Power Management

S3 / S6 COMPRESSOR STATIONS
SPECIAL SPECIFICATION
NATIONAL IRANIAN GAS COMPANY

(N.I.G.C.)
THIS DOCUMENT IS OUR PROPERTY AND SHALL NOT BE USED NOR REPRODUCED WITHOUT OUR WRITTEN AUTHORIZATION
01.24
CE DOCUMENT EST NOTRE PROPRIETE ET NE DOIT ETRE NI UTILISE, NIREPRODUIT SANS NOTRE AUTORISATION ECRITE.
92/98 bd Victor Hugo

92115 CLICHY - FRANCE
Tlphone 01.41. 06.30.00
Tlex 620 428 SOFRGAZ
Fax 01.47.37.16.27
E-mail sz.clichy@sofregaz.fr
POWER MANAGEMENT SYSTEM

(PMS)
Date :
15/11/00
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R. ORTIGER
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REVISION RECORD
Revision
Date
Established
Checked
Project
Approved
Issue for
15/11/00
HPH
PSF
PZE
ROR
First Issue
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CONTENTS
1.
SCOPE
2.
GENERAL
2.1
DEFINITION OF TERMS
2.2
UNITS AND LANGUAGE
3.
APPLICABLE CODES, STANDARDS & DOCUMENTS
3.1
GENERAL
3.2
PARTICULAR
3.3
REFERENCE DOCUMENTS
4.
SITE CONDITIONS
5.
OVERVIEW
6.
MONITORING
7.
REMOTE SWITCHING
7.1
MANUAL SWITCHING :
7.2
20KV AUTOMATIC SWITCHING :
7.3
380V AUTOMATIC SWITCHING :
8.
LOAD SHEDDING
8.1
LOAD SHEDDING BY TRANSFORMER OVERLOAD CRITERIA .
8.2
LOAD SHEDDING BY ABNORMAL LOW VOLTAGE OF THE SUPPLY

NETWORK :
9.
GENERATOR SUPERVISION
9.1
SUDDEN LOSS OF PUBLIC NETWORK
9.2
PUBLIC NETWORK COMES BACK
9.3
PLANNED OUTAGE OF NETWORK INCOMING LINES
9.4
ABNORMAL LOW VOLTAGE OF PUBLIC NETWORK
9.5
LOSS OF ALL THREE STEP DOWN TRANSFORMERS
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10.
380V EQUIPMENT FAILURE
10.1
TRANSFORMER FAILURE
10.2
380 V BUS FAILURE
10.3
20 KV BUS A FAILURE AND 20 KV DISCONNECTING SWITCH
10.4
DENY TRANSFORMER PARALLEL SWITCHING
11.
DATA ACQUISITION
12.
ARCHITECTURE
13.
COMMUNICATION COMPATIBILITY
14.
INSPECTION AND TESTS IN FACTORY
15.
MINOR ITEMS
15.1
SPARE PARTS
15.2
DRAWINGS AND DOCUMENTS
16.
APPENDIX
APPENDIX 1 I/O LIST
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1.
SCOPE
This specification covers the design, manufacture, factory tests, supply (with spares)
and site assistance of a Power Management System (hereafter called the PMS). The
PMS will help the operator to manage the 20 kV switchboard and the 380V main
switchboard. This specification deals with the S3 station. S6 station is - power
management wise - identical to S3 Station. Therefore, this document is applicable to
S6 station.
Theses stations are components of the second Iranian Gas Trunkline (IGAT-II).
2.
GENERAL
2.1
DEFINITION OF TERMS
Within the context of this document, the following words shall meanings stead:
2.2
- NIGC
: means National Iranian Gas
- SHALL
: indicates a mandatory requirement
- SHOULD
: indicates a recommendation or that which is advised but

not required
- CONTRACTOR
: means the Company that will place the order
- SUPPLIER
: means the Manufacturer or the Company which supplies

the commodities
UNITS AND LANGUAGE

They are:
- English language,
- Metric system.
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3.
APPLICABLE CODES, STANDARDS & DOCUMENTS
3.1
GENERAL
Refer to Design Basis Document N RC291.SP.000.B100.0001 .
3.2
PARTICULAR
Hardware components shall meet and exceed IEC and ANSI standards where
applicable.
Software shall be Suppliers proven products with end users letters of satisfaction.
Quality Assurance is ISO 9001 / ISO 9002.
Any kind of first creation, unproven component, or deviation from international
standards shall be detailed on a separate piece of paper headed "Deviation from
Standard.
3.3
REFERENCE DOCUMENTS
- S3 overall HV & LV single line diagram
No. RC291.PL.300.E040.0001
- S6 overall HV & LV single line diagram
No. RC291.PL.600.E040.0001
- Electrical Philosophy
No. RC291.SP.000.1600.0001
- 20kV Metal Clad Switchboard Specification
No. RC291.SP.000.1600.0004
- 380V Main Switchboards Specification
No. RC291.SP.000.1600.0005
- S3 S6 Typical Electrical Wiring Diagram
No. RC291.PS.000.E042.0002
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4.
SITE CONDITIONS
Both compressor stations are located at high altitude.
Extract from Design Basis Doc N RC291. SP.000.B100.0001 :
S3 STATION
S6 STATION
Altitude, Above mean sea level
2061 m
1373 m
Outdoor Ambient temperature minimum
- 19 C
- 14 C
Outdoor Ambient temperature maximum
+ 37 C
+ 43 C
35 C
40 C
Design temperature
Material of this specification shall be installed indoor .

