RA Templates Steelwork

RISK ASSESSMENT FORM
Conducted By (Date)
Company
Task
Renewal of Pump Room Bulkhead
Approved By (Date)
21/06/2006
2. Risk Evaluation
Existing Risk Control
Risk Level
Entry into confined

space (pump room
& cargo tank)
Possible
Accident/III
Health &
Persons-atrisk
Likelihood
1. Hazard Identification
Hazard
Severity
No. Task Step
Next Review Date
21/06/2009
3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure
-Lack of
oxygen
Asphyxiation
-Entry permit approval

-Gas Check
-Portable gas detector
-Lack of
lighting
Bodily Injury
-Gas leak
Unconscious
-Provide lighting at tank

entry and along
passageway
-Portable gas detector
-Tripping &
falling
Bodily Injury
-Barricade of opening
-Ensure passageway
clear of obstruction
Association of Singapore Marine Industries
Group 1
Reference
Document for
Reference
Lifting of plate
Cutting of damage
bulkhead
Removal of cut
steel plate to shore
-Double check
hot work area
before start
work
-
-Supervisor incharge
-Safety Officer
-To check
lifting gear
before lifting
-To check
combustible
matter around
hot work area
-Dye check on -Supervisor indye tag before charge

lifting operation
-Barricade
affect lifting
area
-Fire &
explosion
Bodily Injury
-Valid hot work permit

(Hard Barricade)
-Falling
Bodily Injury
-Barricade in cargo tank

-Weld support on 4 side
-Falling
object
Bodily Injury
-Qualify rigger
-Inspection of valid and
good condition of lifting
gear
-Caught inbetween
Bodily Injury
-Wear leather gloves

-Maintain communication
-Fire
explosion
Bodily Injury

-Barricade of hot work
area
-Falling
hazard
Bodily Injury
-Falling
Hazard
Bodily Injury
-Ok tag for staging

-Weld eye piece to
bulkhead
-Lifting gear to be tested
and in working condition
-Qualify Rigger
-Lifting Supervisor
-Valid lifting gear and in
good working condition
Risk Level
Cut deck access

opening
Action Officer
(Follow-up Date)
Possible
Accident/III
Health &
Persons-atrisk
Likelihood
Additional
Risk Control
Measure
Hazard
Severity
No. Task Step
-Supervisor Incharge
Document for
Reference
Lifting of new plate

from shore to cargo
hold
Fitting & Welding of

Bulkhead
-Caught inbetween
Bodily Injury
-Wear glove
-Used tag line
-Keep people away form
lifting area
-Falling
Hazard
Bodily Injury
-Qualify Rigger
-Lifting Supervisor
-Valid lifting gear and in
good working condition
-Barricade
affect lifting
area
-Caught inbetween
Bodily Injury
-Wear glove
-Used tag line
-Keep people away form
lifting area
-Fire &
explosion
Bodily Injury

(Hard Barricade)
-Falling
Bodily Injury
-Barricade in cargo tank

-Weld support on 4 side
-Double check
hot work area
before start
work
-
Supervisor Incharge
-Safety Officer

Conducted By (Date)
Company
Marine Pacific
Task
Shellplate Renewal in No. 6 C.O.T
Approved By (Date)
Hull Section Manager (21/06/2006)
Steelwork
-Marking
-Cutting
-Fitting
-Welding
-Grinding
-Lifting
Testing / NDT
(Vacuum Test,
X-ray Visual)
Risk Level
2. Risk Evaluation
Likelihood
1.
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity
No.
Next Review Date
-Fire,
Explosion
Bodily Injury
-Qualified personnel to do
work
-Hot work tools must be
checked and tested
-Falling
object
Bodily Injury
-Lifting gears must be

checked and tested
-Falling
Bodily Injury
-Apply permit
-Barricade the area
-Hose
Burst
Bodily Injury
-Use whip arrestor
-Radiation
Bodily Injury
-Barricade affected areas

-Install blinkers and
prominent signs
Foreman / Supervisor (19/06/2006)
20/06/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure
Barricade the
area (both in
and out of
tank)
Hull Supervisor/
Lifting Supervisor/
Safety Officer
Reference
Document for
Reference

