Beruflich Dokumente
Kultur Dokumente
XRD/Rietveld analysis of the hydration and strength development of slag and limestone blended cement
Effects of Shape and Packing Density of Powder Particles on the Fluidity of Cement Pastes with
Limestone Powder
403
Journal of Advanced Concrete Technology Vol. 12, 403-412, October 2014 / Copyright 2014 Japan Concrete Institute
Technical report
doi:10.3151/jact.12.403
Abstract
Sulfate resistance of mortars containing limestone powder was investigated in a laboratory in which mortar specimens
were continuously immersed in 33,800 ppm of sodium and magnesium sulfate solutions for 1,700 days. Mortars made
from interground limestone and limestone powder, replacing cements with different proportions (10%, and 20% limestone by weight of the blended cement), were used to compare with the control Portland Type 5 cement mortar. Expansion and weight loss were measured. Microstructural analyses such as SEM, MIP, TGA and XRD techniques were also
performed on the paste samples. It was observed that interground limestone cement specimens had higher expansion
than the limestone powder replacing cement specimens due to smaller average pore size and lower total porosity, providing less spaces for depositing products of expansion. Contrary to the expansion, the specimens made from interground limestone cement lost less weight than those made from the limestone powder replacing cement because of
lower average pore size and total porosity, making the specimens denser. For mortar containing limestone powder
specimens in MS solution, the MS decreased the systems pH. There occurred higher dissolution of CaCO3 from the
limestone powder, which contributed to the formation of gypsum, magnesite and dolomite. This reduced the conversion
of C-S-H to M-S-H, which resulted in less weight loss and less severe surface etching than the specimens made from
OPC.
1. General
Sulfate attack is a type of deterioration resulting from
chemical reactions which occur when concrete is exposed to solutions containing a sufficiently high concentration of dissolved sulfates (SO42-). Sulfate attack has
been reported in many parts of the world (Miller and
Manson 1951; Mehta 1975; Al-Amoudi 1998; Tangtermsirikul 2003; Baingam et al. 2012). This is particularly prevalent in sulfate containing regions such as in
water or in soils. Necessary conditions for sulfate attack
I. Sirisawat, L. Baingam, W. Saengsoy, P. Krammart and S. Tangtermsirikul / Journal of Advanced Concrete Technology Vol. 12, 403-412, 2014
complying with TIS 15 P1-2004. Two interground limestone cements, with 10% and 20% limestone by mass
(ILC10 and ILC20), were used in this study. All of the
Portland cements and the interground cements were
manufactured by a cement manufacturer in Thailand.
Chemical composition, physical properties and particle
size distributions of all tested powder materials are
shown in Table 1 and Fig. 1. In addition, Figs. 2(a)2(b) show the scanning electron microscopy images
(SEM) of the interground limestone cements while Fig.
2(c) is for limestone powder used in the LP replacing
cement. The figures show that the sizes of LP in the
interground limestone cement are relatively smaller than
those of the limestone powder used in the LP replacing
cement. The LP used for LP replacing cement in this
study was a fine grain LP, with a mean particle size of
about 3.2 microns, and was manufactured by a limestone powder supplier in Thailand. The chemical composition and physical properties of the LP are shown in
Table 1. The particle size distributions of the LP are
also presented in Fig. 1.
