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BA 001C/07/en/02.

97
No. 50040314

smartec
CLD 130
Conductivity
Measurement
Operating Instructions

Quality made by
Endress+Hauser

ISO 9001

Table of contents

Smartec CLD 130

BE1LD130.CHP

Table of contents

1.
1.1
1.2
1.3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Order code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.
2.1
2.2
2.3
2.4

Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5
Measuring principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Measuring transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.
3.1
3.2
3.3
3.4
3.5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 9
Sensor with integrated transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sensor with separate transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Sensor with integrated transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Immersion sensor with separate transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Separate transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.
4.1
4.2
4.3

Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 11
Connection principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sensor with integrated transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sensor with separate transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.
5.1
5.2
5.3
5.4

Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATC setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Measuring mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.
6.1
6.2
6.3
6.4
6.5

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 16
Measuring range change-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ATC adjustment (automatical temperature compensation) . . . . . . . . . . . . . . . . . . . . . 14
Signal output change-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Signal output assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Remote switching of current output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

7.
7.1
7.2
7.3

Maintenance and troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 18


Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Instrument function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

8.

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

12
12
12
12
12

1.

General

Smartec CLD 130

1.
1.1

Fig. 1.1:

Nameplate
Smartec CLD 130

General
Unpacking

1.2

Application

Inspect for any damaged packaging!


The post office or forwarding agent must be
informed of any damage.
Damaged packaging material must be
retained until the matter has been settled.
Verify that the contents are undamaged!
Inform the post office or forwarding agent as
well as the supplier of any damage.
Check if the delivery is complete and
agrees with the shipping documents as well
as your order:
Delivered quantity
Instrument type and version
Accessories
Operating instruction(s)
Instrument identification card(s)

Use:

Conductivity measurement

Measuring
principle:

inductive

Application area:

in liquids

Special features:

sterilizable
no influence of
contamination on
measurement, resistant to
chemicals, fully
encapsulated

If you have any questions, consult your


supplier or the Endress+Hauser sales center
in your area (see back page of these
operating instructions for addresses).

Applications:

food industry,
chemical industry,
electroplating

Measuring range: medium to high


conductivities

1.

Smartec CLD 130

General
BE1LD130.CHP

1.3

Order code

Inductive instrument Smartec CLD 130

Design
P Compact design with in situ measuring transmitter / PEEK
W Separate measuring transmitter with 5 m cable / PEEK
X Separate measuring transmitter with special cable length (max. 15 m) / PEEK
Version
MV1 Dairy fitting connection DN 50 to DIN 11851
RF1 Round flange DN40/PN10 and loose flange
TF1 Immersion sensor IP68 / loose fl. UP-GF DN50 / PN10 (W/X design only)
CS1 2" clamp fitting
ET1 Immersion version with round flange, l=2000mm
GE1 Internal thread G 1 1/2"
IF1 2" IDF flange
VA1 Varivent fitting for housing TN
Measuring ranges
0 0 ... 2000 S/cm
1 0 ... 20 mS/cm
2 0 ... 200 mS/cm
3 0 ... 1000 mS/cm
4 20 / 2 mS/cm with remote switching
5 200 / 20 mS/cm with remote switching
6 1000 / 100 mS/cm with remote switching
ATC range
A ATC range 1 ... 3 %/K
Power supply
0 Power supply 230 V, 50 / 60 Hz
1 Power supply 110 V, 50 / 60 Hz
2 Power supply 200 V, 50 / 60 Hz
3 Power supply 24 V, 50 / 60 Hz
4 Power supply 48 V, 50 / 60 Hz
5 Power supply 100 V, 50 / 60 Hz
6 Power supply 127 V, 50 / 60 Hz
7 Power supply 240 V, 50 / 60 Hz
8 Power supply 24 V m. sep. DC/AC converter
Instrument output
0 0 ... 20 mA, max. 500
2 4 ... 20 mA, max. 500

CLD 130

complete order code

2.

Measuring system

Smartec CLD 130

2.

