Beruflich Dokumente
Kultur Dokumente
AIR CONDITIONING
CLIMATE CONTROL
MANUAL AIR CONDITIONING
SEPTEMBER 2005
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer
in the production of the various component units and accessories from which his
vehicles are constructed."
EDITION ANGLAISE
Climate control
Contents
Page
62A-1
62A-5
62A-7
62A-8
62A-16
62A-17
62A-43
62A-44
62B-1
62B-6
62B-8
62B-9
62B-10
62B-12
62B-13
62B-21
62B-27
62B-34
62B-40
62B-41
62B-54
62C-1
62C-4
62C-5
62C-7
62C-8
ABBREVIATIONS
ABBREVIATIONS
MEANING OF ABBREVIATION
ABS
ALP
APC
After ignition
AVC
BVA
Automatic gearbox
BVM
Manual gearbox
BVR
Sequential gearbox
CAN
AC
Air conditioning
CD
Compact disc
PAS
DAE
DVD
DTC
EGR
ESP
GMV
Fan assembly
CNG
LPG
HLE
MAG
MIG
MR
TN
Technical Note
OBD
On board diagnostics
SER
SSPP
THLE
TM
Labour time
UCH
UCH
UPC
UCT
UHLE
VIN
AIR CONDITIONING
162A
Fault finding - Introduction
62A
Universal bornier
3. RECAP
Faults:
There are faults which are displayed and stored present faults (which occurred in certain circumstances and which
still exist) and stored faults (which occurred in certain circumstances and have since disappeared or which are still
present but not detected in the present context).
The present or stored status of faults must be considered when using the diagnostic tool after switching on + after
ignition (without activating any system components).
Present faults must be dealt with according to the procedure specified in the Interpretation of faults section.
For a stored fault, note the faults displayed and follow the instructions shown in the Notes section.
If the fault is confirmed when the instructions in the Notes section are applied, the fault is present. In this case, deal
with the fault.
If the fault is not confirmed, carry out basic checks. Check:
The electric lines on which there is a fault;
The connectors on these lines (corrosion, bent pins, etc.);
The resistance of the faulty component;
The condition of the wires (insulation melted or cut, chafing, etc.).
62A-1
Edition 3
AIR CONDITIONING
Fault finding - Introduction
62A
Conformity check
The aim of the conformity check is to check statuses and parameters that do not produce a fault display on the
diagnostic tool when they are inconsistent. Therefore, this phase is used to:
carry out fault finding on faults that do not have a fault display, and which may correspond to a customer complaint.
check that the system is operating correctly and that there is no risk of a fault recurring after repairs.
This section features the fault finding procedures for statuses and parameters, and the conditions for checking them.
If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page.
Notes about the conformity check for the climate control system:
The air conditioning system conformity check is divided into four parts. The parts relate to the four air conditioning
sub-functions, heater, cold loop, user selection and passenger compartment ventilation.
The statuses and parameters related to these sub-functions are listed with their respective computers.
N.B.: the manual air conditioning control panel does not control electrical components and cannot be subjected to
fault finding. Therefore, there is no conformity check in the 62C Manual air conditioning section.
Note:
The interpretation of statuses, parameters and commands is also split into several sections. Everything controlled by
the air conditioning control panel is explained in the two Air conditioning sections, 62A and 62B. On the other hand,
signals from other computers are explained in the Fault finding sections for these computers (see the conformity
check).
62A-2
Edition 3
AIR CONDITIONING
Fault finding - Introduction
62A
Connect CLIP
Dialogue
with Electronic
Control Unit?
no
See Fault Finding Chart 1
yes
Read the faults
Faults
present
no
Conformity check
yes
The cause is
still present
no
Fault
solved
no
Fault
solved
The cause is
still present
no
Fault
solved
The cause is
still present
yes
62A-3
Edition 3
AIR CONDITIONING
Fault finding - Introduction
62A
IMPORTANT!
IMPORTANT:
For any reimbursement for a monitored part (computer type) or call to Techline, you will be asked
for a correctly completed fault finding log. This makes it possible to keep track of your fault finding.
All faults requiring replacement of a computer must have a thorough fault finding procedure performed on them,
using the appropriate tools. The fault finding log, which must be filled in during fault finding, makes dialogue with
the manufacturer more constructive by providing:
faster and more relevant Techline assistance;
better analysis of the approval request and more likelihood that the replacement of parts will be accepted;
clearer statement of your observations for the warranty reimbursement form.
6. SAFETY ADVICE
All work on components requires the observation of safety rules to prevent damage or injury:
Make sure the battery is properly charged to avoid damaging the computers with a low load.
Do not smoke.
Use the appropriate tools.
62A-4
Edition 3
Page 1/2
Administrative identification
Date
Log completed by
VIN
Engine
Diagnostic tool
CLIP
Update version
Customer complaint
1127
No warm air
1129
1130
1128
No cold air
1125
Heating/air conditioning:
ventilation
1182
Heating/air conditioning:
demisting
Other
When ignition is
switched on
005
While driving
004
Intermittently
010
Gradual
deterioration
012
009
Sudden fault
Other
Your comments:
Your comments:
Technical Note
Page 2/2
Present
Stored
Fault name
Specification
Parameter name
Value
Unit
External temperature
Internal temperature
Refrigerant pressure
System-specific information
Description:
Additional information
FD 04
Fault finding log
AIR CONDITIONING
Fault finding - Function layout
62A
AC control panel
UCH
passenger compartment
heating resistors' operation
management
UPC
(Power and Switching Unit)
Injection computer
62A-7
Edition 3
AIR CONDITIONING
Fault finding - Mode of operation
62A
General operation
The air conditioning system is composed of four sub-functions: heating, cold loop, passenger compartment
ventilation and user selection. Fault finding on the air conditioning is performed in two different ways using the
diagnostic tool.
The first procedure is by computer fault finding which makes it possible to communicate with just one computer
(select the computer concerned). The second procedure consists of performing fault finding on each function
which allows communication with all four computers of the AIR CONDITIONING function.
62A-8
Edition 3
AIR CONDITIONING
62A
UCH
passenger compartment heating resistors (RCH)
operation management
external temperature signal
engine coolant temperature signal
UCH
alternator charge signal
number of passenger compartment heating
resistors authorised by alternator
Injection computer
Injection computer
alternator charge signal
62A-9
Edition 3
AIR CONDITIONING
62A
Passenger
compartment
blower power
module
Vehicle
multiplex
network
Recirculation
motor
Distribution
motor
Actuator control
Air mixing
motor
Solar radiation
sensor
Internal
temperature
sensor
Sensor management
Climate control
management
(hot and cold)
Button lighting
User requests
management
(buttons pressed)
Key:
Wire connections =
Multiplex connections =
62A-10
Edition 3
AIR CONDITIONING
62A
Resistor
unit
Recirculation
flap
Distribution
flap
Mixing
flap
Vehicle
multiplex
network
Actuator control
Manual air conditioning computer
(control panel)
Switch lights
(air conditioning button
and heated rear screen
button)
UCH
Passenger
compartment blower
operation signal
(running or stopped)
Transmission of requests
(air conditioning,
heated rear screen)
Key:
Wire connections =
Multiplex connections =
Mechanical connections =
(control cables)
CLIM X84 1.1
62A-11
Edition 3
AIR CONDITIONING
62A
Ventilation unit
Passenger
compartment
blower
Recirculation
flap
Resistor unit
Distribution
flap
Mixing flap
Vehicle multiplex
network
Actuator control
user control panel
Switch lights
(heated rear screen
button)
UCH
Passenger
compartment blower
operation signal
(running or stopped)
User request
management
(heated rear screen
button pressed)
Key:
Wire connections =
Multiplex connections =
Mechanical connections =
(control cables)
CLIM X84 1.1
62A-12
Edition 3
AIR CONDITIONING
62A
Actuator control
External
temperature
sensor
Vehicle
multiplex
network
Sensor management
UCH
Passenger compartment
heating resistor control
management
Actuator control
Heated rear
screen and
heated door
mirrors
Air conditioning
compressor
Alternator:
DF terminal
UPC
DF terminal signal formatting
(alternator charging)
Key:
Wire connections =
Multiplex connections =
62A-13
Edition 3
AIR CONDITIONING
62A
Refrigerant fluid
pressure sensor
Engine coolant
temperature
sensor
Vehicle
multiplex
network
Sensor management
Passenger compartment
heating resistors (RCH)
authorised power
management
Key:
Wire connections =
Multiplex connections =
62A-14
Edition 3
AIR CONDITIONING
Fault finding - Mode of operation
62A
ET143 Air
conditioning request 1
(climate control)
ET030 Air
conditioning request 2
UCH
ET088 compressor
engagement request
Injection computer
UPC
(Power and Switching Unit)
Key:
Multiplex signals.
Air
conditioning
compressor
Wire connections.
Special notes:
This flowchart shows the tracks of the
compressor engagement request.
Components which may block this request
are not listed (passenger compartment
blower operation signal for the UCH on
manual air conditioning version, correct
refrigerant fluid pressure for the injection,
etc.).
If the compressor does not engage
(one of the requests is not transmitted):
carry out a conformity check.
62A-15
Edition 3
AIR CONDITIONING
62A
Configuration
Option
Air conditioning
(climate control
computers only)
B84/L84/J84/E84
Without/1000 W/
1800 W
UCH
Manual configuration
(with CLIP)
Configuration situation
(possible to register all the
UCH functions).
Comment
KCB1 90 BOSCH
TG11 110 VALEO
SG12 VALEO
LIE8 150 BOSCH
SG15L VALEO
Other type
Automatic computer
configuration
Manual configuration
(with CLIP)
UCH
S3000 injection
N.B. These
functions are
only valid for the
S3000 injection
(K4J / K4M / F4R
and F4R
Turbocharged
engines
Protection and
switching unit
Configuration reading
Option
B84/J84/E84
without/1000 W/
1800 W
climate control/
manual/heating
Comment
None
None
without/1000W/
1500W
connected/
not connected
with/without
yes/no
ET079
with/without
None
None
KCB1 90 BOSCH
TG11 110 VALEO
SG12 VALEO
LIE8 150 BOSCH
SG15L VALEO
Other type
62A-16
Edition 3
NOTES
AIR CONDITIONING
Fault finding - Conformity check
62A
Only carry out this conformity check after a full check with the diagnostic tool
(fault reading and configuration checks).
Test conditions: ignition on (12 volts APC), engine stopped, AIR CONDITIONING
SWITCHED OFF (passenger compartment blower switched off and air conditioning
compressor not engaged).
Note:
Read the parameters when the vehicle is cold (in the morning) to check the conformity
of the temperature parameters (without thermometer). The temperatures should be
approximately equal (internal, external and engine coolant).
Fault finding procedures for the statuses, parameters and commands listed in this
check are explained in the technical notes relating to the computer which generates
the signal (see the Introduction section).
Parameter or status
check or action
Fault finding
ET143:
Air conditioning
request 1.
PR001:
Internal
temperature.
X = internal temperature
5 C
(invalid value: 87.5 C)
ET141:
Passenger
compartment
blower.
STOPPED
(according to test
conditions: see Notes).
PR012:
Mixing flap
position.
PR006:
Solar radiation.
Climate control
62A-17
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
INACTIVE
(engagement of the
compressor is only
authorised when the engine
is running).
