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WELDING

Sohar Refinery Project


F - 3704
Serivice

Incinerator Chamber
* Design result

Shell Flange

DESIGN
300
340
#NAME?
3

W m2
HP
H
W m1

MOMENT

Gasket Seating
hG = 0.5 ( C - G )
#NAME?

#NAME?

mm2

#NAME?

##

#NAME?

#NAME?

#NAME?
MD
MG
MT
Mo

=
=
=
=

H D hD
H G hG
H T hT
MD + MG + MT

#NAME?
#NAME?
#NAME?
#NAME?

Mo' = HG hG

FACTORS

#NAME?

SKETCH
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

t=

95

h = ######

* STD ######

hG
hT

HG

*
######

HT

E = ######
W

####

FACTORS

####

#NAME?

######

h / h0
F
V
f
e = F / h0
U
d=
h g2
V 0 0

FORMULA

mm2

######

#NAME?

R = ######
hD
HD

g1= ######
g0= #####
tn = 14

B = 1,456
ID, uncorroded 1,450
Unit : mm

#NAME?

Allowable Stress
Operating Condition
###### Longitudinal Hub,
#NAME?
#NAME?
2
#NAME? SH = f mo / g1
###### Radial Flange
Sfo
44
#NAME?
#NAME?
2
#NAME? SR = mo / t
###### Tangential Flange
Sfo
45
#NAME?
#NAME?
2
#NAME? ST = mo Y / t - Z SR
###### Greater of 0.5( SH + SR )
Sfo
46
#NAME?
#NAME?
#NAME?
or 0.5( SH + ST )
NTES
43 1.5 Sfo

###### /

499,498,152
#NAME?
#NAME?

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

Am = greater of W m2/Sa
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa

CALCULATIONS

t
95.000
= te+1
#NAME?
= 4/3 t e + 1
#NAME?
= /T
#NAME?
= t3 / d
#NAME?
= +
#NAME?
mo = Mo / B
#NAME?
mG = Mo' / B
#NAME?
If bolt spacing exceeds 2 dB + t, mo and mG in above equations are
multiplied by
Bolt Spacing
2 dB + t
dB :
Nominal Bolt Dia.

#NAME?
#NAME?
#NAME?
#NAME?

CALCULATIONS

######

STRESS

##
##
##
##

G=

BOLT

Lever Arm, mm
Operating Condition
hD = R + 0.5 g1
#NAME?
hG = 0.5 ( C - G )
#NAME?
hT = 0.5 ( R + g1 + hG )
#NAME?

SHAPE

K = A/B
T
Z
Y
U
g1 / g 0
h0 = Bg0

&

######

32
33
34
35
36
37
38
39
40
41
42

bGy
2bGmP
G2 P / 4
HP + H

<- * Min. / Max., TEMA

22 HG = W
23

24
25
26
27
28
29
30
31

LOAD
=
=
=
=

Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp.Sb
## #NAME?
at Atm. Temp. Sa
## #NAME?

A 105
## #NAME?
## #NAME?

Required Gasket Width


mm ###### ###
Nr = Ab Sa / 2 y G < N

18 HD = B2 P / 4
19 HG = W m1 - H
20 HT = H - HD
21

###

DF - WNFLG - 100
1
of
1
0

Allowable Stresses

Gasket Material
Spiral W.,SUS
Gasket Width, N
mm
#NAME?
m
#NAME?
y
##
#NAME?
b0 / b
mm ###### ######
G
mm
#NAME?
Bolt Size / Q'ty, n
###### ######
Bolt Dia. / Root Dia., d2 mm ###### ######
Bolt Spacing
mm ###### #######

#NAME?

Doc. No.
Sheet No.
Revision

CONDITION

Flange
Material
ASTM
at Design Temp.Sfo
at Atm. Temp. Sfa

2 GASKET & BOLT DETAILS 3


9
10
11
12
13
14
15
16
17

DESIGN

####

Design Pressure
kPa.g
Design Temperature

Atm. Temp.