Measuring system

2.1

Measuring principle

The test medium is a liquid conductor


coupling the magnetic field of two
magnetically isolated induction coils. The
AC voltage U1 applied to coil T1 is transmitted
to the second coil T2 proportional to the
conductance G of the test medium. This
yields a linear relationship between the
conductance G and the output voltage U2
which is converted and rectified into a voltage
proportional to the conductance.
This measuring principle offers following
advantages:
no electrodes, therefore no polarization
faultless measurement in media or solutions
with a tendency to form deposits
A Pt 100 temperature sensor is fitted inside
the sensor to measure the temperature.

The use of special elements and materials


makes the sensor suitable for continuous
operation at temperatures of up to + 100 C,
and short-term operation at up to + 130 C.
Therefore, Smartec can be sterilized.
The sensor is available in different mounting
variants with integrated or separate
measuring transmitter.

2.3

Measuring transmitter

The measuring transmitter


determines the conductivity of the liquid,
and indicates the conductivity value based
on reference temperature 25 C and
supplies this measured value as current
(0 or 4 ... 20 mA) at the signal output.
The instrument requires power supply (see
cover label).
The actual measured value and the set
temperature coefficient can be read externally
through a viewglass in the housing cover.
Four basic measuring ranges can be freely
selected:

Medium
Fig. 2.1:

The inductive conductivity


measuring principle

2.2

Sensor

The sensor is injection-moulded of chemically,


mechanically and thermally resistant PEEK
(polyether ether ketone), ensuring that it is
free of crevices and joints, and making it
biologically safe.

0 ... 2000 S/cm


0 ... 20 mS/cm
0 ... 200 mS/cm
0 ... 1000 mS/cm

The zero point can be displaced within the


selected measuring range, increasing the
sensitivity, and thus spreading the range,
considerably. This permits precise
measurement even in media with slight
conductivity changes.

The sensor shaft contains the two induction


coils and a temperature sensor Pt 100 which
is in direct contact with the test medium.
Chemical attack
Medium
Nitric acid HNO3

Concentr.
(%)
5
up to 40

Phosphoric acid H3PO4


Fig. 2.2

Excerpt from resistance


tables for PVDF, PEEK
and PVC-C

Legend:
+
resistant
0
conditionally resistant

not resistant

up to 10

Caustic soda solution


NaOH

sodium hypochlorite
Labarraques solution
NaOCl

diluted
aqueous

Resistance
Temp.
(C)
20
60
20
60
20
60
20
50
90
20
50
90

PVC-C

PVDF

PEEK

+
+
+
+
+
+
+
+
+
+
+
0

+
+
+
+
+
+
+
0

0
0

+
+
+

+
+
+
+
+
+
+
+

2.

Smartec CLD 130

Measuring system
BE1LD130.CHP

2.4

Designs

2.4.1 Sensor with integrated


transmitter

2.4.3 Immersion sensor with


integrated transmitter

The sensor with integrated measuring


transmitter including screw connection,
provides a complete measuring unit.

The measuring system comprises:


Measuring transmitter with immersion pipe,
sensor and round flange.

Power supply

Signal output
0 / 4 20 mA

2.4.2 Sensor with separate


transmitter

2.4.4 Immersion sensor with


separate transmitter

The standard version provides the measuring


transmitter with 5 m connected cable. The
sensor is connected to the fitted cable plugs.

The measuring system comprises:


Separate transmitter, immersion sensor IP 68
with connected cable, round flange with strain
relief for freely suspended sensor.

Fig. 2.3:
(left)

Sensor with integrated


transmitter

Fig. 2.5:
(right)

Immersion sensor with


integrated transmitter

Fig. 2.4:
(left)

Measuring transmitter
connected to separate
sensor via 5 m cable

Fig. 2.6:
(right)

Immersion sensor with


separate measuring
transmitter

Transmitter

7-pole connection
with cable

Signal output
0 / 4 - 20 mA

Power supply

Power supply

Signal output 0 / 4 - 20 mA
Measuring cable
Double coaxial cable
double shielded with fitted
plugs for connection of
sensor

3.

Installation

Smartec CLD 130

3.

Installation

3.1

Sensor with integrated


transmitter

The Smartec measuring system is available in


different designs for all commonly used
mounting and installation versions for
industrial applications:

The version with integrated measuring


transmitter is suitable for use with continuous
medium temperatures of up to 90 C and
ambient temperatures of up to 50 C.

