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Prospects for Application of Hi-Tech Energy-Saving Solutions to Oil Refining and Petrochemical Facilities of Russia
Prospects for Application of Hi-Tech Energy-Saving Solutions to Oil Refining and Petrochemical Facilities of Russia
Prospects for Application of Hi-Tech Energy-Saving Solutions to Oil Refining and Petrochemical Facilities of Russia
Prospects for Application of Hi-Tech Energy-Saving
Solutions to Oil Refining and Petrochemical Facilities of
Russia and CIS Countries
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 Honeywell.com Potential for energy consumption cutdown by energy efficient actions in Russia in 2030,

Honeywell.com

Potential for energy consumption cutdown by energy efficient

actions in Russia in 2030, by sector

cutdown by energy efficient actions in Russia in 2030, by sector 3 Document control number Honeywell
cutdown by energy efficient actions in Russia in 2030, by sector 3 Document control number Honeywell

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 Honeywell.com Feasibility study of the use of energy-saving systems Approaches to energy capacities increase

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Feasibility study of the use of energy-saving systems
Feasibility study of the use of energy-saving systems

Approaches to energy capacities increase

Payback period

Environmental impact

Coal

10 to 15 years

Adverse

Nuclear energy

20+ years

Tolerable

Renewable energy sources:

Exceeds equipment's reasonable service life

Not worse

wind, solar energy etc.

Energy-saving technologies

3 to 5 years

Not worse

It is evident that energy-saving technologies are the best investment, but why don't they do more in this aspect in Russia and CIS countries?

Energy producers and sellers are not interested

The regulations of utility companies' operation still encourage investment, but don't encourage energy saving

An increase of energy production is preferred instead of its saving

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 Honeywell.com Comparative efficiency of approaches to energy saving improvement in oil refining Approaches

Honeywell.com

Comparative efficiency of approaches to energy saving improvement in oil refining
Comparative efficiency of approaches to energy saving improvement
in oil refining

Approaches

Improvement, %

Energy saving,

$ million/year based

on 100,000 barrels/day production

Improved process control

2-4

1.5 3

Improved heat regeneration

4-8

3 6

Implementation of advanced technologies

3-8

3 6

Improved operation of power installations

2-3

1.5 2.5

Total

11 - 23

9 17.5

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 Honeywell.com Prospects for higher energy efficiency in oil refining and petrochemistry Better control of

Honeywell.com

Prospects for higher energy efficiency in oil refining and petrochemistry

higher energy efficiency in oil refining and petrochemistry Better control of processes. Better operations
higher energy efficiency in oil refining and petrochemistry Better control of processes. Better operations

Better

control

of

processes.

Better operations monitoringand petrochemistry Better control of processes. Efficient use of energy in processes Process optimization

Efficient use of energy in processes

operations monitoring Efficient use of energy in processes Process optimization New catalysts and technologies Higher

Process optimizationoperations monitoring Efficient use of energy in processes New catalysts and technologies Higher regeneration of heat

Efficient use of energy in processes Process optimization New catalysts and technologies Higher regeneration of heat
Efficient use of energy in processes Process optimization New catalysts and technologies Higher regeneration of heat

New catalysts and technologies

Higher regeneration of heat

Higher regeneration of heat
Higher regeneration of heat
Higher regeneration of heat

Integration of heat-related processesNew catalysts and technologies Higher regeneration of heat Reduction of losses and leakage Advanced technologies Lower

Reduction of losses and leakageregeneration of heat Integration of heat-related processes Advanced technologies Lower energy consumption Better

Advanced technologies

Reduction of losses and leakage Advanced technologies Lower energy consumption Better arrangement/allocation of

Lower energy

consumption

and leakage Advanced technologies Lower energy consumption Better arrangement/allocation of facilities Higher
and leakage Advanced technologies Lower energy consumption Better arrangement/allocation of facilities Higher
and leakage Advanced technologies Lower energy consumption Better arrangement/allocation of facilities Higher

Better arrangement/allocation of facilitiesand leakage Advanced technologies Lower energy consumption Higher efficiency of facilities Optimization of turbine

