Beruflich Dokumente
Kultur Dokumente
(2003)
COSTS
A HART handheld, such as Smar Internationals HPC301,
costs approximately U.S. $1000.
A FOUNDATION fieldbus host, such as the SYSTEM302,
starts at U.S. $4000.
INTRODUCTION
Intelligent devices include smart instruments that have both
an analog 4- to 20-mA signal with simultaneous digital communication, such as HART (Volume 3, Section 4.11), and fieldbus devices that are completely digital, such as FOUNDATION
fieldbus (Volume 3, Section 4.12). Intelligence in these devices,
along with networking and the right tools, can also be put to
good use to improve maintenance practices.
Both FOUNDATION fieldbus and HART protocols are specifically designed for the configuration of field instruments and
are therefore the most commonly used in the process industries.
They both have special parameters for the specific purpose of
device configuration, and both use the concept of device
description (DD) files to inform a host device how to communicate these parameters with the device. This is a unique characteristic of these protocols that makes them highly suitable for
instrumentation and control.
In the HART protocol, device parameter configuration is
based on commands for reading and writing. There are three
classes of commands: universal, common-practice, and specific. All HART devices support the universal commands, and
most also support several common-practice commands.
94
General Considerations
CONFIGURATION TOOLS
Operation
Engineering
Maintenance
Business
Router
HSE Fieldbus
H1 Fieldbus
Devices
H1 Fieldbus
Devices
FIG. 1.6c
FOUNDATION fieldbus system architecture.
+
Power
Supply
Al
Resistor
Handheld
Terminal
FIG. 1.6a
HART handheld connection.
FIG. 1.6b
HART pocket Configurator. (Courtesy of Smar International.)
FIG. 1.6d
FOUNDATION fieldbus linking device. (Courtesy of Smar International.)
Linking device is typically one of many functions integrated in a single device. Usually the same device is responsible for powering the field instruments, etc. A linking device
typically has several H1 ports and can be connected in a
redundant scheme for high availability (Figure 1.6d).
For FOUNDATION fieldbus interoperability with the host is
achieved through DD. By installing the device support files
for a device, the host computer has the information required
to communicate with the device and to allow the user to prepare
a configuration in advance, even without being connected to
the device. The files usually can be obtained from the manufacturers site on the Internet. To guarantee interoperability,
an open host uses only standard files to support any device.
However, some tools may require proprietary files for each
device to work, in which case a short list of approved devices
applies.
DEVICE CONFIGURATION
HART devices are typically configured on line only, using a
handheld unit communicating directly with the device. However, some handhelds also support off-line configuration for
later download.
Although HART transmitters can operate in a purely
digital mode, the 4- to 20-mA output is almost always used
to deliver the process variable to the central controller. Setting
the range of the transmitter is therefore required. The primary
variable output settings are the most important part of the
configuration. The lower range value (LRV) is the measured
value at which the transmitter output will be 4 mA, and the
upper range value (URV) is the input value at which the
output will be 20 mA; i.e., 0 and 100% of range, respectively.
Although LRV and URV are the proper terms, most call them
zero and span instead. But span is really the difference
between the URV and the LRV. The engineering unit can also
be selected.
Range setting can be accomplished from the handheld
by simply keying in the desired range values, regardless of
input. This can even be done remotely and stored as an offline configuration. Another method is to apply an input and
(by pressing a button on the handheld or on the transmitter
itself) informing the device that the applied input is to be the
LRV or URV, thus setting the range (see Figure 1.6e). The
latter method is often used for pressure transmitters that are
installed with impulse lines that add hydrostatic pressure.
Pressing the button elevates or suppresses the zero, ensuring
that the output is 4 mA when appropriate. If the transmitter
has a noninteractive zero and span, the URV will be pushed
by the equivalent amount, leaving the span unaffected. For
example, if the range of a pressure transmitter in a level
application starts off as 0 to 5.48 kPa, and applied rerange is
done with 1.86 kPa input, the new range becomes 1.86 to
7.34 kPa. However, when a rerange is applied for the URV,
this does not affect the zero; i.e., the span is changed instead.
The damping is a first-order lag filter time constant.
The transfer function is used to select linear or square root
extraction for differential-pressure flowmeters, and possibly
for other options such as a freely configurable lookup table or
square root of third or fifth power for open-channel flow
FIG. 1.6e
HART transmitter range setting.
95
FIG. 1.6f
HART transmitter sensor limits.
FIG. 1.6g
Sensor and wiring selection is device specific.
