Siemens AG 2010

SINUMERIK 802S base line

The SINUMERIK for an easy entry into the CNC world
Brochure April 2010

SINUMERIK
Answers for industry.

 Siemens AG 2010

SINUMERIK 802S base line

System overview

SINUMERIK 802S base line

SINAMICS V60-CPM60.1

1FL5 servo motors

Overview
The combination of SINUMERIK 802S base line with the SINAMICS V60 servo drive and 1FL5 servo motors
provides a perfect solution for the cost-effective, simple implementation of control tasks for machine tools.
SINUMERIK 802S base line

SINAMICS V60 drive system with 1FL5 servo motors

SINUMERIK 802S base line, the CNC from Siemens for applications in the lower performance class is ideally suited for
turning and milling machines with up to 3 axes and a spindle.
Its key characteristics are:

The Controlled Power Modules (CPM60.1) of the SINAMICS

V60 drive system are specially designed to control feed axes in
simple machine tool applications. The CPM60.1 are designed
for operation in combination with 1FL5 servo motors.
SINAMICS V60 CPM60.1 modules and 1FL5 servo motors in
combination with the preconfigured cables provide a readyto-run drive system for the SINUMERIK 802S base line.

Extremely easy operation and programming

Maintenance-free
Compact design

The SINUMERIK 802S base line is dimensioned for a maximum

of three feed axes and one spindle. The feed axes are linked to
the SINAMICS V60 servo drives via a pulse/direction interface.
The spindle drive is controlled by means of an analog interface
(10 V). All control components, including the machine
control panel and input/output module, are integrated in the
operator panel. The integrated PLC for perfect adaptation to
the machine tool is programmed by a PC tool using Ladder
Diagram (LAD) notation. The programming tool is included in
the scope of supply.

SINUMERIK 802S base line

The CNC sends setpoints over the reliable pulse/direction

interface to the drive. The drive converts these setpoints to
the motor in form of a closed loop control.
The use of the pulse/direction interface in conjunction with
the servo motor combines the simplicity of a stepper drive
control and the performance of the servo drive providing the
best combination for this power range.

 Siemens AG 2010

SINUMERIK 802S base line

The perfect CNC for simple applications
Turning cycles:
Grooving
Undercutting
Stock removal
Thread cutting
Drilling, end facing
Deep-hole drilling
Tapping with compensating chuck/rigid tapping
Boring

SINUMERIK 802S base line 1)

The perfect control system for the entry level:

Easy to operate and program
Tools and workpieces can be set up quickly and easily
Programming with cycle and contour support.
The CNC system for a broad range of applications:
Controls up to 3 axes and 1 spindle
Complete, compact-sized unit
Maintenance-free, because no batteries or fans are
required
Easy connection to the SINAMICS V60 by means of pulse/direction interface (feed axes) or 10 V analog interface
(spindle)
Standard solution with worldwide service support for
numerous different applications.

Milling cycles:
Deep-hole drilling
Thread cutting with/without compensating chuck
Series of holes circle
Series of holes straight line
Drilling, countersinking
Milling of pockets, grooves and circular pockets
Further features:
Execution from external source can process even
large CNC programs over the RS 232 C (V.24) interface
Manual machine a turning machine can also be operated
as a conventional (cycles) machine.
Teach-in function (optional) program input by means of
handwheels or direction keys
Extremely robust thanks to compact design
High-performance PLC for perfect adaptation to the
machine tool (compatible with SIMATIC S7-200)

The SINUMERIK 802S base line offers you many benefits:

Easy CNC programming in DIN 66025
Easy tool measurement by scratching
Contour elements for graphical programming
Cycle support for complex applications
Compensation of leadscrew errors, backlash and measuring system errors for accurate machining results.

1)

Emergency OFF button not included in scope of supply.

SINUMERIK 802S base line

 Siemens AG 2010

SINUMERIK 802S base line

Programming
Program input according to DIN 66025
High-level language elements and R parameters for modular and efficient programming
Graphical programming with contour elements
Integrated turning and milling cycles with graphical screen
Teach-in function (optional) for program input by means of
handwheels or direction keys

Contour element programming

Tool management
15 tools and 30 cutting edges
Tool length compensation
2D tool radius compensation
Measuring cycles for simple workpiece and tool
measurements

Tool offsets

PLC
Integrated high-speed PLC based on SIMATIC S7-200
Up to 4000 instructions
Programming with Ladder Diagram notation (LAD)
User-friendly programming tool supplied with the control
system.
Programming tool supports Englisch and German