Corrosion Allowance
mm

A=

4
5
6
7
8

FLANGE

C=

1 Project
2 Item No.
3 Description

NECK

Allowable Stress
Gasket Seating
###### Longitudinal Hub,
#NAME?
#NAME?
2
#NAME? SH = f mG / g1
###### Radial Flange
Sfa
#NAME?
#NAME?
2
#NAME? SR = mG / t
###### Tangential Flange
Sfa
#NAME?
#NAME?
2
#NAME? ST = mG Y / t - Z SR
###### Greater of 0.5( SH + SR )
Sfa
#NAME?
#NAME?
#NAME?
or 0.5( SH + ST )
Narai Thermal Engineering Services

1.5 Sfa

SLIP-ON
Sohar Refinery Project
F - 3704
Serivice

Incinerator Chamber* Type


* Design result

Shell Flange

DESIGN
300
340
#NAME?
3

Allowable Stresses

Gasket Material
Spiral W.,SUS
Gasket Width, N
mm
#NAME?
m
#NAME?
y
##
#NAME?
b0 / b
mm ###### ######
G
mm
#NAME?
Bolt Size / Q'ty, n
###### ######
Bolt Dia. / Root Dia., d2 mm ###### ######
Bolt Spacing
mm ###### #######

W m2
HP
H
W m1

#NAME?

Gasket Seating
hG = 0.5 ( C - G )
#NAME?

#NAME?

mm2

#NAME?

##

#NAME?

#NAME?

MD
MG
MT
Mo

=
=
=
=

H D hD
H G hG
H T hT
MD + MG + MT

#NAME?
#NAME?
#NAME?
#NAME?

Mo' = HG hG

#NAME?

SKETCH

t=

95

h = ######

* STD ######

hG
hT

HG

*
######

HT

E = ######
W

####

####

FACTORS

######

#NAME?

R = ######
hD
HD

######

FORMULA

mm2

#NAME?

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

g1= ######
g0 = ######
tn =
14

B = 1,478
ID, uncorroded 1,450
Unit : mm

#NAME?

Allowable Stress
Operating Condition
###### Longitudinal Hub,
#NAME?
#NAME?
2
#NAME? SH = mo / g1
###### Radial Flange
Sfo
44
#NAME?
#NAME?
2
#NAME? SR = mo / t
###### Tangential Flange
Sfo
45
#NAME?
#NAME?
2
#NAME? ST = mo Y / t - Z SR
###### Greater of 0.5( SH + SR )
Sfo
46
#NAME?
#NAME?
#NAME?
or 0.5( SH + ST )
NTES
43 1.5 Sfo

FACTORS
h / h0
FL
VL
f
e = FL / h0
U
d=
h g2
VL 0 0

t
95.000
= te+1
#NAME?
= 4/3 t e + 1
#NAME?
= /T
#NAME?
= t3 / d
#NAME?
= +
#NAME?
mo = Mo / B
#NAME?
mG = Mo' / B
#NAME?
If bolt spacing exceeds 2 dB + t, mo and mG in above equations are
multiplied by
Bolt Spacing
2 dB + t
dB :
Nominal Bolt Dia.

Am = greater of W m2/Sa
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa

CALCULATIONS

514,706,916
#NAME?
#NAME?

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

CALCULATIONS

######

Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#NAME?
hG = 0.5 ( C - G )
#NAME?
hT = 0.5 ( hD + hG )
#NAME?

SHAPE

STRESS

#NAME?
#NAME?
#NAME?
#NAME?

G=

BOLT

###### /

######

5
K = A/B
T
Z
Y
U
g1 / g 0
h0 = Bg0

&
##
##
##
##

<- * Min. / Max., TEMA

22 HG = W
23

32
33
34
35
36
37
38
39
40
41
42

bGy
2bGmP
G2 P / 4
HP + H

MOMENT

18 HD = B2 P / 4
19 HG = W m1 - H
20 HT = H - HD
21

24
25
26
27
28
29
30
31

LOAD
=
=
=
=

Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp.Sb
## #NAME?
at Atm. Temp. Sa
## #NAME?

A 105
## #NAME?
## #NAME?

Required Gasket Width


mm ###### ###
Nr = Ab Sa / 2 y G < N

4
#NAME?

