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Reliability
Through
Healthy
Assets
upclose
by
Rick Baldridge, CMRP
Tim Goshert, CMRP
John Schultz, CMRP
march 2007
www.uptimemagazine.com
march 2007
Important
Not Urgent
Equipment Reliability
Improvement
PM / PdM
A new way to
look at funnels.
Planning
Management
of Change
Scheduling
Weekly
Schedule
Requested Work
20% of Total
Job Plan
Improvement
Daily Coordination
Job Kits
Urgent
Important
Not Important
Work Performed
Failures/Breakdowns
Craftsman
Feedback
Work Quality Checks
The Challenge
There were two concerns expressed by
Cargill leadership that had to be addressed
How Much and How Well.
How Much - how do we know that a facility reporting Asset Health is applying the
standard to a high enough percentage of
Introducing the
Industrial Fast Funnel
Simple
Convenient
Clean
THE NEW Industrial
Fast Funnel from Trico
is easy to carry, easy to
use, and easy to store.
Because you use a
fresh funnel every time,
you can be sure youre pouring clean
oil into your machinery each time.
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800-558-7008
100%
CM
MY
CY
CMY
10
march 2007
Element
Quartile
Coverage
Expectation
Employee
Certification &
Qualification
Level 1
Level 2
Level 3
Level 4
Level 5
Spot Checks
4th
3rd
2nd
1st
Trouble
Shoot
Optimize Run
to Failure
Strategy
Do More PdM
Enable
Proactive
Workflow Model
Early
Elimination of
Defects & Root
Causes
Nothing
Formal
Level I Supplier
Level II with
Written
Practice
Level III to
International
Standards
Certification
plus Task
Qualification
Nothing
Formal
Based on
Individual
motivation
skills, multiple
people inputting data
Some basic
database
standards
created with
controlled
input
Standards
created with
controls to
monitor, formal
workflows
exist
Advanced
standards
created and
MOC process
used for
changes
Standards &
Controls
Setting a
higher standard.
up to
10,000
SUS
TOA
10
WE
0
EIR
MU
EDU
Our system ensures that your equipment receives the cleanest oil possible
enhancing its life span.
RG
VA
AN
OA
MIR
MCA
ULD
PS
RM
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We dont just
have the most
complete lubrication
product line.
Pump
Compressor
Valve
Evaporator
X
X
X
X
Eddy Current
Dye Penetrant
Testing
Ultrasonic
Thickness
Visulal
Inspection
MCA Offline
STATIONARY
Unltrasound
MCA Online
Infrared
Infrared
Chiller
Oil Analysis
Ultrasound
ELECTRICAL
Vibration
MECHANICAL
Equipment
Type Versus
Technology
Application(s)
Failure Modes
No Technologies
Detect
Conclusion
Like any other metric, for Asset Health to
have any meaning, it must be defined. The
definition must include How Much and
How Well. If the criteria are not met, a site
must not be allowed to report the metric. To
date, Asset Health has been a philosophy, but
today with standard definitions, it is a Key
Performance Indicator that the Cargill leadership team needs to use to drive our reliability
improvement.
Rick Baldridge, CMRP, has 26 years of experience working in the agriculture and food
processing industry. Rick is currently the Reliability Leader for the North American Grain
and Oilseeds Export and Processing business
units within Cargill, Incorporated. He holds
a Bachelor of Science degree in Animal Science and an associate degree in business and
psychology from North Dakota State University. Contact Rick at rickb2@charter.net or
rick_baldridge@cargill.com
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We have exactly
WHAT YOU NEED.
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800-558-7008