Beruflich Dokumente
Kultur Dokumente
DOI 10.1007/s11356-012-1385-z
REVIEW ARTICLE
Received: 10 October 2012 / Accepted: 29 November 2012 / Published online: 22 January 2013
# Springer-Verlag Berlin Heidelberg 2013
2100
Problems of dyes
The rapid development of the textile industries results in the
dyes becoming one of the main sources of severe water
pollution. The discovery of synthetic dyes overwhelmed the
role of natural dyes in the society due to its low production
cost, brighter colors, better resistance towards environmental
factors, and easy-to-apply factor (Wan Ngah et al. 2011). This
has led to a higher consumption of synthetic dyes over natural
dyes for most types of industrial applications (Wan Ngah et al.
2011). Many industries like textiles, leather, cosmetics, paper,
printing, plastics, etc. use many synthetic dyes to color their
products. Thus, effluents from these industries contain various
kinds of synthetic dye stuffs (Sharma et al. 2011). Over
100,000 commercially available dyes exist and more than
7105 t per year are produced annually (Pearce et al. 2003;
McMullan et al. 2001). It has been reported that nearly 40,000
dyes and pigments are listed, which consist of more than
7,000 different chemical structures (Demirbas 2009).
However, it is reported that 1015 % of the used dyes enter
the environment through wastes (Hai et al. 2007; Husain
2006). Typical textile industry wastewater characteristics can
be summarized by a chemical oxygen demand (COD) range
2101
Dye type
Azo dyes
3
4
Diphenlymethane dyes
Triphenylmethane dyes
Xanthene dyes
6
Phthaeleins
7
Indigoid and Thioindigoid dyes
8
Anthraquinoid dyes
II. According to method of application
1
Direct dyes
Mordant dyes
Vat dyes
Ingrain dyes
Disperse dyes
Characteristics
Examples
(Ovejero et al. 2011; Hua et al. 2013), liquid emulsion membrane (Das et al. 2008; Othman et al. 2011; Djenouhat et al.
2008; Das and Hamdaoui 2010), etc. were applied
Alizarin
Indigo
Azo dyes
Celliton Fast Pink B and
Celliton Fast Blue B
2102
Fig. 1 Schematic representation of the effect of textile wastewater into the environment (Verma et al. 2012)
Fenton process
The development of novel treatment methods encompasses
investigations of advanced oxidation processes (AOPs),
which are characterized by the production of hydroxyl radical (OH) as a primary oxidant (Hua and Hoffmann 1997).
OH is the second highest powerful oxidant after fluorine
(Table 4). These radicals are very reactive, attack most of the
organic molecules, and are not highly selective (Skoumal et
al. 2006; Rosenfeldt et al. 2007). OH reacts with most of
the organic compounds at near diffusion-limited rates
(Arantes and Milagres 2007). These hydroxyl radicals attack
organic molecules by either abstracting a hydrogen atom or
adding hydrogen atom to the double bonds (Mohajerani et
al. 2009). It makes new oxidized intermediates with lower
molecular weight or carbon dioxide and water in case of
complete mineralization (Mohajerani et al. 2009).
