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Welding Consumables

Handbook

4th edition

Welding consumables handbook


Table of contents

Technical specifications

Wire electrodes

52

TIG welding rods

132

Gas welding rods

176

Stick electrodes

178

Submerged arc welding

214

Drum covers

217

Detailed information on individual equipment and accessories can be found on


the Internet at www.ewm-sales.com.
Please note that all data is provided without engagement.
The contents of this manual have been carefully investigated, checked and revised. Nevertheless, they are
subject to change and typographical and other errors are excepted.

WC 2014
2014-01-09

www.ewm-sales.com

Technical specifications

Page

Available forms of wire electrodes


Solid wires
Flux cored wires
Stick electrodes

Overview of welding consumables

TIG welding rods


SAW wires and fluxes
Comparison table of EN name and EWM designation
Standards and abbreviations
Overview of gases
DIN EN ISO 14341
Standardisation examples
DIN EN ISO 3581
DIN EN ISO 2560-A
Codes and chemical analysis
Standardisation example
Overview of hardfacings
Suitability
Hardness values
Wire run lengths and quantities
Unalloyed/low-alloy
Solid wires
Wire electrode/TIG
Cu materials
welding rods
Flux cored wires
Unalloyed/low-alloy
TIG welding rods
Unalloyed/low-alloy
Material combinations
Stick electrodes
Unalloyed/low-alloy
High-alloy welding consumables
Submerged arc welding
Aluminium additives
Steel
Working with ...
Stainless steel

WC 2014
2014-01-09

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6
7
10

12
14
16
17
22
26
28
29
30
32
33
34
36
37
39
40
41
42
43
44
45
46
47
50

Welding consumables
Available forms of wire electrodes in accordance with DIN EN ISO 544

D 200

d3


DIN 8559
D 200
EN 759
S 200
DIN EN ISO 544
S 200

D 300

d1

e1

Tapped hole
EWM
(DIN 8559)

d1

d3

d4

e1

D 200

200

50,5

55

10

44,5

D 300

300

51,5

103

10

44,5

DIN 8559
D 300
EN 759
S 300
DIN EN ISO 544
S 300

d2

K 300


DIN 8559
K 300
EN 759
B 300
DIN EN ISO 544
B 300

d4

d1

EWM
(DIN 8559)

d1

d2

K 300

300

180

103

d2

BS 300

DIN 8559
K 300 adapterless
EN 759
BS 300
DIN EN ISO 544
BS 300

d1

EWM
(DIN EN ISO
544)

d1

d2

BS 300

300

50.5

103

Drum

d1

Drum 100

590

900

Drum 250

510

800

Drum 275

510

800

Drum 450

590

970

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d1

SZW 2014
2014-01-09

Index of welding consumables


Solid wires

AWS

Alloy type
A-5.18

ER 70S-2

DIN EN ISO
14341-A

G 42 2 C/M
G3Si1+Ti

A-5.18

ER 70S-6

DIN EN ISO
14341-A

G 42 4 C1/M21
3Si1

ER 70S-6

DIN EN ISO
14341-A

G 42 4 C1/M21
3Si1

A-5.18

ER 70S-6

DIN EN ISO
14341-A

G 46 4 M21 3Si1
/ G 42 2 C1 3Si1

A-5.18

ER 70S-6

DIN EN ISO
14341-A

A-5.18

low-alloy,
high tensile

low-alloy,
weatherresistant

low-alloy,
creepresistant

SZW 2014
2014-01-09

Name EWM

Page
53

1.5125

SW 70S G3

52

1.5125

SW 70S G3
Bronze

54

1.5125

SW 70 G3Si
1 Brillance

56

G 42 2 C1 / G 42
4 M 21 3 Si1

1.5125

SW 70S G3
Mec

55

ER 70S-6

DIN EN ISO
14341-A

G 42 2 C G4Si1
G 46 4 C G4Si1

1.5130

SW 70S G4

57

A-5.18

ER 70S-6

DIN EN ISO
14341-A

G 42 2 C G4Si1
G 46 4 C G4Si1

1.5130

SW 70S G4
Bronze

58

A-5.18

ER 70S-6

DIN EN ISO
14341-A

G 46 4 M21 4Si1
/ 42 2 C1 4Si1

1.5130

SW 70 G4Si
1 Brillance

60

1.5130

SW 70S G4
Mec

59

A-5.18

ER 70S-6

DIN EN ISO
14341-A

G 46 2 C1 4 Si1
/ G 46 4 M21
4 Si1

A-5.28

ER 100S-G

DIN EN ISO
16834-A

G 62 5 Z Mn3Ni1Mo

SW 100S
NiMo

64

A-5.28

ER 100S-G

DIN EN ISO
16834-A

G 69 5 M Mn3Ni1CrMo

SW 100S
NiMoCr

65

ER 120S-G

DIN EN ISO
16834-A

G 89 6 M Mn4Ni2CrMo

SW 120S
NiMoCr

66

A-5.28

ER 80S-Ni1

DIN EN ISO
14341-A

G 46 6 M21 3Ni1

SW 80S Ni1

62

A-5.28

ER 80S-Ni2

DIN EN ISO
14341-A

G 46 4 M21 2Ni2

SW 80S Ni2

63

A-5.28

ER 80S-G

DIN EN ISO
14341-A

G 42 2 M Z

SW 80S
NiCu

61

A-5.28

ER 80S-G

DIN EN ISO
21952-A

G CrMo1Si

1.7339

SW 80S
CrMo1

68

A-5.28

ER 80S-G

DIN EN ISO
21952-A

G MoSi

1.5424

SW 80S Mo

67

A-5.28

ER 90S-G

DIN EN ISO
21952-A

G CrMo2Si

1.7384

SW 90S
CrMo2

69

A-5.28
low-alloy,
low-temperature
tough

Material no.

SW 70S
G3 Ti

A-5.18

unalloyed

DIN EN ISO

www.ewm-sales.com

Index of welding consumables


Solid wires

AWS

Alloy type

high-alloy
- stainless
steel

highalloy - heat
resistant

high-alloy
- creep
resistant

high-alloy Duplex

Nickelbased

DIN EN ISO

Material no.

Name EWM

Page

A-5.9

ER 307L

DIN EN ISO
14343-A

G 18 8 Mn

1.4370

SW 307 Si

70

A-5.9

ER 308L Si

DIN EN ISO
14343-A

G 19 9 L Si

1.4316

SW 308 L Si

71

A-5.9

ER 309L Si

DIN EN ISO
14343-A

G 23 12 L Si

1.4332

SW 309 L Si

72

A-5.9

ER 410
NiMo

DIN EN ISO
14343-A

G 13 4

1.4351

SW 410
NiMo

73

A-5.9

(ER 385)

DIN EN ISO
14343-A

G 20 25 5 Cu L

1.4539

SW 904 L

74

A-5.9

ER 309 Si

DIN EN ISO
14343-A

G 22 12 H

1.4829

SW 309 H

75

A-5.9

ER 310

DIN EN ISO
14343-A

G 25 20

1.4842

SW 310

76

A-5.9

ER 312

DIN EN ISO
14343-A

G 29 9

1.4337

SW 312

77

A-5.9

ER 316L Si

DIN EN ISO
14343-A

G 19 12 3 L Si

1.4430

SW 316 L Si

78

A-5.9

ER 318 Si

DIN EN ISO
14343-A

G 19 12 3 Nb Si

1.4576

SW 318 Si

79

A-5.9

ER 347 Si

DIN EN ISO
14343-A

G 19 9 Nb Si

1.4551

SW 347 Si

80

A-5.9

ER 2209

DIN EN ISO
14343-A

G 22 9 3 LN

1.4462

SW 2209
Duplex

81

A-5.9

ER 2594

DIN EN ISO
14343-A

G 25 9 4 N L

SW 2594
Super
Duplex

82

A-5.14

ER NiCrMo3

DIN EN ISO
18274

S Ni 6625
(NiCr22Mo9Nb)

2.4831

SW 625

83

ER NiCr3

DIN EN ISO
18274

S Ni 6082
(NiCr20Mn3Nb)

2.4806

SW NiCr82

84

SW NiFe55

85

A-5.14

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SZW 2014
2014-01-09

Index of welding consumables


Solid wires

AWS

Alloy type

Aluminium

DIN EN ISO

A-5.10

ER 1450

DIN EN ISO
18273

S Al 1450
(Al99,5Ti)

A-5.10

ER 3103

DIN EN ISO
18273

S Al 3103
(AlMn1)

A-5.10

ER 4043

DIN EN ISO
18273

S Al 4034A
(AlSi5(A))

A-5.10

ER 4047

DIN EN ISO
18273

A-5.10

ER 5087

A-5.10

Material no.

Copper Silicon

Copper
- Tin
CopperNickel
Hardfacing

SZW 2014
2014-01-09

Page

SW 1450
99,5Ti

86

SW 3103
Mn1

87

3.2245

SW 4043 Si5

88

S Al 4047A
(AlSi12(A))

3.2585

SW 4047
Si12

89

DIN EN ISO
18273

S Al 5087
(AlMg4,5MnZr)

3.3546

SW 5087
MG4,5
MnZr

90

ER 5183

DIN EN ISO
18273

S Al 5183
(AlMg4,5Mn0,7)
(AlMg4,5Mn0,7)

3.3548

SW 5183
Mg4,5 Mn

91

A-5.10

ER 5183

DIN EN ISO
18273

S Al 5183
(AlMg4,5Mn0,7)
(AlMg4,5Mn0,7)

3.3548

SW 5183
Mg4,5 Mn
Premium

92

A-5.10

ER 5356

DIN EN ISO
18273

S Al 5356
(AlMg5Cr)

3.3556

SW 5356
Mg5

93

A-5.10

ER 5754

DIN EN ISO
18273

S Al 5754
(AlMg3)

3.3536

SW 5754
Mg3

94

SW OF Cu

95

3.0805

Copper

Copper Aluminium

Name EWM

A-5.7

ER CuAl-A1

DIN EN ISO
24373

S Cu 6100
(CuAl7)

2.0921

SW CuAl8

96

A-5.7

ER CuAl-A2

DIN EN ISO
24373

S Cu 6180
(CuAl10Fe)

2.0937

SW
CuAlBz9Fe

98

A-5.7

ER CuNiAl

DIN EN ISO
24373

S Cu 6328 (CuAl9Ni5Fe3Mn2)

2.0923

SW CuAl9Ni5

97

A-5.7

ER CuSi-A

DIN EN ISO
24373

S Cu 6511
(CuSiMn1)

SW CuSi2

99

A-5.7

ER CuSi-A

DIN EN ISO
24373

S Cu 6560
(CuSi3Mn)

2.1461

SW CuSi3

100

A-5.7

ER Cu

DIN EN ISO
24373

S Cu 1898
(CuSn1)

2.1006

SW CuSn1

101

A-5.7

ER CuSn-A

DIN EN ISO
24373

S Cu 5180A
(CuSn6P)

2.1022

SW CuSn6

102

A-5.7

ER CuNi

DIN EN ISO
24373

S Cu 7158 (CuNi30Mn1FeTi)

2.0837

SW CuNi30
Fe

103

DIN EN 14700

S Fe8

1.4718

SW Hard 60

104

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Index of welding consumables


Flux cored wires

AWS

Alloy type

DIN EN ISO

Material no.

Name EWM

Page

A-5.18

E 70C-6M/6C

DIN EN ISO
17632-A

T 42 2 M M/C
1 H5

FCW 70TC
Metal

105

A-5.20

E 71T-5M-J

DIN EN ISO
17632-A

T 42 2 B M 1 H5

FCW 71T
Basic

106

A-5.20

E 71T-1M

DIN EN ISO
17632-A

T 42 2 P M 1 H5

FCW 71T
Rutile

108

A-5.20

E 71T-1M/1C

DIN EN ISO
17632-A

T 42 2 P M/C
H5

FCW 71T
Rutile CO2

109

A-5.20

E 71T-11

FCW 71T
Selfshield

110

A-5.29

E 81T1Ni1M-J

DIN EN ISO
17632-A

T 46 6 1Ni P M
2 H5

FCW 81T
Rutile Ni1

111

A-5.18

E 70C-6MH4

DIN EN ISO
17632-A

T 46 4 MM
1 H5

FCW T 70C
Metal

107

low-alloy,
creepresistant

A-5.29

E 81 T1A1M H4

DIN EN ISO
17634

T Mo P M 1 H5

FCW 81T
Rutile Mo

112

Low-alloy,
high tensile

A-5.29

E 111 T1K3M-J H4

DIN EN ISO
18276-A

T 69 9 Z P M
1 H5

FCW 111T
NiMoCr

113

A-5.22

E 307LT01/4

DIN EN ISO
17633-A

T 18 8 Mn
RM3

1.4370

FCW 307
Rutile

114

A-5.22

E 308LT01/4

DIN EN ISO
17633-A

T 19 9 L R
C/M 3

1.4316

FCW 308
Rutile

115

A-5.22

E 309LT01/4

DIN EN ISO
17633-A

T 23 12 L R
C/M 3

1.4332

FCW 309
Rutile

116

A-5.22

E 309LT11/-4

DIN EN ISO
17633-A

T 23 12 L P
C/M 1

1.4332

FCW 309 LP
Rutile

117

A-5.22

E 316LT01/4

DIN EN ISO
17633-A

T 19 12 3 L R
C/M 3

1.4430

FCW 316
Rutile

118

A-5.22

E 316LT11/-4

DIN EN ISO
17633-A

T 19 12 3 L P
C/M 1

1.4430

FCW 316 LP
Rutile

119

A-5.9

E C316L

DIN EN ISO
17633-A

T 19 12 3 L
MM1

FCW 316
METAL

120

A-5.34

E
NiCr3T0-4

DIN EN ISO
14172

T Ni 6082
(NiCr20Mn3Nb)

FCW NiCr82

121

unalloyed

high-alloy
- stainless
steel

high-alloy
- creep
resistant

Nickelbased

10

www.ewm-sales.com

SZW 2014
2014-01-09

Index of welding consumables


Flux cored wires

Alloy type

Hardfacing

SZW 2014
2014-01-09

AWS

DIN EN ISO
DIN EN 14700

T Fe 1

DIN 8555

MF1-GF-300GP

DIN EN 14700

T z Fe 7

DIN 8555

MF5-GF450-CP

DIN EN 14700

T Fe 14

DIN 8555

MF10-GF-45CGT

DIN EN 14700

T Fe 16

DIN 8555

MF10-GF-50-G

DIN EN 14700

T Fe 8

DIN 8555

MF6-GF-55-RP

DIN EN 14700

T Fe 15

DIN 8555

MF10-GF60-GR

DIN EN 14700

T Fe 14

DIN 8555

MF10-GF60-GR

DIN EN 14700

T Fe 15

DIN 8555
DIN EN 14700

Material no.

Name EWM

Page

FCW Hard
300 GP

122

FCW 450 CP

123

FCW Hard 43
CGT

124

FCW Hard
52 G

125

FCW Hard
56 RP

126

FCW Hard
58 GR

127

FCW Hard
60 GR

128

MF10-GF-65-G

FCW Hard
63 G

129

T Co2

FCW Cobalt2

130

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11

Index of welding consumables


Stick electrodes

AWS

Alloy type

high-alloy
- stainless
steel

high-alloy heat
resistant

high-alloy
- creep
resistant

12

Material no.

Name EWM

Page

A-5.1

E 6010

DIN EN ISO
2560-A

E 38 2 C 21

SE 6010 CEL

178

A-5.1

E 6012

DIN EN ISO
2560-A

E 38 0 RC 11

SE 6013 RC

179

A-5.1

E 6013

DIN EN ISO
2560-A

E 42 0 RC 11

SE 6013 RC
blau

180

A-5.1

E 6013

DIN EN ISO
2560-A

E 42 0 RR 12

SE 6013 RR

181

A-5.1

E 6013

DIN EN ISO
2560-A

E 35 2 RB 12

SE 6013 RRB

182

A-5.1

E 6013

DIN EN ISO
2560-A

E 42 0 RC 11

SE 6013 RRC

183

A-5.1

E 7016

DIN EN ISO
2560-A

E 42 2 B 12 H10

SE 7016 BR

184

A-5.1

E 7018

DIN EN ISO
2560-A

E 42 4 B 32 H5

SE 7018 BH5

185

A-5.5

E 7018-A1

DIN EN ISO
3580-A

E Mo B 42 H5

1.5424

SE 7018 Mo

186

A-5.5

E 8018-B2

DIN EN ISO
3580-A

E CrMo1 B
42 H5

1.7346

SE 8018
CrMo1

187

A-5.5

E 9018-B3

DIN EN ISO
3580-A

E CrMo2 B
42 H5

1.7384

SE 9018
CrMo2

188

A-5.4

E 307-16

DIN EN ISO
3581-A

E 18 8 Mn R 12

1.4370

SE 307

189

A-5.4

E 308 L-16

DIN EN ISO
3581-A

E 19 9 LR 12

1.4316

SE 308 L

190

E 309 L-26

DIN EN ISO
3581-A

E 23 12 LR 32

1.4332

SE 309 L

191

A-5.4

E 309
Mo-26

DIN EN ISO
3581-A

E 23 12 2 LR 32

1.4459

SE 309 MoL

192

A-5.4

E 310-16

DIN EN ISO
3581-A

E 25 20 L R 12

1.4842

SE 310

193

A-5.4

E 312-16

DIN EN ISO
3581-A

E 29 9 R 12

1.4337

SE 312

194

A-5.4

E 316 L-16

DIN EN ISO
3581-A

E 19 12 3 L
R 12

1.4430

SE 316-L

195

A-5.4

E 318-16

DIN EN ISO
3581-A

E 19 12 3 Nb
R 12

1.4576

SE 318

196

A-5.4

E 347-16

DIN EN ISO
3581-A

E 19 9 Nb R 12

1.4551

SE 347

197

unalloyed

low-alloy,
creepresistant

DIN EN ISO

www.ewm-sales.com

Index of welding consumables


Stick electrodes

AWS

Alloy type
high-alloy Duplex

Nickelbased

Hardfacing

DIN EN ISO

A-5.4

E 2209 L-16

DIN EN ISO
3581-A

E 22 9 3 R 32

A-5.15

E Ni-Cl

DIN EN ISO
1071

A-5.15

E NiFe-Cl

A-5.11

A-5.11

Material no.

Name EWM

Page

SE 2209
Duplex

198

E C Ni-Cl 1

SE Ni

199

DIN EN ISO
1071

E C NiFe 1 1

SE NiFe

200

E NiCrFe-3

DIN EN ISO
14172

E Ni 6082
(NiCr20Mn3Nb)

2.4648

SE NiCr82

201

E NiCrMo3

DIN EN ISO
14172

E Ni 6625

2.4621

SE 625

202

DIN EN 14700

E Fe 1

DIN 8555

E1-UM-300 P

SE Hard 300 P

203

DIN EN 14700

E Fe3

DIN 8555

E3 UM / 350
GP

SE Hard 350
GP

204

DIN EN 14700

E Fe 8

DIN 8555

E 6-UM-60

SE Hard 60

205

DIN EN 14700

E Fe 14

DIN 8555

E10-UM-60GRZ

SE Hard 61
GRZ

206

DIN EN 14700

E Fe 15

DIN 8555

E10-GF-UM65-GTZ

SE Hard 61
GTZ spezial

207

DIN EN 14700

E Fe 15

DIN 8555

E 10-UM-70 CZ

SE Hard 68 CZ

208

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1.4462

13

Index of welding consumables


TIG welding rods
AWS

Alloy type

unalloyed

low-alloy

high-alloy Duplex

highalloy - creep
resistant

DIN EN ISO 636-A

W 2Si

1.5112

TR 70S G2

132

ER 70S-6

DIN EN ISO 636-A

W 42 5 / W 3 Si1

1.5125

TR 70S G3

133

A-5.18

ER 70S-6

DIN EN ISO 636-A

W 46 4 / W 4Si1

1.5130

TR 70S G4

134

A-5.28

ER 80S-G

DIN EN ISO
16834-A

W Mn3Ni1Cu

TR 80S NiCu

141

A-5.28

ER 80S-Ni1

DIN EN ISO 636-A

W 3Ni1

TR 80S Ni1

142

ER 80S-G

DIN EN ISO
21952-A

W CrMo1Si

1.7339

TR 80S CrMo1

137

ER 80S-G

DIN EN ISO
21952-A

W MoSi

1.5424

TR 80S Mo

136

A-5.28

ER 90S-G

DIN EN ISO
21952-A

W CrMo2Si

1.7384

TR 90S CrMo2

138

A-5.28

ER 90S-G

DIN EN ISO
21952-A

W CrMo2VNb

TR 90S CrMo2
VTi

140

ER 90S-B9

DIN EN ISO
21952-A

W CrMo91

1.4903

TR 90S
CrMo91

139

A-5.28

ER 80S B6

DIN EN ISO
21952-A

W CrMo5Si

1.7373

TR CrMo5

135

A-5.9

ER 307Si

DIN EN ISO
14343-A

W 18 8 Mn Si

1.4370

TR 307 Si

143

A-5.9

ER 308L Si

DIN EN ISO
14343-A

W 19 9 L Si

1.4316

TR 308 L Si

144

A-5.9

ER 309L Si

DIN EN ISO
14343-A

W 23 12 L Si

1.4332

TR 309 L Si

145

A-5.9

ER 410
NiMo

DIN EN ISO
14343-A

W 13 4

1.4351

TR 410 NiMo

146

A-5.9

ER 309 Si

DIN EN ISO
14343-A

W 22 12 H

1.4829

TR 309 H

147

A-5.9

ER 310

DIN EN ISO
14343-A

W 25 20

1.4842

TR 310

148

A-5.9

ER 2209

DIN EN ISO
14343-A

W 22 9 3 LN

1.4462

TR 2209
Duplex

154

A-5.9

ER 2594

DIN EN ISO
14343-A

W 25 9 4 N L

1.4501

TR 2594 Super
Duplex

155

A-5.9

ER 312

DIN EN ISO
14343-A

W 29 9

1.4337

TR 312

149

A-5.9

ER 316L Si

DIN EN ISO
14343-A

W 19 12 3 L Si

1.4430

TR 316 L Si

150

ER 318Si

DIN EN ISO
14343-A

W 19 12 3 Nb Si

1.4576

TR 318 Si

151

A-5.9

ER 347 Si

DIN EN ISO
14343-A

W 19 9 Nb Si

1.4551

TR 347

152

A-5.9

(ER 385)

DIN EN ISO
14343-A

W 20 25 5 Cu L

1.4539

TR 904 L

153

A-5.9
highalloy - creep
resistant

14

Page

ER 70S-3

A-5.28

highalloy - heat
resistant

Name EWM

A-5.18

A-5.28

high-alloy
- stainless
steel

Material no.

A-5.18

A-5.28

low-alloy,
creepresistant

DIN EN ISO

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SZW 2014
2014-01-09

Index of welding consumables


TIG welding rods

AWS

Alloy type

Nickelbased

DIN EN ISO
DIN EN ISO 18274

S Ni 6082
(NiCr20Mn3Nb)

2.4806

TR NiCr82

156

A-5.14

ER NiCrMo3

DIN EN ISO 18274

S Ni 6625
(NiCr22Mo9Nb)

2.4831

TR 625

157

A-5.10

ER 1450

DIN EN ISO 18273

S AL 1450
(Al99,5Ti)

3.0805

TR 1450
99,5 Ti

158

DIN EN ISO 18273

S AL 3103
(AlMn1)

TR 3103 Mn1

159

3.2245

TR 4043 Si5

160

ER 3103

A-5.10

ER 4043

DIN EN ISO 18273

S AL 4043A
(AlSi5(A))

A-5.10

ER 4047

DIN EN ISO 18273

S AL 4047A
(AlSi12(A))

3.2585

TR 4047 Si12

161

A-5.10

ER 5087

DIN EN ISO 18273

S AL 5087
(AlMg4,5MnZr)

3.3546

TR 5087
MG4,5 MnZr

162

DIN EN ISO 18273

S AL 5183
(AlMg4,5Mn0,7)

3.3548

TR 5183
Mg4,5 Mn

163

3.3556

TR 5356 Mg5

164

A-5.10

ER 5183

A-5.10

ER 5356

DIN EN ISO 18273

S AL 5356
(AlMg5Cr)

A-5.10

ER 5754

DIN EN ISO 18273

S AL 5754
(AlMg3)

3.3536

TR 5754 Mg3

165

DIN EN ISO 24373

S Cu 1898
(CuSn1)

2.1006

TR CuSn1

167

2.1022

TR CuSn6

168

A-5.7

ER Cu

A-5.7

ER CuSn-A

DIN EN ISO 24373

S Cu 5180A
(CuSn6P)

A-5.7

ER CuNi

DIN EN ISO 24373

S Cu 7158
(CuNi30Mn1FeTi)

2.0837

TR CuNi30 Fe

169

DIN EN ISO 24373

S Cu 6560
(CuSi3Mn)

2.1461

TR CuSi3

166

DIN EN ISO 24373

S Cu 6100
(CuAl7)

2.0921

TR CuAl8

170

DIN EN 14700

W Co1

TR Cobalt1

173

DIN EN 14700

W Co2

TR Cobalt2

174

DIN EN 14700 /
DIN 8555

S Fe 3 /
WSG 3- GZ-45 T

TR Tool 45 T

171

DIN EN 14700 /
DIN 8555

S Fe 3 /
WSG 6-GZ-55 ST

TR Tool 55 T

172

DIN EN 12536

O III

GFR R60

176

A-5.7
A-5.7

ER CuSi-A
ER CuAl-A1

Hardfacing

Tool steels

SZW 2014
2014-01-09

Page

ER NiCr3

Aluminium

Brazing filler

Name EWM

A-5.14

A-5.10

Copper Basis

Material no.

A-5.2

R60

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1.2567

1.6215

15

Index of welding consumables


SAW wires and fluxes

AWS

Alloy
type

Wires

Fluxes

16

DIN EN ISO

Material
no.

EWM name

Page

AWS
A-5.17
/ AWS
A-5.23

EM12

DIN EN ISO 14171-A

S2

1.0494

SMA S2

214

AWS
A-5.17
/ AWS
A-5.23

EH12K

DIN EN ISO 14171-A

S3Si

1.0497

SMA S3Si

215

AWS
A-5.9

ER
316L

DIN EN 14343-A

S 19 9 3 L

SMA 316

216

DIN EN 14174-A

SA AB 1 67
AC H5

FW AB 1 67

210

DIN EN 14174-A
(stainless steels)

SF CS 2 DC

DIN EN 14174-A
(unalloyed/low-alloy
steels)

FW CS 1 63 DC

212

SF CS 163 DC

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Welding consumables
Comparison table of EN name and EWM designation

EN

EWM designation

Page

E 18 8 Mn R 12

SE 307

184

E 19 12 3 L R 12

SE 316-L

195

SE 318

196

SE 308 L

185

SE 347

197

SE 2209 Duplex

198

E 19 12 3 Nb R 12
E 19 9 L R 12
E 19 9 Nb R 12
E 22 9 3 R 32

SE 309 MoL

192

E 23 12 LR 32

SE 309 L

191

E 25 20 LR 12

SE 310

193

E 29 9 R 12

SE 312

194

E 35 2 RB 12

SE 6013 RRB

182

E 38 0 RC 11

SE 6013 RC

179

E 38 2 C 21

SE 6010 CEL

178

E 42 0 RC 11

SE 6013 RC blau

180

E 42 0 RC 11

SE 6013 RRC

183

E 42 0 RR 12

SE 6013 RR

181

E 42 4 B 12 H10

SE 7016 BR

184

E 42 4 B 32 H5

SE 7018 BH5

185

SE Ni

199

E 23 12 2 L R 32

E C Ni-Cl 1

SE NiFe

200

E CrMo1 B 42 H5

SE 8018 CrMo1

187

E CrMo2 B 42 H5

SE 9018 CrMo2

188

E Fe 1

SE Hard 300 P

203

E C NiFe 1 1

E Fe 14

SE Hard 61 GRZ

206

E Fe 15

SE Hard 61 GTZ spezial

207

E Fe 15

SE Hard 68 CZ

208

E Fe 8

SE Hard 60

205

E Fe3

SE Hard 350 GP

204

SE 7018 Mo

186

E Ni 6082 (NiCr20Mn3Nb)

SE NiCr82

201

E Ni 6625 (NiCr22Mo9Nb)

SE 625

202

SW 410 NiMo

73

E Mo B 42 H5

G 13 4

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17

Welding consumables
Comparison table of EN name and EWM designation

EN
G 18 8 Mn
G 19 12 3 L Si
G 19 12 3 Nb Si
G 19 9 L Si
G 19 9 Nb Si
G 46 4 M21 2Ni2
G 20 25 5 Cu L

Page

SW 307 Si

72

SW 316 L Si

78

SW 318 Si

79

SW 308 L Si

71

SW 347 Si

80

SW 80S Ni2

63

SW 904 L

74

SW 309 H

75

G 22 9 3 LN

SW 2209 Duplex

81

G 23 12 L Si

SW 309 L Si

72

SW 310

76

SW 2594 Super Duplex

82

SW 312

77

G 22 12 H

G 25 20
G 25 9 4 N L
G 29 9

SW 70S G3 Ti

53

SW 70S G3 Mec

55

G 42 4 C1/M21 3Si1

SW 70S G3

52

G 42 4 C1/M21 3Si1

SW 70S G3 Bronze

54

G 42 2 C/M G3Si1+Ti
G 42 2 C1/G 42 4 M21 3Si1

SW 80S NiCu

61

G 46 4 M21 3Si1 / G 42 2 C1 3Si1

SW 70 G3Si 1 Brillance

56

G 46 2 C1 4Si1/G 46 4 M21 4Si1

G 42 2 M Z

SW 70S G4 Mec

59

G 46 4 M/C G4Si1

SW 70S G4

57

G 46 4 M/C G4Si1

SW 70S G4 Bronze

58

SW 70 G4Si 1 Brillance

60

G 46 4 M21 4Si1 / G42 2 C1 4Si1

SW 80S Ni1

62

SW 100S NiMo

64

G 69 5 M Mn3Ni1CrMo

SW 100S NiMoCr

65

G 89 6 M Mn4Ni2CrMo

SW 120S NiMoCr

66

G CrMo1Si

SW 80S CrMo1

68

G CrMo2Si

SW 90S CrMo2

69

G 46 6 M21 3Ni1
G 62 5 Z Mn3Ni1Mo

SW 80S Mo

67

O III

GFR R60

176

S 19 9 3 L

SMA 316

212

S2

SMA S2

214

G MoSi

18

EWM designation

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SZW 2014
2014-01-09

Welding consumables
Comparison table of EN name and EWM designation

EN
S3Si
SA AB 1 67 AC H5

Page

SMA S3Si

215

FW AB 1 67

210

S AL 1450 (Al99,5Ti)

SW 1450 99,5Ti

86

S AL 1450 (Al99,5Ti)

TR 1450 99,5 Ti

158

S AL 3103 (AlMn1)

SW 3103 Mn1

87

S AL 3103 (AlMn1)

TR 3103 Mn1

159

S AL 4043A (AlSi5(A))

SW 4043 Si5

88
160

S AL 4043A (AlSi5(A))

TR 4043 Si5

S AL 4047A (AlSi12(A))

SW 4047 Si12

89

S AL 4047A (AlSi12(A))

TR 4047 Si12

161

S AL 5087 (AlMg4,5MnZr)

SW 5087 Mg4,5 MnZr

90

S AL 5183 (AlMg4,5Mn0,7)

SW 5183 Mg4,5 Mn

91

S AL 5183 (AlMg4,5Mn0,7)

SW 5183 Mg4,5 Mn Premium

92

S AL 5356 (AlMg5Cr)

SW 5356 Mg5

93

S AL 5356 (AlMg5Cr)

TR 5356 Mg5

164

S AL 5754 (AlMg3)

SW 5754 Mg3

94

S AL 5754 (AlMg3)