ET030:
Air conditioning
request 2.
PR002:
External
temperature.
X = external temperature
5 C
(invalid value: 215 C)
ET015:
Passenger
compartment
blower.
INACTIVE
(according to test
conditions: see Notes).
ET091:
Engine running:
NO
Note: This status is
displayed by the UCH but is
generated by the injection
computer.
ET079:
Air conditioning
present.
YES
(automatic injection
computer configuration).
PR064:
Coolant
temperature.
X = engine coolant
temperature.
ET004:
Air conditioning
authorisation.
NO
(no authorisation with
engine stopped).
UCH
Injection
62A-18
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Injection
(continued 1)
Parameter or status
check or action
Fault finding
INACTIVE
(engagement of the
compressor is only
authorised when the
engine is running).
ET088:
Compressor
activation request.
PR089:
Vehicle speed.
0 mph or km/h
PR055:
Engine speed.
0 rpm.
ET023:
ABSENT
PR053:
Engine speed
requested by air
conditioning
(except S3000 and
DDCR injections).
0 rpm.
PR037:
Refrigerant
pressure.
PR125:
Power absorbed
by air conditioning
compressor.
62A-19
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
ET022:
Low-speed fan
assembly request
(except 3000
injection)
INACTIVE
Note: This status is not
displayed by the S3000
injection (K4J, K4M, F4R
and F4RT engines).
ET021:
High-speed fan
assembly request
(except S3000
injection).
INACTIVE
Note: This status is not
displayed by the S3000
injection (K4J, K4M, F4R
and F4RT engines).
ET014:
Fan assembly 1
check (except
DDCR injection).
STOPPED
ET015:
Fan assembly 2
check (except
DDCR injection).
STOPPED
Injection
(continued 2)
62A-20
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
INACTIVE
(On Mgane saloons and
coupes this status is always
ACTIVE: ignore it).
ET007:
High-speed fan
control.
AC008:
Compressor
control.
AC009:
Low-speed fan
assembly.
AC010:
High-speed fan
assembly
Protection and
Switching Unit
62A-21
Edition 3
NOTES
AIR CONDITIONING
Fault finding - Conformity check
62A
Only carry out this conformity check after a full check with the diagnostic tool
(fault reading and configuration checks).
Test conditions: ignition on (12 volts APC), engine stopped, AIR CONDITIONING
SWITCHED OFF (passenger compartment blower switched off and air conditioning
compressor not engaged).
Note:
Read the parameters when the vehicle is cold (in the morning) to check the conformity
of the temperature parameters (without thermometer). The temperatures should be
approximately equal (internal, external and engine coolant).
Fault finding procedures for the statuses, parameters and commands listed in this
check are explained in the technical notes relating to the computer which generates
the signal (see the Introduction section).
Sub-function: heater
Computer
(signal generator)
Climate control
Parameter or status
check or action
Fault finding
ET086:
Heated rear
screen: manual
mode.
ET085:
Heated rear
screen: auto
mode.
PR121:
Blown air
temperature
setting.
0 < X < 80 C.
PR001:
Internal
temperature.
X = internal temperature
5 C
(invalid value: 87.5).
PR012:
Mixing flap
position.
ET141:
Passenger
compartment
blower.
OFF
(according to test
conditions: see Notes).
62A-22
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
X = external temperature
5 C
(invalid value: 215 C).
PR001:
Battery voltage.
PR002:
External
temperature.
ET025:
Retractable roof.
ET091:
Engine running.
NO
Note: This status is
displayed by the UCH but
is generated by the
injection computer.
ET015:
Passenger
compartment
blower.
INACTIVE
(according to test
conditions: see Notes).
ET026:
Heated rear
screen switch.
INACTIVE
(Inhibited with engine
stopped).
ET031:
INACTIVE
(Inhibited with engine
stopped).
ET017:
Number RCH
required.
0, 1, 2 or 3 for Mgane
saloons and coupes
(1000 watt RCH).
0, 1, 2, 3, 4 or 5 for Mgane
Scnics (1800 watt RCH).
(according to heat
requirement).
UCH
62A-23
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
UCH
(continued)
Parameter or status
check or action
Fault finding
ET018:
Number RCH
authorised by
alternator.
0
(Inhibited with engine
stopped).
ET019:
Number RCH
authorised by
injection.
0
(Inhibited with engine
stopped).
ET020:
Number RCH
activated.
0
(Inhibited with engine
stopped).
ET021:
RCH relay
control 1.
INACTIVE
(Inhibited with engine
stopped).
ET022:
RCH relay
control 2.
INACTIVE
(Inhibited with engine
stopped).
ET023:
INACTIVE
(Inhibited with engine
stopped).
AC016:
RCH relay 1.
AC017:
RCH relay 2.
AC018:
RCH relay 3
(Mgane Scnic
only).
62A-24
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
ET024:
Set number
of RCH.
NO
Note: Depending on the
requirements of the
injection system: power
requirement, torque
reduction, etc., the injection
computer sets the number
of the RCH stage switched
on (no more, no less).
PR064:
Coolant
temperature.
X = engine coolant
temperature.
PR002:
Alternator
charging signal.
99 %, engine stopped.
AC011:
Heated rear
screen.
Injection
Protection and
Switching Unit
62A-25
Edition 3
NOTES
AIR CONDITIONING
Fault finding - Conformity check
62A
Only carry out this conformity check after a full check with the diagnostic tool
(fault reading and configuration checks).
Test conditions: ignition on (12 volts APC), engine stopped, AIR CONDITIONING
SWITCHED OFF (passenger compartment blower switched off and air conditioning
compressor not engaged).
Note:
The fault finding procedure for the statuses, parameters and commands listed in this
check are explained in the technical notes relating to the computer which generates
the signal (see the Introduction section).
Climate control
Parameter or status
check or action
Fault finding
ET086:
Heated rear
screen: manual
mode.
ET085:
Heated rear
screen: auto
mode.
ET143:
Air conditioning
request 1.
62A-26
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
ET029:
Air conditioning
button.
ET028:
Heated rear
screen button.
ET015:
Passenger
compartment
blower.
INACTIVE
(according to test
conditions: see Notes).
AC015:
Air conditioning
button light.
AC019:
Heated rear
screen indicator
light.
UCH
62A-27
Edition 3
NOTES
AIR CONDITIONING
Fault finding - Conformity check
62A
Only carry out this conformity check after a full check with the diagnostic tool
(fault reading and configuration checks).
Test conditions: ignition on (12 volts APC), engine stopped, AIR CONDITIONING
SWITCHED OFF (passenger compartment blower switched off and air conditioning
compressor not engaged).
Note:
Read the parameters when the vehicle is cold (in the morning) to check the conformity
of the temperature parameters (without thermometer). The temperatures should be
approximately equal (internal, external and engine coolant). Fault finding procedures
for the statuses, parameters and commands listed in this check are explained in the
technical notes relating to the computer which generates the signal (see the
Introduction section).
Parameter or status
check or action
Fault finding
PR019:
Passenger
compartment
blower PWM
setting.
Speed 0 = 0 %.
Speed 8 = 100 %.
Note: The PWM signal is a
modulated control voltage
used to control the power
module for the passenger
compartment blower.
PR012:
Mixing flap
position.
ET062:
Recirculation flap
position.
PR011:
Distribution flap
position.
from 0 % to 100 %.
Note:
0 % = Full air vents position
100 % = De-icing position.
Climate control
62A-28
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
PR001:
Internal
temperature.
X = internal temperature
5 C
(invalid value: 87.5).
PR002:
External
temperature.
X = external temperature
5 C
(invalid value: 215 C).
Note: This status is
displayed via the climate
control computer but is
generated by the UCH.
PR006:
Solar radiation.
Climate control
(continued)
62A-29
Edition 3
NOTES
AIR CONDITIONING
Fault finding - Conformity check
62A
Only carry out this conformity check after a full check with the diagnostic tool
(fault reading and configuration checks).
Test conditions: engine at idle speed, AIR CONDITIONING OPERATING
(air conditioning compressor engaged).
Note:
Read the parameters when the vehicle is cold (in the morning) to check the conformity
of the temperature parameters (without thermometer). The temperatures should be
approximately equal (internal, external and engine coolant).
Fault finding procedures for the statuses, parameters and commands listed in this
check are explained in the technical notes relating to the computer which generates
the signal (see the Introduction section).
Parameter or status
check or action
Fault finding
ET143:
Air conditioning
request 1.
ACTIVE
Note: This status is only
valid for climate control
systems.
PR001:
Internal
temperature.
X = internal temperature
5 C
(invalid value: 87.5 C)
ET141:
Passenger
compartment
blower.
RUNNING
(according to test
conditions: see Notes).
PR012:
Mixing flap
position.
PR006:
Solar radiation.
Climate control
62A-30
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
ACTIVE
ET030:
Air conditioning
request 2.
PR002:
External
temperature
X = external temperature
5 C
(invalid value: 215 C)
ET015:
Passenger
compartment
blower.
ACTIVE
(according to test
conditions: see Notes).
ET091:
Engine running.
YES
Note: This status is
displayed by the UCH but is
generated by the injection
computer.
ET079:
Air conditioning
present.
YES
(automatic injection
computer configuration).
PR064:
Coolant
temperature.
X = engine coolant
temperature.
ET004:
Air conditioning
authorisation.
YES
UCH
Injection
62A-31
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Injection
(continued 1)
Parameter or status
check or action
Fault finding
ACTIVE
ET088:
Compressor
activation request.
PR089:
Vehicle speed.
0 mph or km/h
PR055:
Engine speed.
800 rpm.
ET023:
PRESENT
PR053:
Engine speed
required by air
conditioning
(except S3000 and
DDCR injections).
800 rpm.
PR037:
Refrigerant
pressure.
PR125:
Power absorbed
by air conditioning
compressor.
62A-32
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
ET022:
Low-speed fan
assembly request
(except 3000
injection).
ET021:
High-speed fan
assembly request
(except S3000
injection).
ET014:
Checking fan
assembly 1
(except DDCR
injection).
ET015:
Fan assembly 2
check (except
DDCR injection).
Injection
(continued 2)
62A-33
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
INACTIVE
(On Mgane saloons and
coupes this status is always
ACTIVE: ignore it).
ET007:
High-speed fan
assembly control.
AC008:
Compressor
control.
AC009:
Low-speed fan
assembly.
AC010:
High-speed fan
assembly.
Protection and
Switching Unit
62A-34
Edition 3
NOTES
AIR CONDITIONING
Fault finding - Conformity check
62A
Only carry out this conformity check after a full check with the diagnostic tool
(fault reading and configuration checks).
Test conditions: engine at idle speed, AIR CONDITIONING OPERATING
(air conditioning compressor engaged).
Note:
Fault finding procedures for the statuses, parameters and commands listed in this
check are explained in the technical notes relating to the computer which generates
the signal (see the Introduction section).
Sub-function: heater
Computer
(signal generator)
Climate control
Parameter or status
check or action
Fault finding
ET086:
Heated rear
screen: manual
mode.
ET085:
Heated rear
screen: auto
mode.
PR121:
Blown air
temperature
setting.
0 < X < 80 C.
PR001:
Internal
temperature.
X = internal temperature
5 C
(invalid value: 87.5).
PR012:
Mixing flap
position.
ET141:
Passenger
compartment
blower.
