JLV Glideseal Idler Roller Catalog

JLV Industries Pty Ltd
Head Office
PO Box 4091
Myaree BC
WA 6960
Australia
T +61 8 9330 5066
F +61 8 9330 5362
www.jlv.com.au
Harvey Factory
1 Turnbull St
Harvey
WA 6220
Australia
T +61 8 9729 3061
F +61 8 9729 2759
Conveying Quality
Glideseal Idler Roller

Product Catalogue
CONTENTS
Introduction
Company Background
Quality Policy
Conveyor Data Sheet
Idler Design Data Sheet
General Application Guide
10
Idler Roller Specifications
13
Idler Roller Tolerances
14
Recommended Idler Spacing
15
Material Properties
16
Idler Roller Dimensional Charts
22
INTRODUCTION
JLV Industries is proud of the innovative developments of the Glideseal idler roller. The Glideseal
roller directly addresses the inherent problems associated with conventional idler rollers, and in doing
so provides an environmental, personnel, and equipment friendly roller with low noise emissions,
ease of handling, and low vibration, coupled with an extremely long service life.
The Glideseal idler roller is designed for conveying applications where long life, low noise emission and
low vibration are paramount. 127mm Dia,152mm Dia and 178mm Dia rollers can be manufactured
to suit client specifications. Glideseal rollers are continually developed to suit the exact requirements
of each client to obtain the most suitable roller possible.
Features
Long bearing life using premium quality bearing, multiple integral sealing and synthetic

lubricants.
Polymeric end bearing housings highly resistant to degradation from stress and weathering.
Maintenance free operation.
Low noise and vibration emissions.
When an aluminium shell is selected, extremely low noise emissions, low rotational mass
reducing power draw, very low handling weight and excellent corrosion resistance are

achieved.
Performance
Glideseal rollers are also manufactured in an extra low weight version, which is predominantly used
for long trough and return idler rollers. With this technology, single roll return rollers that normally
weigh 50 kg can now be manufactured with a mass of no more than 21 kg. This is achieved by
using our hollow shaft design. These are being mainly used on stacker / reclaimers and ship-loading
facilities where accessibility is restricted and personnel need a light product to prevent injury.
Low noise Glideseal rollers have on average a 10 dBA lower noise emission than conventional
conveyor rollers. They have been designed to operate with reduced noise and vibration emission,
which makes them suitable for application where proximity to populated buildings and areas is a
concern.
The Glideseal roller can be considered a long life roller that outlasts conventional idler rollers in
harsh environments. Glideseal rollers are currently installed in ship-loader facilities around Australia
and are performing well. Several of our clients use our rollers to transport corrosive material and
enjoy lengthier change-out frequencies than they would otherwise experience.
The JLV Glideseal idler roller has been site tested for more than fifteen years with great success and
during that time significant enhancements have been made to further improve sealing efficiencies
and ultimate roller life. We believe our rollers are the correct choice for operations interested in
reducing the total cost of ownership (TCO) through extended service life and reduced change-out
schedules.
INTRODUCTION
Whats The Difference?
The polymeric end housing incorporates multiple integral seals which prevent bearing contamination
caused by particle migration ensuring an extremely long service life. Also it reduces the transfer of
vibration from the shell to the bearings and on to the plant and equipment. The polymeric materials
used are very stable and no ill effects through stress or weathering will occur and any form of
corrosion is simply not possible. The weather seal provides effective protection keeping moisture
and particles away from the inner seals and ensure that even under deluge conditions moisture
can not enter the protective cavities. The bearings and protective cavities are filled with synthetic
grease, which is not susceptible to oil separation and will not leach ensuring that the bearings will
be well lubricated for the life of the roller. The TIR (Total Indicator Runout) and MIS (Maximum
indicated Slope) are extremely low due to the stringent specification with which Glideseal idlers are
manufactured.
Glideseal Idler Roller Cut Away
Shell
Shaft
Bearing Filled With

Synthetic Grease &
Sealed For Life
Weather Seal
Polymeric End Housing
Sealing Labyrinth
Sealing Cavities Filled

