FTA (File Transfer Application) - Support

How does this Web-based service works?

Click here to view the steps to transfer files

How do we communicate?

We are accessible through emails and telephonic calls 24 hours-7 days a week.

What is the file size?

The file size can be of any type of sizes up to 10 MB

What kind of turnaround time is expected?

The turnaround time could be as low as 24 hours if you email the files, as we work in 2 shifts.

Foundry
Who is MagnaD?

MagnaD is an offspring of Magna Electro Castings Limited offering Engineering & Foundry services to Domestic & International clients in the
Mechanical Engineering domain for 50 man-years in engineering service and 75 man-years in foundry service

What are the foundry services do we offer Foundries?

The major foundry services we offer includes casting process simulation, Increase productivity Reduce Rejection (Improve Yield), Solve Problems,
Reduce Time-Market, Metallurgical prediction, Casting Design (Pattern & Core box)

What is Casting Process Simulation?

Simulation is the process of imitating a real phenomenon using a set of mathematical equations implemented in a computer program. Casting
simulation has become a powerful tool to visualize mould filling, solidification and cooling, and to predict the location of internal defects such as
shrinkage porosity, sand inclusions, and cold shuts. It can be used for troubleshooting existing castings, and for developing new castings without shopfloor trials.

How does Casting Process Simulation benefit Foundries?

It can provide a better insight than actual trials, since we can look through the virtual mould. it can not improve the method by itself. The results must
be interpreted by an experienced method engineer, who has to decide the modification to the method and carry out the iterations until satisfactory
results are obtained.The following are the benefits of casting simulation process: Energy savings, improved product quality, less remelting &
refinishing, shortened lead time & increased production.

How we do Casting Simulation?

Received 3 D model will be feed into the software in STL format. Initially we stimulate the casting without any feeder & gating, from this we will get how
the casting will be solidified and where the hot spot lies. This is called as L-O iteration.For this we will design the subsequent design for the next
iteration,like this it will go up to 2-3 iteration, to fix the final design.

What are the inputs required for Simulation? (Click here to view Magma Solidification Questionnaire )

3d model, Present Gating Designif any, process parameters molding / Chemistry, Sand properties etc.

How casting process simulation differs from traditional trail-end approach?

The traditional trial-and-error approach will significantly affect the total manufacturing costs. Customers will no longer accept high levels of scrap or
long lead times. Casting process simulation and castability analysis based on casting simulation reduces the rejection of mould designs to a greater
extent thereby increasing the productivity.

What is our Disclaimer & Intellectual Property Statement?

MagnaD does not utilize, exchange, divulge or distribute Clients data for commercial or marketing purposes and ensures utmost care in the handling
of our customers information and technical details.

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