PLC programming

SINUMERIK 802S base line

 Siemens AG 2010

SINUMERIK 802S base line

6FX2002-3AD02-...
10 V

SINAMICS V60 CPM60.1

1FL5 motor
Spindle drive
(not in scope of supply)

Legend:

Feed drives

Pulse/direction interface

Configuration example for a milling machine

Benefits
3 servo axes (pulse/direction interface,
5 V difference signals) and 1 spindle (10 V)
8" LCD flat panel display (monochrome)
256 KB of part program memory
Handwheel function (max. 2 handwheels)
Serial interface RS 232 C
Operator panel front rated for IP65 protection degree
12 customer keys with LED for free assignment and
labeling by user
48 integrated digital inputs and 16 integrated digital
outputs
Extension module with 16 digital inputs and 16 digital
outputs (max. 2 modules)
Emergency stop button can be integrated in the panel
PLC with LAD (Ladder Diagram) programming
Look Ahead function for smooth CNC program
execution
Up to 15 tools, 30 cutting edges
Pocket calculator function
Teach-in (optional)
Servo trace tool for drive diagnostics
User interface with 11 languages (English, Chinese
simplified, Czech, French, German, Hungarian, Italian,
Polish, Russian, Spanish and Turkish)
2 languages switchable online without restart

Integration

SINUMERIK
802S
base line
X1

Order No.
Pre-assembled cable

Wire (1.0 to 2.0 mm2)

6FX8002-1AA01-....

X2

X7

6FX2002-3AD02-....
Setpoint cable

Power supply
24 V DC
RS 232 C

6,1$0,&69
&30

Frequency
converter for
spindle drive

X6

X10

X20

DI
X100 ... X105

DO
X200/X201

6FX8002-2CD01-....

6FX8002-2BB01-....

Incremental
encoder for spindle
(TTL) RS 422
6FX2001-2...
Handwheel

25 m for handwheel signals

Wire (0.14 to 1.5 mm2)

Wire (0.14 to 1.5 mm2)

Wire (0.14 to 1.5 mm2)

4 BEROs
24 V DC
48 digital inputs
24 V DC

16 digital
outputs
24 V DC

Adapter
module
Digital I/O
module
16I/16O
X2004/X2003

X2006/X2005

Wire (0.14 to 1.5 mm2)

Wire (0.14 to 1.5 mm2)

16 digital inputs
24 V DC

16 digital
outputs
24 V DC

Connection overview for SINUMERIK 802S base line

SINAMICS V60 CPM60.1

SINUMERIK 802S base line

 Siemens AG 2010

SINAMICS V60 servo drive / 1FL5 servo motor

SINAMICS V60 CPM60.1

SINAMICS V60 servo drive

1FL5 servo motor

The SINAMICS V60 CPM60.1 servo drive is specially designed

to control the feed axes in simple machine tool applications.
The system is designed primarily for applications where
cost effectiveness is the primary consideration. The key
performance data of the drive are aligned to perfectly fit to the
SINUMERIK 802S base line offering a perfect system solution.

The 1FL5 servo motor is optimized for operation with the

SINAMICS V60 servo drive and provides the dynamic performance required by machine tools.

Compact module with integrated infeed, inverter and

closed-loop position control for one feed axis
4 versions with output currents of 4 A, 6 A, 7 A and 10 A
Pulse/direction setpoint interface (5 V difference signals) to
the higher-level control system
No cooling fans needed thanks to large heat sink made of
die-cast aluminum
Commissioning and configuring without PC-based tools
Very simple commissioning using keys/7-segment display
200 % overload capability
Supply voltage 220 V to 240 V 3 AC
Preconfigured motor data stored in the drive (no commissioning required)
CE certified

1FL5 servo motor

SINAMICS V60 servo drive / 1FL5 servo motor

4 motor types with 4 Nm, 6 Nm, 7.7 Nm and 10 Nm

Rated speed of 2000 rpm
Integrated TTL encoder with 2500 PPR
(13-bit resolution through electronic multiplication of the
CPM60.1 module)
Degree of protection IP54, natural cooling
Optional holding brake
Rugged connector design with solderable connectors
Pre-assembled cables of 5 m or 10 m in length
SINAMICS V60 and 1FL5 servo motors combine to provide a
perfectly coordinated axis package. The components are
generally delivered in a bundle (drive, motor and cables) for
one axis (axis package). in order to simplify the engineering
and ordering processes.
The pre-assembled motor/drive combination ensures quick
and easy commissioning. The rugged design offers an
optimum combination of functionality and the necessary
technology.