Dairy fitting connection DN 50, DIN 11851


Internal thread G 1 1/2"
Varivent fitting
2" IDF flange
2" clamp fitting
Round flange DN 40 / PN 10

Note:
The suitable connection flange for
pipe or tank has to be provided
by customer.

The instrument is installed at the measuring


point using the selected connections, i.e.
dairy fitting connection (see fig. 3.1).
For installations in pipelines it must be
ensured that the sensor is mounted at a point
which is always fully flooded during the
measuring process.
If the sensor is mounted vertically onto the
pipeline, it should be installed in a culvert.
For measurements in high viscosity media
(e.g. emulsions) the sensor should be
installed in a pipe bend so that the media
flows directly through the measuring channel.

118.5

Pg 16,
reduced

Pg 16,
reduced

69

107

85

min.
DN 65

min. 20

22

G 1 /2"

34

34

85

250

234

102

Sensor with dairy fitting connection


DN 50, DIN 11851
Sensor with internal thread G 1 1/2"
Sensor with Varivent fitting
Sensor with 2" IDF flange
Sensor with round flange
DN 40 / PN 10
Sensor with 2" clamp fitting

85

Sensors with integrated


transmitter in the
connection head
234

Fig. 3.1:

118.5

250

57

155.5

250

3.

Smartec CLD 130

Installation
BE1LD130.CHP

3.2

Sensor with separate


transmitter

Smartec with a separate measuring


transmitter is available for industrial
applications with high permanent
temperatures (>90 C) and hardly accessible
measuring points.

The measuring transmitter is then mounted


separately and connected to the sensor via a
5 metres long double shielded double coaxial
cable.
The ambient temperature of the measuring
transmitter may be max. + 60 C.

The sensor is mounted at the measuring point.

230

Warning:
The ready-made cable must not be
shortened in any case!

102

85

85

Fig. 3.2:

69

85

85

G 1 /2 "

Sensors with connection


head without measuring
transmitter

Sensor with dairy fitting connection


DN 40 / PN 10
Sensor with dairy fitting connection
DN 50, DIN 11851
Sensor with 2" clamp connection
Sensor with 2" IDF flange
1
Sensor with internal thread G 1 /2"
Sensor with Varivent fitting
(stainless steel adapter)

b
D
l

a
k

D
k
l
a
b

DN
40
150
110
18
62
16

DN
50
165
125
18
78
18

D
Fig. 3.3:

Dimensioned drawing
of the used flanges for the
corresponding installation
versions

3.

Installation

Smartec CLD 130

3.3

Immersion sensor with


integrated transmitter

220

measuring
cable

49

47

82
Fig. 3.4:

This assembly can be used in temperatures


of up to 90 C (permanent temperature 80 C)
and under pressures of up to 6 bar (at 20 C)
in closed containers.

3.4

172

400 2000 mm immersion depth

63

Pg 16
reduced

The immersion assembly is installed with a


round flange DN 50 / PN 10. It is made of
PVC-C and is available in different lengths
(400 bis 2000 mm).

Immersion sensor with


integrated transmitter

Smartec as an immersion assembly with an


integrated measuring transmitter is used in
large basins or open channels.
The measuring signal (0/4 ... 20 mA) can be
transmitted across larger distances (up to a
maximum of 1000 m).

Immersion sensor with


separate transmitter

For installation in tanks or other closed


containers, Smartec CLD 130 is available as
an immersion assembly with a separate
measuring transmitter.
The inductive sensor is mounted in the
assembly using a bayonet lock. The assembly
material PVC-C is resistant to aggressive
chemicals. For application in CIP systems, the
assembly is mounted in a V4A version using a
DN 65 dairy pipe fitting.
For open containers and channels the sensor
is mounted freely suspended with clamp
connection and strain relief.
In case of the IP 68 immersion sensor the
measuring cable is protected from the
medium by a pressure-proof silicone hose.
The cable gland in the immersion sensor is
mounted by means of a bayonet lock.

