Beruflich Dokumente
Kultur Dokumente
Module-1
Basic materials science concepts
Contents
S No
Topics
Page No
Crystal systems
13
Allotropes of carbon
36
Stacking sequence
47
Miller Index
52
X tal defects
65
91
Nano X tal
113
116
10
129
11
140
12
Tutorial 1 & 2
144
(units)
References:
. From Principles of Electronic
Materials and Devices, Third
Edition, S.O. Kasap ( McGraw-Hill,
2005)
Callisters Materials Science and
Engineering
Adapted Version (
www.chem.qmul.ac.uk/surfaces/scc/
scat1_1b.htm
Wikipedia, the free encyclopedia
Introduction to
Physics of the Solid State
5. 8. 2007
, ,
Computational Solid Mechanics
and Design Lab.
The shell model of the atom in which electrons are confined to live within certain
shells and in subshells within shells
Fig 1.1
Virial Theorem
1
KE = PE
2
Average kinetic energy is related to the average potential
energy
From Principles of
Electronic Materials and
Devices, Third Edition,
S.O. Kasap ( McGrawHill, 2005)
E = PE + KE
The formation of ionic bond between Na and Cl atoms in NaCl. The attraction
Is due to coulombic forces.
From Principles of Electronic Materials and Devices, Third Edition, S.O. Kasap ( McGraw-Hill, 2005)
Fig 1.8
Sketch of the potential energy per ion-pair in solid NaCl. Zero energy
corresponds to neutral Na and Cl atoms infinitely separated.
Fig 1.10
From Principles of Electronic Materials and Devices, Third Edition, S.O. Kasap ( McGraw-Hill, 2005)
Fig 1.21
From Principles of Electronic Materials and Devices, Third Edition, S.O. Kasap ( McGraw-Hill, 2005)
Tilting a filing cabinet from state A to its edge in state A* requires an energy EA. After
reaching A*, the cabinet spontaneously drops to the stable position B. PE of state B is lower
than A and therefore state B is more stable than A.
Fig 1.28
From Principles of Electronic Materials and Devices, Third Edition, S.O. Kasap ( McGraw-Hill, 2005)
Crystal Systems
Most solids are crystalline with their atoms arranged in a
regular manner.
Long-range order : the regularity can extend throughout the
crystal.
Short-range order : the regularity does not persist over
appreciable distances. Ex) amorphous materials such as glass
and wax.
Liquids have short-range order, but lack long-range order.
Gases lack both long-range and short-range order
Ref: http://me.kaist.ac.kr/upload/course/MAE800C/chapter2-1.pdf
MT 202: Electrical and
Electronic Materials
13
14
Point lattice
15
Unit cell
16
17
18
Where,
Ni = number of interior points,
Nf = number of points on faces,
Nc = number of points on corners.
19
base-centered arrangement
of points is not a new lattice
20
.
Face centered cubic lattice
shown may
be referred to the primitive
cell indicated
by dashed lines.
The latter cell
is rhombohedral, its axial
angle a is 600, and each of
its axes is l/ 2
times the length of the axes
of the cubic cell.
21
FCC
BCC
HCP
quartz
DC Xtal structure
=(111) &(110) i
d
agj=(111)
f
ab=2r
bd=2r
ad=3.25r
bf=1.15r
2r
e
g
c
aghi= (110)
ab=2r
bc=2r
ac=3.25r
be= 1.15 r
31
Diamond cubic
ZnS
SiO2
Graphite
C60
CNT
NaCl
39
(111) Of NaCi
42
44
Atomic packing
45
Voids
X on figure is called an
octahedral site
The radius(aoct) of octahedral site
is = 0.41421ao
46
Void types
48
HCP structure
Stacking sequence
51
Fig 1.40
From Principles of Electronic Materials and Devices, Third Edition, S.O. Kasap ( McGraw-Hill, 2005)
Lattice directionsMI
The direction of any line in
a lattice
may be described by first
drawing a line through the
origin parallel
to the given line and then
giving the coordinates of
any point on the line
through the origin.
-smallest integer value
- Negative directions are
shown by bars eg.
0,0,0
54
Plane designation by
Miller indices
-Miller indices are always cleared of
fractions
- if a plane is parallel to a given axis,
its fractional intercept on that
axis is taken as infinity, Miller index is
zero
- If a plane cuts a negative axis, the
corresponding index is negative and is
written with a bar over it.
