite way by using control panel.
Scan Motor Deviation Error
6.
Too
heavy
media is loaded.
(The order from the CPU does not match
the feedback of the Feed Motor.)
< Machine factors >
Scan Motor Overcurrent Error 1
(Big load is put on the motor movement 1. The grease lubrication of the motor gear is not enough.
2. Motor is broken./Life
instantaneously.)
3. Servo Board is broken.
Scan Motor Overcurrent Error 2
4. Tool Carriage fixation to the belt is loose.
(A little load is put on the motor
movement for a long time.)

0050

0010 and 0040 occurred at the same


time.

0090

0010 and 0080 occurred at the same


time.
6-8

6-14 HEATER / DRYER TEMPERATURE DOES NOT GO UP


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE
Even if [SETUP] LED is OFF, when the [HEATER MENU] >
[PREHEATING] was set to ''MENU'', the Heater can reach the set
temperature. Set the media and press the [SETUP] button, then wait
until the media warms up.

The media is not loaded


and set up correctly

Check the setting [PreThe settings for the [PreHeater/Print


Heater/Print Heater/Dryer]
User's Manual
Heater/Dryer] on the
is not correct
machine

When the [PRE / PRINT / DRYER] is [OFF] on the machine, the Heater
temperature does not reach the set temperature.

Replace the media with


The media width is below
the one which has 1000
1000mm
mm and above in width

A narrow media may take a long time to heat because it is subject to be


cooled by a suction fan.

Raise the temperature


The temperature is low in
in the operation
the operation environment
environment

The voltage of power


supply is low or unstable

Bad contact or cut line on


Re-fix / Replace the
the cable between the
Heater Unit and Main
cable
Board

If the cable between the Heater unit and Main Board is broken, the
Heater temperature does not rise. Check the connection of the each
cable or replace if it has the broken.

Fuse on the Heater


Control Board

Replace the Fuse

The temperature of the Heater does not rise if the Fuse F1, F2 and FS3
is blown out on the Heater Control Board. F1 for Pre-Heater. F2 for Print
Heater and F3 for Dryer.

Heater Control Board is


broken

Replace the Heater


Control board

The Heater does not work correctly because the signal to the Heater is
not transferred correctly.

Set up the media

User's Manual

In cold environment, it may take a long time or the Heater may fail to
reach the preset temperature. Suggest using the Heater in the
environment from 20 to 32 C.

User's Manual

Check the voltage

If the voltage is low or unstable, the heater doesn't work properly.

6-15 THE BLOWER FAN DOES NOT OPERATE


NO

CHECKING POINT

ACTION

[BLOWER FAN] is set to


[DISABLE]

Set [BLOWER FAN] to


[ENABLE]

Blower Junction Board is


broken

Replace the Blower


Junction Board

REFERENCE

OUTLINE
When [BLOWER FAN] is set to [DISABLE] in the [HEATER] menu, the
Blower Fan does not work.

User's Manual

6-16 THE TAKE-UP UNIT DOES NOT OPERATE


NO

CHECKING POINT

ACTION

REFERENCE

The cable for Take-Up


Unit is not connected

Connect the cable to the


machine

AUTO switch is not ON

Make the setting for the


AUTO switch on

Check the cable


connection/bad contact

Check the cable


[3-14 TAKE-UP
connection/bad contact BOARD
Replace the cable
REPLACEMENT]

Take-Up Board is broken

Replace the Take-Up


Board

[3-14 TAKE-UP
BOARD
REPLACEMENT]

6-9

OUTLINE

Check the connection/bad contact of the cable from AC Junction Board


to SW Power Unit, DC Junction Board, Head Board, Main Board, TU
Junction Board and Take-Up Board. Replace the cable if there is a
problem in the cable itself.

6-17 ERROR MESSAGE


NO
1

CHECKING POINT
service call

ACTION

REFERENCE

OUTLINE

Refer to service call

Refer to service call

Restart the machine

This message is displayed when an unexpected error occurs. Restart


the machine and see if the same error occurs again.

Upgrade the firmware to


the latest version

Check the revision record of the firmware version and upgrade it if the
error has been solved in the firmware.

Internal Error

6-18 SERVICE CALL


CODE

CONTENTS

CAUSE

ACTION

Disorder of
communication with Sub
CPU

Sub Board does not work correctly.


Sub CPU does not work correctly.
0002
There is a bad connection between Main
This occurs when the Sub
Board and Servo Board.
CPU is not detected after
turning on the machine
0004 SRAM error

SRAM has broken.