86

123
88

123

Fig. 3.5:

Immersion sensors for


measuring transmitters

172

47

82

82

Immersion sensor TF1 (ingress


protection IP 68)
with PVDF sensor cap,
2 m silicone hose and round
flange DN 50/PN 10
Immersion sensor ET 1 made of
PVC in different lengths
(400 to 2000 mm immersion depth)
with round flange DN 50 / PN 10

277

47

3.

Smartec CLD 130

Installation
BE1LD130.CHP

Exchanging of the sensor


1. Unscrew Pg thread of cable duct on top
of the assembly (see fig. 3.5, or ).
2. Loosen sensor by turning it anticlockwise
(bayonet lock ).
3. Withdraw the sensor part with protection
sleeve from immersion tube .
4. Unscrew Pg thread of protection sleeve.
5. Take sensor out of guide notch of
protection sleeve and loosen plug
connections , .
6. Assembe the sensor in reverse order.

Warning:
When assembling or disassembling
the sensor the Pg thread must be
unscrewed before pulling the
measuring cable (see fig. 3.5).

3.5

Fig. 3.6:

Cable connection and


assembling of sensor
for immersion versions

Fig. 3.7:

Mounting plate for wall


and post mounting of
separate measuring
transmitter

Separate transmitter

The separate measuring transmitter can be


easily installed on wall and posts using a
mounting plate.

The sensor cable with 4 plugs is introduced in


the sensor housing through the Pg thread.

The mounting plate is secured to a wall using


3 screws and the supplied spacer bushes.

Then put together the cable plugs, tighten


Pg 16 thread and screw cover on the
connection head.

The transmitter is attached to pipes or posts


by means of a retaining strap.

110

70
min.

155

87

133

18

40

54
Retaining
strap

4.

Electrical connection

Smartec CLD 130

4.

Electrical connection

4.1

Connection principles
Attention:
The instrument must be grounded
before operation!
If malfunctions cannot be
remedied, the instrument must be
removed from service and
protected against accidental
start-up.
Repair work can only be carried
out directly by the manufacturer or
by the Endress + Hauser service
organization.
Warning:
Notes and warnings of these
operating instructions must be
strictly adhered to! Maintenance
work can only be carried out by
qualified personnel if the
instrument remains connected to
the power supply!
The instrument is protected
against interference, pulse-shaped
transients, high frequency and
electrostatic discharges according
to the Namur recommendations,
IEC 801 und DIN VDE 0843.
However, this is only valid for a
properly grounded instrument with
a screened measured value output
line.
For the separate version of the
instrument we recommend not to
wire the measuring line to the
sensor directly next to a
high-voltage line. If this is
unavoidable, embed measuring
line in a grounded steel pipe.

4.2

10

Connection diagram for


sensor with integrated
transmitter

Instrument connection to
direct voltage mains
(24 V AC version)
Smartec CLD 130 can be operated in the
direct voltage mains by inserting of a DC/AC
converter:
DC/AC converter
Input voltage
15 bis 32 V DC
Output voltage
24 V AC 2 %
Output frequency
50 Hz
Output power
4.5 VA
Order no.

50038935

Sensor with integrated transmitter

KL1(A)

Fig. 4.1:

Note:
This instrument has been built and
tested in accordance with VDE
0411, part 100, and left the
manufacturers works in perfect
condition concerning safety
regulations.
This instrument has been tested
under reference conditions
concerning electromagnetic
compatibility according to
EN 50081-2.
Malfunctions of the instrument can
be remedied by means of the error
list in chapter 7.2 without requiring
intervention in the instrument itself.
Alterations to the instrument are
not allowed and make any
guarantee claim invalid.
After installing and connecting the
instrument and sensors the whole
measuring system has to be
checked for function.

0/4-20mA

PE

KL2

PE

PE

N
Power supply
24 V to 240 V AC
(see nameplate)

L1

L1

AC

4.

Smartec CLD 130

Electrical connection
BE1LD130.CHP

4.3

Sensor with separate


transmitter

Inductive
Sensor
Pt 100

blk

rd

wt

wt

bn

gn

Measuring cable

blk

rd

wt

wt

bn

gn

Measuring
transmitter
1

KL5

KL4

KL3

Pt 100

KL1(A)

0/4-20mA

PE

PE

KL2

PE

L1

L1

AC

Power supply
24 V to 240 V AC
(see nameplate)
Fig. 4.2:

Connection diagram for


sensor with separate
transmitter

11

5.