RUNNING.
(according to test
conditions: see Notes).
62A-35
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
X = external temperature
5 C
(invalid value: 215 C).
PR001:
Battery voltage.
PR002:
External
temperature.
ET025:
Retractable roof.
ET091:
Engine running.
YES
Note: This status is
displayed by the UCH but is
generated by the injection
computer.
ET015:
Passenger
compartment
blower.
ACTIVE
(according to test
conditions: see Notes).
ET026:
Heated rear
screen switch.
ET031:
ET017:
Number RCH
required.
0, 1, 2 or 3 for Mgane
saloons and coupes
(1000 watt RCH).
0, 1, 2, 3, 4 or 5 for Mgane
Scnics (1800 watt RCH).
(according to heat
requirement).
UCH
62A-36
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
ET018:
Number RCH
authorised by
alternator.
0, 1, 2 or 3 for Mgane
saloons and coupes
(1000 watt RCH).
0, 1, 2, 3, 4 or 5 for Mgane
Scnics (1800 watt RCH).
(depending on the
electricity available).
ET019:
Number RCH
authorised by
injection.
0, 1, 2 or 3 for Mgane
saloons and coupes
(1000 watt RCH).
0, 1, 2, 3, 4 or 5 for Mgane
Scnics (1800 watt RCH).
(according to the injection's
requirements: power
requirement, torque
reduction, etc.).
ET020:
Number RCH
activated.
0, 1, 2 or 3 for Mgane
saloons and coupes
(1000 watt RCH).
0, 1, 2, 3, 4 or 5 for Mgane
Scnics (1800 watt RCH).
(depending on statuses
ET017, ET018 and ET019).
ET021:
RCH relay
control 1.
ACTIVE or INACTIVE
(depending on status
ET020).
ET022:
RCH relay
control 2.
ACTIVE or INACTIVE
(depending on status
ET020).
ET023:
ACTIVE or INACTIVE
(depending on status
ET020).
UCH
(continued 1)
62A-37
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
UCH
(continued 2)
Parameter or status
check or action
Fault finding
YES or NO
Note: Depending on the
requirements of the
injection system: power
requirement, torque
reduction, etc., the injection
computer sets the number
of the RCH stage switched
on (no more, no less).
X = engine coolant
temperature.
AC016:
RCH relay 1.
AC017:
RCH relay 2.
AC018:
RCH relay 3.
(Mgane Scnics
only)
ET024:
Set number of
RCH.
PR064:
Coolant
temperature.
PR002:
Alternator
charging signal.
AC011:
Heated rear
screen.
Injection
Protection and
Switching Unit
62A-38
Edition 3
NOTES
AIR CONDITIONING
Fault finding - Conformity check
62A
Only carry out this conformity check after a full check with the diagnostic tool
(fault reading and configuration checks).
Test conditions: engine at idle speed, AIR CONDITIONING OPERATING
(air conditioning compressor engaged).
Note:
The fault finding procedure for the statuses, parameters and commands listed in this
check are explained in the technical notes relating to the computer which generates
the signal (see the Introduction section).
Climate control
Parameter or status
check or action
Fault finding
ET086:
Heated rear
screen: manual
mode.
ET085:
Heated rear
screen: auto
mode.
ET143:
Air conditioning
request 1.
ACTIVE
Note: This status is only
valid for climate control
systems.
62A-39
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
ET029:
Air conditioning
button.
PRESSED
(AC button on the manual
air conditioning control
panel pressed).
ET028:
Heated rear
screen button.
ET015:
Passenger
compartment
blower.
ACTIVE
(according to test
conditions: see Notes).
AC015:
Air conditioning
button indicator
light.
AC019:
Heated rear
screen indicator
light.
UCH
62A-40
Edition 3
NOTES
AIR CONDITIONING
Fault finding - Conformity check
62A
Only carry out this conformity check after a full check with the diagnostic tool
(fault reading and configuration checks).
Test conditions: engine at idle speed, AIR CONDITIONING OPERATING
(air conditioning compressor engaged).
Note:
Read the parameters when the vehicle is cold (in the morning) to check the conformity
of the temperature parameters (without thermometer). The temperatures should be
approximately equal (internal, external and engine coolant). Fault finding procedures
for the statuses, parameters and commands listed in this check are explained in the
technical notes relating to the computer which generates the signal (see the
Introduction section).
Parameter or status
check or action
Fault finding
PR019:
PWM setting
Passenger
compartment
blower.
from 18 % to 100 %.
(18 % corresponds to
speed 1)
Note: The PWM signal is a
modulated control voltage
used to control the power
module for the passenger
compartment blower.
PR012:
Mixing flap
position.
ET062:
Recirculation flap
position.
PR011:
Distribution flap
position.
from 0 % to 100 %.
Note:
0 % = Full air vents position
100 % = De-icing position
Climate control
62A-41
Edition 3
AIR CONDITIONING
Fault finding - Conformity check
62A
Parameter or status
check or action
Fault finding
PR001:
Internal
temperature.
X = internal temperature
5 C
(invalid value: 87.5).
PR002:
External
temperature.
X = external temperature
5 C
(invalid value: 215 C).
Note: This status is
displayed via the climate
control computer but is
generated by the UCH.
PR006:
Solar radiation.
Climate control
(continued)
62A-42
Edition 3
AIR CONDITIONING
Fault finding - Customer complaints
62A
Special notes:
This section gives the complete list of possible customer complaints
(the fault finding charts are to be found in sections 62A, 62B and 62C:
see below).
NOTES
Section 62B
ALP 1
ALP 2
ALP 3
ALP 4
ALP 5
Section 62A
ALP 6
ALP 7
NO COLD AIR
ALP 8
ALP 9
ALP 10
ALP 12
ALP 11
ALP 13
Section 62A
NOISY COMPRESSOR
ALP 14
62A-43
Edition 3
AIR CONDITIONING
ALP 6
NOTES
62A
Only refer to this customer complaint after a full check with the diagnostic tool
(fault reading and configuration checks).
NO
YES
Is the air distribution correct?
NO
YES
With the engine warm, select the MAX heat position.
YES
NO
Using the diagnostic tool statuses and parameters
screen (cold loop sub-function), check that the
temperature signals are consistent (no sensor drift
resulting in incorrect measurement).
For manual air conditioning systems:
External air temperature and engine coolant
temperature.
For climate control systems:
External air temperature, engine coolant
temperature and internal air temperature.
Also check that the internal air temperature sensor
mini-turbine is operating correctly (this can falsify
the measurement if it malfunctions).
Are the temperature signals consistent?
NO
YES
AFTER REPAIR
62A-44
Edition 3
AIR CONDITIONING
62A
ALP 6
CONTINUED
NO
YES
NO
YES
Check that the heater matrix is not blocked: the upper heater matrix pipe should be hot.
Note: Pipe located on the left-hand side of the heater-air conditioning unit, near the engine
bulkhead. Clean the heater matrix or replace it if necessary.
NO
NO
AFTER REPAIR
62A-45
Edition 3
AIR CONDITIONING
62A
ALP 7
Excessive heating
Only refer to this customer complaint after a full check with the diagnostic tool
(fault reading and configuration checks).
NOTES
NO
NO
YES
Is the air distribution correct?
YES
Using the diagnostic tool statuses and parameters screen (cold loop subfunction), check that the temperature signals are consistent (no sensor drift
resulting in incorrect measurement).
For manual air conditioning: External air temperature and engine
coolant temperature.
For climate control systems: External air temperature, engine coolant
temperature and internal air temperature.
Also check that the internal air temperature sensor mini-turbine is operating
correctly (this can falsify the measurement if it malfunctions).
Are the temperature signals consistent?
YES
With the engine warm and
passenger compartment ventilation
operating, vary the position of the
mixing flap from the maximum hot
position to the maximum cold
position and check subjectively that
there is a difference in temperature.
Can you feel the difference in
temperature?
YES
AFTER REPAIR
NO
NO
Carry out a
conformity check on
the sensors (refer to
the relevant section).
Replace any faulty
components.
62A-46
Edition 3
AIR CONDITIONING
62A
ALP 7
CONTINUED
NO
NO
YES
If the vehicle is fitted with passenger compartment heating resistors,
check that these are operating correctly (no erratic switching on) by
referring to the fault finding procedure contained in the UCH technical
note.
AFTER REPAIR
62A-47
Edition 3
AIR CONDITIONING
62A
ALP 8
No cool air
Only carry out this conformity check after a full check with the diagnostic tool
(fault reading and configuration checks).
NOTES
Using the diagnostic tool statuses and parameters screen (cold loop subfunction), check that the temperature signals are consistent (no sensor drift
resulting in incorrect measurement).
For manual air conditioning: External air temperature and engine
coolant temperature.
For climate control systems: External air temperature, engine coolant
temperature and internal air temperature. Also check that the internal air
temperature sensor mini-turbine is operating correctly (this can falsify the
measurement if it malfunctions).
Are the temperature signals consistent?
NO
Carry out a
conformity check
on the sensors.
Replace any faulty
components.
NO
Contact your
Techline.
YES
Start the engine and switch on the air conditioning by pressing the AC
button (with a request for max. cold and the passenger compartment blower
running).
View the following statuses on the user selection Sub-function screen:
For climate control systems:
Status ET143 AIR CONDITIONING REQUEST 1 should display ACTIVE
and the symbol AC should be displayed on the air conditioning control panel
screen.
For manual air conditioning systems:
Status ET029 AIR CONDITIONING BUTTON should display PRESSED.
Note: these statuses show the request from the air conditioning control
panel to the UCH to start the air conditioning.
Are the correct statuses displayed?
YES
AFTER REPAIR
62A-48
Edition 3
AIR CONDITIONING
62A
ALP 8
CONTINUED 1
NO
YES
YES
YES
NO
Check that the injection computer is correctly configured. Status ET079 AIR CONDITIONING PRESENT should
display YES (cold loop sub-function screen).
Note: Status ET079 is present in all injection systems.
S3000 injection (K4J, K4M, F4R and F4RT engines) has 2 additional configuration readings:
LC009 AIR CONDITIONING should display CONNECTED,
LC016 AIR CONDITIONING PRESSURE SIGNAL MANAGEMENT should display WITH.
Is the injection computer correctly configured?
YES
NO
Reconfigure theinjectioncomputer (automatic configuration:
see the Introduction section in the Injection note).
AFTER REPAIR
62A-49
Edition 3
AIR CONDITIONING
62A
ALP 8
CONTINUED 2
Carry out fault finding on the injection to ensure that no fault is present (if faults are sent back by the injection
computer, engagement of the air conditioning may be inhibited).
If there are presents or stored faults, carry out the necessary repairs (see the injection technical note).
Check that the refrigerant fluid pressure is correct (neither too low nor too high) using the PR037 REFRIGERANT
FLUID PRESSURE parameter: see the conformity check in this note (cold loop sub-function).
NO
YES
AFTER REPAIR
62A-50
Edition 3
AIR CONDITIONING
62A
ALP 8
CONTINUED 3
NO
NO
YES
With the engine stopped, use the diagnostic tool to activate
the AC008 COMPRESSOR CONTROL command
(Protection and Switching Unit command mode menu).
Does the compressor clutch jam?
YES
NO
YES
NO
End of fault finding
procedure.
