Beruflich Dokumente
Kultur Dokumente
vacon
safety
installation
vacon
2. INSTALLATION
2.1 Mechanical installation
There are two possible ways to mount Vacon 10 in the wall; either screw or DIN-rail
mounting.
MI1
=M 4
MI2-3
=M 5
vacon
installation
Motor out
1~ (230V)
Strip the
plastic cable
coating for
360 earthing
MAINS
MOTOR
1~ (230V) 1~ (115V)
Motor out
Strip the
plastic
cable
coating
for 360
earthing
MAINS
BRAKE
RESISTOR
MOTOR
installation
vacon
Control cable
tightening
torque: 0.4 Nm
vacon
control i/o
Reference:
Potentiometer: 1~10K +/- 5%
Terminal
mA
Signal
Factory preset
1
2
3
6
GND
24Vout
7
8
GND
DI1
Start forward P)
DI2
Digital input 2
Start reverse P)
10
DI3
Digital input 3
A
B
4
A
B
AI2
RS485 signal A
RS485 signal B
Analog signal in 2
Preset speed B0 P)
FB Communication
FB Communication
5
13
14
GND
GND
DI4
15
DI5
Digital input 5
Fault reset P)
16
DI6
Digital input 6
Disable PI controlP)
Description
Maximum load 10 mA
Freq. reference
0 - +10 V Ri = 200 k
(min)
P)
20 %, max. load 50 mA
0 - +30 V Ri = 12 k min
Positive
Negative
0(4) - 20 mA, Ri = 200
P)
PI actual value
Preset speed B1 P)
18
AO
Output frequency P)
20
DO
Active = READYP)
22
23
RO 13
RO 14
24
25
26
RO 22
RO 21
RO 24
0 - +30 V Ri = 12 k min
0(4) - 20 mA, RL = 500
Open collector, max. load
48V/50mA
Max. switching load:
250Vac/2A or 250Vdc/0,4A
Max. switching load:
250Vac/2A or 250Vdc/0,4A
Vacon 10
I/O terminals:
13
14
16
15
18
20
= API LIMITED
22 23
RO2
26
25 24
10
RO1 RO1
RO2 RO2
= API RS485
vacon
PUSH
Hz
FWD
REV
I/O
KEYPAD
Hz
FLT
FWD
BUS
REV
I/O
KEYPAD
BUS
ROTATE
READY
MONITORING
MENU
In this menu
you can
browse the
monitoring
values.
READY
REF
REF
MON
MON
PAR
PAR
PUSH
FLT
FWD
REV
I/O
KEYPAD
FLT
FWD
BUS
REV
I/O
KEYPAD
BUS
ROTATE
PARAMETER
MENU
In this menu
you can
browse and
edit the
parameters.
REF
REF
MON
MON
PAR
PAR
FLT
PUSH
FWD
REV
I/O
KEYPAD
FLT
BUS
FWD
REV
I/O
KEYPAD
BUS
ROTATE
FAULT HISTORY
MENU
Here you will
be able
to browse
through the
faults occurred.
REF
REF
MON
MON
PAR
PAR
PUSH
FLT
FWD
REV
I/O
KEYPAD
BUS
FLT
FWD
REV
I/O
KEYPAD
BUS
7 vacon
10. Connect the motor to the process and perform test run once again
Vacon 10 runs the startup wizard in first power-up. After that the wizard can be run
by pressing STOP for 5 seconds in main menu. The following figures show the procedure.
NOTE! Running the startup wizard will always return all parameter
settings to their factory defaults!
Alternates
in the display
REF
REF
REF
MON
MON
MON
PA R
PAR
FLT
FLT
Press STOP
for 5 seconds
in main menu
PAR
rp m
THE SAME
4 PERFORM
PROCEDURE FOR PAR. 1.4,
FLT
3 Select motor
nominal speed
and push
to confirm.
DRIVE SETUP,
5 PERFORM
PAR. 13.2, SEE NEXT PAGE
vacon
REF
REF
REF
MON
MON
MON
PA R
PAR
PAR
FLT
FLT
FLT
Startup wizard
shows par 13.2
number.
Push to enter
edit mode.
Select between
0 - 3, see below!