With Synthetic Grease
company background
About Us
JLV Industries Pty Ltd is a Western Australian company which has been constructing, installing and
maintaining cable hauled conveyor systems for over twenty five years.
At our plant in Harvey, Western Australia, we design and manufacture a range of products for cable
hauled conveyor systems. We have adopted the company motto, Conveying Quality. We believe
that this motto communicates both our total commitment to quality, and also our area of corporate
interest in bulk materials handling.
Our Approach
We work closely with our customers to ensure their satisfaction. Our products help our customers
to reduce their total cost of ownership (TCO) of maintenance components and improve throughput
by reducing downtime. Our products are designed to provide the maximum life possible by using
patented technology to provide an edge over the competition.
Background
JLV Industries has been involved in the mining and heavy construction industries since 1980. The
original company was established by Bill Johnson and Doug Vance to construct the Worsley Alumina
51 Km overland conveyor system in Western Australia. Many other major projects, both in Australia
and overseas, have been successfully completed since.
In 1988, the directors of JLV decided to focus more on the design and manufacture of conveyor
belt and conveyor system components. This change of focus was driven by the desire to control
more closely the quality of the goods and services that JLV was supplying to customers. In 1992,
JLV was awarded accreditation by SAI Global as a Quality Endorsed Company. We have recently
been awarded a certificate of registration for complying with the requirements of AS/NZS ISO
9001:2008.
We are a private company based in Perth, Western Australia. The company has enjoyed a steady
growth and maintains turnover and profitability, which enables us to reinvest a significant proportion
into research and development of our new products. JLV specialises in the design and manufacture
of Cable Hauled Conveyor System belting and components. More recently we have also been
involved with design and manufacture of the Glideseal Idler Roller for conventional belt conveyors.
JLV has two offices, the head office in Myaree, and one in Harvey south of Perth, which is our
manufacturing base.
quality policy
JLV Industries Pty Ltd is involved in the design manufacture and supply of a range of rubber and
urethane products for the mining, materials handling and refining industries. It is our objective to
become the supplier of first preference for our range of products and services, by providing our
clients an optimum level of quality, service and price. In order to achieve this objective we have
implemented a quality system based upon AS/NZS ISO 9001: 2008.
Our Quality System ensures that all activities are performed in a systematic and controlled manner
and in an environment conducive to a philosophy of continued improvement and excellence. All
employees are aware of our Quality System and appreciate and endorse the Quality Policy and
Objectives of our Company. All work is performed to pre-determined standards in order to satisfy
our clients requirements.
It is recognised that our employees are of vital importance for our future growth and profitability and
for this reason we regard employees health, safety, job satisfaction, and personal achievement as
of the utmost importance. Stringent standards of excellence and performance are practical within
the Company, with our suppliers, and with our customers.
.
Bill Johnson
Managing Director
JLV INDUSTRIES PTY LTD
conveyor data sheet

Company Name:
Phone:
Fax:
Contact Name:
Location, Plant, Conveyor Number:
AMBIENT TEMPERATURE RANGE *
BELT MASS
kg/m
WIDTH OF BELT *
mm
SPEED *
M/s
CAPACITY *
t/hr
TROUGH IDLER ANGLE
deg
TROUGH IDLER SPACING *
IMPACT IDLER SPACING
RETURN IDLER SPACING *
CONVEX CURVE TROUGH IDLER SPACING
CONVEX CURVE RETURN IDLER SPACING
AVERAGE LUMP SIZE
mm
MATERIAL DENSITY
kg/m3
MATERIAL TYPE (EG: BAUXITE)*

REPOSE ANGLE
deg
SURCHARGE ANGLE
deg
BELT TENSION TROUGH SIDE (T1)
kN
BELT TENSION RETURN SIDE (T2)
kN
BELT DEVIATION DIMENSION TROUGH SIDE
mm
BELT DEVIATION DIMENSION RETURN SIDE
mm
MAXIMUM FREE FALL HEIGHT (IMPACT ROLLERS)
mm
CONVEX CURVE RADIUS
Items marked with a * are required.
Idler design data sheet

Current - Standard Roller
Dimension
Trough
Return
A
B
C
D
E
F
G
Shell Material
Bearing Size
JLV Idler Roller Code

Current - Two Roll Suspended Set
Dimension
Trough
Return
A
B
C
D
E
F
G (Dia)
Shell Material
Bearing Size
Chain Link Size & Number of Links
Hanger Bracket Details

