Beruflich Dokumente
Kultur Dokumente
Generator Set
Introduction
Date Created: 12/11/09
This work book contains the service tooling information compiled from Service Manual RENR5930
for the G3304 and G3306 Engines.
The last worksheet is a summary document of all tools listed and maximum quantities required with
duplicates removed.
This document was created from the original documents in SIS and contain all the entries. Dealers
can cut and paste from this document to customize the information for their own use.
Manual RENR5930
he entries. Dealers
use.
G3306
Generator Set
Service Tools
New Tools
Date:
Part Number
Part Name
Tool Function
Ignition System
SMCS - 1550
i01234394
Magneto
Tool
-
Part Number
9U-6958
Part Description
Magneto Test Module
Part Number
Part Description
1F-0479
Wrench
9U-6695
2P-5481
154-9521
Carburetor - Adjust
SMCS - 1266-025
i01439035
Part Number
Part Description
156-1060
156-1070
1U-5470
Gas Pressure
SMCS - 1270
i01546223
Part Number
Part Description
8T-5160
1U-5470
SMCS - 1105-531
Tool
i01438058
Part Number
Part Description
9S-9082
5P-7306
Shaft Housing
5P-7305
i01493152
Part Number
9U-7400
Part Description
Multitach II Gp
i01559751
Part Number
1U-5470
Part Description
Engine Pressure Group
i01559773
Part Number
4C-6500
Part Description
Digital Thermometer
i01559937
Part Number
1U-5470
Part Description
Engine Pressure Group
i01546176
Part Number
8T-2700
Part Description
Blowby/Air Flow Indicator
Compression
SMCS - 1215-081
Tool
-
i02024662
Part Number
193-5859
Part Description
Cylinder Pressure Gauge Gp (Gas Engine)
i01546541
Part Number
1U-5470
Part Description
Engine Pressure Group
i02605557
Part Number
Part Description
4C-6500
Digital Thermometer
285-0901
Blowby Tool Gp
285-0910
Multi-Tool Gp
9U-7400
Multitach II Gp
9S-8140
Pressurizing Pump
i02492662
Part Number
245-5829
Part Description
Coolant/Battery Tester Gp
Part Number
9U-7400
Part Description
Multitach II Gp
Part Number
9S-8140
Part Description
Pressurizing Pump
i01500971
Part Number
Part Description
1P-3537
1P-4000
Cylinder Block
SMCS - 1201-040
Tool
i01580345
Part Number
Part Description
1P-3537
1P-4000
i01547856
Part Number
Part Description
1U-9895
Crossblock (1)
3H-0465
8F-6123
Bolt (2)
1P-2396
Adapter Plate
8T-4193
Bolt
2S-5658
Hard Washer
8F-1484
Washer
7K-1977
Washer
8T-0455
Flywheel - Inspect
SMCS - 1156-040
i02630856
Part Number
8T-5096
Part Description
Dial Indicator Gp
Part Number
8T-5096
Part Description
Dial Indicator Gp
i02391240
Part Number
8T-5096
Part Description
Dial Indicator Gp
i03439502
Part Number
Part Description
4C-4911
271-8590
Starting/Charging Analyzer Gp
225-8266
Ammeter-Clamp-on
20YY/MM/DD
Qty
Qty
1
Qty
1
1
1
1
Qty
1
1
1
Qty
1
1
Qty
1
1
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
1
1
1
1
Qty
1
Qty
1
Qty
1
Qty
1
1
Qty
28
1
Qty
1
3
2
1
28
28
28
28
1
Qty
1
Qty
1
Qty
1
Qty
1
1
1
1
G3306
Generator Set
Service Tools
New Tools
Date:
Part Number
Part Name
Tool Function
Governor - Disassemble
SMCS - 1264-015
i01922363
Disassembly Procedure
Tool
A
Part Number
1P-0510
Part Description
Driver
Governor - Assemble
SMCS - 1264-016
i01922500
Assembly Procedure
Tool
A
Part Number
1P-0510
Part Description
Driver
i01925573
Disassembly Procedure
Tool
A
Part Number
1P-0510