Selections:
P1.1 P1.2 P1.7 P1.15 P2.1 P2.2 P2.3 P3.1 P3.2 P3.3 P4.2 P4.3
0 = Basic
V*
1 = Pump drive
2 = Fan drive
3 = Conveyor
drive
V*
1,1 x 0=
50/60
INMOT Not
Hz
used
0=
1,1 x
50/60
Not
INMOT used
Hz
V*
0=
50/60 1,1 x
Not
Hz
INMOT used
V*
1,5 x
1=
50/60
INMOT Used
Hz
I/O
0=
0=
0
Ramp Coast. Hz
I/O
0=
1=
20
Ramp Ramp Hz
I/O
0=
0= 20
Ramp Coast. Hz
I/O
0=
0=
0
Ramp Coast. Hz
0=
3s
Ai1
0-10V
0=
50/60 Ai1
5s
Hz
0-10V
0=
50/60
Ai1 20 s
Hz
0-10V
0=
50/60
1s
Ai1
Hz
0-10V
50/60
Hz
3s
5s
20 s
1s
Parameters
affected:
REF
MO N
PAR
FLT
Push to
confirm
drive setup
vacon
Monitoring signal
Unit
ID
Description
M1.1
Output frequency
Hz
M1.2
Frequency reference
Hz
25
M1.3
rpm
M1.4
Motor current
M1.5
Motor torque
Calculated actual/nominal
torque of the motor
M1.6
Motor power
Calculated actual/nominal
power of the motor
M1.7
Motor voltage
Motor voltage
M1.8
DC-link voltage
M1.9
Unit temperature
M1.10
Motor temperature
M1.11
Analogue input 1
13
AI1 value
M1.12
Analogue input 2
14
M1.13
Analogue output
26
M1.14
15
M1.15
16
M1.16
17
M1.17
PI setpoint
20
M1.18
PI feedback
21
M1.19
PI error value
22
M1.20
PI Output
23
vacon
10
5.2 Quick setup parameters (Virtual menu, shows when par. 13.1 = 1)
Code
Parameter
Min
Max
Unit
Default
ID
110
Note
P1.1
180
690
230
400
575
P1.2
30
320
Hz
50,00
111
P1.3
300
20000
rpm
1440
112
2,0 x
INunit
INunit
113
0,85
120
1,5 x
INunit
107
P1.4
0,2 x
Motor nominal current I
Nunit
P1.5
Motor cos
0,30
1,00
P1.7
Current limit
0,2 x
INunit
2x
INunit
P1.15
Torque boost
109
0 = Not used
1 = Used
P2.1
172
1 = I/O terminal
2 = Fieldbus
(one selection removed)
P2.2
Start function
505
P2.3
Stop function
506
0 = Coasting 1 = Ramp
P3.1
Min frequency
0,00
P3.2
Hz
0,00
101
P3.2
Max frequency
P3.1
320
Hz
50,00
102
P3.3
I/O reference
P3.4
Preset speed 0
0,00
P3.2
P3.5
Preset speed 1
0,00
P3.6
Preset speed 2
0,00
P3.7
Preset speed 3
P4.2
Acceleration time
117
Hz
5,00
124
P3.2
Hz
10,00
105
P3.2
Hz
15,00
106
0,00
P3.2
Hz
20,00
126
0,1
3000
1,0
103
11
vacon
Code
Parameter
Min
Max
Unit
Default
ID
P4.3
Deceleration time
0,1
3000
1,0
104
Note
P6.1
379
P6.5
390
2 = Current 020 mA
3 = Current 420 mA
P10.4
Fault autoreset
731
P13.1
Parameter
conceal
115
vacon
12
Parameter
Min
Max
Unit
Default
110
111
P1.1
180
690
230
400
575
P1.2
30
320
Hz
50,00
P1.3
P1.4
ID
Note
Check rating plate on the
motor
300
20000
rpm
1440
112
0,2 x
INunit
2,0 x
INunit
INunit
113
0,85
120
1,5 x
INunit
107
P1.5
Motor cos
0,30
1,00
P1.7
Current limit
0,2 x
INunit
2x
INunit
P1.8
600
0 = Frequency control
1 = Speed control
P1.9
108
0 = Linear
1 = Squared
2 = Programmable
30,00
320
Hz
50,00
602
P1.11
200
100,00
603
P1.12
0,00
P1.10
Hz
50,00
604
P1.13
0,00
P1.11
100,00
605
% of Nominal voltage of
the motor
P1.14
0,00
40,00
0,00
606
% of Nominal voltage of
the motor
P1.15
Torque boost
109
0 = Not used
1 = Used
P1.16
Switching frequency
1,5
16,0
6,0
601
P1.17
Brake chopper
504
0=Disabled
1=Used in Run state
2=Used in Run and Stop
state
P1.18
Motor identification
631