Supplier shall guarantee that his material, after altitude and temperature de-rating, is
suitable to withstand site conditions.
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5.
OVERVIEW
The two switchboards, as introduced in the scope, HV301 20kV and LV 301 380V,
are shown in the over all single line diagrams quoted in 3.3 Referenced Documents.
An outline sketch is resumed below.
The operators work station is in the control room. In this control room there are
other instrumentalist's work stations belonging to the SCS (system control stations).
Manual control :
From the work station, the PMS shall help the operator to switch on and switch off
by key board the following circuit breakers :
- 20kV switchboard : 7 circuit breakers
- 380 V main switchboard : six 4000A main circuit breakers .
20 kV line1
20 kV line2
HV 301
NC
NC
20kV
NO
Bus A
Bus C
Bus B
Spare
Genset
TR01
2MVA
TR02
2MVA
S3:2.5 MVA
S6:2 MVA
TR03
2MVA
LV 301
NC
380V
Bus A
Bus AA
Priority Bus
Non Priority Bus
NO
NO
NC
NO
Bus C
Transfer Bus
NO
NC
Bus B
Priority Bus NC Bus BB
Non Priority Bus
LV 302
Motor
Automatic control :
Automatic sequences shall be programmed into this PMS . These sequences shall
control, in addition to above 13 apparatus, the circuit breakers associated to load
shedding.
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They are :
- 2 circuit breakers 400 A,
- 4 circuit breakers 250 A,
- 14 motor starters of LV 302,
- 14 motor starters of LV 303.
The said automatic sequences are :
a) load shedding,
b) generator supervision,
c) 380 V equipment failure.
For points a, b and c, see dedicated paragraphs hereafter.
Subroutines shall be developed within each of these sequences.
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6.
MONITORING
The following diagrams may be displayed on the screen by order of the operator:
- General single line diagram,
- Single line diagram of the 20kV switchboard,
- Single line diagram of the 380V main switchboard,
Many zoom views of switching areas shall be developed as required for a safe
reading and unmistakable switching operation on a 19 monitor.
Remote reading on the screen are :
a) On each of the seven 20kV circuit breakers :
- Phase currents Ia Ib Ic,
- Total active power,
- Total reactive power,
- Total apparent power,
- Position : open, closed, withdrawn.
b) HV voltage :
- Line 1 phase voltage Uab, Ubc, Uca,
- Line 2 phase voltage Uab, Ubc, Uca,
- Bus A phase voltage Uab, Ubc, Uca,
- Bus B phase voltage Uab, Ubc, Uca.
c) On each of the six 380V main (4000A) circuit breakers :
- Phase currents Ia Ib Ic,
- Total active power,
- Total reactive power,
- Total apparent power,
- Position : open, closed, withdrawn.
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d) LV voltage :
- Bus A phase voltage Uab (1 phase reading),
- Bus B phase voltage Uab (1 phase reading),
- Bus C phase voltage Uab (1 phase reading).
One fault signal from relevant circuit breaker shall activate the alarm sequence on the
screen.
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7.
REMOTE SWITCHING
7.1
MANUAL SWITCHING :
As stated above 5, manual switching from operators key board deals with 7 HV
circuit breakers and 6 LV circuit breakers .
7.2
20KV AUTOMATIC SWITCHING :

The automatic change over of 20kV source is handled outside this PMS, by
programmable relays. When there is total network failure, one request : start
emergency generator may come the from high side (20kV bus tie relay) to the PMS.
7.3
380V AUTOMATIC SWITCHING :

The 380V automatic switching are the sequences stated in 5 above.
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8.
LOAD SHEDDING
As stated in the Electrical Philosophy Specification, this PMS shall carry out the two
kinds of load shedding :
- Load shedding by transformer overload criteria and
- Load shedding by abnormal low voltage of the supply network.
Set point under any criteria shall be easy adjustable by the operator.
8.1
LOAD SHEDDING BY TRANSFORMER OVERLOAD CRITERIA .