The Fenton reaction is a catalytic process for the generation of hydroxyl radicals from hydrogen peroxide and is
based on an electron transfer between H2O2 and iron ions
acting as homogeneous catalyst (Barbusiski and Majewski
2003). The Fenton process was reported by Fenton (1884)
over 100 years ago for maleic acid oxidation. The Fenton
reaction is based on the formation of OH, a nonspecific
oxidant with a high E0 value that can degrade pollutants
efficiently (Hsing et al. 2007). Fenton process is performed
in four stages, which are pH adjustment to low acidic
values, oxidation reaction, neutralization, and coagulation
(Meric et al. 2004). Lowering the pH is an important step in
the Fenton process because degradation of organic matter is
most effective at pH 3 (Kochany and LipczynskaKochany 2009). Also, H2O2 and ferrous ions are more
stable at lower pH (Meric et al. 2004). In Fenton process,
both ferrous and ferric ions can act as coagulants; therefore,
they have dual functions of oxidation and coagulation in
treatment process (Kang et al. 2002a). Fenton technology is
widely studied and reported as an interesting alternative for
the treatment of industrial wastewater containing nonbiodegradable organic pollutants (Hassan and Hameed 2011). The
degradation mechanism of organic pollutants by Fenton
Anthraquinone dye
Indigo Carmine
Widely used in textile industry for dyeing silk, wool, jute leather
and cotton (Cuiping et al. 2011), It is also a useful analytical
reagent for the detection and determination of metals (Gupta
et al. 2004, 2010a)
Triphenylmethane
cationic dye
Malachite green
Rhodamine B
Cationic dye
Methylene blue
Azo dyes
cationic dye
Uses
Type
Dye
Problems
Diazo dye
Azo dye
Azo dye
Acid dye
Triaminotriphenylmethane Widely used as coloring agent for textile and leather materials
dye
(Gupta et al. 2008). It is also used to stain collagen, muscle,
mitochondria, and tubercle bacillus (Luna 1968)
Direct red 23
Acid Orange 7
Chrysoidine Y
Quinoline yellow
Acid Yellow 36
Uses
Type
Dye
Table 2 (continued)
Problems
2104
Environ Sci Pollut Res (2013) 20:20992132
Azo dye
Triphenylmethane dye
Metanil Yellow
Amaranth
Azo Dye
Xanthene dye
Erythrosine
Safranin-T
Type
Dye
Table 2 (continued)
Problems
Uses
2106
RH HO ! R H2 O
RH denotes dyes
R Fe3 ! R Fe2
10
Fe3 H2 O2 ! FeO2 H2 H
11
2107
Advantages
Disadvantages
Coagulation
flocculation
Ozonation
Photochemical
Biodegradation
Adsorption on
activated carbon
Electrochemical
Ion - exchange
Membrane filtration
Oxidation
Advanced oxidation
process
Adsorption/biosorption
Electrocoagulation
Biomass
Sonolysis
2108
12
13
14
15
However, several limitations may hamper the conventional Fenton system into becoming commercial application
(Fu et al. 2010b). In many cases, since target contaminants
in real wastewater are at high levels, the treatment of which
correspondingly demands a proportional increase in the
starting concentrations of both Fenton reagents for a deep
mineralization of the compounds (Gu et al. 2012). This will
increase the operational cost of the system. Transport and
handling of commercial concentrated H2O2 is very difficult
(Fu et al. 2010b). Fentons oxidation may not be applicable
to alkaline solutions or sludge with strong buffering capacities (Dutta et al. 2001). Regeneration of catalyst is impossible in Fenton process and requires narrow range of pH
values for reaction (Dukkanc et al. 2010). Massive iron
sludge produced in the form of Fe(OH)3 requires proper
disposal, which needs additional investment for appropriate
design and operation of the whole system (Fu et al. 2010b).
To overcome the disadvantages of Fenton type processes,
heterogeneous Fenton and Fenton-like catalysts have recently
received much attention (Hassan and Hameed 2011;
Karthikeyan et al. 2011). It is well-accepted that the advantages of heterogeneous Fenton processes are complete mineralization of organic compounds at ambient temperature and
easy separation of the heterogeneous catalysts from the treated
wastewater (Rodriguez et al. 2010). In heterogeneous Fenton
process, iron salts are adsorbed onto the surface of supported
catalysts and in a suitable aqueous medium, the reduction
oxidation reactions between Fe2+/Fe3+ take place in the presence of hydrogen peroxide which promotes the formation of
reactive components such as (OH) and hydroperoxyl (OOH)
radicals (Daud and Hameed 2009; Hassan and Hameed 2011).
The radicals generated by the decomposition of hydrogen
peroxide can oxidize organic compounds adsorbed over the
catalyst or degrade soluble organic compounds in the vicinity
of active iron ions present at both the catalyst surface and in
the bulk liquid phase. Thus, the Fe3+/Fe2+ complex formed on
the surface of support can react with H2O2 thus allowing iron
ions to participate in the Fenton catalytic cycle (Sum et al.
2004; Hassan and Hameed 2011). Several materials such as
zeolite (Aleksi et al. 2010; Rodriguez et al. 2010; Idel-aouad
et al. 2011), carbon nanotubes (Rodriguez et al. 2010), carbon
nanofibers (Rodriguez et al. 2010), hydrotalcite (Rodriguez et
al. 2010), mesoporous silica (Rodriguez et al. 2010), silica
(Rodriguez et al. 2010), silica xerogel (Rodriguez et al. 2010),
sepiolite (Rodriguez et al. 2010), natural graphite tailing
(Cuiping et al. 2012), iron-impregnated activated carbon
(Rodriguez et al. 2010; Mesquita et al. 2012; Duarte et al.