Check Cable connection between Main Board and Servo Board


Check the other Cable connections of Servo Board
Servo Board replacement
Main Board replacement
Flexible Cable replacement
Servo Board replacement

Sub Board does not work correctly.


Sub CPU does not work correctly.
An error occurs during
0005 downloading a program for There is a bad connection between Main
Board and Servo Board.
sub CPU.
A noise on a signal.

Check Cable connection between Main Board and Servo Board


Check the other Cable connection
Servo Board replacement
Main Board replacement
Flexible Cable replacement

A noise on a signal during sending a


command.
An error occurs when start
Sub CPU was reset to default.
0006
connecting to sub CPU.
Get into communicate when Sub CPU was
reset to default.

Check Cable connection between Main Board and Servo Board


Check the other Cable connections of Servo Board
Servo Board replacement
Main Board replacement
Flexible Cable replacement

0007

An error occurs during


sending a command.

There is a problem with


synchronizing serial
0008
communication to Sub
CPU.

Sub Board does not work correctly.


Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal during sending a
command.
Sub CPU was reset during sending a
command.

Check Cable connection between Main Board and Servo Board


Check the other Cable connections of Servo Board
Servo Board replacement
Main Board replacement
Flexible Cable replacement

Sub Board does not work correctly.


Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal.

Check Cable connection between Main Board and Servo Board


Check the other Cable connections of Servo Board
Servo Board replacement
Main Board replacement
Flexible Cable replacement

Network I/F does not work correctly.


Firmware for Network I/F is not installed.

Main Board replacement


Check the firmware is installed into Network I/F

0010

Network I/F Initialize has


not been done.

0101

Limit Position Initialize has Limit Position Initialize has not been done
correctly.
not been done.

Even though the machine


carries out the regular
Limit Sensor does not work correctly or is
0102 movement, the output of
broken.
Limit Sensor does not
reach the expected value.
Even though the machine
carries out the regular
0104 movement, the output of
Capping Sensor does not
reach the expected value.

Capping Motor does not work correctly.


Capping Unit does not work correctly.
Capping Sensor does not work correctly.
Wiring or Flexible Cable has short circuited
or cut-line.

6-10

Carry out Limit Position Initialize

Limit Sensor replacement


Check the mechanical backlash or loose with the scanning axes

Capping Motor replacement


Capping unit replacement
Capping Sensor replacement
Flexible Cable replacement

Fault of Tool Carriage Connection


Loose of Connection Part
Tool Carriage Connection
Fault of the Limit Position Initialize value
0105
Error
Limit Sensor does not work correctly or is
broken.

Check the mechanical Backlash or loose with the Tool Carriage part.
Connection Part Replacement
Limit Position Initialize

Fault of Tool Carriage Connection


Loose of Connection Part
Fault of the Limit Position Initialize value
Limit Sensor does not work correctly or is
broken.

Check the mechanical Backlash or loose with the Tool Carriage part.
Connection Part Replacement
Limit Position Initialize

Machine fails to
disconnect the Tool
0106
Carriage from the Head
Carriage.
0107

Linear Encoder Setup has Linear Encoder Setup has not been done
correctly.
not been done.

Even though the machine


carries out the regular
0109 movement, the output of
the Wiper Sensor does not
reach the expected value.
Input value from Linear
Encoder is not changed
when Linear Encoder is
setup the origin.
0110 When Motor stops during
printing, Motor does not
complete the movement
which is supposed to be
done.

Disorder of Wiper Sensor


Fault of Wiper Unit
Fault of Wiper Sensor
Cut-line or short-circuit of Cable and Flexible
Cable

Wiper Motor Replacement


Wiper Unit Replacement
Wiper Sensor Replacement
Cable and Flexible Cable Replacement

Read error of Linear Encoder.


Read error of Encoder on Scan Motor side.
Belt is not fixed to Head Carriage firmly.

Confirm whether Encoder Scale is between the slit of Encoder Module


in a whole width of the machine
Check Cable connection between Linear Encoder Board and Print
Carriage Board
Confirm connection between Belt and Head Carriage
Linear Encoder replacement
Scan Motor replacement
Main Board replacement

This error occurs when the


machine performs the
Crop-Cut Adjustment has not been
0111 Auto Crop Mark Detection
performed.
without peforming the Tool
/ Crop-Cut Adjustment.
There is a problem with
0120 Thermistor for Pre-Heater
F.
Pre-Heater is unusually
hot.
0125
Pre-Heater F temperature
has reached 60C and
There is a problem with
0130 Thermistor for Print
Heater.
Heater is unusually hot.
Print Heater temperature
0135
has reached 60C and
above.

