IL NT MRS3,4 AMF8,9 2.0 Reference Guide

InteliLiteNT
InteliLite NT MRSx AMFx

Modular Gen-set Controller
Compact Controller for Stand-by Operating Gen-sets
(IL-NT-MRS3,4-AMF8,9)
SW version 2.0, June 2012
Reference Guide
Copyright 2008 ComAp s.r.o.

Written by Petr Novk
Prague, Czech Republic
ComAp, spol. s r.o.

Kundratka 2359/17, 180 00 Praha 8, Czech Republic
Tel: +420 2 66316661, Fax: +420 2 66316647
E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents .................................................................................................................................... 2
General Guidelines .................................................................................................................................. 4
What describes this manual? .............................................................................................................. 4
!! Warnings !! ....................................................................................................................................... 4
Symbols ............................................................................................................................................... 4
Text ..................................................................................................................................................... 5
Dangerous voltage .............................................................................................................................. 5
Adjust set points .................................................................................................................................. 5
General Description ................................................................................................................................. 6
Description of the controller system (with all options) ......................................................................... 6
Software and Hardware Compatibility ................................................................................................. 6
What is in the package? ...................................................................................................................... 6
IL-NT RS232 Communication module ................................................................................................ 7
IL-NT RS232-485 Communication module ....................................................................................... 10
IL-NT S-USB Service USB communication module.......................................................................... 10
IL-NT AOUT8 Gauge driver module.................................................................................................. 11
IL-NT BIO8 Hybrid binary input/output module ................................................................................. 12
IL-NT RD Remote display software................................................................................................... 13
IG-IB Internet bridge .......................................................................................................................... 14
IL-NT-GPRS GSM and GPRS plug-in modem ................................................................................. 14
Programming of IL-NT controller ....................................................................................................... 14
User Interface ........................................................................................................................................ 15
IL-NT Terminals ..................................................................................................................................... 16
IL-NT Terminals................................................................................................................................. 16
Installation.............................................................................................................................................. 19
Mounting............................................................................................................................................ 19
Recommended Wiring ........................................................................................................................... 20
AMF Wiring Diagram ...................................................................................................................... 20
MRS Wiring Diagram ..................................................................................................................... 21
Stand-by Applications ............................................................................................................................ 22
Contactors (set point MCB Logic = CLOSE-OFF) .......................................................................... 22
Getting Started ...................................................................................................................................... 23
How to install ..................................................................................................................................... 23
Current measurement ....................................................................................................................... 26
Voltage measurement ....................................................................................................................... 26
Analog inputs..................................................................................................................................... 29
Binary inputs and outputs .................................................................................................................. 36
Inputs and Outputs ................................................................................................................................ 37
Binary Inputs List ............................................................................................................................ 37
Binary Outputs - List .......................................................................................................................... 38
Analog Inputs .................................................................................................................................... 40
Analog Outputs ................................................................................................................................. 41
Setpoints ................................................................................................................................................ 42
Basic Settings.................................................................................................................................... 42
Engine Protect ................................................................................................................................... 44
Gener Protect .................................................................................................................................... 45
ÂMF Settings (AMF 8, 9 only) ......................................................................................................... 47
SMS/E-Mail ....................................................................................................................................... 47
Fixed application setting .................................................................................................................... 48
^Fixed AMF settings .......................................................................................................................... 51
*ECU-controlled engine support ............................................................................................................ 53
Values read from ECU ...................................................................................................................... 54
Diagnostic messages read from ECU ............................................................................................... 54
Analog inputs..................................................................................................................................... 55
Connection description ...................................................................................................................... 55
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InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

IL-NT-MRS3,4-AMF8,9-2.0-Reference Guide.pdf
Sensor Specification .............................................................................................................................. 58

Default sensor curves ....................................................................................................................... 58
Function Description .............................................................................................................................. 59
MAN Mode ........................................................................................................................................ 59
AUT Mode ......................................................................................................................................... 60
Alarm Management ............................................................................................................................... 62
Sensor Fail (FLS) ............................................................................................................................. 62
Warning (WRN) ................................................................................................................................. 62
Breaker open and cooling (BOC) ...................................................................................................... 62
Shut down (SD) ................................................................................................................................. 63
^Mains failure (MF) ............................................................................................................................ 63
Voltage phase sequence detection ................................................................................................... 63
Gen-set Operation States ...................................................................................................................... 64
List of possible events ....................................................................................................................... 66
History file.......................................................................................................................................... 68
Init Screens ............................................................................................................................................ 70
Customer Logo screen ...................................................................................................................... 70
Firmware Init screen .......................................................................................................................... 70
Language screen .............................................................................................................................. 70
User Interface screen ........................................................................................................................ 70
Remote Control and Data Logging ........................................................................................................ 71
Direct connection to the PC .............................................................................................................. 71
PC software LiteEdit ....................................................................................................................... 71
Modbus protocol ................................................................................................................................ 71
IL-NT-RD Remote display software ....................................................................................................... 75
General description ........................................................................................................................... 75
Warning ! ........................................................................................................................................... 75
IL-NT-RD Software installation.......................................................................................................... 75
IL-NT-RD Wiring ................................................................................................................................ 76
Function description .......................................................................................................................... 79
SW compatibility ................................................................................................................................ 79
Technical Data ....................................................................................................................................... 80
Inputs/Outputs overview .................................................................................................................... 80
Generator protections ....................................................................................................................... 80
Power supply ..................................................................................................................................... 80
Operating conditions ......................................................................................................................... 81
Dimensions and weight ..................................................................................................................... 81
Mains and generator ......................................................................................................................... 81
Binary inputs and outputs .................................................................................................................. 82
Analog inputs..................................................................................................................................... 82
D+ terminal ........................................................................................................................................ 82
*CAN bus interface ............................................................................................................................ 82
IL-NT RS232 interface (optional card) .............................................................................................. 83
IL-NT RS232-485 interface (optional card) ....................................................................................... 83
IL-NT S-USB interface (optional card) .............................................................................................. 83
IL-NT AOUT8 interface (optional card) ............................................................................................. 83
IL-NT BIO8 interface (optional card) ................................................................................................. 84
IG-IB .................................................................................................................................................. 84
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General Guidelines
What describes this manual?
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTION
- This manual contains important instructions for IGS-NT
controllers family that shall be followed during installation and maintenance of the Inteli NT genset
controllers.
It is intended for use by Gen-set control panel builders and for everybody who is concerned with
installation, operation and maintenance of the gen-set.
This manual describes MRS3/4 and AMF8/9 software which is designed for single set and stand-by
applications.
What is the purpose of the manual?
This manual provides general information how to install and operate InteliLite NT MRS3/4 or AMF8/9
controller.
This manual is dedicated for
Operators of gen-sets
Gen-set control panel builders
For everybody who is concerned with installation, operation and maintenance of the gen-set
!! Warnings !!
Remote control
InteliLite controller can be remotely controlled. In case of the work on the gen-set check, that nobody
can remotely start the engine.
To be sure:
Disconnect remote control via RS232 line
Disconnect input REM START/STOP
or
Disconnect output STARTER and outputs GCB CLOSE/OPEN and MCB CLOSE/OPEN
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Because of large variety of InteliLite parameters settings, it is not possible to describe any
combination. Some of InteliLite functions are subject of changes depend on SW version.
The data in this manual only describes the product and are not warranty of performance or
characteristic.
InteliLite controller SW and HW versions compatibility

Be aware that IL-NT SW version 1.2.1 and older is not possible to use with IL-NT HW version 1.3 and
newer!!! Software IL-NT 1.3 is compatible with IL-NT hardware version 1.3 and older.
Symbols
Symbols used in this manual:
Grounding
point symbol
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AC voltage
symbol

DC voltage
symbol
Text
PAGE
Break Return
Generator protections
REMOTE START/STOP
*Something
^Something
(Capital letters in the frame) buttons on the front panel

(Italic) set points
(Bold) Set point group
(Capital letters) binary inputs and outputs
(Symbol * before text) valid only for IL-NT MRS4 and AMF9
(Symbol ^ before text) valid only for IL-NT AMF8 and AMF9
(icon) Setpoint is password protected
Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to
update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly
undertaken.
Note:
SW and HW must be compatible (e.g. IL-NT-AMF9 firmware and IL-NT AMF9 HW) otherwise the
function will be disabled. If wrong software is downloaded, message HARDWARE INCOMPATIBLE
appears on controller screen. In this case use Boot load (jumper) programming close Boot jumper
and follow instructions in LiteEdit, download correct software.
WARNING VERY IMPORTANT !!!
Every time you want to disconnect following InteliLiteNT controller terminals:
Mains voltage measuring

and / or
Binary output for MCB control
Switch InteliLite to MAN or disconnect the Binary outputs Starter and Fuel to avoid
unexpected automatic start of genset and GCB closing.
Hint: Applications works without MCB and GCB feedback.
!!! CAUTION !!!

Dangerous voltage
In no case touch the terminals for voltage and current measurement!
Always connect grounding terminals!
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In any case do not disconnect InteliLite CT terminals !
Adjust set points

All parameters are preadjusted to their typical values. But the set points in the Basic settings settings
group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS
CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only. To avoid personal injury do not
perform any action not specified in this User guide !!!
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General Description
Description of the controller system (with all options)
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InteliLite MRS3/4, AMF8/9 is a comprehensive AMF-controller for single generating sets and sets
operating in stand-by mode. IL-NT AMF9 features extended support of electronic engines.
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InteliLite controllers are equipped with a powerful graphic display showing icons, symbols and bargraphs for intuitive operation, which sets, together with high functionality, new standards in Gen-set
controls.
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InteliLite automatically starts the Gen-set, closes the Gen-set C.B. when all conditions are met, then
stops the engine on external signal or by pressing push buttons.
Gen-set C.B. is controlled by binary output but works without feedback signal. Mains C.B. works
similary.
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InteliLite provides gas engine support without ventilation.
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The key feature of InteliLite is its easy-to-use operation and installation. Predefined configurations
for typical applications are available as well as user-defined configurations for special applications.
Software and Hardware Compatibility

It is possible to use HW from higher type of controller for SW of lower type of controller. The table
below describes software and hardware compatibility.
Software
IL-NT MRS3
IL-NT MRS4
IL-NT AMF8
all IL-NT AMF/MRS
Compatible Hardware
IL-NT MRS10
IL-NT MRS15
IL-NT AMF20
IL-NT AMF25
What is in the package?

Accessories
IL-NT AMF/MRS
IL-NT-RS232
IL-NT-RS232-485
IL-NT-S-USB
IL-NT AOUT8
IL-NT-BIO8
IL-NT-GPRS
**IL-NT RD
AT -LINK-CONV
Description
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InteliLite central unit
RS232 communication card
RS232 and RS485 communication card
S-USB service USB card
Gauge driver card
Configurable I/O plug-in card
GSM and GPRS plug-in modem
Remote display software
Service programming RS232 interface
Optional / Obligatory
Obligatory
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
**Remote display for IL-NT controllers uses standard IL-NT controller with Remote
display software.
Extension modules IGL-RA15 - Remote annunciator and IG-IOM/PTM - I/O extension module are
not supported in IL-NT MRS3/4 and IL-NT AMF8/9.
Hint:
For detailed information about extension modules used with IL-NT controllers, please see the IL-NTAccessory Modules manual.
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IL-NT RS232 Communication module

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IL-NT RS232 is optional plug-in card to enable InteliLite for RS232 communication. This is required
for computer or Modbus connection. Card inserts into expansion slot back on the controller.
To insert the module, you must open the cover first (use screwdriver to open) and then insert the
module into slot. Once you have insert it, the module will snap under plastic teeth. It is supposed to be
installed permanently. Should you need to remove it, the safest way is to remove whole back cover
and than remove module manually.
How to install RS 232 communication module:
Hint:
The following procedure is analogic also for other communication modules.
1. Insert a screwdriver into the slot of the cover.
2. Move the screwdriver to set apart the small cover. Be careful!
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3. Remove the small cover.

4. Break apart the small cover into two pieces. Do not throw away the smaller part!
5. Take RS 232 communication module.
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6. Plug RS 232 communication module into the slot of the controller.

7. Put back the small cover.
Hint:
When you insert RS 232 communication module, the boot jumper is hidden. For that reason we
recommend to use RS 232 communication module with the boot jumper placed on it. See pictures
below:
RS 232 communication module with the boot jumper.