Start-up

Smartec CLD 130

5.

Start-up

5.1

Power-up

ATC setting

Before switching on, ensure that all


connections have been correctly made
according to chapter 4.

The automatic temperature compensation


(ATC) factor can be set externally on the
scaled ATC control (see chapter 6.2). If the
factor is not known refer to chapter 6.2.

5.2

5.4

Instrument settings

Normally no settings need to be made since


the instrument has been preset at the factory
according to the order code.
The settings concerned are as follows:
Measuring range and decimal point of
display,
Signal output function (0 or 4 ... 20 mA),
Mains voltage coding,
Signal output variation and zero point
suppression, if ordered.
The settings are recorded on the inside of the
cover (see figure 6.1).
Any changes required should be made
according to chapter 6.

12

5.3

Measuring mode

After applying the mains voltage, the


instrument must operate correctly and display
a temperature-compensated conductivity
value in mS/cm or S/cm.

6.

Smartec CLD 130

Operation
BE2LD130.CHP

6.

Operation

All information in the following chapters


relates to the items in figures 6.1 and 6.2.

6.1 Measuring range


change-over
The instrument has four measuring ranges
which can be changed over by means of
coding switches S 101 and S 401.
The decimal point in the display must be
adjusted with switch S 102 whenever the
measuring range is changed.
A corresponding measuring range plate can
be removed from the label in the cover and
inserted into the pocket on the rear of the
transparent front panel. The measuring range
plates are self-adhesive.
Fig. 6.1

Measuring range
0 ... 2000 S/cm
0 ...

Switch S 101

Switch S 102

Switch S 401

20 mS/cm

on

on

0 - 200 mS/cm

on

on

on

0 - 1000 mS/cm

on

on

on

on

Measuring
range
change-over
S 401

Inside view of cover with


measuring range plates

Table 6.1: Switching of


measuring range

Display
connector
Terminal 5
Transmitting coil

Terminal 4
Receiving coil
Decimal point
change-over
S102
Terminal 3
temperature
sensor
Pt 100

Change-over
signal output
S101

Terminal 1
signal output
Terminal 2
Power supply
Control R110
end of range

Control R107
start of range

Fig. 6.2:

Inside view Smartec


CLD 130 - componentry
with terminals and plugs
for measuring range
change-over

13

6.

Operation

Smartec CLD130

6.2 ATC adjustment


(automatical temperature
compensation)
If the temperature coefficient is known it is
set on the scaled ATC control on the front
panel using a screwdriver.
Typical temperature coefficients are:
Water
> 1 S/cm: 2.1 % / C
Lye (NaOH)
approx. 2 %: 1.9 % / C
up to 2 %:
1.6 % / C
Acid (HNO3)
Salty solutions:
2.2 % / C
Milk, beverages:
2.0 % / C

The actual temperature coefficient for the


medium used is now indicated on the ATC
scale.

If the temperature coefficient is unknown


determine the coefficient as follows:
Determination of actual temperature
coefficient:
The reference temperature of automatic
temperature compensation is 25 C. At this
temperature the setting of the ATC control has
no influence, this means the ATC is virtually
switched off.
Carry out a measurement in the test medium
at 25 C
Note the display value
Heat the test medium to operating
temperature
Wait until the value of the measurement has
stabilized (adjustment time of temperature
sensor)
Set the display to the value noted previously
(at 25 C) using the ATC control.

Salts

Temperature coefficient

Strong alkalis

Fig. 6.3:

14

Concentration dependency
of the temperature
coefficient for several
electrolyte solutions

Strong acids

Concentration

Note:
The temperature sensor in the
sensor requires approx. 10 minutes
to adjust to the changed
temperature. Therefore wait until
display has stabilized when the
temperature of the test medium has
changed.

6.

Smartec CLD 130

Operation
BE2LD130.CHP

6.3 Signal output change-over


The signal output can be switched to
0 ... 20 mA or 4 ... 20 mA using switch S 101
(see fig. 6.2).