Conducted By (Date)
Company
Group 3
Task
Renewal of tank top plates
Approved By (Date)
Lift out old plate

to lift in new
plate
Fit new plate
-Fire/
Explosion
-Asphyxiation
-Smoke
and Fumes
-Falling
object
-Burns (sparks)
-Struck by
object
-Bodily Injury
-Bodily Injury
-Fire watch
-Valid hot-work tools
-Good ventilation
-General lighting
-Remove combustible
materials
-Trained signal and rigging
man
-Presence of lifting
supervisor
-Cordon off affected area
-Tag-line
-Trained rigging and
signalman
-Lifting gear in good
condition
-Presence of lifting
supervisor
-Cordon off affected area
Risk Level
Crop out
damaged plate
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity
No.
Next Review Date
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure
Additional
access to be
provided
Production
Supervisor/
Hull Supervisor/
Contractor
Supervisor
Additional
marshals to
clear off the
area
Lifting Supervisor /
Contractor
Supervisor
Provide the
right fitters, do
not crowd
around work
area
Production
Supervisor/
Hull Supervisor/
Contractor
Supervisor
Reference
Document for
Reference
Welding of new
plate
-Strong ventilation
-Good condition of tool
-Fire watch
-Eyes protection
-Electric Shock
Electrocution
-Hand gloves
-Good earthing for welding
set
-Fire/ Fumes
-Asphyxiation
-Burns
-Ventilation
-Filter mask to wear
-Hand gloves
-Excessive
noise
-Noise induced
deafness
-Ear plugs
-Noise
-Noise induced
deafness
-Ear plugs
-Flying
sparks
Bodily Injury
-Safety glasses
-Dust masks
-Face shield
-Grinder protective
Gouging
Grinding
-Fire/ Fumes
-Asphyxiation
-Burns
Risk Level
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk
Severity
No.
3. Risk Control
Additional
Action Officer
Risk Control
(Follow-up Date)
Measure
-Visual checks
on welding
tools before
commence
-Good
ventilation in
tank
-Ensure good
housekeeping/
cleaning
-Visual checks
on welding
tools before
commence
Site Supervisor
-Good
ventilation in
tank
-Ensure good
housekeeping/
cleaning
-Check on
workers PPE
(ear plugs)
-Check on
workers PPE
(ear plugs)
-Good
ventilation in
tank
-Ensure good
housekeeping/
cleaning
Site Supervisor
Site Supervisor
Site Supervisor
Site Supervisor
Site Supervisor
Reference
Document for
Reference

Conducted By (Date)
Company
Group 5
Task
To remove and renew all the platform support &

gratings in E/room
Approved By (Date)
ABC
Cleaning E/R
Bottom
Cutting, fitting
and welding of
platform
support.
Risk Level
Remove
platform
(portable)
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity
No.
Next Review Date
21/06/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure
-Material
handling
Bodily Injury
-Barrication
-Install
signboard
-Tripping
Bodily Injury
-Barrication
-Fire and
explosion
Bodily Injury
-Falling /
Tripping
-Fire and
explosion/
fumes
Bodily Injury
-Material
handling
Bodily Injury
-PPE
-No hotwork at surrounding
vicinity
-Barrication
-Good safety shoe (sole)
-Valid Hotwork Permit
-Firewatch
-Fire clothes/Lines
-Ventilation/Lighting
-Tag lines
-Hand gloves
-Friction floor
mat
-
-Falling/
tripping
Bodily Injury
Bodily Injury
-Barrication
-Signboard
XYZ
-Hull Supervisor
Reference
Document for
Reference
Risk Level
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk
Severity
No.
3. Risk Control
Additional
Action Officer
Risk Control
(Follow-up Date)
Measure
Lifting and cutoff support and

platform and
lifting new
platform
Falling
object
Bodily Injury
-Qualified signalman
-Lifting gears checked
-Use guide ropes
-Keep clear from path
Cordon off
affected area
Install new
platform
(change plate)
-Material
handling
Bodily Injury
-Tag line
-Barrication
-Tripping/
Falling
Bodily Injury
-Barrication
Supervisor
Reference
Document for
Reference