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IL-NT RS232-485 Communication module

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IL-NT RS232-485 is optional plug-in card to enable InteliLite the RS232 and RS485 communication.
This is required for computer or Modbus connection. Card inserts into expansion slot back on the
controller. The IL-NT RS232-485 is a dual port module with RS232 and RS485 interfaces at
independent COM channels. The RS232 is connected to COM1 and RS485 to COM2.
To insert the module, please follow the instructions for IL-NT RS232 module, procedure is analogous.
You must open the cover first (use screwdriver to open) and then insert the module into slot. Once you
have insert it, the module will snap under plastic teeth. It is supposed to be installed permanently.
Should you need to remove it, the safest way is to remove whole back cover and than remove module
manually.
RS485
RS232
Boot jumper
RS485 Terminator jumper
IL-NT S-USB Service USB communication module

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IL-NT S-USB is optional plug-in card to enable InteliLite communication via USB port. This is
required for computer or Modbus connecting. Card inserts into expansion slot back on the controller.
To insert the module, please follow the instructions for IL-NT RS232 module, procedure is analogous.
You must open the cover first (use screwdriver to open) and then insert the module into slot. Once you
have inserted it, part of the module will remain over plastic box. It is supposed to be used as a service
tool. When you need to remove it, grab module in cutouts and pull it up manually.
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Hint:
Use the shielded USB A-B cable with this module! Recommended is ComAp cable Order code:
USB-LINK CABLE 1.8M.
IL-NT AOUT8 Gauge driver module

IL-NT AOUT8 is optional plug-in card. Through this card controller can drive up to 8 VDO style
industrial/automotive gauges. Noncompensated gauges like 0-10V or 0-20mA are not supported.
Gauge type and value are configured in LiteEdit software. Any analog value from controller may be
shown in that way.
Installing IL-NT AOUT8 module is similar to installing RS 232 module. The difference is that module
fits to extension module slot and after installing IL-NT AOUT8 you do not put back the small cover.
IL-NT AOUT8 module:
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Typical wiring
IL-NT BIO8 Hybrid binary input/output module

IL-NT BIO8 is optional plug-in card. Through this card controller can accommodate up to 8 binary
inputs or outputs. In LiteEdit configuration is possible to easily choose if particular I/O will be binary
input or output.
Installing IL-NT BIO8 module is similar to installing RS 232 module. The difference is that module fits
to extension module slot and after installing IL-NT BIO8 you do not put back the small cover.
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Hint:
Please see chapter IL-NT BIO8 interface (optional card) for technical details.
IL-NT RD Remote display software

IL-NT RD is remote display software for a controller. Remote display provides the same control and
monitoring functions as controller itself. Remote display for IL-NT controllers uses standard IL-NT
controller with Remote display software. No further programing of the display is required unit is self
configurable from the main controller. It is connected with the controller via IL-NT-RS232
communication modules using RS232 line. Longer distances (up to 1200m) are possible using IL-NTRS232-485 communication module or when RS232/RS485 converters are used.
The IL-NT RD hardware type should fit to the master IL-NT.
Hint:
Please see the IL-NT-RD Remote display software chapter for more details.
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IG-IB Internet bridge

IG-IB Internet bridge enables InteliLite
controller via RS232 line.
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for Ethernet/Internet communicatons. It is connected to
See the InteliCommunication guide for further details.
IL-NT-GPRS GSM and GPRS plug-in modem
IL-NT-GPRS is a modem plug-in module which support GPRS internet connection and also dial up
connection. This module incorporates support of AirGate technology for plug and play connection via
GPRS. Module is usually used for connection to remote monitoring and controlling system
WebSupervisor (http://websupervisor.comap.cz) or to LiteEdit PC software. Module is capable of
sending alarm SMS based on settings in SMS/Email setpoint group.
Hint:
More information are available on ComAp webpage http://www.comap.cz/products/detail/IL-NT-GPRS.
Hint:
IL-NT-GPRS module in MRS 3,4, and AMF 8,9 controllers support only SMS! AirGate is not
supported.
Programming of IL-NT controller

Programming is possible only in MAN mode when the engine is not running.
Hint:
For more information on programing, see LiteEdit Reference Guide.
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User Interface
Since IL-NT 1.3 SW there is an interchangable User Interface on controller. It allows two different
modes of displaying controller menu.
The first mode called USER is dedicated for users who prefer easy function and need only monitor
actual values of engine and generator, see alarms or change language settings.
Second mode is called ENGINEER and it is dedicated for advaced users, who desire to change the
settings of controller and monitor all values
.
Changing the mode of User Interface is possible from default measuring screen of controller by
simultaneous pressing the ENTER and PAGE button and than press again PAGE. On screen will be
displeyed the choice of two different User Interfaces.
Please see latest IL-NT Operator Guide for detailed description.
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IL-NT Terminals
IL-NT Terminals
since HW version 1.5
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HW version 1.3
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Installation
Mounting
The controller is to be mounted onto the switchboard door. Requested cutout size is 175x115mm. Use
the screw holders delivered with the controller to fix the controller into the door as described on
pictures below.
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Recommended Wiring
AMF Wiring Diagram
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MRS Wiring Diagram
Hint:
MCB and GCB is recommended to be mechanically interlocked.
It is possible to start Volvo and Scania engines via CAN bus. See Engines started via CAN bus.
If D+ function is not used connect the D+ terminal to battery positive.
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Stand-by Applications
Contactors (set point MCB Logic = CLOSE-OFF)
Hint:
MCB logic preset value is CLOSE-OFF: The output is closed when the MCB is requested to be open
(inverted, negative logic).
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Getting Started
How to install
General
To ensure proper function:
Use grounding terminals.
Wiring for binary inputs and analog inputs must not be run with power cables.
Analog and binary inputs should use shielded cables, especially when length >3m.
Wiring
Tightening torque, allowable wire size and type, for the Field-Wiring Terminals:
Based on terminal type:
PA256:
Specified tightening torque 0,5Nm (4,4 In-lb)

2EDGK:
Specified tightening torque 0,4Nm (3,5 In-lb)

For field type terminals:
Use only diameter 2,0-0,5mm (12-26AWG) conductor, rated for 75C minimum.
For Mains(Bus) Voltage and Generator Voltage terminals
Use only diameter 2,0-0,5mm (12-26AWG) conductor, rated for 90C minimum.
Use copper conductors only.
Grounding
The shortest possible piece of wire should be used for controller grounding.
2
Use cable min. 2,5mm
Brass M4x10 screw with star washer securing ring type grounding terminal shall be used.
The negative battery terminal has to be properly grounded.
Power supply
2
Use min. power supply cable of 1.5mm
Maximum continuous DC power supply voltage is 36VDC. Maximum allowable power supply voltage
is 39VDC. The InteliLites power supply terminals are protected against large pulse power
disturbances. When there is a potential risk of the controller being subjected to conditions outside its
capabilities, an outside protection devise should be used.
Hint:
The InteliLite controller should be grounded properly in order to protect against lighting strikes!!
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The maximum allowable current through the controllers negative terminal is 4A (this is dependent on
binary output load).
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For the connections with 12VDC power supply, the InteliLite includes internal capacitors that allow
the controller to continue operation during cranking if the battery voltage dip occurs. If the voltage
before dip is 10V, after 100ms the voltage recovers to 7 V, the controller continues operating. During
this voltage dip the controller screen backlight can turn off and on but the controller keeps operating.
It is possible to further support the controller by connecting the external capacitor and separating
diode or I-LBA module:
The capacitor size depends on required time. It shall be approximately thousands of microFarads.
The capacitor size should be 5 000 microFarad to withstand 150ms voltage dip under following
conditions:
Voltage before dip is 12V, after 150ms the voltage recovers to min. allowed voltage, i.e. 8V
Or by connecting special I-LBA Low Battery Adaptor module:
The I-LBA module ensures min. 350ms voltage dip under following conditions:
RS232 and other plug-in module is connected.
Voltage before dip is 12V and after 350ms the voltage recovers to min. allowed voltage 5V.
The I-LBA enables controller operation from 5VDC (for 10 to 30 sec).
The wiring resistance from battery should be up to 0.1 Ohm for I-LBA proper function.
Note:
I-LBA may not eliminate voltage drop when used with low temperature (-40C) version of controller
and display heating element is on (below 5C). Current drain of heating element exhausts LBA
capacitors very fast .
Power supply fusing

A one-amp fuse should be connected in-line with the battery positive terminal to the controller and
modules. These items should never be connected directly to the starting battery.
Fuse value and type depends on number of connected devices and wire length.
Recommended fuse (not fast) type - T1A. Not fast due to internal capacitors charging during power
up.
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Binary output protections

Do not connect binary outputs directly to DC relays without protection diodes, even if they are not
connected directly to controller outputs.
RPM reading
RPM are readed from frequency of generator voltage. The frequency and consequently the RPM are
readed when generator voltage is higher than 10V and RPM are readed only if frequency si higher
than 1Hz.
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Current measurement
The number of CTs is automaticaly selected based on selected value of setpoint ConnectionType
[3Ph4Wire / 3Ph3Wire / Split Ph / Mono Ph].
Hint:
-
Further informations about measurement limits are at setpoint CT Ratio [/5A] description in
chapter Setpoints - Basic Settings.
Generator currents and power measurement is suppressed if current level is bellow
<1% of CT range.
2
To ensure proper function use cables of 2,5mm , transformers to 5A and connect CT according to
following drawings.
Three phase application:
Single phase application:

Connect CT according to following drawings. Terminals L2l and L3l are opened.
It is necessary to ensure that potencial difference between generator current COM terminal and
battery - terminal is maximally 2V. Therefore is strongly recommended to interconnect
these two terminals together.
Voltage measurement
There are 4 voltage measurement ConnectionType (setpoint ConnectionType [3Ph4Wire /
3Ph3Wire / Split Ph / Mono Ph]) options, every type matches to corresponding
generator connection type.
The generator protections are evaluated from different voltages based on ConnectionType setting:
3W 4Ph Ph-Ph voltage
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Split Ph Ph-N voltage
Mono Ph Ph-N voltage
ConnectionType: 3 Phase 4 Wires
3 Phase 4 Wires - STAR Connection
Three phase wye measurement 3PY
ConnectionType: 3 Phase 3 Wires
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Three phase delta measurement 3PD

3 Phase 3 Wires
DELTA Connection
HI-LEG (WILD-LEG, RED-LEG) DELTA Connection
Hint:
Only L1, L2 and L3 wires should be connected. In case of HI-LEG (WILD-LEG, RED-LEG) DELTA
connection the N (neutral)
wire (in the diagram connected between T6 and T9) has to be disconnected.
No separation transformers for three wires voltage connection (without N) are needed.
ConnectionType: Split Phase
Single-phase measurement 1PH

Split Phase
DOUBLE DELTA Connection
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ZIG ZAG (DOG LEG) Connection

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ConnectionType: Mono Phase
Single-phase measurement 1PH

Hint:
There has been a change in wiring of monophase at voltage terminals between firmwares IL-NT1.4
and IL-NT1.5! Picture above shows connection for IL-NT 1.5. Wiring for older firmwares is described in
older IL-NT manuals, line L1 was connected to all three terminals L1,L2 and L3.
Mono Phase MONOPHASE Connection
Hint:
Switchboard lighting strike protection according standard regulation is expected for all 4 connection
types!!!
Hint:
Phase sequence check is not possible to evaluate under voltage 50V what causes that if measured
voltage 50V is within the allowed range, controller will not allow to close the GCB, even if relevant LED
diod on front panel of IL-NT lits.
Analog inputs
Three analog inputs are available from the IL-NT HW 1.5 and two AI in older HW versions.
Configuration
Each analog input can be configured by LiteEdit software following way (First analog input is
dedicated to engine Oil pressure).
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Analog input item

Type
LiteEdit
Type
Not used
Alarm
Monitoring
Analog input name

Config of input
Name
Config
Analog
Binary (not supp. by PTM)
Tri-state (not supp. by PTM)
ECU
bar,%,C,
Physical dimension
Dim
Polarity
Contact type NC
NO
Protection direction
Protection
Over
Over+Fls
Under
Under+Fls
Sensor characteristic Sensor
Predefined user curves
Resolution
0 0,00001
Resolution
Possibility
Analog input isnt used
Analog is measured and used
for protection
Analog is only measured and
not used for protection
Up to 14 ASCII characters
Analog measuring in specified
range.
Binary: open/close - threshold
750 .
Three-state: open/close threshold 750 ,
Failure <10 or > 2400
Value is read from ECU
Up to 4 ASCII characters
(Valid only for analog inputs)
Valid only for binary and threestate inputs
Valid only for binary and threestate inputs
Overstep. Sensor Fail does
not activate protection.
Overstep and Sensor Fail
activates protection.
Under step. Sensor Fail does
not activate protection.
Under step and Sensor Fail
activates protection.
User changeable and
configurable
Sensor resolution
(Valid only for analog inputs)
Each Analog input has separate set points for two level alarm setting. Analog input alarm levels and
delay adjust in Extension I/O and Engine Protect group.
Hint:
Description of Sensor fail evaluation can be found in chapter Alarm Management, article Sensor Fail
(FLS).
- POWER
COM
AI1
AI2
AI3
Connection of IL-NT analog inputs

Standard connection of three resistive sensors
to analog inputs.
3 x RESISTIVE
SENSOR
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- POWER
COM
AI1
AI2
AI3
Mixed connection of InteliLite analog inputs:
2x
470
AI1 binary input

AI2 three state input
AI3 analog resistive input
Hint:
Description of analog inputs with COM terminal and 4 pins relates to units with HW version 1.3. Older
HW versions do not have COM terminal and use only 3 pins AI1, AI2 and AI3.
Wiring
Wiring diagrams of analog inputs for IL-NT HW 1.3 and newer:
WIRING OF ANALOG INPUTS-GROUNDED SENSORS
WIRING OF ANALOG INPUTS-ISOLATED SENSORS

Wiring diagrams of analog inputs for IL-NT HW 1.1 and older:
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Analog inputs are designed for resistive sensors with resistance in range of 0 to 2,4k.
To ensure a proper function use shielded cables, especially for length over >3m.
COM terminal is dedicated to measure ground voltage potential difference between engine and
controller.
As binary input
Open, close state are detected, threshold level is 750 .
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As three state input

Open, close and failure state are detected. Threshold level is 750 , failure is detected when circuit
resistance is <10 or > 2400 .
Hint:
Protections on binary and three state inputs are following:
IL-NT: AI1
Shutdown
IG-IOM: AI1 Shutdown
AI2
Shutdown
AI2 Shutdown
AI3
Warning
AI3 Shutdown
AI4 Shutdown
Unused analog inputs

Configure Type = Not used
Example of analog input configuration

Configure Engine Temp input for measuring in C, VDO 40-120C sensor, range -16 to 120 C. Alarm
protection level set to 90 C, shut down level 110 C.
Start LiteEdit and select Controller - Configuration Modify Engine Temp.
Set configuration for Engine temp analog input:
Type: Selection between Not used and Alarm
Not used analog input isnt used
Alarm analog input is used
Set to:
Alarm
Name: Name of the analog input. Maximally 14 letters.
Set to:
Engine Temp
Config: Selection between Analog, Binary Tri-state input.
Analog resistor sensor is connected to Analog input.
Binary open/close contact is connected between Analog input and COM terminal of Analog inputs.
Analog input detects only open/close state.
Tri-state open/close contact is connected parallel to one of two serial resistors between Analog
input and COM terminal of Analog inputs.
Set to:
Analog
Alarm Properties: Selection between different direction of protection Under Limit, Over Limit or
combination with Fail sensor.
Engine running only check this setting if you wish to active protection on analog input only while
engine is running, not, when it stops.
Set to:
Over Limit
Contact type: selection of polarity only when analog input is configured as Binary or Tri-state. When
is analog input configured as analog this setting has no sense.
NC polarity of binary or tri-state input
NO polarity of binary or tri-state input
Sensor: selection of sensor characteristic
Unused input - when Analog input is not used. On the InteliLite screen is displayed #### value, no
alarm is detected.
Default user curves predefined on AI1 AI3:
VDO 10 Bar VDO pressure sensor
VDO 40-120 C VDO temperature sensor
VDO level % VDO level sensor
Set to:
VDO 40-120 C
When you choose the predefined or user curve the Sensor Name, Dim and Resolution are setted
automaticly according to curve, user modification is possible.
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Sensor Name: Name of used sensor, up to 14 letters can be used.

