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4.7.

00

DESCRIPTION OF ELECTRICAL CIRCUIT BY FUNCTION ...................................................................................................

4.1.01

Training Center

CASE

CONNECTORS - N OF PASSAGES AND WIRES COLOURS ............................................................................................... 4.32.00 to 4.33.00

ELECTRICAL CIRCUIT DIAGRAM .......................................................................................................................................... 4.8.00 to 4.25.00


Power and starting system ....................................................................................................................................
4.9.00
621B - 721B - 821B parking brake and transmission circuits.............................................................................
4.11.00
"Z" or "XT" attachment circuits.............................................................................................................................
4.13.00
Instrument panel circuits .......................................................................................................................................
4.15.00
Lights ....................................................................................................................................................................... 4.17.00 to 4.19.00
Air conditioning and windscreen washer.............................................................................................................
4.20.00
Cab interior light - horn - emergency steering - radio circuits ...........................................................................
4.22.00
Speedometer - attachment quick hitch - cigar lighter circuits ...........................................................................
4.24.01
Parking brake and gearbox control, specific to 921B .........................................................................................
4.26.01
Lighting circuits 921 B ........................................................................................................................................... 4.28.00 to 4.30.00

4.4.00
4.5.00
4.5.00
4.6.00
4.6.00

LOCATION OF COMPONENTS
Switches - Pressure switches................................................................................................................................
Proximity switches - Senders - Pressure switches .............................................................................................
External lights .........................................................................................................................................................
Fuse panel ...............................................................................................................................................................
Control panel...........................................................................................................................................................

WHEEL LOADERS - 21B SERIES

4.2.01 to 4.3.01

ELECTRICS

TRAINING MANUAL

DESCRIPTION OF ELECTRICAL CIRCUIT COMPONENTS .................................................................................................

4 - ELECTRICS

4.2.01

...................................................................................................4.19.00
...................................................................................................4.19.00

...................................................................................................4.09.00
...................................................................................................4.09.00

Indicator
Rear - Left .................................................................................. 4.17.00
Stop
Rear - Left .................................................................................. 4.17.00
Tail
Rear - Left .................................................................................. 4.17.00
Fog
Rear - Left .................................................................................. 4.17.00
Indicator
Rear - Right................................................................................4.17.00
Stop
Rear - Right................................................................................4.17.00
Tail
Rear - Right................................................................................4.17.00
Fog
Rear - Right................................................................................4.17.00
Indicator
Front - Left .................................................................................4.17.00
Side
Front - Left .................................................................................4.17.00
High beam
Front - Left .................................................................................4.17.00
Low beam
Front - Left .................................................................................4.17.00
Indicator
Front - Right ............................................................................... 4.17.00
Side
Front - Right ............................................................................... 4.17.00
High beam
Front - Right ............................................................................... 4.17.00
Low beam
Front - Right ............................................................................... 4.17.00
Working
Rear - Left ..................................................................................4.19.00
Working
Front - Left .................................................................................4.19.00
Working
Rear - Right................................................................................4.19.00
Working
Front - Right ............................................................................... 4.19.00
Marker
Rear - Left ..................................................................................4.17.00
Marker
Front - Left .................................................................................4.17.00
Marker
Rear - Right................................................................................4.17.00
Marker
Front - Right ............................................................................... 4.17.00
N Plate
Rear ...........................................................................................4.17.00
Engine compartment................................................................................................. 4.23.00

Diode
Diode

Generators
G1
Batteries
G2
Alternator

Diodes
D1
D2
Lighting
E1
E2
E3
E4
E5
E6
E7
E8
E9
E10
E11
E12
E13
E14
E15
E16
E17
E18
E19
E20
E21
E22
E23
E24
E25
E27

WHEEL LOADERS - 21B SERIES

Warning - indicators lamps


H1
Transmission oil temperature....................................................................................4.15.00
H2
Brake pressure
...................................................................................................4.15.00
H3
Emergency steering ..................................................................................................4.15.00
H4
Parking brake
...................................................................................................4.15.00
H5
Hydraulic filter
...................................................................................................4.15.00
H6
Lights
...................................................................................................4.15.00
H7
Air filter
...................................................................................................4.15.00
H8
Hydraulic oil temperature .......................................................................................... 4.15.00
H9
Engine oil pressure ...................................................................................................4.15.00
H10
Alternator charging ...................................................................................................4.15.00
H11
System normal (GREEN).......................................................................................... 4.15.00
H12
Master warning lamp (RED)...................................................................................... 4.15.00
H13
Indicator
...................................................................................................4.17.00
H14
Air conditionning warning lamp ................................................................................. 4.21.00
H15
High beam
...................................................................................................4.19.00
H17
Fog lights
...................................................................................................4.19.00
H18
Low level of coolant (621B and 621B XT only) ........................................................4.15.00
H19
Horn
...................................................................................................4.23.00
H20
Reversing alarm ...................................................................................................4.11.00
H21
Ride Control system activated indicator lamp .......................................................... 4.25.00
Relays
K1
Power relay
...................................................................................................4.09.00
K2
Starter
...................................................................................................4.09.00
K3
Neutral start
...................................................................................................4.09.00
K4
Transmission disconnect .......................................................................................... 4.11.00
K6
Flasher unit
...................................................................................................4.17.00
K7
Hight beam / Low beam ............................................................................................4.19.00
K8
Condensor fan (1) ...................................................................................................4.21.00
K9
Condensor fan (2) ...................................................................................................4.21.00
K10
Compressor clutch ...................................................................................................4.21.00
K11
Cold start
...................................................................................................4.09.00
K12
Low level of coolant (621B and 621B XT only) .........................................................4.15.00
K13
Horn
...................................................................................................4.23.00
K14
Emergency steering (1).............................................................................................4.23.00
K15
Emergency steering (2).............................................................................................4.23.00
K16
Emergency steering pump ........................................................................................4.23.00
K17
Engine STOP (not fit on 621B) ................................................................................. 4.09.00
K18
Parking brake memorisation relay (921B).................................................................4.27.00
K19
Parking brake relay (921B) .......................................................................................4.27.00
K20
Ride Control system activator relay .........................................................................4.25.00
Transmission solenoides
M1
Solenoid valve which pilots the control spool : Reverse gear ................................... 4.11.00
M2
Solenoid valve which pilots the control spool : 1st gear...........................................4.11.00
M3
Solenoid valve which pilots the control spool : Foward gear -1st - 2nd - 3rd............ 4.11.00
M4
Solenoid valve which pilots the control spool : 1st - 2nd gear ..................................4.11.00
M5
Solenoid valve which pilots the control spool : 4th speed.........................................4.11.00
M6
Modulation control electro-valve ...............................................................................4.11.00
Training Center CASE

TRAINING MANUEL

Solenoides
B1
Engine STOP
...................................................................................................4.09.00
B2
Engine STOP (not on 621B - 621BXT)..................................................................... 4.09.00
B3
Control lever (float position) ...................................................................................... 4.13.00
B4
Control lever (return to dig) ....................................................................................... 4.13.00
B5
Control lever (height control).....................................................................................4.13.00
B6
Air conditionning compressor clutch ......................................................................... 4.21.00
B7
Ether start
...................................................................................................4.09.00
B8
Quick coupling (621B XT and 721B XT) ................................................................... 4.25.00
B9
Parking brake solenoid (921B).................................................................................. 4.27.00
B10
Ride Control system electro-valve ............................................................................4.25.00

DESCRIPTION OF ELECTRICAL COMPONENTS

4 - ELECTRICS

Cooling system temperature gauge ......................................................................... 4.15.00


Fuel level gauge ................................................................................................... 4.15.00
Hourmeter
................................................................................................... 4.15.00
Engine tachometer ................................................................................................... 4.15.00
Engine oil pressure gauge ........................................................................................ 4.15.00
Transmission oil temperature gauge......................................................................... 4.15.00
Battery charge (voltmeter) ........................................................................................ 4.15.00
Speedometer
................................................................................................... 4.25.00

Gauges
P1
P2
P3
P4
P5
P6
P7
P8

4.3.01

Switches
SD1
Return to dig proximity .............................................................................................. 4.13.00
SD2
High control proximity ............................................................................................... 4.13.00
SD3
Return to travel proximity .......................................................................................... 4.13.00
SD4
Cold start
................................................................................................... 4.09.00
SD5
Transmission cut out (left brake pedal)..................................................................... 4.11.00
SD6
Parking brake
................................................................................................... 4.11.00
SD7
Minimum steering pressure....................................................................................... 4.23.00
SD8
Stop (brake pedals)................................................................................................... 4.17.00
SD9
Engine light compartment ......................................................................................... 4.23.00
SD10 Transmission output speed sensor .......................................................................... 4.11.00
SD11 Transmission turbine input speed sensor ................................................................. 4.11.00
SD12
Proximity detector on accelerator pedal................................................................... 4.11.00
SD13 Travel speed sensor ................................................................................................ 4.25.00
Main switches
SP1
Batteries
................................................................................................... 4.09.00
SP2
Key
................................................................................................... 4.09.00
SP3
Gear shift selector ................................................................................................... 4.11.00