2012, 2013), and natural vanadiumtitanium magnetite
(Liang et al. 2010) were used as heterogeneous Fenton catalysts for the dye removal from aqueous solutions.
Few study results of dye removal by Fenton reaction are
summarized in Table 5. From Table 5, it can be concluded that
very less working volume of the dye solution has been
2109
16
C0
1 kC0 t
17
18
Wang (2008) proposed a combined first- and secondorder kinetics by combining the above two equations as:
C C10 ek1 t C20 ek2 t
19
where, C10 and C20 are the initial dye concentrations of two
independent first-order reactions and k1 and k 2 are the
reaction rate constants, respectively.
2110
Working
volume
Optimum factors
Major findings
Reference
Malachite green
200 mL
Acridine orange
100 mL
Acid Red 1
200 mL
[Fe2+]01.0 wt.%,
[catalyst]05.0 g/l, pH03,
temperature050 C
Acid Red 73
200 mL
Methylene blue
50 mL
[LiFe(WO4)2]010 g/l,
pH03
Reactive Blue 19
50 mL
Methyl red
50 mL
pH03.2
Fu et al. (2010a, b)
Ji et al. (2011)
2111
But, Emami et al. (2010) proposed a new combined firstand second-order kinetic model by assuming, c CC0t
Ct
C1
2
; k kapp k2 C1
. This equation is given below.
ln
C
1C
kt
20
O2 2H 2e ! H2 O2
21
22
Electro-Fenton process
Recently, there is an increasing interest in the use of electrochemical methods such as anodic oxidation, indirect
electro-oxidation methods with H2O2 electrogeneration and
so-called electrochemical advanced oxidation processes
(EAOPs), which can produce HO as the main oxidizing
agent by different ways (Brillas et al. 2000; Kraft et al.
2H2 O ! O2 4H 4e
23
k (min1)
Reference
1.225
0.1571
3.36102
0.0113
0.0350
0.9051
0.0108
0.0120
0.1228
0.0358
0.0046
0.0068
0.0717
0.0131
0.0620
2112
24
25
H2 O $ 2H 0:5O2 2e
26
So the balanced overall reaction of electro-Fenton process results in the production of HO can be summarized as
in Eq. (27) (Oturan 2000).
0:5O2 H2 O ! 2HO
27
HO H2 O2 ! H2 O
HO2
28
29
30
Fig. 6 Schematic diagram of major reactions occurs in an electroFenton system (Oturan 2000)
studies. It will increase the cost of the treatment. The optimum pH of the treatment is same as that of the conventional
Fenton process (pH03). But as exception from this, is the Fe
alginate gel bead (Rosales et al. 2012)-like materials, which
show a wide range of operational pH.
Sono-Fenton process
Fe
HO ! Fe
HO
31
Dye
Lissamine Green B
and Azure B
Methyl red
Alizarin Red
Acid Yellow 36
Acid Orange 7
No.
carbon-felt-Pt gauze
BDD-Pt
Carbon PTFE/Pt
Graphite-PTFE- Pt
Graphitegraphite
Electrodes
Equipment details
Reference
Malachite green
10
Carbon felt-Pt
Direct orange 61
9
Carbon felt-Pt
Reticulated vitreous
carbonplatinum gauze
Reticulated vitreous
carbon-platinum gauze
Table 7 (continued)
Reference
2114
32
O2 ! 2O
33
HO O ! HO2
34
O H2 O ! 2HO
35
O2 H ! HO2
36
2115
600 nm) which considerably reduces the costs of the process, especially when applying photo-Fenton for the treatment of high volumes of water (Petrovic et al. 2011). In
photo-Fenton process, in addition to Fenton reactions, the
formation of hydroxyl radical also occurred by the following reactions (Eqs. (37) and (38); Muruganandham and
Swaminathan 2004; Will et al. 2004; Tamimi et al. 2008).