Part Description
Driver Group
i01925605
Assembly Procedure
Tool
A
Part Number
1P-0510
Part Description
Driver Group
Carburetor - Assemble
SMCS - 1266-016
i01796021
Assembly Procedure
Tool
A
Part Number
1P-0510
Part Description
Driver
i01904114
Removal Procedure
Tool
A
Part Number
2P-5481
Part Description
Deep Well Socket
i01904220
Removal Procedure
Tool
A
Part Number
1P-5559
Part Description
Spark Plug Adapter Wrench
Installation Procedure
Tool
Part Number
Part Description
1P-5559
5P-3931
Anti-Seize Compound
i01925633
Removal Procedure
Tool
A
Part Number
138-7575
Part Description
Link Bracket
i01925890
Installation Procedure
Tool
Part Number
Part Description
138-7575
Link Bracket
5P-3931
Anti-Seize Compound
Turbocharger - Disassemble
SMCS - 1052-015
i01906889
Disassembly Procedure
Tool
Part Number
Part Description
9S-6363
Turbocharger Fixture
9S-6343
Cartridge Fixture
1P-1861
FT-0745
Modified Pliers
Turbocharger - Assemble
SMCS - 1052-016
i01907563
Assembly Procedure
Tool
Part Number
Part Description
FT-0745
Modified Pliers
1P-1861
9S-6343
Fixture Assembly
8T-5096
Dial Indicator Gp
9S-6363
4L-7464
Silicone Grease
5P-3931
Anti-Seize Compound
Turbocharger - Install
SMCS - 1052-012
i01795608
Installation Procedure
Tool
A
Part Number
5P-3931
Part Description
Anti-Seize Compound
i01905045
Disassembly Procedure
Tool
Part Number
Part Description
8B-7548
Push-Puller Tool
8H-0684
Ratchet Wrench
8H-0663
Bearing Puller Gp
8B-7560
Step Plate
136-1452
1P-0510
Driver Gp
i01906012
Assembly Procedure
Tool
Part Number
Part Description
1P-0510
Driver Group
136-1452
i01908779
Disassembly Procedure
Tool
Part Number
Part Description
1P-1857
1P-0510
Driver
1P-1855
9S-9152
Bearing Puller
i01910080
Assembly Procedure
Tool
Part Number
Part Description
1P-0510
Driver Gp
1P-1855
1P-1857
7M-7456
5P-3413
Pipe Sealant
i01902211
Tool
A
Part Number
Part Description
1P-2320
Combination Puller
8B-7560
Step Plate
1P-0529
Handle
1P-0468
Drive Plate
1P-0465
Drive Plate
1P-0462
Drive Plate
1P-0461
Drive Plate
1P-0529
Handle
i01902609
Assembly Procedure
Tool
Part Number
Part Description
1P-0529
Handle
1P-0461
Drive Plate
1P-0462
Drive Plate
1P-0529
Handle
1P-0465
Drive Plate
1P-0468
Drive Plate
i01922640
Removal Procedure
Tool
A
Part Number
185-3630
Part Description
Strap Wrench
i01922768
Assembly Procedure
Tool
A
Part Number
5P-3413
Part Description
Pipe Sealant
i01922664
Installation Procedure
Tool
A
Part Number
185-3630
Part Description
Strap Wrench Assembly
i01911991
Disassembly Procedure
Tool
A
Part Number
Part Description
1P-0510
Driver Gp
8H-0663
Bearing Puller Gp
i01899567
Tool
Part Number
Part Description
1P-0820
Hydraulic Puller
3H-0465
Push-Puller Plate
1B-4207
Nut
5P-5228
5F-0342
Adapter
8B-7560
Step Plate
FT-0915
Adapter
9U-6600
i01926145
Removal Procedure
Tool
A
Part Number
FT-0120
Part Description
Lifting Bracket
Installation Procedure
Tool
A
Part Number
FT-0120
Part Description
Lifting Bracket
i01926018
Removal Procedure
Tool
A
Part Number
FT-0120
Part Description
Lifting Bracket
i01926091
Installation Procedure
Tool
Part Number
Part Description
FT-0120
Lifting Bracket
5H-2471
Adhesive
i01900063
Removal Procedure
Tool
Part Number
Part Description
1P-3075
5P-7312
Seal Distorter
5P-7315
Distorter Ring
i01900202