There are 8 steps at S6 and 7 steps at S3
These steps, by non priority order, are :
S3 station : 7 steps
KW
Cumulative
Small loads in buildings
120
120
HVAC in Workshop building
110
230
HVAC in Administration Building
135
365
Six Fans, Air gas Cooler 6 X 24 kW = 144 kW
144
509
Six Fans, Air gas Cooler
144
653
144
797
144
941 kW
S6 station : 8 steps
KW
Cumulative
Restaurant
180
180
Small loads in buildings
120
300
HVAC in Workshop building
110
410
HVAC in Administration Building
135
545
Six Fans, Air gas Cooler 6 X 24 kW = 144 kW
144
689
144
833
144
977
144
1 121 kW
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The PMS shall continuously compare set point with measurement which is apparent
power at each step down 2000kVA transformer.
Load incremental :
Any load incremental above set point shall be signaled by a flash message with
indication of kVA increment. A mode selector shall be available to the operator :
auto / to confirm . Auto means switch off the subsequent step (or else the first step)
after an adjustable time delay. To confirm means that the PMS awaits for the
operator's confirmation (yes on keyboard).
Load decremental :
In this reverse way (unshedding), intervention of operator is not required. Any load
decremental below set point shall be signaled by a flash message with indication of
kVA available. For each load previously shed, the PMS shall compare available
capacity with supposed added load and if acceptable, then switch on that feeder. If
air coolers were previously shed, one message shall be sent to the SCS : Power
for *** fans is available again (Reminder : the PMS has no way to switch on these
fans).
The quantity *** shall be calculated by the PMS by dividing the available capacity to
fan rating (40kVA).
8.2
LOAD SHEDDING BY ABNORMAL LOW VOLTAGE OF THE SUPPLY

NETWORK :
Explanation :
The public network may deliver a very low voltage. Process motors shall be underpowered. Any voltage increase is welcomed, specifically Turbo-compressor motors.
Any load decrease shall decrease line current and hence decrease line drop voltage.
As a result, there is voltage improvement on motor terminals.
Line Drop Voltage Calculation :
The network transformer 63/20 kV is at some distance away.
- S3 :
24 km of overhead line
20 kV 120mm
ACSR conductor
- S6 :
33 km of overhead line
20 kV 120mm
ACSR conductor.
Such a line has an impedance (assuming 1.2 m spacing phase to phase) equal to :
0.240 + j 0.332 ohm per km.
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Lets assume a plant load of 2 000kVA at abnormal voltage of 18 kV (-10%) at the

source (63/20 kV Transformer)
Full current : 2 000 kVA /(3 * 18 kV) = 64 A
Overhead line, worst case : 33 km : ( 0.240 + j 0.332) * 33km = 7.920 + j 10.956
Zline = 13.52
Full line drop = 13.52 * 64 A = 867 V, or in percentage : 867/ (18 000 / (3 ) =
8.3%
Voltage at S6 : 18 000/3 - 867 = 9 525 V or 16.5 kV
At S6, full load shed is 1208 kW . After full load shed, remaining load is 658 kVA
and current, under 18 kV is : 21A.
Line drop is : 21A * 13.52 = 285 V, or in percentage : 285/(18 000 / (3 ) =
2.7%
At S6, after full load shed : 18 000/3 285 = 10 108 or 17.5 kV
Improvement : from 16.5 kV before load shed to 17.5 kV after load shed.
For motor performance, the improvement is quite appreciable .
Set point may be : 18 kV
The PMS shall continuously compare set point with measurement which is line
voltage at incoming 20kV breakers.
A voltage decrease below set point will prompt a calculation as shown above. The
PMS shall display the expected voltage improvement. The operator shall appreciate
the situation, and if confirmed, the PMS shall activate a first step, then second
calculation, second confirmation, second step, etc . . . (step as above)
The set point shall be easily adjustable without any kind of knowledge in
programming.
Calculation parameters shall be easily adjustable without any kind of knowledge in
programming.
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9.
GENERATOR SUPERVISION
The generator supervision deals with synchronization, loading and unloading.
In this compressor station, there is an emergency generating set connected to the
380V bus. There are five cases where the generator set may be called upon to rescue
the public network :
- Sudden loss of public network,
- Public network comes back,
- Planned outage of network incoming lines.
- Abnormal low voltage of public network,
- Loss of all three step down transformers
In all cases, the PMS has to supervise the generator taking over the load (loading
sequence) or the generator releasing the load (unloading sequence). In each case,
synchronization through the PMS is required to change over the power source before
loading or before unloading.
There are six points of synchronization. They are on the 380V main bus.
Point 1 : one Generator breaker :
- remote synchronization through the PMS
- local automatic synchronization (at generator control panel)
- local manual synchronization (at gen. control panel)
- local switch on at permit of synchronism check relay (at LV301 switchboard)
Points 2 to 4 : three Transformer breakers :
Points 5 and 6 : two Bus tie breakers :
The synchronization, by itself, is the task of the automatic synchronizer located in the
generator set control panel. This PMS plays the role of a supervisor. S3S6 Typical
wiring diagram quoted in 3.3 Referenced Document shows the implication of the
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PMS in the remote synchronization. The programming shall be done according to

these diagrams and I/O list at the end of this document (Appendix).
9.1
SUDDEN LOSS OF PUBLIC NETWORK