TR 5754 Mg3

165
101

S Cu 1898 (CuSn1)

SW CuSn1

S Cu 1898 (CuSn1)

TR CuSn1

167

S Cu 5180A (CuSn6P)

SW CuSn6

102

S Cu 5180A (CuSn6P)

TR CuSn6

168

S Cu 6100 (CuAl7)

SW CuAl8

96

S Cu 6100 (CuAl7)

TR CuAl8

170

S Cu 6180 (CuAl10Fe)

SW CuAlBz9Fe

98

S Cu 6328 (CuAl9Ni5Fe3Mn2)

SW CuAl9Ni5

97

S Cu 6511 (CuSi2Mn1)

SW CuSi2

99

S Cu 6560 (CuSi3Mn)

SW CuSi3

100

TR CuSi3

166

TR CuNi30 Fe

169

S Cu 7158 (CuNi30Mn1FeTi)

SW CuNi30 Fe

103

SF CS 2 DC / SF CS 163 DC

FW CS 1 63 DC

212

S Ni 6082 (NiCr20Mn3Nb)

TR NiCr82

156

S Ni 6082 (NiCr20Nb)

SW NiCr82

84

S Cu 6560 (CuSi3Mn)
S Cu 7158 (CuNi30Mn1FeTi)

SZW 2014
2014-01-09

EWM designation

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19

Welding consumables
Comparison table of EN name and EWM designation

EN
S Ni 6625 (NiCr22Mo9Nb)
T 18 8 Mn R M 3
T 19 12 3 L M M 1

Page

SW 625

83

FCW 307 Rutile

114

FCW 316 METAL

120

T 19 12 3 L P C/M 1

FCW 316 LP Rutile

119

T 19 12 3 L R C/M 3

FCW 316 Rutile

118

T 19 9 L R C/M 3

FCW 308 Rutile

115

T 23 12 L P C/M 1

FCW 309 LP Rutile

117

T 23 12 L R C/M 3

FCW 309 Rutile

116

T 42 2 B M 1 H5

FCW 71T Basic

106

T 42 2 M M/C 1 H5

FCW 70TC Metal

105

T 42 2 P M 1 H5

FCW 71T Rutile

142

T 42 2 P M/C H5

FCW 71T Rutile CO2

110

T 46 4 MM 1 H5

FCW T 70C Metal

107

T 46 6 1Ni P M 2 H5

FCW 81T Rutile Ni1

111

T 69 6 Z P M 1 H5

FCW 111T NiMoCr

113

T Co1

TR Cobalt1

173

T Co2

FCW Cobalt2

130

T Co2

TR COBALT2

174

T Fe 1

FCW Hard 300 GP

122

T Fe 14

FCW Hard 43 CGT

124

T Fe 14

FCW Hard 60 GR

128

T Fe 15

FCW Hard 63 G

129

T Fe 15v

FCW Hard 58 GR

127

T Fe 16

FCW Hard 52 G

125

T Fe 8

FCW Hard 56 RP

126

FCW 81T Rutile Mo

112

T Ni 6082 (NiCr20Mn3Nb)

FCW NiCr82

121

T z Fe 7

FCW 450 CP

123

W 13 4

TR 410 NiMo

146

T Mo P M 1 H5

W 18 8 Mn Si

TR 307 Si

143

W 19 12 3 L Si

TR 316 L Si

150

TR 318 Si

151

W 19 12 3 Nb Si

20

EWM designation

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SZW 2014
2014-01-09

Welding consumables
Comparison table of EN name and EWM designation

EN

EWM designation

Page

TR 308 L Si

144

TR 347

152

W 20 25 5 Cu L

TR 904 L

153

W 22 12 H

TR 309 H

147

W 19 9 L Si
W 19 9 Nb Si

W 22 9 3 N L

TR 2209 Duplex

154

W 23 12 L Si

TR 309 L Si

145

TR 310

148

W 25 20

TR 2594 Super Duplex

155

W 29 9

TR 312

149

W 2Si

TR 70S G2

132

W 3Ni1

TR 80S Ni1

142

W 3Si1

TR 70S G3

133

W 4Si1

TR 70S G4

134

W CrMo1Si

TR 80S CrMo1

137

W CrMo2Si

TR 90S CrMo2

138

TR 90S CrMo2 VTi

140

W 25 9 4 N L

W CrMo2VNb
W CrMo5Si

TR CrMo5

135

W CrMo91

TR 90S CrMo91

139

W Mn3Ni1Cu
W MoSi

141

TR 80S Mo

136

TR 625

157

WSG 3- GZ-45 T

TR Tool 45 T

171

WSG 6-GZ-55 ST

TR Tool 55 T

172

W Ni 6625 (NiCr22Mo9Nb)

SZW 2014
2014-01-09

TR 80S NiCu

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21

Welding consumables
Standards and abbreviations

EN standard/
DIN EN ISO
STANDARD

22

Standard title

DIN EN 12536

Welding consumables Rods for gas welding of non alloy and creepresisting steels Classification

DIN EN 14700

Welding consumables Welding consumables for hard-facing

DIN EN ISO
636

Welding consumables Rods, wires and deposits for tungsten inert gas
welding of non-alloy and fine-grain steels Classification

DIN EN ISO
1071

Welding consumables Covered electrodes, wires, rods and tubular cored


electrodes for fusion welding of cast iron Classification

DIN EN ISO
2560

Welding consumables Covered electrodes for manual metal arc welding


of non-alloy and fine-grain steels Classification

DIN EN ISO
3580

Welding consumables Covered electrodes for manual metal arc welding


of creep-resisting steels Classification

DIN EN ISO
14172

Welding consumables Covered electrodes for manual metal arc welding


of nickel alloys Classification

DIN EN ISO
14341

Welding consumables Wire electrodes and weld deposits for gas shielded
metal arc welding of non alloy and fine grain steels Classification

DIN EN ISO
14343

Welding consumables Wire electrodes, strip electrodes, wires and rods


for arc welding of stainless and heat resisting steels Classification

DIN EN ISO
16834

Welding consumables Wire electrodes, wires, rods and deposits for gas
shielded arc welding of high strength steels Classification

DIN EN ISO
17632

Welding consumables Tubular cored electrodes for gas shielded and


non-gas shielded metal arc welding of non-alloy and fine grain steels
Classification

DIN EN ISO
17633

Welding consumables Tubular cored electrodes and rods for gas shielded
and non-gas shielded metal arc welding of stainless and heat-resisting
steels Classification

DIN EN ISO
17634

Welding consumables Tubular cored electrodes for gas shielded metal


arc welding of creep-resisting steels Classification

DIN EN ISO
18273

Welding consumables Wire electrodes, wires and rods for welding of


aluminium and aluminium alloys Classification

DIN EN ISO
18274

Welding consumables Solid wire electrodes, solid strip electrodes,


solid wires and solid rods for fusion welding of nickel and nickel alloys
Classification

DIN EN ISO
18276

Welding consumables Tubular cored electrodes for gas-shielded and


non-gas-shielded metal arc welding of high-strength steels Classification

DIN EN ISO
21952

Welding consumables Wire electrodes, wires, rods and deposits for gas
shielded arc welding of creep-resisting steels Classification

DIN EN ISO
24373

Welding consumables Solid wires and rods for fusion welding of copper
and copper alloys Classification

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SZW 2014
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Welding consumables
Standards and abbreviations

SZW 2014
2014-01-09

EN standard/
DIN EN ISO
STANDARD

Standard title

DIN EN ISO
544

Technical delivery conditions for filler materials and fluxes Type of


product, dimensions, tolerances and markings

DIN EN ISO
14175

Welding consumables Gases and gas mixtures for fusion welding and
allied processes

DIN EN ISO
14174

Welding consumables Fluxes for submerged arc welding and electroslag


welding Classification

DIN EN ISO
24598

Welding consumables Solid wire electrodes, tubular cored electrodes


and electrode-flux combinations for submerged arc welding of creepresisting steels

DIN EN ISO
3581

Welding consumables Covered electrodes for manual metal arc welding


of stainless and heat-resisting steels Classification

DIN EN ISO
26304

Welding consumables Solid wire electrodes, tubular cored electrodes


and electrode-flux combinations for submerged arc welding of high
strength steels Classification

DIN EN ISO
14171

Welding consumables Solid wire electrodes, tubular cored electrodes


and electrode/flux combinations for submerged arc welding of non alloy
and fine grain steels Classification

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23

Welding consumables
Standards and abbreviations

Test certificates in accordance with EN 10204


Type

Certificate content

Certificate confirmation

2.1

Factory certification

Confirmation of agreement with the


order

Manufacturer

Inspection
certificate

Confirmation of agreement with the


order stating the results of non-specific
testing

Manufacturer

2.2

3.1

Acceptance
test certificate

Confirmation of agreement with the


order stating the results of specific
testing

The manufacturer's inspectors


independent of the production
department.

Acceptance
test certificate

Confirmation of agreement with the


order stating the results of specific
testing

The manufacturer's inspectors independent of the production department and the customer's appointed
inspectors or the inspectors named
in the official regulations.

3.2

Welding positions

24

PA (1G, 1F)

Flat position

PB (2F)

Horizontal

PC (2G)

Horizontal to vertical wall

PD (4F)

Horizontal overhead

PE (4G)

Overhead

PF (3G, 3F, 5G up)

Vertical up

PG (3G, 3F, 5g down)

Vertical down

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Welding consumables
Standards and abbreviations

Approval and acceptance authorities


ABS

American Bureau of Shipping

BV

Bureau Veritas

DB

Deutsche Bahn

DNV

Det Norske Veritas

GL

Germanischer Lloyd

LR

Lloyds Register of Shipping

TV

Technischer berwachungsverein

The current scope of the permit for individual welding consumables


should always be requested if necessary. Separate copies may be
provided.

Acceptance authorities
AWS

American Welding Society

BS

British Standard

CE

Conformit Europenne

DIN

Deutsche Industrienorm

EN

Europische Norm

Power symbols
Direct current (negatively charged
electrode)
Direct current (positively charged
electrode)
Alternating current

SZW 2014
2014-01-09

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25

Welding consumables
Overview of gases

Gases in accordance with DIN EN ISO 14175


Main groups
Main group

Components in volume percent

Sub-group

Oxidising

Inert

1
I

100
Rest

0,5 < CO2 < 5

Rest*

0,5 < CO2 < 5

Rest*

3
4

0,5 < CO2 < 5

5 < CO2 < 15

15 < CO2 < 25

2
M2

0,5 < O2 < 3

Rest*

0,5 < O2 < 3

Rest*

Rest*

3 < O2 < 10

Rest*

5 < CO2 < 15

0,5 < O2 < 3

Rest*

5 < CO2 < 15

3 < O2 < 10

Rest*

15 < CO2 < 25

0,5 < O2 < 3

Rest*

15 < CO2 < 25

3 < O2 < 10

Rest*

25 < CO2 < 50

Rest*
10 < O2 < 15

Rest*

25 < CO2 < 20

2 < O2 < 10

Rest*

5 < CO2 < 25

10 < O2 < 15

Rest*

25 < CO2 < 50

10 < O2 < 15

Rest*

100

Rest

0,5 < H2 < 5

Rest*
3 < O2 < 10

0,5 < CO2 < 5

0,5 < He < 95

Rest*

2
M3

0,5 < H2 < 5

0,5 < O2 < 30

Rest*

0,5 < H2 < 15

Rest*

15 < H2 < 50

Slow-responding

100

2
3

M1

Reduced

100

Rest*

Rest*

Rest*

0,5 < N2 < 5


5 < N2 < 50
0,5 < H2 < 10

0,5 < N2 < 5

0,5 < H2 < 50

Rest

Mixed gases not listed in the table or mixed gases with a composition outside the ranges stated **

*Argon may be completely replaced by helium for this classification


** Two mixed gases with the same Z classification may not be replaced with each other

26

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SZW 2014
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Welding consumables
Overview of gases

Gases in accordance with DIN EN 439


Short description
Group

Volume percent (vol. %)

Code

Oxidising
CO2

Inert
O2

M2

M3

SZW 2014
2014-01-09

H2

N2

Rest

> 0 to 15

Rest

> 15 to 35

100

100
Rest

> 0 to 5

Rest

> 0 to 5

Rest

3
4

> 0 to 25

> 0 to 25

> 0 to 3

Rest

> 0 to 3

Rest

Rest

> 0 to 5

> 3 to 11

Rest

> 0 to 25

> 0 to 8

Rest

> 25 to 50

2
>5 to 50

100

Rest

> 0 to 95
> 0 to 5

Rest
> 3 to 10

3
C

He

Slow-responding

M1

Ar

Reduced

Rest
> 10 to 15

Rest

> 8 to 15

Rest

> 0 to 30

100

> 0 to 50

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Rest

27

Welding consumables
Example for standardisation in accordance with DIN EN ISO 14341

Classification by yield strength and impact energy of 47J in accordance with DIN EN ISO
14341-A
A weld metal made by GMAW has a minimum yield strength of 420 MPa and an average minimum
Charpy impact of 47 J at -40C; mixed gas (M21) was used.
The designation is as follows:
ISO 14341-A-G 42 4 M21 3Si1
A weld metal produced using a ISO 14341-A-G 42 4 M21 3Si1 electrode has the following mechanical
properties:
Yield strength
Minimum Charpy impact:
M21 gas:

420 MPa
47J at-40C
Mixed gas

ISO 14341-A

Number of this international standard, classification by yield strength and


Charpy impact of 47 J

Wire electrode

42

Yield strength

Charpy impact at-40C

M21

Shielding gas

3Si1

Chemical composition

Stick electrode coating type

28

Abbreviation

Short description

Definition

Rutile

Standard electrode for universal use, fine to average droplet


transfer, good mechanical properties, welding positions PA, PB,PC,
PE, PF, (PG limited only)

RB

Basic/rutile

Use as a combination of achievable, high toughness values and


universal use with increased demands on the welder and the seam
finishing work.

Basic

Use for the requirement of high mechanical properties, average


to coarse droplet transfer, poorly detaching slag, possible in all
positions, please allow for baking of the electrodes

RC

Rutile-cellulose

Used as replacement for rutile electrodes, to make welding position


PG safer, less slag formation, higher demands on the welder and
the finishing work

Cellulose

Used mainly for the root pass on pipe connectors (pipeline welding)
in position PG, good mechanical properties, average droplets,
almost no slag

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Welding consumables
Example for standardisation in accordance with DIN EN ISO 3581

19 12 3 L

Code for manual arc welding systems

Abbreviation for chemical composition of the weld metal The components of the alloy are
given in the order Cr, Ni and Mo, respectively, without the chemical code. Alloy components
such as niobium, manganese and nitrogen are included as chemical codes with no number
for the alloy component. The additional L stands for a very low carbon content. The mechanical properties specified in the standard must be met.

Code

Coating type

Rutile

Basic

Ratio

Metal recovery (%)

Current type

<105

Direct current, alternating current

<105

Direct current

>105 - 125

Direct current, alternating current

>105 - 125

Direct current

>125 - 160

Direct current, alternating current

>125 - 160

Direct current

>160

Direct current, alternating current

>160

Direct current

Proof of suitability for alternating current with open circuit voltage of max. 65 V

Ratio

Welding position

All positions

All positions except vertical-down weld

4
5

SZW 2014
2014-01-09

Butt weld in flat position


Fillet weld in flat and horizontal position
Butt weld in horizontal position
Fillet weld in flat position
Vertical-down position and position as per code 3

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29

Welding consumables
Standardisation example for stick electrodes in accordance with DIN EN ISO 2560-A

42

H10

Code for manual arc welding systems


Code

Minimum yield
strength*1 Re (N/mm2 )

Tensile strength:
Rm (N/mm2 )

Minimum elongation at
break A5 (%)

35

355

440 - 570

22

38

380

470 - 600

20

42

420

500 - 640

20

46

460

530 - 680

20

50
500
560 - 720
18
*1 The yield strength is lower yield strength R. If it is not specified, the 0.2 % elongation limit R should
be chosen.

Symbol/number

Minimum Charpy impact 47 J at C

no requirements

20

-20

-30

-40

-50

-60

Code

Chemical composition
Mn

Mo

Ni

No code

Mo

1,4

0,3 - 0,6

Mn Mo

> 1,4 - 2,0

0,3 - 0,6

1 Ni

1,4

0,6 - 1,2

2 Ni

1,4

1,8 - 2,6

3 Ni

1,4

2,6 - 3,8

Mn 1 Ni

> 1,4 - 2,0

0,6 - 1,2

1 Ni Mo

1,4

0,3 - 0,6

0,6 - 1,2

Any otherwise agreed composition

"*2 if not specified: Mo<0.2, Ni<0.3,Cr<0.2, V<0.08, Nb<0.05, Cu<0.3, are each maximum values

30

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SZW 2014
2014-01-09

Welding consumables
Standardisation example for stick electrodes in accordance with DIN EN ISO 2560-A

Code

Coating type

Acid

Cellulose

Rutile

RR

Thick rutile *3

RC

Rutile/cellulose

RA

Rutile/acid

RB

Rutile/basic

Basic
*3 ratio of coating to rod diameter 1.6
Metal recovery (%)

Ratio

Current type

<105

Direct current, alternating current

<105

Direct current

>105 - 125

Direct current, alternating current

>105 - 125

Direct current

>125 - 160

Direct current, alternating current

>125 - 160

Direct current

>160

Direct current, alternating current

>160

Direct current
*3 ratio of coating to rod diameter 1.6

Ratio

Welding position

All positions

All positions except vertical-down weld

Butt weld in flat position


Fillet weld in flat and horizontal position

Butt and fillet welds in flat position

For fillet welds and as per figure 3

Code
8

SZW 2014
2014-01-09

Maximum diffusible hydrogen content (ml/100 g molten weld material)

H5

H10

10

H15

15

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31

Fe10

Fe11

Fe12

Fe13

Fe14

Fe15

Fe16

Fe20

3&4

1&2

2&3

2&3

Impact

1&2

1&2

2&3

1&2

High
temperature

1&2

2&3

1&2

Thermal
shock

Thermal

Requirement

2&3

1&2

Corrosive

1&2

2&3

2&3

2&3

Crackresistant

Suitability criteria: 1 = very good; 2 = good; 3 = suitable; 4 = not suitable; a = artificially aged 3 h to 4 h at 480C, b = strain-hardening

Fe6

Fe9

Fe5

Fe4

1&2

Fe3

Fe7

3&4

Fe8

3&4

Fe2

Friction

Mechanical

Fe1

Alloy code

Hardfacing suitability

Welding consumables

3&4

1&2

3&4

3&4

Workability

50 - 60
Matrix

Hard materials in an Fe
matrix

55 - 65

40 - 60

55 - 65

38 - 42 b

40 - 50 b

50 - 65

48 - 55 a

30 - 40

55 - 65

40 - 55

30 - 58

[HRC]

60 - 70
1 500 HV 2 800 HV

150 - 250

180 - 200

200 - 250

250 - 450

150 - 450

[HB]

Hardness range

Martensitic/austenitic ch
+ carbides

Martensitic/austenitic ch
+ carbides
Martensitic/austenitic ch
+ carbides

Austenitic
Martensitic/austenitic
ch + FeB

Austenitic

Austenitic

Austenitic

Martensitic + carbides

Ferritic/martensitic

Martensitic + carbides

Martensitic

Martensitic + carbides

Martensitic + carbides

Martensitic

Ferritic/martensitic

Alloy/microstructure

1&2

3&4

Co3

Cu1

Al1

Cr1

2&3

2&3

2&3

2&3

2&3

Impact

High
temperature

1&2

1&2

1&2

Thermal
shock

Thermal

Requirement

Corrosive

2&3

2&3

2&3

2&3

2&3

1&2

Crackresistant

Suitability criteria: 1 = very good; 2 = good; 3 = suitable; 4 = not suitable; a = artificially aged 3 h to 4 h at 480C, b = strain-hardening

2&3

1&2

Co1

Ni20

Co2

2&3

Ni4

2&3

Ni3

1&2

Ni2

Friction

Mechanical

Ni1

Alloy code

Hardfacing suitability

Welding consumables

3&4

3&4

3&4

Workability

200 - 400
150 HV 300 HV
600 HV 700 HV

CuAl alloy
Alpha mixed crystal +
intermetallic phases
Austenitic + precipitations

Co alloy

Co alloy

250 - 350

1,500 HV to
2,800 HV
(hard materials)
Hard materials in an Fe
matrix
Co alloy

200 - 400

200 - 400

[HB]

45 - 60

35 - 50

40 - 45 b

45 - 55
(matrix)

45 - 60

45 - 60

[HRC]

Hardness range

Ni alloy

Ni alloy

Ni alloy

Ni alloy

Alloy/microstructure

Welding consumables
Hardfacing codes and chemical analysis
Codea)

Suitability

Chemical analysis in % (m/m)


C

Cr

Ni

Mn

Mo

Nb

Other

Rest

Fe1

0,4

3,5

0,5 - 3

Fe

Fe2

0,4 - 1,2

0,5 - 3

Fe

Fe3

st

0,2 - 0,5

1-8

4,5

10

1,5

Co, Si

Fe

Fe4

s t (p)

0,2 - 1,5

2-6

10

19

Co, Ti

Fe

Fe5

cps
tw

0,5

0,1

17 22

3-5

Co, Al

Fe

Fe6

gps

2,5

10

10

Ti

Fe

Fe7

cpt

0,2

4 - 30

Si

Fe

Fe8

gpt

0,2 - 2

5 - 18

0,3 - 3

4,5

10

Si, Ti

Fe

Fe9

k (n) p

0,3 - 1,2

19

11 18

Ti

Fe

Fe10

c k (n)
pz

0,25

17 - 22

7 - 11

3-8

1,5

1,5

Si

Fe

Fe11

cnz

0,3

18 - 31

8 - 20

1,5

Cu

Fe12

c (n) z

0,08

17 - 26

9 - 26

0,5 - 3

1,5

Fe13

1,5

6,5

0,5 - 3

B, Ti

Fe

Fe14

1,5 - 4,5

25 - 40

0,5 - 3

Fe

Fe15

4,5 - 5,5

20 - 40

0,5 - 3

10

Fe

Fe16

gz

4,5 - 7,5

10 - 40

10

10

B, Co

Fe

Fe20

cgtz

Hard
materialsb)

Fe

Ni1

cpt

15 - 30

Rest

0,3 - 1

Si,
Fe, B

Ni

Ni2

ckp
tz

0,1

15 - 30

Rest

1,5

28

Co,
Si, Ti

Ni

Ni3

cpt

1 - 15

Rest

0,3 - 1

Si,
Fe, B

Ni

Ni4

ckp
tz

0,1

1 - 15

Rest

1,5

28

Co,
Si, Ti

Ni

Ni20

cgtz

Hard
materialsb)

Ni

Co1

cktz

0,6

20 - 35

10

0,1 - 2

10

Co2

t z (c s)

0,6 - 3

20 - 35

0,1 - 2

Co3

t z (c s)

1-3

20 - 35

Cu1

c (n)

10 35

Al1
Cr

!
34

cn

gn

1-5

Rest

Fe

Co

4 - 10

Fe

Co

6 - 14

Fe

Co

15

Al, Fe,
Sn

Cu

0,5

Cu, Si

Al

15 30

Fe, B,
Si, Zr

Cr

15

Fe
Fe

c: non-corroding

g: sanding-resistant

k: strain-hardening ability

n: not magnetisable

p: impact-resistant

s: edge-holding

t: heat-resistant

z: scale-resistant

w: precipitation-hardening

(): May not apply to all alloys of this classification.

a)
b)

Alloys not specified in the table are to be marked in a similar way, prefixing the letter "Z".
Tungsten melt carbides or tungsten sintered carbides broken or spherical

Welding consumables
Standardisation example hardfacing in acc. w. DIN EN 14700
Product type code (consumables)
E

Coated electrode

Solid wire and solid rod

Flux cored wire and flux cored rod

Cast rod

Solid strip

Sintered rod, flux cored strip and sintered strip

Metal flux

Example 1
A solid wire (S) for gas metal arc welding with a chemical composition within the limits of alloy code
Fe7 as per Table 2 is called:
Solid wire EN 14700 S Fe7

EN 14700

The number of the standard

The product type (see Codes table)

Fe7

The alloy code (hardfacing suitability)

Example 2
A flux cored wire (T) for gas metal arc welding with a chemical composition within the limits of alloy
code Fe9 as per Table 2 is called:
Flux cored wire EN 14700 T Fe9

EN 14700

The number of the standard

The product type (see Codes table)

Fe7

The alloy code (hardfacing suitability)

Example 3
A stick electrode (E) for welding with a chemical composition within the limits of alloy code Fe3 as
per Table 2 is called:
Stick electrode EN 14700 T Fe3

EN 14700

The number of the standard

The product type (see Codes table)

Fe3

The alloy code (hardfacing suitability)

www.ewm-sales.com

35

Welding consumables
Hardness values

DIN EN ISO 18265 Metallic materials Conversion of hardness values*


Rm
575
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
1000
1010
1020
1030
1040
1050
1060
1070
1080
1090
1100
1110
1120
1130
1140
1150

36

HV
180
181
184
187
190
193
197
200
203
205
208
212
215
219
222
225
228
230
233
237
240
243
247
250
253
255
258
262
265
268
272
275
278
280
283
287
290
293
295
299
302
305
308
311
314
317
320
323
327
330
333
336
339
342
345
349
352
355
358

HB
171
172
175
178
181
184
187
190
193
195
198
201
204
208
211
214
216
219
221
225
228
231
235
238
240
242
245
249
252
255
258
261
264
266
269
273
276
278
280
284
287
290
293
296
299
301
304
307
311
314
316
319
322
325
328
332
334
337
340

HRC
21
23
25
26
27
28
29
30
32
33
34
35
36
-

Rm
1160
1170
1180
1190
1200
1210
1220
1230
1240
1250
1260
1270
1280
1290
1300
1310
1320
1330
1340
1350
1360
1370
1380
1390
1400
1410
1420
1430
1440
1450
1460
1470
1480
1490
1500
1510
1520
1530
1540
1550
1560
1570
1580
1590
1600
1610
1620
1640
1650
1660
1670
1680
1690
1700
1710
1720
1730
1740
1750

HV
361
364
367
370
373
376
380
382
385
388
392
394
397
400
403
407
410
413
417
420
423
426
430
431
434
437
440
443
446
449
452
455
458
461
464
467
470
473
476
479
481
484
486
489
491
494
497
503
506
509
511
514
517
520
522
525
527
530
533

HB
343
346
349
352
354
357
361
363
366
369
372
374
377
380
383
387
390
393
396
399
402
405
409
410
413
415
418
421
424
427
429
432
435
438
441
444
447
449
452
455
-

HRC
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
-

Rm
1760
1770
1780
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
1890
1900
1910
1920
1930
1940
1950
1960
1970
1980
1990
2000
2010
2020
2030
2040
2050
2060
2070
2080
2090
2100
2110
2120
2130
2140
2150
2160
2170
2180
2190
2200
-

HV
536
539
541
544
547
550
553
556
559
561
564
567
570
572
575
578
580
583
586
589
591
594
596
599
602
605
607
610
613
615
618
620
623
626
629
631
634
636
639
641
644
647
650
653
655
675
698
720
745
773
800
829
864
900
940

HB
-

HRC
52
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68

* Applies to unalloyed and low-alloy steels and cast steel, heat-treated steels, cold work steels, high-speed steels,
tool steels, carbide metal types and non-ferrous metals and alloys.

