Beruflich Dokumente
Kultur Dokumente
SCREWS AND
APPLICATIONS
MEC 4103
Lecturer: D. Parris
Julien Reddi
11/0937/2361
Contents
Introduction ..................................................................................................................................... 3
Screws ............................................................................................................................................. 4
Power screw ................................................................................................................................ 4
Ball Screw ................................................................................................................................... 5
Types of thread used in Power Screws and their application. ........................................................ 5
Acme Thread and application ..................................................................................................... 5
Square thread and applications ................................................................................................... 6
Buttress Thread and Applications .............................................................................................. 6
Other common types of thread forms. ............................................................................................ 7
Metric threads ............................................................................................................................. 7
Unified National Thread ............................................................................................................. 7
Knuckle Thread ........................................................................................................................... 8
Bibliography ................................................................................................................................... 9
Introduction
A mechanical screw is a cylinder or cone that has a helical ridge called a thread. A helix has one
or more turns, so a screw can have several turns. If the helix is on the outside surface of a
cylinder or a cone, it is an external thread. If the helix is on the inside surface of a hollow
cylinder or cone, it is an internal thread. Threaded components or screws are of two types: screw
fasteners and power screws. The principle uses of threads are fastening, adjusting & transmitting
power. A power screw is used to convert a rotary motion into a linear motion for power
transmission while screw fasteners are used to hold two or more components together in a
detachable joint.
There are two general type of screws used to create motion and power: Power screws and Ball
screws. Power screws are the simplest of these as they have only two main elements, the screw
and the nut.
Power screws should be designed for smooth and noiseless transmission of power with an ability
to carry heavy loads with high efficiency. Power screws are capable of producing uniform
motion.
Power Screws are used for the following reasons.
Can obtain high mechanical advantage in order to move large loads with a minimum
effort; e.g., screw jack.
To generate large forces; e.g., tensile test machine, compactor press.
To obtain precise axial movements; e.g., machine tools.
Depending on the purpose of the application the screw could be either stationary or moving. For
example in a screw clamp the screw moves to perform the task. On the other hand in the case of
jack screws, lead screws of a lathe, screws for vices, presses, etc. the screw remains stationary.
Square, Acme and buttress are some of the type of threads that are used in power screws.
This assignment covers the power screw and its application.
Screws
There are two types of screws used to create motion and power
Power screw
Ball Screw
Power screw
Power screws cover a wide variety of screw series and include
Acmes
Square
Buttress.
Regardless of the thread series, an externally threaded screw mates with an internally threaded
nut of the same thread form; when either member rotates, the other member translates. Contact
between the screw and nut is sliding friction at the screw and nut interface surface. Efficiencies
vary from 20% - 30% for standard Acmes. Efficiency of any power screw and nut is dependent
upon the coefficient of friction between the screw and nut materials, the lead angle and the
pressure angle of the screw thread. Of these, the lead angle has the greatest effect, the coefficient
of friction has a secondary effect and the pressure angle has a minimal effect. Efficiencies of
power screws may vary with load. When the load increases, unit pressure increases and the
coefficient of friction can drop. This is especially true for plastic nuts but has also been observed
with bronze nuts. Power screws in the Acme screw series (single start screws) are self-locking.
This means that they can sustain loads without the use of holding brakes. In vibrating
environments, some locking means may be needed, but Acme screws rarely require brakes. This
makes them simple and inexpensive for use in many different applications such as machine tools,
clamping mechanisms, farm machinery, medical equipment, aerospace and other mechanisms of
many industries. Power screws are typically made from carbon steel, alloy steel, or stainless steel
and they are usually used with bronze, plastic, or steel mating nuts. Bronze and plastic nuts are
popular for higher duty applications and they provide low coefficients of friction for minimizing
drive torques. Steel nuts are used for only occasional adjustment and limited duty so as to avoid
galling of like materials
Ball Screw
Ball screws are used to perform tasks which require high speed and high efficiency. The ball
screw is used for many applications previously completed by the conventional power screws. By
using a ball screw the efficiency of performing a task could be greatly improved. The ball screw
assembly includes a circular shaped groove cut in a helix on the shaft. The ball nut also includes
an internal circular shaped groove which matches the shaft groove. The nut is retained in position
on the shaft by balls moving within the groove. When the nut rotates relative to the shaft the
balls move in one direction along the groove supporting any axial load. When the balls reach one
end of the nut they are directed back to the other end via ball guides. The balls are therefore
being continuously re-circulated. Ball screws have efficiencies of above 90%.
One example of where ball screw is used in automotive steering.
Knuckle Thread
Thread has curved flanks, others have straight flanks. It is used on brittle materials such as glass,
ceramics, plastics, or thin materials like sheet metals. These materials do not readily accept
densely spaced sharp counters. Knuckle threads are molded or rolled on components. Bottle tops
glass jars, and base of light bulbs are typical components with knuckle threads.
Bibliography
Anon., n.d. [Online]
Available at: http://www.thomasnet.com/articles/hardware/fastener-threads
[Accessed 01 march 2013].
Anon., n.d. [Online]
Available at: http://www.roton.com/application_engineering.aspx
[Accessed 1 March 2013].
Anon., n.d. [Online]
Available at: http://www.roymech.co.uk/Useful_Tables/Cams_Springs/Power_Screws.html
[Accessed 1 March 2013].