Current - Three Roll Suspended Set
Dimension
Trough
Return
A
B
C
D
E
F
G
H
I
J (Dia)
Shell Material
Bearing Size
Center:
Wing:
Chain Link Size & Number of Links

Hanger Bracket Details
general
application guide
Three Roll Trough
Light, medium and heavy duty up to 45 degree

trough angle, offset or inline.
Three Roll Trough Rigid

Suspended
Light, medium and heavy duty up to 45 degree

rigid suspended trough angle.
Weigher idlers
Belt weighers or load cells require rollers which

are accurate in cross sectional profile, concentric
and balanced. Inline type only.
Suspended Three Roll Trough &

Impact Idlers
Heavy duty having the ability to absorb high impact
and deflect impact energy, Are self centring and
eliminate build up of material on structure.
Adjustable Transition Idlers
Used at head and tail position to maintain belt

edge contact.
Trough Training Idlers
For belt training using a swivel design frame.
10
general
application guide
Return Training Idlers
For return belt training using a swivel design

frame.
Flat Carrying Plain Idlers
Light, medium and heavy duty. Used in dry and

clean installations.
V Return Idlers
Light, medium and heavy duty. 5 degree or 10

degree return angle.
3 Roll & 6 Roll Drop Down Idlers
Rollers can be easily changed over in an impact

area. The frame can be readily lowered for access
purposes using a standard jack to enable roller
replacement.
Retractable Idlers
Allows rollers to be changed under loading skirts

areas without removing adjacent idlers.
11
general
application guide
Trough and Return side guide
rollers
Useful for belt tracking.
Windguards
Manufactured from galvanized heavy gauge

steel. Rigid construction, Slotted mounting holes
for easy attachment, Rolled safety edge, Fluted
for added strength, Supplied complete with
mounting holes.
12
idler roller
specifications
Type
Roller
Diameter
Shell
Thickness
Shaft Dia.
At
Bearing
Bearing
Type
(mm)
Min. Shaft
Dia,
Between
Bearing
(mm)
(mm)
(mm)
AO235327
127
AO235333
Bearing
Dynamic
Capacity
3.25
25
27
6305
22 500
127
3.25
25
33
6305
22 500
AO535527
152
5.00
25
27
6305
22 500
AO535533
152
5.00
25
33
6305
22 500
AO536533
152
5.00
30
33
6306
28 100
AO536536
152
5.00
30
36
6306
28 100
AO537538
152
5.00
35
38
6307
33 200
AO537542
152
5.00
35
42
6307
33 200
AO538542
152
5.00
40
42
6308
41 000
AO539548
152
5.00
45
48
6309
52 700
AO739548
178
5.00
45
48
6309
52 700
SO235327
127
3.25
25
27
6305
22 500
SO235333
127
3.25
25
33
6305
22 500
SO535427
152
4.00
25
27
6305
22 500
SO535433
152
4.00
25
33
6305
22 500
SO536433
152
4.00
30
33
6306
28 100
SO536436
152
4.00
30
36
6306
28 100
SO537438
152
4.00
35
38
6307
33 200
SO537442
152
4.00
35
42
6307
33 200
SO538442
152
4.00
40
42
6308
41 000
SO739548
178
4.80
45
48
6309
52 700
(N)
13
Idler roller
tolerances
TOTAL INDICATOR RUNOUT (T.I.R)

Rollers up to 1040mm long
Weigh rollers
0.13 mm
Plain rollers
0.40 mm
Rollers over 1040mm long
Weigh rollers
0.13 mm
Plain rollers
0.60 mm
BALANCE

Maximum out of balance weigh rollers
0.014 Nm
Maximum out of balance standard rollers
0.056 Nm
DEFLECTION

Maximum angular deflection at bearing under full load
10 minutes
FABRICATION TOLERANCES