Dim: Name of measured unit (Bar, C, %, ), up to 4 letters can be used.
Resolution: setting of resolution of measured value.
0 e.g.
360 kPa, 100%, 50 C
1 e.g.
360.0
kPa
2e.g.
360.00 kPa
3 e.g.
360.000 kPa
Set to:
1
When Analog input configuration is finished set the setpoints AI1 Wrn, AI1 Sd, AI1 Del in Engine
Protect group.
Each Analog input has separate triplet of setpoints: Wrn level, Sd level, AI del. Names of these
setpoints are fix defined
Number of decimal points of Wrn level and Sd level is the same as the configured number of decimal
points of measured value.
Analog input extension measurement (0 - 70V, 4 - 20mA)

On each analog input there is a possibility to connect voltage or current output sensor instead of
resistive. Recommended connections for these measurements are shown bellow.
Voltage output sensor - connection
Current output sensor connection
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Table with recommended values

Analog input
0 - 10V
0 - 30V
0 - 65V
4 20mA
R1
R2
150 [1%,0,5W] 100 [1%,0,5W]
680 [5%,2W] 100 [1%,0,5W]
1500 [5%,3W] 100 [1%,0,5W]
R = 160 [1%,0,5W]
Curve
AI 0-10V.CRV
AI 0-30V.CRV
AI 0-65V.CRV
AI 4-20mA.CRV
Hint:
Please note that external resistors disconnection, connection incorrect resistors or input voltage value
during operation may cause an analog input destruction.
Practical example: VDO pressure sensor 0 6bar with linear voltage output 0 10V
Conversion table
Vout [V] 0 1
2
3
4 5 6
7
8
9 10
P [bar] 0 0,6 1,2 1,8 2,4 3 3,6 4,2 4,8 5,4 6
Modify one of analog input in LiteEdit configuration and load curve AI 0-10V.CRV
Then you can change resolution and measured value name witch is default displayed at V (volts).
For example if you have connected pressure sensor and his output voltage is 5V for pressure 3bar
you can change value V in column Dim: to Bar and by sensor specification adjust all corresponding
values in this column. In this case you can change the value at row 6. from 5 to 3.
When you finish with adjusting the values click OK and Write to controller.
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Binary inputs and outputs

4k7
iL
+
Power
Supply
+
Battery
LOAD
iL
+
Power
Supply
+
Battery
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Inputs and Outputs

For Inputs/Outputs overview table see chapter Technical Data.
Hint:
Any Binary input or output can be configured to any IL-NT controller terminal or changed to different
function by LiteEdit software. There is fix 1 sec delay when any binary input is configured as
protection.
Hint:
^ AMF version only.
Binary Inputs List

Not used
Binary input has no function. Use this configuration when binary input is not connected.
Alarm
If the input is closed (or opened) selected alarm is activated.
Binary Alarm configuration items

Name
Contact type
Alarm type
Alarm active
NC
NO
Warning
BOC
Shut down
All the time
Engine running only
14 characters ASCII string

Normally closed
Normally opened
Valid if checkbox Engine running

only is not checked
Valid if checkbox Engine running
only is checked
Rem Start/Stop
External request for engine run. AUT mode only.
Hint:
If the binary input Rem Start/Stop is active and mains failure occures, the MCB breaker opens, and
after FwRet Brk delay the GCB breaker is closed. Once the mains is OK, the RetTransf delay elaspes
and the GCB breaker is opened. Then after FwRet Brk delay is MCB breaker closed. Gen-set remains
running as long as Rem Start/Stop is active.
Emergency Stop
If the input is opened, shut down is immediately activated. Input is inverted (normally closed) in default
configuration.
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Hint:
In case of controller hardware or software fail, safe stop of the engine doesnt have to be ensured. To
back-up the Emergency Stop function it is recommended to connect separate circuit for disconnection
of Fuel Solenoid and Starter signals.
Remote MAN
If the input is active, MAN Mode is forced to the controller independently on the position of the MODE
selector.
Remote AUT
If the input is active, AUTO Mode is forced to the controller independently on the position of the MODE
selector. If another of remote inputs is active, then the REMOTE AUT input has the lowest priority.
^MainsFailBlock
If the input is closed, the automatic start of the gen-set at Mains failure is blocked. In case of running
gen-set in AUT mode, timer ReturnDel is started and when it elapse GCB is opened, gen-set goes to
cooling procedure and stops. When GCB is opened after TransferDel the MCB is closed.
Hint:
This input simulates healthy Mains.
ÂMF StartBlock
This binary input can allow or block the AMF start. When the AMF start is blocked and Mains Fail will
come in AUT mode than the MCB breaker will stay closed.
ÂMF Function
This BI can switch controller function between AMF and MRS.
Hint:
Binary input AMF function has higher priority than the setpoint Operation Mode in AMF Settings.
Binary Outputs - List

Not used
Output has no function.
Starter
The closed relay energizes the starter motor.
The relay opens if:
the firing speed is reached or
maximum time of cranking is exceeded or
request to stop comes up
Fuel Solenoid
Closed output opens the fuel solenoid and enables the engine start.
The output opens if:
EMERGENCY STOP comes or
Cooled gen-set is stopped or
in pause between repeated starts
Stop Solenoid
The closed output energizes stop solenoid to stop the engine. This output is deactivate 10s after the
still engine conditions are evaluated.
Hint:
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For more detail see chapter Stop engine conditions in chapter Gen-set Operation States
Hint:
The engine can be started anytime, if all symptoms say the engine is steady regardless of the fact the
Stop Solenoid can still be active (in that case it is deactivated before cranking).
Prestart
The output closes prior to the engine start (Prestart) and opens when Starting RPM speed is reached.
During Crank Attempts the output is closed too.
The output could be used for pre-glow, pre-heat or prelubrication.
Idle/Nominal
The output Idle/Nominal closes after the timer Idle Time elapses. The Idle Time counter starts to
countdown when Starting RPM reached. The Underspeed protection is not evaluated during fixed 5
seconds period after reaching Starting RPM. A Start Fail protection occurs if the RPM drop below
2RPM during idle.
Hint:
Connect binary output Idle/Nominal to speed governor to switch the speed: opened = IDLE,
closed=NOMINAL.
Alarm
The output closes if :
any alarm comes up or
the gen-set malfunctions
The output opens if
FAULT RESET is pressed
The output closes again if a new fault comes up.
GCB Close/Open
The output controls the generator circuit breaker.
Hint:
Supposed time to close (reaction time) of GCB is 0,1 sec.
^MCB Close/Open
The output controls the mains circuit breaker.
Hint:
IL-NT controller works without breaker feedbacks.
Ready
The output is closed if following conditions are fulfilled:
Gen-set is not running and
No Shut down is active
Controller is not in OFF Mode
^Ready to AMF
The output is active, if the controller is able to start the engine (the output Ready to run is active) or
engine is already running and simultaneously the controller is in AUTO Mode.
Ready To Load
The output is closed if gen-set is running and all electric values are in limits no alarm is active - it is
possible to close GCB or it is already closed. The output opens during cooling state.
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Glow Plugs
The output closes prior to the engine start (by Prestart Time) and opens at the beginning of cranking
time. In case of repeated crank attempts the output closes always prior to the other engine start
attempts (by Prestart Time) and is opened during crank attempts.
Not in AUT
The output is closed, if MAN Mode is selected.
ÂL Mains Fail

Output closes if the mains over/under voltage alarm, voltage asymmetry alarm or mains over/under
frequency alarm activates.
The output opens, if
alarm is not active and
AL BatteryFail
Output closes when IL-NT performs reset during start procedure (probably due to weak battery) or
when battery under voltage warning appears.
The output opens, if
alarm is not active and
*ECU PowerRelay
The output closes at the beginning of prestart and opens if the engine shall be stopped. The
communication failure with ECU is not evaluated while the output is not active even if it is not
configured. It means that if communication with ECU fails during engine stop for example (ECU
PowerRelay output would be closed if configured) the controller doesn't issue any related alarms.
Analog Inputs
It is possible to configure on each Analog input:
Reading from IL Analog inputs or from Engine Control Unit via CAN bus (J1939)
Sensor characteristics from the list, or custom sensor curve
Value dimension (e.g. psi - bars, F - C, % - l)
Sensor resolution
Warning and shut-down limits are adjusted in Engine protect group.
The analog inputs are configurable. Use LiteEdit software to modify configuration. Default
configuration is:
Oil Pressure
Oil pressure analog input. Default range 0 to 10.0 bars.
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Engine Temp
Water temperature analog input. Default range 40 to 120 C.
Fuel Level
Fuel Level analog input. Default VDO sensor 0-180R = 0-100%
Hint:
Third analog input is available from HW version 1.5.
Hint:
For further information about analog inputs configuration see Analog inputs.
CAN J1939 interface

Following values can be received from Engine Control Unit via CAN bus instead of measuring on ILNT terminals when J1939 interface is enabled.
Value
Value is received from

J1939 enabled
J1939 disabled
RPM
ECU
IL-NT
Oil pressure
ECU or IL-NT AI1 IL-NT AI1 terminals
Water temperature ECU or IL-NT AI2 IL-NT AI2 terminals
Fuel Level
ECU or IL-NT AI3 IL-NT AI3 terminals
ECU State
ECU
Fuel Rate
ECU
Manifold temp
ECU
Boost Pressure
ECU
Percent Load
ECU
Use LiteEdit to enable/disable J1939 interface and to configure IL-NT analog inputs.
Hint:
RPM reading is automatically switched to generator voltage measuring if J1939 fails.
Analog Outputs
Optional plug in card IL-NT AOUT8 provides eight Pulse-With-Modulation (PWM) outputs. These are
intended to drive VDO style analog gauges. This is to provide visual indication of typically ECU values
without installing aditional sensors on the engine. PWM signal emulates sensor which would be
typically mounted on the engine.
Any value from controler may be configured to the outputs. Use LiteEdit PC SW to configure
corresponding sensor/gauge curve and value selection.
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Setpoints
EnterPassword
Password is a four-digit number. Password enables change of relevant protected setpoints.
Use or keys to set and ENTER key to enter the password.
Hint:
There is only 1 level of a password.
ChangePassword
Use or keys to set and ENTER key to change the password.
Hint:
At first the password has to be entered before the new password can be changed.
During the configuration of controller or setpoints changes is required a password to the
controller. The default password from manufacturer is 0. Maximum value of password is
9999.
Controller has following functions:
Automatic checking of password during change to be maximally 9999, if it is bigger value it will
be automatically changed to 0. LiteEdit (LE) will prevent to write bigger value than 9999.
Cyclic rotation of value of password in case of using arrows on controller
Basic Settings
Gen-set Name
User defined name, used for InteliLite identification at remote phone or mobile connection.
Gen-set name is max 14 characters long and have to be entered using LiteEdit software.
CT Ratio
[/5A]
Gen-set phases current transformers ratio.

Step:
1A
Range:
1 5000 A / 5A
Hint:
For CT Ratio <= 250 the values of power and current are displayed in a controller with one tenth. For
CT Ratio > 250 the values of power and current are displayed in a controller with integers. If you
change CT Ratio in LiteEdit or directly in the controller, decimal numbers will not be changed
immediately. The change will be executed only by reconfiguring in LiteEdit. The statistics of power will
be recounted at this time with regards to decimal numbers of power.
WARNING! When you change the firmware, statistics can be invalid!
Hint:
When decimals in the controller are used maximal current value on single phase is 3200 kVA. When
decimals are not used the maximum current value is 32000 kVA.
Nominal Freq
[Hz]
Nominal generator frequency (usually 50 or 60 Hz)

Step:
1Hz
Range:
45 65 Hz
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Nominal Current
[A]
It is current limit for generator *IDMT over current and short current protection and means maximal
continuous generator current. See Gener Protect: *Amps IDMT Del, Short Crct Sd setpoints.
Nominal Current can be different from generator rated current value.
Step:
1A
Range:
1 - 10000 A
Prestart Time
[s]
Time of closing of the PRE-START output prior to the engine start.

Set to zero if you want to leave the output PRE-START open.
Step:
1s
Range:
0 600 s
MaxCrank Time
[s]
Maximum time limit of cranking.

