Beruflich Dokumente
Kultur Dokumente
problem
solution
Better Than
A Chopping
Corn Head!
problem
solution
www.calmercornheads.com
309.629.9000
1920 - Woodhull, IL
2013 - Woodhull, IL
Water Reservoir
Water Reservoir
Calmer Corn Heads is known for specializing in the manufacturing of narrow row corn heads, and the award winning Calmer
BT Chopper and upgrade Kit. Marion Calmer believes that with proper machinery, row width, and research, Farmers can
not only increase yields, but simultaneously reduce weed pressure and erosion to see their true profit potential grow.
My biggest success thus far has come from testing and production of
the Calmer BT Chopper. Its ability to simultaneously chop and shear
the stalk without loosing grasp and control of the plant is amazing!
Marion Calmer, Calmer Corn Heads - Alpha, IL
www.calmercornheads.com
STEP 1
INSTALL
The Calmer
Weed Knives
are made
special to run
with the Calmer
BT Chopper
stalk rolls
STEP 2
INSTALL
6 Tooth
STEP 3
INSTALL
Standard
48 Pitch
Gathering
Chain
9 Tooth
Manual Adjust
Hydraulic Adjust
problem
-- NO FEEDING CHAMBER
worn spiral
Steel Flutes
Block Entry
NO Entry Window
First 2inches of
flutes are
worn out
No Stalk Engagement
The Evidence
right)
No Cut!
No Chop!
No Shear!
The Result
Corn
stalks
CANNOT
travel
easily
into knife
chamber
www.calmercornheads.com
solution
patented
open window
STEP 1
4 Open
Window
The Evidence
The windows allow the corn stalks to feed easily
from the spiral area into the 17 1/2 inch knife
chamber. The entire corn stalk is processed.
This makes for longer stalk roll life, reduction of
low ear snap, and less bulldozing of stalks at the
end rows. The bottom line is profit for you! This
guarantees 100% traction the first time a blade
touches the stalk.
The Result
Residue to soil contact is instantly achieved
Corn stalks
CAN travel
easily into this
roll with an
open window
I did a round for the neighbor with my updated corn head, and he saw
first hand why I use the Calmer BT Choppers. My neighbors wife
says she wont have to run the shredder now. He called right away
and ordered.
Mark Hoffman - Whitewater, WI
problem
= 92%
Residue Cover
on 06/25/2014
= 78%
Residue Cover
on 06/25/2014
www.calmercornheads.com
solution
STEP 1
{
{
Zone-A
Zone-B
(Zone-A)
(Zone-B)
The overlapping
knives chop and
shear
Calmer BT Chopper
Chop and Shear Area
I have been using the complete Calmer Kit for years with no trash in the
combine. I use the BT Choppers to combine corn for a variety of tillage
practices, and the Farm Managers are very pleased with how the residue
looks. Last year was a dry Winter, and the residue still decomposed nicely.
I have found that the BT Choppers do a fine job of sizing up stalks to be
baled for bedding or feed.
Mike Shaw - Ogden, IA
problem
The Evidence
The first indication that the gathering chain was running too fast was confirmed during kill stops. Examinations of
the large pile of fluff indicated it was composed mostly of the top portion of the corn plant broken or sheared off by
the gathering chain lug. (see photo above)
The second indication that the gathering chain was running too fast was corn stalks hair pinning at the top of the
stripping tunnel on a wet or damp day. This happens because the gathering chain lug forces the top portion of the
corn plant over the row unit frame.
www.calmercornheads.com
ssoolluuttiioonn
STEP 2
6
Tooth
Driver
9-Tooth
Idler
Standard
48 Pitch
Gathering
Chain
The Evidence
Factory 8-Tooth
Sprocket used
on this half of
the corn head
has more trash
Calmer 6-Tooth
Sprocket used on
this half of the corn
head is cleaner
We converted half of our test corn head to the Calmer 6-Tooth Drive Sprockets leaving the other half with the factory
8-tooth sprockets. We did multiple kill stops at
TOTAL
Ozs. of
Time Ozs. of Trash Ozs. of Trash
normal ground speeds and bagged loose trash on
w/8-tooth
w/6-Tooth
Trash Reduced Trash Reduced
both halves, weighed it, and compared the
1:45
6
13
7
54%
difference. Reduction of trash intake was visibly
noticeable from the windshield of the combine
2:00
4
18
14
78%
and also confirmed by weight comparison test
data.