There are two network incoming lines. When one line is lost, the 20kV protective
relays shall switch on the bus tie breaker, restoring by that way, power on the no
voltage bus.
When two lines are simultaneously lost, there is the condition of total loss of public
network . The bus tie relay shall sense this condition . It shall send a request to the
PMS: start the emergency generator. The role of the emergency generator set is to
supersede the public network in this case. The PMS by its own information shall
confirm that request, shall switch off any required breaker and then order the
generator set to start. Upon reception of the start order, the generator set, by its
own control panel, comes up to speed, frequency and hangs itself onto the 380V
main bus C
The PMS, through voltage and breaker positions, knows that it must load up the
generator. The PMS shall inform the SCS Power is available again since motor
start is a prerogative of the SCS . For its own part, the PMS shall carry out the
generator loading according to a priority load list. This load list takes into account
the plant priory and avoids mechanical stress on the engine. See Electrical
Philosophy referenced in 3.3.
The outage time shall be no more than speed up time of the generator set.
9.2
PUBLIC NETWORK COMES BACK

When the public utility comes back, plant operation must not suffer any power break.
Through voltage and breaker positions, the PMS shall know that it must pick up one
transformer breaker to use as the synchronizing point. At the prompt of the PMS, the
operator has to confirm OK synchro or else the operator can choose the other
option : full automatic. By order from the generator set automatic synchronizer, the
PMS shall close the chosen breaker. After successful closing, the PMS shall order the
generator to unload. [The unloading sequence (fuel decrease) is inside the generator
package]. When generator load is sufficiently reduced, the PMS shall switch off the
appropriate tie breaker. The PMS shall repeat this sequence a second time with the
other symmetrical side. When both tie breakers are open , the PMS shall order the
Genset to stop. The full sequence may be made automatic by one single operators
order on his key board.
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9.3
PLANNED OUTAGE OF NETWORK INCOMING LINES

Plant operator may know ahead of time planned outage of either one or two network
incoming lines (Example: network maintenance). In order to avoid power break, the
generator set must initially pick up the load. The PMS shall deliver a start order to
the generator set. The generator set, by its own control panel, shall comes up to
speed, frequency and hangs itself onto the 380V main bus C. The PMS then proceeds
to synchronize with tie breaker A/C. After successful synchronization, the network
and the generator set are in parallel. The PMS shall then request the generator set to
take over the load . [The loading sequence (fuel increase) is inside the generator
package]. When the loading sequence is over, the PMS shall switch off the TR01
transformer breaker. Now the generator set is alone on Bus A + Bus C.
The PMS shall repeat this sequence a second time with the other TR03 transformer
breaker. At the end, both transformers are idle and the PMS can switch off the two
incoming 20kV breakers.
The full sequence may be made automatic by one single operators order on his key
board.
9.4
ABNORMAL LOW VOLTAGE OF PUBLIC NETWORK

The public network may deliver a very low voltage. When load shedding stated in
8.2 above gives no result, then the generator set may be used to supersede the
network. An initial run in parallel will be useful before getting rid of the network.
The operation is the same as previous 9.3 Planned outage of network incoming
lines. However an automatic synchronization may not succeed because of voltage
discrepancy between too low network and regulated generator. A manual
synchronization with oscilloscope at the generator control panel probably is required.
When the public network delivers a good voltage again at the 20kV bus, we come
back to the above sequence 9.2 Public network comes back
Operator judgement is required in this circumstance.
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9.5
LOSS OF ALL THREE STEP DOWN TRANSFORMERS

When all three transformer are unavailable, the generator set shall be the supply
source.
The PMS detects this condition through unusual breaker positions. Upon this
detection , the PMS shall send a start order to the generator set control panel.
Upon reception of that order, the generator set, by itself, shall comes up to speed,
frequency and hangs itself onto the 380V main bus C.
The PMS then loads up the generator set just the same way as 9.1 Sudden loss of
public network above.
When one transformer is back in service, the PMS can supervise a synchronization
and partially or totally unload the generator. Operator judgement is required in this
circumstance.
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10.
380V EQUIPMENT FAILURE

Reminder :
- When one transformer fails, the stand-by transformer supersedes the failing one.
- When two transformers fail, the remaining one is the supply source.
- When three transformers fail, the emergency generating set is the supply source.
- When one bus section fails, the PMS isolates the faulty bus.
- Downstream, ATS of subpanels transfers load to the healthy main bus.
10.1
TRANSFORMER FAILURE
When transformer TR01 fails, stand-by transformer TR02 shall supersede TR01.
After checking position of TR01 breaker, of bus tie B/C, and confirmation of lockout
relay 86 from 20kV side, the PMS shall close tie breaker A/C, restoring by that way,
power supply on bus A
When transformer TR03 fails, stand-by transformer TR02 shall supersede TR03.
After checking position of TR03 breaker, of bus tie A/C and confirmation of lockout
relay 86 from 20kV side, the PMS shall close tie breaker B/C, restoring by that way,
power supply on bus B.
When transformer TR01 fails, and subsequently, transformer TR02 fails,
Transformer TR03 resumes full plant load.
When transformer TR03 fails, and subsequently transformer TR02 fails, transformer
TR01 resumes full plant load.
In winter time, plant load is less than 2000kVA. Hence everything is correct. In
summer time, plant load may exceed 2000kVA because of air conditioners. Load
shedding is required. See above 8.1.
When all three transformers are unavailable, the emergency generating set shall be
the supply source . See above 9.5.
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10.2
380 V BUS FAILURE