-Planes whose indices are the
negatives of one another are parallel
and lie on opposite sides of the origin,
e.g., (210) and (2l0).
-- Planes belonging to the same family
is denoted by curly bracket , {hkl}
55
56
Miller Index
58
59
60
Exercises
Crystal defects
1.Point defectVacancy,
Impurity atoms ( substitutional and interstitial)
Frankel and Schottky defect ( ionic solids & nonstochiometric)
Non stochiometry
Conduction in ionic crystal
O2-
Zn2+
72
Cause of slip
The closest packed plane and the closest packed direction of FCC
Tensile specimen
- breaks
TEM
-dislocaions
3. Surface defects
Low angle GB
Stacking fault
-occurs when there is a
flaw in the stacking
sequence
Interphases
Coherent
semi-coherent
Al-Cu system
incoherent
Phase
A phase is a region of material that is
chemically uniform, physically distinct, and
(often) mechanically separable.
Examples of physical properties include
density, index of refraction, and chemical
composition
In a system consisting of ice and water in a glass jar, the ice
cubes are one phase, the water is a second phase, and the
humid air over the water is a third phase. The glass of the jar
is another separate phase.
F=CP+2,
Where,
P is the number of phases in thermodynamic equilibrium with each other
C is the number of components.
Typical phases are solids, liquids and gases.
A system involving one pure chemical is an example of a one-component system.
Two-component systems, such as mixtures of water and ethanol, have
two chemically independent components.
96
Pressure
Critical pressure
Solid Phase
Liquid phase
gaseous phase
Temperature
microstrucures
Cu-Ag system
Sn-Bi system
Pb-Sn system
Pb-Sn system
Pb-Sn system
Mechanism
of growth
Pb-Sn system
Cu- Zn system
f09_03_pg55
Single crystal
A single crystal solid is a material in which
the crystal lattice of the entire sample is
continuous
no grain boundaries- grain boundaries can
have significant effects on the physical and
electrical properties of a material
single crystals are of interest to electric
device applications
MT 202: Electrical and
Electronic Materials
117
Doping
1. Minute addition of elements in a controlled way to the
matrix is doping.
2. An epitaxial layer can be doped during deposition by
adding impurities to the source gas, such as arsine,
phosphine or diborane.The concentration of impurity in
the gas phase determines its concentration in the
deposited film.
3. Doping can be done by diffusion, allowing the dopents
to diffuse at elevated temperature.
4. Ion implantation- bombarding the dopants at high speed
5. During Bulk crystal growth dopents can be added
MT 202: Electrical and
Electronic Materials
118
1. Czochralski (CZ)
2. Bridgman (and variations)
3. Various floating zone methods
Czochralski process
The process is named after Polish scientist Jan
Czochralski
crystal growth method used to obtain single
crystals
semiconductors : silicon, germanium and
gallium arsenide
metals : palladium, platinum, silver, gold
salts, and synthetic gemstones
MT 202: Electrical and
Electronic Materials
120
Kept in Ar atmosphere
Process variables:
Pulling speed
Rotation speed
quartz
seed
121
Crucibles used
in
Czochralski
method
Crucible after
being used
123
124
Czochralski
Resistance or RF
heating
Melt contained in quartz
or Si3N4 crucible
Chamber under Argon
Si melts 1421C
125
126
Bridgman Technique
Uses a crucible
Requires seed crystal
Directional solidification
Precise temperature gradient required
127
Heat profile
Carefully controlled
temperature gradient is required.
Growth rates of about 1 mm/hr
Crucibles is usually used one time
Used for small Nb crystals 10 x
4060 mm
Requires only tip of seed to be
molten
Can reach 200 mm for Si and
GaAs crystals
128
129
Applications
Epitaxy is used in nanotechnology and in
semiconductor fabrication.
semiconductor materials (technologically important
) are,
silicon-germanium, gallium nitride, gallium arsenide,
indium phosphide and graphene.
Epitaxy is also used to grow layers of pre-doped
silicon on the polished sides of silicon wafers, before
they are processed into semiconductor devices. This
is typical of power devices, such as those used in
pacemakers, vending machine controllers, automobile
computers, etc.
131
Methods
1. vapor-phase epitaxy (VPE), a modification
of chemical vapour deposition.