5:00
15
32
17
53%
In multiple kill stops on a dry afternoon, the Calmer
6-tooth sprockets reduced trash intake and stalk
5:30
15
37
22
60%
breakage by as much as 78-percent in 15% moisture
corn. Harvesting speeds increased from 3 to 6 mph.
TOTAL
40
100
60
60% average
Ive been running Calmers Trash Reduction Kits since 2004, and have
never had to stop for trash. Never having to stop once in all that time,
I feel, has increased my productivity 25%-30% due to the combine not
having to sort through all that trash. Its incredible running 6 mph while
picking 200 bu corn!
Mendell Elson -- Miami, MO
problem
The Evidence
The corn stalk leaves and ear husks are mixed in with yellow
ears during kill stop examinations. (see photo below)
Too much yellow (leaves, husks, and stalk) out of the straw
chopper is evidence that the corn head is picking dirty
Over the past 6 years Ive been upgrading to the newest Calmer
Trash Reduction Kit parts, and each year it just keeps getting
better. The Calmer BT Chopper really make the stalks
disappear, making planting easier.
www.calmercornheads.com
solution
STEP 3
Time
Percentage of Trash
Reduced
1:15
53
32
21
40%
2:00
40
35
13%
2:10
40
40
0%
2:30
62
36
26
42%
3:00
71
43
28
40%
3:30
50
35
15
30%
4:30
59
38
21
36%
33% average
10
RETURN ON INVESTMENT-
--IN REVIEW--
CORN HEAD
STEP 1
INSTALL
= <$15,000>
patented
open
window
11
www.calmercornheads.com
INSTALL
6-Tooth sprockets
fit both 40 and 90
series JD heads
Hydraulic Adjust
Standard
48 Pitch
Gathering
Chain
9-Tooth Idler
Sprocket
12
Down Corn - Marion Calmers Top 19 Ideas for Harvesting Down Corn
1.
Install auto header height on your corn head. We prefer Headsight sensor system over the Deere or Case
sensor systems. Headsight is more sensitive and it is spring loaded so you can back up with out tearing it off. (Headsight: (574)-546-5022)
2.
Flatten the corn head angle. We prefer to make gravity less of an enemy. When the corn is lodged in a direction other than with the row install (wedge kits) or pull the top beam of the corn head toward the combine. Park the
combine on a level surface and lower the header until the lowest point of the row unit is 2 above the ground. Place a
protractor on the stripper plate and read the angle. I like 20 degrees for down corn and 25 degrees for standing corn.
3.
Steepen the corn head angle. If the corn is lodged with the row a steeper angle allows the gathering chain
lugs to get closer to the ground for retrieving stalks laying parallel to the row units.
4. Install Calmer gathering chain slow down kit. The 6-Tooth Driver and 9-Tooth Idler to give more overlap and
better pulling ability.
5.
Synchronize gathering chain speed to ground speed. We prefer to have the gathering chain lugs moving
toward the header at the same speed as the corn stalks do. (Mark a lug with orange or yellow paint to count the RPMs)
40 RPMs of the gathering chain= 3 mph in ground speed
We install 6 tooth gathering chain drive sprockets on John Deere Corn Heads and 7 tooth gathering chain drive sprockets on
2200 CASE and NH heads in both standing and down corn. This slows down just the gathering chains, but keeps the stalk rolls
running at full speed. There are already enough broken stalks in the field, so I dont want the gathering chains making any more
of them. If the down corn is root lodged I dont want the gathering chain lug pulling the root balls out of the ground and into the
6. Raise the cross auger. We prefer to set the clearance between the tray and auger flighting at 1 inch for standing corn and 2 inches for down corn. This allows the dislodged material floating above the poly deck covers to be
sucked under the auger and transported to the feeder house.
7.
Open stripper plates. This reduces the energy required to move dislodged material through the row unit.
8.