Welding consumables
Run lengths

Steel wire run lengths


Wire
Weight in kg
1000

4,0

3,0

2,4

2,0

1,6

1,2

1,0

0,8

10137,3

18021,8

28159,0

40549,0

63357,9

112636,2

162196,1

253431,4

400

4054,9

7208,7

11263,6

16219,6

25343,1

45054,5

64878,4

101372,6

330

3345,3

5947,2

9292,5

13381,2

20908,1

37169,9

53524,7

83632,4

300

3041,2

5406,5

8447,7

12164,7

19007,4

33790,9

48658,8

76029,4

150

1520,6

2703,3

4223,9

6082,4

9503,7

16895,4

24329,4

38014,7

100

1013,7

1802,2

2815,9

4054,9

6335,8

11263,6

16219,6

25343,1

75

760,3

1351,6

2111,9

3041,2

4751,8

8447,7

12164,7

19007,4

50

506,9

901,1

1408,0

2027,5

3167,9

5631,8

8109,8

12671,6

30

304,1

540,7

844,8

1216,5

1900,7

3379,1

4865,9

7602,9

25

253,4

450,5

704,0

1013,7

1583,9

2815,9

4054,9

6335,8

20

202,7

360,4

563,2

811,0

1267,2

2252,7

3243,9

5068,6

19

192,6

342,4

535,0

770,4

1203,8

2140,1

3081,7

4815,2

18

182,5

324,4

506,9

729,9

1140,4

2027,5

2919,5

4561,8

17

172,3

306,4

478,7

689,3

1077,1

1914,8

2757,3

4308,3

16

162,2

288,3

450,5

648,8

1013,7

1802,2

2595,1

4054,9

15

152,1

270,3

422,4

608,2

950,4

1689,5

2432,9

3801,5

14

141,9

252,3

394,2

567,7

887,0

1576,9

2270,7

3548,0

13

131,8

234,3

366,1

527,1

823,7

1464,3

2108,5

3294,6

12

121,6

216,3

337,9

486,6

760,3

1351,6

1946,4

3041,2

11

111,5

198,2

309,7

446,0

696,9

1239,0

1784,2

2787,7

10

101,4

180,2

281,6

405,5

633,6

1126,4

1622,0

2534,3

91,2

162,2

253,4

364,9

570,2

1013,7

1459,8

2280,9

81,1

144,2

225,3

324,4

506,9

901,1

1297,6

2027,5

71,0

126,2

197,1

283,8

443,5

788,5

1135,4

1774,0

60,8

108,1

169,0

243,3

380,1

675,8

973,2

1520,6

50,7

90,1

140,8

202,7

316,8

563,2

811,0

1267,2

40,5

72,1

112,6

162,2

253,4

450,5

648,8

1013,7

30,4

54,1

84,5

121,6

190,1

337,9

486,6

760,3

2,7

27,4

48,7

76,0

109,5

171,1

304,1

437,9

684,3

20,3

36,0

56,3

81,1

126,7

225,3

324,4

506,9

10,1

18,0

28,2

40,5

63,4

112,6

162,2

253,4

0,5

5,1

9,0

14,1

20,3

31,7

56,3

81,1

126,7

37

Welding consumables
Run lengths and quantities

Run lengths per spool


Wire diameter

CrNi steels 15
kg spool

Aluminium 7.0
Kg spool

Copper 15 kg
spool

Nickel 15 kg
spool

Medium-alloy
and unalloyed
15 kg

0,8 mm

3826

5158

3353

3511

3801

1,0 mm

2449

3301

2146

2247

2433

1,2 mm

1700

2292

1490

1560

1698

1,6 mm

956

1289

838

878

952

2 mm

612

825

536

562

608

2,4 mm

425

573

373

390

422

3 mm

272

367

238

250

270

3,2 mm

239

322

210

219

ka

4 mm

153

206

134

140

152

Aluminium
1 kg

Copper 1 kg

Nickel 1 kg

Medium-alloy
and unalloyed
1 kg

Number of TIG rods


Number of
TIG rods 1,000
mm long

CrNi steels
1 kg

1,0 mm

163

471

143

150

162

1,2 mm

113

327

99

104

113

1,6 mm

63

184

55

59

64

2 mm

41

117

38

38

41

2,4 mm

28

82

25

26

29

3 mm

18

52

16

17

18

3,2 mm

16

46

14

15

ka

4 mm

11

30

10

11

38

Combination of parent metal and wire electrode

10CrSiMoV7

10CrMo9-10

13CrMo4-5

16Mo3
20MnNb6

l
l

P235 - P355 T2

L210 - L360N

9CrNiCuP3-2-4

L320

L360NB- L415NB
P235G1TH P255G1TH

l
l

P235GH - P285NH

P255NH - P355NH

l
l

P265GH

P310GH
P355NL1 - P460NL1

P420NH

P420NH - P500NH
GP240GH - GP280GH
S185 - S355G1

S185 - S355J0
S235JRW S355J2G1W
S255N - S355N

SW 90S CrMo2

SW 80S Mo

SW 80S CrMo1

SW 120S NiMoCr

SW 100S NiMoCr

SW 80S Ni2

SW 100S NiMo

SW 80S Ni1

SW 80S NiCu

SW 70S G4 Mec

SW 70 G4Si 1 Brillance

SW 70S G4

SW 70S G4 Bronze

SW 70S G3 Mec

SW 70 G3Si 1 Brillance

SW 70S G3

SW 70S G3 Ti

Overview

SW 70S G3 Bronze

Unalloyed and low-alloy

l
l

S420N - S500N

S420NL - S500NL

S690QL

S690QL1

S700MC

S890QL

S960QL

Shipbuilding steels
A,B,D,E

Cast steel GS-38 GS-52

www.ewm-sales.com

39

Combination of wire electrode and TIG welding rod

CuAl10Ni5Fe4

SW OF Cu

SW/ TR CuSn6

SW/ TR CuSn1

SW/ TR CuSi3

SW CuSi2

SW CuAlBz9Fe

CuAl11Ni6Fe5

CuAl5

CuAl8

CuAl8Fe3
CuAl9

SW CuAl9Ni5

SW/ TR CuAl8

Overview

l
l

CuNi20Fe

CuNi30Fe

CuNi25

CuNi10Fe1Mn

CuSi2Mn

CuSi3Mn

CuSn4

CuSn6

CuSn8

CuZn0,5

CuZn10

CuZn15

CuZn20Al
CuZn5

OF-Cu

SE-Cu

SF-Cu

Connecting of copper
components and
brazing preform parts,
suitable for furnace
brazing, used in
vacuum engineering
and the aerospace and
astronautics industry

40

SW/TR CuNi30 Fe

CU materials

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SZW 2014
2014-01-09

Combination of parent metals and flux cored wire

FCW 71T Rutile

FCW 71T Rutile CO2

S355J0 - S335

S(P)275 - S(P)355

S185 - S275JR,

S255- S460

S255N - S355N

P235GH - P355GH

P235T1/T2 - P460NL2

L210 - L445MB

P235GH

P265GH

P295GH

P235 - P355

P310GH

GP240R
S460N

S460M

l
l

16Mo3

Low-temperature
tough steels to 550
Mpa

Shipbuilding steels A,
B, D, AH-32 - EH 36

Thermo-mechanically
rolled tubular steel up
to L690M, high tensile
fine-grained steel up
to S690QL, S690G1QL1

SZW 2014
2014-01-09

l
l

L210 - L360

API X42 - X60

FCW 111T NiMoCr

FCW 71T Basic

S235 - S460QL1

FCW 81T Rutile Mo

FCW T 70C Metal

S185 - S355

FCW 81T Rutile Ni1

FCW 70TC Metal

Overview

FCW 71T Selfshield

Unalloyed and low-alloy

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41

Combination of TIG parent metals


Unalloyed and low-alloy

S255N - S355N

P255NH - P355NH

S235JO - S275JO

P355NL1 - P460NL1

P235G1TH - P255G1TH

P235GH

P265GH

P285NH

P295GH

l
l

S460N

S460M

TR 90S CrMo2 VTi

TR 90S CrMo91

TR 90S CrMo2

S235G2T - S255GT

P310GH

TR 80S CrMo1

S235JRW - S355J2G1W

9CrNiCu3-2-4

l
l
l

13CrMo4-5

13CrMoSi5-5

G17CrMo5-5

16Mo 3

10CrMo9-10

10CrSiMoV7

12CrMo9-10

A 213 T91

A 335 P91

X10CrMoVNb9-1

12CrMo19-5

X12CrMo5

42

TR 80S Mo

TR CrMo5

TR 80S NiCu

TR 70S G4

S355J0 - S355

TR 80S Ni1

TR 70S G3

S185 - S275JR

TR 70S G2

GFR R60

Overview

l
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SZW 2014
2014-01-09

Combination of parent metals and stick electrodes


Unalloyed and low-alloy
Description

Classification

E 38 2 C 21
SE 6010 CEL

S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N


(X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM,
P235G1TH, P255G1TH,

E 38 0 RC 11
SE 6013 RC

S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N


(X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, Shipbuilding steels
A,B,D, cast steel GS-38GS-52

E 42 0 RC 11
SE 6013 RC blau

S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N


(X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM,
P235G1TH, P255G1TH, Shipbuilding steels A,B,D, cast steel GS-38GS-52

E 42 0 RR 12
SE 6013 RR

S185 - S355, P235G1TH, P265G1TH, P295G1TH, L210 - L360, E235 - E355,


GP240GH, Shipbuilding steels A,B,D, cast steel GS-38GS-52

E 35 2 RB 12
SE 6013 RRB

S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275
- S(P)355, GP240R, Shipbuilding steels A,B,D, cast steel GS-38GS-52

E 42 0 RC 11
SE 6013 RRC

S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275
- S(P)355, GP240R, Shipbuilding steels A,B,D, cast steel GS-38GS-52

E 42 2 B 12 H10
SE 7016 BR

S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275
- S(P)355, GP240R, Shipbuilding steels A,B,D,E, cast steel GS-38GS-52

E 42 4 B 32 H5
SE 7018 BH5

S185 - S355, E295, E335, P235GH, P265GH, P295GH, P235 - P460, L210
- L460, S(P)275 - S(P)460, GP240R, Shipbuilding steels A,B,D,E, cast steel
GS-38GS-52

E Mo B 42 H5
SE 7018 Mo

S235JR - S355J2G3, P380NH - P460NH, P235GH - P285NH, P295GH,


20MnNb6, 16 Mo 3, Cast steel GS-22 Mo4

E CrMo1 B 42 H5
SE 8018 CrMo1

13CrMo 4 4 (1.7335), 15CrMo3 (1.3566), 13CrMoV 5 8 (1.7734), 15Cr3


(1.7015), 16MnCr5 (1.7131), 20MnCr5 (1.7147), 15CrMo5 (1.7262),
25CrMo4 (1.7218), Cast steel GS-22CrMo 5, GS-22CrMo 5 4

E CrMo2 B 42 H5
SE 9018 CrMo2

10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075), 30CrMoV9 (1.7707), Cast steel


G17CrMo9-10

WC 2014
2014-01-09

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43

Combination welding consumables


High-alloy
Description

A variety of steel types (dissimilar joints), platings, buffer layers for


hardfacing, high C-content and difficult to weld steels, manganese
high carbon steel (example: 1.3401)

SE 308 L
SW 308 L Si
TR 308 L Si
FCW 308 Rutile

1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550,


1.4552

SE 309 L
SW 309 L Si
TR 309 L Si
FCW 309 Rutile/ LP Rutile
SE 309Mol

Austenite/ferrite joints (dissimilar), platings, corrosion-resistant layers


on non-alloyed construction steels, buffer layers

SW 309 H
TR 309 H

1.4828, 1.4826, 1.4833, 1.4713, 1.4724, 1.4742, 1.4710, 1.4740, 1.4829,


1.4832, 1.4878, 1.4713

SE 310
SW 310
TR 310

1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841,


1.4845, 1.4846, 1.4848, 1.4849

SE 312
SW 312
TR 312

Corrosion-resistant analogue steel and cast steel (e.g. 1.4762, 1.4085),


difficult to weld steel, manganese high carbon steel, repairs and
wear-resistant layers

SE 316-L
SW 316 L Si
TR 316 L Si
FCW 316 Rutile/ LP/Metall

1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571,


1.4573, 1.4580, 1.4581, 1.4583

SE 318
SW 318 Si
TR 318 L Si

1.4401, 1.4404, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581,


1.4583

SE 347
SW 347 Si
TR 347

1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306

SE 2209 Duplex
SW 2209 Duplex
TR 2209 Duplex
SW 410 NiMo
TR 410 NiMo
SW 904L
TR 904 L
SW 2594 Super Duplex
TR 2594 Super Duplex
SE 625
SW 625
TR 625
SE NI

44

Classification

SE 307
SW 307 Si
TR 307 Si
FCW 307 Rutile

1.4462, 1.4417, 1.4460, 1.4362


Martensitic chrome steels, fine castings and steel castings of type
13% Cr4% Ni
1.4529, 1.4539
25% Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND
S 32750, S 32760
1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618,
2.4856, 2.4858, 2.4951, 2.4952,Alloy 625, Alloy 800 and similar NiCr
alloys
EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, ENGJMW-350 - EN-GJMW-550

SE NiCr82
SW NiCr82
TR NiCr82
FCW NiCr82

1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669,


2.4694, 2.4816, 2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952
Nickel alloys, dissimilar joints (also at temperatures >300C), platings, surfacing

SW NiFe55

Ductile cast iron, cast iron with spheroidal graphite


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WC 2014
2014-01-09

Combination welding consumables


Submerged arc welding
Description

Classification

SMA S2

Shipbuilding, pressure vessel construction and steel construction,


S185-E360, S235JR-S355JR, S235J0-S355J0, S235J2- S355J2, S275NS355N, S275MS355M,P235GH-P355GH, P275N-P355N, P355M, P355Q
Pipeline steels L210-360, shipbuilding steels A-E, AH36, DH36 ASTM:
A36, A106 grades A/B/C, A139, A210 grades A1/C, A216 grades
WCA/WCB/WCC, A234 grade WPB, A266 grades 1/2/4, A283 grades
A/B/C/D, A285 grades A/B/C, A299 grades A/B, A515 grades 60, A516
grades 55, A656 grade 50API: 5L grades X42-X56

SMA S3Si

Fine-grained steels, unalloyed and low-alloy steels


S355J0, S355J2, S355N-S460N, S355NL-S460NL, S355M-S460M,
S355ML-S460ML, S460Q, S460QL, P355GH, P355N-P460N, P355NL2P460NL2, P355M-P460M, P355ML2-P460ML2, P355Q-P460Q
Pipeline steels L210-450, shipbuilding steels AH40-FH40, ASTM: A36,
A106 grades A/B/C, A139, A210 grades A1/C, A216 grades WCA/
WCB/WCC, A234 grade WPB, A266 grades 1/2/4, A283 grades A/B/
C/D, A285 grades A/B/C, A299 grades A/B, A515 grades 60/65/70,
A516 grades 55-70, A656 grade 50/60 API: 5L grades X42-X65

SMA 316

1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550,


1.4571, 1.4580, 1.4581, 1.4583

WC 2014
2014-01-09

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45

SG-AlMg5
SG-AlSi5

SG-AlMg5
SG-AlSi5

SG-AlMg5
SG-AlSi5

SG-AlMg5

Al99,9
Al99,5
Al99,7

AlMgSi0,7

AlMgSi1

AlMgSiCu

AlZn4,5Mg1

A
Material
B

Al99,5
Al99

SG-AlMg5

SG-AlMg5
SG-AlSi5

SG-AlMg5
SG-AlSi5

SG-AlMg5
SG-AlSi5

SG-AlMg5
SG-AlSi5

SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5

SG-AlMg5
SG-AlSi5

SG-AlMg5

SG-AlMg4,5Mn
SG-AlMg5
SG-AlMg4,5

SG-AlMn1
SG-Al99,5Ti
SG-AlMg5

SG-AlMn1
SG-Al99,5Ti
SG-AlMg5

SG-AlMg5

SG-Al99,5Ti

SG-Al99,5Ti

SG-Al99,5

AlMgSi0,5

AlMg4,5Mn

AlMg2Mn0,8
AlMg2,7Mn

Al99,9
Al99,8
Al99,7
Al99,5
Al99
AlMn1
AlMnCu
AlMg3

AlMn1
AlMnCu

SG-AlMg5

SG-AlMg5
SG-AlSi5

SG-AlMg5
SG-AlSi5

SG-AlMg5
SG-AlSi5

SG-AlMg5
SG-AlSi5

SG-AlMg4,5Mn

SG-AlMg5

SG-AlMg4,5Mn

SG-AlMg5

SG-AlMn1

Combinations of aluminium wires

AlMg3

SG-AlMg5

SG-AlMg5
SG-AlMg4,5Mn

SG-AlMg5

SG-AlMg5
SG-AlMg4,5Mn

SG-AlMg4,5Mn
SG-AlMg3
SG-AlMg5

SG-AlMg3

SG-AlMg3
SG-AlMg5
SG-AlMg3

AlMg2Mn0,8

SG-AlMg5
SG-AlMg4,5Mn

SG-AlMg5
SG-AlMg4,5Mn

SG-AlMg5
SG-AlMg4,5Mn

SG-AlMg5
SG-AlMg4,5Mn

SG-AlMg4,5Mn
AlMg3
SG-AlMg5

AlMg3

AlMg3

AlMg2,7Mn

SG-AlMg4,5Mn

SG-AlMg5
SG-AlMg4,5Mn

SG-AlMg5
SG-AlMg4,5Mn

SG-AlMg5
SG-AlMg4,5Mn

SG-AlMg5
SG-AlMg4,5

SG-AlMg4,5Mn

AlMg3

AlMg4,5Mn

SG-AlMg4,5Mn
SG-AlMg4,5MnZr

SG-AlMg4,5Mn
SG-AlMg5

SG-AlMg4,5Mn
SG-AlMg5

SG-AlMg4,5Mn
SG-AlMg5

SG-AlMg4,5Mn
SG-AlMg4,5MnZr
SG-AlMg4,5Mn
SG-AlMg5

AlMgSi0,5

SG-AlMg5
SG-AlMg4,5Mn
SG-AlSi5
SG-AlMg5
SG-AlMg4,5Mn
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5

AlMgSi0,7

SG-AlMg5
SG-AlMg4,5Mn
SG-AlSi5
SG-AlMg5
SG-AlMg4,5Mn
SG-AlSi5
SG-AlMg5
SG-AlMg4,5Mn
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5

AlMgSi1

SG-AlMg4,5Mn
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5

AlMg1SiCu

SG-AlMg4,5Mn
SG-AlMg5
SG-AlSi5
SG-AlMg4,5Mn
SG-AlMg5

SG-AlMg4,5Mn
SG-AlMg4,5MnZr
SG-AlMg5
AlZn4,5Mg1

Welding consumables
Notes on working with steel

Unalloyed and low-alloy steels


General information

The suitability for welding of unalloyed and low-alloy


steels depends largely on their carbon content. Steels
with a C-content up to 0.22% can be worked using all
welding procedures without limitation.
With increased carbon content and thus increased
cooling rates, the suitability for welding is reduced as a
result of hardening. A coarse-grained structure forms in
the heat-affected zone, and the Charpy impact strength
decreases considerably.
The hardening tendency of low-alloy structural steels
can be estimated from the carbon equivalent value. In
the International Institute of Welding carbon equivalent
value (CEV), the influence of the key alloy elements is
calculated using an empirically determined formula:

IIIW C

ev

=C+

Mn
6

Cr+Mo+V
5

Cu+Ni
15

The general limit for the welding suitability of low-alloy


steels is CEV = 0.45. The welding suitability can be increased up to a CEV 0.60 through the suitable choice of
an EWM filler material and correct application of heat.
However, the CEV is only an estimation of the expected
increase in hardness because other process and
material dimensions are not taken into account in the
calculation.
The welding time, temperature and transformation details (welding ZTU) provide a more accurate idea of the
welding suitability of low-alloy steels. This allows the
structural transformations in the HAZ to be predicted
for each material.
Welding recommendation

SZW 2014
2014-01-09

Welding consumables should match the mechanical


properties and chemical composition of the parent
metal. Basic coated stick electrodes should be used for
unalloyed steels and preheated according to the CEV. In
the case of rimmed cast steels, basic electrodes should
be used for the segregation zones and rutile electrodes
for root and final passes.

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47

Welding consumables
Notes on working with steel

Fine-grained steels
General information

Welding recommendation

48

Fine-grained steels are generally suitable for welding.


These steels are characterised by a maximum carbon
content of 0.22% and use of the main strength-enhancing alloying elements manganese, silicon, chromium,
molybdenum, copper and nitrogen.
Other micro-alloying elements such as aluminium, niobium, vanadium and boron are also added. In addition
to enhancing strength, these also significantly increase
the toughness of the steel by reducing the granularity
of the structure. The type of hot forming during steel
manufacture also influences its quality and properties.
Fine-grained steels are currently standardised up to a
yield strength of 960 MPa and can be welded using all
procedures. However components should be preheated
before and after welding using the t8/5 method in order
to prevent faults.
SEW sheet 088 provides relevant recommendations
here. Preheating should generally be used above certain thickness limits. The following recommendations
apply, depending on the yield strength:
Yield strength (N/mm)2

Thickness limit (mm)

<355

30

>355 to 420

20

>420 to 590

12

>590

Welding consumables should match the mechanical


properties and chemical composition of the parent
metal. EWM can supply solid wire electrodes and flux
cored wires for all fine-grained steels.

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SZW 2014
2014-01-09

Welding consumables
Notes on working with steel

Pressure vessel and tubular steels, creep-resistant steels


General information

Creep-resistant steels are generally well suited to


welding. This is mainly a result of their high purity and
low carbon content. Creep-resistant steels are used for
boiler, tube, container and reactor construction at operating temperatures between 500 C and 600 C. Aside
from having creep-resistant properties, these steels are
very-scale resistant and creep-resistant at high temperatures. The temperature resistance is due mainly to the
alloy elements manganese and molybdenum.

Welding recommendation

Creep-resistant steels should be preheated to suit their


sheet thickness because of the risk of hardening crack
formation. The steel manufacturer will make recommendations here. Similar kinds of welding consumables are mainly used in order to guarantee the creep
strength of the parent and weld metals.

SZW 2014
2014-01-09

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49

Welding consumables
Notes on working with stainless steel

Welding austenitic steels


Chromium and nickel are among the main alloying elements of austenitic materials. If the
correct ratio is achieved (approx. 18% chromium and 8% nickel) the austenitic range is
increased so that a stable structure results even at ambient temperature.
Unlike ferritic chromium steel, austenitic material cannot be further hardened and is also
non-magnetic. We differentiate between stable and metastable austenites. Whereas stable
austenites have no ferritic structure at ambient temperature, metastable austenites can
have a ferrite component of up to 10% at ambient temperature. Austenitic steels can be
welded without problems using similar welding consumables. It should however be noted
that stable austenites are prone to developing heat cracks. In such cases, the heat input
should be monitored during the welding process. Welding consumables containing manganese reduce this risk.

Welding of austenitic/ferritic steels (duplex steels)


Duplex steels have a wide range of applications, thanks to their exceptional combination of
corrosion resistance and superior strength. These properties are achieved by a high chromium content, combined with nitrogen and molybdenum. They are used in contact with
corrosive media, chemicals and in offshore environments in the temperature range of -40C
to 250C. Their ability to be welded is comparable to that of other high-alloy materials where
similar filler materials are used.

Welding of ferritic chromium steels (chromium/ferrite)


The ferritic chromium steels include materials with carbon contents below 0.1% and chromium contents between 13% and 30%. Unlike fully austenitic steels, they contain no nickel.
Stabilised ferrites should be used for welding purposes. This group is alloyed with strong
carbide-forming elements such as titanium and niobium which combine with the carbon
during welding. The carbon cannot combine with chromium to form chromium carbide
which prevents intercrystalline corrosion. Fully ferritic welding consumables with a slightly
increased content of chromium, niobium and titanium should generally be used for welding,
because alloying elements can be lost in the welding zone. Austenitic consumables with a
slightly increased chromium and molybdenum content can be used with multi-layer welds.
Only pure argon a mixture of argon and helium should be used as a shielding gas, because
the steels are very given to oxidation when molten due to their high chromium content.
The argon/hydrogen mixes normally used with austenitic materials are not recommended.
The hydrogen makes the material very brittle.

50

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MIG/MAG
Overview

MIG/MAG

Page
unalloyed

Low-alloy

High-alloy
Solid wire electrodes

Weatherproof
Low-temperature tough
High tensile
Creep resistant
Stainless steel
Heat resistant
Creep resistant
Duplex

Nickel-based
Aluminium

Copper-based

Flux cored wire electrodes

SZW 2014
2014-01-09

Copper
Copper-aluminium
Copper-silicon
Copper-tin
Copper-nickel

Hardfacing
Unalloyed
Low-alloy, creepresistant
Low-alloy, high-tensile
High-alloy
High-alloy, creepresistant
Nickel-based
Hardfacing

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

52
61
62
64
67
70
75
77
81
83
86
95
96
99
101
103
104
105
112
113
114
118
121
122

51

MIG/MAG
lSolid wire electrodeslunalloyed
SW 70S G3
zzUnalloyed solid wire electrode
zzCopper-plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses

Standards
DIN EN ISO 14341-A

G 42 4 C1/M21 3Si1

AWS A-5.18

ER 70S-6

Material number
Chemical analysis
C
0.08

Si
0.9

Mn
1.5

1.5125
P
0.015

S
0.012

Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
20 %
420 MPa
Tensile strength, Rm
500 MPa - 640 MPa
Impact energy, Av
47 J (-40 C)
Approvals
TV / DB / GL / CE / LR
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38GS-52
Packing drum
S200

kg
5.0
2.0

Drum /mm

0.8

5.0

15

B300
18

F250

52

250

/mm
0.6

510

1.0
1.2
0.6
0.8
1.0
1.2
1.6
0.8
1.0
1.2
1.6
0.8
1.0
1.2

Item no.
097-003450-20006
097-003450-20208
097-003450-20008
097-003450-20010
097-003450-20012
097-003450-30006
097-003450-30008
097-003450-30010
097-003450-30012
097-003450-30016
097-003450-31808
097-003450-31810
097-003450-31812
097-003450-31816
097-003450-25008
097-003450-25010
097-003450-25012

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Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lSolid wire electrodeslunalloyed
SW 70S G3 Ti
zzUnalloyed solid wire electrode
zzLayer-wound
zzExcellent for rusty, primed, contaminated and galvanised

surfaces

DIN EN ISO 14341-A

G 42 2 C/M G3Si1+Ti

AWS A-5.18
Chemical analysis
C
0.06

Si
0.8

Mn
1.5

ER 70S-2
Ti
0.12

Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
20 %
440 MPa
Tensile strength, Rm
510 MPa
Impact energy, Av
47 J (-20 C)
Approvals
TV / CE
Materials
S185 - S355J0, S255N - S355N

Packing drum

kg

S200

5.0

B300

15

SZW 2014
2014-01-09

/mm
0.6
0.8
1.0
0.8
1.0
1.2
1.6

Item no.
097-003535-20006
097-003535-20008
097-003535-20010
097-003535-30008
097-003535-30010
097-003535-30012
097-003535-30016

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53

MIG/MAG
lSolid wire electrodeslunalloyed
SW 70S G3 Bronze
zzUnalloyed solid wire electrode
zzBronze plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses

Standards
DIN EN ISO 14341-A

G 42 4 C1/M21 3Si1

AWS A-5.18

ER 70S-6

Material number
Chemical analysis
C
0.08

Si
0.9

Mn
1.5

1.5125
P
0.012

S
0.011

Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
20 %
420 MPa
Tensile strength, Rm
500 MPa - 640 MPa
Impact energy, Av
47 J (-40 C)
Approvals
TV / DB / GL / LR
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38GS-52

Packing drum

kg

Drum /mm

B300

15

F250

250

510

/mm
0.6
0.8
1.0
1.2
1.6
0.8
1.0
1.2

Item no.
097-003562-30006
097-003562-30008
097-003562-30010
097-003562-30012
097-003562-30016
097-003562-25008
097-003562-25010
097-003562-25012

u D200 reels specially developed for Picomig. You will find more welding consumables
in the main EWM catalogue!

54

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lSolid wire electrodeslunalloyed
SW 70S G3 Mec
zzUnalloyed solid wire electrode
zzCopper-plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses

Standards
DIN EN ISO 14341-A

G 42 2 C1 / G 42 4 M 21
3 Si1

AWS A-5.18

ER 70S-6

Material number
Chemical analysis
C
0.07

Si
0.85

Mn
1.45

1.5125
P
0.016

S
0.014

Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
20 %
420 MPa
Tensile strength, Rm
520 MPa - 640 MPa
Impact energy, Av
47 J (-40 C)
Approvals
TV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38GS-52

Packing drum

kg

Drum /mm

B300

15

F275

275

510

F450

450

590

SZW 2014
2014-01-09

/mm
0.8
1.0
1.2
0.8
1.0
1.2
1.0
1.2

Item no.
097-003720-30008
097-003720-30010
097-003720-30012
097-003720-27508
097-003720-27510
097-003720-27512
097-003720-45010
097-003720-45012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

55

MIG/MAG
lSolid wire electrodeslunalloyed
SW 70 G3Si1 Brillance
zzUnalloyed MAG solid wire electrode
zzBright, layer wound
zzExtremely low spatter
zzIdeal for automated welding

DIN EN ISO 14341-A

G 46 4 M21 3Si1 / G 42 2
C1 3Si1

AWS A-5.18

ER 70S-6

Material number
Chemical analysis
C
0.08

Si
0.87

1.5125

Mn
1.42

Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
25 %
420 MPa
Tensile strength, Rm
520 MPa
Impact energy, Av
85 J (20 C)
Approvals
TV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38GS-52

Packing drum

kg

Drum /mm

B300

15

F250

250

510

56

/mm
0.8
1.0
1.2
1.6
0.8
1.0
1.2

Item no.
097-004856-30008
097-004856-30010
097-004856-30012
097-004856-30016
097-004856-25008
097-004856-25010
097-004856-25012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lSolid wire electrodeslunalloyed
SW 70S G4
zzUnalloyed solid wire electrode
zzCopper-plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses

Standards
DIN EN ISO 14341-A

G 46 2 C1 4 Si1 / G 46 4
M21 4 Si1

AWS A-5.18

ER 70S-6

Material number
Chemical analysis
C
0.08

Si
1

Mn
1.7

1.5130
P
0.02

S
0.015

Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
20 %
460 MPa
Tensile strength, Rm
530 J - 680 MPa
Impact energy, Av
47 J (-40 C)
Approvals
TV / DB / GL / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E

Packing drum

kg

S200

5.0

15

Drum /mm

B300
18

F250
SZW 2014
2014-01-09

250

510

/mm
0.8
1.0
1.2
0.8
1.0
1.2
1.6
0.8
1.0
1.2
1.6
1.0
1.2
1.6

Item no.
097-003451-20008
097-003451-20010
097-003451-20012
097-003451-30008
097-003451-30010
097-003451-30012
097-003451-30016
097-003451-31808
097-003451-31810
097-003451-31812
097-003451-31816
097-003451-25010
097-003451-25012
097-003451-25016

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

57

MIG/MAG
lSolid wire electrodeslunalloyed
SW 70S G4 Bronze
zzUnalloyed solid wire electrode
zzBronze plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses

Standards
DIN EN ISO 14341-A

G 46 2 C1 4 Si1 / G 46 4
M21 4 Si1

AWS A-5.18

ER 70S-6

Material number
Chemical analysis
C
0.08

Si
1

Mn
1.7

1.5130
P
0.02

S
0.015

Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
20 %
460 MPa
Tensile strength, Rm
530 MPa - 680 MPa
Impact energy, Av
>47 J (-40 C)
Approvals
TV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E

Packing drum

kg

Drum /mm

B300

15

F250

250

510

58

/mm
0.8
1.0
1.2
1.6
1.0
1.2
1.6

Item no.
097-003564-30008
097-003564-30010
097-003564-30012
097-003564-30016
097-003564-25010
097-003564-25012
097-003564-25016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lSolid wire electrodeslunalloyed
SW 70S G4 Mec
zzUnalloyed solid wire electrode
zzCopper-plated, layer wound
zzLow-spatter thanks to high chemical purity
zzSuitable for EWM forceArc and coldArc
zzFor industry, craft and repair businesses

Standards
DIN EN ISO 14341-A

G 46 2 C1 4 Si1 / G 46 4
M21 4 Si1

AWS A-5.18

ER 70S-6

Material number
Chemical analysis
C
0.07

Si
0.95

Mn
1.75

1.5130
P
0.011

S
0.014

Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
20 %
460 MPa
Tensile strength, Rm
520 MPa - 640 MPa
Impact energy, Av
47 J (-40 C)
Approvals
TV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285NH, P235 - P355T2,
20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38GS-52

Packing drum

kg

Drum /mm

B300

15

F275

275

510

F450

450

590

SZW 2014
2014-01-09

Item no.
097-003713-30008
097-003713-30010
097-003713-30012
097-003713-27508
097-003713-27510
097-003713-27512
097-003713-45010
097-003713-45012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

59

MIG/MAG
lSolid wire electrodeslunalloyed
SW 70 G4Si1 Brillance
zzUnalloyed MAG solid wire electrode
zzBright, layer wound
zzExtremely low spatter
zzIdeal for automated welding

DIN EN ISO 14341-A

G 46 4 M21 3Si1 / G 42 2
C1 3Si1

AWS A-5.18

ER 70S-6

Material number
Chemical analysis
C
0.07

Si
0.97

1.5130

Mn
1.65

Shielding gas
C1 / M21 / M22 - M33
Expansion, A5 Yield strength, Rp 0.2%
25 %
460 MPa
Tensile strength, Rm
520 MPa - 560 MPa
Impact energy, Av
90 J (20 C)
Approvals
TV / DB / CE
Materials
S185 - S355G1, S255N - S355N, P255NH - P355NH, P235GH - P285GH, P235 P355T2,20MnNb6, L210 - L360N
Shipbuilding steels A, B, D, E
Cast steel GS-38GS-52

Packing drum

kg

Drum /mm

B300

15

F250

250

510

60

/mm
0.8
1.0
1.2
1.6
0.8
1.0
1.2

Item no.
097-004857-30008
097-004857-30010
097-004857-30012
097-004857-30016
097-004857-25008
097-004857-25010
097-004857-25012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
llow-alloylWeatherproof
SW 80S NiCu
zzUnalloyed solid wire electrode
zzCopper-plated, layer wound
zzFor welding weatherproof steels

Standards
DIN EN ISO 14341-A

G 42 2 M Z

AWS A-5.28
Chemical analysis
C
0.08

Si
0.8

Mn
1.4

ER 80S-G
Ni
0.8

Cu
0.4

Shielding gas
C1 / M2 / M3
Expansion, A5 Yield strength, Rp 0.2%
22 %
450 MPa
Tensile strength, Rm
550 MPa
Impact energy, Av
80 J (20 C) / 47 J (-20 C)
Approvals
DB / CE
Materials
S235JRW - S355J2G1W, 9CrNiCuP3-2-4

Packing drum

kg

B300

15

SZW 2014
2014-01-09

/mm
0.8
1.0
1.2

Item no.
097-003524-30008
097-003524-30010
097-003524-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

61

MIG/MAG
llow-alloylLow-temperature tough
SW 80S Ni1
zzSolid wire electrode for welding cold tough fine-grain structural

steels

zzFor operating temperatures up to -60C


zzUse in offshore technology, e.g. in pipe construction
zzResistant to products containing chloride and acid gases
zzRecommended for root welding

Standards
DIN EN ISO 14341-A

G 46 6 M21 3Ni1

AWS A-5.28
Chemical analysis
C
0.09

Si
0.5

Mn
1.05

ER 80S-Ni1
Ni
0.9

Shielding gas
C1 / M2 / M3
Expansion, A5 Yield strength, Rp 0.2%
24 %
470 MPa
Tensile strength, Rm
560 MPa
Impact energy, Av
47 J (-60 C)
Approvals
CE
Materials
P420NH, Gp240GH-GP280GH, S185-S355G1, S255-S355N

