Eqpt Check List-Pre Inspection

NAPHTA PRODUCT COOLER EXTERNAL INSPECTION CHECKLIST
INSPECTION UNIT
DESCRIPTION
Inspection Date
Last Inspection
Date
Plant No.
Equipment No.
Service
NO.
DESCRIPTION
External Appearance of Vessel:

a) Clean fins (no significant dust accumulation)
b) Cleanliness of fins found acceptable as it is
c) Cleanliness of fins found acceptable after
washing with detergent and water
d) Properly screwed plugs
e) Top of fin tube bundle clean
f) Fan blades in good condition
g) Fan box/plenum (if any) in good condition
1
h)
Equipment identification and number available
i)
j)
Name plate available and readable

Nozzles in good condition
k)
Coating in good condition, (if no, check below)

(i)
(ii)
(iii)
(iv)
(v)
Isolated coating failure

Widespread coating failure
General Corrosion
Isolated pitting
Widespread pitting
Supports:
a) Bolts properly installed and in good condition
b) Support structures in good condition
c)
Welds on structural support(s) in good condition
d) Non-restrained end is free to move

Nozzles/Flanges:
3
a)
Nozzle and flanges in good condition (no leak)
b) Bolts and nuts in good condition

c) Flanges in good alignment
Drain/Vent/Blinds/Lifting Lugs:
a) Drain/vent plug(s) installed
b) Nipples/root valve(s) seal welded
c) Drain valve blinded at end
d) Spectacle blind installed for positive isolation
Yes
4
e) Corrosion on the drain/vent nipple or other
fittings
f) Lifting lugs in good condition
Miscellaneous Items:
a) Instrumentation:
(i)
Pressure gage(s) in good condition
(ii)
a)
(i)
Tags for gages installed
(ii)
Thermowells thread properly engage
(iii) Thermal relief valve(s) in good
condition
Relief Valves:
b)
Connected Piping:
(i)
INSPECTED BY
PIRECO-EPC CONTRACTOR
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
Temperature gage(s) in good condition
Acceptable per SAEP 319 checklist
(i)
Drain/vent /welding boss/RV piping in
good condition
(ii)
Piping flow direction arrow stenciled
(iii) Piping identification stenciled
(iv) Adequate supports (no vibration)
(v)
Smooth fluid flow (no vibration)
Access Ladder/Platforms/Walkways:
a) Platform/ladder/stairway/handrails in good
condition
b) Gratings in good condition
c) Bolts/clips on grating
d) Safety drop-bar(s) in good condition
e) Stairway tread(s) in good condition
f) Non-seal welded structural members in good
condition (no corrosion scales build up)
g) Stairway access color-coded
h) Ladder rung(s) in good condition
i) Cage(s) in good condition
j) Platform(s) clean (no debris accumulation)
NAME
DATE
XTERNAL INSPECTION CHECKLIST
DESCRIPTION
CHECKLIST
Naphtha Cooler-E772A/B/C
Inspection Date
Last Inspection
Date
No
N/A
REMARKS
DATE
SIGNATURE
REBOILER EXTERNAL INSPECTION CHECKLIST
INSPECTION UNIT
DESCRIPTION
Inspection Date
Last Inspection
Date
Plant No.
Equipment No.
Service
NO.
DESCRIPTION

a)
Mechanically sound (no damages such as
scratches, grooves, dents)
b)
c)
d) Tight Nozzles (no leaks)
e)
Good welds (no cracks)
f)
Good coating appearance (no discoloration due
to overheating)
g)
Good alignment
h) Good surface appearance (no signs of blisters or
bulges)
i)
Good coating (no failure; if no , check below :)
(i) Isolated coating failure

(i)
(ii)
General corrosion
(iii) Isolated pitting
(iv) Widespread pitting
Vessel Skirts/Supports:
a) Skirt mechanically sound
b) Skirt coating good
c) Skirt clean inside
d) Support sliding pad good condition
e) Saddle shoe aligned with the supports
f) Support guides available and mechanically sound
2
g) Welds on structure support(s)

h) Pipe support base /I beam in good condition ( no
gap)
i) Structure component(s) in good condition
j) Space between the saddle base and support beam
clean (no rust scales)
k) Dummy leg support in good condition
l) Base plate(s) in good condition
Yes
m) Non-restrained end is free to move