Resistors / Elements
R1
75 ohm element ................................................................................................... 4.09.00
R3
Cigar lighter element................................................................................................. 4.25.00
R4
Heating element (2x3,8ohm)..................................................................................... 4.21.00
R5
200 ohm resistance (621B and 721B) ...................................................................... 4.15.00

Starter motor
................................................................................................... 4.09.00
Rotating beacon light ................................................................................................ 4.17.00
Front windscreen motor ............................................................................................ 4.21.00
Rear windscreen wiper motor ................................................................................... 4.21.00
Windscreen washer .................................................................................................. 4.21.00
Blower motor
................................................................................................... 4.21.00
Air-conditioning motor ............................................................................................... 4.21.00
Air-conditioning motor ............................................................................................... 4.21.00
Emergency steering pump ........................................................................................ 4.23.00

WHEEL LOADERS - 21B SERIES

Pressure switches and sensors


SS1
Hydraulic oil temperature .......................................................................................... 4.15.00
SS2
Hydraulic filter
...................................................................................................4.15.00
SS3
Air filter
...................................................................................................4.15.00
SS4
Transmission safety - Brake pressure ......................................................................4.11.00
SS5
Minimum brake pressure .......................................................................................... 4.15.00
SS6
Engine coolant temperature...................................................................................... 4.15.00
SS7
Fuel level
...................................................................................................4.15.00
SS9
Engine oil pressure ...................................................................................................4.15.00
SS10 Transmission oil temperature....................................................................................4.15.00
SS11 Cold start
...................................................................................................4.09.00
SS12 Transmission oil temperature....................................................................................4.15.00
SS13 Engine oil pressure ...................................................................................................4.15.00
SS15 Low level coolant (621B and 621B XT only) .............................................................4.15.00
SS17 Air conditioning low pressure ....................................................................................4.21.00
SS18 Air conditioning high pressure...................................................................................4.21.00
SS19 Transmission oil temperature, located on control valve............................................ 4.11.00
SS20 Ride control enable switch ........................................................................................4.25.00
SS21 Ride control cut-out switch .......................................................................................4.25.00
SS22 Ride control cut-out switch (only on 621BXT and 721BXT ......................................4.25.00
Control switches
ST1
Detents
...................................................................................................4.13.00
ST2
Float and return to travel selection............................................................................4.13.00
ST3
Quick coupling (621B XT and 721B XT only) ...........................................................4.25.00
ST4
Transmission cut out.................................................................................................4.11.00
ST5
Rotating beacon ...................................................................................................4.17.00
ST6
Rear wiper
...................................................................................................4.21.00
ST7
Front wiper
...................................................................................................4.21.00
ST8
Washer
...................................................................................................4.21.00
ST9
Air conditionning ...................................................................................................4.21.00
ST10 Blower
...................................................................................................4.21.00
ST12 Lights
...................................................................................................4.19.00
ST13 Cab light
...................................................................................................4.23.00
ST14 Hazard warning ...................................................................................................4.17.00
ST15 Road lights control ...................................................................................................4.17.00
ST16 Fog light
...................................................................................................4.19.00
ST17 "Quick Down" (transmission shift)............................................................................. 4.11.00
ST18 "Quick Down" (loader control)...................................................................................4.11.00
ST19 Horn (steering wheel)................................................................................................4.23.00
ST20 Parking brake switch (on 921B steering console).....................................................4.27.00
ST21 Manuel - Auto. transmission selector switch.............................................................4.11.00
ST22 Ride control enable switch ........................................................................................4.25.00
RADIO
...................................................................................................4.23.00
Breakers
BR1
12 A
...................................................................................................4.17.00
BR2
10 A
...................................................................................................4.21.00
BR3
10 A
...................................................................................................4.21.00
Training Center CASE

TRAINING MANUAL

Engines
M1
M2
M3
M4
M5
M6
M7
M8
M9

DESCRIPTION OF ELECTRICAL COMPONENTS

4 - ELECTRICS

4.4.01

SD5

SP3

ST14

621B - 721B - 821B

ST21

LOCATION OF COMPONENTS

4 - ELECTRICS

SD8

ST15

H12

H13

H15

H18

ST22

ST3

ST2

ST1

ST4

B3

B4

P8

ST20

921B
ST19

H13

ST18

H12

B5

ST14

ST15

ST10

R3

ST9

ST8

P4

SP2

TRAINING MANUEL

ST7

ST6

P5

ST5

P6

ST16

P7

H14

ST12

H17

621B - 721B - 821B

Training Center

CASE

SD6

WHEEL LOADERS - 21B SERIES

4.5.01

SS1

SD1

SS7

SS2

SD2

PROXIMITY SWITCHES - SENDERS PRESSURES SWITCHES

K2

RELAYS and RESISTANCES

4 - ELECTRICS

SD3

SS3

K12

K7

R5

K13

SS9

SS13

SS6

K11

K4

K3

K1

H20

E17

E20

E10

E11

E1

E4

E9

E12

E2

E3

EXTERNAL LIGHTS

TRAINING MANUAL

E26-E27

E13

E16

E8

E14

E15

E6

E7

E19

E18

E5

B9

921 only

DIODES

B1

SOLENOIDES

M6

D2

Training Center

B2

CASE

D1

WHEEL LOADERS - 21B SERIES

4.6.00

F-A
F-B
F-C
F-D
F-E
F-F
F-G
F-H
F-J
F-K
F-L
F-M
F-N
F-P
F-R
F-S
F-T
F-U
F-V
F-W

FUSES

F-H
10 A

F-D
10 A

FUSES

F-M
7,5 A

F-L
7,5 A

F-K
10 A

F-J
10 A

F-S
5A

F-R
10 A

F-P
10 A

F-N
15 A

F-W
7,5 A

F-V
7,5 A

F-U
7,5 A

F-T
7,5 A

Transmission circuit
Automatics detents
Control panel - Speedometer - Buzzer - Gauges : P4 - P5 - P6 - P7
Front wiper and washer
Reversing alarm
Horn - Engine light compartment - Cab light
Front working lights - Control panel light
Rear working - Control panel lamp
Rotating beacon - Indicator - Hazard
Cigarette lighter
Left side light and tail light - Rear left stop lamp
Right side light and tail light - Rear right stop lamp
Air conditioning
Emergency steering
Rear wiper - Air conditioning compressor clutch
Radio
Left low beam
Right low beam
Left high beam
Right high beam - High beam indicator

F-G
10 A

F-C
5A

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

F-F
10 A

F-B
5A

5
5
5
10
3
10
10
10
10
10
7,5
7,5
15
10
10
5
7,5
7,5
7,5
7,5

F-E
3A

F-A
5A

4 - ELECTRICS

H1
H2
H3
H4
H5
H6
H7
H8
H9
H10
H11
P1
P2
P3

P2

P1

H1

FUEL
LEVEL

ENGINE
COOLANT
TEMP.

PARKING
BRAKE
SECONDARY
STEERING

TRANS.
OIL TEMP.

H4

BRAKE
PRESSURE

H3

Transmission oil temperature


Brake pressure
Emergency steering
Parking brake
Hydraulic filter
Lights
Air filter
Hydraulic oil temperature
Engine oil pressure
Alternator charging
System normal (GREEN)
Engine coolant temperature
Fuel level
Hourmeter

H2

CONTROL PANEL

TRAINING MANUEL

(P(

H5

HYDRAULIC
OIL FILTER

LIGHTS

H6

CASE

P3

H11

H9

Training Center

HOURS

SYSTEMS
NORMAL

ENGINE OIL
PRESSURE

AIR
FILTER

H10

ALTERNATOR

H7

HYDRAULIC
TEMP.