62

Packing drum

kg

B300

15

/mm
1.0
1.2

Item no.
097-003622-30010
097-003622-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
llow-alloylLow-temperature tough
SW 80S Ni2
zzSolid wire electrode for welding cold tough fine-grain structural

steels

zzFor operating temperatures up to -60C


zzUse in offshore technology, e.g. in pipe construction
zzResistant to products containing chloride and acid gases
zzRecommended for root welding

Standards
DIN EN ISO 14341-A

G 46 4 M21 2Ni2

AWS A-5.28
Chemical analysis
C
0.09

Si
0.52

Mn
1.1

ER 80S-Ni2
Ni
2.45

Shielding gas
C1 / M21
Yield strength, Rp 0.2%
470 MPa
Tensile strength, Rm
570 MPa
Impact energy, Av
47 J (-90 C) / 100 J (20 C)
Approvals
CE
Materials
S255N S380N, S255NL, 14Ni6, 12Ni14

Packing drum

kg

B300

15

SZW 2014
2014-01-09

/mm
1.0
1.2

Item no.
097-003640-30010
097-003640-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

63

MIG/MAG
llow-alloylHigh tensile
SW 100S NiMo
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzHigh-tensile welding consumable for vehicle construction
zzFor welding high-tensile fine-grain structural steels up to 690

MPa yield strength

zzFor wall thicknesses up to a maximum of 30 mm and fillet welds


zzSuitable for EWM forceArc and coldArc

Standards
G 69 4 M / G 62 4 C ZMn3Ni1Mo

DIN EN ISO 16834-A


AWS A-5.28
Chemical analysis
C
0.08

Si
0.57

Mn
1.77

ER 100S-G
Ni
1

Mo
0.38

Ti
0.15

Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
18 %
690 MPa
Tensile strength, Rm
740 MPa
Impact energy, Av
100 J (20 C) / 47 J (-40 C)
Approvals
TV / DB / CE
Materials
S690QL, S700MC, S420N - S500N, P420NH - P500NH, S420NL - S500NL

64

Packing drum

kg

B300

15

/mm
1.0
1.2

Item no.
097-003525-30010
097-003525-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
llow-alloylHigh tensile
SW 100S NiMoCr
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzFor welding high-tensile fine-grain structural steels up to 690

MPa yield strength

zzHigh-strength welding consumables for vehicle and crane

construction

zzLow-spatter thanks to high chemical purity


zzSuitable for EWM forceArc

Standards
DIN EN ISO 16834-A

G 69 4 M Mn3Ni1CrMo

AWS A-5.28
Chemical analysis
C
0.09

Si
0.52

Mn
1.57

ER 100S-G
Cr
0.3

Ni
1.4

Mo
0.25

V
0.09

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
22 %
690 MPa
Tensile strength, Rm
760 MPa
Impact energy, Av
140 J (20 C) / 47 J (-40 C)
Approvals
TV / DB / CE
Materials
S690QL1, S420N - S500N, P420NH - P500NH, S420NL - S500NL, S690QL

Packing drum

kg

B300

15

SZW 2014
2014-01-09

/mm
1.0
1.2

Item no.
097-003548-30010
097-003548-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

65

MIG/MAG
llow-alloylHigh tensile
SW 120S NiMoCr
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzHigh-strength welding consumables for vehicle and crane

construction

zzFor welding high-tensile, water-quenched fine-grain structural

steels

zzLow-spatter thanks to high chemical purity


zzSuitable for EWM forceArc

Standards
DIN EN ISO 16834-A

G 89 6 M Mn4Ni2CrMo

AWS A-5.28
Chemical analysis
C
0.09

Si
0.8

Mn
1.8

ER 120S-G
Cr
0.31

Ni
2.2

Mo
0.55

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
14 %
885 MPa
Tensile strength, Rm
940 MPa
Impact energy, Av
70 J (20 C) / 47 J (-60 C)
Approvals
TV / DB / CE
Materials
S890QL, S960QL, S690QL, S690QL1

66

Packing drum

kg

B300

15

/mm
1.0
1.2

Item no.
097-003558-30010
097-003558-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
llow-alloylcreep resistant
SW 80S Mo
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzCreep resistant filler for pipe and container construction
zzLow-spatter thanks to high chemical purity
zzMaximum operating temperature 500 C
zzSuitable for EWM forceArc and coldArc

Standards
DIN EN ISO 21952-A

G MoSi

AWS A-5.28

ER 80S-G

Material number
Chemical analysis
C
0.1

Si
0.6

Mn
1.15

1.5424
Mo
0.52

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
22 %
460 MPa
Tensile strength, Rm
560 MPa
Impact energy, Av
100 J (20 C) / 47 J (-20 C)
Approvals
TV / DB / CE
Materials
P235G1TH - P255G1TH, P265 GH, P310GH, 16Mo3, L320, L360NB - L415NB

Packing drum

kg

B300

15

SZW 2014
2014-01-09

/mm
1.0
1.2
1.6

Item no.
097-003547-30010
097-003547-30012
097-003547-30016

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

67

MIG/MAG
llow-alloylcreep resistant
SW 80S CrMo1
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzCreep resistant filler for pipe and container construction
zzLow-spatter thanks to high chemical purity
zzMaximum operating temperature 550 C
zzSuitable for EWM forceArc and coldArc

Standards
DIN EN ISO 21952-A

G CrMo1Si

AWS A-5.28

ER 80S-G

Material number
Chemical analysis
C
0.1

Si
0.6

Mn
1

1.7339
Cr
1.2

Mo
0.52

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
20 %
305 MPa
Tensile strength, Rm
450 MPa
Impact energy, Av
100 J (20 C) / 47 J (-10 C)
Approvals
TV / DB / CE
Materials
13CrMo4-5

68

Packing drum

kg

B300

15

/mm
1.0
1.2

Item no.
097-003546-30010
097-003546-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
llow-alloylcreep resistant
SW 90S CrMo2
zzLow-alloy solid wire electrode, creep-resistant
zzCopper-plated, layer wound
zzCreep resistant filler for pipe and container construction
zzLow-spatter thanks to high chemical purity
zzMaximum operating temperature 600C
zzFor industry, craft and repair businesses

Standards
DIN EN ISO 21952-A

G CrMo2Si

AWS A-5.28

ER 90S-G

Material number
Chemical analysis
C
0.08

Si
0.6

Mn
0.92

1.7384
Cr
2.45

Mo
1

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
22 %
355 MPa
Tensile strength, Rm
540 MPa
Impact energy, Av
80 J (20 C)
Approvals
TV / DB / CE
Materials
10CrMo9-10, 10CrSiMoV7

Packing drum

kg

B300

15

SZW 2014
2014-01-09

/mm
1.0
1.2
1.6

Item no.
097-003526-30010
097-003526-30012
097-003526-30016

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

69

MIG/MAG
lhigh-alloylstainless steel
SW 307 Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzSuitable for dissimilar joints and buffer layers
zzStrain-hardening

Standards
DIN EN ISO 14343-A

G 18 8 Mn

AWS A-5.9

ER 307 Si

Material number
Chemical analysis
C
0.08

Si
0.9

Mn
7

1.4370
Cr
18

Ni
8

Shielding gas
M13 / M12
Expansion, A5 Yield strength, Rp 0.2%
40 %
400 MPa
Tensile strength, Rm
650 MPa
Impact energy, Av
140 J (20 C) / 32 J (-196 C)
Approvals
TV / CE
Materials
Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to
weld steels, manganese steel (example: 1.3401)

Packing drum

kg

S200

5.0

BS300

15

F250

250

70

Drum /mm

510

/mm
0.8
1.0
0.8
1.0
1.2
1.6
1.0
1.2

Item no.
097-003473-20008
097-003473-20010
097-003473-30008
097-003473-30010
097-003473-30012
097-003473-30016
097-003473-25010
097-003473-25012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lhigh-alloylstainless steel
SW 308 L Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzFor non-rusting Cr-Ni steels with low C content
zzMaximum operating temperature 350 C
zzCan be used for stabilised and non-stabilised Cr-Ni steels
zzCold tough up to -196C

Standards
DIN EN ISO 14343-A

G 19 9 L Si

AWS A-5.9

ER 308 L Si

Material number
Chemical analysis
C
0.02

Si
0.9

Mn
1.8

1.4316
Cr
19

Ni
9

Shielding gas
M12
Expansion, A5 Yield strength, Rp 0.2%
42 %
390 MPa
Tensile strength, Rm
600 MPa
Impact energy, Av
50 J (-196 C) / 120 J (20 C)
Approvals
TV / DB / CE
Materials
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552

Packing drum

kg

S200

5.0

BS300

15

F250

250

SZW 2014
2014-01-09

Drum /mm

510

/mm
0.8
1.0
0.8
1.0
1.2
1.6
1.0

Item no.
097-003544-20008
097-003544-20010
097-003544-30008
097-003544-30010
097-003544-30012
097-003544-30016
097-003544-25010

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

71

MIG/MAG
lhigh-alloylstainless steel
SW 309 L Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzSuitable for dissimilar joints and buffer layers
zzMaximum operating temperature 300 C

Standards
DIN EN ISO 14343-A

G 23 12 L Si

AWS A-5.9

ER 309 L Si

Material number
Chemical analysis
C
0.02

Si
0.8

Mn
1.8

1.4332
Cr
23.5

Ni
13

Shielding gas
M12 / M13
Expansion, A5 Yield strength, Rp 0.2%
35 %
450 MPa
Tensile strength, Rm
650 MPa
Impact energy, Av
60 J (-120 C)
Approvals
TV / CE
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers

72

Packing drum

kg

BS300

15

/mm
0.8
1.0
1.2
1.6

Item no.
097-003554-30008
097-003554-30010
097-003554-30012
097-003554-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lhigh-alloylstainless steel
SW 410 NiMo
zzHigh-alloy solid wire electrode
zzSuitable for connecting the same type of martensitic-ferrite

steels

zzUse in water turbine, steam power plant and compressor

construction

zzResistant to vapour, water and seawater atmospheres

Standards
DIN EN ISO 14343-A

G 13 4

AWS A-5.9

ER 410 NiMo

Material number
Chemical analysis
C
0.03

Si
0.3

Mn
0.4

1.4351
Mo
0.5

Cu
0.3

Ni
4.5

Cr
13

Nb
0.5

Shielding gas
M13
Expansion, A5 Yield strength, Rp 0.2%
10 %
750 MPa
Tensile strength, Rm
950 MPa
Impact energy, Av
35 J (20 C)
Materials
1.4313, 1.4317, 1.4351, 1.4414

Packing drum

kg

BS300

15

SZW 2014
2014-01-09

/mm
0.8
1.0
1.2
1.6

Item no.
097-003589-30008
097-003589-30010
097-003589-30012
097-003589-30016

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

73

MIG/MAG
lhigh-alloylstainless steel
SW 904 L
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzSuitable for boiler and tube steels
zzResistant to media containing sulphur and chloride
zzMaximum operating temperature 400 C
zzCold tough up to -196C

Standards
DIN EN ISO 14343-A

G 20 25 5 Cu L

AWS A-5.9

ER 385

Material number
Chemical analysis
C
0.02

Si
0.3

Mn
1.5

1.4539
Mo
4.2

Nb
0.05

Cr
19.8

Ni
25

Cu
1.4

Co
0.5

Al
0.5

N
0.05

B
0.003

Shielding gas
I1 / I3 (20 - 30 % He)
Expansion, A5 Yield strength, Rp 0.2%
35 %
410 MPa
Tensile strength, Rm
600 MPa
Impact energy, Av
130 J (-196 C)
Materials
1.4529,1.4539

Packing drum

kg

Drum /mm

BS300

15

F250

250

510

74

/mm
0.8
1.0
1.2
1.6
1.2

Item no.
097-003634-30008
097-003634-30010
097-003634-30012
097-003634-30016
097-003634-25012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lhigh-alloylheat resistant
SW 309 H
zzJoint welding and surfacing of heat-resisting CrSi, CrAl and

CrNiSi steels

zzFor similar heat- and scale-resistant steels


zzHigh-alloy solid wire electrode
zzScale-resistant up to 950C
zzNot prone to hot crack formation due to high delta-ferrite

content

Standards
DIN EN ISO 14343-A

G 22 12 H

AWS A-5.9

ER 309 Si

Material number
Chemical analysis
C
0.1

Si
0.9

Mn
1.7

1.4829
Cr
22

Ni
11.5

Fe
Rest

Shielding gas
M12 / M13
Materials
1.4828, 1.4826, 1.4833, 1.4713, 1.4724, 1.4742, 1.4710, 1.4740, 1.4829, 1.4832, 1.4878,
1.4713

SZW 2014
2014-01-09

kg

Packing drum

15

BS300

/mm
0.8
1.0
1.2

Item no.
097-004878-30008
097-004878-30010
097-004878-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

75

MIG/MAG
lhigh-alloylheat resistant
SW 310
zzHigh-alloy solid wire electrode
zzWeld metal made of fully austenitic chrome nickel steel
zzFor welding heatproof steels
zzScale resistant up to 1150 C
zzNot resistant in gases containing sulphur

Standards
DIN EN ISO 14343-A

G 25 20

AWS A-5.9

ER 310

Material number
Chemical analysis
C
0.11

Si
0.4

Mn
1.5

1.4842
Cr
25

Ni
20

Shielding gas
M12 / M13
Expansion, A5 Yield strength, Rp 0.2%
40 %
390 MPa
Tensile strength, Rm
590 MPa
Impact energy, Av
170 J (20 C) / 60 J (-196 C)
Materials
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846,
1.4848, 1.4849

76

Packing drum

kg

BS300

15

/mm
0.8
1.0
1.2
1.6

Item no.
097-003513-30008
097-003513-30010
097-003513-30012
097-003513-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lhigh-alloylcreep resistant
SW 312
zzHigh-alloy solid wire electrode
zzThe weld metal features a ferrite-austenite structure
zzHigh strength and wear resistance after welding
zzSuitable for dissimilar joints and buffer layers
zzScale resistant up to 1100 C
zzSuitable for transformer

Standards
DIN EN ISO 14343-A

G 29 9

AWS A-5.9

ER 312

Material number
Chemical analysis
C
0.1

Si
0.5

Mn
1.9

1.4337
Cr
29

Ni
9

Shielding gas
M12
Expansion, A5 Yield strength, Rp 0.2%
25 %
600 MPa
Tensile strength, Rm
750 MPa
Impact energy, Av
100 J (20 C)
Materials
corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel,
manganese steel, repairs and wear-resistant layers

Packing drum

kg

BS300

15

SZW 2014
2014-01-09

/mm
0.8
1.0
1.2
1.6

Item no.
097-003514-30008
097-003514-30010
097-003514-30012
097-003514-30016

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

77

MIG/MAG
lhigh-alloylcreep resistant
SW 316 L Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzFor non-rusting Cr-Ni steels with low C content
zzMaximum operating temperature 400 C
zzCan be used for stabilised and non-stabilised Cr-Ni steels

Standards
DIN EN ISO 14343-A

G 19 12 3 L Si

AWS A-5.9

ER 316 L Si

Material number
Chemical analysis
C
0.02

Si
0.85

Mn
1.85

1.4430
Mo
2.7

Cr
19

Ni
12

Shielding gas
M12
Expansion, A5 Yield strength, Rp 0.2%
37 %
400 MPa
Tensile strength, Rm
610 MPa
Impact energy, Av
120 J (-60 C)
Approvals
TV / DB / CE
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583

78

Packing drum

kg

S200

5.0

BS300

15

/mm
0.8
1.0
0.8
1.0
1.2
1.6

Item no.
097-003545-20008
097-003545-20010
097-003545-30008
097-003545-30010
097-003545-30012
097-003545-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lhigh-alloylcreep resistant
SW 318 Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzCan be used for welding stabilised Cr-Ni steels
zzGood resistance to corrosion due to greater Nb and Mo content
zzMaximum operating temperature 400 C

Standards
DIN EN ISO 14343-A

G 19 12 3 Nb Si

AWS A-5.9

ER 318 Si

Material number
Chemical analysis
C
0.04

Si
0.8

Mn
1.8

1.4576
Mo
2.7

Nb
0.5

Cr
19.5

Ni
12.5

Shielding gas
M12 / M13
Expansion, A5 Yield strength, Rp 0.2%
36 %
400 MPa
Tensile strength, Rm
610 MPa
Impact energy, Av
100 J (20 C)
Approvals
TV / DB / CE
Materials
1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

Packing drum

kg

S200

5.0

BS300

15

F250

250

SZW 2014
2014-01-09

Drum /mm

510

/mm
0.8
1.0
0.8
1.0
1.2
1.6
1.0

Item no.
097-003476-20008
097-003476-20010
097-003476-30008
097-003476-30010
097-003476-30012
097-003476-30016
097-003476-25010

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

79

MIG/MAG
lhigh-alloylcreep resistant
SW 347 Si
zzHigh-alloy solid wire electrode
zzAnnealed and layer wound
zzExcellent welding characteristics thanks to high Si content
zzCan be used for welding stabilised Cr-Ni steels
zzSuitable for joint welding of stainless and heat-resistant steels
zzVery good welding and flow characteristics
zzMaximum operating temperature 400 C
zzScale-resistant up to 800C
zzCold tough up to -196C

Standards
DIN EN ISO 14343-A

G 19 9 Nb Si

AWS A-5.9

ER 347 Si

Material number
Chemical analysis
C
0.05

Si
0.8

Mn
1.2

1.4551
Mo
0.4

Nb
0.5

Cr
19.5

Ni
9.7

Cu
0.4

Shielding gas
M11 / M12 / M13
Expansion, A5 Yield strength, Rp 0.2%
35 %
400 MPa
Tensile strength, Rm
600 MPa
Impact energy, Av
100 J (20 C)
Approvals
CE
Materials
Martensitic chrome steels, fine castings and steel castings of type 13% Cr4% Ni1.4541,
1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306

80

Packing drum

kg

BS300

15

/mm
0.8
1.0
1.2
1.6

Item no.
097-003568-30008
097-003568-30010
097-003568-30012
097-003568-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lhigh-alloylDuplex
SW 2209 Duplex
zzHigh-alloy solid wire electrode
zzUse in a temperature range from -40C to 250C
zzFor ferrite-austenitic Cr-Ni-Mo steels
zzResistant to products containing chloride and acid gases
zzUse in offshore technology e.g. in pipe construction

Standards
DIN EN ISO 14343-A

G 22 9 3 LN

AWS A-5.9

ER 2209

Material number
Chemical analysis
C
0.015

Si
0.4

Mn
1.8

1.4462
Cr
22.5

Ni
9

Mo
3

N
0.15

Shielding gas
M12 / M13
Expansion, A5 Yield strength, Rp 0.2%
30 %
810 MPa
Tensile strength, Rm
620 MPa
Impact energy, Av
65 J (-60 C) / 120 J (20 C)
Approvals
TV / CE / DB
Materials
1.4462, 1.4417, 1.4460, 1.4362
Dissimilar joints

Packing drum

kg

BS300

15

SZW 2014
2014-01-09

/mm
0.8
1.0
1.2
1.6

Item no.
097-003516-30008
097-003516-30010
097-003516-30012
097-003516-30016

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

81

MIG/MAG
lhigh-alloylDuplex
SW 2594 Super Duplex
zzHigh-alloy solid wire electrode
zzUse in offshore technology, e.g. in pipe construction
zzResistant to products containing chloride and acid gases
zzMaximum operating temperature of the end product: 250 C
zzFor ferrite-austenitic super duplex steels

Standards
DIN EN ISO 14343-A

G 25 9 4 N L

AWS A-5.9
Chemical analysis
C
0.03

Si
0.45

Mn
0.6

ER 2594
Cr
25

Ni
9.2

Mo
4

N
0.25

S
0.01

P
0.025

Cu
0.5

Expansion, A5 Yield strength, Rp 0.2%


27 %
695 J
Tensile strength, Rm
900 MPa
Impact energy, Av
135 J (-50 C)
Approvals
TV
Materials
25% Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND S 32750, S 32760
Dissimilar joints

82

Packing drum

kg

BS300

15

/mm
0.8
1.0
1.2
1.6

Item no.
097-003704-30008
097-003704-30010
097-003704-30012
097-003704-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lSolid wire electrodeslNickel-based
SW 625
zzHigh-alloy solid wire electrode
zzMaximum operating temperature of the components 1000 C
zzCold tough up to -196C
zzScale resistant up to 1100 C
zzWeld metal resistant to phosphoric acid, hydrochloric acid,

sulphuric acid and nitric acid

zzFor permanent use in a temperature range from -196C to 550C

Standards
DIN EN ISO 18274

S Ni 6625 (NiCr22Mo9Nb)

AWS A-5.14

ER NiCrMo3

Material number
Chemical analysis
C
0.01

Si
0.1

Mn
0.05

2.4831
Cr
22

Ni
64

Mo
9

Nb
3.6

Shielding gas
M12
Expansion, A5 Yield strength, Rp 0.2%
35 %
480 MPa
Tensile strength, Rm
780 J
Impact energy, Av
60 J (-196 C)
Materials
Alloy 625, alloy 800 and similar Ni-Cr alloys
1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858,
2.4951, 2.4952

Packing drum

kg

BS300

15

SZW 2014
2014-01-09

/mm
0.8
1.0
1.2

Item no.
097-003515-30008
097-003515-30010
097-003515-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

83

MIG/MAG
lSolid wire electrodeslNickel-based
SW NiCr82
zzHigh-alloy solid wire electrode
zzCold tough up to -196C
zzScale-resistant up to 1,200C
zzFor corrosion-resistant alloys with nickel, stainless steels and

carbon steels

zzResistant to embrittlement
zzHigh strength and creep strength values
zzDissimilar joints in the petrochemical industry and offshore

technology (e.g. furnaces)

Standards
DIN EN ISO 18274

S Ni 6082 (NiCr20Nb)

AWS-SFA-5.14
Chemical analysis

ER NiCr 3

Si

Mn

Cr

Ni

Fe

Nb

Cu

Co

Ti

0.05

3.5

22

67

0.5

0.1

0.75

0.015

0.015

Shielding gas
I1 / I3 (40 % He)
Expansion, A5 Yield strength, Rp 0.2%
35 %
480 MPa
Tensile strength, Rm
780 J
Impact energy, Av
60 J (-196 C)
Materials
1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694,
2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952
Nickel-based alloys, dissimilar joints (also at temperatures >300 C), cladding, surfacing

84

Packing drum

kg

BS300

15

/mm
0.8
1.0
1.2
1.6

Item no.
097-003586-30008
097-003586-30010
097-003586-30012
097-003586-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lSolid wire electrodeslNickel-based
SW NiFe55
zzHigh-alloy solid wire electrode
zzCold welding of grey cast iron, malleable cast iron and spheroidal

cast iron

zzHighly resistant to cracking and good strength values


zzResistant to embrittlement

Chemical analysis
C
0.03

Si
0.1

Mn
0.5

Cu
0.04

Co
0.02

Ni
55.1

Fe
Rest

Shielding gas
I1 / M12
Expansion, A5 Yield strength, Rp 0.2%
40 %
280 MPa
Tensile strength, Rm
580 MPa
Materials
Grey cast iron, malleable cast iron and spheroidal cast iron

Packing drum

kg

S300

15

SZW 2014
2014-01-09

/mm
0.8
1.0
1.2
1.6

Item no.
097-003572-30008
097-003572-30010
097-003572-30012
097-003572-30016

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

85

MIG/MAG
lSolid wire electrodeslAluminium
SW 1450 99,5Ti
zzMIG solid wire electrode, aluminium
zzTitanium forms fine grains and increases the mechanical qualities
zzMore resistant to hot cracks than pure aluminium

Standards
DIN EN ISO 18273
AWS A-5.10

ER 1450

Material number
Chemical analysis
Ti
0.15

S AL 1450 (Al99,5Ti)
3.0805

Al
99.5

Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
35 %
20 MPa
Tensile strength, Rm
65 MPa
Approvals
TV / DB / CE
Melting range
647 C - 658 C
Materials
Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7, Al99,85,

86

Packing drum

kg

BS300

7.0

/mm
0.8
1.0
1.2
1.6

Item no.
097-004818-30008
097-004818-30010
097-004818-30012
097-004818-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lSolid wire electrodeslAluminium
SW 3103 Mn1
zzMIG solid wire electrode, aluminium
zzAlloy for ship building/marine and offshore technology
zzSeawater resistant

Standards
DIN EN ISO 18273

S AL 3103 (AlMn1)

AWS A-5.10
Chemical analysis
Mn
1.2

Si
0.3

Mg
0.2

ER 3103
Al
Rest

Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
24 %
35 MPa
Tensile strength, Rm
90 MPa
Approvals
CE
Melting range
648 C - 657 C
Materials
AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5

Packing drum

kg

Drum /mm

BS300

7.0

F100

100

590

SZW 2014
2014-01-09

/mm
0.8
1.0
1.2
1.0
1.2

Item no.
097-004819-30008
097-004819-30010
097-004819-30012
097-003509-10010
097-003509-10012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

87

MIG/MAG
lSolid wire electrodeslAluminium
SW 4043 Si5
zzMIG solid wire electrode, aluminium
zz5% silicon
zzUntreated low strength values
zzSuitable for subsequent anodisation
zzResistant to hot cracks
zzMain areas of use are welds on cast aluminium

Standards
DIN EN ISO 18273
AWS A-5.10

ER 4043

Material number
Chemical analysis
Si
5

S Al 4043A (AlSi5(A))
3.2245

Al
Rest

Expansion, A5 Yield strength, Rp 0.2%


8 %
40 MPa
Tensile strength, Rm
120 MPa
Approvals
DB / CE
Melting range
573 C - 625 C
Materials
AlSiMg, AlMgSi

88

Packing drum

kg

S200

2.0

BS300

7.0

/mm
0.8
1.0
0.8
1.0
1.2

Item no.
097-004820-20008
097-004820-20010
097-004820-30008
097-004820-30010
097-004820-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lSolid wire electrodeslAluminium
SW 4047 Si12
zzMIG solid wire electrode, aluminium
zz12% silicon
zzUntreated low strength values
zzNot suitable for subsequent anodisation
zzMain areas of use are welds on cast aluminium

Standards
DIN EN ISO 18273
AWS A-5.10

ER 4047

Material number
Chemical analysis
Si
12

S AL 4047A (AlSi12(A))
3.2585

Al
Rest

Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
5 %
60 MPa
Tensile strength, Rm
130 MPa
Approvals
DB / CE
Melting range
575 C - 585 C
Materials
AlSiMg, AlMgSi

Packing drum

kg

BS300

7.0

SZW 2014
2014-01-09

/mm
0.8
1.0
1.2
1.6

Item no.
097-004817-30008
097-004817-30010
097-004817-30012
097-004817-30016

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

89

MIG/MAG
lSolid wire electrodeslAluminium
SW 5087 Mg4,5 MnZr
zzMIG solid wire electrode, aluminium
zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzVery good mechanical quality values

Standards
DIN EN ISO 18273

S AL 5087 (AlMg4,5MnZr)

AWS A-5.10

ER 5087

Material number
Chemical analysis
Mg
4.5

Mn
1

Cr
0.15

3.3546
Zr
0.15

Al
Rest

Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
17 %
125 MPa
Tensile strength, Rm
275 MPa
Approvals
TV / DB / GL / CE / ABS
Melting range
574 C - 638 C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

90

Packing drum

kg

BS300

7.0

/mm
0.8
1.0
1.2
1.6

Item no.
097-003644-30008
097-003644-30010
097-003644-30012
097-003644-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lSolid wire electrodeslAluminium
SW 5183 Mg4,5 Mn
zzMIG solid wire electrode, aluminium
zz4.5% magnesium, 0.7% manganese
zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzSuitable for subsequent anodisation

Standards
DIN EN ISO 18273

S AL 5183 (AlMg4,5Mn0,7)

AWS A-5.10

ER 5183

Material number
Chemical analysis
Mg
4.5

Mn
0.7

Cr
0.15

3.3548
Al
Rest

Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
17 %
125 MPa
Tensile strength, Rm
275 MPa
Approvals
TV / DB / GL / LR / CE / ABS
Melting range
574 C - 638 C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

Packing drum

kg

S200

2.0

BS300

7.0

SZW 2014
2014-01-09

/mm
1.0
1.2
0.8
1.0
1.2
1.6

Item no.
097-003643-20010
097-003643-20012
097-003643-30008
097-003643-30010
097-003643-30012
097-003643-30016

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

91

MIG/MAG
lSolid wire electrodeslAluminium
SW 5183 Mg4,5 Mn Premium
zzMIG solid wire electrode, aluminium
zzFor weld-critical joints
zzOptimised surface due to special cleaning process
zzShaved several times
zz4.5% magnesium, 0.7% manganese
zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzSuitable for subsequent anodisation

Standards
DIN EN ISO 18273

S AL 5183 (AlMg4,5Mn0,7)

AWS A-5.10

ER 5183

Material number
Chemical analysis
Mg
4.5

Mn
0.7

Cr
0.15

3.3548
Al
Rest

Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
17 %
125 MPa
Tensile strength, Rm
275 MPa
Approvals
TV / DB / GL / LR / CE / ABS
Melting range
574 C - 638 C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

Packing drum
BS 300

kg
7.0

/mm
1.2

Item no.
097-003686-30012

u Other dimensions available on request!