Fe3 H2 O hv ! HO Fe2 H
37
38
39
40
42
Fig. 8 Conceptual reaction pathways in photo-Fenton reaction (Liao et
al. 2004)
C2 O
4 O2 ! O2 2CO2
43
2116
mercury lamps (Fig. 9d) was carried out by Liu et al. (2007)
for the degradation of textile dyes. A variable speed mixer
was used for the effective mixing of the dye solution.
Schematic diagrams of solar-assisted PF process experimental setup used for dye removal are shown in Fig. 10.
Chen et al. (2009b) used double-glass cylindrical jacket
reactor (Fig. 10a) of 500 mL capacity for the heterogeneous
photo-Fenton degradation of reactive brilliant orange X-GN.
Halogen lamp was used as the light source. Under the
conditions of a reaction temperature of 30 C, pH 3.0,
4.9 mmol/L H2O2, 0.6 g/L of catalyst, after 140 min treatment under visible irradiation, 98.6 % decolorization, and
52.9 % TOC, removal was reported by Chen et al. (2009b).
Modified solar PF reactor (Fig. 10b) using multiple borosilicate glass trays was used by Ganesan and Thanasekaran
(2011) for the degradation of real textile wastewater. H2O2
added wastewater was pumped to the reactor using a peristaltic pump. The reactor was filled with steel scrap as
catalyst. The authors reported that compared to classical
solar PF reaction and solar PF reaction with alternative iron
sources, the new modified solar PF process has clear advantages. This process is relatively economical because the steel
scrap can be used as a discard material. The modified solar
PF process is easy to operate allowing it to retain the catalyst
in the process and thus the catalyst (steel scrap) can be used
repeatedly (Ganesan and Thanasekaran 2011). PF process
for dye removal using compound parabolic concentrator
(CPC) reactor (Fig. 10c) was studied by Monteagudo et al.
(2010), Durn et al. (2008), and Prato-Garcia and Buitrn
(2012). Durn et al. (2008) obtained 100 % decolorization,
82 % COD removal, and 23 % TOC removal using CPC
reactor.
2117
Fig. 10 Solar PF reactors (Chen et al. 2009a, b; Ganesan and Thanasekaran 2011; Prato-Garcia and Buitrn 2012)
44
45
2118
Fig. 12 Schematic diagram of a PEF batch reactor (Khataee et al. 2010b), b batch recycle reactor (Peralta-Hernndez et al. 2008), and c SPEF
reactor (Salazar et al. 2011)
2119
Fig. 14 SPF reactors used for dye removal (Berberidou et al. 2007; Zhong et al. 2011)
2120
46
HO H e ! H2 O
47
Fe3+ species
Fe[H2O]63+
Fe[OH][H2O]52+
Fe[OH]2[H2O]4+
Fe[OH]3
pH range
12
23
34
710
48
2H 2e ! H2
49
2121
Dye
Optimum pH Results
Reference
3.5
3
3
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Fenton
Reactive Black 5
Fenton
Acid dyebath effluent
Fenton
Acid Red 1
Heterogeneous
methylene blue
Fenton-like
Fenton
Acridine Orange Dye
Fenton
textile wastewater
EF
Real dyeing wastewater
EF
Levafix CA
EF
methyl red
PF
Reactive Red 120
PF
Reactive Yellow 84
Solar PF
Eosin Y
Heterogeneous PF Reactive brilliant orange X-GN
PF
Azure-B
SF
Acid Orange 7
SF
Acid black 1
SF
Acid Orange 7
PEF
Acid Red 14
PEF/ZnO
Basic Yellow 28
3
3.5
3
3
3
2
3
3.5
3
2.2
3
3
2
3.97
3
20
21
22
PEF/ZnO
SPF
SPF
3
2
2.1
90 % color removal
Khataee and Zarei (2011a)
84.9 % color removal
Zhong et al. (2011)
Rate of dye removal is 4.39103 s1 Vaishnave et al. (2012)
Direct Yellow 12
Acid Orange 7
Azure-B
Catalyst concentration
Catalyst (Fe2+/Fe3+/Fe0) is an important parameter affecting
the efficiency of all Fenton processes. Generally, dye removal
is directly proportional to the catalyst concentration. This is
mainly because, increase in the active sites to produce OH
promotes the degradation efficiency of pollutants (Ji et al.