Nozzles /Flanges:
a) Nozzle and flanges in good condition (no leak)
b) No corrosion between flanges
c) Flanges no signs of mechanical damage
d) Uneven or loose stud bolts
e) Stud bolts of proper length
f) Bolts and nuts in good condition
g) Weep holes of reinforcing pad properly greased
Drain/Vent/Lifting Lugs:
a) Drain/vent plug available
b) Nipples/root valve properly seal welded
c) Weep holes of reinforcing pads in good condition (no
signs of leak)
d) Welds on reinforcing pads in good condition
e) Drain valve blinded at end
f) Spectacle blind installed for positive isolation
g) Drain/vent nipple or other fittings in good condition
h) Davits/lifting lugs fully operational
Isolation Valves:
a) Proper rating installed
b) Gland in good condition
c) Gland stud/eye bolt in good condition
d) Hand wheel in good condition
e) Valve body in good condition
f) Horizontal Valve position indicator with safety caution
Hot/Cold Insulation:
a) Metal jackets and insulation (hot) in good condition
b) Aluminum cladding, vapor barrier and insulation
(cold) in good condition
c) Correct insulation material/sufficient thickness
d) Insulation straps properly installed
e) Insulation at OSI points covered
a) Instrumentation:
(i) Pressure gage(s) in good condition
(ii) Temperature gage(s) in good condition
(iii) Tags for gages installed properly
(iv) Thermowells thread properly engage
(v)
Thermal relief valve(s) in good condition
b)
Relief Valves:
(i) Acceptable per SAEP 319 checklist
c)
Connected Piping:
(i)
good condition
(ii) Piping flow direction arrow stenciled
INSPECTED BY
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
(v) Smooth fluid flow ( no vibration)

condition
c) Bolts/clips on grating installed properly
NAME
DATE
INSPECTION CHECKLIST
DESCRIPTION
CHECKLIST
Reboilerr-E770
Inspection Date
Last Inspection
Date
No
N/A
REMARKS
DATE
SIGNATURE
STEAM CONDENSATE COOLER EXTERNAL INSPECTION CHECKLIST
INSPECTION UNIT
DESCRIPTION
Inspection Date
Last Inspection
Date
Plant No.
Equipment No.
Service
NO.
DESCRIPTION

1
h)
i)
j)

k)

(i)
(ii)
(iii)
(iv)
(v)

General Corrosion
Isolated pitting
Widespread pitting
Supports:
c)

Nozzles/Flanges:
3
a)

Yes
4
fittings
a) Instrumentation:
(i)
(ii)
a)
(i)
(ii)
condition
Relief Valves:
b)
Connected Piping:
(i)
INSPECTED BY
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
(i)
good condition
(ii)
(v)
condition
NAME
DATE
EXTERNAL INSPECTION CHECKLIST
DESCRIPTION
CHECKLIST
Steam Condensing Cooler-E774
Inspection Date
Last Inspection
Date
No
N/A
REMARKS
DATE
SIGNATURE
COMPRESSOR AFTER COOLER EXTERNAL INSPECTION CHECKLIST
INSPECTION UNIT
DESCRIPTION
Inspection Date
Last Inspection
Date
Plant No.
Equipment No.
Service
NO.
DESCRIPTION

1
h)
i)
j)

k)

(i)
(ii)
(iii)
(iv)
(v)

General Corrosion
Isolated pitting
Widespread pitting
Supports:
c)

Nozzles/Flanges:
3
a)

Yes
4
fittings
a) Instrumentation:
(i)
(ii)
a)
(i)
(ii)
condition
Relief Valves:
b)
Connected Piping:
(i)
INSPECTED BY
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
(i)
good condition
(ii)
(v)
condition
NAME
DATE
DESCRIPTION
CHECKLIST
Compressor After Cooler-E773
Inspection Date
Last Inspection
Date
No
N/A
REMARKS
DATE
SIGNATURE
HEAT EXCHANGER EXTERNAL INSPECTION CHECKLIST
INSPECTION UNIT
DESCRIPTION
Inspection Date
Last Inspection
Date
Plant No.
Equipment No.
Service
NO.
DESCRIPTION

a)
Mechanically sound (no damages such as
b)
c)
d) Tight Nozzles (no leaks)
e)
Good welds (no cracks)
f)
Good coating appearance (no discoloration due
to overheating)
g)
Good alignment
h) Good surface appearance (no signs of blisters or
bulges)
i)
Good coating (no failure; if no , check below :)
(i) Isolated coating failure