92

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lSolid wire electrodeslAluminium
SW 5356 Mg5
zzMIG solid wire electrode, aluminium
zz5% magnesium
zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzSuitable for subsequent anodisation

Standards
DIN EN ISO 18273

S AL 5356 (AlMg5Cr)

AWS A-5.10

ER 5356

Material number
Chemical analysis
Mg
5

Mn
0.15

Cr
0.1

3.3556
Ti
0.1

Al
Rest

Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
8 %
120 MPa
Tensile strength, Rm
250 MPa
Approvals
TV / DB / GL / LR / CE
Melting range
575 C - 633 C
Materials
AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3, G-AlMg3

Packing drum

kg

S200

2.0

BS300

7.0

F100

100

SZW 2014
2014-01-09

Drum /mm

590

/mm
0.8
1.0
0.8
1.0
1.2
1.6
1.0
1.2

Item no.
097-003645-20008
097-003645-20010
097-003645-30008
097-003645-30010
097-003645-30012
097-003645-30016
097-003645-10010
097-003645-10012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

93

MIG/MAG
lSolid wire electrodeslAluminium
SW 5754 Mg3
zzMIG solid wire electrode, aluminium
zz3% magnesium
zzMedium strength, corrosion resistant
zzSuitable for subsequent anodisation

Standards
DIN EN ISO 18273

S Al 5754 (AlMg3)

AWS A-5.10

ER 5754

Material number
Chemical analysis
Mg
3

Mn
0.3

Cr
0.3

3.3536
Al
Rest

Shielding gas
I1
Expansion, A5 Yield strength, Rp 0.2%
22 %
80 MPa
Tensile strength, Rm
190 MPa
Approvals
TV / DB / GL / CE
Melting range
615 C - 642 C
Materials
AlMg1, AlMg2, AlMg2,5, AlMg3,5, AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5,
AlMgSi0,7

94

Packing drum

kg

S200

2.0

BS300

7.0

/mm
0.8
1.0
0.8
1.0
1.2
1.6

Item no.
097-003646-20008
097-003646-20010
097-003646-30008
097-003646-30010
097-003646-30012
097-003646-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lCopper-basedlCopper
SW OF Cu
zzOxygen-free copper-based alloy
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzGood resistance to wear and abrasion


zzExcellent flow characteristics

Chemical analysis
Cu
99.95

Shielding gas
I1
Expansion, A5
40 %
Tensile strength, Rm
200 MPa
Impact energy, Av
60 J (20 C)
Hardness
50 HB
Materials
Connecting of copper components and solder preform, suitable for furnace soldering,
used in vacuum engineering and the aerospace and astronautics industry

Packing drum

kg

B300

15

SZW 2014
2014-01-09

/mm
1.0
1.2

Item no.
097-003610-30010
097-003610-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

95

MIG/MAG
lCopper-basedlCopper-aluminium
SW CuAl8
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzJoint welding of Cu materials and various steel sheets


zzWear-resistant GMA-surfacing on steel
zzResistant to high temperatures and corrosion, seawater resistant
zzPulse arc recommended, approved for coldArc

Standards
DIN EN ISO 24373

S Cu 6100 (CuAl7)

AWS A-5.7

ER CuAl-A1

BS 2901 part 3

C 28

Material number
Chemical analysis
Al
8

Mn
0.2

Ni
0.3

2.0921
Cu
Rest

Shielding gas
I1
Expansion, A5
40 %
Tensile strength, Rm
430 MPa
Impact energy, Av
100 J (20 C)
Hardness
100 HB
Melting range
1030 C - 1040 C
Materials
CuAl5, CuAl8, CuAl9, CuZn20Al

Packing drum

kg

S200

5.0

B300

15

F200

200

96

Drum /mm

510

/mm
0.8
1.0
0.8
1.0
1.2
1.6
1.0

Item no.
097-003486-20008
097-003486-20010
097-003486-30008
097-003486-30010
097-003486-30012
097-003486-30016
097-003486-20110

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lCopper-basedlCopper-aluminium
SW CuAl9Ni5
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzWear-resistant GMA-surfacing on steel


zzPulse arc recommended, approved for coldArc
zzJoint welding of cast and forged nickel-aluminium bronze

components

zzSurfacing on steel and aluminium bronze, including multialloys


zzThe weld metal is resistant to corrosion and sea water

Standards
DIN EN ISO 24373

S Cu 6328 (CuAl9Ni5Fe3Mn2)

AWS A-5.7

ER CuNiAl

BS 2901 part 3

C 26 Ni

Material number
Chemical analysis
Al
9

Ni
5

Fe
4

2.0923
Mn
1.5

Si
0.2

Pb
0.02

Cu
Rest

Shielding gas
I1
Expansion, A5
>10 %
Tensile strength, Rm
560 MPa
Impact energy, Av
60 J (20 C)
Melting range
1015 C - 1045 C
Materials
CuAl11Ni6Fe5, CuAl10Ni5Fe4
Copper - Aluminium - Nickel - Alloys

Packing drum
BS300
SZW 2014
2014-01-09

kg
15

/mm
1.2

Item no.
097-003567-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

97

MIG/MAG
lCopper-basedlCopper-aluminium
SW CuAlBz9Fe
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzPulse arc recommended, approved for coldArc


zzGood resistance to wear and abrasion
zzSurfacing on steel and aluminium bronze, including multialloys
zzExcellent flow characteristics
zzJoint welding of Cu-Al materials

Standards
DIN EN ISO 24373

S Cu 6180 (CuAl10Fe)

AWS A-5.7

ER CuAl-A2

BS 2901 part 3

C 13

Material number
Chemical analysis
Al
9.5

Fe
1.1

Mn
1

2.0937
Ni
0.8

Cu
Rest

Shielding gas
I1
Expansion, A5
35 %
Tensile strength, Rm
500 MPa
Impact energy, Av
95 J (20 C)
Hardness
140 HB
Melting range
1030 C - 1040 C
Materials
CuAl8Fe3

Packing drum

kg

Drum /mm

B300

15

F200

200

510

98

/mm
1.0
1.2
1.6
1.0

Item no.
097-003571-30010
097-003571-30012
097-003571-30016
097-003571-20110

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lCopper-basedlCopper-silicon
SW CuSi2
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzResistant to high temperatures and corrosion


zzVery good welding and flow characteristics
zzPulse arc recommended, approved for coldArc
zzDesigned for galvanised metal sheets in the automotive industry
zzJoint welding of Cu materials and low-alloy steels and cast iron

Standards
DIN EN ISO 24373

S Cu 6511 (CuSi2Mn1)

AWS A-5.7
Chemical analysis
Si
1.8

P
0.01

Mn
1

ER CuSi-A
Sn
0.22

Cu
Rest

Shielding gas
I1
Expansion, A5
45 %
Tensile strength, Rm
285 MPa
Impact energy, Av
75 J (20 C)
Hardness
62 HB
Melting range
1030 C - 1050 C
Materials
CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15

Packing drum

kg

B300

15

SZW 2014
2014-01-09

/mm
1.0
1.2

Item no.
097-003565-30010
097-003565-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

99

MIG/MAG
lCopper-basedlCopper-silicon
SW CuSi3
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzResistant to high temperatures and corrosion


zzJoint welding of Cu materials and various steel sheets
zzGMA-surfacing on steel
zzPulse arc recommended, approved for coldArc

Standards
DIN EN ISO 24373

S Cu 6560 (CuSi3Mn)

AWS A-5.7

ER CuSi-A

BS 2901 part 3

C9

Material number
Chemical analysis
Si
2.8

Mn
0.9

2.1461

Cu
Rest

Shielding gas
I1
Expansion, A5
40 %
Tensile strength, Rm
350 MPa
Impact energy, Av
60 J (20 C)
Hardness
80 HB
Melting range
965 C - 1035 C
Materials
CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15

Packing drum

kg

S200

5.0

B300

15

F200

200

100

Drum /mm

510

/mm
0.8
1.0
0.8
1.0
1.2
1.0

Item no.
097-003485-20008
097-003485-20010
097-003485-30008
097-003485-30010
097-003485-30012
097-003485-20110

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lCopper-basedlCopper-tin
SW CuSn1
zzCopper-based solid wire electrode
zzJoint welding of high-oxygen copper joints and materials
zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzResistant to high temperatures and corrosion


zzPulse arc recommended, approved for coldArc

Standards
DIN EN ISO 24373

S Cu 1898 (CuSn1)

AWS A-5.7

ER Cu

Material number

2.1006

BS 2901 part 3
Chemical analysis
Sn
0.85

Mn
0.25

Si
0.2

C7
P
0.01

Cu
Rest

Shielding gas
I1
Expansion, A5
30 %
Tensile strength, Rm
220 MPa
Impact energy, Av
75 J (20 C)
Hardness
60 HB
Melting range
1020 C - 1050 C
Materials
OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5

Packing drum

kg

B300

15

SZW 2014
2014-01-09

/mm
1.0
1.2

Item no.
097-003559-30010
097-003559-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

101

MIG/MAG
lCopper-basedlCopper-tin
SW CuSn6
zzCopper-based solid wire electrode
zzLow interference due to observation of the smallest dimensional

tolerances, layer wound

zzResistant to high temperatures and corrosion


zzPulse arc recommended, approved for coldArc
zzJoint welding of Cu materials and low-alloy steels and cast iron

Standards
DIN EN ISO 24373

S Cu 5180A (CuSn6P)

AWS A-5.7

ER CuSn-A

BS 2901 part 3

C 11

Material number
Chemical analysis
Sn
6.3

P
0.2

2.1022

Cu
Rest

Shielding gas
I1
Expansion, A5
20 %
Tensile strength, Rm
260 MPa
Impact energy, Av
32 J (20 C)
Hardness
80 HB
Melting range
910 C - 1040 C
Materials
CuSn4, CuSn6, CuSn8

102

Packing drum

kg

B300

15

/mm
0.8
1.0
1.2
1.6

Item no.
097-003614-30008
097-003614-30010
097-003614-30012
097-003614-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lCopper-basedlCopper-nickel
SW CuNi30 Fe
zzCopper-based solid wire electrode
zzEspecially suitable for joint welding and surfacing using CuNi

materials up to 30% Ni

zzVery good corrosion resistance


zzShipbuilding, pipe construction and chemical industry
zzSeawater resistant

Standards
DIN EN ISO 24373

S Cu 7158 (CuNi30Mn1FeTi)

AWS A-5.7

ER CuNi

Material number
Chemical analysis
Ni
31

Mn
0.8

Fe
0.5

2.0837
Ti
0.4

Cu
Rest

Shielding gas
Argon
Expansion, A5
36 %
Tensile strength, Rm
420 MPa
Impact energy, Av
240 J (40 C)
Hardness
115 HB
Melting range
1180 C - 1240 C
Materials
CuNi20Fe (2.0878), CuNi30Fe (2.0882), CuNi10Fe1Mn (2.0872), CuNi25

Packing drum

kg

BS300

15

SZW 2014
2014-01-09

/mm
1.0
1.2

Item no.
097-003501-30010
097-003501-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

103

MIG/MAG
lSolid wire electrodeslHardfacing
SW Hard 60
zzHigh-alloy solid wire electrode
zzCopper-plated, layer wound
zzFor impact loading and mineral abrasion
zzHigh chromium content - good with aggressive media
zzUp to 60 HRC

Standards
EN14700

S Fe8

Material number
Chemical analysis
C
0.45

Si
3

1.4718

Cr
9.5

Shielding gas
M21
Hardness
60 HRC
Materials
Hardfacing, suitable for wear and impacts

104

Packing drum

kg

B300

15

/mm
1.0
1.2
1.6

Item no.
097-003549-30010
097-003549-30012
097-003549-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslunalloyed
FCW 70TC Metal
zzUnalloyed MAG metal flux cored wire
zzBright, layer wound
zzExcellent gap bridging and sidewall fusion
zzNotch-free seam transitions
zzVery high current carrying capacity and yield
zzEven with rusty, primed and galvanised workpieces thanks to the

aggressive arc

Standards
DIN EN ISO 17632-A
AWS A-5.18
Chemical analysis
C
0.09

Si
0.7

T 42 2 M M/C 1 H5
E 70C - 6 M/ -6 C

Mn
1.5

Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
22 %
400 MPa
Tensile strength, Rm
490 MPa
Impact energy, Av
27 J (-20 C)
Approvals
TV / DB / LR / CE
Materials
S185 - S355, P235GH - P355GH, P235T1/T2 - P460NL2, L210 - L445MB, S235 - S460QL1,
API X42 - X60

Packing
drum
S200
BS300
SZW 2014
2014-01-09

A (DC+)

kg

/mm

PU/Pc.

Item no.

150 - 300

5.0
15

1.2

2
1

097-003453-20012
097-003453-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

105

MIG/MAG
lFlux cored wire electrodeslunalloyed
FCW 71T Basic
zzUnalloyed basic MAG flux cored wire electrode
zzBright, layer wound
zzVery strong and highly resistant to cracking
zzIdeal for thick metal sheets and rigidly clamped constructions
zzHydrogen content < 5% in the weld metal

Standards
DIN EN ISO 17632-A
AWS A-5.20
Chemical analysis
C
0.09

Si
0.9

T 42 2 B M 1 H5
E 71T-5M-J

Mn
1.7

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
22 %
400 MPa
Tensile strength, Rm
480 MPa
Impact energy, Av
27 J (-40 C)
Approvals
TV / DB / GL / CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R

Packing drum
BS300

106

A (DC-)
150 - 300

kg
15

/mm
1.2

Item no.
097-003452-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslunalloyed
FCW T 70C Metal
zzUnalloyed MAG metal flux cored wire
zzBright, layer wound
zzExcellent gap bridging and sidewall fusion
zzNotch-free seam transitions
zzVery high current carrying capacity and yield

Standards
DIN EN ISO 17632-A

T 46 4 M M 1 H5

AWS A-5.18
Chemical analysis
C
0.06

Si
0.55

Mn
1.45

E 70C-6M
P
0.009

S
0.009

Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
28 %
460 MPa
Tensile strength, Rm
530 MPa - 680 MPa
Impact energy, Av
47 J (-40 C)
Materials
S185 - S355, P235GH - P355GH, P235T1/T2 - P460NL2, L210 - L445MB, S235 - S460QL1,
API X42 - X60
Shipbuilding steels A, B, D, AH-32 - EH 36

Packing drum
BS300
SZW 2014
2014-01-09

A (DC+)
150 - 300

kg
15

/mm
1.2

Item no.
097-004859-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

107

MIG/MAG
lFlux cored wire electrodeslunalloyed
FCW 71T Rutile
zzUnalloyed rutile MAG flux cored wire electrode
zzLayer-wound
zzQuick solidifying slag
zzWelding is possible in any position with one machine setting
zzVery easy handling and controllability
zzPreferred application on pipe and steel constructions, in ship

construction, on ceramic

Standards
DIN EN ISO 17632-A
AWS A-5.20
Chemical analysis
C
0.09

Si
0.9

T 42 2 P M 1 H5
E 71T-1M

Mn
1.7

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
22 %
400 MPa
Tensile strength, Rm
490 MPa
Impact energy, Av
27 J (-20 C)
Approvals
TV / DB / GL / LR / CE
Materials
S185 - S355, P235GH - P355GH, P235T1/T2 - P460NL2, L210 - L445MB, S235 - S460QL1,
API X42 - X60

Packing
drum
S200
BS300

108

A (DC+)
120 - 300
180 - 450

kg
5.0
15

/mm
1.2
1.6

PU/Pc.

Item no.

097-003454-20012
097-003454-30012
097-003454-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslunalloyed
FCW 71T Rutile CO2
zzUnalloyed rutile MAG flux cored wire electrode
zzBright, layer wound
zzQuick solidifying slag
zzWelding is possible in any position with one machine setting
zzOptimised for welding using CO2
zzVery easy handling and controllability
zzPreferred application on pipe and steel constructions, in ship

construction, on ceramic

Standards
EN ISO 17632-A

T 42 2 P M/C H5

AWS A-5.20
Chemical analysis
C
0.09

Si
0.9

E 71T-1M/-1C

Mn
1.7

Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
22 %
400 MPa
Tensile strength, Rm
490 MPa
Impact energy, Av
27 J (-20 C)
Approvals
CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R

Packing
drum
S200
BS300
SZW 2014
2014-01-09

A (DC+)

kg

/mm

PU/Pc.

Item no.

150 - 300

5.0
15

1.2

2
1

097-003517-20012
097-003517-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

109

MIG/MAG
lFlux cored wire electrodeslunalloyed
FCW 71T Selfshield
zzUnalloyed self-shielding flux cored wire electrode
zzBright, layer wound
zzCan be welded in any position, including vertically down
zzVery easy handling and controllability
zzHigh current carrying capacity and low spatter
zzReduced barium proportion, observe safety instructions

Standards
EN ISO 17632-A

T 42 2 P M 1 H5

AWS A-5.20
Chemical analysis
C
0.19

Si
0.35

Mn
0.6

E 71T-11
P
0.011

S
0.006

Al
1.2

Shielding gas
C1
Expansion, A5 Yield strength, Rp 0.2%
21 %
520 MPa
Tensile strength, Rm
590 MPa
Materials
S185 - P275JR, S355J0 - S335, P255N - P355N, P235GH, P265GH, P310GH, P295Gh, S460N,
S460M

Packing drum
S200
B300

110

A (DC-)
55 - 200
120 - 220
160 - 280

kg
2.0
5.0
15

/mm
0.9
1.2
1.6

Item no.
097-003455-20209
097-003455-20009
097-003455-20012
097-003455-30012
097-003455-30016

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslunalloyed
FCW 81T Rutile Ni1
zzUnalloyed rutile MAG flux cored wire electrode
zzFor operating temperatures up to -60C
zzSuitable for cold tough fine-grain structural steels
zzCan be welded in any position except vertical down
zzHigh impact values up to -60 C

Standards
DIN EN ISO 17632-A

T 46 6 1Ni P M 2 H5

AWS A-5.29
Chemical analysis
C
0.09

Si
0.7

Mn
1.4

E 81T1-Ni1M-J
P
0.01

S
0.01

Ni
0.95

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
19 %
470 MPa
Tensile strength, Rm
550 J - 690 MPa
Impact energy, Av
27 J (-60 C)
Approvals
CE
Materials
P235 GH-P355GH, Low temperature tough steels up to 550 Mpa

Packing drum
BS300
SZW 2014
2014-01-09

A (DC+)
150 - 300

kg
15

/mm
1.2

Item no.
097-003518-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

111

MIG/MAG
lFlux cored wire electrodeslLow-alloy, creepresistant
FCW 81T Rutile Mo
zzMicroalloyed rutile flux cored wire
zzSuitable for alloyed, heat-resistant boiler and tube steels
zzLow-spatter thanks to high chemical purity
zzExcellent modelling capabilities, outstanding for positional

welding

zzMaximum operating temperature 500 C


zzParticularly suitable for MAG orbital welding

Standards
DIN EN ISO 17634

T 46 A Mo P M 1 H5

AWS A-5.29
Chemical analysis
C
0.05

Si
0.5

Mn
1.1

E 81T1-A1M H4
Mo
0.5

Shielding gas
M2
Expansion, A5 Yield strength, Rp 0.2%
22 %
470 MPa
Tensile strength, Rm
550 MPa - 680 MPa
Impact energy, Av
60 J (20 C)
Approvals
TV
Materials
P235GH - P355GH, 16Mo3, P235T1/P235T2 - P460NL2, L210 - L445MB, S255 - S460

Packing drum
B300

112

A (DC+)
80 - 170
120 - 280

kg
16

/mm
1.0
1.2

Item no.
097-003603-30010
097-003603-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslLow-alloy, hightensile
FCW 111T NiMoCr
zzMicroalloyed rutile flux cored wire
zzFor operating temperatures up to -60C
zzFor welding high-tensile fine-grain structural steels up to 690

MPa yield strength

zzAlloy for ship building/marine and offshore technology


zzLow-spatter thanks to high chemical purity
zzExcellent modelling capabilities, outstanding for positional

welding

zzParticularly suitable for MAG orbital welding


zzCTOD tested welding material

Standards
EN ISO 18276-A

T 69 6 Z P M 1 H5

AWS A-5.29
Chemical analysis
C
0.08

Si
0.5

Mn
1.7

E 111 T1-K3M-J H4
Mo
0.3

Ni
2

P
0.015

S
0.015

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
17 %
690 MPa
Tensile strength, Rm
770 MPa - 900 MPa
Impact energy, Av
47 J (-60 C)
Materials
TM tube steels up to L690M, annealed, high-strength fine-grain structural steels up to
S690QL, low-temperature tough, high-strength fine-grained construction steels up to
S690G1Ql1

Packing drum
B300
SZW 2014
2014-01-09

A (DC+)
190 - 320

kg
16

/mm
1.2

Item no.
097-003630-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

113

MIG/MAG
lFlux cored wire electrodeslhigh-alloy
FCW 307 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzExcellent weldability, low spatter formation
zzSlowly solidifying slag
zzFor dissimilar joints and buffer layers
zzOperating temperature with dissimilar joints 300 C

Standards
DIN EN ISO 17633-A

T 18 8 Mn R M 3

AWS A-5.22

E 307LT0-1/4

Material number
Chemical analysis
C
0.08

Si
0.6

Mn
6.4

1.4370
P
0.025

S
0.01

Ni
8

Cr
18

Mo
0.04

N
0.03

Shielding gas
C1 / M13 / M21
Expansion, A5 Yield strength, Rp 0.2%
40 %
390 MPa
Tensile strength, Rm
470 MPa
Impact energy, Av
47 J (0 C)
Approvals
CE
Materials
Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to
weld steels, manganese steel (example: 1.3401)

Packing drum
BS300

114

A (DC+)
120 - 250
170 - 350

kg
15
17

/mm
1.2
1.6

Item no.
097-003582-30012
097-003582-31716

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslhigh-alloy
FCW 308 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzExcellent weldability, low spatter formation
zzSlowly solidifying slag
zzOperating temperature with dissimilar joints 300 C

Standards
DIN EN ISO 17633-A

T 19 9 L R C/M 3

AWS A-5.22

E 308LT0-1/4

Material number
Chemical analysis
C
0.04

Si
0.8

Mn
1.5

1.4316
P
0.04

S
0.03

Ni
9.5

Cr
19.5

Mo
0.3

Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
41 %
370 MPa
Tensile strength, Rm
520 MPa
Impact energy, Av
35 J (0 C)
Approvals
CE
Materials
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552

Packing drum
BS300
SZW 2014
2014-01-09

A (DC+)
130 - 270

kg
15

/mm
1.2

Item no.
097-003561-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

115

MIG/MAG
lFlux cored wire electrodeslhigh-alloy
FCW 309 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzExcellent weldability, low spatter formation
zzSlowly solidifying slag
zzFor dissimilar joints and buffer layers
zzVery low carbon content
zzOperating temperature with dissimilar joints 300 C

Standards
DIN EN ISO 17633-A

T 23 12 L R C/M 3

AWS A-5.22

E 309LT0-1/4

Material number
Chemical analysis
C
0.04

Si
0.8

Mn
2.5

1.4332
P
0.04

S
0.03

Ni
13

Cr
23

Mo
0.5

Cu
0.5

Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
30 %
390 MPa
Tensile strength, Rm
520 MPa
Approvals
TV / DB / GL / LR / CE
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers

Packing drum
BS300

116

A (DC+)
80 - 150
130 - 270

kg
12.5
15

/mm
0.9
1.2

Item no.
097-003456-30009
097-003456-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslhigh-alloy
FCW 309 LP Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzCan be welded in any position, including vertically down
zzExcellent weldability, low spatter formation
zzFor dissimilar joints and buffer layers
zzVery low carbon content
zzOperating temperature with dissimilar joints 300 C
zzSlag is removed very easily

Standards
DIN EN ISO 17633-A

T 23 12 L P C/M 1

AWS A-5.22

E 309LT1-1/-4

Material number
Chemical analysis
C
0.04

Si
0.8

Mn
2.5

1.4332
P
0.04

S
0.03

Ni
13

Cr
24

Mo
0.5

Cu
0.5

Shielding gas
C1 / M21
Expansion, A5 Yield strength, Rp 0.2%
30 %
390 MPa
Tensile strength, Rm
520 MPa
Impact energy, Av
54 J (0 C)
Approvals
TV / DB / CE / LR
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers

Packing drum
S200
BS300
SZW 2014
2014-01-09

A (DC+)
120 - 280

kg
5.0
15

/mm
1.2

Item no.
097-003519-20012
097-003519-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

117

MIG/MAG
lFlux cored wire electrodeslHigh-alloy, creepresistant
FCW 316 Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzExcellent weldability, low spatter formation
zzSlowly solidifying slag
zzFor non-rusting Cr-Ni-Mo steels with low carbon content
zzOperating temperature up to 400 C

Standards
AWS A-5.22

E 316LT0-1/4

DIN EN ISO 17633-A

T 19 12 3 L R C/M 3

Material number
Chemical analysis
C
0.04

Si
0.8

Mn
2.5

1.4430
P
0.04

S
0.03

Ni
13

Cr
19

Mo
2.5

Cu
0.5

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
30 %
380 MPa
Tensile strength, Rm
485 MPa
Impact energy, Av
44 J (0 C)
Approvals
TV / DB / GL / LR / CE
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583

Packing drum
BS300

118

A (DC+)
70 - 170
120 - 280

kg
12.5
15

/mm
0.9
1.2

Item no.
097-003457-30009
097-003457-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslHigh-alloy, creepresistant
FCW 316 LP Rutile
zzHigh-alloy, rutile MAG flux cored wire electrode
zzCan be welded in any position, including vertically down
zzExcellent weldability, low spatter formation
zzQuick solidifying and very easy to remove slag
zzFor non-rusting Cr-Ni-Mo steels with low carbon content
zzVery low carbon content
zzOperating temperature up to 400 C

Standards
AWS A-5.22

E 316LT1-1/-4

DIN EN ISO 17633-A

T 19 12 3 L P C/M 1

Material number
Chemical analysis
C
0.04

Si
0.8

Mn
2.5

1.4430
P
0.04

S
0.03

Ni
13

Cr
19

Mo
2.5

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
30 %
370 MPa
Tensile strength, Rm
485 MPa
Impact energy, Av
54 J (0 C)
Approvals
TV / CE / GL
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583

Packing drum
B200
BS300
SZW 2014
2014-01-09

A (DC+)
130 - 270

kg
5.0
15

/mm
1.2

Item no.
097-003520-20012
097-003520-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

119

MIG/MAG
lFlux cored wire electrodeslHigh-alloy, creepresistant
FCW 316 METAL
zzHigh-alloy MAG metal-cored wire electrode
zzCan be welded in any position, including vertically down
zzMaximum operating temperature 400 C
zzCan be used for stabilised and non-stabilised Cr-Ni steels
zzVery homogeneous seam finish

Standards
DIN EN ISO 17633-A

T 19 12 3 L M M 1

AWS A-5.9
Chemical analysis
C
0.015

Si
0.5

Mn
1.3

EC 316L
Cr
18.5

Mo
2.6

Ni
11.5

Cu
0.13

P
0.015

S
0.02

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
35 %
450 MPa
Tensile strength, Rm
610 MPa
Impact energy, Av
50 J (-60 C)
Approvals
CE
Materials
1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581,
1.4583

Packing drum
B300

120

A (DC+)
130 - 280

kg
15

/mm
1.2

Item no.
097-003631-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslNickel-based
FCW NiCr82
zzHigh-alloy, rutile MAG flux cored wire electrode
zzExcellent weldability, low spatter formation
zzSlag is removed very easily
zzScale-resistant up to 1,200C
zzResistant to embrittlement

Standards
AWS A-5.34

E NiCr3T0-4

DIN EN ISO 14172


Chemical analysis
C
0.08

Si
0.3

Mn
3

T NI 6082 (NiCr20Mn3Nb)
P
0.03

S
0.015

Ni
67

Cr
21

Fe
3

Nb
2.5

Cu
0.5

Ti
0.75

Shielding gas
M21
Expansion, A5 Yield strength, Rp 0.2%
30 %
380 MPa
Tensile strength, Rm
560 MPa
Impact energy, Av
100 J (0 C)
Materials
1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816,
2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952

Packing drum
BS300
SZW 2014
2014-01-09

A - (DC+)
130 - 200

kg
12.5
15

/mm
1.2

Item no.
097-003577-20212
097-003577-30012

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

121

MIG/MAG
lFlux cored wire electrodeslHardfacing
FCW Hard 300 GP
zzLow-alloy welding consumable
zzEspecially suitable for medium friction wear and heavy impact

stress

zzCrack-free surfacing, suitable for metal cutting


zzResistant to high pressures and temperatures
zzOptimum for use as a buffer layer

Standards
EN14700

T Fe 1

DIN 8555
Chemical analysis
C
0.1

Si
0.5

Mn
2

MF1-GF-300-GP
Cr
1.5

Shielding gas
M13 / I1
Hardness
300 HB
Fields of application
Cable pulleys, rails, couplings, support rollers for caterpillar vehicles, wheels, shafts
Processing information
Max. interpass temperature 250C, no preheating required (exceptions may apply)

Packing
drum
BS 300

122

A (DC+)

kg

/mm

U/V

Item no.

120 - 220
160 - 260
260 - 340

15

1.2
1.6
2.4

19 - 22
20 - 26
24 - 28

097-003728-30012
097-003728-30016
097-003728-30024

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslHardfacing
FCW 450 CP
zzForms a weld metal of medium hardness
zzCorrosion-resistant
zzGood resistance to impact wear under permanent load and heat

impact

zzSpecific heat treatment enables martensitic structure to be

adjusted in the range of 400 to 500 HB.

Standards
EN14700

T z Fe 7

DIN 8555
Chemical analysis
C
0.25

Cr
12

Mo
1.5

MF5-GF-450-CP
Ni
2.3

V
1

Shielding gas
I1 / M13
Hardness
320 - 500 HB
Fields of application
Wheel rims, chain links, bucket chains, crane rail wheels
Processing information
Preheating: 250C to 350C, max. interpass temperature: 450C, max. deposition thickness: 10 mm

Packing
drum
BS 300

SZW 2014
2014-01-09

A (DC+)

kg

/mm

U/V

Item no.

160 - 260
260 - 340
300 - 400
320 - 460

15

1.6
2.4
2.8
3.2

20 - 26
24 - 28
25 - 29
26 - 32

097-003735-30016
097-003735-30024
097-003735-30028
097-003735-30032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

123

MIG/MAG
lFlux cored wire electrodeslHardfacing
FCW Hard 43 CGT
zzHigh Cr, Ni, Mo content
zzUse in situations of heavy corrosion attack in combination with

abrasive wear

zzWeld metal is machinable

Standards
EN14700

T Fe 14

DIN 8555
Chemical analysis
C
1.8

Si
0.9

Mn
1.2

MF10-GF-45-CGT
Cr
28

Ni
3

Mo
0.8

Shielding gas
M13
Hardness
43 HRC
Fields of application
Screw presses and kneaders for the meat processing and fodder industries, as well as the
chemical industry

Packing
drum
BS 300

124

A (DC+)
160 - 260
220 - 280
260 - 340
300 - 400
320 - 460

kg

/mm

U/V

Item no.

15

1.6
2.0
2.4
2.8
3.2

20 - 26
22 - 27
24 - 28
25 - 29
26 - 30

097-003730-30016
097-003730-30020
097-003730-30024
097-003730-30028
097-003730-30032

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslHardfacing
FCW Hard 52 G
zzSelf-shielding cored wire electrode
zzEspecially suitable for build-ups with severely abrasive wear and

medium impact stress

Standards
EN14700

T Fe 16

DIN 8555
Chemical analysis
C
3

Si
1.8

Mn
1.8

MF10-GF-50-G
Cr
15

Shielding gas
-Hardness
52 HRC
Fields of application
Waste material shredding, jolt/impact

Packing
drum
BS 300

SZW 2014
2014-01-09

A (DC+)

kg

/mm

U/V

Item no.

160 - 260
220 - 280
260 - 340
300 - 400

15

1.6
2.0
2.4
2.8

20 - 26
22 - 27
24 - 28
25 - 29

097-003732-30016
097-003732-30020
097-003732-30024
097-003732-30028

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

125

MIG/MAG
lFlux cored wire electrodeslHardfacing
FCW Hard 56 RP
zzWeld metal with high chrome content
zzHigh resistance to impact stress
zzResistant to slightly aggressive media
zzIdeally suited for build-up welding of wear-resistant passes on

ferrite-austenitic structures

Standards
EN14700

T Fe 8

DIN 8555
Chemical analysis
C
0.5

Si
2.7

Mn
0.5

MF6-GF-55-RP
Cr
9.5

Shielding gas
I1 / M13
Hardness
56 HRC
Fields of application
Crusher rollers, jaw crushers, hammer bridges, coal ploughs, impact mills, shredder
systems

Packing
drum
BS 300

126

A (DC-)

kg

/mm

U/V

Item no.

120 - 220
160 - 260
220 - 280
260 - 340

15

1.2
1.6
2.0
2.4

19 - 22
20 - 26
22 - 27
24 - 28

097-003729-30012
097-003729-30016
097-003729-30020
097-003729-30024

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslHardfacing
FCW Hard 58 GR
zzFlux cored wire electrode with a high C or Cr content
zzEspecially suitable for the armour-plating of parts exposed to

heavy wear caused by corrosion and mineral substances

Standards
EN14700

T Fe 15

DIN 8555
Chemical analysis
C
3.7

Si
1.2

MF10-GF-60-GR

Cr
32

Shielding gas
I1 / M13
Hardness
58 HRC
Fields of application
Agriculture, gravel excavators, pump parts, mixer blades, agitator arms, concrete pumps,
screw conveyors.
Processing information
Preheating temperature: approx. 450C (keep temperature during welding), max. deposition thickness: 8 mm, best results for two-layer welds, not recommended for impact
and shock stress

Packing
drum
BS 300

SZW 2014
2014-01-09

A (DC+)

kg

/mm

U/V

Item no.

160 - 260
220 - 280
260 - 340
300 - 400

15

1.6
2.0
2.4
2.8

20 - 26
22 - 27
24 - 28
25 - 29

097-003731-30016
097-003731-30020
097-003731-30024
097-003731-30028

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

127

MIG/MAG
lFlux cored wire electrodeslHardfacing
FCW Hard 60 GR
zzFlux cored wire with a high C or Cr content
zzEspecially suitable for build-up on workpieces subject to heavy

wear caused by mineral substances

zzSuitable for use in wet areas

Standards
EN14700

T Fe 14

DIN 8555
Chemical analysis
C
5

Si
1.5

MF10-GF-60-GR

Cr
32

Shielding gas
I1 / M13
Hardness
60 HRC
Fields of application
Agriculture, gravel excavators, pump parts, mixer blades, agitator arms, concrete pumps,
screw conveyors.
Processing information
Max. deposition thickness: 8 mm, best results for two-layer welds, not recommended for
impact and shock stress

Packing
drum
BS 300

128

A (DC+)

kg

/mm

U/V

Item no.