Installation Procedure
Tool
Part Number
Part Description
5P-7299
Installer
7F-8022
Bolt
4B-4283
Washer
4C-9500
9S-3265
Compound
i01926627
Removal Procedure
Tool
Part Number
Part Description
1U-7600
5P-7312
Seal Distorter
5P-7313
Distorter Ring
i01926792
Installation Procedure
Tool
Part Number
Part Description
9S-8871
Seal Locator
9S-8858
Nut
9S-8890
Bolt
5P-7298
Installer
8M-8060
9S-3265
Compound
i01901048
Removal Procedure
Tool
A
Part Number
138-7575
Part Description
Link Bracket
Installation Procedure
Tool
A
Part Number
138-7575
Part Description
Link Bracket
i01901147
Removal Procedure
Tool
Part Number
Part Description
8S-2264
Puller
9S-9155
Spacer
Flat Washer
1P-0510
Driver
1P-2321
Combination Puller
i01901231
Installation Procedure
Tool
A
Part Number
1P-0510
Part Description
Driver
Magneto - Disassemble
SMCS - 1556-015
i01912843
Disassembly Procedure
Tool
Part Number
Part Description
1P-1855
1P-1857
Magneto - Assemble
SMCS - 1556-016
i01914431
Assembly Procedure
Tool
Part Number
Part Description
1P-1855
1P-0510
Driver
1P-1857
i01915872
Removal Procedure
Tool
Part Number
Part Description
8S-2264
Puller
9S-9155
Spacer
0S-1605
Bolt
4B-4278
Washer
i01920920
Disassembly Procedure
Tool
Part Number
Part Description
1P-0510
Driver
9S-9152
Bearing Puller
i01921021
Assembly Procedure
Tool
Part Number
Part Description
1P-0510
Driver
3H-0467
Puller Washer
9S-9152
Bearing Puller
i01903427
Installation Procedure
Tool
A
Part Number
5H-2471
Part Description
Adhesive
i01903812
Installation Procedure
Tool
A
Part Number
5P-3931
Part Description
Anti-Seize Compound
SMCS - 1209-011
i01903522
Removal Procedure
Tool
A
Part Number
1U-7262
Part Description
Telescoping Magnet
i01904600
Installation Procedure
Tool
A
Part Number
1U-7262
Part Description
Telescoping Magnet
i01923506
Removal Procedure
Tool
Part Number
Part Description
9U-7349
Valve Driver
7S-8858
Bushing Driver
Installation Procedure
Tool
Part Number
Part Description
9U-7349
Valve Driver
7S-8858
Bushing Driver
i01923638
Removal Procedure
Tool
A
Part Number
166-7441
Part Description
Valve Seat Extractor Tool
Installation Procedure
Tool
A
Part Number
166-7441
Part Description
Valve Seat Extractor Tool
i01923768
Removal Procedure
Tool
Part Number
Part Description
5S-1330
8S-2263
Spring Tester
Installation Procedure
Tool
Part Number
Part Description
5S-1330
8S-2263
Spring Tester
i01926839
Removal Procedure
Tool
A
Part Number
8S-9906
Part Description
Ratchet Puller
SMCS - 1100-012
i01927895
Installation Procedure
Tool
Part Number
Part Description
8S-9906
Ratchet Puller
5P-3931
Anti-Seize Compound
i01903166
Installation Procedure
Tool
Part Number
Part Description
198-9143
198-9144
198-9145
i01928295
Disassembly Procedure
Tool
A
Part Number
7S-9470
Part Description
Piston Ring Expander
i01928691
Assembly Procedure
Tool
A
Part Number
Part Description
7S-9470
5P-8639
Hydraulic Press
5P-8655
Tool Group
1U-5230
8F-0024
Hose Assembly
1P-2375
1P-2376
i01928202
Installation Procedure
Tool
A
Part Number
5P-3525
Part Description
Piston Ring Compressor
i01928843
Removal Procedure
Tool
A
Part Number
5P-8665
Part Description
Cylinder Liner Puller
i01929422
Installation Procedure
Tool
Part Number
8B-7548
Part Description
Push-Puller Tool
3H-0465
Push-Puller Plate