Output range

Switch S 101
3

0 ... 20 mA

on

4 ... 20 mA

on

on

Table 6.2: Switching of output range

6.4 Signal output assignment


(MR versions 0/1/2/3)
The signal output can be spread continuously.
Also the beginning of the signal output can be
continuously set within 0 ... 80 % of the
measuring range.
This enables to extract virtually any window
from the measuring range and output it as a
current signal.
Procedure:
Connect an ammeter 0 ... 20 mA to the
signal output.
Simulate the conductance at which the
signal output should be 0 or 4 mA
(conductance simulation see chapter 7.3).
Set 0 or 4 mA with control R 107 (see
fig. 6.2).
Simulate the conductance at which the
signal output should be 20 mA.
Set 20 mA with control R 110 (see fig. 6.2).

20 mA

Selected
signal output
0 to 20 mA or
0 to 20 mA

Control
R 110

Control
R 107

Example:
A signal output of 0 ... 20 mA corresponding
to 100 ... 150 mS / cm is to be set in the range
0 ... 200 mS / cm.
This is possible following the above
instructions. The spread is factor 4 which
equals 25 % of the measuring range, the zero
point suppression corresponding to 50 % of
the measuring range.
Then align the equipment at 0 mA for 50 Ohm
and 20 mA for 33.3 Ohm (see chapter 7.3.)

Max.
spread

Min.
spread
Max.
spread

4 mA

20

80

100
Selected measuring range (%)

Allowed simulation value start of measuring range

Fig. 6.4:
Allowed simulation value end of measuring range

Assignment of measuring
range - current output

15

6.

Operation

Smartec CLD130

6.5 Remote switching


of current output
(MR versions 4/5/6)
With the option remote switching of current
output the following measuring ranges are
usable:
1000 mS / cm
200 mS / cm
20 mS / cm

Control connection
remote switching

Remote switching spreads current output and


measuring range by factor 10, e.g. the
original indication range from
0 or 4 ... 20 mA
corresponding to 0 ... 200 mS / cm
changes to
0 or 4 ... 20 mA
corresponding to 0 ... 20 mS / cm.

Assigned
current output
0 / 4 - 20 mA)
Selected measuring
range
Selected measuringrange
10

Table 6.3: Measuring range


assignment for remote
switching

Terminal 1 A
signal output

Terminal 1 B
remote switching

Fig. 6.5:

16

Inside view of Smartec


CLD 130 - remote
switching connection

Note:
Zero-point adjustment of measured
value output is not possible by
remote switching!

7. Maintenance and troubleshooting

Smartec CLD 130

BE2LD130.CHP

7. Maintenance and
troubleshooting
7.1 Maintenance
Measuring transmitter and sensor are
maintenance-free. No parts wear out.

7.2 Troubleshooting
Error

Possible cause

Remedy

No display

No power supply

Check mains supply

No signal output
(display present)

Output line interrupted

Check line, terminals and


connected analyzer

Display unsteady, flickers, Grounded conductor not


susceptible to faults
connected and / or shield of
output line not connected

Check grounded conductor


connection (should be short
and have a large cross-section)
use a shielded cable and
connect shield to grounded
conductor

Display 1---

Measuring range exceeded

Select the next higher range


(see chapter 6.1)

Display 000

Sensor does not immerse into


the medium

Check flow of pipe system or


level at tank installation as well
as installation position (air
bubbles)

Table 7.1: Troubleshooting, cause


and remedy

17

7. Maintenance and troubleshooting

Smartec CLD130

7.3 Instrument function test


Simulation values for simulating the
conductance of the medium
Conductance

Simulation value

100 S/cm

50 kOhm

200 S/cm

25 kOhm

500 S/cm

10 kOhm

1000 S/cm

5 kOhm

2000 S/cm

2.5 kOhm

5 mS/cm

1 kOhm

10 mS/cm

500 Ohm

20 mS/cm

250 Ohm

50 mS/cm

100 Ohm

100 mS/cm

50 Ohm

200 mS/cm

25 Ohm

500 mS/cm

10 Ohm

1000 mS/cm

5 Ohm

For simulation purposes a wire is looped


through the sensor (looped through the
central hole and out through one of the holes
at the side).
The simulation resistance is connected to this
wire loop, either as an individual resistance or
using a resistance decade.
A large wire cross-section and low transition
resistances must be ensured when high
conductance values, i.e. low resistance are
involved (short connections, solder carefully!).
For intermediate values, the simulation
resistance is calculated according to the
following fomula:
R=