160 - 260
220 - 280
260 - 340
300 - 400

15

1.6
2.0
2.4
2.8

20 - 26
22 - 27
24 - 28
25 - 29

097-003733-30016
097-003733-30020
097-003733-30024
097-003733-30028

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MIG/MAG
lFlux cored wire electrodeslHardfacing
FCW Hard 63 G
zzHigh C, Cr, Nb, B alloyed
zzHighly efficient protection against abrasive and mineral wear
zzWith bonded special carbides of extreme hardness

Standards
EN14700

T Fe 15

DIN 8555
Chemical analysis
C
5.4

Cr
22

MF10-GF-65-G

Nb
7

Shielding gas
-Hardness
63 HRC
Fields of application
Lignite surface mining, brick-making industry, mining, sand and gravel excavators, cement and concrete industry; suitable for screw conveyors, cement pumps, mixer blades,
agitators
Processing information
Not recommended for welds with more than two layers

Packing
drum
BS 300

SZW 2014
2014-01-09

A (DC+)

kg

/mm

U/V

Item no.

160 - 260
220 - 280
260 - 340
300 - 400

15

1.6
2.0
2.4
2.8

20 - 26
22 - 27
24 - 28
25 - 29

097-003734-30016
097-003734-30020
097-003734-30024
097-003734-30028

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

129

MIG/MAG
lFlux cored wire electrodeslHardfacing
FCW COBALT2
zzCobalt-based MAG flux cored wire electrode
zzExcellent wear resistance
zzCan be used in conditions with high abrasion, hard impacts and

extreme temperature fluctuations

zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel


zzExcellent weldability, low spatter formation
zzVery good corrosion resistance
zzFor impact loading and mineral abrasion
zzHardness 40 43 HRC
zzMachinable with carbide tools

Standards
EN14700
Chemical analysis
C
1.1

Cr
28

W
4

T Co2
Co
Rest

Shielding gas
M21
Expansion, A5
30 %
Approvals
CE
Hardness
40 - 43 HRC
Materials
Heavy-duty, corrosion-resistant surfacing on steel
Can be used in conditions with high abrasion, hard impacts and extreme temperature
fluctuations

Packing drum
BS300

130

A (DC+)
150 - 200

kg
15

/mm
1.2

Item no.
097-003624-30012

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
Overview

TIG

Page

Unalloyed
Low-alloy

High-alloy

Creep resistant
Weatherproof
Low-temperature tough
Stainless steel
Heat resistant
Creep resistant
Duplex

Nickel-based
Aluminium
Copper-based
Tool steels
Hardfacing

SZW 2014
2014-01-09

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

132
135
141
142
143
147
149
154
156
158
166
171
173

131

TIG
unalloyed
TR 70S G2
zzUnalloyed TIG welding rod
zzCopper-plated and stamped
zzSuitable for boiler and tube steels
zzSemi-fluid molten pool, good controllability

Standards
DIN EN ISO 636-A
AWS A-5.18

ER 70S-3

Material number
Chemical analysis
C
0.09

Si
0.6

W 2Si1
1.5112

Mn
1.15

Expansion, A5 Yield strength, Rp 0.2%


22 %
360 MPa
Tensile strength, Rm
510 MPa
Impact energy, Av
47 J (-20 C) / 100 J (20 C)
Length
1000 mm
Materials
S185 - S275JR, S355J0 - S355, S255N - S355N, P255NH - P355NH, P235GH,
P265GH,P310GH

kg
5.0

132

/mm
1.0
1.6
2.0
2.4
3.0

Item no.
097-003580-10010
097-003580-10016
097-003580-10020
097-003580-10024
097-003580-10030

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
unalloyed
TR 70S G3
zzUnalloyed TIG welding rod
zzCopper-plated and stamped
zzSuitable for boiler and tube steels
zzSemi-fluid molten pool, good controllability

Standards
DIN EN ISO 636-A
AWS A-5.18

ER 70S-6

Material number
Chemical analysis
C
0.09

Si
0.85

W 46 5 / W3Si 1
1.5125

Mn
1.45

Expansion, A5 Yield strength, Rp 0.2%


22 %
420 MPa
Tensile strength, Rm
500 MPa
Impact energy, Av
47 J (-50 C) / 100 J (20 C)
Approvals
TV / DB / CE
Length
1000 mm
Materials
S185 - S275JR, S355JO - S335, S255N - S355N, P235GH, P265GH, P310GH

kg

5.0

SZW 2014
2014-01-09

/mm
1.0
1.6
2.0
2.4
3.0
4.0

Item no.
097-003489-10010
097-003489-10016
097-003489-10020
097-003489-10024
097-003489-10030
097-003489-10040

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

133

TIG
unalloyed
TR 70S G4
zzUnalloyed TIG welding rod
zzCopper-plated and stamped
zzSuitable for boiler and tube steels
zzSemi-fluid molten pool, good controllability
zzLow-spatter thanks to high chemical purity

Standards
DIN EN ISO 636-A
AWS A-5.18

ER 70S-6

Material number
Chemical analysis
C
0.09

Si
0.95

W 46 4/ W4Si1
1.5130

Mn
1.65

Expansion, A5 Yield strength, Rp 0.2%


22 %
460 MPa
Tensile strength, Rm
530 MPa
Impact energy, Av
47 J (-40 C) / 100 J (20 C)
Length
1000 mm
Materials
S185 -S275JR, S355JO -S335, S255N - S355N, P235GH, P265GH, P310GH, S460N, S460M

kg
5.0

134

/mm
1.6
2.0
2.4
3.0

Item no.
097-003574-10016
097-003574-10020
097-003574-10024
097-003574-10030

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
llow-alloylcreep resistant
TR CrMo5
zzLow-alloy TIG welding rod
zzCopper-plated and stamped
zzCreep resistant filler for pipe and container construction
zzMaximum operating temperature 600C

Standards
DIN EN ISO 21952-A

W CrMo5 Si

AWS A-5.28

ER 80S-B6

Material number
Chemical analysis
C
0.08

Si
0.35

Mn
0.55

1.7373
Mo
0.65

Cr
6

Expansion, A5 Yield strength, Rp 0.2%


18 %
450 MPa
Tensile strength, Rm
570 MPa
Impact energy, Av
100 J (20 C)
Length
1000 mm
Materials
X12CrMo5, 12CrMo-5

kg
5.0
SZW 2014
2014-01-09

/mm
1.6
2.4
3.0

Item no.
097-003585-10016
097-003585-10024
097-003585-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

135

TIG
llow-alloylcreep resistant
TR 80S Mo
zzLow-alloy TIG welding rod
zzCopper-plated and stamped
zzCreep resistant filler for pipe and container construction
zzMaximum operating temperature 500 C

DIN EN ISO 21952-A

W Mo Si

AWS A-5.28

ER 70S-A1 (ER 80S-G)

Material number
Chemical analysis
C
0.1

Si
0.6

Mn
1.15

1.5424
Mo
0.52

Expansion, A5 Yield strength, Rp 0.2%


>22 %
460 MPa
Tensile strength, Rm
560 MPa
Impact energy, Av
60 J (20 C) / 47 J (-20 C)
Approvals
TV / DB / CE
Length
1000 mm
Materials
P255NH-P355NH, P355NL1-P460NL1, P236GH, P265GH,P310GH, 16Mo3

kg
5.0

136

/mm
1.6
2.0
2.4
3.0

Item no.
097-003487-10016
097-003487-10020
097-003487-10024
097-003487-10030

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
llow-alloylcreep resistant
TR 80S CrMo1
zzLow-alloy TIG welding rod
zzCopper-plated and stamped
zzSuitable for alloyed, heat-resistant boiler and tube steels
zzMaximum operating temperature 550 C
zzBruscato factor max. 12ppm

Standards
DIN EN ISO 21952-A

W CrMo1 Si

AWS A-5.28

ER 80S-G

Material number
Chemical analysis
C
0.1

Si
0.6

Mn
1

1.7339
Mo
0.5

Cr
1.2

Expansion, A5 Yield strength, Rp 0.2%


22 %
305 MPa
Tensile strength, Rm
450 MPa
Impact energy, Av
100 J (20 C) / 47 J (-10 C)
Approvals
TV / DB / CE
Length
1000 mm
Materials
13CrMo4-5, 13CrMoSi5-5, G17CrMo5-5

kg
5.0

SZW 2014
2014-01-09

/mm
1.6
2.0
2.4
3.0

Item no.
097-003500-10016
097-003500-10020
097-003500-10024
097-003500-10030

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

137

TIG
llow-alloylcreep resistant
TR 90S CrMo2
zzLow-alloy TIG welding rod
zzCopper-plated and stamped
zzSuitable for alloyed, heat-resistant boiler and tube steels
zzMaximum operating temperature 600C
zzBruscato factor max. 12ppm

Standards
DIN EN ISO 21952-A

W CrMo2 Si

AWS A-5.28

ER 90S-G

Material number
Chemical analysis
C
0.08

Si
0.6

Mn
0.9

1.7384
Mo
1

Cr
2.45

Expansion, A5 Yield strength, Rp 0.2%


22 %
355 MPa
Tensile strength, Rm
540 MPa
Impact energy, Av
100 J (20 C) / 47 J (-10 C)
Length
1000 mm
Materials
10CrMo9-10, 12 CrMo19-5, 10CrSiMoV7

kg
5.0

138

/mm
2.0
2.4
3.0

Item no.
097-003541-10020
097-003541-10024
097-003541-10030

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
llow-alloylcreep resistant
TR 90S CrMo91
zzLow-alloy TIG welding rod
zzFor welding highly heat-resistant steel T91/P91

Standards
DIN EN ISO 21952-A

W CrMo91

AWS A-5.28
Chemical analysis
C
0.1

Si
0.25

Mn
0.5

ER 90S-B9
Cr
8.7

Ni
0.6

Mo
1

V
0.2

Expansion, A5 Yield strength, Rp 0.2%


16 %
520 MPa
Tensile strength, Rm
620 MPa
Impact energy, Av
50 J (20 C)
Length
1000 mm
Materials
A 213 T91, A 335 P91, X10CrMoVNb9-1

kg
5.0
SZW 2014
2014-01-09

/mm
1.6
2.4
3.2

Item no.
097-003629-10016
097-003629-10024
097-003629-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

139

TIG
llow-alloylcreep resistant
TR 90S CrMo2 VTi
zzLow-alloy TIG welding rod
zzFor welding high-temperature steels T/P24

Standards
DIN EN ISO 21952-A

W CrMo2VNb

AWS A-5.28
Chemical analysis
C
0.1

Si
0.25

Mn
0.9

ER 90S-G
Cr
2.3

Mo
1

V
0.3

Expansion, A5 Yield strength, Rp 0.2%


22 %
550 MPa
Tensile strength, Rm
650 MPa
Impact energy, Av
47 J (20 C)
Length
1000 mm
Materials
S235JRW - S355J2G1W, 9CrNiCu3-2-4

kg
5.0

140

/mm
1.6
2.0
2.4
3.0

Item no.
097-003560-10016
097-003560-10020
097-003560-10024
097-003560-10030

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
llow-alloylWeatherproof
TR 80S NiCu
zzLow-alloy TIG welding rod
zzCopper-plated and stamped
zzFor welding weatherproof steels

Standards
DIN EN ISO 16834-A

W ZMn3N1Cu

AWS A-5.28
Chemical analysis
C
0.08

Si
0.8

Mn
1.4

ER 80S-G
Ni
0.8

Cu
0.4

Expansion, A5 Yield strength, Rp 0.2%


22 %
450 MPa
Tensile strength, Rm
550 MPa
Impact energy, Av
47 J (-20 C) / 80 J (20 C)
Length
1000 mm
Materials
S235JRW - S355J2G1W, 9CrNiCu3-2-4

kg
5.0

SZW 2014
2014-01-09

/mm
1.6
2.0
2.4
3.0

Item no.
097-003555-10016
097-003555-10020
097-003555-10024
097-003555-10030

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

141

TIG
llow-alloylLow-temperature tough
TR 80S Ni1
zzLow-alloy TIG welding rod
zzFor operating temperatures up to -60C
zzSuitable for cold tough fine-grain structural steels
zzCopper-plated and stamped
zzSemi-fluid molten pool, good controllability

Standards
DIN EN ISO 636-A
AWS A-5.28
Chemical analysis
C
0.09

Si
0.5

W 3Ni1
ER 80S-Ni1

Mn
1.05

Expansion, A5 Yield strength, Rp 0.2%


22 %
470 MPa
Tensile strength, Rm
560 MPa
Impact energy, Av
47 J (-60 C)
Length
1000 mm
Materials
P355NL1 - P460NL1

kg
5.0

142

/mm
1.6
2.4
3.0

Item no.
097-003618-10016
097-003618-10024
097-003618-10030

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
lhigh-alloylstainless steel
TR 307 Si
zzHigh-alloy TIG welding rod
zzExcellent welding characteristics thanks to high Si content
zzSuitable for dissimilar joints and buffer layers
zzStrain-hardening
zzStamped

Standards
DIN EN ISO 14343-A

W 18 8 Mn Si

AWS A-5.9

ER 307 Si

Material number
Chemical analysis
C
0.08

Si
0.85

Mn
7

1.4370
Ni
8

Cr
18

Expansion, A5 Yield strength, Rp 0.2%


42 %
450 MPa
Tensile strength, Rm
650 MPa
Impact energy, Av
120 J (20 C) / 60 J (-80 C)
Length
1000 mm
Materials
1.3401
Difficult to weld steel, tool steel, spring steel, manganese steel, case-hardened steel,
Dissimilar joints

kg

5.0

SZW 2014
2014-01-09

/mm
1.0
1.2
1.6
2.0
2.4
3.2

Item no.
097-003490-10010
097-003490-10012
097-003490-10016
097-003490-10020
097-003490-10024
097-003490-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

143

TIG
lhigh-alloylstainless steel
TR 308 L Si
zzHigh-alloy TIG welding rod
zzExcellent welding characteristics thanks to high Si content
zzFor non-rusting Cr-Ni steels with low C content
zzMaximum operating temperature 350 C
zzCold tough up to -196C
zzStamped

Standards
DIN EN ISO 14343-A

W 19 9 L Si

AWS A-5.9

ER 308 L Si

Material number
Chemical analysis
C
0.02

Si
0.8

Mn
1.75

1.4316
Cr
19

Ni
9

Expansion, A5 Yield strength, Rp 0.2%


40 %
400 MPa
Tensile strength, Rm
590 MPa
Impact energy, Av
120 J (20 C) / 60 J (-196 C)
Approvals
TV / DB / CE
Length
1000 mm
Materials
1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319, 1.4541, 1.4550, 1.4552

kg

5.0

144

/mm
1.0
1.2
1.6
2.0
2.4
3.2

Item no.
097-003491-10010
097-003491-10012
097-003491-10016
097-003491-10020
097-003491-10024
097-003491-10032

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
lhigh-alloylstainless steel
TR 309 L Si
zzHigh-alloy TIG welding rod
zzExcellent welding characteristics thanks to high Si content
zzSuitable for dissimilar joints and buffer layers
zzMaximum operating temperature 300 C
zzStamped

Standards
DIN EN ISO 14343-A

W 23 12 L Si

AWS A-5.9

ER 309 L Si

Material number
Chemical analysis
C
0.02

Si
0.8

Mn
1.8

1.4332
Cr
23

Ni
13

Expansion, A5 Yield strength, Rp 0.2%


35 %
450 MPa
Tensile strength, Rm
650 MPa
Impact energy, Av
130 J (20 C) / 65 J (-120 C)
Approvals
TV
Length
1000 mm
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers

kg
5.0

SZW 2014
2014-01-09

/mm
1.0
1.6
2.0
2.4
3.2

Item no.
097-003539-10010
097-003539-10016
097-003539-10020
097-003539-10024
097-003539-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

145

TIG
lhigh-alloylstainless steel
TR 410 NiMo
zzHigh-alloy TIG welding rod
zzSuitable for soft martensitic chrome steels
zzIt is recommended to temper or anneal after welding
zzStamped

Standards
DIN EN ISO 14343-A

W 13 4

AWS A-5.9

ER 410 NiMo

Material number
Chemical analysis
C
0.08

Si
0.45

Mn
0.6

1.4351
Cr
12.5

Ni
4.5

Mo
0.6

P
0.03

S
0.03

Expansion, A5 Yield strength, Rp 0.2%


15 %
500 MPa
Tensile strength, Rm
760 MPa
Impact energy, Av
50 J (20 C)
Length
1000 mm
Materials
martensitic chrome steels, fine castings and steel castings of type 13% Cr - 4% Ni

kg
5.0

146

/mm
1.6
2.0
2.4
3.2

Item no.
097-003590-10016
097-003590-10020
097-003590-10024
097-003590-10032

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
lhigh-alloylheat resistant
TR 309 H
zzJoint welding and surfacing of heat-resisting CrSi, CrAl and

CrNiSi steels

zzFor similar heat- and scale-resistant steels


zzHigh-alloy TIG welding rod
zzScale-resistant up to 950C
zzNot prone to hot crack formation due to high delta-ferrite

content

Standards
DIN EN ISO 14343-A

W 22 12 H

AWS A-5.9

ER 309 Si

Material number
Chemical analysis
C
0.1

Si
0.9

Mn
1.7

1.4829
Cr
22

Ni
11.5

Fe
Rest

Length
1000 mm
Materials
1.4828, 1.4826, 1.4833, 1.4713, 1.4724, 1.4742, 1.4710, 1.4740, 1.4829, 1.4832, 1.4878,
1.4713

kg
5.0

SZW 2014
2014-01-09

/mm
1.2
1.6
2.0
2.4
3.2

Item no.
097-004879-10012
097-004879-10016
097-004879-10020
097-004879-10024
097-004879-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

147

TIG
lhigh-alloylheat resistant
TR 310
zzHigh-alloy TIG welding rod
zzWeld metal made of fully austenitic chrome nickel steel
zzFor welding heatproof steels
zzScale resistant up to 1100 C
zzNot resistant in gases containing sulphur
zzStamped

Standards
DIN EN ISO 14343-A

W 25 20

AWS A-5.9

ER 310

Material number
Chemical analysis
C
0.1

Si
0.4

Mn
1.5

1.4842
Cr
25

Ni
20

Expansion, A5 Yield strength, Rp 0.2%


40 %
390 MPa
Tensile strength, Rm
590 MPa
Impact energy, Av
170 J (20 C) / 60 J (-196 C)
Length
1000 mm
Materials
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846,
1.4848, 1.4849

kg

5.0

148

/mm
1.0
1.2
1.6
2.0
2.4
3.2

Item no.
097-003536-10010
097-003536-10012
097-003536-10016
097-003536-10020
097-003536-10024
097-003536-10032

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
lhigh-alloylcreep resistant
TR 312
zzHigh-alloy TIG welding rod
zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel
zzHigh strength and wear resistance after welding
zzFor dissimilar joints and buffer layers
zzStrain-hardening
zzStamped

Standards
DIN EN ISO 14343-A

W 29 9

AWS A-5.9

ER 312

Material number
Chemical analysis
C
0.1

Si
0.5

Mn
1.9

1.4337
Cr
29

Ni
9

Expansion, A5 Yield strength, Rp 0.2%


25 %
600 MPa
Tensile strength, Rm
750 MPa
Impact energy, Av
50 J (20 C)
Length
1000 mm
Materials
corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel,
manganese steel, repairs and wear-resistant layers

kg

5.0

SZW 2014
2014-01-09

/mm
1.0
1.2
1.6
2.0
2.4
3.2

Item no.
097-003538-10010
097-003538-10012
097-003538-10016
097-003538-10020
097-003538-10024
097-003538-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

149

TIG
lhigh-alloylcreep resistant
TR 316 L Si
zzHigh-alloy TIG welding rod
zzExcellent welding characteristics thanks to high Si content
zzFor non-rusting Cr-Ni steels with low C content
zzMaximum operating temperature 400 C
zzStamped

Standards
DIN EN ISO 14343-A

W 19 12 3 L Si

AWS A-5.9

ER 316 L Si

Material number
Chemical analysis
C
0.02

Si
0.85

Mn
1.75

1.4430
Cr
19

Ni
12

Mo
2.7

Expansion, A5 Yield strength, Rp 0.2%


40 %
400 MPa
Tensile strength, Rm
600 MPa
Impact energy, Av
120 J (20 C) / 50 J (-196 C)
Approvals
TV / DB / CE
Length
1000 mm
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583

kg

5.0

150

/mm
1.0
1.2
1.6
2.0
2.4
3.2

Item no.
097-003492-10010
097-003492-10012
097-003492-10016
097-003492-10020
097-003492-10024
097-003492-10032

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
lhigh-alloylcreep resistant
TR 318 Si
zzHigh-alloy TIG welding rod
zzExcellent welding characteristics thanks to high Si content
zzCan be used for welding stabilised Cr-Ni steels
zzMaximum operating temperature 400 C
zzStamped

Standards
DIN EN ISO 14343-A

W 19 12 3 Nb Si

AWS A-5.9

ER 318 Si

Material number
Chemical analysis
C
0.04

Si
0.8

Mn
1.8

1.4576
Cr
19

Ni
11

Mo
2.5

Nb
0.5

Expansion, A5 Yield strength, Rp 0.2%


34 %
400 MPa
Tensile strength, Rm
610 MPa
Impact energy, Av
90 J (20 C) / 40 J (-120 C)
Approvals
TV / DB / CE
Length
1000 mm
Materials
1.4401, 1.4406, 1.4408, 1.4429, 1.4436, 1.4571, 1.4580, 1.4581, 1.4583

kg

5.0

SZW 2014
2014-01-09

/mm
1.0
1.2
1.6
2.0
2.4
3.2

Item no.
097-003493-10010
097-003493-10012
097-003493-10016
097-003493-10020
097-003493-10024
097-003493-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

151

TIG
lhigh-alloylcreep resistant
TR 347
zzHigh-alloy TIG welding rod
zzSuitable for joint welding of stainless and heat-resistant steels
zzScale-resistant up to 800C
zzCold tough up to -196C
zzCan be used for welding stabilised Cr-Ni steels
zzStamped

Standards
DIN EN ISO 14343-A

W 19 9 Nb Si

AWS A-5.9

ER 347 Si

Material number
Chemical analysis
C
0.06

Si
0.95

Mn
2

1.4551
Cr
20

Ni
10

Mo
0.4

Cu
0.4

Nb
0.9

S
0.015

Pb
0.02

Expansion, A5 Yield strength, Rp 0.2%


35 %
400 MPa
Tensile strength, Rm
620 MPa
Impact energy, Av
130 J (20 C) / 40 J (-196 C)
Length
1000 mm
Materials
1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306

kg

5.0

152

/mm
1.0
1.2
1.6
2.0
2.4
3.2

Item no.
097-003581-10010
097-003581-10012
097-003581-10016
097-003581-10020
097-003581-10024
097-003581-10032

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
lhigh-alloylcreep resistant
TR 904 L
zzHigh-alloy TIG welding rod
zzSuitable for boiler and tube steels
zzResistant to media containing sulphur and chloride
zzMaximum operating temperature 400 C
zzCold tough up to -196C
zzStamped

Standards
DIN EN ISO 14343-A

W 20 25 5 Cu L

AWS A-5.9

~ ER 385

Material number
Chemical analysis
C
0.02

Si
0.3

Mn
1.5

1.4539
Mo
4.2

Nb
0.05

Cr
19.8

Ni
25

Cu
1.4

Co
0.5

Al
0.5

Expansion, A5 Yield strength, Rp 0.2%


35 %
410 MPa
Tensile strength, Rm
600 MPa
Impact energy, Av
130 J (-196 C)
Length
1000 mm
Materials
1.4529,1.4539

kg

5.0

SZW 2014
2014-01-09

/mm
1.0
1.6
2.0
2.4
3.2
4.0

Item no.
097-003635-10010
097-003635-10016
097-003635-10020
097-003635-10024
097-003635-10032
097-003635-10040

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

153

TIG
lhigh-alloylDuplex
TR 2209 Duplex
zzHigh-alloy TIG welding rod
zzUse in a temperature range from -40C to 250C
zzUse in offshore technology, e.g. in pipe construction
zzFor ferrite-austenitic Cr-Ni-Mo steels
zzResistant to products containing chloride and acid gases
zzStamped

Standards
DIN EN ISO 14343-A

W 22 9 3 N L

AWS A-5.9

ER 2209

Material number
Chemical analysis
C
0.02

Si
0.4

Mn
1.7

1.4462
Cr
22.5

Ni
9

Mo
3

N
0.15

Expansion, A5 Yield strength, Rp 0.2%


30 %
620 MPa
Tensile strength, Rm
800 MPa
Impact energy, Av
100 J (-46 C) / 85 J (-60 C)
Approvals
TV / CE
Length
1000 mm
Materials
1.4462, 1.4417, 1.4460, 1.4362
Dissimilar joints

kg

5.0

154

/mm
1.0
1.2
1.6
2.0
2.4
3.2

Item no.
097-003499-10010
097-003499-10012
097-003499-10016
097-003499-10020
097-003499-10024
097-003499-10032

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
lhigh-alloylDuplex
TR 2594 Super Duplex
zzHigh-alloy TIG welding rod
zzUse in offshore technology, e.g. in pipe construction
zzResistant to products containing chloride and acid gases
zzMaximum operating temperature of the end product: 250 C
zzFor ferrite-austenitic super duplex steels
zzStamped

Standards
DIN EN ISO 14343-A

W 25 9 4 N L

AWS A-5.9
Chemical analysis
C
0.03

Si
0.45

Mn
0.6

ER 2594
Cr
25

Ni
9.2

Mo
4

N
0.25

S
0.01

P
0.025

Cu
0.5

Expansion, A5 Yield strength, Rp 0.2%


27 %
695 J
Tensile strength, Rm
900 MPa
Impact energy, Av
135 J (-50 C)
Approvals
TV
Length
1000 mm
Materials
25% Cr super-duplex steels, e.g. 1.4501 X2CrNiMoCuWN 25-7-4 AND S 32750, S 32760
Dissimilar joints

kg
5.0

SZW 2014
2014-01-09

/mm
1.2
1.6
2.0
2.4
3.2

Item no.
097-003584-10012
097-003584-10016
097-003584-10020
097-003584-10024
097-003584-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

155

TIG
Nickel-based
TR NiCr82
zzHigh-alloy TIG welding rod
zzCold tough up to -196C
zzScale-resistant up to 1,200C
zzFor corrosion-resistant alloys with nickel, stainless steels and

carbon steels

zzResistant to embrittlement
zzHigh strength and creep strength values
zzDissimilar joints in the petrochemical industry and offshore

technology (e.g. furnaces)

zzStamped

Standards
DIN EN ISO 18274

S Ni 6082 (NiCr20Mn3Nb)

AWS A-5.14
Chemical analysis
C
0.05

Si
0.5

Mn
3.5

ER NiCr 3
Cr
22

Ni
67

Fe
3

Nb
3

Expansion, A5 Yield strength, Rp 0.2%


35 %
380 J
Tensile strength, Rm
620 MPa
Impact energy, Av
55 J (-196 C) / 100 J (20 C)
Length
1000 mm
Materials
1.4558, 1.4859, 1.4861, 1.4876, 1.4877, 1.4885, 1.4958, 1.4968, 2.4669, 2.4694,
2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952

kg
5.0

156

/mm
1.6
2.0
2.4
3.2

Item no.
097-003608-10016
097-003608-10020
097-003608-10024
097-003608-10032

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
Nickel-based
TR 625
zzHigh-alloy TIG welding rod
zzFor austenite ferrite joints above 300 C
zzCold tough up to -196C
zzScale resistant up to 1100 C
zzStamped

Standards
DIN EN ISO 18274

W Ni 6625 (NiCr22Mo9Nb)

AWS A-5.14
Chemical analysis
C
0.01

Si
0.12

Mn
0.05

ER NiCrMo3
Cr
22

Mo
9

Nb
3.5

Ni
Rest

Expansion, A5 Yield strength, Rp 0.2%


35 %
480 MPa
Tensile strength, Rm
780 MPa
Impact energy, Av
>80 J (-196 C)
Approvals
CE
Length
1000 mm
Materials
1.4529, 1.4539, 1.4558, 1.4876, 1.5680, 1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858,
2.4951, 2.4952
High-molybdenum, corrosion-resistant steels, low-temperature tough nickel steels, alloy
625, Alloy 800

kg
5.0

SZW 2014
2014-01-09

/mm
1.6
2.0
2.4
3.2

Item no.
097-003537-10016
097-003537-10020
097-003537-10024
097-003537-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

157

TIG
Aluminium
TR 1450 99,5 Ti
zzTIG welding rod, aluminium
zzTitanium forms fine grains and increases the mechanical qualities
zzMore resistant to hot cracks than pure aluminium

Standards
DIN EN ISO 18273
AWS A-5.10

ER 1450

Material number
Chemical analysis
Ti
0.15

S AL 1450 (Al99,5Ti)
3.0805

Al
Rest

Expansion, A5 Yield strength, Rp 0.2%


>35 %
>20 MPa
Tensile strength, Rm
>65 MPa
Approvals
DB / CE
Length
1000 mm
Melting range
647 C - 658 C
Materials
Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7, Al99,85,

kg
2.5

158

/mm
1.6
2.0
2.4
3.2
4.0

Item no.
097-003512-10016
097-003512-10020
097-003512-10024
097-003512-10032
097-003512-10040

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
Aluminium
TR 3103 Mn1
zzTIG welding rod, aluminium
zzAlloy for ship building/marine and offshore technology
zzSeawater resistant

Standards
DIN EN ISO 18273

S AL 3103 (AlMn1)

AWS A-5.10
Chemical analysis
Mn
1.2

Si
0.3

Mg
0.2

ER 3103
Al
Rest

Expansion, A5 Yield strength, Rp 0.2%


24 %
35 MPa
Tensile strength, Rm
90 MPa
Length
1000 mm
Melting range
648 C - 657 C
Materials
AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5

kg
2.5

SZW 2014
2014-01-09

/mm
1.6
2.0
2.4
3.2
4.0

Item no.
097-003575-10016
097-003575-10020
097-003575-10024
097-003575-10032
097-003575-10040

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

159

TIG
Aluminium
TR 4043 Si5
zzTIG welding rod, aluminium
zz5% silicon
zzUntreated low strength values
zzNot suitable for subsequent anodisation
zzResistant to hot cracks
zzMain areas of use are welds on cast aluminium

Standards
DIN EN ISO 18273
AWS A-5.10

ER 4043

Material number
Chemical analysis
Si
5

S Al 4043A (AlSi5(A))
3.2245

Al
Rest

Expansion, A5 Yield strength, Rp 0.2%


8 %
40 MPa
Tensile strength, Rm
120 MPa
Approvals
DB / CE
Length
1000 mm
Melting range
573 C - 625 C
Materials
AlSiMg, AlMgSi

kg
2.5

160

/mm
1.6
2.0
2.4
3.2
4.0

Item no.
097-003497-10016
097-003497-10020
097-003497-10024
097-003497-10032
097-003497-10040

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
Aluminium
TR 4047 Si12
zzTIG welding rod, aluminium
zz12% silicon
zzUntreated low strength values
zzNot suitable for subsequent anodisation
zzResistant to hot cracks
zzMain areas of use are welds on cast aluminium

Standards
DIN EN ISO 18273
AWS A-5.10

ER 4047

Material number
Chemical analysis
Si
12

S AL 4047A (AlSi12(A))
3.2585

Al
Rest

Expansion, A5 Yield strength, Rp 0.2%


5 %
60 MPa
Tensile strength, Rm
130 MPa
Approvals
DB / CE
Length
1000 mm
Melting range
575 C - 585 C
Materials
AlSiMg, AlMgSi

kg
2.5

SZW 2014
2014-01-09

/mm
1.6
2.0
2.4
3.2
4.0

Item no.
097-003510-10016
097-003510-10020
097-003510-10024
097-003510-10032
097-003510-10040