(i)
(ii)
General corrosion
(iii) Isolated pitting
(iv) Widespread pitting
d) Support sliding pad good condition
e) Saddle shoe aligned with the supports
f) Support guides available and mechanically sound
2
g) Welds on structure support(s)

h) Pipe support base /I beam in good condition ( no
gap)
i) Structure component(s) in good condition
j) Space between the saddle base and support beam
clean (no rust scales)
k) Dummy leg support in good condition
l) Base plate(s) in good condition
Yes
m) Non-restrained end is free to move

Nozzles /Flanges:
b) No corrosion between flanges
c) Flanges no signs of mechanical damage
d) Uneven or loose stud bolts
e) Stud bolts of proper length
f) Bolts and nuts in good condition
g) Weep holes of reinforcing pad properly greased
Drain/Vent/Lifting Lugs:
c) Weep holes of reinforcing pads in good condition (no
signs of leak)
g) Drain/vent nipple or other fittings in good condition
Isolation Valves:
a) Proper rating installed
d) Hand wheel in good condition
f) Horizontal Valve position indicator with safety caution
a) Metal jackets and insulation (hot) in good condition
d) Insulation straps properly installed
a) Instrumentation:
(i) Pressure gage(s) in good condition
(iii) Tags for gages installed properly
(v)
b)
Relief Valves:
(i) Acceptable per SAEP 319 checklist
c)
Connected Piping:
(i)
good condition
(ii) Piping flow direction arrow stenciled
INSPECTED BY
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
(v) Smooth fluid flow ( no vibration)

condition
c) Bolts/clips on grating installed properly
NAME
DATE
RNAL INSPECTION CHECKLIST
DESCRIPTION
CHECKLIST
Heat Exchanger-E771 A/B
Inspection Date
Last Inspection
Date
No
N/A
REMARKS
DATE
SIGNATURE
COMPRESSOR DISCHARGE DRUM EXTERNAL INSPECTION CHECKLIST
INSPECTION UNIT
DESCRIPTION
Inspection Date
Last Inspection
Date
Plant No.
Equipment No.
Service
NO.
DESCRIPTION

a) Mechanically sound (no damages such as
b) Equipment identification and number available
c) Name plate available and readable
d) Tight nozzles (no Leaks)
e) Good welds ( no Cracks)
f) Good coating appearance ( no discoloration due to
overheating)
g) Good alignment
h) Good surface appearance ( no signs of blisters,
bulges)
i) Good coating (no failure; if no , check below:)
(i)
(ii)
(iii) General Corrosion
(iv) Isolated pitting
d) Fireproofing in good condition
e) Skirt drain is clean (no debris)
f) Support sliding pad good condition
g) Saddle shoe aligned with the supports
h)
Support guides available and mechanically sound
i)
j) Pipe support base /I beam in good condition (no

gap)
k) Structural component(s) in good condition
l) Space between the saddle base and the support
beam clean ( no rust scales)
m) Dummy leg supports in good condition
Yes
n) Base plate(s) in good condition

Nozzles/Manways/Flanges:
b) Special leak protection cover (caustic/chemical) in
good condition
c)
3
d) Flanges no signs of mechanical damage

e) Stud bolts tight
f) Stud bolts of proper length
g) Jack screws available and serviceable
h) Bolts and nuts in good condition
i)
Weep holes of reinforcing pad properly greased
c) Reinforcing pads in good condition (no signs of
leaks on weep holes)
g) Drain/vent nipple or other fittings in good
condition
h) Davits/ lifting lugs fully operational
i) Dead legs not present or removed
5 Isolation Valves:
a) Proper rating
d) Hand wheel available and mechanically sound
f) Horizontal valve position indicator with safety
caution
a)
Flange coating in good condition (no corrosion)
Metal jackets and insulation (hot) good condition

d) All insulation straps available and fully tight
a) Instrumentation:
(i)
(ii)
(iii) Tags for gages available
(v)
(vi) Level sight glasses in good condition