Carry out Crop-Cut Adjustment in service menu

Device has a problem.


Thermistor Cable has short circuited or cutline.

Check Cable connection around Thermistor


Thermistor replacement

Pre-Heater Cable connection has a problem. Check Pre-Heater


Thermostat has a problem (not working).
Check Thermostat
Thermistor has a problem.
Check Thermistor
Device has a problem.
Thermistor Cable has short circuited or cutline.

Check Cable connection around Thermistor


Thermistor replacement

Print Heater Cable connection has a problem. Check Print Heater


Thermostat has a problem (not working).
Check Thermostat
Thermistor has a problem.
Check Thermistor

Device has a problem.


Thermistor Cable has short circuited or cutline.
Dryer Cable connection has a problem.
Dryer is unusually hot.
Thermostat has a problem (not working).
0145 Dryer temperature has
reached 80C and above. Thermistor has a problem.
Option Dryer is unusually Option Dryer Cable connection has a
problem.
hot.
0146
Option Dryer temperature Thermostat has a problem (not working).
Thermistor has a problem.
has reached 80C and
0140

Carry out Linear Encoder Setup in service menu

There is a problem with


Thermistor for dryer.

6-11

Check Cable connection around Thermistor


Thermistor replacement
Check Dryer
Check Thermostat
Check Thermistor
Check Option Dryer
Check Thermostat
Check Thermistor

7 Service Activities
7-1 INSTALLATION CHECK LIST
XC-540 INSTALLATION CHECK LIST
Date
Serial Number

User

Unpacking

The following space is reserved for installing the machine.


3700 mm (145.7 in.)

2500 mm (98.5 in.)

1200 mm (47.3 in.)

2700 mm (106.3 in.)

Unit space

Work space

Install the machine in a location that is level, stable, and able to bear the weight of the machine. Total
weight of the machine is 200kg (Body + Stand) or more. It requires floor strength that supports up to 70 kg
of the point weight at the one contact of the machine and floor. Installation in an unsuitable location may
cause major accidents, such as trip over, fall, and collapse.
Never install in outdoors or any location where exposed to water or high humidity.
There are some risks of fire and electric shock caused by electric leakage.
Never install close to any flammable object or in a gas-filled location.
There are risks of explosion and fire hazard.
Install in a clean, brightly lit location.
Working in a location that is dark or cluttered may lead to accidents, such as an operator trips and get
caught in the machine as the result of an inadvertent stumble.
Keep the power plug within immediate reach at all times.
This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine
next to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical
outlet.
Ensure ventilation for the work area.
Without ventilation, there are risks of fire hazard and health hazard due to ink fume.

7-1

Unpacking

7-2

Unpacking the Stand


Shafts

Stay

Stand Legs

Unpacking the
Accessory Box

7
Ink-cartridge tray

Manual, CD-ROM, etc.

7-3

Checking the Accessories

Stay : 1

Rail slider : 1

Arm/Arm retaining
screw : 1 set

Dancer roller : 1

Stand leg (Left) : 1

Paper pipe : 1

Shaft : 2

Stopper : 4

Stand leg (Right) : 1

Power cord : 1

ink-cartriddge try :1

Media flanges : 2

Drain bottles : 2

Media clamps : 2

Blade : 1

Blade holder/Pin
:1

7
Bolt : 26

Washer : 8

SOL INK cleaning


cartridge : 4

Setup guide : 1

Drain bottle stand : 1

Replacement blades
for separating knife
:1

Pipe : 1

Hexagonal wrench : 1

Software RIP : 1

User's Manual : 1

Cleaning Kit : 1

Replacement
wiper : 2

Cleaning stick : 10

7-4

Tweezers : 1

Assembling

Set up following items in reference to the Setup Guide [3.Assembling and Installing].
In case of setting up DU-540, refer to the DU-540 Uer's Manual [1-4 Installing on the Printer].

Assemble the Stand

Attach the Included Items

Mount the Machine

Install the Drain Bottle

Attach the Ink-cartridge Tray

Removing the Packing Materials

7
Connect the Cables

Connect following cables in reference to the Setup Guide [4.Connect the Cables].
Connect the Cable of the Take-up Unit

Connect the Power Cable

Connect the Ethernet cable (suggested 100Base-TX) to the Computer (Network).