Conducted By (Date)
Company
Group 6
Task
Renewal of Steel plate IWO cargo dome
Approved By (Date)
Preparation for
hot work
-Lack of
oxygen
Asphyxiation
-Toxic gas
-Defective
tools
Overcome by gas
-Fire expose by
gas leak and
oxygen
enrichment
-Explosion
-Bodily Injury
-Lifting
tools
Risk Level
Pre-job
inspection and
marking
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity
No.
Next Review Date

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure
-Ventilation and lighting

5
-Gas meter
-Gas checking periodically
5
5
-Periodical checking of
cutting tools (2 weeks)
and welding tools (30
days)
1
1
M
M
-Elevation of
gas hoses and
separation of
hoses/ cables
-Use valid lifting tools
-Trade Supervisor
Reference
Document for
Reference
Fitting, welding
and grinding off
new plate
-PTW System
-Zinc sheet,
fibre cloth and
additional
watchman,
equipment
-Finger and -Hand and finger

injury
hand
caught in
between
-Hand glove
Nil
-Falling
from height
-Multiple injury
-Body harness
-Valid scaffold tag (OK tag)
-Proper accessing to
location
Nil
-Falling
from height
-Multiple injuries
-Noise inducted
deafness
-Burst of air line
-PPE (ear plug)

-Ensure good working
condition tools.
Nil
Vacuum test
-Fire and
explosion
-Burn to person
Risk Level
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk
Severity
No.
3. Risk Control
Additional
Action Officer
Risk Control
(Follow-up Date)
Measure
-Trade Supervisor
Reference
Document for
Reference

Conducted By (Date)
Company
Group 7
Task
Renew BHD IWO Pump Room
Approved By (Date)
Section Manager (21/6/2006)
Risk Level
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity
No.
Next Review Date
Group 7
21/6/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure
Remove
Insulation
- Contact
with
hazardous
substance
- Skin Irritation
- Asbestosis
-Sample test for asbestos

-If asbestos, engage
approved contractors
-Respiratory Protection
-
Cordon off
area
Hull supervisor
Cutting of
existing BHD
Fire
-Damaging of
EQs
-Injury cause by
fire
-Permit to work
-Provide firecloth to protect
EQ
-Fire watch men
Additional fire
watch men
with radio
Hull supervisor
Removal of
scraps
Falling
materials
Bodily injuries
PPE (Handgloves)
Refer to SWP
Hull supervisor
Reference
Document for
Reference
Risk Level
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk
Severity
No.
3. Risk Control
Additional
Action Officer
Risk Control
(Follow-up Date)
Measure
Transportation
of new BHD to
site
Falling
materials
-Body injury
-Property
damage
-Certified lifting equipment

(color coded)
-Trained lifting Supervisor/
Signalmen
Lifting Supervisor
-Cordon off
area when
lifting in
progress
-Alert men
working nearby
Installation
Falling
material
-Body injury
-Certified lifting equipment
-Cordon off
area
Hull Supervisor
Welding /
Grinding
Fire
-Eye injury
-Bodily injury
-Property
damage
-PPE (headshield,
goggles)
-Hot work permit
-Fire watchmen
Housekeeping
Hull Supervisor
-Safe working tools
Electrocution -Electrocuted
Reference
Document for
Reference

Conducted By (Date)
Company
Group 8
Task
Partial Renewal of Funnel Casing
Approved By (Date)
21/06/2006
Check or mark
hotwork area
Prepare
hotwork / lifting/
hand tools
Risk Level
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity
No.
Next Review Date
Group 8 (21/6/2006)
20/06/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure
-Falling
-Minor injury /
Sprain
-Safe staging with checklist 2

-Wear Safety Belt
-Provide ventilation
-Overcome
by CO2
-May become
unconcisous
-Gas Check
- Contact
with hot
surface
-Trip or fall
-Burnt injury
-Wear handgloves
-Bodily injuries /
sprain
-Good housekeeping
-Safe staging with check
list
-Bodily Injuries
-Safe manual handling