2011). Also, the oxidizing power of hydrogen peroxide is
not enough to destroy dyestuffs in real dyeing wastewater in
the absence of ferrous ions (Wang et al. 2010). This was
experimentally proved by Lei et al. (2010) and Alaton and
Teksoy (2007). In heterogeneous Fenton system, increase in
catalyst dose increases the presence of active sites in catalyst
surface for H2O2 decomposition and dye adsorption (Idelaouad et al. 2011; Liang et al. 2010). In addition to above
reasons, in SF, SPF, and SEF processes, with the increase in
catalyst concentration a higher rate of cavities formation due
to the presence of gas nuclei in the pores of the catalyst will
occur (Kim et al. 2007). However, an excess of catalyst can
result in a decrease in overall number of photons that can
reach H2O2 molecules (Li et al. 2006). So, this will reduce the
concentration of hydroxyl radical in the solution and thus,
reduce the removal efficiency of the system.
But there exists an optimum catalyst concentration for
Fenton processes. Wang et al. (2010) reported an optimum
2122
Dye
Fenton
Reactive Black 5
2
3
4
5
Fenton Like
Methylene Blue
Heterogeneous Fenton Acid Red 14
EF
Alizarin red
Heterogeneous PF
Reactive brilliant orange X-GN
COD079
Color099
Color 100
Color099
COD 90
Color098.4
2123
The rate constant increment is attributed to increased corrosion rates and collisions between the dye and hydroxyl radicals (Fu et al. 2010a, b). But at higher temperatures, the
removal of dyes by Fenton processes decreases. This is due
to the thermal decomposition of the hydrogen peroxide
resulted in the reduction of its effective concentration towards
making hydroxyl radicals, and this was possibly the reason
behind lower conversion of the dye at higher reaction temperatures (Dutta et al. 2001). The thermal decomposition of H2O2
is given in Eq. (50) (Panizza and Cerisola 2009). Also, destabilization of flocs resulted in increased ferrous ions which
scavenged OH radicals during Fentons reactions (Benitez et
al. 2001). But Wang et al. (2010) reported an opposing result
to this. The authors reported that the COD removal by EF
process is decreases with increase in temperature. This negative effect of temperature on the COD removal percentage
can be explained by the lower concentration of dissolved
oxygen and the self-decomposition of hydrogen peroxide at
higher temperatures. Namely, the concentration of hydrogen
peroxide decreased as the temperature increased because increasing temperatures can decrease oxygen solubility in the
wastewater. In addition, the rate of self decomposition of the
hydrogen peroxide to water and oxygen increased with the
temperature (Wang et al. 2010). This negative effect was
experimentally proved by zcan et al. (2008). Higher temperature also affects the efficiency of sono-related Fenton processes. Because in the process of ultrasound, generally, higher
temperatures are likely to facilitate bubble formation due to an
increase in the equilibrium vapor pressure; nevertheless, this
beneficial effect is compensated by the fact that bubbles
contain more vapor which cushions bubble implosion and
consequently reduces the maximum temperature obtained
during bubble collapse (Psillakis et al. 2004). The optimum
temperatures and corresponding dye removal efficiencies
reported by various researchers are given in Table 10.
H2 O2 ! H2 O 0:5O2
50
Fenton in future
Currently, Fenton and related processes are well established.
So many works on theoretical and application-oriented
Fenton-related processes have been applied. Dyes were
successfully mineralized using all Fenton-related processes.
But most of the works carried out in batch mode. Apart from
this, developments of successful Fenton pilot plants capable
of treating large quantity of dye effluents are required.
Fluidized bed reactor is one of the most suitable reactors
for Fenton, PF, SF, and SPF processes. Sono-related Fenton
processes will work very well in fluidized bed reactors.
Because the efficiency of ultrasound-related process will
enhance with increase in the fluid depth, there may be a
Conclusions
Dyes are one of the major pollutants threaten to our environment. It is very harmful to all the species on earth and it
will destroy the ecosystem if it is not removed before entering into the aquatic system. Fenton processes are the one of
the powerful tool for removing dyes from aqueous solution.
Total mineralization of dyes has been achieved in many
processes. Different types of reactors have been used for
this purpose. All these processes very much depends on pH,
catalyst concentration, H2O2 concentration, initial dye concentration, and temperature. There exists an optimal value
for pH, catalyst concentration, H2O2 concentration, and
temperature in all the process. Hence, Fenton processes are
one of the best methods for dye degradation.
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