H8

WHEEL LOADERS - 21B SERIES

STARTER - STARTER RELAY ............................................................................4.09.00

TRANSMISSION CIRCUIT ...................................................................................4.11.00

BRAKE CIRCUIT ..................................................................................................4.11.00

POWER RELAY....................................................................................................4.09.00

STARTER SWITCH ..............................................................................................4.09.00

NEUTRAL START RELAY ...................................................................................4.09.00

REAR N PLATE....................................................................................................4.17.00
RIGHT FRONT AND REAR ROAD LIGHTS ........................................................4.17.00
RIGHT FRONT AND REAR MARKERS................................................................4.17.00
HIGH BEAM INDICATOR LIGHT .........................................................................4.19.00
FOG LIGHT SWITCH.............................................................................................4.19.00

35
36
37
38
39

CAB LIGHT ............................................................................................................4.23.00


HORN .....................................................................................................................4.23.00
ENGINE LIGHT COMPARTMENT.........................................................................4.23.00
EMERGENCY STEERING RELAYS .....................................................................4.23.00
EMERGENCY STEERING PUMP AND RELAY....................................................4.23.00
RADIO ....................................................................................................................4.23.00
SPEEDOMETER ....................................................................................................4.25.00
QUICK COUPLING ................................................................................................4.25.00
CIGARETTE LIGHTER ..........................................................................................4.21.00
RIDE CONTROL SYSTEM ....................................................................................4.25.00

48
49
50
51
52
53
54
55
56

17 ENGINE COOLANT TEMPERATURE SENSOR .................................................4.15.00

STOP SWITCH - HAZARD SWITCH .....................................................................4.17.00

30

4.7.01

ROTATING BEACON ............................................................................................4.17.00

TACHOMETER .....................................................................................................4.15.00

ENGINE OIL PRESSURE SENSOR.....................................................................4.15.00

TRANSMISSION OIL TEMPERATURE SENSOR ...............................................4.15.00

ALTERNATOR CHARGING .................................................................................4.15.00

29

28

27

26

25

23 MINIMUM BRAKE PRESSURE SWITCH ............................................................4.15.00


24 LOW LEVEL COOLANT (621B - 621B-XT only).................................................4.15.00

21 AIR FILTER CLOGING SWITCH..........................................................................4.15.00


22 ENGINE OIL PRESSURE SWITCH......................................................................4.15.00

20 HYDRAULIC FILTER CLOGING SWITCH...........................................................4.15.00

19 HYDRAULIC OIL TEMPERATURE SENSOR......................................................4.15.00

921B LIGHTING CIRCUIT

CASE

4.31.00

Training Center

4.29.00

921B PARKING BRAKE CIRCUIT ........................................................................4.27.00


921B TRANSMISSION CONTROL CIRCUIT ........................................................4.27.00

REAR WIPER.........................................................................................................4.21.00

47

16 FUEL LEVEL SENSOR ........................................................................................4.15.00

57

WASHER................................................................................................................4.21.00

18 TRANSMISSION OIL TEMPERATURE SENSOR ...............................................4.15.00

FRONT WIPER ......................................................................................................4.21.00

46

AIR CONDITIONING RELAY AND MOTORS .......................................................4.21.00

44
45

BLOWER AND AIR CONDITIONING ....................................................................4.21.00

FRONT AND REAR WORKING LIGHTS ..............................................................4.19.00

43

42

LIGHTING SWITCH ...............................................................................................4.19.00

LEFT FRONT AND REAR ROAD LIGHTS ...........................................................4.17.00

34

41

LEFT FRONT AND REAR MARKERS ..................................................................4.17.00

33

HIGH - LOW BEAM RELAY ..................................................................................4.19.00

FLASHER UNIT .....................................................................................................4.17.00

32

40

ROAD LIGHT CONTROL SWITCH .......................................................................4.17.00

31

WHEEL LOADERS - 21B SERIES

14 AUTOMATIC DETENTS (XT) ...............................................................................4.13.00


15 CONTROL PANEL ...............................................................................................4.15.00

12 TRANSMISSION SHIFT CONTROL.....................................................................4.11.00


13 AUTOMATIC DETENTS (Z bar) ..........................................................................4.13.00

11 TRANSMISSION CONTROL UNIT.......................................................................4.11.00

10 TRANSMISSION CONTROL VALVES.................................................................4.11.00

COLD START CIRCUIT........................................................................................4.09.00

ALTERNATOR......................................................................................................4.09.00

BATTERIES - BATTERIES SWITCH ...................................................................4.09.00

TRAINING MANUAL

4 - ELECTRICS

Fuse (10A)
Fuse (5A)

4.8.00

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

FUSES :
F-F
F-S

COMPONENTS
B1
Engine STOP
..............................................................................................................
B2
Engine STOP (not fit on 621B - 621BXT)................................................................................
B7
Ether start
..............................................................................................................
G1
Batteries
..............................................................................................................
G2
Alternator
..............................................................................................................
K1
Power relay
..............................................................................................................
K2
Starter
..............................................................................................................
K3
Neutral start
..............................................................................................................
K11
Cold start
..............................................................................................................
K17
Engine STOP (not on 621B)....................................................................................................
M1
Starter
..............................................................................................................
R1
Charging (75)
..............................................................................................................
SP1
Batteries
..............................................................................................................
SP2
Key
..............................................................................................................
SD4
Cold start
..............................................................................................................
SS11
Cold start
..............................................................................................................

4 - ELECTRICS

4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00
4.9.00

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

G1

SP1

SS11

G2

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

SD4

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS

K2

B1/B2

M1

COLOUR ABBREVIATIONS

B7

TRAINING MANUEL

K1

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

K3

SP2

Training Center

K11 K17

CASE

WHEEL LOADERS - 21B SERIES

O (13C)

B1

O (13M)

4.9.00

G1

B-

10

SP1

R - 00

V (36A)

LG (14)

R (1)

K17

B7

SS11

19

85

87a

87

K17 NON MONTEE SUR 621B

K2

V (36A)

O (13P)

B2 NON MONTEE SUR 621B

M1

W (23F)

R (1)

R - 19

K17 NO INSTALLED ON 621B

D+

G2

R (1)

B2 NO INSTALLED ON 621B

B2

13

R (1)

R-8

87

30

86
85

B (0)

O (13C)

W (21C)

R1 (75)

W (21C)
B (0)

R (1)

K11

86

30

W (21C)

F-F
10 A

11

W (28C)

F 2

SD4

E
85

87a

87

O (13C)

B+

F-S
5A

K3

86

30

ACC

BAT

(VOIR PAGE 4.23.00 : RADIO)

(see

O (12)

ST

IGN

SP2

O (13C)

CAB SWITCHED POWER

W (21N)

B (0)

4.9.00

W (23F)

87
30

W (28T)
B (0)

86
85

W (28P)
W (28P)
B (0)

W (21N)
W (21N)
W (28C)

W (21N)
W (21K)

TRAINING MANUAL

O (19F)

O (13C)

4 - ELECTRICS

R (1)
O (12)

85

30

K1

86

87

Training Center

0-

LG (14)
W (21N)
W (21N)
V (36A)
W (21N)

B+

CASE

WHEEL LOADERS - 21B SERIES

B (0)

W (21N)

Fuse (5A)
Fuse (3A)

4.10.00

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

FUSES :
F-A
F-E

TRANSMISSION SOLENOIDES
M1
Reverse gear
M2
1st gear
M3
Foward gear -1st - 2nd - 3rd
M4
1st - 2nd gear
M5
4th gear
M6
Modulation control electro-valve

COMPONENTS :
H20
Back up alarm
K4
Transmission disconnect
SD5
Transmission cut out (left brake pedal)
SD6
Parking brake
SD10
Transmission output speed sensor
SD11
Transmission turbine input speed sensor
SD12
Proximity detector on accelerator pedal
SP3
Gear shift selector
SS4
Transmission safety - Brake pressure
SS19
Transmission oil temperature, located on control valve
ST4
Transmission cut out
ST17
"Quick Down" (transmission shiff)
ST18
"Quick Down" (loader control)
ST21
Manuel - Auto. transmission selector switch

4 - ELECTRICS

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

M4

H20

ST4

TRAINING MANUEL

M5

SD6

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOUR ABBREVIATIONS

M3

B.E.

M1

ST17

SS4

ST18

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

SD10

SP3

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS

M2

SD5

Training Center

K4

CASE

WHEEL LOADERS - 21B SERIES

4.11.01

0-

V (36A)

W (21N)

SS4

W (21N)

SD6

LB (25P)

W (21N)

LG (14)

SS4

NC

19

LB (25P)

NO

LB (25P)

20

LB (25S)

SD5

LB (25S)

CAB SWITCHED POWER

85

87a

87

K4

LB (25H)

B (0)

B+

Y (33P)

Y (33P)

B (0)

LB (25H)

LB (25H)

SD12

1 2 3

86

30

ST4

LB (25T)

O (19A)

LB (25T)

21

10

G (49)
B (0)

O (19A)

O (19A)

SD11

SD10

M6

M1

M2

M5

M3

M4

DISTRIBUTEUR
B.V. "ZF"

25

B
A

F-A
5A

10

Y (33P)

V (35T)

B (35G)

Y (35S)

LB (25B)

LB (25C)

LB (25A)

LB (25D)

LB (25E)

SS19

W (21N)

G (49)

28

V (35T)

17
9
B (35G)

14

27

30

33

15

31

32

14

21

Y (35S)

LB (25M)

Y (35U)

LB (25B)

LB (25C)

LB (25A)

LB (25D)

LB (25E)

Y (32N)

Y (32M)

13

24

26

5
2

29

27

22

O (19A)

LB (25T)

29
1

O (19A)

W (21N)

V (36A)

LG (14)
W (21N)

O (19A)

18 35

BOITIER ELECTRONIQUE

11

B (0)

LB (25X)

Y (35R)