 Siemens AG 2010

SINAMICS V60 CPM60.1 servo drive

Technical data
CPM60.1 Controlled Power Module
Type

6SL3210-5CC14-0...

6SL3210-5CC16-0...

6SL3210-5CC17-0...

Product name

CPM60.1 Controlled Power Module

Input voltage

220 ... 240 V -15 %/+10 % 3 AC

Input frequency

50 60 Hz 10 %

Infeed

Non-stabilized

Electronics power supply

24 V DC -15 %/+20 %

24 V DC supply

0.8 A (1.4 A) combined with motors without brake (with brake)

6SL3210-5CC21-0...

Input voltage
pulse/direction interface
Rated value

5 V DC

Frequency range

333 kHz

Cooling

Natural cooling

Ambient temperature
Storage/transport

-20 ... 80 C

In operation

0 ... 45 C without derating,

> 45 ... 55 C derating to 70 %

Air humidity

< 95 %

Site altitude

Up ... 1000 m without derating,

> 1000 ... 2000 m derating to 80 %

Conductor cross-section, max.

2.5 mm2

Connectable motors

1FL5

Degree of protection

IP20

Encoder evaluation

TTL encoder with 2500 PPR (13 bit resolution through electronic multiplication)

Output current
Rated current Irated

4A

6A

7A

10 A

Peak current Imax

8A

12 A

14 A

20 A

Rated power Prated

0.8 kW

1.2 kW

1.4 kW

2 kW

Power loss

36 W

47 W
3

54 W
3

70 W
3

Cooling air required

0.005 m /s

0.005 m /s

0.005 m /s

0.005 m3/s

Sound pressure level LpA (1 m)

< 45 dB

< 45 dB

< 45 dB

< 45 dB

Width

106 mm

106 mm

106 mm

123 mm

Height

226 mm

226 mm

226 mm

226 mm

Depth

200 mm

200 mm

200 mm

200 mm

Weight

2.63 kg

2.63 kg

2.63 kg

3.44 kg

Certification

CE

Dimensions 1)

1)

Minimum distances: 25 mm between drive modules,

100 mm from other control cabinet components.

SINAMICS V60 CPM60.1 servo drive

 Siemens AG 2010

1FL5 servo motors

Technical data
1FL5 servo motors
Type

1FL5060-...

1FL5062-...

Product name

1FL5 servo motor

Rated speed

2000 rpm

Encoder

TTL encoder with 2500 PPR

Type of construction in
accordance with EN 60034-7
(IEC 60034-7)

IM B5 (IM V1, IM V3)

Degree of protection in accordance with EN 60034-5

(IEC 60034-5)

IP65

Cooling

Natural cooling

Shaft end in accordance with

DIN 748-3 (IEC 60072-1)

Plain shaft

Paint finish

Black

Insulation of the stator winding

in accordance with EN 600034-1 (IEC
60034-1)

Temperature class 130 (B)

1FL5064-...

1FL5066-...

Ambient temperature
Storage/transport

-20 ... 80 C

In operation

0 ... 45 C without derating, > 45 ... 55 C derating to 70 %

Torque
Rated torque Mrated

4 Nm

6 Nm

7.7 Nm

10 Nm

Torque max. Mmax

(converter)

8 Nm

12 Nm

15.4 Nm

20 Nm

Rated power

0.8 kW

1.2 kW

1.5 kW

2.0 kW

Moment of inertia

11,01

10-4 kgm2

15,44

10-4 kgm2

20,17

10-4 kgm2

25,95 10-4 kgm2

Dimensions
Edge dimension

130 mm

130 mm

130 mm

130 mm

Length (without/with brake)

221/263 mm

239/281 mm

253/295 mm

277/319 mm

Weight (without/with brake)

6/8.6 kg

7.6/10.2 kg

8.6/11.2 kg

10.6/13.2 kg

Certification

CE

Dimensions
112

20

145

85

110

4 5

4x9

25

22

12

30

50
G_NC01_XX_00428

130

2
6
A

PPR = pulses per revolution

1FL5 servo motors

Motor
variants

Nm

A
without brake
(with brake)
mm

163 (205)

80

181 (223)

98

7.7

195 (237)

112

10

219 (261)

136

mm

 Siemens AG 2010

Ordering data
Ordering data for SINUMERIK 802S base line

Ordering data for axis package

Description

Order No.

SINUMERIK 802S base line basic package

consisting of:
Operator panel control incl. machine control
panel, I/Os 48/16 DI/O, Toolbox (CD)

6FC5500-0AA00-1AA0

Setpoint cable for SINUMERIK 802S base line

- Control of up to 3 CPM60.1 modules
- Control of an analog spindle
- Length maximum 35 m
Emergency stop button
on the operator panel
Actuating element
Contact block

6FX2002-3AD02-.