*Make sure to use the Ethernet cable which is category 5 and above.

Preparation

Perform following items in reference to the Setup Guide [5.Installing the Ink Cartridges] and [6.Install the Blade].
Filling with Ink

!! IMPORTANT !!
- 4 pcs. of the SOL INK cleaning cartridges are required in this work.
- Gently shake the cartridge when the new ECO-SOL MAX Ink Cartridge is installed.

Install the Blade

7-5

Network Settings

Make the Network Settings for the Computer and Printer in reference to the Setup Guide [7.Network Settings].

The Network Settings for the Computer


Enter the IP Address (e.g. 192.168.0.100) and the Subnet Mask (e.g. 255.255.255.0).

IP address of the Computer


The Network Settings for the Printer
Enter the IP Address (e.g. 192.168.0.101), the Subnet Mask (e.g. 255.255.255.0), and the Gateway Address
(e.g. 255.255.255.0).
IP Address should be different from the one set for the Computer : Subnet Mask and Gateway Address should
be the same as the ones set for the Computer.

IP address of the Printer

Installing Roland VersaWorks

Explain following items in reference to the Quick Start Guide.


System requirements for installing the software
Operating system : Windows XP Service Pack 1 or later, Windows 2000 Service Pack 4
CPU :

Pentium 4 2.0GHz or faster

Memory (RAM) :

512MB and above (1GB or more recommended)

Monitor :

High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended

Free hard-disk space required for installation :

100MB or more

Free hard-disk space required for operation : 1GB or more recommended

Make the setting for Roland@NET


Select the check box [Download Updates Automatically and Notify] if the customer accepts it.

7-6

Loading and Cutting


Off Media
Explain following items in reference to the User's Manual [2-2 Loading and Cutting Off Media] and
[8-1 Usable Media].

Load the Roll Media


!! IMPORTANT !!
- Never load media that weights more than 30 kg (67 lb.).
- Attach the media flanges to the roll media by matching to the inner diameter of the roll media core.
- Be sure to remove and properly store the roll media when not in use. If roll media is kept loaded on the
machine, the media may sag by its weight and it may affect the printing result.
- Adjust [Head Height], [Feed Calibration] and [Bidirectional Adjustment] when using another type of media.

Set the Media Clamps

!! IMPORTANT !!
- The left and right of Media Clamps differ from one another.
- Set the Media Clamps firmly.
- Be sure to set the Media Clamps at the correct positions.

7
How to cut off Media

!! IMPORTANT !!
- Before you perform cutoff, be sure to detach the media clamps.

Conditions for Usable Media

7-7

Operation
Explain following items in reference to the User's Manual.
Switching the Power On and Off
This machine has two power switches (three power switches when with DU-540).
Whenever outputting is finished, switch off 2 and 3.
Leave the main power switch 1 on at all times, never switching either one off.
*This machine switches to a low-power ''sleep mode'' when a fixed interval passes with no operation.
1. Main power switch

2. Sub power switch

Be sure to leave
switched on at all times.

Rear of the printer

Turn this switch on after


closing the front cover. To turn
it off, hold down the switch for
one second or longer.

Front of the printer

With DU-540 (Optional Drying-heater Unit)

3.Power switch
This is the power switch for the drying heater unit.

!! IMPORTANT !!
- Make sure to use the Sub power switch of the printer for the daily powering on and off. If the Main power
switch of the printer is off, the automatic cleaning does not operate and it may cause Heads breakage.
(The automatic cleaning is being performed even if the sleep mode is disabled as long as the Sub power
switch is on. )
- When not printing, remove the loaded media or switch off the Sub power of the printer.
The continued application of heat to media may generate toxic gases or cause a fire hazard.