AFTER REPAIR
62A-51
Edition 3
AIR CONDITIONING
62A
ALP 8
CONTINUED 4
Check the cold loop by checking the condition of the pipes and checking that the air conditioning system is not
leaking refrigerant (carry out the check with the engine cold and then hot, using the electronic buzzer or a leak
detecting product to avoid filling the air conditioning system twice in succession).
Repair if necessary.
NO
YES
YES
Replace the fixed orifice
tube.
NO
AFTER REPAIR
62A-52
Edition 3
AIR CONDITIONING
Fault finding - Fault Finding Chart
ALP 9
NOTES
62A
Only refer to this customer complaint after a full check with the diagnostic tool
(fault reading and configuration checks).
With the engine running at idle speed and air conditioning switched off (AC button not
pressed and no AUTO mode), check that the air conditioning compressor clutch is not
engaged.
NO
If there are no faults on the compressor command line but the clutch remains engaged,
check that the air conditioning compressor clutch is not seized (mechanical fault).
Replace the air conditioning compressor if necessary.
NO
YES
AFTER REPAIR
62A-53
Edition 3
AIR CONDITIONING
62A
ALP 9
CONTINUED
NO
YES
With the engine warm and
passenger compartment
ventilation operating, vary the
position of the mixing flap
from the maximum cold
position to the maximum hot
position and check
subjectively that there is a
difference in temperature.
Can you feel the difference
in temperature?
YES
Check the refrigerant fluid
level.
AFTER REPAIR
NO
62A-54
Edition 3
AIR CONDITIONING
62A
ALP 10
Only refer to this customer complaint after a full check with the diagnostic tool
(fault readings, especially those of the Protection and Switching Unit, and configuration
checks).
Special notes:
Check that the inside of the windows are not greasy as this reduces the efficiency
of the de-icing.
NOTES
Note: The de-icing command may only be used when the engine is running to
prevent a power drain.
Rear screen de-icing can be activated in two ways:
Pressing the de-icing button (at the bottom of the control panel) switches on the
heated rear screen in manual mode (with timer) and heated door mirrors.
Pressing the de-icing button at the top of the control panel activates the "See clear"
function: heated rear screen in automatic mode (no timer), heated door mirrors,
air conditioning and high speed windscreen ventilation all switched on.
YES
Check the presence of earth on the right-hand side terminal of the heated rear screen.
Repair if necessary.
Use the diagnostic tool to activate the AC011 rear
screen de-icing command (Protection and Switching
Unit command mode menu).
Is the 12 V feed present on the left-hand connector
of the rear screen de-icer?
NO
AFTER REPAIR
YES
62A-55
Edition 3
AIR CONDITIONING
62A
ALP 10
CONTINUED 1
NO
YES
Using the tables below, check the control panel button(s).
NOTE: With climate control systems, press the de-icing button at the top of the control panel for auto de-icing
("See clear" function), and press the de-icing button at the bottom of the control panel for manual de-icing.
ENGINE STOPPED
ENGINE RUNNING
No button
pressed
Auto
de-icing
pressed
Manual
de-icing
pressed
No button
pressed
Auto
de-icing
pressed
Manual
de-icing
pressed
INACTIVE
ACTIVE
INACTIVE
INACTIVE
ACTIVE
INACTIVE
INACTIVE
INACTIVE
ACTIVE
INACTIVE
INACTIVE
ACTIVE
INACTIVE
INACTIVE
INACTIVE
INACTIVE
ACTIVE
ACTIVE
CLIMATE CONTROL
ENGINE STOPPED
ENGINE RUNNING
MANUAL AIR
CONDITIONING
(and heater version
without air conditioning)
No button
pressed
De-icing
button
pressed
No button
pressed
De-icing
button
pressed
INACTIVE
INACTIVE
INACTIVE
ACTIVE
RELEASED
PRESSED
RELEASED
PRESSED
AFTER REPAIR
62A-56
Edition 3
AIR CONDITIONING
62A
ALP 10
CONTINUED 2
YES
NO
AFTER REPAIR
62A-57
Edition 3
AIR CONDITIONING
Fault finding - Fault Finding Chart
ALP 14
NOTES
62A
Noisy compressor
Only deal with this customer complaint after a full check is carried out using the
diagnostic tool (fault reading and configuration checks).
Check that the computers used by the AIR CONDITIONING system (Injection, Protection and Switching Unit,
UCH and Air Conditioning control panel) are correctly configured.
Reconfigure if necessary (see Configurations).
Check that the compressor fitted to the vehicle matches the engine type correctly (refer to the table in the
Air conditioning system note).
Replace the compressor if necessary.
Check that the compressor belt is in good condition and check its tension (for engines without automatic
tensioner).
Replace the belt if necessary.
AFTER REPAIR
62A-58
Edition 3
AIR CONDITIONING
Fault finding - Fault Finding Chart
62A
ALP 14
CONTINUED 1
Check that there are no foreign bodies in the passenger compartment blower (leaves, insects, etc.):
Remove:
the mounting bolts (1) from the air filter opening
screen,
the air filter opening screen,
the mounting bolts (2) from the scuttle panel
partition.
Remove:
the mounting bolts (3) from the scuttle panel
partition,
the scuttle panel partition,
AFTER REPAIR
62A-59
Edition 3
AIR CONDITIONING
Fault finding - Fault Finding Chart
62A
ALP 14
CONTINUED 2
Check the refrigerant fluid (550 g 25) and look for leaks as the compressor may become noisy if a significant
volume of fluid is lost.
Refill if necessary.
AFTER REPAIR
62A-60
Edition 3
Vdiag No.: 44
CLIMATE CONTROL
162B
Fault finding - Introduction
62B
3. RECAP
Fault finding procedure:
To perform fault finding on the vehicle computers, switch on the ignition in fault finding mode (forced + after ignition
feed), i.e. proceed as follows:
Renault card in the card reader (keyless vehicle scenario 1, entry level, not hands-free and scenario 2, top of the
range, hands-free),
press and hold the Start button (longer than 5 seconds) with start-up conditions not met,
then connect the diagnostic tool and perform the required operations.
Important: The left-hand and right-hand xenon bulb computers are supplied when the dipped headlights are lit.
Fault finding can only be carried out on them after the ignition has been switched on in fault finding mode (forced
+ after ignition feed) and the dipped headlights are on.
The + after ignition feed cut-out is carried out as follows:
Disconnect the diagnostic tool,
press the Start button twice briefly (less than 3 seconds),
check that the + after ignition feed has been cut off by checking that the computer warning lights on the instrument
panel have gone out.
62B-1
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Introduction
62B
Faults:
Faults may be declared either present or stored (depending on whether they appeared in a certain context and have
disappeared since, or whether they remain present but are not diagnosed within the current context).
The present or stored status of faults must be considered when using the diagnostic tool after switching on + after
ignition (without activating any system components).
Deal with present faults according to the procedure specified in the section on Interpretation of faults.
For a stored fault, note the faults displayed and follow the instructions shown in the Notes section.
If the fault is confirmed when the notes are applied, the fault is present. In this case, deal with the fault.
If the fault is not confirmed, carry out some basic checks. Check:
The electrical lines which correspond to the fault,
The connectors on these lines (corrosion, bent pins, etc.),
The resistance of the faulty component,
The condition of the wiring (insulation melted or cut, chafing, etc.).
Conformity check
The aim of the conformity check is to check statuses and parameters that do not produce a fault display on the
diagnostic tool when they are inconsistent. Therefore, this stage is used to:
carry out fault finding on faults that do not have a fault display, and which may correspond to a customer complaint.
check that the system is operating correctly and that there is no risk of a fault recurring after repairs.
This section gives the fault finding procedures for statuses and parameters and the conditions for checking them.
If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page.
Notes about the conformity check for the air conditioning system:
All variables (statuses and parameters) and commands required for the air conditioning function are divided into four
sub-functions:
the COLD LOOP sub-function, which groups together all the information required for producing cold air,
the USER SELECTION sub-function, which groups together all the information relating to the user's requests
(buttons pressed, warning lights, etc.),
the HEATING sub-function, which groups together all the information required for producing warm air,
the PASSENGER COMPARTMENT VENTILATION sub-function, which groups together all the information
relating to ventilation and air distribution within the passenger compartment.
62B-2
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Introduction
62B
The conformity check for the air conditioning function is split into two parts:
1/ All information relating to the sensors and actuators controlled by the control panel for the climate control
(distribution motor, mixing motor, recirculation motor, passenger compartment ventilation, etc.) is given in the
conformity check for this section.
2/ All information relating to the air conditioning function (information provided by several computers) is given in
the conformity check of Section 62A Air conditioning.
Note:
The interpretation of statuses, parameters and commands is also split into several sections. Everything which is
controlled by the control panel of the climate control function is dealt with in this section. However, signals from other
computers are interpreted in the fault finding sections of the computers which produce these signals.
62B-3
Edition 4
CLIMATE CONTROL
Fault finding - Introduction
Vdiag No.: 44
62B
Connect CLIP
Dialogue with
Electronic Control
Unit?
no
See ALP 1
yes
Read the faults
Faults
present
no
Conformity check
yes
The cause is
still present
no
Fault
solved
no
Fault
solved
no
Fault
solved
The cause is
still present
yes
62B-4
Edition 4
CLIMATE CONTROL
Fault finding - Introduction
Vdiag No.: 44
62B
IMPORTANT!
IMPORTANT
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the fault finding procedure, ensures a
record is kept of the procedure carried out. It is an essential document when consulting the
manufacturer.
6. SAFETY ADVICE
The safety instructions must be followed at all times when working on components, to avoid damaging the
equipment and injury to the operators:
Make sure that the battery is properly charged to avoid damaging the computers with a low load.
Do not smoke.
Use the appropriate tools.
62B-5
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - System operation
62B
GENERAL INFORMATION:
The climate control system fitted on the MEGANE is controlled by four computers. This system is called a
DISTRIBUTED FUNCTION. Fault finding on the air conditioning is performed in two different ways using the
diagnostic tool. The first procedure consists of performing fault finding on each computer which allows dialogue to
be established with just one computer (select the climate control computer). The second procedure consists of
performing fault finding on each function which allows dialogue to be established with all four computers of the
AIR CONDITIONING function. These two fault finding procedures are described in the introduction of this repair
manual.
62B-6
Edition 4
CLIMATE CONTROL
Fault finding - System operation
Vdiag No.: 44
62B
Passenger
compartment
blower
Vehicle multiplex
network
Passenger
compartment
blower power
module
Recirculation
motor
Distribution
motor
Actuator control
Mixing
motor
Solar radiation
sensor
Interior
temperature
sensor
Sensor management
Climate control
management
(hot and cold)
Button lighting
User requests
management
(buttons pressed)
Key:
Wire connections =
Multiplex connections =
62B-7
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Allocation of computer tracks
62B
Functions
Connector A
1
CAN L
Not used
Not used
computer earth
CAN H
Not used
10
+ 12 V accessories feed
11
12
Not used
Not used
Not used
Not used
Not used
Not used
Connector B
10
11
12
13
14
15
16
17
18
62B-8
Edition 4
CLIMATE CONTROL
Vdiag No.: 44
62B
Note:
In fault finding by function mode, the diagnostic tool can also display the configuration readings of the other computers
involved in the air conditioning function. All configurations of the air conditioning function (from the injection computer,
the UCH and the Protection and Switching Unit computer) are listed in Section 62A Air conditioning.