96
General Considerations
FIG. 1.6h
Pay attention to revisions when creating device configurations.
strategy configuration, all in the same tool. Thus, when configuring devices in a FOUNDATION system, the first step is to
create the devices on the networks and give the devices a
physical device tag (PD_TAG). Fieldbus devices are developing very rapidly. New versions are constantly being released,
and many users already have several versions around the plant
and in the store, this on top of a variety of brands of the same
kind of device. When inserting new devices, it is important to
specify the revisions to be used (see Figure 1.6h). Usually, the
latest revision is the default. There is a risk that you will
accidentally download a device configuration to the wrong
model or wrong version device. A good tool prevents this
and thus avoids the many headaches that could result.
Fieldbus devices do not require any range, because all
values are communicated as floating-point values in engineering units. Ranges are typically used only in PID function
blocks, or possibly in AI function blocks, to cater for conversions in inferred measurements, such as converting differential pressure to flow within specified ranges. That is, scaling is done as part of the control strategy configuration, not
as part of the device configuration.
Every fieldbus device, H1 as well as HSE, needs to have
one resource block. Really, the only parameter that must be
configured is the mode. The MODE_BLK parameter target
shall be set to automatic.
A fieldbus transducer block is required, in conjunction
with every sensor and actuator, to act as an interface between
the device and the control strategy. By parameterizing the
transducer blocks, the device can be set up for the proper sensor
or actuator type, such as HART devices. Similarly the transducer block also contains information about sensor limits.
Indeed, there is a transducer scale range indication in the
transducer block, but it is essentially a reflection of a setting
done in the associated I/O function block. The MODE_BLK
parameter target shall be set to automatic.
FIG. 1.6i
Application information from a HART device.
IDENTIFICATION
Information for identifying the device is very helpful during
commissioning and maintenance. During the commissioning
stage, it is useful for further assurance that connection has
been made to the correct device. During maintenance, it is
helpful for retrieving serial numbers, special instructions,
FIG. 1.6j
Detail attributes of a HART device.
FIG. 1.6k
Fieldbus device identification from resource block.
FIG. 1.6l
Pressure transmitter materials of construction.
Fieldbus devices such as pressure transmitters usually provide additional information about the materials of construction
for the parts wetted by the process, e.g., the sensor isolating
diaphragm, O-ring, flange and remote seal parts, and so on
(see Figure 1.6l).
If any changes are ever made to the device parts, it is
important to update this information.
CALIBRATION
When the sensor reading differs from the actual applied input,
the sensor has to be calibrated. The correct reading is entered
from the maintenance tool, and the device then performs the
necessary adjustment. A special case of sensor calibration is
zeroing, which by definition is done with a zero value applied.
This is accomplished, for example, by venting in the case of
a pressure transmitter; hence, no value has to be entered (see
Figure 1.6.m).
Nonzero calibration is usually done with a precision source
applied. Calibration is usually done in two points, known as
the low and high calibration points, respectively. For most
transmitters, calibration of these two points is noninteractive.
There is a limit to how close the two calibration points can be,
and the distance is referred to as the minimum span. Output
converters also need to be calibrated. This is usually done by
first forcing an output at one end of the scale and then
97
FIG. 1.6m
Zero calibration of HART transmitter.
FIG. 1.6n
Loop current calibration.
98
General Considerations
FIG. 1.6q
Using loop test to simulate process variable from a handheld.
FIG. 1.6o
Calibration-related information.
FIG. 1.6r
Basic HART diagnostics.
FIG. 1.6p
Monitoring of dynamic transmitter variables from a HART tool.
MONITORING
Configuration tools for HART and FOUNDATION fieldbus systems are generally designed in different ways, not only in terms
of the way they look, but also the way they work. In HART
tools, menus are usually arranged according to the function
performed, whereas device configuration in fieldbus tools is
arranged according to the resource and transducer blocks. Thus,
in a HART device, there generally is a screen on which the
transmitter variables can be monitored on line (see Figure 1.6p).
SIMULATION
At the time of commissioning, it is common to check that
all indicators, recorders, and computer screens show the correct values, that alarm trips are working properly, and so on.
This is particularly important for HART devices, because
there is a chance that the range set in the device does not
match that set in the central controller, and any difference
would result in operational problems. To verify that all ranges
are consistent, it is helpful to use the simulation function
found in HART and fieldbus devices.
When performing simulation in a HART transmitter, the
output current is manipulated independently of the applied
FIG. 1.6s
Advanced diagnostic self-test.
99
FIG. 1.6t
Abnormal status and actual mode are useful for tracing problems.
Reference
1.