F-E
3A

11

10

23 LB (25F)

LB (25Z)

LB (25W)

LB (25Y)

19 LB (25V)

26

25

24

ST18

S1

Y (35R)

W (21N)

LB (25R)

LB (25F)

LB (25V)

LB (25Z)

12

12

LB (25X)

LB (25W)

W (21N)

Y (35R)

W (21N)

(G)

(P)

(Y)

(R)

(BL)

(GR)

(B)

LB (25X)

ST21

O (19A)

8
6

AD6

AD5

AD4

VP

AD7

AD1

AD2

AD3

12

LEVIER DE
VITESSES

SP3

Manuel
Auto
2
5
5
9

))
B (0)

Y (33P)

H20

V (36A)

CAB SWITCHED POWER


G (49)
LG (14)
W (21N)

B+

Training Center

0-

CASE

WHEEL LOADERS - 21B SERIES

B (0)

TRAINING MANUAL

Y (33P)

4 - ELECTRICS

B (0)

NO

NC

Fuse (5A)

4.12.00

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

FUSES :
F-B

COMPONENTS :
B3
Control lever (float position) ....................................................................................................
B4
Control lever (return to dig) .....................................................................................................
B5
Control lever (height control) ...................................................................................................
SD1
Return to dig proximity ............................................................................................................
SD2
High control proximity..............................................................................................................
SD3
Return to travel proximity ........................................................................................................
ST1
Detents
..............................................................................................................
ST2
Float and return to travel selection ..........................................................................................

4 - ELECTRICS

4.13.00
4.13.00
4.13.00
4.13.00
4.13.00
4.13.00
4.13.00
4.13.00

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

ST2

TRAINING MANUEL

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOUR ABBREVIATIONS

ST1

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS

SD3

Training Center

B3/B4/B5

SD1

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

SD2

CASE

WHEEL LOADERS - 21B SERIES

4.13.00

0-

10

O (19B)

W (56)

V (36A)

G (49)

B (0)

W (56)

B3

W (56)

RETURN TO
TRAVEL B5

HEIGHT B4
CONTROL

RETURN
TO DIG

W (54B)

ST2

W (55B)
W (56)

W(55A)
(55A)
W

13

EQUIPEMENT "Z"

10

MANIPULATEUR
SERVO CONTROL

ST1

F-B
5A

W (53B)

Y (33P)

P
J

W (55B)

W (54B)

W (56)

W (53B)

W (56)

G (49)
LG (14)
W (21N)

W (56)
B (0)
B (0)

C
A
B

SD3

C
A
B

SD2

C
A
B

SD1

Y (33P)

V (36A)

G (49)
LG (14)
W (21N)

10

O (19B)
W (56)

CAB SWITCHED POWER

B (0)

B+

G (49)

B (0)
W (56)

10

B3

0-

W (56)

RETURN TO
TRAVEL B5

HEIGHT B4
CONTROL

RETURN
TO DIG

MANIPULATEUR
SERVO CONTROL

ST1

F-B
5A

W (55B)
W (56)

W (55A)
(55A)
W

P
J

W (55B)

W (54B)

W (56)

W (53B)

14

EQUIPEMENT "XT"

W (54B)

ST2

W (53B)

TRAINING MANUAL

W (56)

4 - ELECTRICS

B (0)

W (56)
B (0)
B (0)

B (0)

B (0)

C
A
B

C
A
B

C
A
B

W (56)
W (55B)
B (0)

SD2

W (56)
W (53B)
B (0)

SD3

+
C

+
C

Training Center

C
A
B

C
A
B

SD1

Y (33P)

V (36A)

CASE

0-

CAB SWITCHED POWER


G (49)
LG (14)
W (21N)

B+

WHEEL LOADERS - 21B SERIES

Low level of coolant (621B and 621B XT only) ......................................................................


Low level of coolant (621B and 621B XT only) .......................................................................
Low level of coolant (200 - 621B and 621B-XT only)..........................................................
Engine coolant temperature fitted on sensor...........................................................................
Low level coolant (621B and 621B XT only) ...........................................................................

CONTROL PANEL
Transmission oil temperature ..................................................................................................
Brake pressure
..............................................................................................................
Emergency steering ..............................................................................................................
Parking brake
..............................................................................................................
Hydraulic filter
..............................................................................................................
Lights
..............................................................................................................
Air filter
..............................................................................................................
Hydraulic oil temperature ........................................................................................................
Engine oil pressure ..............................................................................................................
Alternator charging ..............................................................................................................
System normal (GREEN) ........................................................................................................
Master warning lamp (RED) ....................................................................................................
Engine coolant temperature ....................................................................................................
Fuel level
..............................................................................................................
Hourmeter
..............................................................................................................

H18
K12
R5
R6
SS15

T.B.
H1
H2
H3
H4
H5
H6
H7
H8
H9
H10
H11
H12
P1
P2
P3
FUSES :
F-C

4.14.00

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

Fuse (5A)

Tachometer
..............................................................................................................
Engine oil pressure ..............................................................................................................
Transmission oil temperature ..................................................................................................
Voltmeter
..............................................................................................................
Hydraulic oil temperature ........................................................................................................
Hydraulic filter
..............................................................................................................
Air filter
..............................................................................................................
Minimum brake pressure.........................................................................................................
Engine coolant temperature ....................................................................................................
Fuel level
..............................................................................................................
Engine oil pressure ..............................................................................................................
Transmission oil temperature ..................................................................................................
Transmission oil temperature ..................................................................................................
Engine oil pressure ..............................................................................................................

P4
P5
P6
P7
SS1
SS2
SS3
SS5
SS6
SS7
SS9
SS10
SS12
SS13

COMPONENTS :

4 - ELECTRICS

4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00

4.15.00
4.15.00
4.15.00
4.15.00
4.15.00

4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00
4.15.00

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

SS15

SS3

TRAINING MANUEL

SS6

SS2

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOUR ABBREVIATIONS

SS7

SS1

SS13

P5

SS5

P6

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS

SS9

P4

SS12

H12

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

SS10

P7

Training Center

H18

T.B.

CASE

K12

WHEEL LOADERS - 21B SERIES

V (36A)

T.B.

H4

4.15.00

0-

"LAMPS ON"

SUPPLY (-)

ENG. COOLANT TEMP.


FUEL LEVEL

TRANS. OIL. TEMP.

HYDRAULIC FILTER
HYDR. OIL. TEMP.

AIR FILTER

ENG.OIL PRESSURE

AUX. STEERING
BRAKE PRESSURE

SYSTEM STATUS

ALTERNATOR
+ 24 VDC. INPUT

TRANS. NUTR. INPUT

PARKING BRAKE

15

POINT NEUTRE TRANS.

FREIN STATIONNEMENT

16
12
H10 8
1
H11 4
H3 10
H2
9
H9
3
H7
5
H5
6
H8
2
H1 13
P1 11
P2 15
7
H6 14

H4

16
12
CHARGE ALTERNATEUR
H10 8
+ 24 VOLTS
1
FONCTIONNEMENT NORMAL
H11 4
DIRECTION DE SECOURS
H3 10
PRESSION DE FREIN
H2
9
PRESSION HUILE MOTEUR
H9
3
COLMATAGE FILTRE AIR
5
H7
COLMATAGE FILTRES HYD.
H5
6
TEMPERATURE HUILE HYD.
H8
2
TEMPERATURE HUILR TRANS. H1 13
TEMPERATURE EAU
P1 11
NIVEAU CARBURANT
P2 15
MASSE
7
TEMOIN D'ECLAIRAGE
H6 14

TABLEAU DE BORD
INSTRUMENT CLUSTER

Y (33P)

W (21N)

21

V (36F)

Y (37)

16

SS7

LG (14)

V (35X)

Y (33P)

B (0)

SS6

V (36T)

Y (31H)

Y (31A)

Y (31L)

Y (31W)

17

R6

Y (32T)

Y (31F)

Y (31P)

O (19C)

F-C
5A

SS10

SS1

SS3

18

19

20

SS2

21

22

SS5

23

SS9

R5
200

G (49)
O (19C)

SS15

O (19C)
O (19C)

O (19C) VERS PAGE 4.25.00

H12

O (19C)

V (36A)

G (49)
Y (37)
V (35X)

Y (32T)
B (0)

V (35X)

V (36F)

O (19C)

Y (31H)
B (0)

O (19C)

B (0)

O (19C)

Y (31F)

B (0)

CAB SWITCHED POWER


G (49)
LG (14)
W (21N)

B (0)

Y (31W)

Y (31A)

B (0)

B+

V (36T)
B (0)

O (19C)
Y (31P)

B (0)

Y (331L)

B (0)

24

K12

G (49)

H18

25

B (0)

P7

O (19C)
G (49)

P6

26

B (0)

SS12

O (19C)

G (49)

P5

27

SS13

P4

Training Center

28

0-

B (0)

O (19C)

V (36A)

CAB SWITCHED POWER


G (49)
Y (37)
V (35X)

B+

WHEEL LOADERS - 21B SERIES

CASE

V (36A)

TRAINING MANUAL

Y (31D)

G (49)
B (0)

4 - ELECTRICS

Y (31C)
B (0)

V (36X)
V (36X)
V (36X)

V (36P)
V (36P)
V (36P)
V (36X)

86

V (36P)

V (36A)
V (36A)
V (36A)

85

V (36A)

87

87a
30

Rear - Left .............................................................................................