1P-2394
Puller Plate
8T-0455
2P-8260
i01929634
Removal Procedure
Tool
A
Part Number
Part Description
8S-2241
8H-0684
Ratchet Wrench
i01929662
Installation Procedure
Tool
A
Part Number
Part Description
8S-2241
8H-0684
Ratchet Wrench
i01903461
Removal Procedure
Tool
A
Part Number
2P-5518
Part Description
Main Bearing Tool
i01903865
Installation Procedure
Tool
Part Number
Part Description
198-9143
198-9144
198-9145
8T-5096
Crankshaft - Install
SMCS - 1202-012
i01929757
Installation Procedure
Tool
Part Number
Part Description
198-9143
Plastigage
8T-5096
20YY/MM/DD
Qty
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
1
Qty
1
Qty
1
1
Qty
1
1
1
1
Qty
1
1
1
1
1
1
Qty
1
Qty
1
1
1
1
1
1
1
Qty
1
1
Qty
1
1
1
1
Qty
1
1
1
1
1
Qty
1
1
1
1
1
1
1
1
Qty
1
1
1
1
1
1
Qty
1
Qty
1
Qty
1
Qty
1
1
Qty
1
4
2
2
2
1
1
1
Qty
1
Qty
1
Qty
1
Qty
1
1
Qty
1
1
1
Qty
1
1
1
1
Qty
1
1
1
Qty
1
1
3
1
1
1
Qty
2
Qty
2
Qty
1
1
2
2
1
1
Qty
1
Qty
1
1
Qty
1
1
1
Qty
1
1
2
3
Qty
1
1
Qty
1
1
1
Qty
1
Qty
1
Qty
1
Qty
1
Qty
1
1
Qty
1
1
Qty
1
Qty
1
Qty
1
1
Qty
1
1
Qty
1
Qty
1
1
Qty
1
1
1
Qty
1
Qty
1
1
1
1
1
1
1
Qty
1
Qty
1
Qty
1
2
1
1
1
Qty
1
1
Qty
1
1
Qty
1
Qty
1
1
1
1
Qty
1
1
G3306
Generator Set
Service Tools
New Tools
Date:
Part Number
Part Name
Tool Function
i02601752
Part Number
Part Description
245-5829
5N-5561
Silicone Lubricant
i02023749
Part Number
Part Description
2S-3230
Bearing Lubricant
108-8611
Grease Cartridge
i02155505
Part Number
9S-8140
Part Description
Pressurizing Pump
i02017557
Part Number
8T-5296
Part Description
Coolant Conditioner Test Kit
i01012683
Part Number
8T-2700
Part Description
Blowby/Air Flow Indicator
Part Number
i01519864
Part Description
193-5859
i01004097
Tool
Part Number
Part Description
8T-9190
1U-5718
Vacuum Pump
i02155500
Tool
Part Number
Part Description
1U-8760
Chain Wrench
4C-5084
Generator - Dry
SMCS - 4450-569
i03214248
Tool
Part Number
Part Description
225-8266
Ammeter-Clamp-on
i03292462
Tool
Part Number
Part Description
237-5130
Digital Multimeter
12 VDC Battery
Potential Transformer
i01519761
Part Number
Part Description
2P-5481
154-9521
Insulation - Test
SMCS - 4453-081; 4454-081; 4457-081;
i03642858
Part Number
300-8648
Part Description
Insulation Testing Gp
i03316580
Part Number
Part Description
237-5130
Digital Multimeter
257-9140
Multimeter
146-4080
7X-1710
Winding - Test
SMCS - 4453-081; 4454-081; 4457-081;
Tool
Part Number
i01787397
Part Description
6V-7070
Digital Multimeter
146-4080
Tools
SMCS - 1000
i01194897
Tool
Part Number
Part Description
8T-0900
Clamp-on Ammeter
155-5175
Clamp-on Ammeter
146-4080
Multimeter
9U-7330
Multimeter
6V-7070
Multimeter
7X-1710
Probe Group
4C-6500
Digital Thermometer
142-5055
Megohmmeter
1H-3110
Exciter/Bearing Puller
1H-3107
Exciter/Bearing Puller
Resistive Bridge
Protective Gloves
6V-3001
Crimping Tool
8S-1075
Crimping Tool
1U-5804
Crimping Tool
1U-7322
Flashlight
8F-9866
Grease gun
1S-0258
Hammer
4C-6477
Lamp, fluorescent
1U-7230
Screwdrivers
1U-7248
Wrench
8T-9293
Wrench
1U-7460
Wrench set
1U-7160
Socket set
1U-8030
Socket set
1U-7830
Socket set
1U-7880
Socket set
1U-7050
Wrench set
Vacuum
1U-8809
Corrosion inhibitor
1U-8803
Detergent
4C-5522
Gloves
Plastic
Rags
Water
Air
Covering material
20YY/MM/DD
Qty
Qty
-
Qty
-
Qty
-
Qty
-
Qty
-