Step:
1s
Range:
1 60 s
Idle Time
[s]
Idle time delay starts when RPM exceeds Starting RPM. Start fail is detected when during Idle state
RPM decreases below 2.
During the Idle time timer running the binary output Idle/Nominal is opened when it elapses the
Idle/Nominal output closes. Binary output Idle/Nominal opens during Cooling period again.
Step:
1s
Range:
0 600 s
Starting
RPM
M
RP
R PM
RPM = 2
BO Starter
BO IDLE/RATED
Idle Time
Min Stab Time

Start Fail
Cooling Time
Electric protections
active
[s]
Runtime of the unloaded gen-set to cool the engine before stop.

Step:
1s
Range:
0 3600 s
Cooling Speed
[IDLE/NOMINAL]
Selects the function of the Binary output IDLE/NOMINAL during engine Cooling state.
NOMINAL : Cooling is executed at Nominal speed and generator protections are active.
IDLE: Cooling is executed at Idle speed and generator protections are switched off.
Hint:
When ECU is connected the predefined value 900 RPM for IDLE speed is requested.
Hint:
Binary output IDLE/NOMINAL must be configured and connected to speed governor. Engine Idle
speed must be adjusted on speed governor
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WrnMaintenance
[h]
Counts down when engine running. If reaches zero, an alarm appears. When the value 10000 is set,
than the Maintanance function is disabled and counter does not count. Counter value disappear in
controllers statictics. Maximum value for running countdown is 9999.
Step:
1h
Range:
0 10000 h
Test Period
[d]
After the given value of Test Period setpoint expires, the engine is started and is running as long as
the value of Test Duration setpoint. Test Period starts counting always when the engine is stopped.
Range: 0 240 days
^ Available only in AMF8, 9.
Test Duration
[min]
Time interval, when engine is running after expiring the Test Period setpoint.
Range: 0 240 minutes
^ Available only in AMF8, 9.
Hint:
This function does not work till both setpoints (Test Period and Test Duration) are set to non-zero
values.
ConnectionType
[3Ph4Wire / 3Ph3Wire / Split Ph / Mono Ph]
Generator winding connection.

3Ph4Wire:
STAR Connection, 3 phases and neutral - 4 wires,
Three phase wye measurement 3PY, 3x CTs
3Ph3Wire:
DELTA Connection, 3 Phase without neutral - 3 Wires,
Three phase delta measurement 3PD, 3x CTs
Split Phase:
DOUBLE DELTA Connection, Split Phase,
Single-phase measurement 1PH, 1xCT
Mono Phase: MONOPHASE,
Single-phase measurement 1PH, 1x CT
Hint:
For more details about connection types see Voltage measurement and generator connection types
chapter.
For details about influence of Connection type setting on voltage values in history check History file
chapter.
COM1 Mode
[DIRECT/MODEM]
Communication protocol switch for the COM1 channel.

DIRECT:
LiteEdit communication protocol via direct cable.
MODEM:
LiteEdit communication protocol via modem.
Hint:
For details on communication speed and other technical parameters please see chapter Technical
Data.
Engine Protect
AI1 Wrn
[ Bar]
Warning threshold level for ANALOG INPUT 1

Step:
0,1 bar
Range:
-10 1000
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AI1 Sd
[ Bar]
Shutdown threshold level for ANALOG INPUT 1

Step:
0,1 bar
Range:
-10 1000
AI1 Del
[s]
Delay for ANALOG INPUT 1

Step:
1s
Range:
0 900 s
Hint:
First analog input is dedicated to Oil Pressure measurement. It is not supposed to be used for
measurement of other values.
AI2 Wrn
[]

Step:
1 C
Range:
-100 10000
AI2 Sd
[]

Step:
1 C
Range:
-100 10000
AI2 Del
[s]
Delay for ANALOG INPUT 2 alarm.

Step:
1s
Range:
0 900 s
AI3 Wrn
[]

Step:
1%
Range:
-100 10000
AI3 Sd
[]

Step:
1%
Range:
-100 10000
AI3 Del
[s]
Delay for ANALOG INPUT 3

Step:
1s
Range:
0 900 s
Batt Undervolt
[V]
Warning threshold for low battery voltage.

Step:
0,1 V
Range:
8V 40 (Battery >Volts)
Gener Protect
Hint:
All electric protections when activated result in shutdown or BOC.
The generator protections are evaluated from different voltages based on ConnectionType setting:
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45

Split Ph Ph-N voltage
Mono Ph Ph-N voltage
Gen >V Sd
[%]
Threshold for generator overvoltage. All three phases are checked. Maximum out of three is used.
Step:
1% of Nominal voltage
Range:
0(Gen <V BOC) 200%
Gen <V BOC
[%]
Threshold for generator undervoltage. All three phases are checked. Minimum out of three is used.
Step:
1% of Nominal voltage
Range:
0% 200 (Gen >V Sd)%
Hint:
Over- and undervoltage protection is evaluated according to Basic Settings: ConnectionType setting.
3Ph4Wire and 3Ph3Wire connections are evaluated according to Ph-Ph nominal voltage (NomVolts
Ph-Ph) and Split Phase and Mono Phase connections are evaluated according to Ph-N nominal
voltage (NomVolts Ph-N).
Gen V Del
[s]
Delay for generator undervoltage and overvoltage alarm

Step:
0.1s
Range:
0.0 600.0 s
Gen >Freq BOC
[%]
Threshold for generator phase L1 overfrequency.

Step:
0.1% of Nominal frequency
Range:
0 (Gen <Freq BOC) 200.0% of Nominal frequency
Gen <Freq BOC
[%]
Threshold for generator phase L1 underfrequency.

Step:
Range:
0.0 200 (Gen >Freq BOC ) % of Nominal frequency
Gen Freq Del
[s]
Delay for generator underfrequency and overfrequency alarm.

Step:
0.1s
Range:
0.0 600.0 s
Short Crct BOC
[%]
BOC (Breaker Open and genset Cooldown) occurs when generator current reaches Short Crct BOC
limit.
Step:
1 % of Nominal current
Range:
100 - 500 %
Short Crct Del
[s]
Delay for generator shortcurrent alarm.

Step:
0.04s
Range:
0.00 10.00 s
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ÂMF Settings (AMF 8, 9 only)

ÊmergStart Del
[s]
Delay after the mains failure to the start of the gen-set

Step:
1s
Range:
0 6000 s
^MainsReturnDel
[s]
Delay after the mains return to the GCB opening.

Step:
1s
Range:
1 3600 s
^Mains > V
[V]
Threshold for mains overvoltage. All three phases are checked. Maximum out of three is used.
Step:
1V
Range:
240 600V
^Mains < V
[V]
Threshold for mains undervoltage. All three phases are checked. Minimum voltage out of three phases
is used.
Step:
Range:
1V
50 440V
^Mains > Freq
[%]
Threshold for mains overfrequency. All three phases are checked. Maximum out of three is used.
Step:
Range:
50 (Mains <f) 150.0%
^Mains < Freq
[%]
Threshold for mains underfrequency. All three phases are checked. Maximum out of three is used.
Step:
0.1% of nominal frequency
Range:
50% 150.0(Mains >)%f
Ôperation Mode
[AMF/MRS]
Based on this setpoint is defined basic controller function.

AMF:
Normal AMF operation
MRS:
When MRS mode is selected the controller will not perform AMF functions anymore. MCB
button will be inactive and also mains measurement and protections will be disabled. The
controller will keep TEST mode and the genset in AUT mode will be able to start by Rem
Start/Stop binary input.
SMS/E-Mail
Remote alarm messaging
If a GSM modem and/or Internet bridge is connected to the controller, the controller can send SMS
messages in the moment when a new alarm appears in the Alarm list. The message will contain a
copy of the Alarm list.
To enable this function, you should select with setpoints Yel Alarm Msg and Red Alarm Msg, which
levels of alarms shall be announced (red/yellow/both) and also enter valid GSM phone number to the
setpoints Tel Number.
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47
NOTE:
An internet module must be available for sending of SMS.
Hint:
There are 5 attempts for any active call (SMS/E-Mail). Timeout for connection is 90 sec and after 120
sec controller starts the next attempt. During the time the IL-NT is trying to send an active call type,
incoming calls are blocked.
Yel Alarm Msg
[ON/OFF]
Set this setpoint to ON if you want to get messages when a yellow (warning) alarm occurs.
Hint:
The target address (GSM phone number) must be set correctly to the setpoint(s) Tel Number.
Red Alarm Msg
[ON/OFF]
Set this setpoint to ON if you want to get messages when a red (shutdown or BOC) alarm occurs.
Hint:
Event Msg
[ON/OFF]
Set this setpoint to ON if you want to get messages when a new event occur .
Hint:
Tel Number
Enter either a valid GSM phone number to this setpoint, where the alarm messages shall be sent.
Type of active call is considered from the value of this parameter.
Hint:
For GSM numbers use either national format (i.e. like number you will dial if you want to make a local
call) or full international format with "+" character followed by international prefix in the begin.
Phone numbers and emails can be modified from controller display or from PC.
Following buttons are used for phone number modification
- ENTER for
- opening the modification
- confirmation of particular number change and jump to the next position
- confirmation of the last number and closing of the modification
- MODE for
- while adjusting character press Mode button to jump between character groups to
fasten the process.
- and for - particular number/character change
Fixed application setting

Hint:
This application parameters are fixed and internal. This chapter describes standard controller
behavior.
Nominal Power
[kVA]
Nominal power of the generator

Nominal Power = Nomin Current * Nomin Voltage
Range:
1 5000 kVA
Example:
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48
CT Ratio = 1250A then Nomin Current = 1250A

Nomin Voltage = 264V
Nominal Power = 1250 * 264 = 330kVA
PT Ratio
[/1]
Gen-set potential transformers ratio.

Preset value is 1. (PT Ratio = 1/1)
Vm PT Ratio
[/1]
Mains potential transformers ratio.

Preset value is 1. (Vm PT Ratio = 1/1)
Hint:
This setpoints is used for AMF controllers version only!
Nomin Voltage
[V]
Nominal generator and mains voltage (phase to neutral or phase to phase depend on connection type)
Preset value is 264V. (Nom Voltage = 264)
Gear Teeth
[-]
Number of teeth on the engine gear for the pick-up. These controllers dont support magnetic pick-up.
Zero value means that the RPM are derived from frequency.
Preset value is 0. (Gear Teeth = 0)
Nominal RPM
[RPM]
Nominal engine speed.

Nominal RPM = 30 * Nominal Freq
Range:
1350 1950 RPM
Example:
Nominal Freq = 50
Nominal RPM = 30 * 50 = 1500
Overspeed
[%]
Threshold for over speed protection

Preset value is 115%
Hint:
The Overspeed protection value is increasing from 115 % to 125% of nominal RPM for the duration
of 5sec (ProtectHoldOff delay). ProtectHoldOff delay takes place during the start of the gen-set when
some engine protections have to be blocked. This delay starts after reaching 25% of nominal RPM.
Reset To MAN
ENABLED:
[ENABLED]
Automatic switch from AUT to MAN Mode after Fault Reset to avoid
automatic engine start. This function is active for Shut down protection only.
Preset value is ENABLED.
ControllerAddr
[-]
Controller identification number. This controller address is used for remote communication.
Preset controller address is 1.
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49
Hint:
When opening connection to the controller it's address has to correspond with the setting in PC tool.
From LiteEdit it is only possible to connect to controllers with address 1.
Starting RPM
[%]
Firing speed when IL controller stops cranking (starter goes OFF).

Preset RPM are 25% from Nominal RPM.
CrnkFail Pause
[s]
Pause between Crank Attempts.

Cranking fail pause is preset to 8s.
Crank Attempts
[-]
Max number of Crank Attempts.

Preset value is 3.
Min Stab Time
[s]
Minimum time after reaching of defined level of RPM to the closing GCB.
Min Stab Time is preset to 3s.
Max Stab Time
[s]
Maximum time after start to get proper voltage level of the generator.
Preset time is 10s
Hint:
When generator voltage within Max Stab Time does not reach defined limits, an alarm occurs and
the gen-set will shut down
Stop Time
[s]
Under normal conditions the engine must certainly stop 10s before this period will exceed. The period
starts by issuing stop command.
Step:
1s
Range:
0 600 s
Hint:
For more details see chapter Stop engine conditiones in chapter Gen-set Operation states
Fuel Solenoid
[DIESEL]
Determines behavior of the Binary output FUEL SOLENOID.

Output closes 1 sec before Binary output STARTER. The output opens if Emergency Stop comes or
Cooled gen-set is stopped and in pause between repeated starts.
D+ Function
The D+ terminal is not used.
ECU FreqSelect
Preset frequency is DEFAULT. Some Volvo and Scania engines may not be supported.
Hint:
This setpoints affect only AMF9 and MRS4 controllers.
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ECU SpeedAdj
[%]
Enables to adjust engine speed in ECU via CAN bus. Nominal speed corresponds to 50%.
Preset value is 50%.
Hint:
This setpoints affect only AMF9 and MRS4 controllers.
ProtectHoldOff
[s]
During the start of the gen-set, some engine protections have to be blocked (e.g. Oil pressure).
The protections are unblocked after the ProtectHoldOff time. The time starts after reaching Starting
RPM.
Preset value is 5s.
Horn Timeout
[s]
Max time limit of horn sounding. Set to zero if you want to leave the output HORN open. Horn timeout
starts again from the beginning if a new alarm appears before previous Horn timeout has elapsed.
Preset timeout is 10s
Batt Volt Del
[s]
Delay for low battery voltage alarm.