-Wear leather gloves
-Hotwork Permit
-Bodily Injuries
-Bodily Injuries
-Safe staging
-Use handgloves
2
2
1
2
L
L
-Caught inbetween
Cut and remove -Fire
the plate as
marked
-Fall
-Hit by
-Finger injury
M
-Tool box
briefing
Cordon off
area
Supervisor
Supervisor
Reference
Document for
Reference
Clear the area

or ensure good
housekeeping
Risk Level
Install / fit the

plate
Likelihood
2. Risk Evaluation
Severity
No.
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk
-Handling
hazard
-Major injury
-Safe lifting equipment

-PPE (Gloves)
-Falling
object
-Caught inbetween
-Bodily Injuries
-Put all tools in toolbox
-Bodily injuries
-Correct manual lifting

-PPE (gloves)
-Flying
particles
-Minor injuries
-PPE (safety goggles)
3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure
Cordon off
area
Supervisor
Supervisor
Reference
Document for
Reference

Conducted By (Date)
Company
Group 9 Technology
Task
Renewal of Hatch Coaming Plate I.W.O No. 7

cargo hold at 2nd deck
Approved By (Date)
21/06/2006
Next Review Date
2. Risk Evaluation
Inspection &
Marking
Risk Level
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Likelihood
18/06/2006
Severity
No.
Mr C.Y. Wong
Mr Steven Koh
Mr Daniel
Mr Gilbert
-Falling
from height
-Bodily Injuries
-Body harness
-Falling
objects
-Bodily Injuries
-Tool container
20/06/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure
-Strong and
proper
anchoring
points
-
-Steelwork
supervisor
Gas cutting
-Fire and
explosion
-Bodily Injuries
-Property
damage
-Permit to work system

-Checked tools required
-Tool container
-Fire-watchman
-Fibre-cloth to
contain
straying sparks
-Fire
extinguisher
-Steelwork
supervisor
Removal of
existing plate
and lifting of
new plate
-Falling
from height
-Bodily Injuries
-Anchor to a secured point
-Cordon off
area and
signboards
-Steelwork
Supervisor
-Lifting Supervisor
-Falling
objects
-Bodily Injuries
-Qualified signalman
-Check lifting appliances
Reference
Document for
Reference
Welding,
Gouging and
Grinding
Risk Level
Fit-up of new
plate
Likelihood
2. Risk Evaluation
Severity
No.
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk
3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure
-Falling from
height
-Bodily Injuries
-Body harness
-Falling object
-Bodily Injuries
-Toxic fumes
-Long term
sickness
-Contain small items .eg.

wedges, dog piece
-Good ventilation
-Noise induce
-Eye injury
-Deafness
-Loss of
eyesight
-Death
3
3
4
4
M
M
-Electrocution
-Use of ear plugs/ muffs

-Use of eye protection
(goggles)
-Proper insulation of
welding, gouging, grinding
tools
-Use 110V of electrical
tools
-Check on ELCB and
LVSP for electrical box
and welding set (AC)
-Cordon off
area and
signboards
-Steelwork
Supervisor
Reference
Document for
Reference
Refer to task Step 02
-Fire
explosion
-Falling
5
3
2
1
Risk Level
Closed back
access
Likelihood
2. Risk Evaluation
Severity
No.
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk
H
L
3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure
-Double check
hotwork area
before work
start
Supervisor in
charge
Reference
Document for
Reference

Conducted By (Date)
Company
Group 10
Task
Partial renewal of aft bulkhead at Fr. 174
Approved By (Date)
21/06/2006
Inspection of
work and mark
out with owner
Permit to work system