Twelve different mixture conditions of the tested
2. Experimental tests
2.1 Materials and mix proportions
The mortar mixtures used were prepared with OPC 1
(Ordinary Portland cement) and OPC 5 (Sulfateresisting cement) Portland cements of commercial grade
OPC 1
OPC 5
ILC10
ILC20
LP
100
C u mulative Passing %
80
60
40
20
0
0.001
0.01
0.1
1
Particle Diameter (m)
10
100
1000
404
OPC 1
OPC 5
ILC10
ILC20
LP
19.51
4.97
3.78
65.38
1.08
<0.01
0.47
2.16
1.00
2.27
3.12
3,550
15.41
21.87
3.87
4.34
64.56
1.11
<0.01
0.24
2.08
0.76
1.59
3.18
3,830
14.43
17.48
4.49
3.36
63.29
1.02
<0.01
0.44
2.35
0.78
7.20
3.17
4,500
12.34
16.20
4.13
3.01
62.67
0.98
<0.01
0.43
2.37
0.61
9.93
3.09
4,600
11.34
0.46
0.06
0.03
55.25
0.37
<0.01
0.01
<0.01
43.79
2.79
8,840
3.23
I. Sirisawat, L. Baingam, W. Saengsoy, P. Krammart and S. Tangtermsirikul / Journal of Advanced Concrete Technology Vol. 12, 403-412, 2014
405
Mix Designation
Cement Type
1
M1-0.40
2
M1 90 LP10-0.40
3
M1 80 LP20-0.40
4
M5-0.40
5
ML10 -0.40
6
ML20 -0.40
7
M1-0.55
8
M1 90 LP10-0.55
9
M1 80 LP20-0.55
10
M5-0.55
11
ML10-0.55
12
ML20-0.55
* interground limestone cement
OPC1
OPC1
OPC1
OPC5
ILC10
ILC20
OPC1
OPC1
OPC1
OPC5
ILC10
ILC20
Cement
1.0
0.9
0.8
1.0
1.0*
1.0*
1.0
0.9
0.8
1.0
1.0*
1.0*
Cement
Sand
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
Cement
LP
Cement
LP
Cement
mortars were designed for the tests (see Table 2). The
mortar mixtures were made from various cements with a
ratio by volume of sand to cement of 2.75. Water to
binder ratio was controlled at 0.40 and 0.55. LP was
used at 10%, and 20% of the total powder materials. It
should be noted that interground limestone cements
(ILC10 and ILC20) were used to prepare the ILC mortar
specimens while the specimens made from limestone
replacing cement were prepared by mixing the limestone powder with cement and then other ingredients in
the mortar mixer during the mortar mixing. The methods for preparing mortar specimens and testing the sulfate expansion are according to ASTM C 157. To study
the microstructural characteristics, X-ray Diffraction
(XRD), Mercury Instrusion Porosimetry (MIP), Thermogravimetric Analysis (TGA) and Scanning Electron
I. Sirisawat, L. Baingam, W. Saengsoy, P. Krammart and S. Tangtermsirikul / Journal of Advanced Concrete Technology Vol. 12, 403-412, 2014
study contained 50 g of NS dissolved in 1.0 liter of water (SO42- of 33,800 ppm or 5% by weight of solution)
whereas 42.36 g of magnesium sulfate (MS) was used to
prepare the magnesium sulfate solution in order to obtain the same concentration of SO42- as that of the NS
solution. The solutions were mixed 24 hours before use,
and stored at a constant temperature of 302 oC. The
volume ratio of the sulfate solution to specimens in each
storage container was approximately 4 to 1. The solutions were replaced every two months of exposure.
Expansion was measured on mortar bar specimens
according to ASTM C1012. After 28 days of curing in
saturated lime water, the initial length of the mortar bar
specimens was measured by using a length comparator.
Subsequently, they were placed in the sulfate solutions
and the length change was measured at various ages of
exposure. A value of expansion was obtained from the
average of three specimens. In addition, the mortar cube
specimens immersed in MS solution were subjected to
weight loss testing by measuring the difference between
the initial weight of the specimen after 28-day immersion in water and the weight of the specimen after immersion in sulfate solutions, indicated in % of the initial
weight.
Amount of Ca(OH) 2 , %
20.0
15.0
10.9
10.0
5.0
OPC1
ILC10
ILC20
M 5 -0.40
M L20 -0.40
3.00
M1 -0.55
M5 -0.55
ML10 -0.55
ML20 -0.55
3.00
NS
NS
2.50
Expansion, %
2.50
Expansion, %
18.0
0.0
18.1
406
2.00
1.50
1.00
0.50
2.00
1.50
1.00
0.50
0.00
0.00
-0.50
-0.50
0
200
400
600
200
Fig. 3 Relationship between expansion and period of immersion in NS solutions of OPC and interground limestone cement mortars with w/b of 0.40 and 0.55.