Rear - Left .............................................................................................
Rear - Left .............................................................................................
Rear - Left .............................................................................................
Rear - Right...........................................................................................
Rear - Right...........................................................................................
Rear - Right...........................................................................................
Rear - Right...........................................................................................
Front - Left.............................................................................................
Front - Left.............................................................................................
Front - Left.............................................................................................
Front - Left.............................................................................................
Front - Right ..........................................................................................
Front - Right ..........................................................................................
Front - Right ..........................................................................................
Front - Right ..........................................................................................
Rear - Left .............................................................................................
Front - Left.............................................................................................
Rear - Right...........................................................................................
Front - Right ..........................................................................................
Rear ......................................................................................................
..............................................................................................................
..............................................................................................................
..............................................................................................................
..............................................................................................................
..............................................................................................................
..............................................................................................................
..............................................................................................................

4.16.00

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

FUSES :
F-J
Fuse (10A)
BRKR-1 Breaker (12A)

COMPONENTS :
E1
Indicator
E2
Stop
E3
Tail
E4
Fog
E5
Indicator
E6
Stop
E7
Tail
E8
Fog
E9
Indicator
E10
Side
E11
High beam
E12
Low beam
E13
Indicator
E14
Side
E15
High beam
E16
Low beam
E21
Marker
E22
Marker
E23
Marker
E24
Marker
E25
N Plate
H13
Indicator
K6
Flasher unit
M2
Rotating beacon
SD8
Stop (brake pedals)
ST5
Rotating beacon
ST14
Hazard warning
ST15
Road lights control

4 - ELECTRICS

4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
4.17.00
B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOUR ABBREVIATIONS

ST5

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS

E1-E2-E3-E4 E12 E8-E7-E6-E5 E23

E21

SD8

K6

E22

E9-E10 E12-E11 M2

TRAINING MANUEL

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

Training Center

CASE

ST14 ST15 E15-E16 E14-E13 E24

WHEEL LOADERS - 21B SERIES

R (1)

4.17.00

ST5

O (19J)

29

0-

M2

10

R (1)

O (19X)

O (19X)

BR 1
12 A

O (19J)

30

G (49)

F-J
10 A

O/W (64C)
DBR/LG (45R)
DBR/LG (45R)
DBR/Y (45L)

ST14

49

I 0
6
5 5

ST15

))

SD8

DBR/LG (45R)

31

T (44)

B (0)
DBR/Y (45L)

31
54
A

10

B (0)

DBR/Y (45R)

6
1
7
11

C2
49A
31

TRAILER IND.
FLASHER
GROUND
TURN SIG. IND. C

2
4
1

H13

BR/Y (45L)

32

O/W (64D)

16

BR/LG (45R)
T (44)

17
18

BR/LG (45R)

C
A
C

BR/Y (45L)

49

K6

V (35X)

SUPPLY (+)

G (49)
Y (37)

DBR/Y (45T)

G (49) VERS PAGE 4.25.00

DBR/Y (45G)

O/W (64C)

DBR/Y (45G)
B (0)
B (0)

E22

B (0)
P (41T)

O/W (64D)

A B

33

E21

B (0)

P (41TL)

BR/Y (45L)

BR/LG (45R)
T (44)

BR/LG (45R)

BR/Y (45L)

A B

RED
B (0)

CAB SWITCHED POWER


G (49)
Y (37)
V (35X)

E9

E10

A C B

34

E1 E2 E3 E4

A
C

E12 E11

B (0)

B+

DBR (45)

BLACK
RED

DBR (45)
B (0)
B (0)
T (44)

P (41H)

G (49)

TRAINING MANUAL

BLACK

P (41T)
P (41T)

A B

P (41TF)

T (44)

35

E25

E15 E16

E14

E13

36

E8 E7 E6 E5

A
B

B A

P (41TL)
P (41TR)
B (0)

P (41TF)

P (41DL)
P (41TL)

P (41DR)
P (41HR)
P (41TR)
P (41HL)

B (0)
P (41T)

E24

L
T

CASE

0-

23

N
L
E
B
M
D

Training Center

37

E23

CAB SWITCHED POWER


G (49)
Y (37)
V (35X)
O/W (64C)
O/W (64D)

B+

WHEEL LOADERS - 21B SERIES

DBR/LG (45R)

B C A

P (41H)
B (0)
P (41TF)

P (41D)
B (0)
P (41TF)

P (41D)
P (41T)

RED

4 - ELECTRICS

RED

P (41T)
T (44)

O (19J)

B (0)

BLACK

B (0)
B (0)
DBR (45)

P (46)

B (0)

BLACK

DBR (45)
B (0)

BLACK
RED

B (0)

B (0)

O (19X)

Fuse (10A)
Fuse (10A)
Fuse (7,5A)
Fuse (7,5A)
Fuse (7,5A)
Fuse (7,5A)
Fuse (7,5A)
Fuse (7,5A)

4.18.00

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

FUSES :
FG
FH
FL
FM
FT
FU
FV
FW

COMPONENTS :
D1
Diode
..............................................................................................................
D2
Diode
..............................................................................................................
E17
Working
Rear - Left .............................................................................................
E18
Working
Front - Left.............................................................................................
E19
Working
Rear - Right...........................................................................................
E20
Working
Front - Right ..........................................................................................
H15
High beam
..............................................................................................................
H17
Fog lights
..............................................................................................................
H21
Working lights
..............................................................................................................
K7
High beam / Low beam ...........................................................................................................
ST12
Lights
..............................................................................................................
ST16
Fog light
..............................................................................................................

4 - ELECTRICS

4.19.00
4.19.00
4.19.00
4.19.00
4.19.00
4.19.00
4.19.00
4.19.00
4.19.00
4.19.00
4.19.00
4.19.00

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

E19

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOUR ABBREVIATIONS

E17

TRAINING MANUEL

K7

H17/H21

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS

ST12

E18

E20

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

ST16

Training Center

CASE

WHEEL LOADERS - 21B SERIES

P (41DR)

P (41TF)

P (41TL)
P (41TR)

P (41DL)
P (41TL)

P (41HL)

P (41TR)

P (41HR)

4.19.00

0-

N
L
E
B
M
D

F 10

F-W
7,5 A

38

H15

F-T
7,5 A

F-U
7,5 A

F-L
7,5 A

p (41tl)

O/W (64D)

P (41TR)

56b

56a

40

H17

56

D2

DB (42C)

D1

K7

R (1)
1

Y (37)
Y (37)
2

HD
3

P (41J)

P (41J)

R (1)
R (1)

4
5

TL F4 B1

P (41T)

30

G (49)
3

F-G
10 A

41

14

F3
3

P (41T)

F1 B3

ST12

IL

G (49)

G (49)
Y (37)
V (35X)
O/W (64C)

DB (42C)

ST16

39

P (41T)

P (41DR)

F-M
7,5 A

P (41L)

B (0)

O (139)
O (19G)
O (19G)

DB (42R)
4

O (13P)
O (19H)
5

F2 B2

O (19H)

P (41H)

P (41TF)

FV
7,5 A

DB (42R)

H21

DB (42R)

DB (42C)

F-H
10 A

E18

B (0)

11

P (41TF)
P (41TF)
P (41TF)
B (0)

E17

DB (42R)

DB (42C)

B (0)

B (42R)

B (42C)
B (0)
B (0)

42

E19

E20

Training Center

CASE

0-

V (35X)
O/W (64C)

CAB SWITCHED POWER


G (49)

B+

WHEEL LOADERS - 21B SERIES

B (0)
B (0)

B+

DB (42R)
B (0)

B (0)

B (42R)

TRAINING MANUAL

B (0)

CAB SWITCHED POWER


G (49)
Y (37)
V (35X)
O/W (64C)
O/W (64D)

B (0)

B (0)

B (0)

B (42C)

B (0)
B (0)

4 - ELECTRICS

Fuse (10A)
Fuse (15A)
Fuse (10A)
Breaker (10 A)
Breaker (10 A)

Air conditioning compressor clutch..........................................................................................


Air conditioning warning lamp .................................................................................................
Condensor fan (1) ..............................................................................................................
Condensor fan (2) ..............................................................................................................
Compressor clutch ..............................................................................................................
Front wiper
..............................................................................................................
Rear wiper
..............................................................................................................
Washer
..............................................................................................................
Blower
..............................................................................................................
Condensor fan (1) ..............................................................................................................
Condensor fan (2) ..............................................................................................................
Blower (2x3,8)
..............................................................................................................
Air conditioning low pressure ..................................................................................................
Air conditioning high pressure .................................................................................................
Rear wiper
..............................................................................................................
Front wiper
..............................................................................................................
Washer
..............................................................................................................
Air conditioning
..............................................................................................................
Blower
..............................................................................................................