###

DF - SOFLG - 100
1
of
1
0

CONDITION

Flange
Material
ASTM
at Design Temp.Sfo
at Atm. Temp. Sfa

2 GASKET & BOLT DETAILS 3


9
10
11
12
13
14
15
16
17

Doc. No.
Sheet No.
Revision

Loose

####

Design Pressure
kPa.g
Design Temperature

Atm. Temp.

Corrosion Allowance
mm

A=

4
5
6
7
8

DESIGN

C=

1 Project
2 Item No.
3 Description

FLANGE

Allowable Stress
Gasket Seating
###### Longitudinal Hub,
#NAME?
#NAME?
2
#NAME? SH = mG / g1
###### Radial Flange
Sfa
#NAME?
#NAME?
2
#NAME? SR = mG / t
###### Tangential Flange
Sfa
#NAME?
#NAME?
2
#NAME? ST = mG Y / t - Z SR
###### Greater of 0.5( SH + SR )
Sfa
#NAME?
#NAME?
#NAME?
or 0.5( SH + ST )
Narai Thermal Engineering Services

1.5 Sfa

S L I P - O N,
1 Project
2 Item No.
3 Description

FULL

Sohar Refinery Project


F - 3704
Serivice

Shell Flange

FACE

DESIGN

Design Pressure
kPa.g
Design Temperature

Atm. Temp.

Corrosion Allowance
mm

300
340
#NAME?
3

Gasket Material

LOAD
H'GY

W m2 = b G y +
HP = 2 b G m P
H'P = ( hG / h'G ) HP
H
= G2 P / 4
W m1 = HP + H'P + H

MOMENT
x
514,706,916
#NAME?

&

(C-B)(2B+C)
6(B+C)

DF - SOFFG - 100
1
of
1
0

Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp.Sb
## #NAME?
at Atm. Temp. Sa
## #NAME?

BOLT

##
##

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

CALCULATIONS
Am = greater of W m2/Sa
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
H'GY = ( hG / h'G ) b G y

mm2

#NAME?

mm2

#NAME?

##

#NAME?
#NAME?

#NAME?

######

CALCULATIONS

Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#NAME?
hT = 0.5 ( hD + hG )
#NAME?
Lever Arm,

21 hG =

###

A 105
## #NAME?
## #NAME?

m
#NAME?
y
##
#NAME?
##
b=(C-B)/4
mm
#NAME?
##
G = C - 2 hG
mm
#NAME?
Bolt Size / Q'ty, n
###### ######
Bolt Dia. / Root Dia., d2 mm ###### ###### Bolt Hole Dia., dh ###### mm
Bolt Spacing
mm ###### ####### <- * Min. / Max., TEMA ###### /

18 HD = B2 P / 4
19 HT = H - HD
20

Doc. No.
Sheet No.
Revision

Loose

Allowable Stresses

Spiral W.,SUS

#NAME?

DESIGN

CONDITION

Flange
Material
ASTM
at Design Temp.Sfo
at Atm. Temp. Sfa

2 GASKET & BOLT DETAILS 3


9
10
11
12
13
14
15
16
17

FLANGE

Incinerator Chamber* Type


* Design result

1
4
5
6
7
8

GASKET

#NAME?
MD = HD hD
MT = HT hT
Mo = MD + MT

#NAME?
#NAME?
#NAME?

mm
h'G =

#NAME?

(A-C)(2A+C)
6(C+A)

#NAME?

#NAME?

FORMULA

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

t=

95

h = ######

hG
hT

t
95.000
mo = Mo / B
#NAME?
= te+1
#NAME?
= 4/3 t e + 1
#NAME?
= /T
#NAME?
3
= t /d
#NAME?
= +
#NAME?
If bolt spacing exceeds 2 dB + t, mo and mG in above equations are
multiplied by
Bolt Spacing
2 dB + t
dB :
Nominal Bolt Dia.

HG

*
HT

E = ######
W

####

H'G
h'G ######

#NAME?

FACTORS

#NAME?

* STD ######

######

h / h0
FL
VL
f
e = FL / h 0
U
d=
h g2
VL 0 0

H G h"G

SKETCH

######

31
32
33
34
35
36
37
38
39

STRESS

FACTORS

R = ######
####

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

MG =

#NAME?

hD
HD

######

K = A/B
T
Z
Y
U
g1 / g 0
h0 = Bg0

hG h'G
hG + h'G

A=

23
24
25
26
27
28
29
30

SHAPE

h"G =

G=

#NAME?