Roller face length:
+/- 1.5 mm
Nominal O.D aluminium shell:
+/- 0.2 mm
Nominal O.D. steel shell:
+/- 0.3 mm
Centre roller height above base line:
+/- 2.0 mm
Transverse hole centres:
+/- 2.0 mm
Longitudinal hole centres:
+/- 2.0 mm
Return bracket drop height:
+/- 2.0 mm
Trough angle:
+/- 1 deg.
14
recommended
idler spacing
Material density kilograms per cubic metre
Belt width
(mm)
480
800
1200
1600
2000
2400
300-400
1.7
1.7
1.5
450-500
1.7
1.7
1.5
1.5
600
1.7
1.7
1.5
1.5
1.4
1.0
650
1.5
1.5
1.4
1.4
1.3
1.0
750
1.5
1.5
1.4
1.4
1.3
1.0
800
1.5
1.5
1.4
1.4
1.2
1.0
900
1.5
1.5
1.4
1.4
1.2
1.0
1000
1.5
1.4
1.2
1.2
1.0
1.0
1050
1.5
1.4
1.2
1.2
1.0
0.9
1200
1.5
1.4
1.0
1.0
0.9
0.8
1350
1.4
1.2
0.9
0.9
0.8
0.8
1400
1.2
1.2
0.9
0.9
0.8
0.8
1500
1.2
1.2
0.9
0.9
0.8
0.8
1600
1.2
1.2
0.8
0.8
0.8
0.6
1700
1.2
1.2
0.8
0.8
0.8
0.6
1800
1.2
1.2
0.8
0.8
0.8
0.6
2000
1.2
1.2
0.8
0.8
0.8
0.6
2200
1.2
1.2
0.8
0.8
0.8
0.6
2400
1.2
1.2
0.8
0.8
0.8
0.6
2500
1.2
1.2
0.8
0.8
0.8
0.6
Note: Spacing is in metres.
15
material properties
VA Very Abrasive
VC Very Corrosive
Material
Mass Kg/m3
Surcharge
Angle
Corrosiveness
MA Mildly Abrasive
MC Mildly Corrosive
Abrasiveness
Abrasiveness NA Non Abrasive