When 380V bus A fails, connected non priority loads are sacrificed. ATS of
downstream sub-panels shall switch over to bus B. Both main bus ties shall stay
open. The PMS merely recognizes the situation on the screen.
Symmetrically, when 380V bus B fails, connected non priority loads are sacrificed.
ATS of downstream sub-panels shall switch over to bus A. Both main bus ties shall
stay open. The PMS merely recognizes the situation on the screen and sound an
alarm.
10.3
20 KV BUS A FAILURE AND 20 KV DISCONNECTING SWITCH

When 20 kV bus A fails, the PMS shall switch off TR01 transformer breakers, high
side and low side. The PMS shall read the line 1 breaker open position and if so,
shall give the operator permit to open the disconnecting switch by hand. After
confirmation by the operator disconnecting switch open the PMS shall close 20kV
tie breaker, shall close both transformer TR02 breakers (high and low) and finally
close 380V tie breaker A/C restoring by that way power supply on 380V bus A.
Otherwise ATS of 20kV switchboard shall be programmed into the 20 kV relays.
10.4
DENY TRANSFORMER PARALLEL SWITCHING

380 V bus tie circuit breakers may be switched on in some cases and not permitted to
do so in other circumstances : This PMS shall deny any 380 V bus tie switching
which would put any couple of transformers in parallel.
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11.
DATA ACQUISITION
Data shall be conveyed to or from the PMS by hard wire, by serial link or by 420mA shielded wire.
a) 20kV switchboard :
Switch on and switch off of circuit breakers
Request to start the emergency generator
Other digital and analog data
: by hard wire
: by hard wire
: by digital metering and
protective device with built
in Modbus serial port
RS485
b) Emergency generator :
From or to generator control panel :
Switch on and switch off of gen. circuit breaker : by hard wire
Close order from the automatic synchronizer
: by hard wire
RS485
c) 380V switchboard, 4000A main breakers :
d) 380V switchboard 400A, 250A breakers :

Other digital input
Analog input
e) MCC air fan Coolers
Load shed
: by hard wire
RS485
: by hard wire
: by hard wire
: one current per breaker :
4-20mA
: by hard wire
For points a to e, a complete I/O list is at the end of this document (Appendix).
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12.
ARCHITECTURE
This PMS control power supply of one compressor station. As described above, this
PMS communicates downward with five power components :
- One 20kV switchboard
- One 380V switchboard
- One emergency generating set
- Two identical MCCs
Data gathering are per above paragraph.
Collateral, it communicates with an SCS computer to deliver passive information :
Modbus RS 232.
The PMS shall have system CPU Intel-based micro-processor with a battery-backed
real time clock. There shall be three levels of password protection : shift operator,
maintenance service, operation manager.
The computer shall have power distribution, good memory, good data storage,
appropriate for this application . Display is 19 high resolution (1280 x 1040) color
graphic monitor.
The station is capable of accessing all graphics, alarms, events, reports, and historical
data.
The work station can be configured to display by default a set of available
information as dictated by operational need.
For data acquisition, the PMS shall have as a minimum :
- 1 serial port Modbus RS 485 for 20kV switchboard
- 1 serial port Modbus RS 485 for 380V switchboard and emergency generator
- 1 serial port Modbus RS 485 spare
- 1 serial port Modbus RS 232 for SCS
- 4-20mA and DI/DO per I/O list
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PMS
SCS
SCS
Computer Rack Cabinet
Marshalling Cabinet
Serial link
Hard wire
4-20mA
20 kV
Switchboard
380V
Switchboard
Generator
Panel
Air Cooler
Panels
Alarm, logging and reporting software for events recorder shall be a standard
satisfactorily proven product minimum 3 years.
Resolution is 25 ms.
Auxiliary source : An AC UPS is available : 220V AC, 50Hz single phase.
The PMS shall be made of :
- One computer,
- One printer,
- Screen 19",
- Keyboard,
- Mouse,
- Computer rack cabinet,
- Marshalling cabinet,
- Softwares.
Cabinet shall be hot dip furnace painted inside and outside. Steel sheet minimum
thickness : 2 mm.
Enclosure protection : IP 31
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Final color is RAL 7032.