1=Identification without
run after start command
P1.10
kHz
% of Nominal voltage of
the motor
vacon
13
Parameter
Min
Max
Unit
Default
ID
Note
P2.1
1 = I/O terminal
2 = Fieldbus
172
(keypad control is activated
with par. 2.5)
P2.2
Start function
505
0 = Ramp
1 = Flying start
P2.3
Stop function
506
0 = Coasting
1 = Ramp
Start signal 1
(Default DI1)
0 Start Fwd
300 1 Start
2 Start Pulse
3 Start Fwd
REAF
P2.4
Start/Stop
logic
P2.5
Local/remote
211
Start signal 2
(Default DI2)
Start reverse
Reverse
Stop Pulse
Start Rv
REAF
0 = Remote
1 = Keypad
Parameter
Min
Max
Unit
Default
ID
P3.1
Min frequency
0,00
P3.2
Hz
0,00
101
P3.2
Max frequency
P3.1
320
Hz
50,00
102
P3.3
I/O reference
117
Note
Preset speed 0
0,00
P3.2
Hz
5,00
P3.5
Preset speed 1
0,00
P3.2
Hz
10,00
P3.6
Preset speed 2
0,00
P3.2
Hz
15,00
P3.7
Preset speed 3
0,00
P3.2
Hz
20,00
P3.8
Preset speed 4
0,00
P3.2
Hz
25,00
P3.9
Preset speed 5
0,00
P3.2
Hz
30,00
P3.10
Preset speed 6
0,00
P3.2
Hz
40,00
P3.11
Preset speed 7
0,00
P3.2
Hz
50,00
vacon
14
5.6 Ramps and brakes setup (Control panel: Menu PAR -> P4)
Code
Parameter
Min
Max
Unit
Default
ID
P4.1
Ramp shape
0,0
10,0
0,0
500
Note
0 = Linear
>0 = S-curve ramp time
P4.2
Acceleration time
0,1
3000
1,0
103
P4.3
Deceleration time
0,1
3000
1,0
104
P4.4
DC braking current
0.2 x
INunit
2x
INunit
Varies
507
P4.5
DC braking time
at start
0,00
600.00
516
P4.6
Frequency to start
DC braking during
ramp stop
0,10
10,00
Hz
1,50
515
P4.7
DC braking time
at stop
0,00
600.00
508
0 = DC brake is off at
stop
P4.8
520
0 = Off
1 = On
P4.9
7,4
P4.10
Ramp shape 2
0,0
10,0
0,0
501
P4.11
Acceleration time
2
0,1
3000
1,0
502
P4.12
Deceleration time
2
0,1
3000
1,0
503
0 = DC brake is off at
start
519
0 = Linear
>0 = S-curve ramp time
15
vacon
Parameter
Min
Max
Unit
Default
ID
Note
0 = Not used
1 = DI1
P5.1
Start signal 1
403
P5.2
Start signal 2
P5.3
Reverse
P5.4
P5.5
P5.6
Fault reset
P5.7
Run enable
P5.8
Preset speed B0
P5.9
Preset speed B1
P5.10
Preset speed B2
P5.11
Disable PI
P5.12
Force to I/O
1/6
P5.13
vacon
16
P6.1
Parameter
Min
Max
Unit
Default ID
Only in API FULL & LIMITED
Note
P6.2
0,0
10,0
0,1
378 0 = no filtering
P6.3
-100,0
100,0
0,0
P6.4
-100,0
100,0
100,0
390
2 = Current 020 mA
3 = Current 420 mA
P6.6
0,0
10,0
0,1
389 0 = no filtering
P6.7
-100,0
100,0
0,0
P6.8
-100,0
100,0
100,0
17
vacon
5.9 Digital and analogue outputs (Control panel: Menu PAR -> P7)
Code
Parameter
Min
Max
Unit
Default
Only in API FULL
P7.1
Relay output 1
content
11
P7.2
Relay output 2
content
11
P7.6
ID
Selections
0 = Not used
1 = Ready
2 = Run
3 = Fault
4 = Fault Inverted
5 = Alarm
313
6 = Reversed
7 = At Speed
8 = Motor Regulator Active
9 = FBControlWord.Bit13
10 = FBControlWord.Bit14
11 = FBControlWord.Bit15
Digital output 1
content
P7.4
Analogue output
function
P7.5
Analogue output
minimum
P7.6
Relay 2 invert
11
0 = Not in use
1 = Output freq. (0-fmax)
2 = Output current (0-InMotor)
307
3 = Torque (0-Nominal
torque)
4 = PI controller output
310
0 = 0 mA
