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DISA MATCH
DISA
MATCH
DISA MATCH is designed for foundries wanting a competitive edge with reliable
and efficient, high-quality castings production. By combining vertical and flaskless
horizontal molding technologies, the DISA MATCH offers high precision, speed
and quality at the lowest possible capital investment.
Optimized earnings
Lowest possible cost per casting, short payback time and maximum return of investment
are the result of high yield, ultra-short pattern
change times, re-use of existing match plates
and low maintenance requirements.
Solid productivity
Rock-steady operation and consistent production of quality castings enables you to
meet your customer demands.
Continuous partnership
DISA Customer Service is dedicated to helping you to optimize your productivity and
performance, as well as to achieve superior
return of investment throughout the lifetime
of your DISA equipment.
Starting
position
Closing
chambers
Rollover
Blow/Squeeze
Matchplate
stripping
Mold close
Advantages
Our DISA MATCH delivers harder, rmer and more consistent molds than we can
make on our other equipment. The speed and presentation of the drag for easy
Advantages competitors
find hard to match
Optimum efficiency
Proven production capability of up to
160 uncored molds/hour
Automatic core setter enables production of up to 120 cored molds/hour
High-density molds with less than 0.25
mm machine-related mismatch
Unbeatable uptime and reliability due to
rigid design
Maximum yield level with optimum utilization of mold and alloy
Low scrap rate due to the unique DISA
blow/squeeze mechanism and efficient
pattern plate utilization
Flexibility
Less downtime due to fast and easy
change of match plates for multiple
runs
Compatible with existing match plates
and conventional jolt-squeeze gating
system
Pouring options tailored to individual
mold design using the DISA quick-change
down sprue system
Improved working
environment
Designed for a safer and quieter working
environment
Cleaner working area due to the DISA inchamber spray
DISA is ISO 14001 certified to ensure
environmental considerations are incorporated into the equipment design
Features
The DISA MATCH with its automatic core setter will enable us to maintain high production speed and
consistent molds to meet our target of 1,000 tons a month of complex cored castings. We also chose
DISA as our single supplier of a complete, integrated DISA MATCH line including Sand Plant with a
DISA TM mixer, a DISACOOL cooling drum and a DISA DTC shot blast machine.
Light curtain
A light curtain solution gives easy and safe
access for fast match plate change.
In-chamber pattern
parting spray
The DISA in-chamber spray system extends
the pattern plate lifetime, prevents sand
sticking and improves the operators working conditions.
Options
Auxiliary equipment
Automatic Mold Handling
(AMH)
The DISA AMH system maximizes mold speed
and protects mold integrity through perfect synchronization with the DISA MATCH
machine.
CSE at operator
Technical
Data
MATCH PLATE SYSTEM
Type and chamber size
Measurements:
Metric
US
Small platform
Medium platform
DISA MATCH
130
DISA MATCH
24/28*
DISA MATCH
28/32*
DISA MATCH
32/32*
Metric
Metric
Metric
Metric
US
US
Large platform
US
US
Machine capacity:
Uncored
160
110
100
100
Automatically cored
120
85
80
80
Machine dimensions:
Length
mm
inches
3843
151
4800
189
5560
219
5560
219
Width
mm
inches
2522
99
2220
87
2408
95
2408
95
mm
inches
3311
130
4200
165
4732
186
4782
188
mm
inches
2305
91
2600
102
3060
120
3060
120
mm
inches
420
17
700
28
595
23
595
23
mm
inches
790
31
925
36
925
36
925
36
Mold dimensions:
Length
mm
inches
610
24
711
28
813
32
813
32
Width
mm
inches
508
20
610
24
711
28
813
32
mm
inches
150-200
5.9-7.9
180-255
7-10
225-300
8.9-11.8
225-300
8.9-11.8
mm
inches
150-200
5.9-7.9
180-255
7-10
225-350
8.9-13.8
225-350
8.9-13.8
Mismatch, max.
mm
inches
0.25
0.01
0.25
0.01
0.25
0.01
0.25
0.01
Squeeze pressure
kp/cm2
psi
1.2-10
17-142
1.2-10
17-142
1.2-10
17-142
1.2-10
17-142
Shot pressure
kp/cm2
psi
0-4.5
0-64
0-4.5
0-64
0-4.5
0-64
0-4.5
0-64
t/hour
t/hour
23
25
26
29
39
43
44
49
t/hour
t/hour
31
34
36
40
56
61
64
70
bar
psi
71
71
71
71
Hydraulic fluid:
liter
gallons
250
66
350
93
400
106
400
106
Net weight:
tons
tons
14
15.4
19
21
25
28
25
28
Pressure:
Molding sand
requirements:
Pneumatic requirements:
Electrical requirements:
Average power consumption
KW
21
50
60
60
Connected load
kVA
32
90
100
100
* Preliminary data
On DISA MATCH, DISA Industries A/S holds patents and patents pending.
DISA Group
Founded in 1900, DISA is the worlds leading
supplier of foundry equipment and metal
surface finishing systems.
Herlev Hovedgade 17
DK-2730 Herlev
Denmark
Tel +45 44 50 50 50
Fax +45 44 94 52 25
www.disagroup.com