Relief valves: (Use SAEP-319 Checklist)
(i)
c) Connected piping:
(i)
good condition
(ii)
(iv) Utility piping (steam etc.) has working
check valve
(v)
Corrosion monitoring Cosasco fitting
location marked
(vi) Piping adequately supported
(vii) Fluid flow smooth (no vibration)
Underground to Aboveground Transition Sections of
Vessel:
b)
INSPECTED BY
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
a)
Coating of above ground section in good condition
b)
Coating on the transition section in good condition
c) Coating properly applied on buried or transition

section
d) Warning signs to indicate underground vessel
available
NAME
DATE
DESCRIPTION
CHECKLIST
Discharge Drum-D 772
Inspection Date
Last Inspection
Date
No
N/A
REMARKS
DATE
SIGNATURE
COMPRESSOR SUCTION DRUM EXTERNAL INSPECTION CHECKLIST
INSPECTION UNIT
DESCRIPTION
Inspection Date
Last Inspection
Date
Plant No.
Equipment No.
Service
NO.
DESCRIPTION

overheating)
g) Good alignment
bulges)
(i)
(ii)
h)
i)

gap)
Yes

good condition
c)
3

e) Stud bolts tight
i)
condition
5 Isolation Valves:
a) Proper rating
caution
a)

a) Instrumentation:
(i)
(ii)
(v)

(i)
(i)
good condition
(ii)
check valve
(v)
location marked
Vessel:
b)
INSPECTED BY
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
a)
b)

section
available
NAME
DATE
DESCRIPTION
CHECKLIST
Suction Drum-D 771
Inspection Date
Last Inspection
Date
No
N/A
REMARKS
DATE
SIGNATURE
STEAM DISENGAGING DRUM EXTERNAL INSPECTION CHECKLIST
INSPECTION UNIT
DESCRIPTION
Inspection Date
Last Inspection
Date
Plant No.
Equipment No.
Service
NO.
DESCRIPTION

overheating)
g) Good alignment
bulges)
(i)
(ii)
h)
i)

gap)
Yes

good condition
c)
3

e) Stud bolts tight
i)
condition
5 Isolation Valves:
a) Proper rating
caution
a)

a) Instrumentation:
(i)
(ii)
(v)

(i)
(i)
good condition
(ii)
check valve
(v)
location marked
Vessel:
b)
INSPECTED BY
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
a)
b)

section
available
NAME
DATE
XTERNAL INSPECTION CHECKLIST
DESCRIPTION
CHECKLIST
Steam Disengaging Drum-D 770
Inspection Date
Last Inspection
Date
No
N/A
REMARKS
DATE
SIGNATURE
STABILIZER TOWER EXTERNAL INSPECTION CHECKLIST
INSPECTION UNIT
DESCRIPTION
Inspection Date
Last Inspection
Date
Plant No.
Equipment No.
Service
NO.
DESCRIPTION
External Appearance of Columns:

d) Tight nozzles (no leaks)
e) Good welds (no cracks)
f) Good coating appearance (no discoloration due to
overheating)
g) Good alignment
h) Good surface appearance (no signs of blisters,
bulges)
(i)
(ii)
(iii) General corrosion
(v)
Widespread pitting
h)
i)
2
gap)
Yes

o) Fireproofing in good condition
a) Nozzle and flanges in good condition
good condition
c)
d)
Flanges mechanically sound (no signs damage)
e) Stud bolts tight

i)
condition
Isolation Valves:
a) Proper rating
caution
a) Metal jackets and insulation good condition
b) Aluminum cladding, vapor barrier, sealant and
insulation in good condition
a) Instrumentation:
(i)
(iv) Thermowells thread properly engaged
b)
7
INSPECTED BY
VENDOR-(NAME)
SOC-PROJECT
SOC-PR0CESS
SOC -OPERAION
c)
(v) Thermal relief valve(s) in good condition