1= 4 mA
vacon
18
Parameter
Min
Max
Unit
Default
ID
Note
P9.1
Response to 4mA
reference fault
0 = No response
1 = Alarm
700
2 = Fault, stop acc. to
P2.3
P9.2
Response to
under voltage
fault
1 = Alarm
727 2 = Fault, stop acc. to
P2.3
P9.3
1 = Alarm
703 2 = Fault, stop acc. to
P2.3
P9.4
Stall protection
709
0 = No response
1 = Alarm
2 = Fault, stop acc. to
P2.3
P9.5
Underload protection
713
0 = No response
1 = Alarm
2 = Fault, stop acc. to
P2.3
P9.7
704
0 = No response
1 = Alarm
2 = Fault, stop acc. to
P2.3
P9.8
Motor ambient
temperature
-20
100
40
705
P9.9
0,0
150,0
40,0
706
P9.10
Motor thermal
time constant
200
min
45
707
P9.11
Motor Phase
Supervision
0 = No response
1 = Warning
702 2 = Fault,stop mode after
fault according to
ID506(P2.3 Stop function)
unit
19
vacon
5.11 Fault autoreset parameters (Control panel: Menu PAR -> P10)
Code
P10.1
Parameter
Wait time
Min
0,10
Max
Unit
10,00
Default
Note
0,50
30,00
90,00
(FULL &
LIMITED)
60,00
(RS485)
ID
P10.2
Trial time
0,00
P10.3
Start function
0 = Ramp
1 = Flying start
719 2 = According to P4.2
Affects only to start after
autoreset!
P10.4
731
0 = Disabled
1 = Enabled
Parameter
PI activation
Min
0
Max
Unit
Default
0
ID
163
P12.2
PI controller gain
0,0
1000
100,0
118
P12.3
PI controller I-time
0,00
320,0
10,00
119
P12.4
Keypad PI reference
0,0
100,0
0,0
167
Note
0 = Not used
1 = PI for motor control
2 = PI for external use (Only in
API FULL)
Setpoint source
P12.6
Feedback source
vacon
Code
Parameter
Min
Max
Unit
Default
P12.7
Feedback minimum
0,0
100,0
0,0
P12.8
Feedback maximum
0,0
100,0
100,0
P12.9
ID
20
Note
5.13 Easy usage menu (Control panel: Menu PAR -> P0)
Code
Parameter
P13.1
Parameter
conceal
P13.2
Drive setup
Min
0
Max
1
Unit
Default
ID
Note
0 = Basic
1 = Pump drive
2 = Fan drive
540
3 = Conveyor drive (HP)
NOTE! Visible only during
Startup wizard
21
vacon
Parameter
Min
Max Default
ID
Note
API system SW
S1.2
2314
835
S1.3
Power SW ID
2315
S1.4
Power SW version
834
S1.5
Application SW ID
837
S1.6
Application SW revision
838
S1.7
System load
839
808
Format: xx.yyy
xx = 0 - 64 (Number of error
messages)
yyy = 0 - 999 (Number of
correct messages)
809
0 = FB disabled 1= Modbus
810
811
S2.1
Communication status
S2.2
Fieldbus protocol
S2.3
Slave address
255
S2.4
Baud rate
S2.5
812
0=1, 1=2
S2.6
Parity type
813
0= None (locked)
S2.7
Communication time-out
255
814
S2.8
815
MWh counter
S3.2
Power on days
827
828
S3.3
Power on hours
829
S4.1
Display contrast
15
830
S4.2
Default page
20
2318
S4.3
831
fault tracing
vacon
22
6. FAULT TRACING
Fault code
Fault name
Overcurrent
Overvoltage
Earth fault
System fault
Undervoltage
11
13
14
15
Motor stalled
16
Motor overtemperature
17
Motor underload
22
25
27
34
35
Application fault
41
IGBT Overtemperature
50
51
External fault
53
Fieldbus fault
57
Identification fault
23
vacon
general data
7. GENERAL DATA
Dimensions
and weight
Frame
MI1
160,1
65,5
98,5
0,55
MI2
195
90
101,5
0,70
254,3
100
108,5
0,99
MI3
Motor
connection
Output voltage