Higher

efficiency of

facilities

of facilities Higher efficiency of facilities Optimization of turbine and boiler operation Balance of

Optimization of turbine and boiler operationof facilities Higher efficiency of facilities Balance of consumption and production Better operation

of facilities Optimization of turbine and boiler operation Balance of consumption and production Better operation

Balance of consumption and productionof facilities Optimization of turbine and boiler operation Better operation of power installations Lower costs

Better

operation

of power

installations

and production Better operation of power installations Lower costs Lower losses Fuel blend optimization 6 Document
Lower costs
Lower costs

Lower losses

of power installations Lower costs Lower losses Fuel blend optimization 6 Document control number Honeywell

Fuel blend optimization

6

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 Honeywell.com Honeywell and Energy Efficiency  Over 50 percent of Honeywell's business today are

Honeywell.com

Honeywell and Energy Efficiency

 Honeywell.com Honeywell and Energy Efficiency  Over 50 percent of Honeywell's business today are energy

Over 50 percent of Honeywell's business today are energy efficiency-related solutions.

GREEN JOBS

today are energy efficiency-related solutions. GREEN JOBS  Our products are used in over 150 million

Our products are used in over 150 million houses, 10 million commercial buildings, and 5000 enterprises worldwide.

In recent years, Honeywell has completed over $5 billion worth of projects directly related to higher energy efficiency.

Honeywell offers technologies for industry, transport, and commercial and civil engineering.

Honeywell's experience shows that application of its energy-saving technologies enables a 15%-25% cutdown of energy consumption in oil refining.

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/ UOP  Honeywell.com Focus on technological efficiency and energy saving
/ UOP  Honeywell.com Focus on technological efficiency and energy saving
/ UOP  Honeywell.com Focus on technological efficiency and energy saving

/ UOP

Honeywell.com

Focus on technological efficiency and energy saving
Focus on technological efficiency and energy saving

Oil Refining & Petrochemistry

Over 70 processes in more than 6,000 installations worldwide

Over 100 catalysts supplied worldwide

Integration of processes, materials, and equipment

– Integration of processes, materials, and equipment • Gas processes, H 2 and power engineering •

Gas processes, H 2 and power engineering

Renewable energy sources and chemicals

Accent on biotechnologies for conversion into fuels

Technologies for environmental product manufacturing

Molecular sieves & Adsorbents

Portfolio of over 250 products

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• Molecular sieves & Adsorbents – Portfolio of over 250 products 8 Document control number Honeywell

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 Honeywell.com Architecture of Honeywell's integrated solution for production control and energy use at

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Architecture of Honeywell's integrated solution for production control and energy use at enterprises Advanced Energy Solutions (AES Suite)

Honeywell “Advanced Energy Solutions” Plant Performance Optimizer (PPO) Plant Performance Monitoring (PPM)
Honeywell “Advanced
Energy Solutions”
Plant
Performance Optimizer
(PPO)
Plant Performance Monitoring
(PPM)
Advanced Combustion
Control (АСС)
Steam pressure control and monitoring
Tools: UNISIM (modeling) and URT (Profit Suite infrastructure)
PHD database
DCS and SCADA
Instrumentation

9

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Advanced Combustion Control (ACC)
Advanced Combustion Control (ACC)

Honeywell.com

Process optimization

Control circuit stabilization Optimization of the air-fuel ratio Heat loss minimization

Exhaust gas control

NO x level reduction Strict control of CO restrictions

NO x level reduction Strict control of CO restrictions • Coordinated control of fuel and air

Coordinated control of fuel and air feed channels

Analyzing trends for both channels Multivariable control with optimization

These solutions may be used for various process units: furnaces, incinerators, flare units at gas and oil fields, boiler plants etc.