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

161

TIG
Aluminium
TR 5087 Mg4,5 MnZr
zzTIG welding rod, aluminium
zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzVery good mechanical quality values

Standards
DIN EN ISO 18273

S AL 5087 (AlMg4,5MnZr)

AWS A-5.10

ER 5087

Material number
Chemical analysis
Mg
4.5

Mn
1

Cr
0.15

3.3546
Zr
0.15

Al
Rest

Expansion, A5 Yield strength, Rp 0.2%


17 %
125 MPa
Tensile strength, Rm
275 MPa
Approvals
DB / GL / CE
Length
1000 mm
Melting range
574 C - 638 C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

kg
2.5

162

/mm
1.6
2.4
2.0
3.2
4.0

Item no.
097-003511-10016
097-003511-10020
097-003511-10024
097-003511-10032
097-003511-10040

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
Aluminium
TR 5183 Mg4,5 Mn
zzTIG welding rod, aluminium
zz4.5% magnesium, 0.7% manganese
zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzSuitable for subsequent anodisation

Standards
DIN EN ISO 18273

S AL 5183 (AlMg4,5Mn0,7)

AWS A-5.10

ER 5183

Material number
Chemical analysis
Mg
4.5

Mn
0.7

Cr
0.15

3.3548
Al
Rest

Expansion, A5 Yield strength, Rp 0.2%


17 %
125 MPa
Tensile strength, Rm
275 MPa
Approvals
TV / DB / GL / LR / CE
Length
1000 mm
Melting range
574 C - 638 C
Materials
AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn, AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4,
AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

kg
2.5

SZW 2014
2014-01-09

/mm
1.6
2.0
2.4
3.2
4.0

Item no.
097-003495-10016
097-003495-10020
097-003495-10024
097-003495-10032
097-003495-10040

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

163

TIG
Aluminium
TR 5356 Mg5
zzTIG welding rod, aluminium
zz5% magnesium
zzHigh strength, extremely resistant to corrosion, resistant to sea

water

zzSuitable for subsequent anodisation

Standards
DIN EN ISO 18273

S AL 5356 (AlMg5Cr)

AWS A-5.10

ER 5356

Material number
Chemical analysis
Mg
5

Mn
0.15

Cr
0.1

3.3556
Ti
0.1

Al
Rest

Expansion, A5 Yield strength, Rp 0.2%


8 %
120 MPa
Tensile strength, Rm
250 MPa
Approvals
TV / DB / LR / CE
Length
1000 mm
Melting range
575 C - 633 C
Materials
AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3, G-AlMg3

kg
2.5

164

/mm
1.6
2.0
2.4
3.2
4.0

Item no.
097-003496-10016
097-003496-10020
097-003496-10024
097-003496-10032
097-003496-10040

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
Aluminium
TR 5754 Mg3
zzTIG welding rod, aluminium
zz3% magnesium
zzMedium strength, corrosion resistant
zzSuitable for subsequent anodisation

Standards
DIN EN ISO 18273

S Al 5754 (AlMg3)

AWS A-5.10

ER 5754

Material number
Chemical analysis
Mg
3

Mn
0.3

Cr
0.3

3.3536
Al
Rest

Expansion, A5 Yield strength, Rp 0.2%


22 %
80 MPa
Tensile strength, Rm
190 MPa
Approvals
TV / DB / CE
Length
1000 mm
Melting range
615 C - 642 C
Materials
AlMg1, AlMg2, AlMg2,5, AlMg3,5, AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5,
AlMgSi0,7

kg
2.5

SZW 2014
2014-01-09

/mm
1.6
2.0
2.4
3.2
4.0

Item no.
097-003494-10016
097-003494-10020
097-003494-10024
097-003494-10032
097-003494-10040

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

165

TIG
Copper-based
TR CuSi3
zzTIG welding rod, copper-based
zzResistant to high temperatures and corrosion
zzJoint welding of Cu materials and various steel sheets
zzGMA-surfacing on steel

Standards
DIN EN ISO 24373

S Cu 6560 (CuSi3Mn)

AWS A-5.7

ER CuSi-A

BS 2901 part 3

C9

Material number
Chemical analysis
Si
2.8

Mn
0.9

2.1461

Cu
Rest

Expansion, A5
40 %
Tensile strength, Rm
350 MPa
Impact energy, Av
60 J (20 C)
Length
1000 mm
Hardness
80 HB
Melting range
965 C - 1035 C
Materials
CuZn5, CuZn10, CuZn15, CuSi2Mn, CuSi3Mn

kg
10

166

/mm
1.6
2.0
2.4
3.2
4.0

Item no.
097-003540-11016
097-003540-11020
097-003540-11024
097-003540-11032
097-003540-11040

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
Copper-based
TR CuSn1
zzTIG welding rod, copper-based
zzJoint welding of high-oxygen copper joints and materials
zzResistant to high temperatures and corrosion

Standards
DIN EN ISO 24373

S Cu 1898 (CuSn1)

AWS A-5.7

ER Cu

Material number

2.1006

BS 2901 part 3
Chemical analysis
Sn
0.85

Mn
0.25

Si
0.2

C7
P
0.01

Cu
Rest

Expansion, A5
30 %
Tensile strength, Rm
220 MPa
Impact energy, Av
75 J (20 C)
Length
1000 mm
Hardness
80 - 60 HB
Melting range
1020 C - 1050 C
Materials
OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5

kg
10
SZW 2014
2014-01-09

/mm
2.0
2.4
3.2

Item no.
097-003609-10020
097-003609-10024
097-003609-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

167

TIG
Copper-based
TR CuSn6
zzTIG welding rod, copper-based
zzResistant to high temperatures and corrosion
zzJoint welding of Cu materials and low-alloy steels and cast iron

Standards
DIN EN ISO 24373

S Cu 5180A (CuSn6P)

AWS A-5.7

ER CuSn-A

BS 2901 part 3

C 11

Material number
Chemical analysis
Sn
6.3

P
0.22

2.1022

Cu
Rest

Expansion, A5
30 %
Tensile strength, Rm
260 MPa
Impact energy, Av
32 J (20 C)
Length
1000 mm
Hardness
80 - 60 HB
Melting range
1020 C - 1050 C
Materials
OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5

kg
10

168

/mm
1.6
2.0
2.4
3.2
4.0

Item no.
097-003613-10016
097-003613-10020
097-003613-10024
097-003613-10032
097-003613-10040

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
Copper-based
TR CuNi30 Fe
zzTIG welding rod, copper-based
zzEspecially suitable for joint welding and surfacing using CuNi

materials up to 30% Ni

zzVery good corrosion resistance


zzShipbuilding, pipe construction and chemical industry
zzSeawater resistant

Standards
DIN EN ISO 24373

S Cu 7158 (CuNi30Mn1FeTi)

AWS A-5.7

ER CuNi

Material number
Chemical analysis
Ni
31

Mn
0.8

Fe
0.5

2.0837
Ti
0.4

Cu
Rest

Expansion, A5
36 %
Tensile strength, Rm
420 MPa
Impact energy, Av
240 J (20 C)
Length
1000 mm
Hardness
115 HB
Melting range
1180 C - 1240 C
Materials
CuNi20Fe (2.0878), CuNi30Fe (2.0882), CuNi10Fe1Mn (2.0872), CuNi25

kg
10

SZW 2014
2014-01-09

/mm
1.6
2.0
2.4
3.2

Item no.
097-003501-10016
097-003501-10020
097-003501-10024
097-003501-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

169

TIG
Copper-based
TR CuAl8
zzTIG welding rod, copper-based
zzConsiderably temperature-resistant
zzVery good corrosion resistance
zzWear-resistant GMA-surfacing on steel
zzSeawater resistant

Standards
DIN EN ISO 24373

S Cu 6100 (CuAl7)

AWS A-5.7

ER CuAl-A1

Material number
Chemical analysis
Al
7.7

Mn
0.2

Ni
0.3

2.0923
Cu
Rest

Expansion, A5
40 %
Tensile strength, Rm
430 MPa
Impact energy, Av
100 J (20 C)
Approvals
CE
Length
1000 mm
Hardness
100 HB
Melting range
1030 C - 1040 C
Materials
CuAl5, CuAl8, CuAl9, CuZn20Al

kg
10

170

/mm
1.6
2.0
2.4
3.2
4.0

Item no.
097-003682-10016
097-003682-10020
097-003682-10024
097-003682-10032
097-003682-10040

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

TIG
Tool steels
TR Tool 45 T
zzTIG welding rod for deposits on highly stressed moulds made of

hot-work steel

zzHard and tough, creep-resistant deposits on similar or analogue

hot-work steels and their welds for fabricating purposes

zzFor low-alloy and unalloyed steels


zzVery good resistance to thermal shock
zzOperating temperatures up to 550C

Standards
EN14700

S Fe 3

DIN 8555

WSG 3-GZ-45 T

Material number
Chemical analysis
C
0.3

Si
0.2

Mn
0.3

1.2567
Cr
2.4

Wo
4.3

V
0.6

Fe
Rest

Length
1000 mm
Hardness
43 HRC
Materials
Die-casting moulds, plastic moulds, dies, pressing mandrels, die plates, swaging tools,
pressing swages

kg
5.0

SZW 2014
2014-09-10

/mm
1.6
2.0
2.4
3.2

Item no.
097-004876-10016
097-004876-10020
097-004876-10024
097-004876-10032

www.ewm-sales.com
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171

TIG
Tool steels
TR Tool 55 T
zzTIG welding rod for deposits on hot-work steels
zzHighly wear-resistant deposits on tools at elevated temperatures
zzSuitable for new fabrication of hot-work tools
zzOperating temperatures up to 550C

Standards
EN14700

S Fe 3

DIN 8555
Chemical analysis

WSG 6-GZ-55 ST

Si

Mn

Cr

Mn

Ti

0.35

0.4

1.3

2.2

Rest

Fe

Length
1000 mm
Hardness
56 HRC
Materials
Hot-work shear blades, clamshell sprockets, punching knives, mangle rolls
Production of wear-resistant surfaces on low-alloy steels, further processing of weld
metal only with grinding or carbide-tipped tools

kg
5.0

172

/mm
1.6
2.0
2.4
3.2

Item no.
097-004877-10016
097-004877-10020
097-004877-10024
097-004877-10032

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-09-10

TIG
Hardfacing
TR COBALT1
zzCobalt-based, high-alloy TIG welding rod
zzExcellent wear resistance
zzCan be used in conditions with high abrasion, hard impacts and

extreme temperature fluctuations

zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel


zzVery good corrosion resistance
zzFor impact loading and mineral abrasion
zzMachinable with carbide tools
zzHardens up to 45 HRC in use
zzStamped

Standards
EN14700
Chemical analysis
C
0.25

Si
1

Mn
1

W Co1
Cr
27

Ni
2.5

Mo
5

Fe
3

Co
Rest

Length
1000 mm
Hardness
45 HRC
Materials
Hot stamping tools, exhaust valves, vapour and acid-proof fittings, valves in combustion
engines

kg
5.0
SZW 2014
2014-01-09

/mm
3.2

Item no.
097-003625-10032

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

173

TIG
Hardfacing
TR COBALT2
zzCobalt-based, high-alloy TIG welding rod
zzExcellent wear resistance
zzCan be used in conditions with high abrasion, hard impacts and

extreme temperature fluctuations

zzFor heavy-duty, corrosion-resistant GMA-surfacing on steel


zzVery good corrosion resistance
zzFor impact loading and mineral abrasion
zzHardness 40 43 HRC
zzMachinable with carbide tools
zzStamped

Standards
EN14700
Chemical analysis
C
1.1

Si
1

Mn
1

W Co2
Cr
28

W
4.5

Fe
3

Co
Rest

Length
1000 mm
Hardness
40 - 43 HRC
Materials
Steam valves, fittings, high-temperature liquid pumps, hot-stamped matrices, valve seats
from combustion engines, shears

kg
5.0

174

/mm
3.2

Item no.
097-003633-10032

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SZW 2014
2014-01-09

Gas welding rods


Overview

Gas welding rods

SZW 2014
2014-01-09

Page
176

Unalloyed

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

175

Gas welding rods


unalloyed
GFR R60
zzUnalloyed oxyacetylene welding rod
zzCopper-plated and stamped
zzSemi-fluid molten pool, good controllability
zzRecommended for seal welds

Standards
DIN EN 12536

O III

AWS A-5.2

R60

Material number
Chemical analysis
C
0.08

Si
0.1

Mn
1.1

1.6215
Ni
0.4

Expansion, A5 Yield strength, Rp 0.2%


22 %
310 MPa
Tensile strength, Rm
400 MPa
Impact energy, Av
50 J (20 C)
Approvals
TV / DB
Length
1000 mm
Materials
S235G2T - S255GT, S235JO - S275JO, P235G1TH, P255G1TH, P235GH, P265GH, P285NH,
P295GH

kg
5.0

176

/mm
2.0
2.4
3.0
4.0

Item no.
097-003488-10020
097-003488-10024
097-003488-10030
097-003488-10040

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SZW 2014
2014-01-09

MMA
Overview

MMA

Page

Unalloyed
Low-alloy, creep-resistant

High-alloy

Stainless steel
Heat resistant
Creep resistant
Duplex

Nickel-based
Hardfacing

SZW 2014
2014-01-09

www.ewm-sales.com
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178
186
189
193
194
198
199
203

177

MMA
unalloyed
SE 6010 CEL
zzCellulose-coated stick electrode
zzCan be welded in any position, including vertically down
zzParticularly suitable for vertical down welding of root, filler and

final passes

zzExcellent mechanical quality values

Standards
DIN EN ISO 2560-A
AWS A-5.1
Coating type
Cellulose
Baking
not necessary
Chemical analysis
C
0.14

Si
0.2

E 35 2 C 21
E 6010

Mn
0.8

Expansion, A5 Yield strength, Rp 0.2%


22 %
390 MPa
Tensile strength, Rm
450 MPa - 550 MPa
Impact energy, Av
47 J (-20 C)
Approvals
CE
Materials
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7,
StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH,

A (DC-/+)
50 - 65
90 - 120
110 - 140

178

kg
4.0
5.0

/mm
2.5
3.2
4.0

l/mm
300
350

PU/Pc.
304
195
129

Item no.
097-003576-25300
097-003576-32350
097-003576-40350

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
unalloyed
SE 6013 RC
zzRutile/cellulose coated stick electrode
zzCan be welded in any position, including vertically down
zzGood slag removal characteristics, medium spatter tendency
zzVery good ignition and reignition characteristics
zzPerfect for roots
zzHigh mechanical quality

Standards
DIN EN ISO 2560-A

E 38 0 RC 11

AWS A-5.1
E 6012
Coating type
Rutile cellulose
Baking
not necessary / (120 C / 1 h / possible)
Chemical analysis
C
0.06

Si
0.3

Mn
0.4

Expansion, A5 Yield strength, Rp 0.2%


22 %
360 MPa
Tensile strength, Rm
450 MPa - 550 MPa
Impact energy, Av
47 J (20 C)
Approvals
TV / DB / LR / CE
Materials
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7,
StE 240.7, StE 290.7 TM, StE 320.7 TM
Shipbuilding steels A, B, D
Cast steel GS-38GS-52

A (DC-/+)
55 - 70
55 - 85
115 - 145
145 - 190
200 - 250
SZW 2014
2014-01-09

kg
4.0
4.4
5.0
4.4
6.0

/mm
2.0
2.5
3.2
4.0
5.0

l/mm
300
350
450

PU/Pc.
419
250
169
98
65

Item no.
097-003461-20300
097-003461-25350
097-003461-32350
097-003461-40350
097-003461-50450

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

179

MMA
unalloyed
SE 6013 RC Blau
zzRutile/cellulose coated stick electrode
zzCan be welded in any position, including vertically down
zzExcellent ignition and reignition characteristics
zzEven with rusty, primed and galvanised workpieces thanks to the

aggressive arc

zzVery good mechanical quality values

Standards
DIN EN ISO 2560-A

E 42 0 RC 11

AWS A-5.1
E 6013
Coating type
Rutile cellulose
Baking
not necessary / (120 C / 1 h / possible)
Chemical analysis
C
0.06

Si
0.3

Mn
0.4

Expansion, A5 Yield strength, Rp 0.2%


22 %
420 MPa
Tensile strength, Rm
510 MPa - 610 MPa
Impact energy, Av
47 J (0 C)
Approvals
TV / DB / CE
Materials
S235J2G3 - S355J2G3, L290MB (X42), L320 (X46), L320M (X52), L385N (X56), StE 210.7,
StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH,
Shipbuilding steels A, B, D
Cast steel GS-38GS-52

A (AC)
50 - 60
65 - 80
110 - 140
125 - 180
160 - 230

180

kg
4.0
4.4
5.4

/mm
2.0
2.5
3.2
4.0
5.0

l/mm
300
350
450

PU/Pc.
380
230
136
91
64

Item no.
097-003530-20300
097-003530-25350
097-003530-32350
097-003530-40350
097-003530-50450

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
unalloyed
SE 6013 RR
zzThick rutile-coated stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzVery homogeneous seam finish
zzExcellent mechanical quality values

Standards
DIN EN ISO 2560-A

E 42 0 RR 12

AWS A-5.1
E 6013
Coating type
Rutile
Baking
not necessary / (140 C / 1 h / possible)
Chemical analysis
C
0.09

Si
0.5

Mn
0.7

Expansion, A5 Yield strength, Rp 0.2%


22 %
420 MPa
Tensile strength, Rm
510 MPa - 610 MPa
Impact energy, Av
47 J (0 C)
Approvals
TV / DB / CE
Materials
S185 - S355, P235G1TH, P265G1TH, P295G1TH, L210 - L360, E235 - E355, GP240GH
Shipbuilding steels A, B, D
Cast steel GS-38GS-52

A (DC-/+)
50 - 70
55 - 85
90 - 135
130 - 170
175 - 220
220 - 270
SZW 2014
2014-01-09

kg
4.0
4.4
4.0
5.4

/mm
2.0
2.5
3.2

l/mm
300
350

4.0
5.0
6.0

450

PU/Pc.
340
205
122
77
80
50
42

Item no.
097-003459-20300
097-003459-25350
097-003459-32350
097-003459-40350
097-003459-40450
097-003459-50450
097-003459-60450

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

181

MMA
unalloyed
SE 6013 RRB
zzThick rutile/basic coated stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, medium spatter tendency
zzVery good ignition and reignition characteristics
zzEven with rusty, primed and galvanised workpieces thanks to the

aggressive arc

zzSatisfactory mechanical quality values

Standards
DIN EN ISO 2560-A

E 38 2 RB 12

AWS A-5.1
E 6013
Coating type
Rutile/basic
Baking
not necessary / (140 C / 1 h / possible)
Chemical analysis
C
0.1

Si
0.2

Mn
0.55

Expansion, A5 Yield strength, Rp 0.2%


24 %
360 MPa
Tensile strength, Rm
450 MPa - 540 MPa
Impact energy, Av
47 J (-20 C)
Approvals
TV / DB / GL / LR / CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R
Shipbuilding steels A, B, D, E
Cast steel GS-38GS-52

A (AC)
70 - 90
115 - 145
145 - 190
200 - 250

182

kg
4.0
4.4
5.4

/mm
2.0
2.5
3.2
4.0
5.0

l/mm

PU/Pc.

300

234

350
450

230
134
90
86
54

Item no.
097-003460-20300
097-003460-25300
097-003460-25350
097-003460-32350
097-003460-40350
097-003460-40450
097-003460-50450

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
unalloyed
SE 6013 RRC
zzThick rutile/cellulose coated stick electrode
zzCan be welded in any position, including vertically down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition and reignition characteristics
zzEven with rusty, primed and galvanised workpieces thanks to the

aggressive arc

zzSatisfactory mechanical quality values

Standards
DIN EN ISO 2560-A

E 42 0 RC 11

AWS A-5.1
E 6013
Coating type
Rutile cellulose
Baking
not necessary / (140 C / 1 h / possible)
Chemical analysis
C
0.08

Si
0.4

Mn
0.6

Expansion, A5 Yield strength, Rp 0.2%


22 %
420 MPa
Tensile strength, Rm
500 MPa - 640 MPa
Impact energy, Av
47 J (22 C)
Approvals
TV / DB / CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R
Shipbuilding steels A, B, D
Cast steel GS-38GS-52

A (DC-/+)
40 - 55
55 - 85
90 - 135
130 - 170
175 - 220
SZW 2014
2014-01-09

kg
4.0
4.4
4.0
5.4

/mm
2.0
2.5
3.2
4.0
5.0

l/mm
300
350
450

PU/Pc.
370
218
118
77
49

Item no.
097-003462-20300
097-003462-25350
097-003462-32350
097-003462-40350
097-003462-50450

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

183

MMA
unalloyed
SE 7016 BR
zzBasic, double-coated, hydrogen-reduced stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition characteristics
zzExcellent for positional welding
zzVery good mechanical quality values
zzCTOD tested welding material

Standards
DIN EN ISO 2560-A
AWS A-5.1
Coating type
Basic-coated
Baking
380 C / 1 h)
Chemical analysis
C
0.05

Si
0.65

E 42 4 B 12 H10
E 7016

Mn
1

Expansion, A5 Yield strength, Rp 0.2%


22 %
420 MPa
Tensile strength, Rm
500 MPa - 640 MPa
Impact energy, Av
47 J (-20 C)
Approvals
TV / DB / CE
Materials
S185 - S355, P235GH, P265GH, P295GH, P235 - P355, L210 - L360, S(P)275 - S(P)355,
GP240R
Shipbuilding steels A, B, D, E
Cast steel GS-38GS-52

A (DC-/+)
60 - 90
90 - 140
140 - 190
190 - 250

184

kg
4.0
5.0

/mm
2.5
3.2
4.0
5.0

l/mm
350
450

PU/Pc.
202
122
75
50

Item no.
097-003464-25350
097-003464-32350
097-003464-40450
097-003464-50450

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Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
unalloyed
SE 7018 BH5
zzBasic coated, reduced hydrogen stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition characteristics
zzExcellent for positional welding
zzVery good mechanical quality values
zzCTOD tested welding material
zzHydrogen content under 5%

Standards
DIN EN ISO 2560-A
AWS A-5.1
Coating type
Basic
Baking
400 C / 1 h)
Chemical analysis
C
0.07

Si
0.6

E 42 4 B 32 H5
E 7018

Mn
1

Expansion, A5 Yield strength, Rp 0.2%


24 %
440 MPa
Tensile strength, Rm
510 MPa - 610 MPa
Impact energy, Av
47 J (-40 C)
Approvals
TV / DB / GL / LR / CE
Materials
S185 - S355, E295, E335, P235GH, P265GH, P295GH, P235 - P460, L210 - L460, S(P)275 S(P)460, GP240R
Shipbuilding steels A, B, D, E
Cast steel GS-38GS-52

A (DC-/+)
50 - 70
65 - 90
110 - 140
140 - 180
180 - 230
SZW 2014
2014-01-09

kg
4.0
5.4

/mm
2.0
2.5
3.2
4.0
5.0

l/mm
300
350
450

PU/Pc.
270
171
110
78
53

Item no.
097-003463-20300
097-003463-25350
097-003463-32350
097-003463-40350
097-003463-50450

www.ewm-sales.com
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185

MMA
Low-alloy, creep-resistant
SE 7018 Mo
zzBasic coated, reduced hydrogen stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition characteristics
zzExcellent for positional welding
zzExcellent mechanical quality values
zzCreep resistant and super strength characteristics

DIN EN ISO 3580-A

E Mo B42 H5

AWS A-5.5

E 7018-A1

Material number
Coating type
Basic
Baking
400 C / 1 h)
Chemical analysis
C
0.05

Si
0.6

Mn
0.95

1.5424

Mo
0.5

Expansion, A5 Yield strength, Rp 0.2%


>20 %
>460 MPa
Tensile strength, Rm
530 MPa - 680 MPa
Impact energy, Av
>47 J (-20 C) / >47 J (-40 C)
Approvals
TV / CE
Materials
S235JR - S355J2G3, P380NH - P460NH, P235GH - P285NH, P295GH, 20MnNb6, 16 Mo 3
Cast steel GS-22 Mo4

A (DC-/+)
65 - 95
110 - 140
140 - 180
180 - 250

186

kg
4.0
5.4

/mm
2.5
3.2
4.0
5.0

l/mm
350
450

PU/Pc.
183
110
79
60

Item no.
097-003472-25350
097-003472-32350
097-003472-40450
097-003472-50450

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
Low-alloy, creep-resistant
SE 8018 CrMo1
zzBasic coated, reduced hydrogen stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition characteristics
zzExcellent for positional welding
zzExcellent mechanical quality values
zzCreep resistant characteristics
zzMaximum operating temperature 550C
zzHydrogen content under 5%

Standards
DIN EN ISO 3580-A

E CrMo1 B 42 H5

AWS A-5.5

E 8018-B2

Material number
Coating type
Basic
Baking
400 C / 1 h)
Chemical analysis
C
0.06

Si
0.6

Mn
0.95

1.7346

Cr
1.1

Mo
0.5

Expansion, A5 Yield strength, Rp 0.2%


20 %
470 MPa
Tensile strength, Rm
570 MPa - 670 MPa
Impact energy, Av
95 J (20 C)
Approvals
TV / DB / CE
Materials
13CrMo 4 4 (1.7335), 15CrMo3 (1.3566), 13CrMoV 5 8 (1.7734), 15Cr3 (1.7015), 16MnCr5
(1.7131), 20MnCr5 (1.7147), 15CrMo5 (1.7262), 25CrMo4 (1.7218)
Cast steel GS-22CrMo 5, GS-22CrMo 5 4

A (DC-/+)
65 - 95
100 - 130
140 - 180
SZW 2014
2014-01-09

kg
3.4
4.0
5.4

/mm
2.5
3.2
4.0

l/mm
300
350
450

PU/Pc.
171
110
81

Item no.
097-003471-25300
097-003471-32350
097-003471-40450

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

187

MMA
Low-alloy, creep-resistant
SE 9018 CrMo2
zzBasic coated, reduced hydrogen stick electrode
zzCan be welded in any position except vertical down
zzGood slag removal characteristics, low spatter tendency
zzVery good ignition characteristics
zzMaximum operating temperature 600C
zzExcellent mechanical quality values
zzHydrogen content under 5%

Standards
DIN EN ISO 3580-A

E CrMo2 B 42 H5

AWS A-5.5

E 9018-B3

Material number
Coating type
Basic
Baking
400 C / 1 h)
Chemical analysis
C
0.06

Si
0.6

Mn
0.9

1.7384

Cr
2.4

Mo
1

Expansion, A5 Yield strength, Rp 0.2%


20 %
470 MPa
Tensile strength, Rm
570 MPa - 670 MPa
Impact energy, Av
95 J (20 C)
Approvals
CE
Materials
10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075), 30CrMoV9 (1.7707)
Cast steel G17CrMo9-10

A (DC-/+)
65 - 95
100 - 130
140 - 180

188

kg
3.4
4.0
5.4

/mm
2.5
3.2
4.0

l/mm
300
350
450

PU/Pc.
171
110
81

Item no.
097-003542-25300
097-003542-32350
097-003542-40450

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
lhigh-alloylstainless steel
SE 307
zzRutile basic coated, high-alloy stick electrode
zzSelf-removing slag, very low spatter tendency
zzSuitable for dissimilar joints and buffer layers
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 300 C
zzStrain-hardening
zzWeld metal made of austenitic chrome-nickel-manganese steel

Standards
DIN EN ISO 3581-A

E 18 8 Mn R12

AWS A-5.4

E 307 L -16

Material number
1.4370
Coating type
Rutile/basic
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.1

Cr
19

Ni
9

Mn
7

Expansion, A5 Yield strength, Rp 0.2%


40 %
350 MPa
Tensile strength, Rm
600 MPa
Impact energy, Av
70 J (20 C)
Materials
Dissimilar joints, cladding, buffer layers for hardfacing, high C-content and difficult to
weld steels, manganese steel (example: 1.3401)

A (DC-/+)
60 - 90
80 - 110
100 - 150
150 - 200

SZW 2014
2014-01-09

kg
3.0
3.5
4.5

/mm
2.5
3.2
4.0
5.0

l/mm
300
350
450

PU/Pc.
174
106
89
87

Item no.
097-003527-25300
097-003527-32350
097-003527-40350
097-003527-50350
097-003527-50450

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

189

MMA
lhigh-alloylstainless steel
SE 308 L
zzRutile-basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzCan be used for stabilised and non-stabilised Cr-Ni steels
zzVery homogeneous seam finish
zzCold tough up to -196C

Standards
DIN EN ISO 3581-A
AWS A-5.4

E 19 9 LR 12
E 308 L -16

Material number
1.4316
Coating type
Rutile/basic
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.03

Cr
20

Ni
11

Expansion, A5 Yield strength, Rp 0.2%


35 %
320 MPa
Tensile strength, Rm
550 MPa
Impact energy, Av
70 J (20 C)
Approvals
TV / DB / CE
Materials
1.4300, 1.4301, 1.4303, 1.4306, 1.4308, 1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552

A (DC-/+)
50 - 90
80 - 110
100 - 150
150 - 200

190

kg
3.0
3.2
4.3
5.4

/mm
2.0
2.5
3.2
4.0
5.0

l/mm
300
350
450

PU/Pc.
256
162
163
87
78
49

Item no.
097-003465-20300
097-003465-25300
097-003465-25350
097-003465-32350
097-003465-40350
097-003465-50450

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
lhigh-alloylstainless steel
SE 309 L
zzRutile-basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzJoint welding on heat-resistant CrNi steels
zzSelf-removing slag, very low spatter tendency
zzFor dissimilar joints and buffer layers
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 300 C

Standards
DIN EN ISO 3581-A
AWS A-5.4

E 23 12 LR 32
E 309 L-26

Material number
1.4332
Coating type
Rutile/basic
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.03

Cr
23

Ni
12

Expansion, A5 Yield strength, Rp 0.2%


30 %
400 MPa
Tensile strength, Rm
550 MPa
Impact energy, Av
55 J (20 C)
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers

A (DC+)
40 - 60
60 - 90
80 - 110
100 - 150
SZW 2014
2014-01-09

kg
3.0
3.2
4.3

/mm
2.0
2.5
3.2
4.0

l/mm
300
350

PU/Pc.
256
161
88
79

Item no.
097-003556-20300
097-003556-25300
097-003556-32350
097-003556-40350

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

191

MMA
lhigh-alloylstainless steel
SE 309 MoL
zzRutile-basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 300 C
zzVery homogeneous seam finish
zzSuitable for dissimilar joints

Standards
DIN EN ISO 3581-A

E 23 12 2 LR 32

AWS A-5.4

E 309 Mo - 26

Material number
1.4459
Coating type
Rutile/basic
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.03

Cr
23

Ni
12

Mo
3.5

Expansion, A5 Yield strength, Rp 0.2%


30 %
460 MPa
Tensile strength, Rm
650 MPa
Impact energy, Av
55 J (20 C)
Approvals
TV / DB / CE
Materials
Austenite-ferrite joints (dissimilar), cladding, corrosion-resistant layers on non-alloyed
construction steels, buffer layers

A (DC-/+)
50 - 70
60 - 90
80 - 110
100 - 150
150 - 200

192

kg
3.0
3.2
4.3
5.4

/mm
2.0
2.5
3.2
4.0
5.0

l/mm
300
350
450

PU/Pc.
254
162
87
78
49

Item no.
097-003466-20300
097-003466-25300
097-003466-32350
097-003466-40350
097-003466-50450