4.20.00

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

F-D
F-N
F-R
BRKR-2
BRKR-3

FUSES :

B6
H14
K8
K9
K10
M3
M4
M5
M6
M7
M8
R4
SS17
SS18
ST6
ST7
ST8
ST9
ST10

COMPONENTS :

4 - ELECTRICS

4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00
4.21.00

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

B6

K9

K8

K10

M7

TRAINING MANUEL

M8

R4

ST9

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS

ST10

SS18

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOUR ABBREVIATIONS

SS17

M6

ST6

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

M5

M4

ST7

Training Center

ST8

CASE

M3

WHEEL LOADERS - 21B SERIES

4.21.00

0-

M6

O/R (61L)

B
A

O/R (61H)

O/W (61M)

OW (61T)

O/R (61A)

H M L C B

O/R (61H)

O (19N)

B (0)

ST10

86

30

R4

K10

85

87a

87

43

B (0)

O/R (61C)

O/R (61R)

O/R (61R)

O/R (61R)

SS17

11

C O/R (61C)

O/W (61M)

O/W (61A)

D 14 O/W (61A)

O/R (61R)

O/W (61A)

O/W (61A)

ST9

O/W (61A)

F-N
15 A

B (0)

V (35X)
O/W (64C)

R (1)

15

B6

SS18

O/R (61R)

CAB SWITCHED POWER

R (1)

H14

A
F

85

86

O (19U)
B (0)

M7

87

K8

44

O/W (61M)

87a

30

O/W (61M)

BR2
10 A

R (1)

V (35X)
O/W (64C)

G (49)

87a

85

M8

87

K9

BR3
10 A

30

O (19V)
86

B (0)

ST7

10

F -D
10 A

G (49)

M3

O (19D)

A B D C

45

O/W (63L)
O/W (63H)

G (49)

II
I
0

)))

G (49)

ST8

G (49)

B+

O/R (61R)
B (0)

O/W (61N)
B (0)

O/R (61P)
B (0)

10

F-R
10 A

46

ST6

O/W (68L)

0-

M5

O/W (68L)
O/W (68H)

O (19R)

A B D C

47

Training Center

M4

10

II
I
0

CAB SWITCHED POWER


G (49)
O (19R)
V (35X)
O/W (64C)

B+

WHEEL LOADERS - 21B SERIES

G (49)

TRAINING MANUAL

B (0)

)))
B (0)

O (19R)

)
B (0)

O (19D)
O/W (63C)
O/W (63C)
O (19D)

53b
53
31b
53a
B (0)

O (19R)

O/W (68H)

4 - ELECTRICS

B (0)

O/W (67)
O/W (67)
B (0)

O (19R)
O/W (68C)

CASE

53b
53
31b
53a

O/W (63L)
G (49)

O/W (63H)

O/R (61R)

Fuse (10A)
Fuse (10A)
Fuse (5A)

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

4.22.00

4.23.00
4.23.00
4.23.00
4.23.00
4.23.00
4.23.00
4.23.00
4.23.00
4.23.00
4.23.00

4.23.00

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

G1

K15

TRAINING MANUEL

.............................................................................................................. 4.23.00

Engine compartment ..............................................................................................................


Batteries
Horn
..............................................................................................................
Horn relay
..............................................................................................................
Emergency steering (1) ...........................................................................................................
Emergency steering (2) ...........................................................................................................
Emergency steering pump ......................................................................................................
Emergency steering ..............................................................................................................
Minimum steering pressure .....................................................................................................
Engine light compartment........................................................................................................
Cab light
..............................................................................................................
Horn (steering wheels) ............................................................................................................

FUSES RADIO
F
Fuse (6A x2)

F-F
F-P
F-S

FUSES :

RADIO

E27
G1
H19
K13
K14
K15
K16
M9
SD7
SD9
ST13
ST19

COMPONENTS :

4 - ELECTRICS

K16

SD7

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOUR ABBREVIATIONS

M9

K14

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS

SD9

ST19

Training Center

K13

RADIO

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

ST13

CASE

H19

WHEEL LOADERS - 21B SERIES

O (19F)

O (19F)

4.23.00

48

ST13

O (19F)

B (0)

O/W (64C)

49

O/LB (64B)

B (0)

ST19

O/W (64C)

85

87a

0-

B (0)

86

30

87

K13

O (19F)

O/LB (64)

F-F
10 A

O/W (64C)
O/W (64C)

O/LB (64)

B (0)

B (0)

H19

H19

NO

A B

NC NO

NC

SD9

O (19F)

V (35X)

50

E27

B (0)

RED

O (19F)
BLACK

B (0)

B/W

K15

O (19P)

O (12)

B (0)

51

W (51)

SD7

W (51P)

V (35X)

K14

O (19S)

(VOIR PAGE 4.9.00 : FUSIBLE FS)

G (49)
O (19R)

V (35X)

CAB SWITCHED POWER


G (49)
O (19R)
V (35X)
O/W (64C)

B (0)
B (0)

TRAINING MANUAL

O (19P)

B+

O (19P)
O (19P)

F-P
10 A

O (12)

15

V (35X)
V (35X)
B (0)

O (19P)
B

K16

W (51)

10

18

O (19S)

F-S
5A

52

O (19S)

4 - ELECTRICS

B/O - 50.0

R/O - 50.0

M9

L.H.

RADIO

O (19S)
B (0)

B (0)

O (19S)
B/W

B (0)

F
6A

53

RED
GREY

RED
BROWN/BLACK

GREY
BLEU

BR/B
RED

CASE

0-

R.H.

Training Center

F
6A

CAB SWITCHED POWER


G (49)
O (19R)

B+

WHEEL LOADERS - 21B SERIES

Ride control enable switch

Speedometer
.............................................................................................................. 4.25.00
Travel speed sensor ..............................................................................................................4.25.00

Cgarette lighter

ST22

P8
SD13

R3

4.24.00

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

FK
F-P

FUSES :

Fuse (10A)
Fuse (10A)

Quick coupling (621B XT and 721B XT only)

ST3

Radio

Ride Control system electro-valve


Ride Control system activated indicator lamp
Ride Control system activator relay
Ride control enable switch
Ride control cut-out switch
Ride control cut-out switch (only on 621BXT and 721BXT

B10
H21
K20
SS20
SS21
SS22

.............................................................................................................. 4.25.00

Quik coupling (621B XT and 721B XT)

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

TRAINING MANUEL

B8

COMPONENTS :

4 - ELECTRICS

B10

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS

SD13

ST3

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOUR ABBREVIATIONS

H21

ST22

SS20

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

K20

P8

Training Center

SS21

B8

CASE

WHEEL LOADERS - 21B SERIES

4.25.00

0-

21

54

B (0)

B A

G (49)

SD13

G (49)
O (19C)
B (0)

Y (35V)

Y (35V)

O (19C) VERS PAGE 4.15.00

GREEN
RED
BLACK
WHITE

ST 3

1
3
2
4

55

B8

+
-

P8

G (49) VERS PAGE 4.17.00 (ST14)

O (19R)
B (0)

CAB SWITCHED POWER


G (49)
O (19R)

R3

B (0)

56

FK
10 A
O (19P)

SS20
B

A
P

ST22

W(56S)

FP
10 A

W(56S)

W(56R)

B+

G (56L)

G (56L)

K 20

W(56R)

57

30
86

87
87a
85

TRAINING MANUAL

B (0)

H21

B10

X
11

CASE

0-

Training Center

SS22

SS21

CAB SWITCHED POWER

B+

WHEEL LOADERS - 21B SERIES

W(56R)

4 - ELECTRICS

B (0)

W(56R)
B (0)

10

W(56P)

B (0)

1
B (0)

O (19K)

O (19K)

H20
K4
SD5
SD6
SD10
SD11
SD12
SP3
SS4
SS19
ST4
ST18
ST21

Manuel - Auto. transmission selector switch

Transmission turbine input speed sensor


Proximity detector on accelerator pedal
Gear shift selector
Transmission safety - Brake pressure
Transmission oil temperature, located on control valve
Transmission cut out
"Quick Down" (loader control)

Transmission output speed sensor

Back up alarm
Transmission disconnect
Transmission cut out (left brake pedal)
Parking brake

Fuse (5A)
Fuse (3A)

4.26.01

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

FUSES :
F-A
F-E

TRANSMISSION SOLENOIDES
M1
Reverse gear
M2
1st gear
M3
Foward gear -1st - 2nd - 3rd
M4
1st - 2nd gear
M5
4th gear
M6
Modulation control electro-valve