Preset delay is 30s.
^Fixed AMF settings

^RetFromIsland
AUTO:
[AUTO]
No automatic switching to MAN Mode after closing GCB.
Preset value is AUTO.
^Transfer Del
[s]
Delay after GCB opening to MCB closing during the return procedure.
Delay after MCB opening to GCB closing if the setpoint MCB Opens On set to GENRUN
Preset delay is 1s.
^MCB Close Del
[s]
Delay after mains returns to MCB closing, if gen-set is not running (e.g. is in start-up procedure)
Preset delay is 1s.
^Mains V Del
[s]
Delay for mains undervoltage and overvoltage

Preset delay is 2s.
^Mains Freq Del
[s]
Delay for mains underfrequency and overfrequency

Preset delay is 0,5s.
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51
^MCB Logic
[CLOSE-OFF]
The setpoint influences the behavior of the output MCB CLOSE/OPEN

CLOSE-OFF: When the output MCB CLOSE/OPEN is closed MCB should be opened.
MCB Logic is preset to CLOSE-OFF.
iL OFF
iL ON
Mains O.K.
Mains O.K.
MCB logic = CLOSE-ON
Mains Failure
Signal after external

inverted relay
MCB logic = CLOSE-OFF
AUX.
INVERTING
RELAY
iL
DO 4
MCB
+
Battery
Hint:
In the case MCB Logic = CLOSE-OFF it is necessary to change externally the polarity of the output
signal.
^MCB Opens On
[GENRUN]
GENRUN
The command to open the MCB is not given till the Gen-set starts (with respecting the setpoint
EmergStart Del), reaches Running state, reaches proper voltage and frequency and Min Stab Time
elapses. After that, the MCB is opened, Transfer Del timer is started and the GCB is closed after the
timer elapses.
MCB Opens On is preset to GENRUN.
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52
*ECU-controlled engine support

There exists only one firmware branch for both standard and electronic controlled (monitored)
engines.
Presence of the ECU on the CAN bus/RS232 is configured via LiteEdit like other peripheries (IG-IOM,
IGL-RA15). Pressing the
button in Configuration window of LiteEdit opens ECU dialog window
where the appropriate engine/ECU type should be selected. The actual list of ECU types is available
on ComAp website in "ECU list - x.y.iwe" package. Download this package and import it into LiteEdit in
the same way as standard firmware IWE package.
More information about ECU list packages, configuration and wiring recommendations can be found in
Comap Electroni Engines Support manual.
Loss of communication causes a warning alarm. On the contrary the ECU can be switched off at
NT

53
quiescent engine that means not-communicating ECU is in that moment normal situation. All values
from ECU shall show ####, but no alarm is displayed.
The output ECU PowerRelay closes at the beginning of prestart and opens if the engine shall be
stopped. It can be used to switch the ECU on and off. If the putput is configured but not active the
ECU communication alarm is blocked.
The engine is started via standard contact output or via CAN bus depending on ECU capabilities.
Values read from ECU

There is fixed set of values read from J1939 ECU by IL-NT controller:
Engine speed (frame EEC1)
Engine oil pressure (frame Engine Fluid Level/Pressure)
Engine coolant temperature (frame Engine Temperature)
Total engine hours (frame Engine Hours, Revolutions)
Fuel rate (frame Fuel Economy)
Boost pressure (frame Inlet/Exhaust Conditions)
Intake manifold 1 temperature (frame Inlet/Exhaust Conditions)
Engine oil temperature 1 (frame Engine Temperature 1)

When ECU LINK-Modbus option is used, following values are read from Modbus Register Data (for
QSX15,QSK45, QSK60):
Engine Speed (Register Address:30001)
Oil Pressure (Register Address:30003)
Coolant Temperature (Register Address:30002)
Engine Running Time (Register Address:30008-30009)
Fuel Consumption Rate (Register Address:30018)
Intake Manifold Absolute Pressure (Register Address:30530 (QSK45, QSK60 only))
Intake Manifold Temperature (Register Address:30531 (QSK45, QSK60 only))

Hint:
Values read from ECU are not written to history besides the fault codes.
Diagnostic messages read from ECU

Diagnostic messages are read and displayed in extra ECU Alarm list. For Standard J1939 SPN
(Suspect Parameter Number), FMI (Failure Mode Identifier) and OC (Occurrence Counter) are shown
together with text description if available.
One SPN (Suspect Parameter Number) / FMI (Failure Mode Identify) couple describes one fail
information. If FMI is equal to 0 or 1, WRN is displayed in the ECU Alarm list. For any other FMI
values, FLS is displayed.
Detail SPN/FMI code specification see in:
SAE Truck and Bus Control and Communications Network Standards Manual, SAE HS-1939
Publication
Or refer to corresponding engine manufacturers ECU error codes list.
Complete list of text diagnostic messages for each ECU can be found in Comap Electronic Engines
Support manual.
Hint:
InteliLite controller doesnt support J1587 diagnostic line on Volvo engines. This can cause in some
cases a J1939 alarm message FC:000608 due to missing J1587 bus. Contact your Volvo distributor to
update ECU firmware.
For Scania engines the fault codes are displayed in hexadecimal format.
NT

54
Analog inputs
Reading of mentioned values from ECU enables to use analog inputs of the unit for other purposes,
e.g. measuring, displaying and alarm activation related to various quantities. The configuration thus
allows to use three analog inputs on the central unit.
Connection description
The following diagrams show how to connect the engine control unit to the InteliLite controller:
Engines with J1939 support started via CAN bus
Modem or PC
8 7 6 5 4 3 2 1
8-pole Deutsch
connector
RPM
ECU
DIESEL/GAS ENGINE
GENERATOR
Generator C.B.
Alarm
Ready To Load
MCB Close/ Open
GCB Close/ Open
BINARY OUTPUTS
+24 V
Shutdown
Warning
Emergency stop
Rem Start/ Stop
Mains C.B.
LOAD
RS-232C
Interface
L3
L2
L1
VOLVO PENTA engines (EMS II, EDC III units)
BO ECU PwrRelay
BO ECU CommOK
(EDCIII) / ECU CommError
( EMSII)
( ECU inputs need+24V DC for activation
)
FUEL LEVEL
NT

55
Modem or PC
BINARY OUTPUTS
+24 V
Shutdown
Warning
Emergency stop
Rem Start/ Stop
Mains C.B.
LOAD
RS-232C
Interface
L3
L1
L2
SCANIA S6
1 2 3 4 5 6 7 8 9 10
10-pi n EMS B1
connector
RPM
ECU
DIESEL/GAS ENGINE
GENERATOR
Generator C.B.
Alarm
Ready To Load
MCB Close/ Open
GCB Close/ Open
GND
+ 24 V DC
FUEL LEVEL
NT

56
Cummins engines with MODBUS communication

InteliLite set up:
Software configuration: ECU ECU engine is connected Type: Cummins MODBUS
RS232/RS485 converter (see following diagram) set up:
Data format settings (SW1)
11 bits (1 start bit, 8 data bits, 2 stop bits)
Baud rate settings (SW2)
9600 bps
(more info available on http://www.advantech.com/products/Model_Detail.asp?model_id=1-D6FLH)
ADAM 4520RS232/ 485
CONVERTER
10- 30
VDC
DATA1-
+ Vs
GND
RS485
+24 V
SHUTDOWN
WARNING
EMERGENCY STOP
REM START/STOP
Mains C.B.
LOAD
DATA1+
RS232
RxD
TxD
ALARM
READY TO LOAD
MAINS C.B.
GEN C.B.
Generator C.B.
FUEL SOLENOID
BI NARY OUTPUTS
L3
L1
L2
GND
RPM
GENERATOR
STARTER
D-SUB 06
CONNECTOR
ECU
DIESEL/GAS ENGINE
GND( PIN20)
RS 485- ( PIN18)
RS 485+ ( PIN21)
TERM2( PIN19)
TERM1( PIN22)
FUEL SOLENOID
STARTER
D+
BATTERY
NT

57
Sensor Specification
Default sensor curves
There are 20 default resistive curves available. The following table provides information on
minimum/maximum values of respective sensors. Actual values especially of temperature curves may
differ. Meaning is to prolong curve to the lower temperature values, so the cold engine will not raise
alarm fail sensor.
Curve
Datcon 5 Bar
Datcon 7 Bar
Datcon 10 Bar
Datcon 80 Psi
Datcon 100 Psi
Datcon 150 Psi
Datcon Low C
Datcon High C
Datcon Low F
Datcon High F
Datcon Fuel %
VDO 5 Bar
VDO 10 Bar
VDO 72 Psi
VDO 145 Psi
VDO 40-120 C
VDO 50-150 C
VDO 100-250 F
VDO 120-300F
VDO Fuel %
Min Value
0
0
0
0
0
0
25
25
80
80
0
0
0
0
0
40
50
100
120
0
Max Value
5
7
10
80
100
150
150
160
300
320
100
5
10
72
145
120
150
250
300
100
Unit
Bar
Bar
Bar
Psi
Psi
Psi
C
C
F
F
%
Bar
Bar
Psi
Psi
C
C
F
F
%
Hint:
You can find detail information on sensors in LiteEdit Reference Guide and details about sensor fails
in this manual in chapter Alarm Management - Sensor Fail (FLS).
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58
Function Description
MAN Mode
START. - starts the gen-set.
GCB ON/OFF
The controller closes GCB to dead bus.
The controller opens GCB when closed.
If the generator voltage is out of the limits, the controller does not to respond to the GCB
ON/OFF
MCB ON/OFF
The controller closes MCB to dead bus.
The controller opens MCB when closed.
STOP stops the gen-set.
Hint:
The engine can run without load unlimited time.
The controller does not automatically stop the running gen-set in MAN Mode.
The controller does not start the gen-set when power cut comes.
!! The controller provides interlock between GCB and MCB, it means it is never possible to
close both CB together
Start-stop sequence (simplified)

MODE = MAN (Engine start/stop request is given by pressing buttons START and STOP )
MODE = AUT (Engine start/stop request is evaluated form Mains failure/return)
State
Ready
Condition of the transition

Start request
Action
PRESTART on
Prestart Time counter
started
Stop (Stop fail)
RPM > 2 or Oil pressure > Starting OilP

detected or Gen voltage > 10V
OFF Mode selected or Shut down alarm
active
Not Ready RPM < 2, Oil pressure not detected, Vgen
< 10V, D+ not Active no shutdown alarm
active, other than OFF Mode selected
Prestart
Cranking
Prestart time elapsed
RPM> Starting RPM
D+ input activated or oil pressure detected

or Gen voltage > 25% Vgnom or D+ active
for 1s
MaxCrank Time elapsed, 1st attempt
NT
Next state
Prestart
Not Ready
Ready
STARTER on
4
FUEL SOLENOID on
MaxCrank Time counter
started
STARTER off
PRESTART off
Cranking
STARTER off
PRESTART off
Cranking
STARTER off
FUEL SOLENOID off
STOP SOLENOID on
CrankFail Pause timer
started
Crank pause

Starting
59
State

MaxCrank Time elapsed, last attempt
Crank
3
pause
CrankFail Pause elapsed
Starting
80% Nominal RPM reached
RPM = 0 or any other shutdown condition

60 sec. Elapsed
Running
Stop request

GCB CLOSE/OPEN closed
GCB CLOSE/OPEN opened
Loaded
Cooling
Cooling Time elapsed

Start request
RPM = 0, Oil pressure not detected, Vgen <
10V, D+ not active
If at least one of engine running indication is
detected when Setpoint Stop Time elapsed.
See more details in chapter Gen-Set
Operation state Stop engine conditions
Stop
Action
STARTER off
PRESTART off
STARTER on
4
FUEL SOLENOID on
STOP SOLENOID off
MaxCrank Time counter
started
1
READY TO LOAD on
Min, Max Stab Time
counter started
FUEL SOLENOID off
STOP SOLENOID on
FUEL SOLENOID off
STOP SOLENOID on
READY TO LOAD off
Cooling Time timer
started
2
READY TO LOAD off
FUEL SOLENOID off
FUEL SOLENOID off

STOP SOLENOID on
READY TO LOAD off
FUEL SOLENOID off
STOP SOLENOID on
FUEL SOLENOID off
STOP SOLENOID on
1
READY TO LOAD on
Next state
Shutdown (Start
fail)
Cranking
Running
Shutdown
Shutdown (Start
fail)
Cooling
Shutdown
Loaded
Running
Shutdown
Stop
Shutdown
Running
Ready
Stop (Stop fail)
if all generator parameters OK and Min Stab Time elapsed, indicates that GCB is possible to close.
In AUTO Mode closes in this moment GCB automatically.
2
If GCB output used GCB opens automatically
The start-up sequence can be interrupted in any time by comming stop request
Fuel solenoid is switched on with time advance of 1s fixed before starter motor is switched on.
Hint:
Threshold level for D+ input is 80% supply voltage, activation delay is 1s (to override short firings
during cranking for example in cold conditions).
AUT Mode
The controller does not respond to buttons START, STOP, MCB ON/OFF, GCB ON/OFF. Engine
start/stop request is evaluated form Mains failure/return.
NT

60
AMF sequence (simplified)

State
Mains
Oper /
Mains
operation

1
Mains failed or MCB feedback dropout
MCB Opens On = MAINSFAIL
1
Mains failed or MCB feedback dropout

MCB Opens On = GENRUN
Mains Flt / Mains voltage and frequency OK

Mains
failure
Next state
Mains failure
Mains failure
After elapsing MCB Close Mains operation

Del MCB CLOSE/OPEN
on
Mains voltage and frequency OK

None
Mains operation
EmergStart Del elapsed

Engine start sequence

performed, then
2
GCB CLOSE/OPEN on
Engine start sequence
performed, then MCB
CLOSE/OPEN off, time
delay Transfer Del
performed and GCB
2
CLOSE/OPEN on
Island operation
MainsReturnDel timer
started
Mains return
EmergStart Del elapsed

