Beruflich Dokumente
Kultur Dokumente
Laboratory SREML, University of Laghouat, P.O. Box 37G, Laghouat 03000, Algeria
Laboratory LRGC University of Laghouat, P.O. Box 37G, Laghouat 03000, Algeria
h i g h l i g h t s
The quaternary binders has a positive effect vis-a-vis the durability of limestone mortars.
The limestone ller, blast furnace slag and natural pozzolana in limestone mortars has a benec effect.
The performances of the limestone mortars with additions are better than that of the control mortar in sulfuric acid.
The weight loss, strength loss and pH are the quantication parameters of durability.
Seven dryingimmersion and heatingcooling cycles accelerate the attack of mortars.
a r t i c l e
i n f o
Article history:
Received 9 April 2014
Received in revised form 21 August 2014
Accepted 27 August 2014
Available online 23 September 2014
Keywords:
Crushed limestone sand
Limestone ller
Blast furnace slag
Natural pozzolana quaternary binders
Dryingimmersion and heatingcooling
cycles
Sulfuric acid
Weight loss
Compressive strength loss
pH
a b s t r a c t
The aim of this work is to produce limestone mortars with blended-cement by substituting partially the
clinker by three mineral additions. Namely; the limestone ller, the blast furnace slag and the natural
pozzolana combined simultaneously to the cement for rates of 30%, 10% and 10% by turn. The mortar
specimens were immersed in sulfuric acid solutions, and subjected to two protocols of attack. The rst
is slow; it is a continuous immersion. Specimens are exposed to 3% solution of sulfuric acid at
23 1 C. The second protocol is accelerated, and consists to subject the mortar samples to 7 drying
immersion and heatingcooling cycles, followed by a continuous immersion up to 180 days. The drying
is done at 60 C and the exposure in lime water and 5% sulfuric acid solution at 23 1 C. In this study the
quantication parameters of durability of mortars are the weight loss and the compressive strength loss.
The follow-up (the monitoring) of pH of the exposure solutions was carried out until end of the tests. The
synergistic action of the quaternary binders has a positive effect vis-a-vis the durability of limestone mortars immersed in sulfuric acid solution and the performances of the limestone mortars with quaternary
binders are better than that of the control mortar.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
Over the past two decades, the use of mineral admixtures as
partial substituent of Portland cement in concrete has become very
popular because of their technological, economic, and environmental advantages. The use of mineral additions such as limestone llers, blast furnace slag and natural pozzolana improves the
resistance of concrete to the attack of aggressive agents (sulfuric
acid), because they reduce the presence of calcium hydroxide,
which is the most vulnerable component to acid attacks [13].
The cements standards allow only the introduction of small
quantities (less than 5%) of secondary components, in cements. Sev Corresponding author.
E-mail address: z_makhlou@yahoo.fr (Z. Makhlou).
http://dx.doi.org/10.1016/j.conbuildmat.2014.08.086
0950-0618/ 2014 Elsevier Ltd. All rights reserved.
eral studies have shown that, the presence of ller and aggregate
limestones in the cementitious material increases its resistance to
the sulfuric acid attacks [4,5]. The slag has several advantages in
the manufacture of cement. First, it has a relatively constant chemical composition compared to y ash, silica fume, natural pozzolana
etc. In addition, it has other advantages such as, low heat of hydration, resistance to acids and sulfates, better workability, and higher
ultimate strength, [68]. The highest resistance to a solution of 0.5%
of sulfuric acid was achieved by a binary mixture of binder comprising more, than 60% of granulated blast furnace slag [9]. However,
Chang et al. have reported, recently, that binary binders of concrete
prepared with 60% slag and ternary binders prepared with 56% of
slag and 7% of silica fume had a lower yield (performance) than a
mixture of 100% of Portland cement, when it is immersed in a solution of 1% of sulfuric acid at a pH of 1.27 [4].
580
The sand/cement ratio is equal to 3 and the water/cement ratio is 0.50. Specimens 4 4 16 cm3 were molded and maintained for 24 h inside the molds and
during 28 days, after release from the mold, in lime saturated water.
Fig. 1 shows the mineralogical composition of the limestone ller of the sand,
determined by SEM where it is noted that the main component of the nes is CaCO3
in the form of calcite and Fig. 2 shows the mineralogical composition determined by
XRD.
Five mortars containing limestone aggregates have been made. The compositions of different binders are given in Table 3. The different compositions with
exposure environments are presented in Table 4.