10

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Honeywell Proprietary

Schematic diagram of ACC
Schematic diagram of ACC

Honeywell.com

1
1
2
2
Schematic diagram of ACC  Honeywell.com 1 2 ACC ACC Optimizer ACC ACC Coordinator ELA-B •

ACC

ACC Optimizer ACC ACC Coordinator ELA-B
ACC Optimizer
ACC
ACC Coordinator
ELA-B

Continuously assesses gas

component values in the blend

(O 2 , CO, NO x )

Tracks the preset emission limits (CO/NO x )

Calculates the optimal air-fuel ratio

Coordinates feeding the

preset air and fuel quantities

in the blend

Analyzes trends for each channel Maintains the preset blend ratio in the furnace

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Honeywell Proprietary

Master Pressure Control (MPC): Tool for steam pressure control in power installations
Master Pressure Control (MPC): Tool for steam
pressure control in power installations

Honeywell.com

Efficient steam pressure control ensures maximum utilization of the generating capacities, optimizing turbine and boiler operation and

preventing their unscheduled shutdowns.

MPC stabilizes the steam pressure in process units at the preset level, and ensures the balance of steam generation and consumption.

The MPC operation is based on algorithms of multivariable prediction control.

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Honeywell Proprietary

Marine barriers Honeywell's solutions for safety and security in the fuel & energy complex Safe

Marine barriers

Honeywell's solutions for safety and security in the fuel & energy complex
Honeywell's solutions for safety and security in the fuel & energy complex

Safe equipment

shutdown system

Corrosion monitoring

complex Safe equipment shutdown system Corrosion monitoring Equipment access control  Honeywell.com Flame and smoke

Equipment access control

system Corrosion monitoring Equipment access control  Honeywell.com Flame and smoke detectors Perimeter

Honeywell.com

monitoring Equipment access control  Honeywell.com Flame and smoke detectors Perimeter control 13 Document

Flame and smoke detectors

Perimeter control

Honeywell.com Flame and smoke detectors Perimeter control 13 Document control number Shutdown tracking and analysis

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Shutdown tracking and analysis

Diagnostics

Digital video

control 13 Document control number Shutdown tracking and analysis Diagnostics Digital video Honeywell Proprietary
control 13 Document control number Shutdown tracking and analysis Diagnostics Digital video Honeywell Proprietary
control 13 Document control number Shutdown tracking and analysis Diagnostics Digital video Honeywell Proprietary
control 13 Document control number Shutdown tracking and analysis Diagnostics Digital video Honeywell Proprietary
control 13 Document control number Shutdown tracking and analysis Diagnostics Digital video Honeywell Proprietary

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Honeywell solutions for buildings
Honeywell solutions for buildings

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Honeywell solutions for buildings  Honeywell.com 14 Document control number Honeywell Proprietary

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 Honeywell.com Maxon and Callidus: Energy-saving combustion technologies
 Honeywell.com Maxon and Callidus: Energy-saving combustion technologies
 Honeywell.com Maxon and Callidus: Energy-saving combustion technologies

Honeywell.com

Maxon and Callidus: Energy-saving combustion technologies
Maxon and Callidus: Energy-saving combustion technologies

Burners

15 Document control number
15
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Flare systems

n e r s 15 Document control number F l a r e s y s

Oxidant control systems

n e r s 15 Document control number F l a r e s y s

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Contract Handling
Contract Handling

Honeywell.com

Contract payment: Out of the customer's saved money

Contract payment: Out of the customer's saved money 2009 2010 16 Document control number 2011 2012

2009

2010

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2011

2012

2013

2015

1. Assessment of the cost efficiency

from energy consumption reduction

2.

Design development: Using developer's

own moneys:

-

Survey

-

Equipment supply

-

Engineering

-

Turnkey installation

 

3.

Calculation of the cost advantage from

the project implementation

4. Contract work paid for out of

the customer's saved money

Honeywell Proprietary

 Honeywell.com "Energy efficiency is a strategic issue for the nation's development. …… .Here, new

Honeywell.com

"Energy efficiency is a strategic issue for the nation's development. …….Here, new technologies should be used,

and in some cases we must not just offer them to customers,

but rather implement them in an "iron grip", otherwise there will never be any transition ……»

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President of the Russian Federation

Dmitry A. Medvedev

Honeywell Proprietary