MIXING AND DISTRIBUTION MOTOR PROGRAMMING PROCEDURE (self-setting):
There is no specific programming operation for the mixing motor and the distribution motor.
However, the minimum and maximum limits of these motors have to be programmed. This operation is automatic and
is performed in the following cases:
after replacing the mixing or distribution motor,
after disconnecting the battery or after disconnecting the climate control computer supply fuse,
if a fault, declared as present when the ignition was switched off, disappears the next time the ignition is switched
on.
IMPORTANT
To ensure this programming operation is performed correctly, the passenger compartment blower must be
switched off (speed set to 0).
62B-9
Edition 4
Page 1/2
Administrative identification
Date
Log completed by
VIN
Engine
Diagnostic tool
CLIP
Update version
Customer complaint
1127
No warm air
1129
1130
1128
No cold air
1125
Heating/air conditioning:
ventilation
1182
Heating/air conditioning:
demisting
Other
When ignition is
switched on
005
While driving
004
Intermittently
010
Gradual
deterioration
012
009
Sudden fault
Other
Your comments:
Your comments:
Technical Note
Page 2/2
Present
Stored
Fault name
Specification
Parameter name
Value
Unit
Exterior temperature
Interior temperature
Refrigerant pressure
System-specific information
Description:
Additional information
FD 04
Fault finding log
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Summary of faults
62B
DTC CODES
DF001 Computer
91 05
91 01
91 07
91 08
91 06
91 02
62B-12
Edition 4
Vdiag No.: 44
DF001
PRESENT
OR
STORED
NOTES
CLIMATE CONTROL
Fault finding - Interpretation of faults
62B
COMPUTER
1.DEF: Internal electronic fault
If the fault is stored: clear the fault, switch off the ignition and disconnect the climate control computer supply
fuse.
Refit the fuse and switch the ignition back on.
Start the engine and switch on the air conditioning.
If the fault reappears as stored: contact your Techline.
If the fault does not reappear: leave the air conditioning switched on and select various ventilation and air
distribution settings to check that the system is operating correctly.
AFTER REPAIR
If the computer has been replaced (at the request of the Techline): reconfigure the
computer (see the Configuration and Programming section).
Deal with any other faults.
ACREG X84 1.1
62B-13
Edition 4
Vdiag No.: 44
DF007
PRESENT
OR
STORED
CLIMATE CONTROL
Fault finding - Interpretation of faults
62B
Check the connection and condition of the interior temperature sensor connector.
Replace the connector if necessary.
With the ignition on ("forced" + after ignition feed: see Introduction), check that the temperature sensor fan is
working correctly.
If it is not working, ensure there is + 12 V on track 1 of the temperature sensor connector and earth on track 3.
If the fan supply is correct and the fan is not working, replace the sensors + fan unit (the fan is not available
separately).
Disconnect connector A (12-track) from the climate control computer in order to check the insulation,
continuity and the absence of interference resistance on the following connections:
Computer connector A track 5
Computer connector A track 12
Repair if necessary.
Check the resistance value of the sensor across:
track 4 and track 5 of the interior temperature sensor connector. Replace the sensor if the resistance is not:
10 k 500 at 25C (for more details, refer to the electrical specifications of the sensor according to
temperature in the Help section).
If the fault is still present, replace the interior temperature sensor.
AFTER REPAIR
If the computer has been replaced (at the request of the Techline): reconfigure the
computer (see the section Configuration and Programming).
Deal with any other faults.
ACREG X84 1.1
62B-14
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of faults
DF010
PRESENT
OR
STORED
62B
Special notes:
After repairing the fault (when the fault switches from present to stored), wait for
1 minute before the climate control computer is able to control the distribution motor.
To avoid having to wait for 1 minute, switch the ignition off and then back on again.
There is no specific programming operation for the mixing motor, however, after it
has been replaced, the motor needs to program its limits (minimum and maximum).
Repair if necessary.
AFTER REPAIR
62B-15
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of faults
62B
DF010
CONTINUED
With the climate control computer connector connected and the ignition on ("forced" + after ignition feed: see
Introduction) check for a 12 V supply on track 2 of the mixing motor connector. If the supply is not present
and if no faulty connections are detected during the continuity checks, contact your Techline.
With the connector disconnected, check the resistance value of the mixing motor by measuring between:
track 2 and track 1 of the mixing motor connector,
track 2 and track 3 of the mixing motor connector,
track 2 and track 4 of the mixing motor connector,
track 2 and track 6 of the mixing motor connector.
For the four checks, a value of 100 5 at 20C should be obtained. Replace the mixing motor if this is not
the case.
If the fault is still present with the mixing motor removed and connected, carry out a motor command using the
temperature buttons on the control panel: switch the temperature setting to maximum hot position 27 (value
100%) then switch the temperature setting to maximum cold position 15 (value 0%). The motor should switch
from one direction to the other.
If the connections checked previously are correct but the motor does not switch during the commands: replace
the mixing motor.
If the commands have been performed correctly, check that the mixing motor flap is not jammed by trying to
move the mechanism.
Repair if necessary.
If the fault is still present, replace the mixing motor.
AFTER REPAIR
62B-16
Edition 4
Vdiag No.: 44
DF012
PRESENT
OR
STORED
CLIMATE CONTROL
Fault finding - Interpretation of faults
62B
Special notes:
After repairing the fault (when the fault switches from present to stored), wait for
1 minute before the climate control computer is able to control the distribution motor.
To avoid having to wait for 1 minute, switch the ignition off and then back on again.
There is no specific programming operation for the distribution motor, however, after
it has been replaced, the motor needs to program its limits (minimum and maximum).
Repair if necessary.
With the climate control computer connector connected and the ignition on (climate control panel on), ensure
there is a 12 V supply on track 2 of the distribution motor connector. If the supply is not present and if no faulty
connections are detected during the continuity checks, contact your Techline.
AFTER REPAIR
62B-17
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of faults
62B
DF012
CONTINUED
With the connector disconnected, check the resistance value of the distribution motor by measuring between:
track 2 and track 1 of the distribution motor connector,
track 2 and track 3 of the distribution motor connector,
track 2 and track 4 of the distribution motor connector,
track 2 and track 6 of the distribution motor connector.
For the four checks, a value of 100 5 at 20C should be obtained. Replace the distribution motor if this
is not the case.
If the fault is still present with the distribution motor removed and connected, carry out a motor command using
the distribution buttons on the control panel: switch the distribution to demisting position (value 100%) then
switch the distribution setting to air vent position (value 0%). The motor should switch from one direction to the
other.
If the connections checked previously are correct but the motor does not switch during the commands: replace
the distribution motor.
If the commands have been performed correctly, check that the distribution motor flap is not jammed by trying
to move the mechanism.
Repair if necessary.
If the fault is still present, replace the distribution motor.
AFTER REPAIR
62B-18
Edition 4
Vdiag No.: 44
DF021
PRESENT
OR
STORED
CLIMATE CONTROL
Fault finding - Interpretation of faults
62B
AFTER REPAIR
62B-19
Edition 4
Vdiag No.: 44
DF026
PRESENT
OR
STORED
CLIMATE CONTROL
Fault finding - Interpretation of faults
62B
Check that the solar radiation sensor is not hidden under something (nothing should be placed on top of the
sensor).
Check the connection and condition of the solar radiation sensor connector.
Replace the connector if necessary.
Disconnect connector A (12-track) from the climate control computer in order to check the insulation,
continuity and the absence of interference resistance on the following connections:
Computer connector A track 4
Computer connector A track 12
Repair if necessary.
With the ignition on, the solar radiation sensor electrically connected and the air conditioning panel on, ensure
that the solar radiation sensor supplies a voltage (signal) to the climate control computer.
To ascertain the voltage that the sensor should be supplying as a function of solar radiation intensity, refer to
the procedure for interpreting this parameter in the Interpretation of parameters section.
If the fault is still present, replace the solar radiation sensor.
AFTER REPAIR
62B-20
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of statuses
62B
NOTES
None.
This status shows the + 12 V after ignition feed supplied by the Protection and Switching Unit.
When the ignition is off, the status displays: ABSENT.
When the ignition is on, the status displays: PRESENT.
If the fault is still present, carry out fault finding on the Protection and Switching Unit: Check that status
ET003 After ignition relay control is working correctly and check that fault DF001 After ignition relay control
circuit is not present.
Carry out any repairs necessary (see corresponding fault finding procedures).
If the fault is still present: disconnect connector A (12-track) from the climate control computer to check the
insulation, continuity and the absence of interference resistance of the following connections:
Computer connector A track 10
Computer connector A track 11
Computer connector A track 6
Repair if necessary.
If the connections are correct and the climate control computer is correctly supplied but the fault is still present:
carry out fault finding on the electric charge circuit.
AFTER REPAIR
62B-21
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of statuses
62B
NOTES
Special notes:
Climate control does not have automatic recirculation. However, in extreme
temperatures (above 35C) and when the air conditioning is switched on, the
recirculation flap sets itself to the recirculation position in order to speed up
temperature adjustment in the passenger compartment.
AFTER REPAIR
62B-22
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of statuses
62B
NOTES
None.
This status specifies whether the heated rear screen is operated in automatic mode or not. This mode
corresponds to the SEE CLEAR function. This function switches on the heated rear screen, the heated door
mirrors, the air conditioning and the windscreen ventilation at high speed.
The heated rear screen will operate for as long as the SEE CLEAR function is requested (permanently
controlled).
This automatic mode is obtained by pressing the de-icing button at the top of the climate control panel.
If the SEE CLEAR function is requested, the status should display: ACTIVE.
If the SEE CLEAR function is not requested, the status should display: INACTIVE.
If the status does not operate as shown, refer to ALP 10 in Section 62A Air conditioning.
AFTER REPAIR
62B-23
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of statuses
62B
NOTES
None.
This status specifies whether the heated rear screen is operated in manual mode or not. This mode
corresponds to a timed operating period for the heated rear screen, controlled by the UCH.
This timed period depends on the exterior temperature (approximately 15 minutes).
Operation in manual mode is obtained by pressing the de-icing button at the bottom of the climate control
panel. This function is used to switch on the heated rear screen and the heated door mirrors.
If operation of the heated rear screen is requested in manual mode, the status should display: ACTIVE.
If operation of the heated rear screen is not requested, the status should display: INACTIVE.
If the status does not operate as shown, refer to ALP 10 in Section 62A Air conditioning.
AFTER REPAIR
62B-24
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of statuses
62B
NOTES
Special note:
This status is used by the UCH to authorise triggering of the passenger compartment
heating resistors (RCH): operating safety.
AFTER REPAIR
62B-25
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of statuses
62B
NOTES
Note:
For more information, refer to the compressor switch-on request diagram in Section
62A Air conditioning.
This status specifies whether the request to switch on air conditioning has been sent by the climate control
computer to the UCH or not.
When air conditioning switch-on is requested, the status should display ACTIVE.
When air conditioning switch-on is not requested, the status should display INACTIVE.
If the status does not operate as shown, contact your Techline.
AFTER REPAIR
62B-26
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of parameters
62B
INTERIOR TEMPERATURE
PR001
NOTES
None.
The climate control computer receives the interior temperature signal through a wire connection.