Corrosiveness NC Non Corrosive
Alumina
800-1040
10
22
12
VA
NC
Aluminium Chips
110-240
30
45
27
MA
NC
Aluminium Sulphate
864
20
32
17
NA
NC
Aluminium Oxide
1120-1920
15
29
15
VA
NC
Aluminium Silicate
784
30-44
10
VA
NC
Ammonium Chloride
832
10
30-44
10
NA
VC
Ammonium Nitrate
720
25
30-44
23
MA
VC
Ammonium Sulphate
720-930
10
32
10
MA
VC
Asbestos Ore or Rock
1296
20
30-44
18
VA
NC
Asbestos, Shred
320-400
30
45
30
MA
NC
Ashes, Coal, Dry to 75mm
560-640
25
40
23
MA
NC
Ashes, Fly
640-720
30
42
23
VA
NC
Asphalt, Binder for Paving
1280-1360
30
45
30
NA
NC
Barytes
2280
20
30-44
15
NA
NC
Bauxite, Mine Run
1280-1440
20
31
17
VA
NC
Bauxite, Crushed to 75mm
1200-1360
20
30-44
20
VA
NC
Bauxite, Ground Dried
1090
20
20-29
18
VA
NC
Bentonite, Crude
540-640
20
42-44
20
MA
NC
Bentonite, 100 Mesh
800-960
20
42
20
MA
NC
Bicarbonate of Soda
656
20
32
17
NA
VC
Borax, Lumps
960-1040
20
30-44
20
MA
NC
Brick, Hard
2000
30
42
27
VA
NC
Brick, Soft
1600
30
42
27
VA
NC
Carbon Black, Powder
60-110
10
30-44
12
NA
NC
Cast Iron Chips
2080-3200
30
45
27
MA
NC
Cement, Portland
1504
25
30-44
20
MA
NC
Angle
Max
of
Conveyor
Repose
Slope
16
Material
Mass Kg/m3
Surcharge
Angle
Abrasiveness
Corrosiveness
material properties
Cement, Portland, Loose
960-1200
20
39
15
MA
NC
Cement Clinker
1200-1520
25
30-40
18
VA
NC
Chalk, Lumps
1200-1360
10
45
15
NA
NC
Chalk, 100 Mesh
1040-1200
25
45
28
NA
NC
Charcoal
290-400
25
35
22
NA
NC
Clay, Dry, Fines
1600-1920
20
35
22
VA
NC
Clay, Dry, Lumps
960-1200
20
35
20
VA
NC
Coal, Anthracite
960
20
27
18
MA
NC
Coal, Bituminous, 100 Mesh
800-860
25
45
20
NA
MC
Coal, Bituminous, 12mm
690-800
25
40
22
NA
MC
Iron Chips
2000
30
30
15
MA
NC
Iron Ore
1600-3200
20
35
20
VA
NC
Iron Ore, Crushed
2160-2400
20
30
20
VA
NC
Iron Oxide, Pigment
400
30
40
23
VA
NC
Iron Pellets
2100-2800
10
35
14
VA
NC
Kaolin, up to 75mm Lumps
1008
20
35
15
NA
NC
Kaolin, 100 Mesh
670-900
30
45
23
NA
NC
Lactose
512
10
30-44
14
NA
MC
Lead Arsenate
1152
25
45
20
NA
MC
Lead Ores
3200-4320
10
30
15
MA
NC
Lead Oxides
960-2400
25
45
20
NA
MC
Lime, Ground to 3mm
960
30
43
23
NA
NC
Lime Hydrated
510-640
25
42
22
NA
NC
Limestone, Agricultural, 3mm
1088
10
30-44
20
MA
NC
Limestone, Crushed
1360-1440
25
35
18
MA
NC
Magnesium Chloride
528
25
40
23
MA
MC
Magnesium Sulphates
1120
20
30-44
15
MA
MC
Magnesium Dioxide
1280
20
30-44
15
MA
NC
Angle
Max
of
Conveyor
Repose
Slope
17
Material
Mass Kg/m3
Surcharge
Angle
Abrasiveness
Corrosiveness
material properties
Manganese Ore
2000-2240
25
39
20
MA
NC
Manganese Sulphate
1120
10
30-44
15
VA
NC
Marble Crushed to 12mm
1440-1520
10
30-44
15
MA
NC
Molybdenite, Powdered
1712
20
40
25
NA
NC
Nickel Ore
2400
35
30-44
20
VA
MC
Paper, Pulp
640-960
19
NA
VC
Peanuts in Shell
560
10
30-44
NA
NC
Peas, Raw Dry
720-800
19
NA
NC
Phosphate, Rock
1200-1360
10
30-40
12-15
MA
NC
Phosphate, Super, Ground
816
30
45
30
MA
MC
Potash Salts
1280
10
20-29
15
NA
MC
Potassium Carbonate
816
10
20-29
15
MA
MC
Potassium Chloride, Pellets
1920-2080
15
30-44
18
MA
NC
Potassium Nitrate
1216
10
20-29
15
MA
MC
Potassium Sulphate
670-770
30
45
30
MA
MC
Pyrites Iron 50 to 75
2160-2320
20
20-29
17
MA
MC
Pyrites Pellets
1920-2080
10
30-44
15
MA
MC
Quartz 38 to 75mm
1360-1520
25
35
20
VA
NC