I. Sirisawat, L. Baingam, W. Saengsoy, P. Krammart and S. Tangtermsirikul / Journal of Advanced Concrete Technology Vol. 12, 403-412, 2014
M 1 -0.40
M 1 90 LP10-0.40
M1 -0.55
M1 90 LP10-0.55
M 5 -0.40
M 1 80 LP20-0.40
M5 -0.55
M1 80 LP20-0.55
3.00
3.00
2.50
2.50
NS
NS
2.00
2.00
Expansion, %
Expansion, %
407
1.50
1.50
1.00
1.00
0.50
0.50
0.00
0.00
-0.50
-0.50
0
200
400
600
200
400
3.00
ML10 -0.55
ML20 -0.55
3.00
NS
2.50
2.00
1.50
1.00
0.50
2.00
1.50
1.00
0.50
0.00
0.00
-0.50
-0.50
0
M1 90 LP10-0.55
M1 80 LP20-0.55
NS
2.50
Expansion, %
Expansion, %
M1 90 LP10-0.40
M1 80 LP20-0.40
I. Sirisawat, L. Baingam, W. Saengsoy, P. Krammart and S. Tangtermsirikul / Journal of Advanced Concrete Technology Vol. 12, 403-412, 2014
Intergrinding
Replacing
Intergrinding
Replacing
0.04
25
27.31
30
25.96
25.42
Total Porosity, %
0.064
0.056
0.055
0.06
0.060
35
0.08
27.76
40
0.10
Average pore size (m)
408
20
15
10
0.02
0.00
0
10%LP
10%LP
20%LP
20%LP
NS-0.55
M S-0.55
M1 80 LP20
M1 90 LP10
1.50
Expansion, %
1.50
Expansion, %
MS-0.55
2.00
2.00
1.00
0.50
1.00
0.50
0.00
0.00
-0.50
-0.50
0
Gypsum
Gypsum
M-S-H
M-S-H
limestone powder replacing cement mortar cube specimens are shown in Figs. 11 and 12, respectively. These
data indicated that, for specimens placed in MS solution,
ILC cement specimens showed smaller weight loss than
the limestone replacing cement specimens did with their
weight loss equivalent to that of the OPC 5 specimens.
In addition, the ILC cement with 20% LP gave smaller
weight loss than the ILC cement with 10% LP.
In MS solution, the ingress and diffusion of magnesium ions (Mg2+) into a specimen are limited because of
their low diffusivity, causing deteriorated products such
as gypsum and M-S-H near the surface of specimen
(Irassar et al. 2003; Bonen et al. 1992; El-Hachem et al.
I. Sirisawat, L. Baingam, W. Saengsoy, P. Krammart and S. Tangtermsirikul / Journal of Advanced Concrete Technology Vol. 12, 403-412, 2014
2.0
At 1,700 days of immersion
Weight Loss (%)
1.0
0.60
0.42
0.30
-1.0
-0.45
-0.87
-2.0
Fig. 10 Effect of blending method and content of limestone powder on weight loss of mortars in NS solutions
(w/b of 0.55).
