Peru 2003

Joinability of innovative materials

Prof. Dr.-Ing. habil. Dr. E.h. Horst Herold
Dr.-Ing. Jrg Pieschel
Otto-von-Guericke-University Magdeburg
Institute of Joining and Beam Technology
Universittsplatz 2
D-39 106 Magdeburg
Tel.: +49 (0) 391-67-18613
Fax: +49 (0) 391-67-12037
e-mail: ifst@uni-magdeburg.de

OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

Institute
Joining and Beam Technology

Past and present

OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

Institute

Joining and Beam Technology

New materials for key-technologies of the 21th Century

Technical product-developments necessitate the use from:

high-strength and light-weight materials
high temperature materials,
super-hard materials,
nano-techniques materials,
optical fibre, electrical, magnetic materials,
sensor-materials,
gradient-materials,
implant-materials,
biomimetic and multifunctionally materials,
material-modelling and simulation

OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

Institute

Joining and Beam Technology

Business-questioning to used materials in the production

(source: FV Schweien u. verwandte Verfahren e.V. des DVS )

16%

9%

9%

26%

18%
22%
Iron-materials
Plastics
OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

Light-weight materials
Glasses/Ceramics
Institute

Material combinations
others
Joining and Beam Technology

Business-questioning to applied procedures in the production

(source: FV Schweien u. verwandte Verfahren e.V. des DVS )

8%

11%
10%

13%
Welding
Mech. joining

OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

6%

52%
Soldering
Cutting

Institute

Adhesive bonding
Coating

Joining and Beam Technology

Development of materials
(Source: T. Filetin - An overview of the development and application of advanced materials
materials))

OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

Institute

Joining and Beam Technology

Joining
Joining technological
technological correlation
correlation between
between
structure,
structure, material
material and
and fabrication
fabrication
Structure

Materials

- Loading (statical,
dynamical, multiaxial,
impulsive)
material suitable
- Design (bar, flat, chill,
design
compact)

- Metals (steels,
non-ferrous metals)
- Ceramics & glasses
- Plastics

- Quality
- Repair-possibility
- Recyclingpossibility

manufacture
suitable
design

Components
with optimized
properties
and
fabrication costs

- Composites

material
suitable
manufacture

Manufacture
- Cutting
- Forming
- Joining
- Coating

OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

Institute

Joining and Beam Technology

Joining
Joining technological
technological correlation
correlation between
between
structure,
structure, material
material and
and fabrication
fabrication

Join depending designing for

selection of suited (tailored)
joining process with minimizing of
production costs and quality
assurance attended by process

Institute

Material selection for load

with respect to join
depending designing and
yielding load capacity of
component and weldment

SStt
rruu
cctt
uurr
ee

ui t
ab
ilit
ng
s

i ni

n
ti o
ica
br
Fa

Jo

Joining
Joining
Components
Components

Joining capability

OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

ity
bil
lia
re
ng

Material processing for joining

process to optimize the
mechanical and chemo-physical
weldment properties

ini
Jo

Material

Joining and Beam Technology

New developments of materials and selected demands for joining

Development of joining technologies for new materials
and composites
new steels and light weight metal alloys
metal foams
bonded-joins
tailored blanking
ceramics / metal
bonded fabrics
...

Using of hybrid technologies

heat-poor joining
combined soldering technologies
combinations of welding-soldering-adhesive bonding
combinations of mechanical joins-adhesive bonding
...

OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

Institute

Joining and Beam Technology

New tasks

OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

Institute

Joining and Beam Technology

Repair and Recycling

back
OTTO-VON-GUERICKE-UNIVERSITY
MAGDEBURG

Institute

Joining and Beam Technology