20% spare terminal block shall be provided.
All pieces are in the control room.
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13.
COMMUNICATION COMPATIBILITY
This PMS is Master. So is Supplier. Power components of 12 above are slaves.
Supplier shall deploy every means to make the communication get through. Site
acceptance test is his end responsibility.
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14.
INSPECTION AND TESTS IN FACTORY

The PMS shall be subjected to acceptance tests in the factory.
A PLC equipment simulator (switchboards, transformers, generator) shall be
provided during factory acceptance test.
- Conformity check between order and product.
- Check of completeness : hardware, software, drawings, certificates, printed
matters.
- Functional test :
. switching operations from key board
. automatic sequences
. equipment failure
. events report
. daily report
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15.
MINOR ITEMS
15.1
SPARE PARTS
The switchboards shall be built with 20% spare capacity, included in above
description
A spare part list for start up and two years of initial operation shall be submitted.
15.2
DRAWINGS AND DOCUMENTS

Operation and Maintenance Manual shall be prepared by Supplier specific for this
PMS. The O&M manual shall be supported by drawings and printed matters.
Other documents are specified in the requisition.
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16.
APPENDIX
APPENDIX 1 I/O LIST
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APPENDIX 1
I/O LIST
(9 pages)
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I/O LIST
RC291 IRAN S3 S6 Compressor Stations
I/O list for S3 Station . This list is also applicable to S6 Station
Manual thru
EPMS
Manual, local
ATS, local
Automatic, by
EPMS
J
=AxI
Sheilded Wires
4-20mA
Serial link
H
=AxG
OPERATION
Hard Wire
Wiring
Sub-total
Apparatus
=AxD =AxD
DO
Sub-total
Apparatus
DI
Sub-total
Remote on
screen/apparatus
Apparatus
Local on
apparatus
AO
4-20 mA
Sub-total
Designation
AI
Serial link
Sub-total
Quantity
DISPLAY
=AxK
20kV Switchboard
2 20kV Incoming lines
Phase to phase Voltage Measurement 3
2 20kV Incoming circuit breakers
Control :
Close command
Open command
Measurement :
Phase current
Active Power
Reactive Power
Apparent Power
Status :
Position: open/close
Position, plugged in / withdrawn
Local/Remote Selector
Protective relay operates
Lock out relay operates
Appendix 1
1
1
3
1
1
1
3
1
1
1
6
2
2
2
2
2
x
x
x
x
x
x
x
x
x
x
x
x
2
2
1
1
1
RC291.SP.000.1600.0006 - Rev. 0
4
4
2
2
2
x
x
x
x
x
Page : 1/9
4 20kV Transformer circuit breakers and spare:

Control :
Close command
Open command
Measurement :
Phase Voltage
Phase current
Active Power
Reactive Power
Apparent Power
Status :
Position : open/close
Appendix 1
3
3
1
1
1
3
3
1
1
1
1
1
4
4
x
x
12
12
4
4
4
ATS, local
Manual, local
Manual thru
EPMS
Automatic, by
EPMS
Sheilded Wires
4-20mA
Serial link
Apparatus
Hard Wire
Sub-total
OPERATION
Sub-total
Apparatus
Wiring
Apparatus
4-20 mA
Sub-total
DO
Sub-total
Designation
Serial link
Sub-total
DI
Remote on
screen/apparatus
AO
Local on
apparatus
AI
Quantity
DISPLAY
x
x
x
x
x
x
x
x
x
x
x
2
2
1
1
1
RC291.SP.000.1600.0006 - Rev. 0
8
8
4
4
4
x
x
x
x
x
Page : 2/9
Apparatus
Sub-total
Apparatus
Sub-total
Hard Wire
Serial link
Sheilded Wires
4-20mA
Automatic, by
EPMS
Manual thru
EPMS
Manual, local
ATS, local
1
1
1
1
x
x
x
1 Bus A, Phase to phase Voltage measurement 3

1 Bus B, Phase to phase Voltage measurement 3
3
3
3
3
x
x
Status :
1 Disconnecting Switch
DS closed (truck plugged in)
DS open (truck withdrawn)
Appendix 1
OPERATION
Sub-total
Wiring
Apparatus
DO
4-20 mA
Sub-total
DI
Serial link
Sub-total
A
B
1 20V Bus tie circuit breakers
Control :
Close command
Open command
Request to start genset
Measurement :
Phase current
AO
Remote on
screen/apparatus
Designation
AI
Local on
apparatus
Quantity
DISPLAY
2
2
1
1
1
2
2
1
1
1
x
x
x
x
x
1
1
1
1
x
x
RC291.SP.000.1600.0006 - Rev. 0
x
x
x
x
x
x
Page : 3/9
3 4000A transformer circuit breakers