7-8

Setting the clock to the local time


- Select [SUB MENU] > [CLOCK] > [DATE] in SERVICE MENU and set the date to your local date.
- Select [SUB MENU] > [CLOCK] > [TIME] in SERVICE MENU and set the time to your local time.
Settings of the Media Heating System
- Operation of the Preheater, Print heater and DU-540 (Optional Drying-heater and Blower-fan)
- Temperature setting
- General guide for the preset temperatures
!! IMPORTANT !!
- Be cautious of the heat of the platen and dryer, and avoid fire and burns.
- Remove loaded media and switch off the sub power when not printing.
- Never use media that cannot withstand the heat of the media heating system.
- Never use the platen or dryer for unintended purpose, such as drying clothing.
Printing Tests and Cleaning
Starting Printing

Explain about the Remaining Ink


!! IMPORTANT !!
- The remaining ink amount shown on the display or RIP is an approximate guide, and not
actual amount.
Installation & Handling of the Ink Cartridges
!! IMPORTANT !!
- Gently shake the cartridge when the new ECO-SOL MAX Ink Cartridge is installed.
- Do not remove an Ink Cartridge until it runs out. If an Ink Cartridge is removed and inserted often,
air may go into the Ink tube and it may cause the Ink dropping problem.
- Be sure to replace with the same Ink type. Never mix the ECO-SOL MAX Ink with the different
Ink type.
- Insert the same type and color of Ink Cartridge into 1 to 6 and 7 to 12.
- Never allow the machine to stand with an Ink Cartridge removed. The print heads may become
clogged.
- Never store the Ink Cartridges in the location of fire or high temperature.
Performing a Cutting Test
Adjusting the Cutting Conditions
The following cutting conditions can be set by [CUT CONFIG] key.
- Blade Force
- Cutting Speed
- Blade Offset
- Tool-up Speed
!! IMPORTANT !!
Explain about [CUTTING PRIOR] as below.
[MENU]...
Cuts with the cutting conditions set on the machine.
[COMMAND]... Cuts with the cutting conditions set on the Roland VersaWorks.

7-9

Starting Cutting
Print / Cut Position Adjustment
Starting Print & Cut
!! IMPORTANT !!
- Make sure the [AUTO ENV. MATCH] menu is set to ''ENABLE.''
- Before you start cutting, allow the media to dry thoroughly.
- Never use the Media Clamps when performing cutting.
- Set the value of [CALIBRATION] in [CUTTING MENU] to [0] when using the machine for printing
& cutting, because this menu is to correct the cutting length when using the machine only for
cutting.
- When you go on to cutting right after printing, the Cap of the Blade Holder may rub the printed
surface and damage the printed image.
In this case, it is necessary to extend the Blade slightly.
Crop-Cut Adjustment
Printing with Crop Marks

Alignment of the Crop Marks (Automatic)


!! IMPORTANT !!
Depending on the type of media, the Crop Marks on the media may not be detected
automatically. In this case, perform alignment manually.

Alignment of the Crop Marks (Manual)

Cutting Using the Crop Mark Feature

Using the Take-up System

Check with following items in reference to the Service Manual [4-16. Take-up Unit Operation Check].
Cable Connection Check for Take-up Unit.
Operating Check for Take-up Unit.
Explain following items in reference to the User's Manual [4-2. Using the Take-up System].

How to Take Up Media (when taking-up with outward curl / when taking-up with inward curl)
!! IMPORTANT !!
Avoid following operations that pull the media with undue force.
- Never operate the MANUAL switch when the loading lever is lowered.
- Never use
to feed the media in reverse.

How to Remove Taken-up Media

7-10

Maintenance
Explain following items in reference to the User's Manual.
Disposing of Discharged Ink
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the
bottle.
!! IMPORTANT !!
- When you dispose of Discharged Ink, make sure to reset the discharged-fluid count from [MENU] >
[SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key .
Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid, in the location with high temperature, or near open flame, chemicals
and explosive material.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such
as a metal can or polyethylene tank, and cap tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.

Cleaning function of the Print Heads


(Normal cleaning / Meduim cleaning / Powerful cleaning)
!! IMPORTANT !!
Do not perform the Powerful cleaning more than necessary. It consumes large amount of ink.

Claning the Print Heads using Cleaning Kit


!! IMPORTANT !!
The cleaning is run with the head uncapped.
To prevent the heads from drying out, finish this procedure in 30 minutes or less.

Cleaning other parts


- Platen
- Grit rollers
- Pinch rollers (Raise the Pinch rollers when not in use.)
- Paper sensors (Front and Rear)
- Front cover
- Media clamps
- Bed
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.

Replacing the Wipers

Replacing the Blade

Replacing the Separating Knife

When Not in Use for a Prolonged Period

7-11

When Moving the Unit


!! IMPORTANT !!
- Before moving the machine, you must perform [HEAD WASH] in [INK CONTROL] menu.
This operation requires eight UNUSED SOL INK cleaning cartridges.
- You must fill ink within 1 week after performing the HEAD WASH.
The nozzles of the Heads are clogged if the machine is left for a prolonged period after removing
the ink.

