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QA Date of Issue: 23/07/09

Section: 1.0

Page 1 of 3

Technical Data Sheet


Pipelines & Fittings
DENSO 50 Heat Shrink Sleeve

DENSO 50 Heat Shrink Sleeve (DENSO 50HSS)


Description:

Denso 50HSS is a two layer field joint coating system designed for corrosion
protection of pipelines that operate at ambient temperature.

Composition:

Two-layer structure
First layer: Low pre-heat modified bitumen sealant adhesive.
Second layer: Thick-wall irradiated cross linked Polyolefin.

Characteristics:

Denso 50HSS is compatible with standard pipe coatings, and can also be used for
coating bare, replacement pipe sections and large radius bends.
Purpose formulated compound gives excellent adhesion results, excellent
resistance to cathodic disbondment, and long term corrosion protection.
The high performance backing is engineered for standard or high soil stress
environments.
The installed sleeve offers the structural integrity of a seamless tube and offers
superior resistance against abrasion and chemical attack.
The sealing adhesive automatically flows and repairs minor mechanical
damage. This self-healing effect saves extra intervention steps.
Stable in composition and plasticity over a wide temperature range.
Non-hardening and non-cracking. Tough, but flexible even at low temperatures!
Accommodates vibration and extreme movement of substrate.
Highly resistant to mineral acids, alkalis and salts.
Will adhere and remain attached to all cleaned, sound, dry metal surfaces.
No special equipment or skills required

Uses:

Denso 50HSS is available as a wrap around heat shrinkable, ready to fit assembly
for the corrosion protection of field weld joints in distribution and transmission
systems.

Surface
Preparation
and Application:

Installation is carried out directly on the cleaned and dried (pre-heated) pipe
surface (as per application instructions), without any primer being required. The
system is designed to be applied with minimum pre-heating and is ideal for large
diameter water pipe.
The heat shrink sleeve is wrapped and shrunk to form a tight fit around the joint.
During recovery, the adhesive softens and flows to form a perfect bond with the
pipe surface providing protection against corrosion. The irradiated polyolefin outer
layer forms a tough barrier against mechanical damage and moisture
transmission.

Shelf Life:
Service Life:

Indeterminably long, > 30 years expected.


Expected > 30 years.

Denso Australia warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the technical data sheet when
used in compliance with Densos written instructions. Since many installation factors are beyond the control of Denso Australia, the user shall determine the
suitability of the products for the intended use and assume all risks and liabilities in connection herewith. Denso Australias liability is stated in the standard terms
and conditions of sale. Denso Australia makes no other warranty either expressed or implied. All information contained in this technical data sheet is to be used as
a guide and is subject to change without notice. This technical data sheet supersedes all previous data sheets on this product.

QA Date of Issue: 23/07/09


Section: 1.0

Page 2 of 3

Technical Data Sheet


Pipelines & Fittings
DENSO 50 Heat Shrink Sleeve
Recommended
Temperatures:

Application Temperature:
Max. Operating Temperature:

Availability:

Custom made ready to use sleeve, with the closure patch pre-attached.

60 C
50 C

Can be supplied in a bulk roll form which can be cut to size on site. Closure
patches available separately.
Dimensions:

Length: 30 metre rolls or custom made to suit individual pipe joints.


Width: 450mm, 600mm & 900mm

Physical
Properties:

Test

Backing:

Adhesive:
Sleeve:

Method

Value

Total Thickness

DIN 30672
(ASTM D374)

2600 m

Adhesive Thickness

DIN 30672
(ASTM D374)

1500 m

Backing Thickness
As supplied:
Fully free recovered:

DIN 30672
(ASTM D374)

1100 m
1300 m

Specific Gravity

ASTM D-792

0.95

Tensile Strength

ASTM D-638

20 MPa
(2900 psi)

Elongation at Break

ASTM D-638

550%

Hardness, Shore D

ASTM D-2240

48

Dielectric Strength

ASTM D-149

20 kV/mm

Water absorption

ASTM D-570

0.05 w/w%

Shrink force

ASTM D-638

240 KPa
(35 psi)

Volume Resistivity

ASTM D-257

1.0x1016 Ohm-cm

ASTM E-28

85C (185F)

Lap shear

ASTM D-1002

40 psi

Peel to Steel

ASTM D-4541

35 N/cm

Low Temperature Flexibility

ASTM D-2671

-20C

Softening point

Cathodic disbondment

ASTM G8,
30 days, @23C

10 mm radius

Impact resistance

DIN EN 12068

Pass

Indentation resistance

DIN EN 12068

Pass

ASTM D-149

35 kV

Dielectric Breakdown

Denso Australia warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the technical data sheet when
used in compliance with Densos written instructions. Since many installation factors are beyond the control of Denso Australia, the user shall determine the
suitability of the products for the intended use and assume all risks and liabilities in connection herewith. Denso Australias liability is stated in the standard terms
and conditions of sale. Denso Australia makes no other warranty either expressed or implied. All information contained in this technical data sheet is to be used as
a guide and is subject to change without notice. This technical data sheet supersedes all previous data sheets on this product.

QA Date of Issue: 23/07/09


Section: 1.0

Page 3 of 3

Technical Data Sheet


Pipelines & Fittings
DENSO 50 Heat Shrink Sleeve
Ordering
Information:

One piece sleeve (pre-cut sleeve with pre-attached closure patch).


Two piece sleeve (pre-cut sleeve with closure patch supplied separately).
Roll form (with closure patch roll to be ordered separately).
Select the sleeve width that will overlap onto the mill applied coating by 50mm (2
inches) minimum on each side of the weld joint.

Sleeve Ordering
for a Cut piece or a
one piece sleeve
e.g. for 710mm Dia.
Pipe
Roll Ordering
in roll form

Closure Patch Roll


When ordering rolls
the Closure patches
are to be ordered
separately

When calculating the minimum sleeve width allow for a 10% shrinkage during
installation of sleeve.
Denso 50HSS 710-450-Uni, Denso 50HSS 710-600-Uni or Denso 50HSS
710-900-Uni
Product type Denso 50HSS
710mm Outside pipe diameter
450 mm (17), 600mm (24) or 900mm (34) roll width
-Uni Designates pre-attached closure patch (optional)
Denso 50HSS -450-RL, Denso 50HSS-600-RL or Denso 50HSS -900-RL
Product type Denso 50HSS
in 30 metre length rolls
450 mm (17), 600mm (24) or 900mm (34) roll width
Denso Closure Patch
Denso CL100-15M or CL150-15M
CL100-15M Closure patch roll: 100 mm (4") x 15 metre
CL150-15M Closure patch roll: 150 mm (6") x 15 metre

DENSO (AUSTRALIA) PTY LTD


411 - 413 Victoria Street, Brunswick Vic 3056, Australia
Tel: (03) 9356 7600 Fax: (03) 9387 6973
Email: info@densoaustralia.com.au
The Leaders in Corrosion Prevention"
Check out our web site at www.densoaustralia.com.au

Denso Australia warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the technical data sheet when
used in compliance with Densos written instructions. Since many installation factors are beyond the control of Denso Australia, the user shall determine the
suitability of the products for the intended use and assume all risks and liabilities in connection herewith. Denso Australias liability is stated in the standard terms
and conditions of sale. Denso Australia makes no other warranty either expressed or implied. All information contained in this technical data sheet is to be used as
a guide and is subject to change without notice. This technical data sheet supersedes all previous data sheets on this product.

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