M 1 -0.40
M L10 -0.40
7.0
(2)
(3)
M 1 -0.55
M L10 -0.55
7.0
3.0
1.0
-1.0
M 5 -0.55
M L20 -0.55
MS
5.0
Weight loss, %
Weight loss, %
M 5 -0.40
M L20 -0.40
MS
5.0
0.0
-0.29
409
3.0
1.0
-1.0
0
M1 -0.55
M1 90 LP10-0.55
M5 -0.40
M1 80 LP20-0.40
7.0
7.0
MS
MS
5.0
Weight loss, %
5.0
Weight loss, %
M 5 -0.55
M 1 80 LP20-0.55
3.0
1.0
3.0
1.0
-1.0
-1.0
0
I. Sirisawat, L. Baingam, W. Saengsoy, P. Krammart and S. Tangtermsirikul / Journal of Advanced Concrete Technology Vol. 12, 403-412, 2014
Dolomite
Magnesite
3.2.3 Weight loss comparison between interground limestone and limestone powder replacing cement mortars in MS
Figure 15 shows that the ILC cement mortars exhibit
lower weight loss than the LP replacing cement specimens do. This is because ILC cement specimens had
lower average pore size and total porosity, so they are
denser than the LP replacing cement specimens as mentioned before (see Fig. 7). Specimens made from ILC
cement lost less weight than those made from the LP
replacing cement.
Amount of products, %
0.50
0.41
0.40
0.34
0.28
0.30
0.20
0.10
0.07
0.05
0.00
0.00
OPC1
ILC10
4. Conclusions
ILC20
(4)
+ 2H 2 O
CaSO 4 2H 2 O
(5)
Gypsum formation
Ca 2+ + SO 4
Magnesite formation
Mg 2+ + CO 3
MgCO 3
(6)
Dolomite formation
CaCO 3 + Mg 2+
Ca [Mg(CO 3 )2 ]
(7)
Ca(CO)3
410
Ca(CO)3
I. Sirisawat, L. Baingam, W. Saengsoy, P. Krammart and S. Tangtermsirikul / Journal of Advanced Concrete Technology Vol. 12, 403-412, 2014
M L10 -0.40
M L10 -0.55
M 1 90 LP10-0.40
5M
5M
5.0
Weight loss, %
5.0
Weight loss, %
M 1 90 LP10-0.55
7.0
7.0
3.0
1.0
3.0
1.0
-1.0
-1.0
0
200
400
600
M 1 80 LP20-0.40
ML20 -0.55
7.0
M 1 80 LP20-0.55
7.0
5M
5M
5.0
5.0
Weight loss, %
Weight loss, %
411
3.0
1.0
-1.0
3.0
1.0
-1.0
0
200
400 600
Fig. 15 Relationship between the weight loss and period of immersion in MS solution of interground limestone and limestone powder replacing cement mortars (10% and 20% replacement).
References
ACI 116R-00, (2000). Cement and concrete
terminology. Farmington Hills, MI, USA: American
Concrete Institute.
Al-Amoudi, O. S. B., (1998). Sulfate attack and
reinforcement corrosion in plain and blended cements
exposed to sulfate environments. Building and
Environment Journal, 33(1), 53-61.
Al-Amoudi, O. S. B., Maslehuddin, M. and Saadi, M.
M., (1995). Effect of magnesium sulfate and sodium
sulfate on the durability performance of plain and
blended cements. ACI Materials Journal, 92(1), 1523.
ASTM C 1012. Test method for length-change of
hydraulic cement mortars exposed to a sulfate
solution. Annual Book of ASTM Standards.
Baingam, L., Lawtrakul, L., Saengsoy, W., Sirisawat, I.
and Tangtermsirikul, S., (2012). Study on
mechanism of magnesium sulfate attack on hardened
cementitious system by using computation methods.
In: The Pure and Applied Chemistry International
Conference (PACCON 2012), Chiang Mai, Thailand.
Berry, E. E. and Malhotra, V. M., (1980). Fly ash for
use in concrete. ACI Journal, 77(8), 59-73.
Bonen, D. and Cohen, M. D., (1992). Magnesium
sulfate attack on Portland cement paste II. Chemical
and mineralogical analyses. Cement and Concrete
Research, 22, 707-718.
Bonen, D. and Cohen, M. D., (1992). Magnesium
sulfate attack on Portland cement paste. I. Micro-
I. Sirisawat, L. Baingam, W. Saengsoy, P. Krammart and S. Tangtermsirikul / Journal of Advanced Concrete Technology Vol. 12, 403-412, 2014
412