2. Liquid-phase epitaxy (MBE and LPE)
3. Solid-phase epitaxy is used primarily for crystal-damage healing
4. Molecular-beam epitaxy
132
134
2. Liquid-phase
From the melt containing dissolved semiconductor
on solid substrates.
the thermal expansion coefficient of substrate and grown
layer should be similar
deposition rates for films range from 0.1 to 1 m/minute.
Doping can be achieved by the addition of dopants.
Example :
ternery and quarternery III-V compounds
on gallium arsenide (GaAs) and
indium phosphide (InP) substrates
.
MT 202: Electrical and
Electronic Materials
135
3. Solid-phase
Solid Phase Epitaxy (SPE) is a transition between the
amorphous and crystalline phases of a material.
It is usually done by first depositing a film of amorphous
material on a crystalline substrate.
The substrate is then heated to crystallize the film.
The single crystal substrate serves as a template for crystal
growth.
The annealing step used to recrystallize or heal silicon layers
amorphized during ion implantation is also considered one
type of Solid Phase Epitaxy.
136
4. Molecular-beam
137
138
Lattice grading
139
141
142
143
Tutorial 1
1.
i.
Consider a multicomponent alloy containing N elements. If w1, w2, w3,Y..,wN are the weight
fractions of the components 1, 2, 3, Y..,N in the alloy and M1, M2, M3,YY..,MN are the respective
atomic masses of the elements, show that the atomic fraction of the ith component is given by,
ni =
ii.
2.
3.
wi Mi
-----------------------------w1 M1+w2 M2+------------+wN MN
Consider the semiconducting II-VI compound cadmium selenide, CdSe. Given the atomic masses
of Cd and Se, find the weight fraction of Cd and Se in the compound and grams of Cd and Se
needed to make 100 grams of CdSe.
Explain the general bonding principle of atoms to form a crystalline solid with the help of energy
verses inter-atomic distance plot.
i.
ii.
Explain how the bonding type affect the above properties. Give examples.
144
4.
i.
ii.
iii.
iv.
v.
vi.
5.
Define and explain the following with the help of suitable diagrams
Space lattice
Unit cell and lattice parameters
systems
145
Tutorial 1 contdY
6.
i.
ii.
iii.
iv.
v.
vi.
146
Tutorial 2
Q. 1
a)
Given the Si lattice parameter a=0.543 nm. Calculate the number of Si atoms per unit volume, in nm-3.
b)
Calculate the number of atoms per m2 and per nm2 on the (100), (110), and (111) planes in the Si crystal as shown in fig.1 Which
plane has the most number of atoms per unit area?
c)
The density of SiO2 is 2.27 g cm-3 . Given that its structure is amorphous, calculate the number of molecules per unit volume, in
nm-3 . Compare your result with (a) and comment on what happens when the surface of an Si crystal oxidizes. The atomic masses
of Si and O are 28.09 & 16, respectively.
In device fabrication , Si is frequently doped by the diffusion of impurities (dopants) at high temperatures , typically 950-12000C.
The energy of vacancy formation in the Si crystal is about 3.6 eV. What is the equilibrium concentration of vacancies in a Si crystal
at 10000C ? Neglect the change in the density with temperature which is less than 1 percent in this case.
Q.2
Q.3
a)
Describe with neat sketches, 3 types of line defects and relate b Burgers vector with dislocation line.
b)
c)
Fig1.
MT 202: Electrical and
Electronic Materials
147
Q.4
Q.5
Q.6
a)
b)
c)
a)
Why single crystals are used for electronic applications? Explain methods of bulk single crystal growth.
b)
What is epitaxial growth? Explain with one example each of growth for; binary, ternary and quaternary semiconductor
compounds, with the help of Eg vs lattice parameter of the crystal plot.
c)
a)
b)
Explain how the nonstoichiometeric, ZnO crystal with excess Zn at the interstitial sites contribute free electron for
conduction.
148
Q.7
a)
b)
At what temperature does the solid melt? What is the significance of this temperature?
c)
What is the temperature range over which the alloy is a mixture of melt and solid? what is the micro structure of the
solid ?
d)
Consider the solder at room temperature following cooling from 1830C. Assume that the rate of cooling from 1830C to
room temperature is faster than the atomic diffusion rates needed to change the compositions of the and phases
in the solid. Assuming the alloy is 1 kg. Calculate the masses of the following components in the solid.
i. The primary ( proeutectic), ii. in the whole alloy, iii. in the eutectic solid and
iv. in the alloy ( where is the phase?)
e)
Fig.2
149