Coal, Bituminous ROM
720-880
25
38
18
NA
MC
Coal, Lignite
640-720
25
38
22
NA
MC
Coke, Loose
370-560
30
30-44
18
VA
MC
Coke, Petroleum, Calcined
560-720
20
30-44
20
NA
NC
Coke Breeze, 6mm
400-800
25
30-44
20
NA
MC
Compost
480-800
25
30-44
20
NA
MC
Concrete, Blocks
2080-2400
VA
NC
Concrete, Slag
1140-1760
20
30
17
VA
NC
Concrete, Wet
1760-2400
10
10
VA
MC
Copper, Ore
1920-2400
25
30-44
20
VA
MC
Angle
Max
of
Conveyor
Repose
Slope
18
Material
Mass Kg/m3
Surcharge
Angle
Abrasiveness
Corrosiveness
material properties
Copper Sulphate
1200-1360
20
31
17
NA
MC
Cork, Granulated
190-240
30
40
27
NA
NC
Cryolite
1760
20
30-44
17
NA
NC
Cryolite, Lumps
1440-1600
20
30-44
17
NA
NC
Cryolite, Dust
1200-1440
30-44
10
NA
NC
Diatomaceous Earth
170-220
25
30-44
22
MA
NC
Dolomite, Lumps
1440-1600
25
30-44
22
MA
NC
Earth, Excavated, Dry
1120-1280
20
35
20
NA
NC
Earth, Wet
1600-1760
20
45
23
MA
NC
Epsom Salts
640-800
25
30-44
22
NA
VC
Feldspar, 38 to 76mm
1440-1760
25
34
17
NA
NC
Feldspar, 12mm Screenings
1120-1360
20
38
18
VA
NC
Flue Dust, Boiler, Dry
560-640
20
VA
MC
Fluorspar, 38 to 75mm
1760-1920
30
46
20
VA
NC
Fluorspar, 12mm Screenings
560-1680
30
45
20
NA
NC
Foundry Slag
1120-1600
15
30-44
20
VA
NC
Blass, Batch
1440
10
0-10
22
VA
NC
Granite 38 to 60mm
1360-1440
10
20-29
18
VA
NC
Granite, 12mm Screenings
1280-1440
110
20-29
18
VA
NC
Granite Chips
1520-1600
15
30-44
20
VA
NC
Graphite, Flakes
640
10
30-44
15
NA
NC
Gravel
1440-1600
20
40
16
MA
NC
Gypsum 12 to 75mm
1120-1280
10
30
15
NA
NC
Gypsum, Dust
960-1120
30
42
23
NA
NC
Guano, Dry
1120
10
20-29
18
MA
NC
Ilmenite
2240
10
30-44
18
VA
NC
Quartz Screenings
280-1440
15
35
20
VA
NC
Quartz Dust
1120-1280
40
VA
NC
Angle
Max
of
Conveyor
Repose
Slope
19
Material
Mass Kg/m3
Surcharge
Angle
Abrasiveness
Corrosiveness
material properties
Rock, Soft, Excavated
1600-1760
20
30-44
22
MA
NC
Rubber, Pelletized
800-880
20
35
22
NA
NC
Rubber, Reclaimed
400-480
20
32
18
NA
NC
Salt, Dry, Course
640-880
20
35
20
MA
NC
Salt, Dry, Fine
1120-1280
25
11
MA
MC
Sand, Siliceous, Dry
200
10
20-29
12
VA
NC
Sand, Littoral, Damp
1760-2080
25
45
22
VA
NC
Sand, Littoral, Dry
1440-1760
20
35
18
VA
NC
Sand, Foundry, Prepared
1440-1600
30
30-44
24
VA
NC
Sand, Foundry, shakeout
1440-1600
25
39
22
VA
NC
Sandstone, Chips
1360-1440
20
30-44
20
VA
NC
Sawdust
160-210
36
22
NA
NC
Sewage (Sludge)
640-800
10
20-29
15
NA
NC
Shale, Broken
1440-1600
10
20-29
18
MA
NC
Shale, Crushed
1360-1440
25
39
22
MA
NC
Slag, Blast Furnace, Crushed
1280-1440
10
25
10
VA
NC
Soap Powder
320-400
20
NA
NC
Soda ASM
880-1040
25
32
19
MA
NC
Sugar, Powdered
800-960
10
30-44
15
NA
MC
Sugar, Raw, Cane
880-1040
20
45
22
MA
MC
Sugar, Wet, Beet
880-1040
20
30
22
MA
MC
Sugar Cane, Knifed
240-290
30
45
25
MA
MC
Sugar Beet, Pulp (Dry)
190-240
30
35
25
MA
NC
Sugar Beet, Pulp (Wet)
400-720
30
35
25
NA
MC
Sulphur, Crushed < 12mm
800-960
15
30-44
20
NA
VC
Sulphur, up to 75mm
1280-1360
15
30-44
18
NA
VC
Talc, 12mm Screenings
1280-1440
10
20-29
15
NA
NC
Talc, Powder
800-960
10
20
12
NA
NC
Angle
Max
of
Conveyor
Repose
Slope
20
Material
Mass Kg/m3
Surcharge
Angle
Abrasiveness
Corrosiveness
material properties
Wheat
720-770
10
28
12
NA
NC
Wood Chips
160-480
30
45
27
NA
NC
Zinc Concentrates