0 - Uin
Output current
Ambient
conditions
Ambient operating
temperature
Storage temperature
-40C+70C
Enclosure class
IP20
EMC
Relative humidity
Altitude
Pollution degree
PD2
Immunity
Emissions
(See detailed
descriptions in Vacon
10 User Manual at:
www.vacon.com)
230V : Complies with EMC category C2; With an internal RFI filter
400V: Complies with EMC category C2: With an internal RFI filter
115V and 575V: Comply with EMC category C4
All: No EMC emission protection (Vacon level N): Without RFI filter
For EMC: EN61800-3, For safety: UL508C, EN61800-5-1
Standards
Certificates
and manufacturers declarations of
conformity
Cable and fuse requirements
(See detailed data in Vacon
10 User Manual at:
www.vacon.com)
380 - 480V
208-240V 3~
575V
115V
208 - 240V 1~
Frame
Fuse
(A)
MI1
MI2
10
MI3
MI1
Mains cable Cu
(mm2)
3*1.5+1.5
1.5-4
20
3*2.5+2.5
1.5-6
10
2*1.5+1.5
MI2
20
2*2.5+2.5
MI3
32
2*6+6
0.5-1.5
1.5-4
1.5-6
- With above-mentioned fuses, the drive can be connected to power supply the short
circuit current of which is max. 50kA
- Use cables with heat resistance of at least +70C.
- The fuses function also as cable overload protection.
general data
vacon
24
- These instructions apply only to cases with one motor and one cable connection
from the frequency converter to the motor.
- To fulfil standard EN61800-5-1, the protective conductor should be at least 10mm2
Cu or 16mm Al. Another possibility is to use an additional protective conductor of
at least the same size as the original one.
Vacon 10 power ratings
100% contin.
current IN [ A ]
1,7
2,4
2,8
3,7
4,8
150% overload
current [ A ]
Motor
shaft
power
P
[ HP ]
2,6
3,6
4,2
5,6
7,2
0.33
0.5
0.75
1
1.5
Nominal
Mechaniinput current cal size
[A]
9,2
11,6
12,4
15
16,5
MI2
MI2
MI2
MI2
MI3
100% contin.
current IN [ A ]
1,7
2,4
2,8
3,7
4,8
7,0
9,6
150% overload
current [ A ]
Motor
shaft
power
P
[ kW ]
2,6
3,6
4,2
5,6
7,2
10,5
14,4
0,25
0,37
0,55
0,75
1,1
1,5
2,2
Nominal
Mechaniinput current cal size
[A]
4,2
5,7
6,6
8,3
11,2
14,1
22,1
MI1
MI1
MI1
MI2
MI2
MI2
MI3
25
vacon
general data
150% overload
current [ A ]
Motor
shaft
power
P
[ kW ]
2,6
3,6
4,2
5,6
7,2
10,5
16,5
0,25
0,37
0,55
0,75
1,1
1,5
2,2
1,7
2,4
2,8
3,7
4,8
7,0
11
Vacon 10-1L-0009-2*
*.
Nominal
Mechaniinput current cal size
[A]
2,7
3,5
3,8
4,3
6,8
8,4
13,4
MI1
MI1
MI1
MI2
MI2
MI2
MI3
Motor shaft
power
380-480V supply
P[ kW ]
0,37
0,55
0,75
1,1
1,5
2,2
3,0
4,0
5,5
Nominal
Mechani
input current cal size
[A]
2,2
2,8
3,2
4,0
5,6
7,3
9,6
11,5
14,9
MI1
MI1
MI1
MI2
MI2
MI2
MI3
MI3
MI3
Note: The input currents are calculated values with 100 kVA line transformer supply.
general data
vacon
26
100% contin.
current IN [ A ]
1,7
2,7
3,9
6,1
9
11
150% overload
current [ A ]
Motor
shaft
power
P
[ HP ]
2,6
4,2
5,9
9,2
13,5
16,5
1
2
3
5
10
10
Nominal
Mechaniinput current cal size
[A]
2
3,6
5
7,6
10,4
14,1
MI3
MI3
MI3
MI3
MI3
MI3
Note: The input currents are calculated values with 100 kVA line transformer supply.
Quick Modbus setup