(i)
Connected piping:
(i)
good condition
(ii)
check valve
(v)
location marked
NAME
DATE
RNAL INSPECTION CHECKLIST
DESCRIPTION
CHECKLIST
Tower-T 770
Inspection Date
Last Inspection
Date
No
N/A
REMARKS
NOT YET DONE
NOT YET DONE
DATE
SIGNATURE
RV Checklist for External Inspec

Department Name:
RV No.
(from SAP)
Plant No.:
Old RV
RV
No.
Location
PZV tag
(Equipment
No.)
No.
Set Pres.
CDTP
Plant/Unit No.: ______________
Test
Due
Bellow RV
Date
Date
Type
Painted Green
1
2
3
4
5
6
7
8
9
10
11
12
Block valve legend

O = Open, C = Close, A = Atmosphere
(Vertical stem is n
Checked By (Area Inspector): _______________________________
Inspection Field Supervisor: _______________________
Verified by (RV Coordinator): _______________________________
Corrective Action made by: _______________________
RV Checklist for External Inspection

Plant/Unit No.: ______________
Bellow RV
Upstream
Type
Downstream
Block Valve
Block Valve
Safe
Position
Car
Stem
Painted
Position
Car
Stem
Painted
Vent
O/C
Sealed
Position
Orange
O/C/A
Sealed
Position
Orange
Stem Position Legend

V = Vertical, H = Horizontal, SA = Sloping Away from valve
(Vertical stem is not to be allowed per SAES-J-600)
Field Supervisor: __________________________________
Action made by: _______________________Date: _____________
Remarks

Eqpt Check List-Pre Inspection

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Eqpt Check List-Pre Inspection

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NAPHTA PRODUCT COOLER EXTERNAL INSPECTION CHECKLIST

External Appearance of Vessel:

Equipment identification and number available

Name plate available and readable

Coating in good condition, (if no, check below)

Isolated coating failure

Welds on structural support(s) in good condition

d) Non-restrained end is free to move

Nozzle and flanges in good condition (no leak)

b) Bolts and nuts in good condition

Temperature gage(s) in good condition

Acceptable per SAEP 319 checklist

XTERNAL INSPECTION CHECKLIST

REBOILER EXTERNAL INSPECTION CHECKLIST

External Appearance of Vessel:

Equipment identification and number available

Good coating (no failure; if no , check below :)

(i) Isolated coating failure

g) Welds on structure support(s)

m) Non-restrained end is free to move

Thermal relief valve(s) in good condition

(v) Smooth fluid flow ( no vibration)

STEAM CONDENSATE COOLER EXTERNAL INSPECTION CHECKLIST

External Appearance of Vessel:

Equipment identification and number available

Name plate available and readable

Coating in good condition, (if no, check below)

Isolated coating failure

Welds on structural support(s) in good condition

d) Non-restrained end is free to move

Nozzle and flanges in good condition (no leak)

b) Bolts and nuts in good condition

Temperature gage(s) in good condition

Acceptable per SAEP 319 checklist

EXTERNAL INSPECTION CHECKLIST

COMPRESSOR AFTER COOLER EXTERNAL INSPECTION CHECKLIST

External Appearance of Vessel:

Equipment identification and number available

Name plate available and readable

Coating in good condition, (if no, check below)

Isolated coating failure

Welds on structural support(s) in good condition

d) Non-restrained end is free to move

Nozzle and flanges in good condition (no leak)

b) Bolts and nuts in good condition

Temperature gage(s) in good condition

Acceptable per SAEP 319 checklist

EXTERNAL INSPECTION CHECKLIST

HEAT EXCHANGER EXTERNAL INSPECTION CHECKLIST

External Appearance of Vessel:

Equipment identification and number available

Good coating (no failure; if no , check below :)

(i) Isolated coating failure

g) Welds on structure support(s)

m) Non-restrained end is free to move

Thermal relief valve(s) in good condition

(v) Smooth fluid flow ( no vibration)

RNAL INSPECTION CHECKLIST

COMPRESSOR DISCHARGE DRUM EXTERNAL INSPECTION CHECKLIST

External Appearance of Vessel:

Support guides available and mechanically sound

Welds on structural support(s) in good condition

j) Pipe support base /I beam in good condition (no

Action made by: ___________Date: _