Electro-hydraulically controlled parking brake solenoidl (921B)


Travel safety switches (x2)
Transmission cut-out switch (brake pedal)
Transmission cut-out switch
Parking brake switch (921B)

K4 Parking brake control relay (921B)


K18 Parking brake control memorisation relay (921B)
K19 Parking brake signal relay (Indicator lamp on instrument panel) (921B)

B9
SS4
SD5
ST4
ST20

COMPONENTS :

PARKING BRAKE AND GEARBOX CONTROL, SPECIFIC TO THE 921B

4 - ELECTRICS

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

SS4

SD5

ST4

TRAINING MANUEL

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOR ABBREVIATIONS

ST20

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS
SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

B9

K18

CASE

K19

Training Center

K4

SS4

WHEEL LOADERS - 21B SERIES

LB (25P)

0-

ST20

8
5

87
a

LB (25H)

8
6

3
0

1
0

G (49)

G (49)

G (49)

8
7

K18

LB (25S)

11

LB (25S)

1
0
9

LB (25H)

LB (25P)

4.27.00

B (0)

LB (25P)

LB (25P)
LB
(25H)
B (0)

B (0)

LG (14)
W (21N)
W (21N)
V (36A)
W (21N)

G (49)

B9

K4

W (52P)

8A

LB (25S)

CAB SWITCHED POWER

8
5

87
a

8
7

Y
(33P)

8
6

LB (25H)

LB (25H)

K19

LB (25H)

ST4
5

LB (25H)

SD5

O (19A)

SS4

SS4

3
0

B (0)

B+

9A

LB (25T)

LB (25P)

B (0)

W (52P)

B (0)

87
a

3
0

LB (25T)
NO

O(19A
)
LB (25H)
8
5
8
6

N
C
C

1
0

G (49)
B (0)

O (19A)

SD12

1 2 3
A

O (19A)

G (49)
LG (14)
W (21N)

21

25

1
0

SD11

SD10

M6

M1

M2

M5

M3

M4

DISTRIBUTEUR
B.V. "ZF"

F-A
5A

W (21N)

G (49)

B
A

B (35G)

14

1
1

28 V (35T)

Y (35S)

LB (25M)

Y (35U)

LB (25B)

LB (25C)

LB (25A)

13

24

26

17
9

27

30

15
33

31

14
32

2
LB (25D)

29 Y (32N)
LB (25E)
5

21

22

O (19A)

LB (25T)

29
1

W (21N)
O (19A)

W (21N)

W (21N)

27 Y (32M)

Y (33P)

V (35T)

B (35G)

Y (35S)

LB (25B)

LB (25C)

LB (25A)

A
C

LB (25D)

LB (25E)

SS19

V (36A)

W (21N) W (21N)

LG (14)

TRAINING MANUAL

LG (14)

O (19A)

W (21N)

18 35

LB (25X)

LB (25Z)

LB (25W)

23

Y (35R)

F-E
3A

LB (25F)

LB (25V)

LB (25Z)

11

S1

Y (35R)

W (21N)

9 LB (25R)

(B)

W (21N)

(G)

(P)

(Y)

(R)

(BL)

(GR)

1
2

ST21

O (19A)

LB (25X)

12 Y (35R)

LB (25X)

LB (25W)

10 LB (25F)

LB (25Y)

19 LB (25V)

8
26

25

24

ST18

12

AD6

AD5

AD4

VP

AD7

AD1

AD2

AD3

Training Center

0-

H20

W (21N)

Y (33P)

LEVIER DE
VITESSES

SP3

Auto

Manuel

W (21N)

V (36A)

LG (14)

CAB SWITCHED POWER


G (49)
W (21N)

B+

WHEEL LOADERS - 21B SERIES

Y (33P)

CASE

B (0)

4 - ELECTRICS

B (0)

8
6
7

2
4
5
9

))
B (0)

O (19A)

B (0)

BOITIER ELECTRONIQUE

B (0)

8
7

4.28.00

FUSES :

H13
K6
M2
SD8
ST5
ST14
ST15

F-L

Fuse (10A)

Turn signal and horn switch

Rotating beacon switchf


Hazard warning switch

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

SD8

Rotating beacon light

Stop lamp switch

K6

TRAINING MANUEL

Turn signal indicator


Flashe unit

COMPONENTS :

4 - ELECTRICS

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOR ABBREVIATIONS

M2

CODES COULEURS
NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

ST5

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

ST14 ST15

Training Center

CASE

WHEEL LOADERS - 21B SERIES

4.29.00

R (1)

GY (49)

F-L
10 A

ST5

VOIR / SEE PAGE 4.15.00

0-

M2

10

Y (37)

O (19L)

GY (49)

CAB SWITCHED POWER

ST14

))
0
I

10

BR/Y (45H)

B (0)

H13

O (19T)

BR/Y (45L)

BR/Y (45G)

SD8

T (44)

GY (49)

Lampes droites / Right lamps

BR/Y (45L)
BR//LG (45R)

ST15

Masse / Ground

B (0)

BR/Y (45G)

Indic. gauche / Left indic.

BR/Y (45T)

BR//LG (45R)

BR/Y (45L)

Indic. droit / Right indic.

7
13

B+
Lampes gauche /Left lamps

1
2

54

K6
Tmoin warning light

Y (37)

BR/Y (45G)

BR/Y (45H)

PUISSANCE APRES CONTACT

TRAINING MANUAL

O (19T)

B+

B (0)

O (19L)

B (0)

P (46)

B (0)

BR/Y (45T)
B (0)

4 - ELECTRICS

C
NC

NO

O (19T)

GY (49)

T (44)

BR/Y (45L)
BR//LG (45R)

BR//LG (45R)

BR/Y (45L)

BR//LG (45R)

BR/Y (45L)

Y (37)

Training Center

CASE

0-

BR/Y (45L)
BR//LG (45R)
18
T (44)

17

16

L
T

O (19T)

G (49)

CAB SWITCHED POWER

B+

WHEEL LOADERS - 21B SERIES

Rear/Left
Rear/Left
Rear/Left
Rear/Right
Rear/Right
Rear/Right
Front/Gauche
Front/Gauche
Front/Gauche
Front/Right
Front/Right
Front/Gauche
Front/Droit
Front/Droit
Rear/Left
Front/Left
Rear/Right
Front/Right

4.30.00

NOTE: Connector B is identified by letters on 621B-721B and 821B, but it is identified


by figures on the 921B

Fusible (10A)
Fusible (15A)
Sectionneur (10A)

Turn signal
Stop lamp
Tail lamp
Turn signal
Stop lamp
Tail lamp
Turn signal
Tail lamp
High beam
Chassis working lamp
Turn signal
Tail lamp
High beam
Chassis working lamp
Cab working lamp
Cab working lamp
Cab working lamp
Cab working lamp
Commande d'clairage

E1
E2
E3
E5
E6
E7
E9
E10
E11
E12
E13
E14
E15
E16
E17
E18
E19
E20
ST12

FUSIBLES :
F-G
F-H
BR1

Diode
Diode

D1
D2

COMPONENTS :

4 - ELECTRICS

B
BR
BR/W
BR/Y
DB
DBR
DBR/LG
DBR/Y
DG
G
LB
LG
O
O/LB
O/R
O/W
P
R
T
V
W
Y

BLACK
BROWN
BROWN/WHITE
BROWN/YELLOW
DARK BLUE
DARK BROWN
DARK BROWN/LIGHT GREEN
DARK BROWN/YELLOW
DARK GREEN
GRAY
LIGHT BLUE
LIGHT GREEN
ORANGE
ORANGE/LIGHT BLUE
ORANGE/RED
ORANGE/WHITE
PINK
RED
TAN
VIOLET (PURPLE)
WHITE
YELLOW

COLOR ABBREVIATIONS

NOIR
MARRON
MARRON/BLANC
MARRON/JAUNE
BLEU FONCE
MARRON FONCE
MARRON FONCE/VERT CLAIR
MARRON FONCE/JAUNE
VERT FONCE
GRIS
BLEU CLAIR
VERT CLAIR
ORANGE
ORANGE/BLEU CLAIR
ORANGE/ROUGE
ORANGE/BLANC
ROSE
ROUGE
BEIGE
VIOLET
BLANC
JAUNE

CODES COULEURS

E1-E2-E3-E4 E12 E8-E7-E6-E5 E23

E21

E17-E19

ST12

E22

E9-E10 E12-E11

TRAINING MANUEL

D1

Training Center

D2

CASE

E15-E16 E14-E13 E24

SCHWARZ
BRAUN
BRAUN/WEISS
BRAUN/GELB
DUNKELBLAU
DUNKELBRAUN
DUNKELBRAUN/HELLGRN
DUNKELBRAUN/GELB
DUNKELGRN
GRAU
HELLBLAU
HELLGRN
ROTGELB
ROTGELB/HELLBLAU
ROTGELB/ROT
ROTGELB/WEISS
ROSA
ROT
BEIGE
LILA
WEISS
GELB