IslOper /
Island
operation
MainsRet
/ Mains
return
Action
MCB CLOSE/OPEN off
EmergStart Del timer
started
EmergStart Del timer
started
Mains voltage and frequency OK
Mains failed
MainsReturnDel elapsed
GCB CLOSE/OPEN off,

then after Transfer Del
MCB CLOSE/OPEN on
and then engine stop
3
sequence performed
Island operation
Island operation
Mains operation
Mains failed means mains over/under -voltage, over/under -frequency, voltage assymetry (preset
delay must elapse)
2
If during start-up sequence mains returns, then MCB is reclosed with delay MCB Close Del (if
opened, depending on MCB Opens On setpoint) and start-up sequence is interrupted.
3
If mains fails during stop procedure (cooling) again, stop sequence is interrupted, MCB opened and
GCB reclosedclosed with delay Transfer Del.
See also chapter Circuit breakers timing.
Hint:
When the AMF function will start the engine than the engine will be running at least for the time which
is defined in MainsReturnDel setpoint, even if the mains would return in the meantime.
NT

61
Alarm Management
Following alarms are available:
Sensor Fail
Warning
Breakers open and cooling (BOC)
Shut down
Mains failure
Sensor Fail (FLS)

R1
R1
R2
R2
R3
R3
R4
R5
R4
R5
Range of sensor
Range of sensor
Sensor Fail of analog inputs is detected in three ways. First when measured resistance value is lower
than half of the lowest point of sensor characteristics. Second when measured resistance value is
higher than 112,5% of highest point of sensor characteristics. Or when data from ECU are missing.
Sensor Fail is indicated by ##### symbol instead measured value.
Sensor Fail is only evaluated for values of sensor curve within range 1..14999Ohm.
When the sensor characteristic curve consists values 0 or 15000, the sensor fault for
shortcircuit/sensor fail is not evaluated.
Maximum allowable resistance value for sensor characteristics is 15000 Ohms.
Warning (WRN)
When warning comes up, only alarm outputs and common warning output are closed.
Possible warnings:
See List of possible events
Breaker open and cooling (BOC)

When the BOC alarm comes up, IL-NT opens first output GCB CLOSE/ to unload the gen-set and
then after cooling time it also stops the gen-set. Alarm outputs and common shutdown output are
activated. Active or not acknowledged protection disables gen-set start.
Possible BOC alarms:

NT

62
Shut down (SD)

When the shut-down alarm comes up, InteliLite opens outputs GCB CLOSE/OPEN, FUEL
SOLENOID, STARTER and PRESTART to stop the engine immediately. Alarm outputs and common
shutdown output are closed. Active or not reset protection disables start.
Possible shut-down alarms:

^Mains failure (MF)

Mains failure detection depends on Auto mains failure setpoints (levels and delays) adjusting. When
the mains failure comes up, mains circuit breaker is opened.
Possible mains failure reasons:

Hint:
Mains failure is not written to alarm list!
Alarm time chart

Gen >V, <V,
>Freq, <Freq
Idle Time
5 sec
Underspeed
"Engine running only" protections, engine
water temperature luboil pressure
ProtectHoldoff
Stop
GCB opened
Max Stab Time
GCB closed
Min Stab Time
Switched to
nominal speed
Start
Starter OFF
"All the time" configured protections, I >, I >>, RPM >>, mains failure detection
Voltage phase sequence detection

InteliLite controller detects phase sequence on both generator and mains/bus voltage terminals. This
protections are important after controller installation to avoid wrong voltage phases phase connection.
Following alarms can be detected:
Wrong phase sequence

There is fix defined phase sequence in InteliLite controller L1, L2, L3. When the phases are
connected in different order (e.g. L1,L3,L2 or L2,L1,L3) following alarms are detected:
Gen CCW Rot = wrong generator phase sequence
Mains CCW Rot = wrong mains phase sequence
NT

63
Gen-set Operation States

Engine state machine
Init
Not ready
Prestart
Cranking
Pause
Starting
Running
Loaded
Stop
Shutdowns
Ready
Cooling
EmergMan
Autotest during controller power on.

Gen-set is not ready to start.
For example when shutdown alarm is active or unit is in OFF mode.
Prestart sequence in process, Prestart output is closed.
Usually used for preheating or processes executed prior gen-set start.
Engine is cranking.
Starter output is closed
Pause between start attempts.
Starting speed is reached and the Idle timer is running.
Gen-set is running at nominal speed.
Gen-set is running at nominal speed and GCB OPEN/CLOSE is closed.
Stop.
Automatic or manual stop command was issued, engine is stopping.
Shut-down alarm activated.
Gen-set is ready to run.
Gen-set is cooling before stop.
Emergency Manual gen-set operation.
Used for bypass the controller and engine manual start.
Engine started conditions

Engine speed (RPM) > Starting RPM or
AI: Oil press > Starting POil or
D+ terminal active (reached 80% of supply voltage) for minimum 1s or
Generator voltage > 25% of NomVolts Ph-N or NomVolts Ph-Ph (any phase)
Any of these condition will disconnect starter of the engine, however for transition to next state RPM
needs to be higher than Starting RPM.
Engine running conditions

RPM > 2 RPM or
Analog input Oil pressure > Engine params: Starting POil or
Vgen > 10 V (any phase).
NT

64
Still engine conditions

Engine speed (RPM) <= 1 RPM
AI: Oil press < Starting POil
Generator voltage < 10V (all phases)
When the engine was running before and all above conditions are fulfilled, additional 2s delay is
necessary to confirm still engine.
When any engine running conditiones are appeared on still engine than the Wrn Stop Fail is activated
with following delay:
- for generator voltage < 50% of nominal voltage, Wrn Stop Fail has delay 1s
- for generator voltage > 50% of nominal voltage, Wrn Stop Fail has delay 200ms
- for oil pressure > starting oil pressure, Wrn Stop Fail has delay 1s
- for detected RPM, there is no delay.
Stop engineconditions
If no engine running conditions are validated than the controller will wait extra 10s before leaving the
Machine state Stop and than it will release the Binary output Stop solenoid.
Stop Solenoid
Output
10 s
Engine run
Cooling Time
RPM / Frequency
D+
Oil Pressure
Generator voltage
Fuel Solenoid is
opened
On
Off
Stop Time
Gen-set stoped
Stop
Time
When the total time of stopping will exceed setpoint Stop time (in Engine Params) than the Stop fail
warning and related binary outputs are activated. The controller will continuously try to stop the
engine.
Stop Solenoid
Output
10 s
Engine run
Stop Fail Warning
Cooling Time
RPM / Frequency
D+
Oil Pressure
Generator voltage
Fuel Solenoid is
opened
On
Off
Stop Time
Stop
NT

Gen-set stoped
Time
65
Electric state machine

MainsOper
MainsFlt
MainsFlt
IslOper
MainsRet
Brks Off
MinStabTO
MaxStabTO
Trans Del
^Mains is present and all its values are within limits.

(MCB is closed, GCB is opened)
^Mains cut off immediate state
^Mains cut off takes EmergStart del
Îsland operation (MCB is opened, GCB is closed)
^Mains recover
GCB, MCB opened
Minimal Stabilization Timeout for electric protections
Maximal Stabilization Timeout for electric protections
Forward return break delay. Delay between GCB opening and MCB closing
List of possible events

Events specification
AI1 Wrn
AI1 Sd
AI2 Wrn
AI2 Sd
AI3 Wrn
AI3 Sd
Wrn Batt Volt
Binary input
Sd BatteryFlat
Sd Start Fail
ParamFail
Sd Gen Lx >V
BOC Gen Lx <V
(where x=1,2,3)
BOC Gen V Unbal
BOC Gen >, <Freq
BOC Amps Unbal

BOC Amps IDMT
NT
Information on binary
output available (See
Description
list of Binary outputs)
WRN
YES
Value measured on analog input 1 is
lower than AI1 Wrn setpoint.
SD
YES
lower than AI1 Sd setpoint.
WRN
YES
greater than AI2 Wrn setpoint.
SD
YES
greater than AI2 Sd setpoint.
WRN
YES
greater than AI3 Wrn setpoint.
SD
YES
greater than AI3 Sd setpoint.
WRN
YES
Battery voltage is out of limits given by
Batt Undervolt/Batt OverVolt
setpoints.
Configurable
YES
Configurable Warning/BOC/Shutdown
alarms on the inputs of IL-NT.
SD
YES
If the controller switches off during
starting sequence due to bad battery
condition it doesnt try to start again
and activates this protection.
SD
YES
Gen-set start failed. All crank attempts
were tried without success.
NONE
NO
Wrong checksum of parameters.
Happends typically after downloading
new firmware or changing of the
parameter. The controller stays in
INIT mode. Check all parameters,
write at least one new parameter.
SD
YES
The generator voltage is out of limits
given by Gen <V BOC and Gen >V Sd
BOC
setpoints.
BOC
YES
The generator voltage is unbalanced
more than the value of Volt Unbal
BOC setpoint.
BOC
YES
The generator frequency is out of
limits given by Gen >Freq BOC and
Gen <Freq BOC setpoints.
BOC
NO
The generator current is unbalanced.
BOC
NO
Generator current exceeds the limit
for IDMT protection given by Nominal
Protection
type

66
Protection
type
Information on binary
output available (See
list of Binary outputs)
BOC Overload
BOC
YES
Sd Earth Fault
SD
YES
Sd Overspeed
SD
YES
Sd Underspeed
SD
YES
EmergencyStop
SD
NO
GCB Fail
MCB Fail
Sd RPMMeasFail
SD
MF
SD
NO
NO
NO
Wrn Stop Fail
WRN
YES
WrnMaintenance
WRN
NO
ChargeAlt Fail
WRN
YES
Sd Override
WRN
NO
Wrn ECU Alarm

Low BackupBatt
Mains CCW Rot
WRN
WRN
WRN
NO
NO
NO
Gen CCW Rot
WRN
NO
Events specification
NT
Description
current and Amps IDMT Del setpoints.
The load is greater than the value
given by Overload setpoint.
This alarm is activated when Eart
Fault value exceeds Earth Fault Sd
limit for at least Earth Fault Del period.
The protection comes active if the
speed is greater than Overspeed
setpoint.
During starting of the engine when the
RPM reach the value of Starting RPM
setpoint the starter is switched off and
the speed of the engine can drop
under Starting RPM again. Then the
Underspeed protection becomes
active. Protection evaluation starts 5
seconds after reaching StartingRPM.
If the input Emergency Stop is opened
shutdown is immediately activated.
Failure of generator circuit breaker.
Failure of mains circuit breaker.
Failure of magnetic pick-up sensor for
speed measurement. This alarm
appears, if starter was disengaged for
other reason than overcrossing
starting speed (like oil pressure or D+)
and at the end of timer Max Crank
Time there are no RPMs > Starting
speed detected.
Gen-set stop failed. See descrition at
Gen-set Operation States chapter.
The period for servicing is set by the
WrnMaintenance setpoint. The
protection comes active if the running
hours of the engine reach this value.
Failure of alternator for charging the
battery.
The protection is active if the output
Sd Override is closed.
ECU alarm list is not empty
RTC backup battery is flat
Mains voltage phases are not wired
correctly. MCB closing is prohibited by
chontroller.
Genset voltage phases are not wired
correctly. MCB closing is prohibited by
chontroller.

67
History file
InteliLite NT stores a record of each important event into the history file. The history file seats 100+
records based on running hours for IL-NT-MRS3,4 and AMF8,9 controllers. When the history file is
full, the oldest records are removed.
Number of history records varies with number of configured modules.
For different ConnectionType [3Ph4Wire / 3Ph3Wire / Split Ph / Mono Ph] different voltages are
shown in history file. In fact always Ph-Ph voltage is shown, but due to different connections the result
is following:
1. For 3Ph4Wire:
a. Vg1 = Gen. Ph-Ph voltage L1-L2
b. Vg2 = Gen. Ph-Ph voltage L2-L3
c. Vg3 = Gen. Ph-Ph voltage L3-L1
2. For 3Ph3Wire:
b. Vg2 = Gen. Ph-Ph voltage L2-L3
c. Vg3 = Gen. Ph-Ph voltage L3-L1
3. For Split Ph:
b. Vg2 = Gen. Ph-N voltage L2
c. Vg3 = Gen. Ph-N voltage L1
4. For Mono Ph:
a. Vg1 = Gen. Ph-N voltage L1
b. Vg2 = 0
c. Vg3 = 0
The mains voltages are displayed in history analogously.
Hint:
To force history download in LiteEdit (direct, modem or Internet) open History window and select
History | Read history command.
Hint:
The first history record after the controller is switched on, programmed or watchdog reset occurs
contains diagnostic values instead of operational. Some fields in these records seem to have
nonsense values. Do not take these values into account.
Record structure
Abbreviation
Num
Reason
Time
Mode
RPM
Pwr
PF
LChr
Gfrq
Vg1
Vg2
Vg3
Ig1
Ig2
Ig3
Mfrq
Vm1
Vm2
NT
Historical value
Number of historical event
Event specification
Time of historical event (Running hours)
Controllers mode
Engine speed
Generator active power
Generator PF
Character of the load
Generator frequency
Generator voltage L1-L2 or *see description above
Generator current L1
Mains frequency
Mains voltage L1-L2 or *see description above

68
Vm3
UBat
OilP
EngT
FLvl
BIN
BOUT
BIOE*
FC*
FMI*

Battery voltage
IL-NT Analog input 1 value ( default Oil pressure)
IL-NT Analog input 2 value ( default Water temperature)
IL-NT Analog input 3 value ( default Fuel Level)
Binary inputs IL-NT
Binary outputs IL-NT
Binary inputs/outputs plug-in module (when IL-NT-BIO8 module is configured)
ECU alarm FailureCode (when ECU is configured)
ECUalarm Failure Mode Identifier (when ECU is configured)
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69
Init Screens
Each InteliLite NT controller holds informations about serial number, uploaded firmware version and
others. These informations are displayed on so called Init Screens. It is possible to call this screens
from any measurement screen by pressing ENTER and PAGE buttons concurrently and then only
PAGE button separately.
Init screens consists of:
Customer Logo screen