######

W-H

C=

22 HG =

g1= ######
g0 = ######
tn =
14

B = 1,478
ID, uncorroded 1,450
Unit : mm

#NAME?
Allowable Stress
Operating Condition
###### Longitudinal Hub,
#NAME?
#NAME?
2
#NAME? SH = mo / g1
###### Radial Flange
Sfo
#NAME?
#NAME?
2
#NAME? SR = mo / t
###### Tangential Flange
Sfo
#NAME?
#NAME?
2
#NAME? ST = mo Y / t - Z SR
###### Greater of 0.5( SH + SR )
Sfo
#NAME?
#NAME?
#NAME?
or 0.5( SH + ST )

40 1.5 Sfo
41
42
43

Radial Stress at Bolt Circle

44

Sfo

#NAME?

######
#NAME?

NTES

SRAD =

6 MG
t2 ( C - n dh )

#NAME?
Narai Thermal Engineering Services

RING
1 Project
2 Item No.
3 Description

Sohar Refinery Project


F - 3704
Serivice

Shell Flange

DESIGN

Design Pressure
kPa.g
Design Temperature

Atm. Temp.

Corrosion Allowance
mm

300
340
#NAME?
3

W m2
HP
H
W m1

bGy
2bGmP
G2 P / 4
HP + H

MOMENT

BOLT

CALCULATIONS

## #NAME? Am = greater of W m2/Sa


## #NAME?
or W m1/Sb
## ######### Ab = / 4 d22 n
## #NAME? Check Ab > Am
W = 0.5 ( Am + Ab ) Sa

###### /

#NAME?

mm2

#NAME?

##

#NAME?

#NAME?

CALCULATIONS

514,706,916
#NAME?
19,021,440

#NAME?

Gasket Seating
hG = 0.5 ( C - G )
#NAME?

#NAME?
MD
MG
MT
Mo

=
=
=
=

H D hD
H G hG
H T hT
MD + MG + MT

#NAME?
#NAME?
#NAME?
#NAME?

Mo' = HG hG

FACTORS

#NAME?

SKETCH

#NAME?

#NAME?

t=

95

FACTORS
hG
hT

HG

REQUIRED
Formula
mO Y
Sfo

Operating Condition
######

R = ######
hD

h = ######

HD

g1= 26.0

1,505
G=

######
C=

A=

######

HT
mo = Mo / B
#NAME?
mG = Mo' / B
#NAME?
If bolt spacing exceeds 2 dB + t, mo and mG in above equations are
multiplied by
Bolt Spacing
2 dB + t
dB :
Nominal Bolt Dia.

E = 30.0
W

####

FORMULA
95.000

####

STRESS

######

* STD ######

t =

mm2

######

21.5

&

Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#NAME?
hG = 0.5 ( C - G )
#NAME?
hT = 0.5 ( hD + hG )
#NAME?

SHAPE

24 K = A / B
25
26
27 Y
28
29
30
31

43

=
=
=
=

<- * Min. / Max., TEMA

22 HG = W
23

32
33
34
35
36
37
38
39
40
41
42

LOAD

Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp.Sb
## #NAME?
at Atm. Temp. Sa
## #NAME?

A 105
## #NAME?
## #NAME?

Required Gasket Width


mm ###### ###
Nr = Ab Sa / 2 y G < N

18 HD = B2 P / 4
19 HG = W m1 - H
20 HT = H - HD
21

###

DF - RFLG - 100
1
of
1
0

Allowable Stresses

Gasket Material
Spiral W.,SUS
Gasket Width, N
mm
20.00
m
#NAME?
y
##
#NAME?
b0 / b
mm 10.00
7.97
G
mm
1505.1
Bolt Size / Q'ty, n
1"
48
Bolt Dia. / Root Dia., d2 mm ###### ######
Bolt Spacing
mm ###### #######

#NAME?