Feature Reference

Explain following items in reference to the User's Manual.

Pausing or Canceling Output

Setting the Location for Starting Output

!! IMPORTANT !!
When using the take-up unit, never use
.
The take-up unit pulls the media with undue force, and it may result in an error or malfunction.

Making the Automatic Adjustment of the Printer to the Operating Environment


!! IMPORTANT !!
Set [AUTO ENV.MATCH] in [CUTTING MENU] to [ENABLE]. The machine automatically adjust itself to
the optimized setting according to the operation environment(temperature and humidity).

Adjusting Head Height to Match Media Thickness


!! IMPORTANT !!
Misalignment occurs during bidirectional printing due to the head height or the thickness of
the media. Perform [Bidirection Adjustment] to match the media you're using.

7-12

Correcting Misalignment for Printing or Cutting

Perform following corrections / adjustments to correct misalignment for the media you're using.
1. <Bidirectional Adjustment>
Bidirectional adjustment corrects subtle misalignment occurs in the Bi-Direction printing.
This misalignment varies according to the head height and thickness of the media, so perform this
adjustment to match the media you're using. This setting in XC-540 also serves to correct the shifting of
Printing and Cutting Position. Under this case, this setting needs to be confirmed and adjusted.
Refer to the User's Manual [Correcting for Misalignment in Bidirectional Printing].
2. <Feed Calibration>
Feed distance of media slightly changes by media thickness and heater temperature. In this case, print
banding tends to be noticeable. It needs to be adjusted to the media and heater, repeating print test and
adjustment. However, the print result may be improper when media is fed backward after adjustment.
When it needs a margin for next print after adjustment, set it 40 mm or more.
Refer to the User's Manual [Performing Feed Correction to Alleviate Horizontal Bands and the Like].
3. <Print / Cut Position Adjustment>
Perform this adjustment when alignment of print and cut is not satisfactory under continuous
operation of print and cut. This adjustment needs to be optimized to your media, since cutting
position changes due to the media thickness and head height.
Refer to the User's Manual [Correcting Misalignment of the Printing and Cutting Positions During Printing
Followed Immediately by Cutting].
4. <Crop-Cut Adjustment>
Perform this adjustment when alignment of print and cut using the Crop Mark function is not
satisfactory .
Refer to the User's Manual [Correcting Misalignment for Printing and Cutting When Using Crop Marks].

Preset function
Menu items that can be saved in Presets
- [PRE](Pre heater)
- [PRINT](Print heater)
- [DRYER]
- [EDGE DETECTION]
- [SCAN INTERVAL]
- [VACUUM POWER]
- [FULL WIDTH S]
- [FEED FOR DRY]
- [ALTERNATE HEAD]
- [CALIBRATION](in the CUTTING MENU)
- [FORCE]
- [SPEED]
- [OFFSET]
- [UP-SPEED]
- [ADJUST BI-DIR SIMPLE SETTING]

- [CALIBRATION]
- [PRINT-CUT ADJ.]
- [CROP-CUT ADJ.]
- [PREHEATING]
- [BLOWER FAN]

- [ADJUST BI-DIR DETAIL SETTING]

7-13

Others

Explain to switch off and on the machine and check what happens before calling for inquiry,
when [SERVICE CALL] is displayed. It may solve the problem.
Explain the action to take when the head carriage stops over the platen in reference to the User's Manual
[7-6 The Print Heads Stopped Moving].
If the head carriage doesn't go back to the standby position by turning on the sub power again, it is
necessary to cap the heads by the user.

Consumable Parts and


Replacement Cycle

PARTS NAME
Print Head

LIFE TIME
6 billion shots / nozzle (6,000,000 kshots)
* When the Head is replaced, the Dampers should be replaced at
the same time.

Wiper

6 months or
Wiping 3,000 times or
Ribbing 100 times
*When the cleaning is done for the 500 times, the message for
replacement of the Wiper is shown on the LCD.

Carriage Motor
Cap Top
Ink Tube
Sponge for Flushing
Sponge for Wiper
Battery
Cutter Protection
Pinch Roller

1,500 hours
6 months
3,000 hours
6 months
12 months
24 months
Replace it depending on degree of scratches on it.
Replace it depending on degree of the rubber part wear.