This is a first screen which is dedicated for informations provided by customers such as contact
numbers, service technician contact and customer message for end users of gen-set. Configuration of
this screen is only done by LiteEdit PC software.
Firmware Init screen

This screen consists informations about type of controller, controller manufacturer ComAp, uploaded
firmware branch, used application and version of firmware. There is also information about currently
configured electronic engine, respectively used ESF file.
Details on recognition of configured electronic engine are in chapter Identifying configured ECU.
Language screen
IL-NT controller offers configurable language support. On this screen si possible to switch between
languages configured in controller.
Other way to change language is by binary input Lang Selection.
User Interface screen

InteliLite NT controller since IL-NT 1.3 SW enables to choose the user interface as customer prefers.
There are two choices available: USER or ENGINEER interface.
USER interface is ment for customers, who prefer simple and easy menu and dont wish to list in
complex menu or change the settings of controller. In USER interface controller displayes measuring,
alarm and init screens.
ENGINEER interface is dedicated for engineers and allow changing the settings of controller,
reviewing the history, measurement, alarms and grant the full access to all controllers screens with are
available. This mode is default.
This screen also consists information about controllers Serial number and Password decode number
which can be useful in case of lost password to controller. For this situations please contact your
distributor for help and these two numbers will be needed to recover the password.
Last value displeyed on screen is DiagData, which is internal ComAp information is case of FW or unit
problems, which helps ComAp to analyze the root cause and find a proper solution.
Please see latest IL-NT Operator Guide for detailed description.
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70
Remote Control and Data Logging

Direct connection to the PC
InteliLite can be connected directly with PC via optional IL-NT RS232 interface.
Use the standard serial cable to connect PC with InteliLite.
Hint:
The communication setting for both communication ports on IL-NT controller is presetted
subsequently:
For MRS3 and AMF8: COM1 Mode is DIRECT direct/internet communication
COM2 Mode is DIRECT direct/internet communication
For MRS4 and AMF9: COM1 Mode is DIRECT direct/internet communication
COM2 Mode is ECU LINK protocol for communication with Cummins
engines via Modbus
Hint:
Make sure the grounding system on controller and PC COM port (negative of the PC DC supply) are
identical before the first direct connection. There must not be any voltage between these two points
otherwise the internal reversible fuse in controller burns out. The simple solution is to assure, that the
PC supply 240/20V is ground free (GND terminal is not connected).
230 VAC
2 - RxD
3 - TxD
5 - GND
RS 232
2 - RxD
3 - TxD
5 - GND
RS232
CONTROLLER
RS232
PC
0 VDC
Required the same

voltage potential
between GNDs
Battery
PC software LiteEdit
On the PC (for direct or modem connection) has to be installed the ComAps software package
LiteEdit. (based on Windows 95 or newer platform)
LiteEdit enables:
read the quantities
adjust all set points
control the engine
configure the controller
select software configuration
modify alarm inputs and outputs
modify password, commands protections
direct, modem or Internet communication
Modbus protocol
The selection of the function of IL serial port is done via the setpoint COMx Mode in Basic settings
57600 bps, 8 data bits, 1 stop bit, no parity

Transfer mode RTU
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71
Function 3 (Read Multiply Registers)

Function 6 (Write Single Register)
Function 16 (Write Multiply Registers)
The response to an incoming message is sent with minimum 4.096 ms delay after message
reception
The complete description of Modbus communication protocol can be found in Modbus Protocol
Reference Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are
available from web site at http://www.modicon.com/openmbus/ .
Communication object vs. Register
All the data intended for communication has its representation as communication objects in the
controller. The communication object is represented by the n-byte array in the controller memory and
identified by the unique 16-bit communication object number. The register, according to Modbus
communication protocol, represents a two-byte data and in communication functions is referenced by
16-bit register address. Further in the description of communication functions the communication
object number will always be used as a register address and length of the communication object
will be expressed by number of registers. Just one communication object can be read or written
by one communication function.
Hint:
To obtain communication object numbers it is possible to download the actual controller description
on-line from controller or from (ail) archive and use export data function from LiteEdit software.
Communication object list (exported from default IL-NT-AMF9 archive)
Setpoints of AMF9:
Name
Firmware ver. Application

IL-NT-2.0
R:18.05.2012
AMF9
IL-NT
Date
App. ver.
Ser. num.
Filename
18.6.2012
2.0
12345678
IL-NT-AMF9-2.0.AIL
Group
Name
Value
Basic Settings
Gen-set Name
IL-NT
Basic Settings
CT Ratio
300
/5A
8274
5000
Unsigned 16
Basic Settings
Nominal Freq
50
Hz
8278
45
65
Unsigned 16
Basic Settings
Nomin Current
200
8275
5000
Unsigned 16
Basic Settings
Prestart Time
8394
600
Unsigned 16
Basic Settings
MaxCrank Time
8256
255
Unsigned 8
Basic Settings
Idle Time
12
9097
600
Unsigned 16
Basic Settings
Cooling Time
30
8258
3600
Unsigned 16
Basic Settings
Cooling Speed
NOMINAL
Basic Settings
WrnMaintenance
9999
9648
10000
Unsigned 16
Basic Settings
Test Period
10044
240
Unsigned 16
Basic Settings
Test Duration
min
10201
240
Unsigned 16
Basic Settings
ConnectionType
3Ph4Wire
11628
String list
Basic Settings
COM1 Mode
DIRECT
24522
String list
Engine Protect
AI1 Wrn
Bar
8369
-10
1000
Integer 16
Engine Protect
AI1 Sd
Bar
8370
-10
1000
Integer 16
Engine Protect
AI1 Del
8365
900
Unsigned 16
Engine Protect
AI2 Wrn
80
8375
-100
10000
Integer 16
NT
Dimension Com. obj.
Low limit
High limit
8637
Data type
Short string
10046
String list

72
Engine Protect
AI2 Sd
90
8376
-100
10000
Integer 16
Engine Protect
AI2 Del
8371
900
Unsigned 16
Engine Protect
AI3 Wrn
20
8381
-100
10000
Integer 16
Engine Protect
AI3 Sd
10
8382
-100
10000
Integer 16
Engine Protect
AI3 Del
10
8377
900
Unsigned 16
Engine Protect
Batt Undervolt
11,5
8387
40
Integer 16
Gener Protect
Gen >V Sd
440
8291
160
600
Unsigned 16
Gener Protect
Gen <V BOC
280
8293
450
Unsigned 16
Gener Protect
Gen V Del
8292
600
Unsigned 16
Gener Protect
Gen >Freq BOC
110
8296
85
115
Unsigned 16
Gener Protect
Gen <Freq BOC
85
8298
110
Unsigned 16
Gener Protect
Gen Freq Del
8297
600
Unsigned 16
Gener Protect
Short Crct BOC
150
8282
100
500
Unsigned 16
Gener Protect
Short Crct Del
0,04
9991
60
Unsigned 16
AMF Settings
EmergStart Del
8301
6000
Unsigned 16
AMF Settings
MainsReturnDel
20
8302
3600
Unsigned 16
AMF Settings
Mains >V
440
8305
240
600
Unsigned 16
AMF Settings
Mains <V
240
8307
50
440
Unsigned 16
AMF Settings
Mains >Freq
102
8310
98
150
Unsigned 16
AMF Settings
Mains <Freq
98
8312
50
102
Unsigned 16
AMF Settings
Operation Mode
AMF
12157
String list
SMS/E-Mail
Yel Alarm Msg
OFF
8482
String list
SMS/E-Mail
Red Alarm Msg
OFF
8484
String list
SMS/E-Mail
Event Msg
OFF
10926
String list
SMS/E-Mail
Tel Number
9597
Long string
Values of AMF9:
Name
Firmware ver.
Application
Date
App. ver.
Ser. num.
Filename
IL-NT
IL-NT-2.0 R:18.05.2012
AMF9
18.6.2012
2,0
12345678
IL-NT-AMF9-2.0.AIL
Group
Name
Value
Dimension
Com. obj.
Data type
Engine
RPM
RPM
8209
Unsigned 16
Generator
Gen Output
kVA
8565
Integer 16
Generator
Gen kVA L1
kVA
8530
Integer 16
Generator
Gen kVA L2
kVA
8531
Integer 16
Generator
Gen kVA L3
kVA
8532
Integer 16
Generator
Gen Freq
Hz
8210
Unsigned 16
Generator
Gen V L1-N
8192
Unsigned 16
Generator
Gen V L2-N
8193
Unsigned 16
Generator
Gen V L3-N
8194
Unsigned 16
Generator
Gen V L1-L2
9628
Unsigned 16
Generator
Gen V L2-L3
9629
Unsigned 16
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73
Generator
Gen V L3-L1
9630
Unsigned 16
Generator
Gen A L1
8198
Unsigned 16
Generator
Gen A L2
8199
Unsigned 16
Generator
Gen A L3
8200
Unsigned 16
Mains
Mains V L1-N
8195
Unsigned 16
Mains
Mains V L2-N
8196
Unsigned 16
Mains
Mains V L3-N
8197
Unsigned 16
Mains
Mains V L1-L2
9631
Unsigned 16
Mains
Mains V L2-L3
9632
Unsigned 16
Mains
Mains V L3-L1
9633
Unsigned 16
Mains
Mains Freq
Hz
8211
Unsigned 16
Battery Volts
8213
Integer 16
D+
10603
Integer 16
Oil Pressure
Bar
8227
Integer 16
Engine Temp
8228
Integer 16
Fuel Level
8229
Integer 16
Bin Inputs
[0000]
8235
Binary 16
Bin Outputs
[000000]
8239
Binary 16
GSM SignalLvl
11895
Unsigned 16
GSM ErrorRate
12199
Unsigned 8
GSM Diag Code:
11270
Unsigned 8
Modem Status:
0
No
Connection
12485
Short string
Statistics
Run Hours
8206
Integer 32
Statistics
Num Starts
8207
Unsigned 16
Statistics
Maintenance
9999
9648
Unsigned 16
Statistics
Num E-Stops
11195
Unsigned 32
Statistics
Shutdowns
11196
Unsigned 32
IL Info
Engine State
#####
8330
Unsigned 16
IL Info
Breaker State
#####
8455
Unsigned 16
IL Info
Timer Text
#####
8954
Unsigned 16
IL Info
Timer Value
8955
Unsigned 16
IL Info
FW Version
8393
Unsigned 8
IL Info
Application
17
8480
Unsigned 8
IL Info
FW Branch
8707
Unsigned 8
IL Info
PasswordDecode
#####
9090
Unsigned 32
IL Info
DiagData
#####
10050
Unsigned 32
Controller
I/O
Controller
I/O
Controller
I/O
Controller
I/O
Controller
I/O
Controller
I/O
Controller
I/O
Controller
I/O
Controller
I/O
Controller
I/O
Controller
I/O
NT

74
IL-NT-RD Remote display software

This chapter describes Remote display software IL-NT-RD, which is designed as an remote signalling
and control software for InteliLite-NT and InteliDrive Lite controllers. It is the optional software which
is possible to upload into controller instead of standard controllers firmware.
General description
Remote display software works as remote display and control for the master InteliLite-NT or
InteliDrive Lite controller. Genset/Engines can be controlled from remote display as well as from
master controller. All remote display screens (Measure, Setpoints and History) displays the same data
like master controller. Front panel buttons on both controllers work the same way. All remote display
LEDs shows the same state as corresponding LEDs on master controller.
Warning !
It is highly recommended to use the same type and model of controller for master and remote
display. Only in such case is assured the proper function of all buttons, LED diods and display.
Another combinations of HW types and models from Master controller and remote display are
not supported nor tested!
IL-NT-RD Software installation

The IL-NT-RD remote display firmware is installed in the same way as any other IL-NT firmware using
LiteEdit software. Please see LiteEdit Reference guide for details about upgrading firmware. IL-NT-RD
consists only firmware, not an archive.
However when there is IL-NT-RD firmware installed in the controller the procedure to install back the
original standard firmware is following:
Open any type of online connection.

DDE server will try to open the connection, but it will fail and write red error message in the
status bar.
In this moment go to CONTROLLER -> PROGRAMMING AND CLONING -> PROGRAMMING and select
proper! firmware you want program to the controller. Choosing the wrong type of firmware
NT

75
may result in non-functional controller.
Press "OK" button to programm the firmware to the controller.