To ensure this parameter is correct (without using a thermometer), read the temperature information when the
vehicle is cold (in the morning). The interior temperature, the exterior temperature and the engine coolant
temperature should be practically the same.
Another way of checking whether this sensor is correct is to check the resistance value of the sensor as a
function of temperature: refer to the electrical specifications of the sensor in the Help section.
If the temperature displayed by this parameter seems to be incorrect, apply the fault finding procedure for fault
DF007 Interior temperature sensor circuit.
AFTER REPAIR
62B-27
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of parameters
62B
SOLAR RADIATION
PR006
NOTES
None.
The solar radiation sensor is used to improve the comfort level of the air conditioning according to the
windscreen solar radiation.
This sensor measures the solar radiation level and transmits the information to the climate control computer
in the form of a measurement in W/m 2. This measurement ranges from 0 to 400 W. The sensor is faulty if it
gives a value of 400 W while the vehicle is in the shade (in the workshop) as this value equals maximum solar
radiation.
If the value displayed by this parameter seems to be incorrect: check the signal transmitted by the sensor as
a function of solar radiation, by measuring between track 2 of the sensor and earth (solar radiation sensor
connected electrically, ignition on and climate control panel on).
0W
4.91 V
50 W
4.28 V
100 W
3.70 V
200 W
2.55 V
300 W
1.40 V
400 W
0.30 V
If the fault is still present, apply the fault finding procedure for fault: DF026 Solar radiation sensor circuit.
AFTER REPAIR
62B-28
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of parameters
62B
NOTES
The values listed below are only given as a guide (they depend on which way the flap
is being moved).
The following table gives the percentages by which the air distribution motor is controlled as well as the opening
status of the lower flaps (footwell flap and under seat duct flap). To view the lower flaps, remove the right-hand and
left-hand lower air ducts.
Values should be checked with the engine switched off and the air conditioning in manual mode (tolerance 5%).
Air distribution
request
PR011
Distribution
flap position
Demisting
flow
Vent flow
Footwell flow
100%
High
Low
None
Completely
CLOSED
60%
High
Low
High
Completely OPEN
0%
Low
High
None
Completely
CLOSED
15%
Low
High
High
Approximately 20%
OPEN
50%
Average
Average
High
Completely OPEN
Demisting
Demisting + Footwells
Air vents
Vents + Footwells
Footwell Ventilation
AFTER REPAIR
62B-29
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of parameters
62B
NOTES
None.
The mixing flap moves as a function of the temperature requested or automatically if the air conditioning is in
automatic mode.
The mixing motor does not have a position feedback potentiometer. This parameter is therefore an indication
of the flap position as a function of how the motor is being controlled by the climate control computer.
As specified in the conformity check, in the maximum cold position (15C), the parameter indicates 0% and in
the maximum hot position (27C), the parameter indicates 100%.
If the value displayed by this parameter seems to be incorrect or if the parameter is correct but the blown air
temperature does not vary in accordance with user requests: apply the fault finding procedure for fault DF010
Mixing motor circuit or refer to ALP 6 No warm air or ALP 8 No cold air depending on the customer complaint
(these fault finding charts are given in Section 62A Air conditioning).
AFTER REPAIR
62B-30
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of parameters
62B
NOTES
Values checked with engine switched off and engine running with heating and ventilation in manual mode
(tolerance 5%).
Passenger compartment
blower speed setting.
SPD 0
SPD 1
SPD 2
SPD 3
SPD 4
SPD 5
SPD 6
SPD 7
SPD 8
PR019 passenger
compartment blower
PWM setting.
0%
18%
23%
30%
39%
51%
66%
82%
100%
If the values given above are correct but the passenger compartment blower does not work, refer to fault finding ALP
5 No passenger compartment ventilation.
AFTER REPAIR
62B-31
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of parameters
62B
BATTERY VOLTAGE
PR092
NOTES
None.
This parameter specifies the supply voltage of the climate control computer.
This parameter should indicate a voltage of: 10.5 < X < 14.4 V.
If the voltage is not within the specified range, disconnect connector A (12-track) of the climate control
computer to check the insulation, continuity and the absence of interference resistance of the following
connections:
Computer connector A track 10
Computer connector A track 11
Computer connector A track 6
Repair if necessary.
If the connections are correct but the fault is still present, run fault finding on the charge circuit.
AFTER REPAIR
62B-32
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Interpretation of parameters
62B
NOTES
None.
This parameter is used to control the temperature inside the passenger compartment. This setting is calculated
by the climate control computer according to interior temperature, exterior temperature and coolant
temperature.
This setting is used to control the mixing motor and the request to operate the passenger compartment air
heating resistors (to reach the temperature requested by the user as quickly as possible in order to optimise
passenger compartment comfort quickly).
The following conditions must be satisfied to allow the UCH to control the passenger compartment air heating
resistors:
Engine running,
Air conditioning blower running (minimum speed 1),
User temperature setting above 20C (or automatic mode requested),
Blown air temperature setting above 65C,
Interior temperature below 10C,
Exterior temperature below 5C,
Engine coolant temperature below 65C,
Injection authorisation (ET019 Number of RCH authorised by the injection system < at 1),
Alternator authorisation (ET018 Number of RCH authorised by alternator < at 1).
Note:
Statuses ET017, ET018 and ET019 are brought up by the UCH (see conformity check for the air conditioning
function: Section 62A).
The values given below are average values. The UCH calculates the number of passenger compartment
heating resistors to trigger (ET017 Number of RCH required).
AFTER REPAIR
62B-33
Edition 4
CLIMATE CONTROL
Fault finding - Conformity check
Vdiag No.: 44
62B
Only carry out this conformity check after a full check with the diagnostic tool (fault
reading and configuration checks).
Application conditions: engine off, ignition on (forced 12 V After ignition).
Air conditioning off (air conditioning compressor not triggered).
Special note:
The various conformity checks for the air conditioning function are explained in the
Introduction section.
Note:
Read the parameters when the vehicle is cold (in the morning) to check the
conformity of the temperature parameters (without thermometer). The two
temperatures should be practically the same (as should the coolant temperature
given by the injection system).
The invalid values given in this check correspond to the value sent by the diagnostic
tool (substitute value) when the sensor in question is faulty. A sensor fault can be
detected when these invalid values are displayed (this is important for sensors on
which fault finding cannot be performed, e.g. exterior temperature sensor).
NOTES
Order
Function
Parameter or Status
checked or Action
PR001:
Fault finding
Interior
temperature
X = interior
temperature 5C
(invalid value: 87.5C)
Exterior
temperature
X = exterior
temperature 5C
(invalid value: 215C)
Note: This status is
brought up by the
climate control
computer but
generated by the UCH.
Solar radiation
from 0 W
(no solar radiation) to
400 W
(maximum solar
radiation)
(invalid value:
765 W)
Temperatures
PR002:
Solar radiation
PR006:
62B-34
Edition 4
CLIMATE CONTROL
Fault finding - Conformity check
Vdiag No.: 44
62B
Order
Function
Parameter or Status
checked or Action
PR019:
3
Passenger
compartment
blower
ET141:
PR012:
ET062:
4
Air flaps
Passenger
compartment
blower PWM
setting
Speed 0 = 0%
Speed 8 = 100%
Note: The PWM signal
is a modulated control
voltage used to control
the air conditioning
blower power module
for the passenger
compartment.
Passenger
compartment
blower
RUNNING or
STOPPED depending
on user request
0% = Max. cold
position (15C)
Mixing flap
position
Recirculation
flap position
PR011:
Fault finding
Distribution flap
position
Note:
0% = Air vents only
position
100% = De-icing
position
62B-35
Edition 4
CLIMATE CONTROL
Fault finding - Conformity check
Vdiag No.: 44
NOTES
62B
Only carry out this conformity check after a full check with the diagnostic tool (fault
reading and configuration checks).
Application conditions: engine off, ignition on (forced 12 V After ignition feed).
Air conditioning off (air conditioning compressor not triggered).
Special note:
The various conformity checks for the air conditioning function are explained in the
Introduction section.
Order
Function
Request to
engage the
compressor
Temperature
Passenger
compartment
blower
Air flap
Solar radiation
Parameter or Status
checked or Action
Fault finding
In the event of a fault,
consult the fault finding
procedure for this status.
ET143:
Air conditioning
request 1
PR001:
Interior
temperature
X = interior
temperature 5C
(invalid value:
87.5C)
ET141:
Passenger
compartment
blower
RUNNING
or
STOPPED
depending on user
request
PR012:
Mixing flap
position
0% = Maximum cold
position (15C)
100% = Maximum hot
position (27C)
Solar radiation
from 0 W
(no solar radiation)
to 400 W
(maximum solar
radiation)
(invalid value: 765 W)
PR006:
Note:
This status represents the
request from the climate
control computer to the
UCH to start the
compressor (refer to the
system operation
outline).
62B-36
Edition 4
Vdiag No.: 44
NOTES
CLIMATE CONTROL
Fault finding - Conformity check
62B
Only carry out this conformity check after a full check with the diagnostic tool (fault
reading and configuration checks).
Application conditions: engine off, ignition on (forced 12 V After ignition feed).
Air conditioning off (air conditioning compressor not triggered).
Special note:
The various conformity checks for the air conditioning function are explained in the
Introduction section.
Order
Function
Parameter or Status
checked or Action
Fault finding
ET086:
Heated rear
screen: manual
mode
ACTIVE: De-icing
button at the bottom of
the control panel
pressed.
INACTIVE: otherwise.
ET085:
Heated rear
screen:
automatic mode
ACTIVE: De-icing
button at the top of the
control panel pressed
(See clear function).
INACTIVE: otherwise.
Heated rear
screen
Request to start
the compressor
ET143:
Air conditioning
request 1
62B-37
Edition 4
Vdiag No.: 44
NOTES
CLIMATE CONTROL
Fault finding - Conformity check
62B
Only carry out this conformity check after a full check with the diagnostic tool (fault
reading and configuration checks).
Application conditions: engine off, ignition on (forced 12 V After ignition feed).
Air conditioning off (air conditioning compressor not triggered).
Special note:
The various conformity checks for the air conditioning function are explained in the
Introduction section.
HEATING SUB-FUNCTION
Order
Function
Mixing motor
Parameter or Status
checked or Action
Fault finding
PR012:
Mixing flap
position
0% = Maximum cold
position (15C)
100% = Maximum hot
position (27C)
ET086:
Heated rear
screen: manual
mode
ACTIVE: De-icing
button at the bottom of
the control panel
pressed.
INACTIVE otherwise.
ET085:
Heated rear
screen:
automatic mode
ACTIVE De-icing
button at the top of the
control panel pressed
(See clear function).
INACTIVE otherwise.
PR001:
Interior
temperature
X = interior
temperature 5C
(invalid value 87.5C).
Heated rear
screen
Passenger
compartment
blower
Temperature
PR121:
ET141:
Blown air
temperature
setting
Passenger
compartment
blower
RUNNING
or
STOPPED
depending on user
request
62B-38
Edition 4
Vdiag No.: 44
NOTES
CLIMATE CONTROL
Fault finding - Conformity check
62B
Only carry out this conformity check after a full check with the diagnostic tool (fault
reading and configuration checks).
Application conditions: engine off, ignition on (forced 12 V After ignition feed).
Air conditioning off (air conditioning compressor not triggered).