7-14

7-2 Maintenance Check List

XC-540 MAINTENANCE CHECK LIST


Date :
Serial Number

User

!! IMPORTANT !!
If the DU-540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the Printer and
Drying-heater unit before performing the maintenance activity.
Check Items

Operation Points

Check

Interview the customer

Ask the customer if there is something that he/she is concerned


about.

Done

Output / Get report before maintenance

Get report with [Get Report] of the Peck4.exe, or print both Service
Report and History Report.

Done

If large amount of ink is discharged in the drain bottle, dispose of it


and give an explanation to the customer. Make sure to reset the
discharged-ink count.

Good

Check drain bottle

Upgrade the firmware to the latest version

Upgrade the firmware if the installed firmware is not the latest


version.

OK

Determine if they should be replaced based on the SHOT COUNT in


the History Report, the test print result and the customer's interview.
Replacement Cycle : 6 billion shots/nozzle

Good

Perform a manual cleaning by using cleaning sticks and cleaning


liquid.

Cleaning Done

Head

Output the test patterns for BIAS, VERTICAL, HORIZONTAL and


BIDIR. DEFAULT to check the error, and perform adjustment if
necessary.

Replacement Done

Good

Determine if it should be replaced based on the performance of the


cleaning or the time period from the last replacement.
Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing
count 100 times.

Cleaning Done

Wiper

Cap Top

Determine if it should be replaced based on the performance of the


cleaning or the time period from the last replacement.
Replacement Cycle : 6 months

Replacement Done
Reset

Replacement Done

Good
Cleaning Done
Replacement Done
Good

Sponge for Flushing

Determine if it should be replaced based on its appearance


or the time period from the last replacement.
Replacement Cycle : 6 months

Replacement

Sponge for Wiper

Determine if it should be replaced based on its appearance


or the time period from the last replacement.
Replacement Cycle : 6 months

Replacement Done

Lithium Battery

Replacement Cycle : 24 months

Good

Good
Replacement Done

Check
Mechanical
Parts

Carriage Belt

Check if the carriage belt doesn't touch the the drive pulley and idle
pulley when the head carriage moves in the full width.
Adjust the belt position, if necessary.
Check if it is not worn out, it does not have dirt on it and it rotates
smoothly.

Good

Pinch Roller
Grit Roller

Remove foreign substances stuck on it by using a brush.

Done

Cutter Protection

Replace it depending on degree of scratches on it.

Good
Replacement Done

Replacement Done

Good
Replacement Done

Check printing

Check that there is no problem with the printing operation and


printing result.

Done

Check cutting

Check that there is no problem with the cutting operation and


cutting result.

Done

Output / Get report after maintenance

Get report with [Get Report] of the Peck4.exe, or print both Service
Report and History Report.

Done

7-15

Reset

Reset

Good
Adjustment

Determine if it should be replaced based on MOTOR ERROR and


MOTOR HOURS S in the History Report, the motor sound heard
while printing the report and the customer's interview. Put grease
on the gear if you replace the motor.
Replacement Cycle : 1,500 hours

Carriage Motor

Check
Consumable
Parts

Disposed

7-3 Specifications
Main Unit Specification
XC-540
Printing/Cutting method
Acceptable media widths
Printing/Cutting width (*1)
Ink cartridges Types
Color
Printing resolution (Printing dot resolution)
Acceptable tool
Cutting speed
Blade force
Blade offset compensation
Software resolution (When cutting)
Distance accuracy (When printing) (*2)
(*3)
Distance accuracy (When cutting) (*3)

Repetition accuracy (When cutting) (*3)


(*4)
Alignment accuracy for printing and cutting (*3) (*5)
Alignment accuracy for printing and cutting when reloading media (*3) (*6)
Dryer unit (*7)

Piezo ink-jet method/media-moving method


260 to 1371 mm (10-1/14 to 54 in.)
Maximum 1346 mm (53 in.)
ECO SOL MAX 220cc cartridge / 440cc cartridge
Six colors (cyan, magenta, yellow, black, light cyan, light magenta) or
Four colors (cyan, magenta, yellow, and black)
Maximum 1440 dpi
Special blade for CAMM-1 series
10 to 600 mm/s (10 to 300 mm/s in media-feed direction)
30 to 300 gf
0.000 to 1.500 mm (0 to 0.0591 in.)
0.025 mm/step (0.000984 in./step)
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater
Error of less than 0.4% of distance traveled, or 0.3 mm, whichever is greater
When distance correction has been performed (when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made): Error of less than 0.2% of
distance traveled, or 0.1 mm, whichever is greater
0.1 mm or less
0.5 mm or less
Error of less than 0.5% of distance traveled, or 3 mm, whichever is greater
Heating method, setting range for the preset temperature: 30 to 55 C (86 to
131 F)