Control :
Close command
Open command
Measurement :
Phase Voltage
Phase current
Active Power
Reactive Power
Apparent Power
Status :
Position: open/close
Ground relay operates
Appendix 1
Apparatus
Sub-total
Apparatus
Sub-total
Hard Wire
Serial link
Sheilded Wires
4-20mA
Automatic, by
EPMS
Manual thru
EPMS
Manual, local
ATS, local
OPERATION
Sub-total
Wiring
Apparatus
DO
4-20 mA
Sub-total
B
380V Main Switchboard LV 301
DI
Serial link
Sub-total
AO
Remote on
screen/apparatus
Quantity
Designation
AI
Local on
apparatus
DISPLAY
3
3
1
1
1
3
3
1
1
1
9
9
3
3
3
1
1
3
3
x
x
x
x
x
x
x
x
x
x
x
x
x
2
2
1
1
1
RC291.SP.000.1600.0006 - Rev. 0
6
6
3
3
3
x
x
x
x
x
Page : 4/9
2 4000A bus tie circuit breakers

Control :
Close command
Open command
Measurement :
Phase current
Active Power
Reactive Power
Apparent Power
Status :
Measurement :
380V Bus A, Voltage, Phase to phase
380V Bus B, Voltage, Phase to phase
380V Bus C, Voltage, Phase to phase
Appendix 1
Apparatus
Sub-total
Apparatus
Sub-total
Hard Wire
Serial link
Sheilded Wires
4-20mA
Automatic, by
EPMS
Manual thru
EPMS
Manual, local
ATS, local
OPERATION
Sub-total
Wiring
Apparatus
DO
4-20 mA
Sub-total
DI
Serial link
Sub-total
A
B
1 4000A generator circuit breaker
Control :
Close command
Open command
Measurement :
Phase Voltage
Phase current
Active Power
Reactive Power
Apparent Power
Status :
AO
Remote on
screen/apparatus
Designation
AI
Local on
apparatus
Quantity
DISPLAY
3
3
1
1
1
3
3
1
1
1
1
1
1
1
x
x
3
3
1
1
1
2
2
1
6
2
2
2
3
3
3
2
2
x
x
x
x
x
x
x
x
x
x
x
x
2
2
1
1
3
3
3
x
x
x
x
x
1
1
3
1
1
1
x
x
x
x
x
x
x
2
2
1
3
1
1
1
x
x
6
6
6
RC291.SP.000.1600.0006 - Rev. 0
4
4
2
2
x
x
x
x
x
x
x
Page : 5/9
2 400A bus shedding circuit breakers

Control :
Close command
Open command
Measurement :
Phase current
Status :
Appendix 1
Apparatus
Sub-total
Apparatus
Sub-total
Hard Wire
Serial link
Sheilded Wires
4-20mA
Automatic, by
EPMS
Manual thru
EPMS
Manual, local
ATS, local
OPERATION
Sub-total
Wiring
Apparatus
DO
4-20 mA
Sub-total
DI
Serial link
Sub-total
A
B
19 800A distribution circuit breakers
Control :
Close command
Open command
Measurement :
Phase current
Status :
AO
Remote on
screen/apparatus
Designation
AI
Local on
apparatus
Quantity
DISPLAY
19
19
1
1
3
2
2
x
x
x
x
x
x
x
2
2
1
1
RC291.SP.000.1600.0006 - Rev. 0
4
4
2
2
x
x
x
x
Page : 6/9
4 250A motorized circuit breakers

Control :
Close command
Open command
Measurement :
Phase current
Status :
2 250A manual circuit breakers
1
1
4
4
x
x
x
x
x
x
x
2
2
1
1
8
8
4
4
x
x
x
x
LV MCC Switchboard LV 302

Load shedding (fan switch off)
No remote reading
LV MCC Switchboard LV 303
Load shedding (fan switch off)
No remote reading
Appendix 1
ATS, local
Manual, local
Manual thru
EPMS
Automatic, by
EPMS
Sheilded Wires
4-20mA
Serial link
Apparatus
Hard Wire
Sub-total
OPERATION
Sub-total
Apparatus
Wiring
Apparatus
4-20 mA
Sub-total
DO
Sub-total
Designation
Serial link
Sub-total
DI
Remote on
screen/apparatus
AO
Local on
apparatus
AI
Quantity
DISPLAY
RC291.SP.000.1600.0006 - Rev. 0
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14
Page : 7/9
Measurement :
Phase Voltage
Phase current
Active Power
Reactive Power
Apparent Power
Generator frequency
Status :
Selector local control / remote control
Generator at standstill
Generator running
Failure of genset
3
3
1
1
1
1
3
3
1
1
1
1
1
1
1
1
x
x
x
1
1
1
1
x
x
x
x
x
x
x
3
3
1
1
1
1
x
x
x
x
x
x
1
1
1
1
Synchronisation
Synchronisation in progress at Generator breaker
Synchronisation in progress at TR1 breaker
Synchronisation in progress at bus tie A/C breaker
Synchronisation in progress at bus tie B/C breaker
Close order from the automatic synchroniser
Appendix 1
ATS, local
Manual, local
Manual thru
EPMS
Automatic, by
EPMS
Sheilded Wires
4-20mA
Serial link
Apparatus
Hard Wire
Sub-total
OPERATION
Sub-total
Apparatus
B
Generator Supervision
Control :
Order to start
Order to stop
Order to close from the synchroniser
Order to load
Order to unload
Wiring
Apparatus
4-20 mA
Sub-total
DO
Sub-total
Designation
Serial link
Sub-total
DI
Remote on
screen/apparatus
AO
Local on
apparatus
AI
Quantity
DISPLAY
x
x
x
x
1
1
1
1
1
1
1
RC291.SP.000.1600.0006 - Rev. 0
x
x
x
x
x
x
x
x
x
x
x
x
x
Page : 8/9
Apparatus
Sub-total
Apparatus
Sub-total
Hard Wire
Serial link
Sheilded Wires
4-20mA
Automatic, by
EPMS
Manual thru
EPMS
Manual, local
ATS, local
OPERATION
Sub-total
Wiring
Apparatus
DO
4-20 mA
Sub-total
B
Station Battery- Charger
Fault in battery-Charger
DI
Serial link
Sub-total
A
1
AO
Remote on
screen/apparatus
Quantity
Designation
AI
Local on
apparatus
DISPLAY
Turbo-compressor Battery- Charger