E18-E20

WHEEL LOADERS - 21B SERIES

E2 E3

E1

P (41T)

BR//LG (45R)
T (44)

BRY (45L)

B (0)

G B

P (41T)

BR//LG (45R)

BRY (45L)
T (44)

4.31.00

0-

BR//LG (45R)

B (0)

A C B

E25

P (41T)

E5

E6 E7

C
A

E17

A B

A B

A B

P (41D)

B C A

E15

E16

T (44)

E12

B (0)

E11

DB (42F)

BR//LG (45R)

E14 E13

P (41T)

E10

B (0)

E9

E18

B (0)

B (0)

E20

A
C

A B

E19

B (0)

O (19T)

P (41T)
DB (42R)

P (41T)

17
12

DB (42R)

P (41T)

P (41D)
P (41T)

DB (42F)

DB (42F)

DB (42F)
P (41D)

P (41D)

DB (42F)

C
P (41D)

DB (42C)

Y (37)

CAB SWITCHED POWER

D2

O (19T)

D1

P (41T)

DB (42C)

DB (42C)

O/W (64D)

BR 1
10 A

P (41D)

HD
3

DB (42C)

O (19T)

O (19T)
4
5

TL F4 B1

P (41D)

Y (37)

B (0)

ST12

F1 B3
4

F-G
10 A

IL

GY (49)
GY (49)

O (19T)

B (0)

O (19G)
O (19G)
DB (42C)

GY (49)

P (41T)

F2
3

4
5

CASE

0-

F3 B2

Training Center

F-H
15 A

GY (49)

B+

WHEEL LOADERS - 21B SERIES

DB (42R)

CAB SWITCHED POWER

G (49)

B (0)

B+

B (0)

DB (42F)

TRAINING MANUAL

DB (42R)

O (19H)
O (19H)
DB (42F)

DB (42F)

P (41D)

4 - ELECTRICS

DB (42C)

P (41T)
Y (37)

4.32.00

A
B
C
D
E
F
G
H
J
K
L
M
N
P

DBR/Y.....(45L)
P .............(41HL)
DBR/LG ..(45R)
P .............(41TL)
P .............(41TR)
O/LB .......(64)
G.............(56L)
W ............(55B)
W ............(54B)
W ............(53B)
P .............(41HR)
P .............(41DL)
P .............(P41DR)
O.............(56)

: Cab harness to -Rear chassis harness


: Cab harness to -Rear chassis harness
: Cab harness to -Front chassis harness
: Cab harness to -Control panel
: Cab harness to -Steering columb
: Cab harness to -Steering columb

V .............(36F)
DB...........(42R)
Y .............(32T)
O/R .........(61A)
O.............(19F)
Y .............(31A)
O.............(19P)
Y .............(31D)
Y .............(31L)
Y .............(31P)
P .............(41TL)
V .............(36T)
LG...........(14)
Y .............(31H)
O/R .........(61R)
Y .............(31F)
P .............(41TR)
Y .............(35V)
W ............(28P)
O.............(19S)
W ............(56P)

CONNECTOR .A
CONNECTOR .B
CONNECTOR .C
CONNECTOR .D
CONNECTOR .E
CONNECTOR .F

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 -

W ...........(21C)
LB ...........(25D)
LB ...........(25B)
LB ...........(25C)
LB ...........(25E)
LB ...........(25A)
V .............(36P)
V .............(36X)
V .............(36A)
O.............(13C)
O/R .........(61M)
Y .............(35R)
Y .............(35S)
B .............(35G)
V .............(35X)
DBR/Y.....(45L)
DBR/LG ..(45R)
T .............(44)
LB ...........(25P)
LB ...........(25S)
B .............(0)
................Non util.
P .............(41TF)
LB ...........(25M)
O.............(19A)
Y .............(35U)
Y .............(32M)
V .............(35T)
Y .............(32N)
LB ...........Non util.
LB ...........Non util.

CONNECTOR -C

CONNECTOR-B

CONNECTOR -A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 -

O.............(19C)
Y .............(31H)
Y .............(31P)
Y .............(31W)
Y .............(31A)
Y .............(31F)
B .............(0)
LG...........(14)
Y .............(31L)
Y .............(35X)
V .............(36T)
W ............(21N)
Y .............(32T)
Y .............(37)
V .............(36F)
Y .............(33P)

CONNECTOR -D

WIRES COLOURS WIRES NUMBERS

TRAINING MANUEL

621BE -721BE -821 BE CONNECTORS NAME/ - N OF PASSAGES

4 - ELECTRICS

1 2 3 4 5 6 7 8 9 10 11 12 -

T .............(44)
O.............(19X)
O/W ........(64C)
LB ...........(25T)
LB ...........(25V)
LB ...........(25Z)
LB ...........(25W)
LB ...........(25X)
LB ...........(25R)
LB ...........(25F)
W ............(21N)
Non util.

CONNECTOR -E

CASE

G.............(49)
W ............(28C)
O.............(19C)
Y .............(31W)
O.............(19J)
DBR/Y.....(45L)
DBR/LG ..(45R)
B .............(0)
LB ...........(25H)
P .............(41HR)
O/W ........(64D)
O.............(19A)

Training Center

1 2 3 4 5 6 7 8 9 10 11 12 -

CONNECTOR-F

WHEEL LOADERS - 21B SERIES

4.33.00

CONNECTOR .A
CONNECTOR .B
CONNECTOR .C
CONNECTOR .D
CONNECTOR .E
CONNECTOR .F

DBR/Y.....(45L)
................Non util.
DBR/LG ..(45R)
P .............(41T)
P .............(42F)
P .............(42F)
................Non util.
W ............(55B)
W ............(54B)
W ............(53B)
O/W ........(64)
P .............(41D)
P .............(P41D)
W ............(56)

: Cab harness to -Rear chassis harness


: Cab harness to -Rear chassis harness
: Cab harness to -Front chassis harness
: Cab harness to -Control panel
: Cab harness to -Steering columb
: Cab harness to -Steering columb

A
B
C
D
E
F
G
H
J
K
L
M
N
P

CONNECTEUR -C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 -

O.............(19C)
Y .............(31H)
Y .............(31P)
Y .............(31W)
Y .............(31A)
Y .............(31F)
B .............(0)
LG...........(14)
Y .............(31L)
Y .............(35X)
V .............(36T)
W ............(21N)
Y .............(32T)
Y .............(37)
V .............(36F)
Y .............(33P)

CONNECTEUR -D

TRAINING MANUAL

WIRES COLOURS WIRES NUMBERS

V .............(36F)
V .............(36T)
Y .............(32T)
Y .............(31H)
Y .............(31F)
Y .............(31A)
O.............(19P)
................Non util.
Y .............(31L)
O.............(19P)
................Non util.
DB...........(42R)
LG...........(14)
O/W ........(61A)
O/W ........(61R)
O.............(19R)
P .............(41T)
O.............(19S)
W ............(28P)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 -

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 -

W ...........(21C)
LB ...........(25D)
LB ...........(25B)
LB ...........(25C)
LB ...........(25E)
LB ...........(25A)
V .............(36P)
V .............(36X)
V .............(36A)
O.............(13C)
O/R .........(61M)
Y .............(35R)
Y .............(35S)
B .............(35G)
V .............(35X)
DBR/Y.....(45L)
DBR/LG ..(45R)
T .............(44)
LB ...........(25P)
................Non util.
B .............(0)
................Non util.
W ............(52P)
LB ...........(25M)
O.............(19A)
Y .............(35U)
Y .............(32M)
V .............(35T)
Y .............(32N)
LB ...........Non util.
LB ...........Non util.

CONNECTEUR-B

CONNECTORS NAME/ - N OF PASSAGES

CONNECTEUR -A

921 BE

4 - ELECTRICS

1 2 3 4 5 6 7 8 9 10 11 12 -

T .............(44)
O.............(19X)
O/W ........(64C)
LB ...........(25T)
LB ...........(25V)
LB ...........(25Z)
LB ...........(25W)
LB ...........(25X)
LB ...........(25R)
LB ...........(25F)
W ............(21N)
Non util.

CONNECTEUR -E
1 2 3 4 5 6 7 8 9 10 11 12 -

Training Center

CASE

G.............(49)
W ............(28C)
O.............(19C)
Y .............(31W)
O.............(19J)
DBR/Y.....(45L)
DBR/LG ..(45R)
B .............(0)
LB ...........(25H)
P .............(41HR)
O/W ........(64D)
O.............(19A)

CONNECTEUR -F

WHEEL LOADERS - 21B SERIES

4.34.00

A -B - C
D
E-F

Connections between cab harness and front and rear harness


Control panel connection
Connections between cab harness and steering column

4 - ELECTRICS
TRAINING MANUEL

Training Center

CASE

WHEEL LOADERS - 21B SERIES