3. Experimental methods
After the pre-curing for 28 days under lime water, the mortar specimens were
subjected to two protocols of degradation. The rst is a slow attack or simple degradation; it is a continuous immersion, where the mortar specimens were continuously cured in two solutions, lime water (reference exposure) and 3% sulfuric acid
(H2SO4) solution at an ordinary temperature of 23 1 C. The exposure solutions
have been changed every month. The second protocol is an accelerated attack or
accelerated degradation, where the mortar samples are subjected to dryingimmersion and heatingcooling cycles (Fig. 3a). Namely, seven dryingimmersion cycles,
each cycle lasts six days, three days of drying at 60 C in oven followed by an
immersion for three days at 23 1 C in two different environments, lime water
and 5% sulfuric acid solution (Fig. 3b). For both protocols, slow and accelerated
attacks, lime water is used as reference medium. For dryingimmersion cycles,
the exposure solutions were renewed after each dryingimmersion cycle and after
every 30 days for the continuous immersion. The different compositions of binders
and curing environments are summarized in Table 3.
The compressive strength was determined according to the European Standard
EN196-1 [23] on specimens 40 40 160 mm3. For the slow attack, compressive
strength was determined after 28 days in lime water then 30, 60, 90, 120, and
180 days of immersion in both curing solutions, after 28 days of conservation in
lime water.
For the accelerated attack, tests were carried out after 28 days of immersion in
lime water, and then at the end of 2nd, 5th, 7th cycles of dryingimmersion and at
60, 90, 120 and 180 days in both curing solutions, after 28 days of conservation in
lime water.
4. Results
4.1. Weight changes
2. Materials used
The Chemical and mineralogical compositions of different compounds of
cement, limestone, slag and natural pozzolana used in this research are presented
in Table 1. The densities of the four components are 3, 2.7, 2.8 and 2.6 consecutively. The clinker and mineral admixtures were ground separately in a laboratory
ball mill to a Blaine neness of 3500 100 cm2/g for clinker and 3800 100 cm2/g
for the mineral admixtures. The mortars were prepared from these binders, according to the European Standard EN196-1.
The sand used in this study is a crushed limestone. The grains present angular
shapes. Its granulometry presents a continuous particle size distribution with a
maximum grain diameter of approximately 2.5 mm but the proportion of grains,
which is smaller than 0.08 mm, is below 9%. It should be noted that this proportion
of ne grains remains acceptable [21].
Table 2 lists the set of physical properties of sand. The neness modulus is 2.30.
The high value of the sand equivalent which is 76.46, which are measured according to NF P 18-598 standard [22], show that the crushed sand used is clean, with
low percentage of ne clay. It remains above the limit value recommended for concrete and mortar. It is therefore an ideal for use in ordinary concrete.
Table 1
Chemical and mineralogical compositions of different compounds.
Composition
Cement
Limestone
Slag
Pozzolana
SiO2
Al2O3
Fe2O3
CaO
MgO
K2O
Na2O
SO3
Cl
LOI
21.38
5.59
3.21
65.26
1.72
0.47
0.19
0.56
0.02
0.58
0.76
0.41
0.23
54.9
0.61
0.24
0.04
0.61
0.005
36.3
39.38
5.64
2.3
40.3
4.50
0.46
0.13
0.90
0.8
57.10
15.82
6.16
5.95
2.09
2.0
1.1
0.28
1.40
1.2
Mineralogical cement
(%)
C2S
15.64
C3S
60.97
C3A
9.39
C4AF
9.76
Some authors consider the weight loss as an acceptable indicator for evaluating the resistance of concrete to the attack by sulfuric acid [24]. The weight change of mortar samples immersed in
sulfuric acid solution during the protocol of accelerated degradation is shown in Figs. 46. From Fig. 4, it is found that during the
dryingimmersion cycles there is a prominent decrease of weight
of the mortars up to the 7th cycle. Beyond the 7th cycle there is
a pronounced increase in weight concerning all mortars, especially
mortars with mineral additions up to the 60th day, followed by
stabilization or a slight decrease for mortars with mineral additions, less important than that of control mortars F0 until the
120th day. Beyond this age, the weight loss is most signicant.
However, the weight loss of control mortars F0 is very obvious.
The pronouncing increase of weight after immersiondrying cycles
up to the 60th day may be due to the absorption of solution by
materials.
Table 2
Physical properties of sands used.
Physical characteristics
Values
2.7
1.53
56.7
43.3
2.30
71.34
76.46
4.3
581
Ca
Ca
Ca
D
Ca : Calcite
D : Dolomite
Q : Quarts
Ca
Ca
Ca
Ca
Ca
Ca
Ca
Ca
Q
Table 3
Composition of binders.