1FL5

1)

CPM60.1

4 Nm

Axis kit

4A

6FC5548-0AF02- 7 7 7 0

6 Nm

6A

6FC5548-0AF03- 7 7 7 0

7.7 Nm

7A

6FC5548-0AF04- 7 7 7 0

10 Nm

10 A

6FC5548-0AF05- 7 7 7 0

1FL5 servo motor:

3SB3000-1HA20
3SB3400-0A

Adapter module with assembly material

For a single expansion of the inputs/outputs
with 16I/16O digital I/O module

6FC5511-0CB00-0AA0

SINUMERIK 802S/802C digital

I/O module, 16I/16O

6FC5511-0CA00-0AA0

SINUMERIK 802 option

Teach-in single-user license (label)

6FC5571-0AA01-0BF0

Electronic handwheel

6FC9320-5DC01 1)

Without holding brake

With holding brake

Cable length:
5m

AF

10 m

BA

Integration

SINAMICS V60
CPM60.1
X5

Order No.
Pre-assembled cable
6FX2002-3AD02-....
35 m

SINUMERIK 802S
base line

Ordering data spare parts

Description

Order No.

SINAMICS V60 CPM60.1 - 4 A

6SL3210-5CC14-0UA0

SINAMICS V60 CPM60.1 - 6 A

6SL3210-5CC16-0UA0

SINAMICS V60 CPM60.1 - 7 A

6SL3210-5CC17-0UA0

SINAMICS V60 CPM60.1 - 10 A

6SL3210-5CC21-0UA0

1FL5 servo motor - 4 Nm - without holding

brake

1FL5060-0AC21-0AG0

Included in the axis package

X7
5 m or 10 m

Included in the axis package

U/V/W

TTL encoder in
1FL5 motor

1FL5 motor

5 m or 10 m

1FL5 servo motor - 4 Nm - with holding brake 1FL5060-0AC21-0AH0

1FL5 servo motor - 6 Nm - without holding
brake

1FL5062-0AC21-0AG0

Included in the axis package

X3
5 m or 10 m

Brake in
1FL5 motor

1FL5 servo motor - 6 Nm - with holding brake 1FL5062-0AC21-0AH0

1FL5 servo motor - 7.7 Nm without holding brake

1FL5064-0AC21-0AG0
X4

24 V DC power
supply

L1 / L2 / L3

230 V AC main
supply

1FL5 servo motor - 7.7 Nm - with holding brake 1FL5064-0AC21-0AH0

1FL5 servo motor - 10 Nm - without holding
brake

1FL5066-0AC21-0AG0

1FL5 servo motor - 10 Nm - with holding brake 1FL5066-0AC21-0AH0

Signal cable for 1FL5 servo motor - 5 m

6FX6002-2LE00-1AF0

Signal cable for 1FL5 servo motor - 10 m

6FX6002-2LE00-1BA0

Power cable for 1FL5 servo motor - 5 m

6FX6002-5LE00-1AF0

Power cable for 1FL5 servo motor - 10 m

6FX6002-5LE00-1BA0

Brake cable for 1FL5 servo motor - 5 m

6FX6002-2BR00-1AF0

Brake cable for 1FL5 servo motor - 10 m

6FX6002-2BR00-1BA0

1)

X6

Enable pulses

Connection overview of SINAMICS V60 drive system

For length codes, refer to Catalog NC 61 2010

Ordering data

 Siemens AG 2010

Further information
SINUMERIK 802S base line
www.siemens.com/sinumerik802
Service & Support
support.automation.siemens.com
Industry Mall
www.siemens.com/industrymall
Documentation
www.automation.siemens.com/doconweb

Siemens AG
Industry Sector
Drive Technologies Division
Motion Control Systems
Postfach 3180
91050 ERLANGEN
GERMANY

www.siemens.com/sinumerik

Subject to change without prior notice

Order No.: 6ZB5411-0CB02-0BA0
3P.8222.03.02 / Dispo 09400
BS 0410 5.0 SB 10 En
Printed in Germany
Siemens AG 2010

The information provided in this brochure contains descriptions

or characteristics of performance which in case of actual use
do not always apply as described or which may change as a result
of further development of the products.
An obligation to provide the respective characteristics shall
only exist if expressly agreed in the terms of contract.
Availability and technical specifications are subject to change
without prior notice.
All product designations may be trademarks or product names
of Siemens AG or supplier companies whose use by third parties
for their own purposes could violate the rights of the owners.