Entry permit
-Gas check
-Ventilation
-Lighting
Personal Gas Meter
-Good lighting
-Good housekeeping
-Fire watch
Cutting/Welding
upper deck
plate
Lifting of upper
deck plates
-Lack of
oxygen
-Suffocation
-Falling
hazard
Fire
-Bodily Injuries
Object
falling from
height
Bodily Injuries
Bodily Injuries
-Only trained signalman/

rigger are allowed to do
lifting
-No one should be under
the load
-Check lifting equipment
(expiry)
Risk Level
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity
No.
Next Review Date
Group 10
20/06/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure
Buddy System
Supervisor
Supervisor
Individual torch
light
Cordon off
area
Barricade area
(cordoned off)
Supervisor
Lifting Supervisor
Reference
Document for
Reference
Grinding of
work pieces
Flying object
Finger and eye

injury
-Wear shield
-Grinder disc guard
Good lighting
Supervisor
Welding of new
plate
Fire
Bodily Injuries
-Valid hotwork permit

-Good and valid welding
equipment (cables, holder)
Supervisor
Electrocution Bodily Injuries
-Good and valid welding

equipment (cables, holder)
Place of work
free from
combustible
materials
Place of work
is dry
Tripping and
falling
Use proper equipment
Housekeeping
Hand and finger

injury
Risk Level
No.
Likelihood
2. Risk Evaluation
Severity
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk
3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure
Supervisor
Supervisor
Reference
Document for
Reference

Conducted By (Date)
Company
Group 11
Task
Renewal of Bosun Store and Chain Locker Plating
Approved By (Date)
ASMI
Cut and install

access
openings (Main
Deck and
Bosun Store
Deck)
-Validity of entry permit

and hotwork permit
-Firewatch and Firelines
-VSCC meeting
-No loose object on
scaffolding
-Provide barrication
(scaffold)
-Qualify signalman and
riggers
-Validity of lifting gears
-Pad eye to dye check
-Tackline to secure
-PPE
Removal of
plating and
installation of
new plating
Fire/
Explosion
Bodily injuries
Falling
objects
Bodily Injuries
Falling
objects
Injury, death and

damaged vessel
property
Risk Level
2. Risk Evaluation
Likelihood
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity
No.
Next Review Date
Lim Teck Song

(21/06/2006)
21/06/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure
-Cordon off the

area
-Hull Supervisor
To put up
warning sign to
keep clear
-Hull Supervisor
Reference
Document for
Reference

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RISK ASSESSMENT FORM

Renewal of Pump Room Bulkhead

Entry into confined

No. Task Step

Next Review Date

-Entry permit approval

-Provide lighting at tank

Association of Singapore Marine Industries

-Dye check on -Supervisor indye tag before charge

Existing Risk Control

-Valid hot work permit

-Barricade in cargo tank

-Wear leather gloves

-Valid hot work permit

-Ok tag for staging

Association of Singapore Marine Industries

Cut deck access

No. Task Step

Lifting of new plate

Fitting & Welding of

-Valid hot work permit

-Barricade in cargo tank

Association of Singapore Marine Industries

RISK ASSESSMENT FORM

Shellplate Renewal in No. 6 C.O.T

Hull Section Manager (21/06/2006)

Next Review Date

-Lifting gears must be

-Use whip arrestor

-Barricade affected areas

Association of Singapore Marine Industries

Foreman / Supervisor (19/06/2006)

RISK ASSESSMENT FORM

Renewal of tank top plates

Lift out old plate

Fit new plate

Association of Singapore Marine Industries

Next Review Date

Association of Singapore Marine Industries

RISK ASSESSMENT FORM

To remove and renew all the platform support &

Next Review Date

Association of Singapore Marine Industries

Lifting and cutoff support and

Association of Singapore Marine Industries

RISK ASSESSMENT FORM

Renewal of Steel plate IWO cargo dome

Association of Singapore Marine Industries

Next Review Date

-Ventilation and lighting

-Use valid lifting tools

-Finger and -Hand and finger

-PPE (ear plug)

Association of Singapore Marine Industries

RISK ASSESSMENT FORM

Renew BHD IWO Pump Room

Section Manager (21/6/2006)

Next Review Date

-Sample test for asbestos

Association of Singapore Marine Industries

-Certified lifting equipment

-Certified lifting equipment

-Safe working tools

Association of Singapore Marine Industries