It may be required to switch off power supply of controller, close the boot jumper and switch
on controller again. Follow the information windows accordingly.
After programming is finished (it may be required to power off controller, open the boot jumper
and power it on again) open configuration window and perform the configuration process
manually. There is no compatibility of the configuration between different firmware versions.
In some cases the "wrong setpoints" message can occur in the DDE server status line and the
controller is blocked showing "Init" state. Use CONTROLLER -> RESET FROM INIT STATE menu
item to put the controller to normal operation. Be sure you have checked all setpoints before.
CAUTION!
Check the statistic value "Engine hours" after firmware upgrade. Readjust the value if necessary.
IL-NT-RD Wiring
IL-NT-RD can be connected to InteliLite-NT or InteliDrive Lite controller via RS232 or RS485
communication line. It is possible to connect only up to two remote displays to one master controller, if
they are using different communication COMs. It is not supported to connect two or more remote
displays to one communication line, eg. RS485. It is possible to monitor only one master controller
from one remote display at the time.
Connection process
Remote display after power on automaticaly starts to search for any master controller connected. It
starts to search on COM1 from master controllers address 1 to 32 and later on COM2 from address 1
to 32. Remote display tries two communication speeds 38400 bps and 56000bps.
During this process is displayed text Detecting on screen and progress bar below counts from 0 to
100%. This process takes approx. 10-15 seconds. Than is 5 seconds pause and process continues
again until compatible master controller is found.
Not supported types of controllers, not supported application, or controllers that are not properly
comunicating are skipped during the search.
Controller type selection

IL-NT-RD automatically detects controller type.
Troubles with connection

There are few reasons why remote display can not connect with master controller:
1. Not supported type of controller connected (Eg. IGS-NT, ID-DCU, IC-NT, IGS-CU, etc.)
NT

76
2.
3.
4.
5.
Not supported firmware in master controller

Configuration table error in master controller
Wrong settings of setpoint COMx Mode in master controller
Wrong connection, wiring, communication fail
Direct RS232 connection

HW module:
IL-NT-RS232
Master controller settings:
ControllerAddr = 1..32
COM1 Mode = DIRECT
Up to 2 meters:
It is recommended to use our standard AT-LINK cable.
IL-NT
ID-Lite
IL-NTRS232
RS 232 (COM1)
IL-NTRS232
Remote Display
IL-NT
ID-Lite
Master controller
Up to 10 meters:
It is recommended to use standard Null-modem cable for local connection between controller and
remote display, although the three wires (TxD, RxD, GND) RS 232 connection is enough for direct
communication:
IL-NT/ID-Lite
connector
D-SUB9 female
RxD 2
TxD 3
GND 5
IL-NT-RD connector
D-SUB9 female
3 TxD
2 RxD
5 GND
Remote RS485 and/or direct RS232 connection

HW module:
IL-NT-RS232-485
Up to 1000 meters (only with RS485):
NT

77
IL-NT
ID-Lite
IL-NTRS232-485
RS 232 (COM1)
IL-NTRS232-485
Remote Display
IL-NT
ID-Lite
Master controller
OR
IL-NT
ID-Lite
IL-NTRS232-485
RS 485 (COM2)
IL-NTRS232-485
Remote Display
IL-NT
ID-Lite
Master controller
OR
IL-NT
ID-Lite
IL-NTRS232-485
RS 232 (COM1)
IL-NTRS232-485
Remote Display 1
IL-NT
ID-Lite
IL-NT
ID-Lite
Master controller
IL-NTRS232-485
RS 485 (COM2)
Remote Display 2
Case 1) RS232
COM1 Mode = DIRECT
Case 2) RS485
COM2 Mode = DIRECT
Case 3) RS232 +RS485
COM1 Mode = DIRECT
COM2 Mode = DIRECT
It is possible to make a RS232 direct connection with IL-NT-RS232 module on one side and IL-NTRS232-485 module on the other side.
Alternative connection using external RS232-RS422/485 converter:

Recommend external converter:
NT

78
ADVANTECH ADAM 4520: RS232 to RS422/485 converter, DIN rail, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated, baud rate 38400 or 56000 bps.
Any connected RS 232 to RS 422/485 converter has to be set to passive DSR signal (when DSR
connected) after switch on.
Function description
Remote display IL-NT-RD works as remote display and control of the master InteliLite-NT or InteliDrive
Lite controller. It is supposed and highly recommended that both, remote display and master are using
the same HW type and model of controller. Another types and models of master and remote display
are not supported nor tested. All remote displays LEDs shows the same state as corresponding LEDs
on master controller. Front panel buttons on both controllers work in the same way. Genset/Engine
can be controlled from remote display as well as from master controller. User can switch screens, set
password, change setpoints and view history records.
All IL-NT-RD screens Init, Measure, Setpoints and History display the same data like in the master
controller.
Master device is always able to work without connected Remote display.
Interruption of the serial line between master device and Remote display has no effect to the master
controller.
If the serial line between master device and remote display is interrupted, or communication cannot be
established, remote display shows its Init screen and message Trying and all LEDs are off.
Once remote display finds compatible master it shows Preparing and downloads configuration table
from master controller.
After the configuration from master is downloaded remote display jump to master controllers Init
screen and all LEDs and blinking.
It is possible to switch to remote displays Init screen to check its version and serial number of used
controller and communication status by pressing PAGE button for 3 seconds.
SW compatibility
IL-NT-RD sw. version 1.0 is compatible with masters SW:
All InteliLite-NT standard software from ver. 1.1
All ID-Lite standard software from ver. 1.0
Chosen IL-NT and ID-Lite customer branches
Some of the future IL-NT, ID-Lite versions may require upgrade of the IL-NT-RD software.
NT

79
Technical Data
Inputs/Outputs overview
Model
BIN
BOUT AI
IL-NT MRS3 4+8* 4+8*
IL-NT MRS4 4+8* 4+8*
IL-NT AMF8 4+8* 6+8*
IL-NT AMF9 4+8* 6+8*
3
3
3
3
Gen.
Mains Gen.
AOUT COM1 COM2 CAN RPM Voltage Voltage Current
8*
Y*
Y*
N
N
Y
N
Y
8*
Y*
Y*
Y
N
Y
N
Y
8*
Y*
Y*
N
N
Y
Y
Y
8*
Y*
Y*
Y
N
Y
Y
Y
Note:
* With optional plug-in module
Y -Available
N -Not available
Generator protections
ComAp gen-set controllers provide following range of generator protections.
For each protection adjustable limit and time delay are available.
Comparison table with ANSI codes:
ANSI
code
Protection
IL-NT MRS3
59
Overvoltage
27
Undervoltage
47
Voltage Assymetry 81H
Overfrequency
81L
Underfrequency
50+51
Overcurrent
***
46
Current Unbalance 32
Overload
51N+64
Earth Fault
32R
Reverse Power
25
Synchronism Check 47
Phase Rotation
**
37
Undercurrent
55
Power Factor
71
Gas (Fuel) Level
Note:
**
***
IL-NT MRS4
***
**
IL-NT AMF8 IL-NT AMF9
***
***
**
**
Not available
Available
Fixed setting
Shortcurrent only
Power supply
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80
Voltage supply
Consumption
8-36V DC
40-430mA depend on supply voltage and temperature
Consumption depends on supply voltage
0,104A at 8VDC
0,080A at 12VDC
0,051A at 24VDC
0,044A at 30VDC
0,040A at 36VDC
Allowed supply voltage drop-out:

Battery voltage measurement tolerance
100ms from min. 10V, return to min. 8V

2 % at 24V
Hint:
For the supply voltage less than 7V the backlight of the display is switched off.
Short-term voltage drops (e.g. during the engine cranking) do not affect the operation at all.
Operating conditions
Operating temperature IL-NT
#
Operating temperature IL-NT LT
Storage temperature
Protection front panel
Humidity
Standard conformity
Low Voltage Directive
Electromagnetic Compatibility
Vibration
Shocks
-20..+70 C
o
-40..+70 C
o
-30..+80 C
IP65
95% without condensation
EN 61010-1:95 +A1:97
EN 50081-1:94, EN 50081-2:96
EN 50082-1:99, EN 50082-2:97
5 - 25 Hz, 1,6mm
25 - 100 Hz, a = 4 g
2
a = 200 m/s
Dimensions and weight

Dimensions
Weight
180x120x55mm
450g
Mains and generator

Nominal frequency
Frequency measurement tolerance
50-60Hz
0,2Hz
Current inputs
Nominal input current (from CT)
Load (CT output impedance)
CT input burden
Max. measured current from CT
Current measurement tolerance
Max. peak current from CT
Max. continuous current
5A
< 0,1
< 0,2 VA per phase (In=5A)
10 A
2% from the Nominal current
150 A / 1s
12 A
Voltage inputs
Measuring voltage range
Input resistance
NT
0 277 VAC phase to neutral

0 480 VAC phase to phaseMaximal measured
voltage 340 VAC phase to neutral
600 VAC phase to phase
0.6 M phase to phase
0.3 M phase to neutral

81
Voltage measurement tolerance

Overvoltage class
2 % from the Nominal voltage

III / 2 (EN61010)
Binary inputs and outputs

Binary inputs
Number of inputs
Input resistance
Input range
Switching voltage level for close contact indication
Max voltage level for open contact indication
4
4,2 k
0-36 VDC
0-2 V
8-36 V
Binary open collector outputs

Number of outputs
Maximum current
Maximum switching voltage
4 (MRS3,4) or 6 (AMF8,9)
0,5 A
36 VDC
Analog inputs
Not electrically separated
Number of inputs
Resolution
Maximal resistance range
Resistance measurement tolerance
3
10 bits
2500
2 % 2 out of measured value
D+ terminal
CHARGE ALT D+ Function:
Max. CHARGE ALT D+ output current
Guaranteed level for signal Charging OK
300 mA
80% of supply voltage
Hint:
CHARGE ALT D+ Function" works automatically, depending on voltage measured on CHARGE ALT
D+ terminal on controller start. If not used connect this terminal to battery positive.
*CAN bus interface

Galvanically separated
Maximal CAN bus length
Speed
Nominal impedance
Cable type
200m
250kBd
120
twisted pair (shielded)
Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length
and 32 iS-COM units connected:
Nominal Velocity of Propagation
min. 75% (max. 4,4 ns/m)
2
Wire crosscut
min.0,25 mm
Maximal attenuation (at 1 MHz)
2 dB / 100m
Recommended Industrial Automation & Process Control Cables:
BELDEN (see http://www.belden.com):
3082A DeviceBus for Allen-Bradley DeviceNet
3086A DeviceBus for Honeywell SDS
3087A DeviceBus for Honeywell SDS
NT

82

3105A Paired EIA Industrial RS485 cable
LAPP CABLE (see http://www.lappcable.com)

Unitronic BUS DeviceNet Trunk Cable
Unitronic BUS DeviceNet Drop Cable
Unitronic BUS CAN
Unitronic-FD BUS P CAN UL/CSA
IL-NT RS232 interface (optional card)

Plugs into IL-NT controller COMMUNICATIN MODULE port.
Maximal distance
10m
Maximum Speed
Up to 57.6 kBd (DIRECT)
Recommend external converter:
ADVANTECH ADAM 4520: RS232 to RS422/485 converter, DIN rail, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated.
Recommended internal converter:
ADVANTECH PCL-745B or PCL745S : Dual port RS422/485 Interface card, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated
Hint:
For details on all IL-NT extension and communication modules see IL-NT, IC-NT-Accessory Modules
manual.
IL-NT RS232-485 interface (optional card)

Maximal distance
Maximum Speed
10m (RS232), 1200m (RS485)

IL-NT S-USB interface (optional card)

Maximal distance
Maximum Speed
5m
Use only shielded A-B USB cables up to 5m length.

Recommend USB cable:
USB-LINK CABLE 1.8M ComAp A-B USB cable.
IL-NT AOUT8 interface (optional card)

Plugs into IL-NT controller EXTENSION MODULE port.
Number of PWM outputs
PWM frequency
Maximum current
NT
8
250Hz
0.5 A

83

Output resistance
Resolution
36 VDC
1
10 bits
IL-NT BIO8 interface (optional card)

Plugs into IL-NT controller EXTENSION MODULE port.
8 dedicated pins of the plug-in cards terminal can be configured as binary inputs or outputs.
Binary inputs
Number of inputs
Input resistance
Input range
Voltage level for close contact indication (Logical 1)
Voltage level for open contact indication (Logical 0)
Max voltage level for open contact indication
8
4,7k
0-36 VDC
<0,8 VDC
>2 VDC
8-36 VDC
Binary open collector outputs

Number of outputs
Maximum current per pin
Maximum switching common current
8
0,5 A
2A
36V
Hint:
Binary inputs are not galvanicaly isolated.
Please see detail about wiring and description at chapter IL-NT BIO8 Hybrid binary input/output
module.
IG-IB
Voltage supply
Consumption
Mechanical dimensions:
Interface to controller
Interface to modem
Interface to Ethernet
Operating temperature
Storage temperature
NT
8-36V DC
0,1A depend on supply voltage
95 x 96 x 43 mm , DIN rail (35 mm) mounted
RS232
RS232
RJ45 (10baseT)
o
-30..+70 C
o
-30..+70 C

84

IL NT MRS3,4 AMF8,9 2.0 Reference Guide

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IL NT MRS3,4 AMF8,9 2.0 Reference Guide

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InteliLiteNT

InteliLite NT MRSx AMFx

Copyright 2008 ComAp s.r.o.

ComAp, spol. s r.o.

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

Sensor Specification .............................................................................................................................. 58

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

- This manual contains important instructions for IGS-NT

InteliLite controller SW and HW versions compatibility

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

(Capital letters in the frame) buttons on the front panel

Every time you want to disconnect following InteliLiteNT controller terminals:

Mains voltage measuring

!!! CAUTION !!!

Adjust set points

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

Software and Hardware Compatibility

What is in the package?

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

IL-NT RS232 Communication module

2. Move the screwdriver to set apart the small cover. Be careful!

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

3. Remove the small cover.

5. Take RS 232 communication module.

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

6. Plug RS 232 communication module into the slot of the controller.

RS 232 communication module with the boot jumper.

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

IL-NT RS232-485 Communication module

IL-NT S-USB Service USB communication module

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

IL-NT AOUT8 Gauge driver module

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

IL-NT BIO8 Hybrid binary input/output module

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

IL-NT RD Remote display software

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

IG-IB Internet bridge

for Ethernet/Internet communicatons. It is connected to

See the InteliCommunication guide for further details.

IL-NT-GPRS GSM and GPRS plug-in modem

Programming of IL-NT controller

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

MRS Wiring Diagram

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

Specified tightening torque 0,5Nm (4,4 In-lb)

Specified tightening torque 0,4Nm (3,5 In-lb)

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

Power supply fusing

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

Binary output protections

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

Three phase application:

Single phase application:

InteliLite MRS3,4, AMF8,9, SW version 2.0, ComAp June 2012

3W 3Ph Ph-Ph voltage

ConnectionType: 3 Phase 4 Wires