Special note:
The various conformity checks for the air conditioning function are explained in the
Introduction section.
Note:
This page lists the statuses and parameters provided by the climate control computer
but which are not associated to the four sub-functions given in the conformity check
(PASSENGER COMPARTMENT VENTILATION, COLD LOOP, USER SELECTION
and HEATING sub-functions).
MAIN SCREEN
Order
Function
Electrical
supplies
Parameter or Status
checked or Action
Fault finding
PR092:
Battery voltage
ET007:
+ after ignition
computer feed
+ 12 V side
lights feed
ABSENT: Sidelights
off.
PRESENT: Sidelights
on.
ET002:
PR122:
Night-time
lighting level
6% = minimum lighting
level.
99% = maximum
lighting level.
(side lights off: 102%)
62B-39
Edition 4
CLIMATE CONTROL
Fault finding - Customer complaints
Vdiag No.: 44
62B
Special notes:
A general summary of all the air conditioning fault finding charts can be found in
Section 62A. The customer complaints listed below only relate to the actuators
controlled by the air conditioning control panel. For cold air and warm air production
faults, refer to Section 62A.
NOTES
DIALOGUE FAULT
ALP 1
ALP 2
ALP 3
ALP 4
ALP 5
PASSENGER COMPARTMENT
ODOURS
ALP 11
ALP 12
ALP 13
62B-40
Edition 4
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
Vdiag No.: 44
ALP 1
62B
NOTES
None.
11
10
6
7
1
AFTER REPAIR
62B-41
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
ALP 2
62B
Only refer to this customer complaint after performing a complete check with the
diagnostic tool (no faults should be present or stored, especially fault DF012
Distribution motor circuit).
NOTES
Special notes:
Adjusting the air distribution or ventilation controls switches off automatic air
conditioning mode.
Note:
The air distribution motor is located on the right-hand side of the distribution ventilation unit, above the footwell air duct.
Check that the air circuit (cabin filter, scuttle panel grille, air ducts and grilles etc.) is not blocked. Repair, clean
or change the passenger compartment filter if necessary.
Also check that it is not subject to an air flow fault: refer to ALP 3 Air flow fault.
Check that the blower unit is correctly sealed. Also check that the air distribution ducts (right-hand and left-hand,
upper and lower) are correctly connected to the unit as well as the refrigeration pipe in the glove box (if the
customer complains about a feeling of cold air on the passenger's side).
Repair if necessary.
NO
YES
YES
Remove the distribution motor and check the condition of the
flap control (star-shaped mechanism).
Is the flap control damaged?
NO
AFTER REPAIR
62B-42
Edition 4
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
Vdiag No.: 44
62B
ALP 2
CONTINUED
NO
YES
Remove the footwell vent ducts (lower ducts) to check that the
lower flap control levers are present and correctly fitted (they are
connected to the upper flaps). Also ensure that the lower flaps
move when the distribution flap manual control is operated.
Do the footwell (lower) distribution flaps move when the
distribution flaps are controlled?
NO
NO
NO
YES
If the fault is still present with the distribution motor removed and
connected, carry out a motor command using the distribution
buttons on the control panel: switch the distribution flap to
demisting position (value 100%) then switch the distribution
setting to air vent position (value 0%).
Is the distribution motor operating?
YES
Remove the dashboard and visually check that when the
distribution flaps are moved manually (by turning the control),
moving the control does in fact move the distribution flaps.
Is there movement?
YES
End of fault finding procedure.
AFTER REPAIR
62B-43
Edition 4
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
Vdiag No.: 44
62B
ALP 3
NOTES
Only consult this customer complaint after a complete check using the diagnostic
tool.
Check that the customer knows how to operate the air conditioning system properly.
NO
YES
Check that the air circuit (cabin filter, scuttle panel grille, air ducts and grilles etc.) is not blocked. Ensure that
the blower blades are in good condition.
Repair, clean or change the cabin filter if necessary.
YES
NO
Check that the blower unit is correctly sealed. Also check that the air distribution ducts (right-hand and left-hand,
upper and lower) are correctly connected to the unit as well as the refrigeration pipe in the glove box (if the
customer complains about a feeling of cold air on the passenger's side).
Repair if necessary.
Check that the air recirculation flap does not remain closed when in the recirculation position. On the diagnostic
tool, status ET062 Recirculation flap position should display OPEN (the flap can be seen by removing the
windscreen frame).
Repair if necessary (apply the fault finding procedure for fault DF021 Recirculation motor circuit).
YES
NO
AFTER REPAIR
62B-44
Edition 4
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
Vdiag No.: 44
62B
ALP 3
CONTINUED
Using the diagnostic tool, check that the air conditioning control panel is controlling the passenger compartment
blower correctly using parameter:
PR019: Passenger compartment blower PWM setting (control setting).
Note:
The control values are given in the interpretation of this parameter and in the Help section.
AFTER REPAIR
62B-45
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
ALP 4
62B
Only consult this customer complaint after a complete check using the diagnostic
tool.
NOTES
Special notes:
Check that the inside of the windows is not greasy, as this lowers the efficiency of the
demister.
NO
NO
YES
Ensure that there are no water leaks into the passenger
compartment which would significantly increase the humidity
and reduce the effectiveness of the demisting.
Repair if necessary (see ALP 12).
Is the fault still present?
YES
Check that the compressor is operating correctly by running command: AC008 compressor control (Protection
and Switching Unit command mode) or by operating the air conditioning (press AC button).
Repair if necessary (refer to ALP 8 No cold air in Section 62A).
Check that the condensation (water from the evaporator) drain ring is not obstructed (beneath the body).
Repair if necessary.
YES
See ALP 2.
NO
AFTER REPAIR
62B-46
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
62B
ALP 4
CONTINUED
YES
See ALP 3.
YES
See ALP 6.
NO
Is there a heater performance fault?
NO
Check that the air recirculation flap does not remain closed when in the recirculation position. On the diagnostic
tool, status ET062 Recirculation flap position should display OPEN (the flap can be seen by removing the
windscreen frame).
Repair if necessary (apply the fault finding procedure for fault DF021 Recirculation motor circuit).
Is the fault still present?
YES
NO
Carry out a conformity check on the temperature sensors
(interior, exterior and coolant temperatures). Check that the
interior air temperature sensor micro-turbine is in correct
working order (if it is faulty it may make the measurement
incorrect).
Replace any faulty components.
AFTER REPAIR
62B-47
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
ALP 5
62B
Only consult this customer complaint after a complete check using the diagnostic
tool.
NOTES
Special notes:
The 2 x 5-track intermediate connector is located on the left-hand side of the
distribution/ventilation unit (behind a plastic cover) and the passenger compartment
blower control module is located slightly higher up, below the heater matrix pipes.
NO
Contact your
TECHLINE.
YES
Check that the control voltage (PWM - pulse width modulation) of the passenger
compartment blower power module varies between 5 and 12 V (0 - 100%) by measuring
between track 6 of the module's 6-track connector and earth (connector connected).
Note:
The checking procedure is given in the Help section.
Does the voltage vary correctly?
YES
NO
Check the insulation, continuity and the absence of interference resistance on the
following connection:
Climate control computer 18-track
connector
track 7
Repair if necessary.
With the ignition on, check for + 12 V accessories feed on track B1 and for an earth on track
B5 of the black 2 x 5-track intermediate connector (screwed to the base of the console).
Repair if necessary.
AFTER REPAIR
62B-48
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
62B
ALP 5
CONTINUED
Check the insulation, continuity and interference resistance of the connections between:
Power module 2-track connector
track 1
track 2
track 3
track 4
Repair if necessary.
Check that the passenger compartment blower blades are not broken or detached from their shaft.
Replace the passenger compartment blower if necessary.
NO
YES
Replace the power module.
AFTER REPAIR
62B-49
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
62B
ALP 11
NOTES
Only consult this customer complaint after a complete check using the diagnostic
tool.
NO
NO
NO
YES
Check that the condensation (water from the evaporator)
drain ring is not obstructed (beneath the body).
Repair if necessary.
Is the fault still present?
YES
Check the sealing of the heating unit in relation to the engine
compartment:
Foam seal on the heater matrix coolant pipes fitted and in
good condition.
Rubber seal on the scuttle panel fitted and in good condition
(seal under the bonnet separating the engine compartment
from the windscreen frame).
Drain valve on the scuttle panel fitted and in good condition.
Repair if necessary.
Is the fault still present?
YES
Remove the cabin filter to apply air conditioning system
cleaner using an extension pipe on the evaporator.
Spray the entire contents of the aerosol.
Leave the product to work for 15 minutes.
AFTER REPAIR
62B-50
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
62B
ALP 12
NOTES
Only consult this customer complaint after a complete check using the diagnostic
tool.
YES
Repair.
NO
NO
Check that the evaporator drain ring is not blocked
(underneath the body).
Repair if necessary.
Is the fault still present?
YES
Ensure that the scuttle panel (under the windscreen frame) is not filled with water.
If it is, check that the drain valve is fitted to the scuttle panel and is in good condition.
Replace the valve if necessary.
NO
YES
Explain to the customer that when washing the car using a
hose pipe, the water jet must not be directed for too long at the
air inlet in the scuttle panel (on the bonnet).
AFTER REPAIR
62B-51
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
ALP 13
62B
Only refer to this customer complaint after a full check of the multiplex network and the
air conditioning with the diagnostic tool.
NOTES
Special notes:
With the ignition on, the control panel screen is permanently on but the panel buttons
only light up when the side lights are switched on.
Note:
If the exterior temperature sensor is faulty, the climate control computer is
switched on 5 seconds after the ignition is switched on (this allows a fault to be
identified as fault finding cannot be performed on the exterior temperature sensor by
the UCH).
NO
YES
Switch on the ignition and switch on the side lights
to check there is a 12 V supply on track 6 of the
brown 12-track connector (PPH2) of the Protection and
Switching Unit.
NO
Is there a 12 V feed?
YES
Check the connection and the condition of the connectors at the air conditioning control panel
output.
Repair if necessary.
Check the insulation, continuity and the absence of interference resistance on the following
connection:
Climate control computer 12-track
connector
track 9
Repair if necessary.
AFTER REPAIR
62B-52
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Fault finding chart (ALP)
62B
ALP 13
CONTINUED
YES
NO
YES
Contact your TECHLINE.
AFTER REPAIR
62B-53
Edition 4
CLIMATE CONTROL
Fault finding - Help
Vdiag No.: 44
62B
Voltage
measurement
13.77 V
12.26 V
11.79 V
11.22 V
10.43 V
9.44 V
8.08 V
6.66 V
4.96 V
PR019
Passenger
compartment
blower PWM
setting*
0%
18%
23%
30%
39%
51%
66%
82%
100%
Duration of high
status
.......
450 s
400 s
350 s
300 s
250 s
200 s
150 s
.......
Duration of low
status
.......
50 s
100 s
150 s
200 s
250 s
300 s
350 s
.......
0%
18%
23%
30%
39%
51%
66%
82%
100%
PR019
Passenger
compartment
blower PWM
setting*
* Passenger compartment blower PWM: passenger compartment blower pulse width modulation control voltage.