Qty
Qty
-
Qty
-
Qty
1
1
Qty
1
1
1
Qty
-
Qty
1
Qty
1
1
1
1
Qty
1
1
Qty
-
G3306
Generator Set
Service Tools
Tool Summary
New Tools
Date:
Part Number
Part Name
Tool Function
Part Description
Battery 12 VDC
Air
Covering material
Flat Washer
Plastic
Potential Transformer
Protective Gloves
Rags
Resistive Bridge
Vacuum
Water
0S-1605
Bolt
108-8611
Grease Cartridge
136-1452
138-7575
Link Bracket
142-5055
Megohmmeter
146-4080
155-5175
Clamp-on Ammeter
156-1060
Emissions Analyzer Gp
156-1070
166-7441
185-3630
Strap Wrench
193-5859
193-5859
198-9143
Plastigage
198-9144
198-9145
1B-4207
Nut
1F-0479
Wrench
1H-3107
Exciter/Bearing Puller
1H-3110
Exciter/Bearing Puller
1P-0461
Drive Plate
1P-0462
Drive Plate
1P-0465
Drive Plate
1P-0468
Drive Plate
1P-0510
Driver
1P-0529
Handle
1P-0820
Hydraulic Puller
1P-1855
1P-1857
1P-1861
1P-2320
Combination Puller
1P-2321
Combination Puller
1P-2375
1P-2376
1P-2394
Puller Plate
1P-2396
Adapter Plate
1P-3075
1P-3537
1P-4000
1P-5559
1S-0258
Hammer
1U-5230
1U-5470
1U-5718
Vacuum Pump
1U-5804
Crimping Tool
1U-7050
Wrench set
1U-7160
Socket set
1U-7230
Screwdrivers
1U-7248
Wrench
1U-7262
Telescoping Magnet
1U-7322
Flashlight
1U-7460
Wrench set
1U-7600
1U-7830
Socket set
1U-7880
Socket set
1U-8030
Socket set
1U-8760
Chain Wrench
1U-8803
Detergent
1U-8809
Corrosion inhibitor
1U-9895
Crossblock
225-8266
Ammeter-Clamp-on
237-5130
Digital Multimeter
245-5829
Coolant/Battery Tester Gp
257-9140
Multimeter
271-8590
Starting/Charging Analyzer Gp
285-0901
Blowby Tool Gp
285-0910
Multi-Tool Gp
2P-5481
2P-5518
2P-8260
2S-3230
Bearing Lubricant
2S-5658
Hard Washer
300-8648
Insulation Testing Gp
3H-0465
Push-Puller Plate
3H-0467
Puller Washer
4B-4278
Washer
4B-4283
Washer
4C-4911
4C-5084
4C-5522
Gloves
4C-6477
Lamp, fluorescent
4C-6500
Digital Thermometer
4C-9500
4L-7464
Silicone Grease
5F-0342
Adapter
5H-2471
Adhesive
5N-5561
Silicone Lubricant
5P-3413
Pipe Sealant
5P-3525
5P-3931
Anti-Seize Compound
5P-5228
5P-7298
Installer
5P-7299
Installer
5P-7305
5P-7306
Shaft Housing
5P-7312
Seal Distorter
5P-7313
Distorter Ring
5P-7315
Distorter Ring
5P-8639
Hydraulic Press
5P-8655
Tool Group
5P-8665
5S-1330
6V-3001
Crimping Tool
6V-7070
Digital Multimeter
7F-8022
Bolt
7K-1977
Washer
7M-7456
7S-8858
Bushing Driver
7S-9470
7X-1710
8B-7548
Push-Puller Tool
8B-7560
Step Plate
8F-0024
Hose Assembly
8F-1484
Washer
8F-6123
Bolt
8F-9866
Grease gun
8H-0663
Bearing Puller Gp
8H-0684
Ratchet Wrench
8M-8060
8S-1075
Crimping Tool
8S-2241
8S-2263
Spring Tester
8S-2264
Puller
8S-9906
Ratchet Puller
8T-0455
8T-0900
Clamp-on Ammeter
8T-2700
8T-4193
Bolt
8T-5096
8T-5160
8T-5296
8T-9190
8T-9293
Wrench
9S-3265
Compound
9S-6343
Fixture Assembly
9S-6363
9S-8140
Pressurizing Pump
9S-8858
Nut
9S-8871
Seal Locator
9S-8890
Bolt
9S-9082
9S-9152
Bearing Puller
9S-9155
Spacer
9U-6600
9U-6695
9U-6958
9U-7330
Multimeter
9U-7349
Valve Driver
9U-7400
Multitach II Gp
FT-0120
Lifting Bracket
FT-0745
Modified Pliers
FT-0915
Adapter
20YY/MM/DD
Qty
Qty
1
1
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
28
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
28
1
4
1
3
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
28
1
1
1
1
1
1
1
28
2
1
1
1
1
1
1
1
1
1
28
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1