Use more taper from bottom to top on strippers. Example: 1 3/8 inch bottom and 1 inch top (near the gear
9.
Center the stripping tunnel above the stalk roll tunnel. Hydraulic plates can shift the stripping tunnel to one
box.)
10. Synchronize gathering chain lugs to be opposed from one another. This increases aggressiveness of gathering. Not recommended in rocky conditions.
11. Add plastic paddles on every other gathering chain lug. This increases the conveying capacity of a chain.
12. Install a corn reel. This provides more energy for transporting dislodged material from divider snouts to cross
auger.
13. Take off any end risers or tall corn extensions. This reduces the angle of incline which improves flow.
14. Remove rubber ear savers. This reduces the energy required to flow material to the row unit.
15. Add weight to poly divider snouts to help them stay under the canopy. Some brands of poly divider snouts want
to Hop up and out of the canopy.
16. Grind the wear shoe tips of the dividers or shim to give more pitch to help them stay under the canopy.
Be careful not to make them too aggressive so they self engage and fold underneath the head.
17. Use stalk rolls with revolving windows. This allows easy feeding of stalks from spirals to flutes.
18. Start harvesting on the down wind side of the field. If the corn rows run North and South, and the corn is
blown down to the East, start on the East side and work your way to the West. This will significantly reduce end
divider plugging and bunching.
19. Turn the gathering chains around. This will increase aggressiveness.
I picked 1600 acres of down corn that you could not even see the rows
in. I installed the Calmer rolls on my custom built corn head, no auto
steer, just head control. My agronomy guys were so impressed on how
my field looked, how little corn was on the ground, and how the stalks
were chewed up.
Mike Reed -- Iowa Falls, IA
13
www.calmercornheads.com
solution
The factory chopper blades removed on the right 1/2, and Calmer BT Chopper installed for test purposes
The information you have just read is my train of thought on the benefits of the Residue Management
Improvement Parts and how the Calmer BT Chopper is the most advanced chopping system in the
industry. These parts are Farmer Invented, Farmer Tested, and Farmer Proven to get you the results
you really need, while making you money in the process.
Aerial seeded cover crop wheat program in their area. The wheat was
flown on a week ago, and the residue from the Calmer BT Chopper is
covering the seeded area perfectly as I pick corn. No need for a vertical
tillage tool because it is covering it, so I am done. There are only cobs
and no fodder in the combine. The grainery noticed the clean grain with
no trash.
Tim Bishop -- Chesapeake Bay, MD
14
30 Driver; 25 Driven
30 Driver; 25 Driven
22 Driver; 18 Driven
22 Driver; 18 Driven
Check lube level in gear boxes. Use JD corn head grease to re-fill. The grease level should be above
the spur gear seen through the top inspection plug (1 to 1 1/2 inch below inspection hole). Use a flashlight.
The boxes should not be full of grease. There has to be air for expansion and contraction of lube.
bolt on center
gathering chain lug
27 RPMs
40 RPMs
54 RPMs
67 RPMs
=
=
=
=
2 MPH
3 MPH
4 MPH
5 MPH
15
www.calmercornheads.com
Reverse Flighting
Plastic Gathering
Chain Paddles:
Attached to the
gathering chain lugs
will improve
gathering and
conveying
performance
in
Plastic Gathering Chain Paddles
down corn.
Adjust Auger
to 1 3/4 inch
clearance
between
flighting and tray
to reduce
ear slicing.
flighting and tray
16
AUGUST
5-7, 2014
DAKOTAFEST SHOW
Mitchell, South Dakota
------------
--------------
-----
----
---------
-------------
---------------
COMMODITY CLASSIC
Phoenix, Arizona
CUSTOM HARVESTER
-------------Grand Island, Nebraska
--------------
FEBRUARY
26-28, 2015
CALMER SEMINARS
December 17
January 7
or
February 18
I saw the Calmer BT Choppers at a Farm Show, and decided to
give them a try. Harvest was great, and I actually experienced
better performance and residue results than Calmer had
advertised!
17
www.calmercornheads.com
Calmer 30 row 12 inch Corn Head at Farm Progress 2013 - A Worlds First!
18