Ink -fixing device (*7)

Print heater / Preheater, setting range for the preset temperature: 30 to 50 C


(86 to 122 F)

Take up system Roll outer diameter allowing take-up


Weight allowing take-up
Interface
Power-saving function

Maximum 180 mm

Power supply

Voltage and frequency


Required power capac
ity
Power consumption During operation
Sleep mode
Acoustic noise level During operation
During standby
Dimensions (With stand)
Weight (With stand)
Environment
Power on (*8)
Power off
Included items

Maximum 30 kg
Ethernet (10BASE-T/100BASE-TX, automatic switching)
Automatic sleep feature (compliant with the International ENERGY STAR
Office Equipment Program)
AC 100 to 120 V +
10%, 50/60 Hz or AC 220 to 240 V +
10%, 50/60 Hz
13 A (100 to 120 V) or 7 A (220 to 240 V)
Approx. 1600 W
Approx. 47 W
64 dB (A) or less (according to ISO 7779)
45 dB (A) or less (according to ISO 7779)
2694 (W) x 1103 (D) x 1260 (H) mm (106-1/8 (W) x 43-7/16 (D) x 49-5/8 (H)
in.)
197 kg (434.3 lb.)
Temperature: 15 to 32C (59 to 90F) (20C [68F] or more recommended),
humidity: 35 to 80% (no condensation)
Temperature: 5 to 40C (41 to 104F), humidity: 20 to 80% (no condensation)
Exclusive stands, Power cord, Blade, Blade holder, Media clamps, Replacement blade for separating knife, Cleaning kit, Software RIP, User's manual
etc.

7-16

*1
The length of printing or cutting is subject to the limitations of the program or driver.
*2
At Roland PET film, print travel: 1 m
Temperature: 25 C (77 F), humidity: 50%
*3
Not assured when the print heater or dryer is used.
*4
The following conditions must be met:
Media type: Media specified by Roland DG Corp.
Roll media must be loaded on the shaft.
[PREFEED] menu item must be set to "ENABLE."
Side margins: 25 mm or more for both the left and right margins
Front margin: 35 mm or more
Excluding stretching/contraction of the media
Range for assured repetition accuracy
For media with a width exceeding 610 mm: Length 4,000 mm
For media with a width of 610 mm or less: Length 8,000 mm
*5
Provided that media length is under 3000 mm
Temperature: 25 C (77 F)
Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media.
*6
Media type : Roland PET film
Data size: 1,000 mm in the media-feed direction, 1,346 mm in the carriage-movement direction.
No lamination
Automatic detection of crop marks at 4 points when media is reloaded.
During cutting, [PREFEED] menu item must be set to "ENABLE."
Temperature: 25 C (77 F)

Excludes the effects of slanted movement and of expansion and contraction of the media.
*7
Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment.
Depending on the ambient temperature and media width, the preset temperature fail to be reached.
*8
Operating environment
Humidity (%)
(no condensation) 80
55
35
0

Use in an operating environment with


this range.
15 20
27 32 C ( F)
(59) (68) (80.6) (89.6)
Temperature

7-17

Conditions for Usable Media


Use genuine media from Roland DG Corp.
Media width
10-1/4 to 54 inches (260 to 1371 mm)

A) Cuttable media thickness

0.08 to 0.22 mm (3.2 to 8.6 mil)


(depending on media composition)

B) Maximum media thickness (including backing paper)

Printing only : 1.0 mm (39 mil)


When performing cutting : 0.4 mm (15 mil)

C) Roll outer diameter

180 mm

D) Paper tube (core) inner diameter


50.8 mm or 76.2 mm (2 inches or 3 inches)

Roll weight
30 kg (66 lb.)

Other conditions

Media such as the following cannot be used.


Media having an inward curl (i.e., media whose print surface is on the inner side of the roll)
Media whose end is attached to the paper pipe (core)
Media which is severely warped or which has a strong tendency to reroll
Media that cannot withstand the heat of the heating devices
Media whose paper pipe (core) is bent or crushed

This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in
advance to make sure that satisfactory printing quality is obtained.

7-18

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