1
k
Conductance

Conductance in S/cm yields R in ohm


Conductance in mS/cm yields R in kohm
Conductance in S/cm yields R in Mohm
k (cell constant) = 5

18

Attention:
The displayed value will only
correspond with the siumulation
value if
the temperature is 25 C or
a simulation resistance of
109.72 ohm is connected to
terminal 3 instead of the Pt 100
sensor.
Precision resistances must be
used for simulation, allowed
tolerance 0.1 %.
The transition resistances for wire
coil and soldering joint must be
considered for the allowed
tolerance value.

Smartec CLD 130

8.

Technical data
BE2LD130.CHP

8.

Technical data

Measuring transmitter
Measuring ranges (switchable). . . . . . . . . . . . . . . . 0 ... 2000 S/cm; 0 ... 20/200/1000 mS/cm
ATC range (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 ... 3 %/K (5 ... +105 C)
(option). . . . . . . . . . . . . . . . . . . . . . . . . 0.5 ... 3 %/K (5 ... + 105 C); 2.1 ... 6 %/K (0 ... +40 C)
ATC reference temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 C
Measured value deviation
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 % of meas. range final value
Signal output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 % of meas. range final value
Smallest measured value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 S/cm
Power supply AC . . . . . . . . . . . . . . . . 110/127/220 V, 50 ... 60 Hz; 100/200/240 V, 50 ... 60 Hz
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/24/48 V, 50 ... 60 Hz; 10 % ... +15 %
Power supply DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . with seperate DC-AC converter
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 4.5 VA
Signal output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 / 4 ... 20 mA, switchable
Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 500 Ohm
Measured value output spread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 % ... 100 % of MR
Measured value zero shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 % ... 80 % of MR
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.5 mm LC display, 3 1/2 digits;
Permissible operating temperature (with integrated transmitter) . . . . . . . . . . . . . 10 ... +50 C
Permissible operating temperature (with separate transmitter) . . . . . . . . . . . . . . 10 ... +60 C
Permissible storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ... +80 C
Permissible humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 % ... 95 % rel.
Ingress protection (DIN 40050). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 67
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 x 120 x 70 mm (HxWxD)
Housing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . coated aluminium,
Terminal wire cross section . . . . . . . . . . . . . . . . . . . . . . . . . terminals 2.5 mm2; sensor 1.5 mm2
Housing ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 x Pg 9 glands; (replaceable by Pg 16)
Sensor connection Pg 16 (only for separate sensor)
Sensor with integrated transmitter
Sensor material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PEEK (Polyether-ether-ketone)
Operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ... +110 C (permanent temp.)
Temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pt 100, built-in
Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 16 bar (20 C)
Shaft immersion length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 mm
Pipe cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . min. DN 65
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 kg
Mounting versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dairy pipe fitting DN 50, DIN 11851
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . internal thread G 1 1/2"; 2" IDF flange
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" clamp fitting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . round flange DN 40 / PN 10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . immersion sensor IP 68
Sensor with separate transmitter
Mounting versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . as above, add. immersion sensor IP 68
Cable length and type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 m long, pre-assembled
Cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . permanently connected to sensor;
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . with terminals in meas. instrument
Immersion sensor (integrated and separate measuring transmitter)
Pipe material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PVC-C
Pipe length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 ... 2000 mm
Installation (compact version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . round flange DN 50 / PN 10
Installation (separate version) . . . . . . . . . round flange DN 50 / PN 10; dairy pipe fitting DN 65
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 80 C
Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 6 bar (20 C)
Immersion sensor
Ingress protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 68
Material of protection cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PVDF
Material protection hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . silicone
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 mm
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . flange DN 50 / PN 10 with strain relief
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . oval flange or mounting bracket

19

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Members of the Endress+Hauser Group

12. 97/E+H II

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