Fault in battery-Charger
Station AC UPS
Fault in AC UPC
To Station Control System at 5 m away :

Serial link, Modbus
Local communication : 24 information
DO
12
RS 232
12
Total identified today :

Contingency 15%
Contractual Spare 20%
115
17
23
43
6
9
12
2
2
160
24
32
88
13
18
Project Total
155
58
16
216
119
RS 232
Notes :
Appendix 1
RC291.SP.000.1600.0006 - Rev. 0
Page : 9/9

Power Management

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Power Management

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S3 / S6 COMPRESSOR STATIONS

NATIONAL IRANIAN GAS COMPANY

92/98 bd Victor Hugo

POWER MANAGEMENT SYSTEM

UNITS AND LANGUAGE

APPLICABLE CODES, STANDARDS & DOCUMENTS

20KV AUTOMATIC SWITCHING :

380V AUTOMATIC SWITCHING :

LOAD SHEDDING BY TRANSFORMER OVERLOAD CRITERIA .

LOAD SHEDDING BY ABNORMAL LOW VOLTAGE OF THE SUPPLY

SUDDEN LOSS OF PUBLIC NETWORK

PUBLIC NETWORK COMES BACK

PLANNED OUTAGE OF NETWORK INCOMING LINES

ABNORMAL LOW VOLTAGE OF PUBLIC NETWORK

LOSS OF ALL THREE STEP DOWN TRANSFORMERS

380V EQUIPMENT FAILURE

380 V BUS FAILURE

20 KV BUS A FAILURE AND 20 KV DISCONNECTING SWITCH

DENY TRANSFORMER PARALLEL SWITCHING

INSPECTION AND TESTS IN FACTORY

DRAWINGS AND DOCUMENTS

: means National Iranian Gas

: indicates a mandatory requirement

: indicates a recommendation or that which is advised but

: means the Company that will place the order

: means the Manufacturer or the Company which supplies

UNITS AND LANGUAGE

APPLICABLE CODES, STANDARDS & DOCUMENTS

- S6 overall HV & LV single line diagram

- 20kV Metal Clad Switchboard Specification

- 380V Main Switchboards Specification

- S3 S6 Typical Electrical Wiring Diagram

Altitude, Above mean sea level

Outdoor Ambient temperature minimum

Outdoor Ambient temperature maximum

Material of this specification shall be installed indoor .

20KV AUTOMATIC SWITCHING :

380V AUTOMATIC SWITCHING :

LOAD SHEDDING BY TRANSFORMER OVERLOAD CRITERIA .

Small loads in buildings

HVAC in Workshop building

HVAC in Administration Building

Six Fans, Air gas Cooler 6 X 24 kW = 144 kW

Six Fans, Air gas Cooler

Six Fans, Air gas Cooler

Six Fans, Air gas Cooler

Small loads in buildings

HVAC in Workshop building

HVAC in Administration Building

Six Fans, Air gas Cooler 6 X 24 kW = 144 kW

Six Fans, Air gas Cooler

Six Fans, Air gas Cooler

Six Fans, Air gas Cooler

LOAD SHEDDING BY ABNORMAL LOW VOLTAGE OF THE SUPPLY

Lets assume a plant load of 2 000kVA at abnormal voltage of 18 kV (-10%) at the

PMS in the remote synchronization. The programming shall be done according to

SUDDEN LOSS OF PUBLIC NETWORK

PUBLIC NETWORK COMES BACK

PLANNED OUTAGE OF NETWORK INCOMING LINES

ABNORMAL LOW VOLTAGE OF PUBLIC NETWORK

LOSS OF ALL THREE STEP DOWN TRANSFORMERS

380V EQUIPMENT FAILURE

380 V BUS FAILURE