ACREG X84 1.1
62B-54
Edition 4
Vdiag No.: 44
CLIMATE CONTROL
Fault finding - Help
62B
Temperature
Sensor resistance
Temperature
Sensor resistance
- 30C
175200
25C
10000
- 25C
129300
26C
9574
- 20C
96360
27C
9168
- 15C
72500
28C
8783
- 10C
55050
29C
8416
- 5C
42160
30C
8059
0C
32560
35C
6535
5C
25340
40C
5330
10C
19870
45C
4372
15C
15700
50C
3606
16C
14991
55C
2989
17C
14318
60C
2490
18C
13679
19C
13074
20 C
12490
21C
11942
22C
11422
23C
10928
24C
10458
62B-55
Edition 4
CLIMATE CONTROL
Fault finding - Help
Vdiag No.: 44
62B
Operation of the engine cooling fan assembly depending on the refrigerant fluid pressure
and vehicle speed.
Pressure
(relative bar)
AIR CONDITIONING INHIBITION
27
Fan unit = 2
23
Fan unit = 2
Fan unit = 1
Fan unit = 0
19
Fan unit = 1
Fan unit = 0
11
Fan unit = 1
Fan unit = 0
12 (20)
Fan unit = 1
Fan unit = 2
Fan unit = 0
18 (30)
27 (45)
42 (70)
Vehicle speed
(mph/km/h)
The engine cooling fan unit is not used for vehicle speeds over 42 mph (70 km/h), except in rare cases where the
refrigerant fluid pressure is above 23 bar in spite of the speed (e.g.: driving behind a lorry).
When stationary, the engine cooling fan is used systematically at low speed if the refrigerant fluid relative pressure is
below 19 bar, at high speed in the opposite case.
While driving, the engine cooling fan may either not operate, or operate at low or high speed depending on the
refrigerant fluid pressure at the condenser outlet and the vehicle speed.
62B-56
Edition 4
62C
3. REMINDERS
This heating and ventilation system does not have a computer and therefore cannot have fault finding with the
diagnostic tool. The heating and ventilation function is divided among the UCH, Protection and Switching Unit, and
the injection.
This note only covers diagnostics based on customer complaints. See Section 62A and the fault finding of
computers associated with heating and ventilation to complete manual heating and ventilation system fault finding.
62C-1
Edition 2
62C
Connect CLIP
Communication
with the ECU?
no
yes
Read faults
no
Conformity check
Faults present
yes
Deal with faults found
The symptom
persists
no
Problem
solved
no
Problem
solved
The symptom
persists
no
Problem
solved
yes
The symptom
persists
62C-2
Edition 2
62C
WARNING:
WARNING: A full fault finding procedure must be carried out for all faults on a complex system
using suitable tools. The FAULT FINDING LOG, which should be completed during the fault
finding procedure, ensures a record is kept of the procedure carried out. It is an essential item
when discussing the fault with the constructor.
IT IS THEREFORE MANDATORY TO FILL OUT A FAULT FINDING SHEET EACH TIME FAULT FINDING
IS DONE.
6. SAFETY INSTRUCTIONS
All work on components requires obeying safety rules to prevent physical damage or human injury:
Make sure the battery is properly charged to avoid damaging the computers with a low charge.
Do not smoke.
Use the proper tools.
62C-3
Edition 2
62C
System operation
The manual heating and ventilation system does not have a computer. It consists solely of a control panel from which
the compressor (controlled by the Protection and Switching Unit and injection), the passenger compartment heating
resistors (controlled by the UCH with permission from the Protection and Switching Unit and injection) and rear deicer (managed by the Protection and Switching Unit) are started as explained in the synopsis of heating and
ventilation system operation in Section 62A.
The panel, by means of cables, also controls the air distribution flaps, air distribution and recycling, as well as fan
assembly speed through a connecting wire and resistor unit.
Allocation
A1
Earth
A2
A3
A4
A5
A6
Not used
B1
UCH
B2
+ 12 V side lights
B3
UCH
B4
UCH
B5
Earth
B6
UCH
B7
UCH
B8
+ 12 V accessories
B9
Not used
62C-4
Edition 2
Page 1 / 2
Administrative identification
Date:
Sheet completed by
VIN
Engine
Diagnostic tool
CLIP
Version
Customer complaint
1127
No warm air
1129
1130
1128
No cool air
1125
Heating/air conditioning:
ventilation
1182
Heating/air conditioning:
demisting
Other
When switched on
005
While driving
004
Intermittently
010
Gradual
deterioration
012
009
Sudden breakdown
Other
Your comments
Your comments
Technical Note
Page 2 / 2
Present
Stored
Fault title
Specification
Name of parameter
Value
Unit
External temperature
Interior temperature
Refrigerant pressure
System-specific information
Description:
Additional information
FD 04
Fault finding log
NOTES
62C
Special notes:
A general summary of all air-conditioning fault finding charts can be found in
Section 62A. The customer complaints listed below solely involve the heating and
ventilation system control panel. For cold air and warm air production faults, refer to
Section 62A.
CHART 2
CHART 3
CHART 4
CHART 5
CHART 11
CHART 12
62C-7
CHART 13
Edition 2
CHART 2
NOTES
62C
None.
Make sure the air circuit (cabin filter, scuttle panel grille, air ducts etc.) is not blocked.
Ensure that the passenger compartment ventilator fan is in good condition.
If necessary, repair, clean or replace the cabin filter.
Ensure that the passenger compartment fan unit is properly sealed.
Repair if necessary.
YES
NO
Remove the dashboard and visually check that
moving the control alters the position of the
distribution flaps.
Do they move?
YES
NO
AFTER REPAIR
62C-8
Edition 2
62C
CHART 2
CONTINUED
Check that the cable routing is clean and make sure they are in good condition.
Repair if necessary.
Make sure the controls are in good condition and move the cables correctly.
Repair if necessary.
AFTER REPAIR
62C-9
Edition 2
CHART 3
NOTES
62C
None.
NO
YES
Make sure the air circuit (cabin filter, scuttle panel grille, air ducts etc.) is not blocked.
Ensure that the passenger compartment fan is in good condition.
If necessary, repair, clean or replace the cabin filter.
YES
NO
Ensure that the passenger compartment fan unit is properly sealed. Also check that the air distribution ducts
(right and left, upper and lower) are correctly connected to the housing as well as the refrigeration pipe in the
glove box (if the customer complains about a feeling of cold air on the passenger side).
Repair if necessary.
Check that the air recirculation flap does not remain in the recirculation position.
Repair if necessary.
YES
NO
AFTER REPAIR
62C-10
Edition 2
62C
CHART 3
CONTINUED
Check that there is a + 12 V accessories supply on track B1 of the resistor unit and an earth on track A1 of the
control panel connector.
Repair if necessary.
Make sure the control panel speed selection button works properly.
Repair if necessary.
Check the insulation, continuity and absence of interference resistance of the connections:
Control panel track A2
Track A1 of the resistor unit
Control panel track A3
Track A2 of the resistor unit
Control panel track A4
Track A3 of the resistor unit
Control panel track A5
Track A4 of the resistor unit
Repair if necessary.
Check the insulation, continuity and absence of interference resistance of the connections:
Fan assembly track 2
Track A4 of the resistor unit
Repair if necessary.
Make sure the fan blade is in good condition and not wobbling on its axle.
Repair if necessary.
AFTER REPAIR
62C-11
Edition 2
62C
CHART 4
NOTES
Special notes:
Check that the inside of the windows are not dirty, as this reduces the efficiency of the
demister.
NO
NO
NO
NO
YES
Check that the air vents are not blocked up.
Repair if necessary.
Is the fault still present?
YES
Check that there are no water leaks into the
passenger compartment which would
significantly increase the humidity and reduce
the effectiveness of the demisting.
Repair if necessary (see CHART 12).
Is the fault still present?
YES
Make sure the compressor is operating
correctly by turning on the air conditioning.
Does the compressor work?
YES
AFTER REPAIR
62C-12
Edition 2
62C
CHART 4
CONTINUED
Check that the condensation evacuation outlet (water from the evaporator) is not blocked.
Repair if necessary.
YES
See CHART 2.
YES
See CHART 3.
YES
NO
Is it an air flow fault?
NO
Is it a heater performance fault?
NO
Check that the recirculation flap is in the external air position.
Repair if necessary.
AFTER REPAIR
62C-13
Edition 2
CHART 5
NOTES
62C
None.
Make sure that the air circuit (cabin filter, scuttle panel grille, air vents and extractors etc.) is not blocked.
Ensure that the passenger compartment fan blade is in good condition.
Repair, clean or change the cabin filter if necessary.
Check that the air recirculation flap does not remain in the recirculation position.
Repair if necessary.
YES
NO
Ensure that there is + 12 V accessories supply on track B1 of the resistor unit and an earth on track A1 of the
control panel connector.
Repair if necessary.
AFTER REPAIR
62C-14
Edition 2
62C
CHART 5
CONTINUED
Make sure the control panel speed selection button works properly.
If necessary, recondition or replace the control panel.
Check the insulation, continuity and absence of interference resistance of the connections:
Control panel track A2
Track A1 of the resistor unit
Control panel track A3
Track A2 of the resistor unit
Control panel track A4
Track A3 of the resistor unit
Control panel track A5
Track A4 of the resistor unit
Repair if necessary.
Check the insulation, continuity and absence of interference resistance of the connections:
Fan assembly track 2
Track A4 of the resistor unit
Repair if necessary.
Make sure the fan blade is in good condition and has not come loose from its shaft.
Repair if necessary.
Disconnect the black 2-track connector of the engine cooling fan and check the resistance of the motor
between tracks 1 and 2.
Replace the engine cooling fan if the resistance is not between 0.2 and 0.5 .
AFTER REPAIR
62C-15
Edition 2
CHART 11
NOTES
62C
None.
NO
NO
NO
YES
Check that the condensation evacuation pipe (water
from the evaporator) is not blocked.
Repair if necessary.
Is the fault still present?
YES
Check that there are no leaks on the heating unit in
relation to the engine compartment:
Foam seal on the heater matrix coolant pipes fitted and
in good condition.
Rubber seal on the radiator tank fitted and in good
condition (seal under the bonnet separating the engine
compartment from the windscreen aperture).
Water evacuation valve on the radiator tank fitted and in
good condition.
Repair if necessary.
Is the fault still present?
YES
Remove the cabin filter to apply air conditioning system
cleaner using an extension pipe on the evaporator.
Spray the entire contents of the can.
Leave the product to work for 15 minutes.
AFTER REPAIR
62C-16
Edition 2
CHART 12
NOTES
62C
None.
YES
Repair.
NO
NO
Check that the condensation evacuation pipe
(water from the evaporator) is not blocked.
Repair if necessary.
Is the fault still present?
YES
Ensure that the plenum chamber (under the windscreen aperture) is not filled with water.
If it is, check that the water evacuation valve is fitted to the plenum chamber and is in good condition.
Replace the valve if necessary.
NO
YES
Explain to the customer that when washing the
vehicle using a hose pipe, the water jet must not
be left for too long on the air inlet in the plenum
chamber (on the bonnet).
AFTER REPAIR
62C-17
Edition 2
CHART 13
NOTES
62C
None.
Check for the presence of an earth on track B5 and track A1 of the control panel.
Repair if necessary.
With the side lights switched on, ensure that there is + 12 V side light supply on track B2 of the control panel.
Repair if necessary.
AFTER REPAIR
62C-18
Edition 2