Composition (%)
Clinker
Gypsum
Limestone
Slag
Pozzolana
95
5
0
0
0
47.5
2.5
30
10
10
47.5
2.5
10
30
10
47.5
2.5
10
10
30
47.5
2.5
16.67
16.67
16.67
Table 4
Different compositions and exposure environments.
Exposure environments
A: Lime water
F: Sulfuric acid solution
Compositions
0
A0
F0
A1
F1
A2
F2
A3
F3
A4
F4
use silicates for to produce CSH, that are less leachable than
the portlandite. However, the weigh decrease of mortars F0 without mineral additions is remarkable, which are rich in portlandite,
this is due to the fact that the maximum hydration reaction was
completed. These mortars do not contain enough silicates for to
develop CSH to produce pozzolanic reaction and therefore, the
amount of these CSH will be limited.
The weight gain of mortars with mineral additions during the
period of 75 and 120 days in sulfuric acid solution can be attributed to the continued hydration of cement and pozzolanic reaction,
as well as the action caused by sulfate ions (SO
4 ) leading to the formation of gypsum and ettringite. This weight gain can be also
attributed to the increased water absorption of mortar samples.
The weight loss, after 120135 days may be due to the dissolution
caused by the latecomer action of hydrogen ions caused by action
of sulfate ions [25], and erosive action of acid on the outer surface
of mortar samples. It was noticed, the deposit of altered products
at the background of the conservation tanks, especially for mortars
F0. However, the formation of gypsum and ettringite may rst lead
to a weight gain and nally a loss of the latter caused by expansion
causing cracking [2]. Fig. 6 shows the comparison of weight change
of mortars in sulfuric acid solution in the two degradation protocols, slow and accelerated attacks, at 180 days. During slow attack,
a weight gain for all mortars has been registered. The highest rate
concerns mortars F3 and the most important mainly concerns mortar F0. With respect to the protocol of accelerated attack, there is a
weight loss of all mortars. Mortars F0 are most affected by weight
loss, while the least affected are mortars F2. The acceleration of
attack by dryingimmersion and heatingcooling cycles and
582
0 days
A
42 days
28 days 0 days
Procedure of slow aack: Simple degradaon
LW
LW
Connuous immersion
LW
LW
Acide
180 days
Time
LW
Connuous immersion
(a) Detail of the two procedures of conservation (Dryingimmersion and heating-cooling) and for the two environments (lime water (LW)
and sulfuric acid).
Dr 7 cycles of 6 days (drying-immersion)
yi
ng
Im
me
rsi
on
Im
me
rsi
on
Fig. 4. Weight changes of mortars after immersion in sulfuric acid solution during
the accelerated attack.
Fig. 5. Weight changes of mortars in both media, at 180 days after accelerated
attack.
583
pozzolana with released lime to form additional CSH that contribute to the development of compressive strength of limestone
mortar.
Fig. 6. Weight changes of mortars immersed in sulfuric acid solutions, for both
types of damages to 180 days.
Table 5
Compressive strengths (MPa).
Slow attack: Continuous immersion
Time (days)
A0
F0
A1
F1
A2
F2
A3
F3
A4
F4
28 days in limewater
30 days
60 days
90 days
120 days
180 days
43.52
43.52
21.66
21.66
30.48
30.48
25.25
25.25
26.98
26.98
52.63
52.08
30.83
28.38
37.69
34.10
35.51
27.76
31.43
29.08
54.06
49.91
31.65
30.18
41.05
36.36
36.75
30.18
35.13
34.42
54.46
47.16
33.75
31.67
47.67
38.96
40.76
31.36
40.37
36.09
58.42
45.73
34.61
32.47
52.32
40.04
42.40
32.31
41.96
34.96
61.03
40.08
36.79
29.38
55.03
43.71
43.91
34.97
43.09
33.04
584
at 180 days, from Fig. 10, in lime water it was noted a gain of
strength, on the contrary, in the sulfuric acid solution there is a loss
of strength and this concerns all the mortars.
Tests on sulfuric acid solutions revealed that there is a signicant correlation between the weight loss and the of compressive
strength loss [30]. Conversely, discrepancies between weight loss
Fig. 11. Changes in pH of sulfuric acid solutions during the accelerated attack.