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
lhigh-alloylheat resistant
SE 310
zzRutile basic coated, high-alloy stick electrode
zzWeld metal made of fully austenitic chrome nickel steel
zzFor welding heatproof steels
zzSelf-removing slag, very low spatter tendency
zzScale resistant up to 1150 C
zzExcellent ignition and reignition characteristics
zzNot resistant in gases containing sulphur

Standards
DIN EN ISO 3581-A

E 25 20 LR 12

AWS A-5.4

E 310 - 16

Material number
1.4842
Coating type
Rutile/basic
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.1

Cr
25

Ni
20

Mn
3

Expansion, A5 Yield strength, Rp 0.2%


35 %
380 MPa
Tensile strength, Rm
750 MPa
Impact energy, Av
70 J (20 C)
Materials
1.4710, 1.4713, 1.4726, 1.4745, 1.4823, 1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846,
1.4848, 1.4849

A (DC-/+)
80 - 110
100 - 150
150 - 190
160 - 210
SZW 2014
2014-01-09

kg
3.2
3.5
4.5
4.9

/mm
2.5
3.2
4.0
5.0

l/mm
300
350

PU/Pc.
181
99
83
51

Item no.
097-003529-25300
097-003529-32350
097-003529-40350
097-003529-50350

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

193

MMA
lhigh-alloylcreep resistant
SE 312
zzRutile coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzSuitable for dissimilar joints and buffer layers
zzExcellent ignition and reignition characteristics
zzVery homogeneous seam finish
zzScale resistant up to 1100 C

Standards
DIN EN ISO 3581-A

E 29 9 R 12

AWS A-5.4

E 312 - 16

Material number
1.4337
Coating type
Rutile
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.1

Cr
29

Ni
9

Fe
Rest

Expansion, A5 Yield strength, Rp 0.2%


20 %
500 MPa
Tensile strength, Rm
750 MPa
Impact energy, Av
40 J (20 C)
Approvals
DB / CE
Materials
corrosion-resistant similar steel and cast steel (e.g. 1.4762, 1.4085), difficult to weld steel,
manganese steel, repairs and wear-resistant layers

A (DC+)
40 - 60
60 - 90
80 - 100
100 - 150
150 - 200

194

kg
3.0
3.2
4.3
4.2

/mm
2.0
2.5
3.2
4.0
5.0

l/mm
300
350

PU/Pc.
249
162
89
80
49

Item no.
097-003467-20300
097-003467-25300
097-003467-32350
097-003467-40350
097-003467-50350

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
lhigh-alloylcreep resistant
SE 316-L
zzRutile, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 400 C
zzCan be used for stabilised and non-stabilised Cr-Ni steels
zzVery homogeneous seam finish

Standards
DIN EN ISO 3581-A

E 19 12 3 LR 12

AWS A-5.4

E 316 L - 17

Material number
1.4430
Coating type
Rutile
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.03

Si
0.8

Mn
0.7

Cr
18.5

Ni
11.5

Mo
2.7

Expansion, A5 Yield strength, Rp 0.2%


35 %
380 MPa
Tensile strength, Rm
560 MPa
Impact energy, Av
60 J (20 C)
Approvals
TV / CE
Materials
1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581,
1.4583

A (DC-/+)
30 - 50
50 - 85
70 - 125
110 - 165
165 - 230
SZW 2014
2014-01-09

kg
4.0
5.0
6.0

/mm
2.0
2.5
3.2
4.0
5.0

l/mm
300
350
450

PU/Pc.
348
223
138
85
55

Item no.
097-004824-20300
097-004824-25300
097-004824-32350
097-004824-40450
097-004824-50450

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

195

MMA
lhigh-alloylcreep resistant
SE 318
zzRutile-basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 400 C
zzVery homogeneous seam finish
zzCan be used for welding non stabilised Cr-Ni steels

Standards
DIN EN ISO 3581-A

E 19 12 3 Nb R 12

AWS A-5.4

E 318 - 16

Material number
1.4576
Coating type
Rutile/basic
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.03

Cr
19

Ni
12

Mo
3

Nb
0.3

Expansion, A5 Yield strength, Rp 0.2%


30 %
440 MPa
Tensile strength, Rm
600 J
Impact energy, Av
70 J (20 C)
Approvals
TV / DB / CE
Materials
1.4401, 1.4404, 1.4408, 1.4420, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

A (DC-/+)
40 - 60
50 - 90
80 - 110
100 - 150
150 - 200

196

kg
3.0
3.2
4.3
5.4

/mm
2.0
2.5
3.2
4.0
5.0

l/mm
300
350
450

PU/Pc.
249
162
89
80
49

Item no.
097-003469-20300
097-003469-25300
097-003469-32350
097-003469-40350
097-003469-50450

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
lhigh-alloylcreep resistant
SE 347
zzRutile basic coated, high-alloy stick electrode
zzCan be welded in any position except vertical down
zzCan be used for welding stabilised Cr-Ni steels
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature 400 C

Standards
DIN EN ISO 3581-A

E 19 9 Nb R 12

AWS A-5.4

E 347-16

Material number
1.4551
Coating type
Rutile/basic
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.03

Cr
19

Ni
9

Nb
0.3

Expansion, A5 Yield strength, Rp 0.2%


40 %
350 MPa
Tensile strength, Rm
600 MPa
Impact energy, Av
65 J (20 C)
Approvals
CE
Materials
1.4300, 1.4301, 1.4303, 1.4306, 1.4308, 1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552

A (DC+)
40 - 60
50 - 90
80 - 110
100 - 150
150 - 200
SZW 2014
2014-01-09

kg
3.0
3.2
4.5
5.0

/mm
2.0
2.5
3.2
4.0
5.0

l/mm
300
350

PU/Pc.
250
160
98
84
50

Item no.
097-003587-20300
097-003587-25300
097-003587-32350
097-003587-40350
097-003587-50450

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

197

MMA
lhigh-alloylDuplex
SE 2209 Duplex
zzRutile coated, high-alloy stick electrode
zzFor ferrite-austenitic Cr-Ni-Mo steels
zzResistant to products containing chloride and acid gases
zzSelf-removing slag, very low spatter tendency
zzUse in offshore technology e.g. in pipe construction
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature of the end product: 250 C

Standards
DIN EN ISO 3581-A

E 22 93 R 32

AWS A-5.4

E 2209 L-16

Material number
1.4462
Coating type
Rutile/basic
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.03

Cr
22

Ni
9

Mo
3.3

N
0.15

Expansion, A5 Yield strength, Rp 0.2%


25 %
480 MPa
Tensile strength, Rm
690 MPa
Impact energy, Av
50 J (20 C)
Approvals
TV
Materials
1.4462, 1.4417, 1.4460, 1.4362

A (DC-/+)
60 - 90
80 - 120
110 - 170

198

kg
3.2
3.5
4.5

/mm
2.5
3.2
4.0

l/mm
300
350

PU/Pc.
181
99
83

Item no.
097-003528-25300
097-003528-32350
097-003528-40350

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
Nickel-based
SE Ni
zzBasic graphite-coated stick electrode
zzCold welding of grey and malleable cast iron
zzSoft, low spatter arc
zzGood slag removal characteristics, low spatter tendency
zzGraphitic separation of the carbon in the weld metal
zzOptimum for the repair and maintenance of cast iron

Standards
DIN EN ISO 1071

E C Ni-Cl 1

AWS
E Ni-CI
Coating type
Basic-graphitic
Baking
seldom necessary / (150 C / 2 h)
Chemical analysis
C
0.5

Fe
2.5

Ni
Rest

Length
350 mm
Hardness
160 HB
Materials
EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550

A (DC-/+)
60 - 90
90 - 120
110 - 150
SZW 2014
2014-01-09

kg
4.5
5.0

/mm
2.5
3.2
4.0

PU/Pc.
230
135
100

Item no.
097-003532-25350
097-003532-32350
097-003532-40350

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

199

MMA
Nickel-based
SE NiFe
zzBasic graphite-coated stick electrode
zzCold welding of grey cast iron, malleable cast iron and spheroidal

cast iron

zzGood slag removal characteristics, low spatter tendency


zzGraphitic separation of the carbon in the weld metal
zzOptimum for the repair and maintenance of cast iron

Standards
DIN EN ISO 1071

E C NiFe 1 1

AWS A-5.15
E NiFeCl
Coating type
Basic-graphitic coated
Baking
seldom necessary / (150 C / 2 h)
Chemical analysis
C
1.5

Ni
55

Fe
Rest

Hardness
200 HB
Materials
EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-GJMB-550, EN-GJMW-350 - EN-GJMW-550,
EN-GJS-400 - EN-GJS-700

A (DC-/+)
60 - 90
90 - 120
110 - 150

200

kg
3.5
4.0
5.0

/mm
2.5
3.2
4.0

l/mm
300
350

PU/Pc.
212
124
101

Item no.
097-003533-25300
097-003533-32350
097-003533-40350

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
Nickel-based
SE NiCr82
zzBasic coated, high alloy nickel based stick electrode
zzCold tough up to -196C
zzScale-resistant up to 1,000C
zzMaximum operating temperature 800C
zzResistant to embrittlement
zzIn sulphurous atmospheres up to 500C

Standards
DIN EN ISO 14172

E Ni 6082 (NiCr20Mn3Nb)

AWS A-5.11

E NiCrFe-3

Material number
2.4648
Coating type
Basic-coated
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.05

Cr
21

Ni
Rest

Mn
5

Nb
2.4

Fe
5

Expansion, A5 Yield strength, Rp 0.2%


35 %
380 MPa
Tensile strength, Rm
>620 J
Impact energy, Av
>70 J (-196 C)
Materials
1.4429, 1.4539, 1.4876, 1.4922, 1.5662, 2.4816, 2.4867, 2.4870
Dissimilar joints at operating temperatures of -196 C to +650 C

A (DC+)
60 - 90
80 - 120
110 - 160
SZW 2014
2014-01-09

kg
3.0
3.5
4.5

/mm
2.5
3.2
4.0

l/mm
300
350

PU/Pc.
168
98
81

Item no.
097-003579-25300
097-003579-32350
097-003579-40350

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

201

MMA
Nickel-based
SE 625
zzBasic coated, high alloy nickel based stick electrode
zzSelf-removing slag, very low spatter tendency
zzExcellent ignition and reignition characteristics
zzMaximum operating temperature of the components 1000 C
zzCold tough up to -196C
zzScale resistant up to 1100 C
zzSuitable for transformer
zzAlloy core rod

Standards
DIN EN ISO 14172

E Ni 6625 (NiCr22Mo9Nb)

AWS A-5.11

E NiCrMo3

Material number
2.4621
Coating type
Rutile/basic
Baking
seldom necessary / (300 C / 2 h)
Chemical analysis
C
0.03

Cr
19.5

Mo
11

Nb
4

Ni
Rest

Expansion, A5 Yield strength, Rp 0.2%


30 %
450 MPa
Tensile strength, Rm
760 MPa
Impact energy, Av
75 J (20 C) / 60 J (-196 C)
Materials
Alloy 625, alloy 800 and similar Ni-Cr alloys

A (DC-/+)
60 - 90
80 - 110
100 - 150
150 - 200

202

kg
3.2
3.5
4.7
4.9

/mm
2.5
3.2
4.0
5.0

l/mm
300
350

PU/Pc.
170
96
91
53

Item no.
097-003531-25300
097-003531-32350
097-003531-40350
097-003531-50350

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
Hardfacing
SE Hard 300 P
zzBasic coated electrode with a metal recovery of 120%
zzFor crack-free application of wear-resistant and impact-resistant

passes

zzWeld metal consists of low-alloy chrome-manganese steel

Standards
EN14700

E Fe 1

DIN 8555
Baking
300 C / 2 h)
Chemical analysis
C
0.3

Cr
2.5

E1-UM-300 P

Mn
1

Hardness
300 HB
Fields of application
For crack-free application of wear-resistant and impact-resistant layers such as rollers,
guides, idler pulley support surfaces, rope winches

A (DC+)
60 - 90
95 - 150
140 - 190
190 - 250
SZW 2014
2014-01-09

kg
5.0
6.0

/mm
2.5
3.2
4.0
5.0

l/mm
350
450

PU/Pc.
230
133
83
53

Item no.
097-004806-25350
097-004806-32350
097-004806-40450
097-004806-50450

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

203

MMA
Hardfacing
SE Hard 350 GP
zzBasic-coated high-performance electrode
zzSuitable for repair and production welding on medium-alloy

steels

zzAlso suitable for difficult to weld steels


zzBroad range of applications with problem free processing at the

same time

zzVery strong and highly resistant to cracking

Standards
EN14700

E Fe3

DIN 8555
Baking
300 C / 2 h)
Chemical analysis
C
0.1

Cr
2.5

E3 UM / 350 GP

Si
0.5

Mo
2.3

Mo
2.3

Mn
1

Fe
Rest

Yield strength, Rp 0.2%


810 J
Tensile strength, Rm
1200 MPa
Length
350 mm
Hardness
350 HB
Fields of application
For medium-alloy and hard-to-weld steels for shock stress and low fretting, tool steels,
machine parts, armour steels

A (DC+)
60 - 90
95 - 150
140 - 190

204

kg
5.0
6.0

/mm
2.5
3.2
4.0
5.0

PU/Pc.
218
130
81
56

Item no.
097-004807-25350
097-004807-32350
097-004807-40450
097-004807-50450

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
Hardfacing
SE Hard 60
zzBasic coated Cr-Mo-V alloyed electrode
zz120% metal recovery
zzFor very hard surfacing under friction-impact wear conditions

Standards
EN14700

E Fe 8

DIN 8555

E 6-UM-60

Material number
Baking
300 C / 2 h)
Chemical analysis
C
0.6

Cr
8

Mn
0.6

1.4718

Mo
0.7

V
1

Fe
Rest

Hardness
60 HRC
Fields of application
Mixer arms, excavator parts, impact jaws, anvils, roller crushers, power hammers, screw
conveyors,caterpillar tracks, rolling mill guides, rotors, cams, clamping jaws, anvils

A (DC+)
80 - 120
100 - 160
160 - 220
190 - 260
SZW 2014
2014-01-09

kg
5.0
6.0

/mm
2.5
3.2
4.0
5.0

l/mm
350
450

PU/Pc.
230
135
88
56

Item no.
097-004808-25350
097-004808-32350
097-004808-40450
097-004808-50450

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

205

MMA
Hardfacing
SE Hard 61 GRZ
zzRutile high-performance electrode
zz160% metal recovery
zzFor welding of highly wear-resistant and abrasion-resistant build-

up with a low pressure or impact load

Standards
EN14700

E Fe 14

DIN 8555
Coating type
Rutile
Baking
300 C / 2 h)
Chemical analysis
C
4

Cr
30

E10-UM-60-GRZ

Fe
Rest

Hardness
57 - 61 HRC
Fields of application
Slides, excavator teeth, mixer blades, press dies, conveyor systems

A (DC-/+)
80 - 120
100 - 160
160 - 220
190 - 260

206

kg
4.0
6.0

/mm
2.5
3.2
4.0
5.0

l/mm
350
450

PU/Pc.
137
78
65
40

Item no.
097-004809-25350
097-004809-32350
097-004809-40450
097-004809-50450

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

MMA
Hardfacing
SE Hard 61 GTZ spezial
zzPipe-shaped special electrode
zzHardfacing of parts exposed to especially heavy abrasive and

impact wear

zzHigh hardness values already in the first pass due to low current

Standards
EN14700

E Fe 15

DIN 8555
Baking
150 C / 1 h)
Chemical analysis
C

Mn

Cr

5.5

1.5

40

E10-GF-UM-65-GTZ

Other
2

Length
457 mm
Hardness
61 - 63 HRC
Fields of application
Pump parts, mixer blades, agitator arms, concrete pumps, screw conveyors, excavation
machinery and agricultural machinery

A (DC-/+)
80 - 110
120 - 140
140 - 180
SZW 2014
2014-01-09

kg
5.0

/mm
6.0
8.0
11

PU/Pc.
67
38
22

Item no.
097-004789-60457
097-004789-80457
097-004789-11457

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

207

MMA
Hardfacing
SE Hard 68 CZ
zzBasic-graphitic coated stick electrode with 180% metal recovery
zzFor depositing layers of extreme resistance to abrasion
zzSuitable for use under ore, gravel, sand, slag or cement

Standards
EN14700

E Fe 15

DIN 8555
Coating type
Basic-graphitic
Baking
300 C / 2 h)
Chemical analysis
C

Cr

4.5

28

Other
5

E 10-UM-70 CZ

Fe
Rest

Hardness
66 - 68 HRC
Fields of application
Robot intermediate hose package, 2 x 95 sq mm, water cooled, ribbed hose, 7/12-pole

A (DC+)
80 - 120
100 - 160
160 - 220
190 - 260

208

kg
4.0
6.0

/mm
2.0
3.2
4.0
5.0

l/mm
350
450

PU/Pc.
138
80
63
41

Item no.
097-004810-25350
097-004810-32350
097-004810-40450
097-004810-50450

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

Submerged arc welding


Overview

Submerged arc welding

SZW 2014
2014-01-09

Page
210
214

Flux
Wire electrodes

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

209

Submerged arc welding


flux
FW AB 1 67
zzNeutral, medium-basic agglomerated welding flux
zzSuitable for fillet and joint welding of low-alloy steels, fine-

grained and boiler steels

zzConstant metallurgical behaviour


zzGood weld forming ability and self-detaching slag
zzConstant grades and low-temperature ductility in connection

with Mo, Ni or NiMo alloy wires

zzVery low hydrogen contents (H2diff. <4 mIll OOg) in the weld

metal

Standards
DIN EN ISO 14174-A
SA AB 1 67 AC H5
Baking
In dry rooms, welding flux in original packaging can be stored for up to 3 years from the
delivery date. Moist welding flux is to be dried at an effective powder temperature of 200
50C.
Welding current
1000 A
Approvals
TV: SMA S2
Weight
25 kg
Density
1100 g/cm
Grain size
DIN EN ISO 14174-A: 3 - 20
Materials
Construction steels up to 420 N/mm yield strength, fine-grained steels up to 460 N/mm
upper yield strength
Pressure vessel steels up to P 355 N/mm
Creep-resistant steels such as 16Mo3, tube steels up to L480 or X 70, high tensile shipbuilding steels up to EH36

Welding
current
1000 A

210

kg

Item no.

25

097-003711-00025

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

Submerged arc welding


flux
FW AB 1 67
Main constituents
Si02 + Ti02

Al2O3 + MnO

CaO +MgO

CaF2

20%

30%

30%

15%

Basicity according to Boniszewski: ~1.7

Chemical analysis of the weld metal in acc. with EN ISO 15792-1 and AWS A5.17/5.23
Guideline values in per cent by weight

Solid wires
C

Si

Mn

S1 (EL12)

0.05-0.08

0.2-0.4

0.7-1.0

S2 (EM12)

0.05-0.08

0.2-0.4

1.1-1.5

S3Si (EH12K)

0.05-0.08

0.3-0.5

1.5-1.9

Mechanical quality values in acc. with AWS A5.17/5.23: (Guideline values)


Charpy impact
ISO-V (Joule) at

Solid wires
ReH N/mm

RM N/mm

A5 %

- 40C

S1 (EL12)

> 380

> 470

> 22

(> 47 bei -30C)

S2 (EM12)

> 420

> 510

> 22

> 47

S3Si (EH12K)

> 420

> 510

> 22

> 47

SZW 2014
2014-01-09

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

211

Submerged arc welding


flux
FW CS 1 63 DC
zzMolten neutral welding flux
zzSuitable for high-alloy stainless steels, Ni-based alloys and low-

alloy steels

zzEspecially crack-resistant in connection with similar or over-

alloyed wire electrodes (solid or flux cored wire)

Standards
DIN EN ISO 14174-A

SF CS 2 DC

DIN EN ISO 14174-A


SF CS 163 DC
Baking
In dry rooms, welding flux in original packaging can be stored for up to 3 years from the
delivery date. Moist welding flux is to be dried at an effective powder temperature of 200
50C.
Welding current
900 A
Approvals
TV: SMA 316L
Grain size
DIN EN ISO 14174-A: 1 - 16
Materials
Creep-resistant CrMo steels such as 12 CrMo 19 5/A378 gr. 5 or X 20 CrMoWV 12 1/A351
for boiler, container and pipe construction
Martensitic (soft martensite) and ferritic Cr(NiMo) steels in acc. w. DIN EN 10088 and
austenitic CrNi(Mo) steels in acc. w. DIN EN 10088
Low-temperature tough and heat-resisting high-alloy CrNi(Mo) steels, dissimilar joints
and nickel-base alloys

Welding
current
900 A

212

kg

g/cm

Item no.

15
25

1500

097-004848-00015
097-004848-00025

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

Submerged arc welding


flux
FW CS 1 63 DC
Main constituents
Si02

Al2O3

CaO +MgO

CaF2

30%

5%

35%

20%

Basicity according to Boniszewski: ~1.3


Chemical analysis of the weld metal in acc. with EN ISO 15792-1 and AWS A5.17/5.23
Guideline values in per cent by weight

Solid wires

S 19 9 L

Si

Mn

Cr

Ni

< 0.03

< 1.0

< 1.6

18.5-20.5

9.0-11.0
11.0-14.0

S 19 12 3 L

< 0.03

< 1.0

< 1.6

17.5-19.5

S 22 9 3 N L

< 0.03

< 1.0

< 1.6

20.5-23.5

S Mo

< 0.08

< 0.5

< 1.0

Mo

andere

> 2.5
> 2.5

N < 0.2

0.5

S CrMo5

< 0.08

< 0.7

< 0.6

5.5

S CrMo91

< 0.15

< 0.8

< 1.0

8.0-10.0

8,7

0.6
>1.2

V < 0.3

Mechanical quality values in acc. with AWS A5.17/5.23: (Guideline values)

Charpy impact
ISO-V (Joule) at

Solid wires
Heat treatment

Rp 0.2 %
N/mm

Rp 1,0 %
N/mm

RM N/
mm

A5 %

+20 C

S 19 9 L

U*

>340

>370

>540

>30

>70

S 19 12 3 L

U*

>350

>380

>550

>30

>70

S 22 9 3 N L

U*

> 550

> 600

> 750

> 25

> 80

S 2 Mo

S*

> 440

> 540

> 20

> 90

S CrMo5

A*

> 470

> 600

> 18

> 70

S CrMo91

A*

>470

>620

>18

>45

- 60C

-196 C
>40
>40

> 40

*S = stress-relieved 620C/1 5 Std; A = annealed 740 - 760 C; U= untreated, as-welded

SZW 2014
2014-01-09

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

213

Submerged arc welding


Wire electrodes
SMA S2
zzSubmerged arc welding wire for welding unalloyed and low-

alloy construction steels

Standards
DIN EN ISO 14171-A

S2

AWS A-5.17

EM12

AWS A-5.23

EM12

Material number
Chemical analysis
C
0.09

Si
0.08

1.0494

Mn
1.05

Approvals
TV: FW AB 1 67
Processing information
Weldingparameters, including preheating and interpass temperature and heat treatment, depending on the parent metal to be welded, the panel thickness and the sets of
regulations to be applied.
Materials
Shipbuilding, pressure vessel construction and steel construction S185-E360, S235JRS355JR, S235J0-S355J0, S235J2-S355J2, S275N-S355N, S275MS355M,P235GH-P355GH,
P275N-P355N, P355M, P355Q
Pipeline steels L210-360, shipbuilding steels A-E, AH36, DH36
ASTM: A36, A106 grades A/B/C, A139, A210 grades A1/C, A216 grades WCA/WCB/
WCC,A234 grade WPB, A266 grades 1/2/4, A283 grades A/B/C/D, A285 grades A/B/C,
A299grades A/B, A515 grades 60, A516 grades 55, A656 grade 50API: 5L grades X42-X56

214

Packing drum

kg

K 415

25

/mm
2.0
2.5
3.0
4.0

Item no.
097-003700-02520
097-003700-02525
097-003700-02530
097-003700-02540

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

Submerged arc welding


Wire electrodes
SMA S3Si
zzSubmerged arc welding wire for welding unalloyed and low-

alloy construction steels

Standards
DIN EN ISO 14171-A

S3Si

AWS A-5.17

EH12K

AWS A-5.23

EH12K

Material number
Chemical analysis
C
0.11

Si
0.3

1.0497

Mn
1.72

Approvals
TV: FW AB 1 67
Processing information
Weldingparameters, including preheating and interpass temperature and heat treatment, depending on the parent metal to be welded, the panel thickness and the sets of
regulations to be applied.
Materials
Fine-grained steels, unalloyed and low-alloy steels
S355J0, S355J2, S355N-S460N, S355NL-S460NL, S355M-S460M, S355ML-S460ML, S460Q,
S460QL, P355GH, P355N-P460N, P355NL2-P460NL2, P355M-P460M, P355ML2-P460ML2,
P355Q-P460Q
Pipeline steels L210-450, shipbuilding steels AH40-FH40, ASTM: A36, A106 grades A/B/C,
A139, A210 grades A1/C, A216 grades WCA/WCB/WCC, A234 grade WPB, A266 grades
1/2/4, A283 grades A/B/C/D, A285 grades A/B/C, A299 grades A/B, A515 grades 60/65/70,
A516 grades 55-70, A656 grade 50/60 API: 5L grades X42-X65

Packing drum

kg

K 415

25

SZW 2014
2014-01-09

/mm
2.0
2.5
3.0
4.0

Item no.
097-004839-02520
097-004839-02525
097-004839-02530
097-004839-02540

www.ewm-sales.com
Request current scope of the permit for welding consumables if necessary.

215

Submerged arc welding


Wire electrodes
SMA 316
zzHigh-alloy submerged arc welding wire electrode
zzMaximum operating temperature 400 C
zzCan be used for stabilised and non-stabilised Cr-Ni steels

Standards
DIN EN ISO 14343-A

S 19 9 3 L

AWS A-5.9
Chemical analysis
C
0.11

C
0.25

Si
0.4

ER 316L
Mn
1.7

Cr
19

Ni
12.5

Mo
2.8

Fe
Rest

Approvals
TV: FW CS 1 63 DC
Materials
1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580,
1.4581, 1.4583

216

kg

Packing drum

25

K 415

Drum /mm
2.0
2.4
3.0
4.0

Item no.
097-004880-02520
097-004880-02524
097-004880-02530
097-004880-02540

www.ewm-group.com
Request current scope of the permit for welding consumables if necessary.

SZW 2014
2014-01-09

Accessories

Drum covers
Covers
Connectors

Page
218
220

217

Accessories
Drum covers and connectors
BC rund mit Lippe
zzDrum cover with lip
zzFor connection to drums

Packing
Drum

218

/mm
510
580

Item no.
097-003592-00510
097-003592-00580

Accessories
Drum covers and connectors
BC rund, flach
zzDrum cover with lip
zzFor connection to drums

Packing
Drum

/mm
520
590

Item no.
097-003591-00520
097-003591-00590

219

Accessories
Wire guide

Wire Lead
7.1

Pos.
7
7
7
7
7
7
7
7.1
7.1
7.2
7.2
-

7.2

Type
WIRE LEAD 1,5M
WIRE LEAD 3M
WIRE LEAD 5M
WIRE LEAD 6,5M
WIRE LEAD 8M
WIRE LEAD 10M
WIRE LEAD PRO
CONNECTOR BARREL WIRE
LEAD
CONNECTOR DV-CAB WIRE
LEAD
CONNECTOR DRIVE ROB2
WIRE LEAD
CONNECTOR DRIVE ROB3
WIRE LEAD
CONNECTOR WIRE LEAD
PRO

Wire Lead
zzFor steel wire, round wires
zzOutside dia.: 13 mm
zzWire dia. up to 1.6 mm

Designation

Wire guide, material sold by the metre


Connection for large spool/drum

Item no.
094-018280-00000
094-018281-00000
094-018282-00000
094-018283-00000
094-018284-00000
094-018285-00000
094-018279-00001
094-018277-00000

DV-CAB connection

092-007931-00000

Wire guide

Connection set for Rob 2 wire conduit

092-007913-00000

Connection set for Rob 3 wire conduit

092-007912-00000

End piece wire guide for material sold by


the metre

094-018278-00000

Wire Lead Soft


Wire Lead Soft
zzFor aluminium and stainless steel wire, round wires
zzOutside dia.: 12 mm
zzWire dia. up to 1.6 mm
Pos.
7
7
7
7
7
7
7
7
7.1
7.1
7.2
7.2
7.5
7.6

220

Type
WIRE LEAD SOFT 1,5M
WIRE LEAD SOFT 3M
WIRE LEAD SOFT 5M
WIRE LEAD SOFT 6,5M
WIRE LEAD SOFT 8M
WIRE LEAD SOFT 10M
WIRE LEAD SOFT 12M
WIRE LEAD SOFT
CONNECTOR BARREL WIRE
LEAD
CONNECTOR DV-CAB WIRE
LEAD
CONNECTOR DRIVE ROB2
WIRE LEAD
CONNECTOR DRIVE ROB3
WIRE LEAD
CONNECTOR WIRE LEAD
SOFT
UEDFS WLS 2,5x4,5mm
150mm

Designation

Wire guide, material sold by the metre


Connection for large spool/drum

Item no.
094-020383-00000
094-020383-00001
094-020383-00002
094-020383-00003
094-020383-00004
094-020383-00005
094-020383-00006
094-020382-00000
094-018277-00000

DV-CAB connection

092-007931-00000

Connection set for Rob 2 wire conduit

092-007913-00000

Wire guide

Connection set for Rob 3 wire conduit

092-007912-00000

End piece wire guide for material sold by


the metre
Transition liner for soft wire lead

094-020381-00000
094-020380-00000

Accessories
Wire guide

Wire Conduit
7.1

Pos.
7
7
7
7
7
7.1
7.1
7.2
7.2

7.2

Type
WIRE CONDUIT 1,8M
WIRE CONDUIT 3M
WIRE CONDUIT 4,5M
WIRE CONDUIT 8M
WIRE CONDUIT 12M
CONNECTOR BARREL
CONNECTOR DV-CAB WIRE
CONDUIT
CONNECTOR DRIVE ROB2
WIRE CONDUIT
CONNECTOR DRIVE ROB3
WIRE CONDUIT

Wire Conduit
zzRugged design
zzFor steel wire, round wires
zzOutside dia.: 16 mm
zzWire dia. up to 1.6 mm

Designation

Connection for large spool/drum


DV-CAB connection

Item no.
094-011515-00004
094-011515-00000
094-011515-00001
094-011515-00002
094-011515-00003
094-011517-00000
092-007741-00000

Connection set for Rob 2 wire conduit

092-008205-00000

Connection set for Rob 3 wire conduit

092-007916-00000

Wire guide

Rolliner HD
7

7.2

7.1

Pos.
7
7
7
7
7
7.1
7.1
7.2
7.2

Type
ROLLINER 5M
ROLLINER 10M
ROLLINER 15M
ROLLINER 20M
ROLLINER 25M
ROLLINER CONNECTOR
BARREL
ROLLINER CONNECTOR
DV-CAB
ROLLINER CONNECTOR
DRIVE ROB2
ROLLINER CONNECTOR
DRIVE ROB3

Rolliner HD
zzFor all material types,
round wires
zzOutside dia.: 50 mm
zzWire dia. up to 4.0 mm
zzWeight: Approx. 600 g/m

Designation

Connection for large spool/drum

Item no.
092-002575-00000
092-002575-00001
092-002575-00002
092-002575-00003
092-002575-00004
094-014623-00000

DV-CAB connection

092-007930-00000

Wire guide with plastic rollers

Connection set for Rob 2 wire conduit

092-007917-00000

Connection set for Rob 3 wire conduit

092-007918-00000

221

Notes

Notes

ewm worldwide
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Siegen

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Weinheim

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Plants
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Sales and Logistics Centre

Headquaters

EWM AG
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Tel: +49 2623 9276-0 Fax: -244
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info@ewm-sales.com

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D-56271 Mndersbach
Tel: +49 2680 181-0 Fax: -244
www.ewm-group.com
www.ewm-sales.com

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