Doc. No.
Sheet No.
Revision

Loose

CONDITION

Flange
Material
ASTM
at Design Temp.Sfo
at Atm. Temp. Sfa

2 GASKET & BOLT DETAILS 3


9
10
11
12
13
14
15
16
17

DESIGN

Incinerator Chamber* Type


* Design result

1
4
5
6
7
8

FLANGE

g0 = ######
tn = 14

B = 1,478
ID, uncorroded 1,450

Unit : mm

T H I C K N E S S,

unit - mm

Allowable Stress
t =

mG Y
Sfa

Gasket Seating
######

44
NTES

Narai Thermal Engineering Services

R I N G,
1 Project
2 Item No.
3 Description

FULL

Sohar Refinery Project


F - 3704
Serivice

Shell Flange

FACE

DESIGN

Design Pressure
kPa.g
Design Temperature

Atm. Temp.

Corrosion Allowance
mm

300
340
#NAME?
3

Gasket Material

LOAD
H'GY

W m2 = b G y +
HP = 2 b G m P
H'P = ( hG / h'G ) HP
H
= G2 P / 4
W m1 = HP + H'P + H

MOMENT
x
514,706,916
#NAME?

&

(C-B)(2B+C)
6(B+C)

DF - RFFG - 100
1
of
1
0

Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp.Sb
## #NAME?
at Atm. Temp. Sa
## #NAME?

BOLT

##
##

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

CALCULATIONS
Am = greater of W m2/Sa
or W m1/Sb
Ab = / 4 d22 n
Check Ab > Am
W = 0.5 ( Am + Ab ) Sa
H'GY = ( hG / h'G ) b G y

mm2

#NAME?

mm2

#NAME?

##

#NAME?
#NAME?

#NAME?

######

CALCULATIONS

Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#NAME?
hT = 0.5 ( hD + hG )
#NAME?
Lever Arm,

21 hG =

###

A 105
## #NAME?
## #NAME?

m
#NAME?
y
##
#NAME?
##
b=(C-B)/4
mm
#NAME?
##
G = C - 2 hG
mm
#NAME?
Bolt Size / Q'ty, n
###### ######
Bolt Dia. / Root Dia., d2 mm ###### ###### Bolt Hole Dia., dh ###### mm
Bolt Spacing
mm ###### ####### <- * Min. / Max., TEMA ###### /

18 HD = B2 P / 4
19 HT = H - HD
20

Doc. No.
Sheet No.
Revision

Loose

Allowable Stresses

Spiral W.,SUS

#NAME?

DESIGN

CONDITION

Flange
Material
ASTM
at Design Temp.Sfo
at Atm. Temp. Sfa

2 GASKET & BOLT DETAILS 3


9
10
11
12
13
14
15
16
17

FLANGE

Incinerator Chamber* Type


* Design result

1
4
5
6
7
8

GASKET

#NAME?
MD = HD hD
MT = HT hT
Mo = MD + MT

#NAME?
#NAME?
#NAME?

mm
h'G =

#NAME?

(A-C)(2A+C)
6(C+A)

#NAME?

#NAME?
W-H

SHAPE

23 K = A / B
24
25
26 Y
27
28
29
30

hG h'G
hG + h'G

MG =

#NAME?

FACTORS

H G h"G

#NAME?

SKETCH

#NAME?
t=

95

* STD ######

#NAME?

hG

FACTORS

hT

31 t
95.000
mo = Mo / B
#NAME?
32
33
34
35
36
37 If bolt spacing exceeds 2 dB + t, mo and mG in above equations are
38 multiplied by
Bolt Spacing
2 dB + t
39
dB :
Nominal Bolt Dia.

HG

A=

######

HT

####

R = ######
####

FORMULA

E = ######
W

hD

h = ######

HD

g1= ######

######

STRESS

######

H'G
h'G ######

G=

h"G =

######

#NAME?

C=

22 HG =

B = 1,478
ID, uncorroded 1,450

g0 = ######
tn =
14
Unit : mm

#NAME?
Allowable Stress

Operating Condition

40
41
42

Sfo

#NAME?

###### Tangential Flange


2
#NAME? ST = mo Y / t

Sfo

#NAME?

######

#NAME?

43
Radial Stress at Bolt Circle

44

#NAME?

NTES

SRAD =

6 MG
t2 ( C - n dh )

#NAME?
Narai Thermal Engineering Services