60 days
180 days
Accelerated attack
F0
F1
F2
F3
F4
1.21
1.18
1.23
1.10
1.26
5.30
5.17
4.53
3.82
4.72
4.37
4.30
2.79
2.50
3.60
Slow attack
F0
F1
F2
F3
F4
9.92
8.97
8.35
7.95
8.46
8.75
5.81
6.34
5.97
4.14
5.33
4.82
3.01
2.60
3.88
Fig. 12. pH values of sulfuric acid solutions in the two protocols of attack at
180 days.
585
and
Fig. 13. Weight changes according to the variation of the compressive strength
after 24 weeks of exposure to the sulfuric acid solution.
586
Table 7
Compressive strengths (MPa).
Accelerated attack
Lime water
Dryingimmersion cycles
Continuous immersion
28 days
60 days
90 days
120 days
180 days
A0
F0
43.52
43.52
44.78
40.79
43.97
33.19
44.61
28.82
45.21
27.08
46.88
25.44
47.63
24.02
51.01
22.14
A1
F1
21.66
21.66
22.78
23.89
23.89
22.93
25.81
21.74
25.90
20.61
25.99
20.02
26.87
19.13
27.24
18.00
A2
F2
30.48
30.48
33.10
35.31
33.53
33.17
34.86
30.67
36.41
28.00
41.12
27.66
43.97
25.82
47.71
23.94
A3
F3
25.25
25.25
29.56
29.18
31.33
28.77
34.07
23.38
34.19
23.00
34.39
22.11
36.67
21.18
39.32
20.71
A4
F4
26.98
26.98
28.41
22.97
29.98
21.75
31.95
19.98
32.07
19.07
32.15
18.60
33.45
17.76
34.73
16.98
Fig. 15. Compressive strength of the mortars in sulfuric acid solution at 180 days.
process of mortars, by activating the diffusion of ions and the dissolution-precipitation of the newly formed minerals, and consequently accelerating the degradation of mortars [3336].
The drying phase promotes the diffusion of ions in the open
pores and causes deviations to the equilibrium during the rise of
temperature. The immersion phase allows the wetting of dried
material and further promotes the release of ions called actives
and physically tied to the surface of CSH [3742]. The pH value
plays also a signicant role in the degradation processes.
5. Conclusions
The test results showed that the addition of limestone ller,
blast furnace slag, and natural pozzolana, incorporated simultaneously in cement improves the mechanical behavior of these
materials. In addition, acquires resistance to attacks of sulfuric acid
solution in the case of accelerated degradation, interesting according to the proportion and the type of mineral addition incorporated
into cement. From test, results it was also concluded that:
The immersiondrying and heatingcooling cycles and the
increasing of concentration of sulfuric acid solution have accelerated the degradation of mortars. These cycles allow a faster
decalcication of the hydrated compounds of cement in the acid
solutions, especially the portlandite. The degradation touched
rst the control mortars F0 then F1 and mortars, which contain
more of calcium carbonate and lime. Mortars F2 and F3 are less
sensitive, as that contain less portlandite, since it has been consumed by slag and pozzolana in the pozzolanic reactions.
In the sulfuric acid solution during the dryingimmersion
cycles, there was a decrease of weight of all mortars up to the
7th cycle. Beyond this cycle, there has been an increased weight
until the 60th day, followed by stabilization or a slight decrease
in weight of mortars with lower mineral additions than the control mortar F0 up to the 120th day. Beyond this age, the weight
loss is most signicant.
In the lime water, all mortars had a weight gain over time, up to
180 days. Mortars A2 with 30% slag had highest gain of weight.
In sulfuric acid solution during the protocol of slow degradation, a slight gain of weight was recorded. In contrast, during
the protocol of accelerated degradation, a weight loss of all
mortars was noticed, especially that of the control mortar F0.
The pH values of sulfuric acid solutions of mortars having
undergone an accelerated degradation are lower than those of
solutions of mortars which have undergone a simple degradation. This reects that mortars having undergone an accelerated
degradation presented a more severe leaching or an accentuated decalcication than mortars having undergone a simple
degradation. Consequently, a greater diffusion of Ca2+ ions to
the curing solution during the accelerated degradation.
Whence, at long-term, on the surface of mortar specimens,
the material is poor in calcium and as a consequence an exposure solutions less and less alkaline over the time.
Replacement of part of Portland cement by 30% of limestone,
10% of blast furnace slag and 10% of natural pozzolana,
improves the behavior of mortars in sulfuric acid solution. It
is noticeable that the addition of high level of calcium in the
cement is detrimental for the durability of concrete. Therefore,
the simultaneous incorporation of the slag and the natural pozzolana with the limestone ller decreases the effect of compromise of the latter when added in high amount of about 30% in
concrete.
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