1200-1280
25
MA
NC
Zinc Ore Crushed
2560
20
38
22
MA
NC
Zinc Oxide, Heavy
480-560
10
45-55
12
NA
NC
Zinc Oxide, Light
160-240
10
45
12
NA
NC
Angle
Max
of
Conveyor
Repose
Slope
21
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
3 ROLL INLINE TROUGH IDLERS
_ _2353_ _
127
6305
2100 kg
14.3 A/F
IDLER DIMENSIONS mm
BELT WIDTH
ANGLE
SIZE
SHAFT
DIA.
400
154
650
140
204
50
27
450
172
700
140
204
50
27
500
189
750
140
204
50
27
600
224
850
140
204
50
27
650
244
900
140
204
50
27
750
278
1000
140
204
50
27
800
294
1050
150
214
65
27
900
331
1150
150
214
65
27
1000
358
1250
165
221
75
27
1050
383
1300
165
221
75
27
1200
436
1450
180
231
90
27
1350
488
1650
180
231
90
33
1400
494
1700
180
231
90
33
1500
541
1800
200
240
100
33
1600
561
2000
240
257
125
33
1800
625
2200
240
257
125
33
22
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5355_ _
152
6305
2100 kg
14.3 A/F
IDLER DIMENSIONS mm
BELT WIDTH
ANGLE
SIZE
SHAFT
DIA.
400
154
650
140
217
50
27
450
172
700
140
217
50
27
500
189
750
140
217
50
27
600
224
850
140
217
50
27
650
224
900
140
217
50
27
750
278
1000
140
217
50
27
800
294
1050
150
227
65
27
900
331
1150
150
227
65
27
1000
358
1250
165
233
75
27
1050
383
1300
165
233
75
27
1200
436
1450
180
244
90
27
1350
488
1650
180
244
90
33
1400
494
1700
180
244
90
33
1500
541
1800
200
252
100
33
1600
561
2000
240
270
125
33
1800
625
2200
240
270
125
33
23
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5365_ _
152
6306
2720 kg
22 A/F
IDLER DIMENSIONS mm
BELT WIDTH
ANGLE
SIZE
SHAFT
DIA.
600
230
850
140
229
50
33
650
250
900
140
229
50
33
750
284
1000
140
229
50
33
800
300
1050
150
239
65
33
900
337
1150
150
239
65
33
1000
364
1250
165
245
75
33
1050
389
1300
165
245
75
33
1200
442
1450
180
256
90
33
1350
494
1650
180
256
90
33
1400
500
1700
200
264
100
33
1500
547
1800
200
264
100
36
1600
567
2000
240
282
125
36
1800
631
2200
240
282
125
36
2000
706
2400
280
303
150
36
2200
785
2600
280
303
150
36
24
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5375_ _
152
6307
3400 kg
22 A/F
IDLER DIMENSIONS mm
BELT WIDTH
ANGLE
SIZE
SHAFT
DIA.
600
230
850
40
231
50
38
650
250
900
140
231
50
38
750
284
1000
140
231
50
38
800
300
1050
150
242
65
38
900
337
1150
150
242
65
38
1000
364
1250
165
248
75
38
1050
389
1300
165
248
75
38
1200
442
1450
180
259
90
38
1350
494
1650
180
259
90
38
1400
500
1700
200
267
100
38
1500
547
1800
200
267
100
38
1600
567
2000
240
285
125
38
1800
631
2200
240
285
125
38
2000
706
2400
280
305
150
38
2200
785
2600
280
305
150
42
25
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5385_ _
152
6308
4150 kg
22 A/F
IDLER DIMENSIONS mm
BELT WIDTH
ANGLE
SIZE
SHAFT
DIA.
600
230
850
140
234
50
42
650
250
900
140
234
50
42
750
284
1000
140
234
50
42
800
300
1050
150
244
65
42
900
337
1150
150
244
65
42
1000
364
1250
165
250
75
42
1050
389
1300
165
250
75
42
1200
442
1450
180
261
90
42
1350
494
1650
180
261
90
42
1400
500
1700
200
269
100
42
1500
547
1800
200
269
100
42
1600
567
2000
240
287
125
42
1800
631
2200
240
287
125
42
2000
706
2400
280
308
150
42
2200
785
2600
280
308
150
42
26
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _2353_ _
127
6305
2100 kg
14.3 A/F
2 ROLL VEE RETURN IDLERS
IDLER DIMENSIONS mm
BELT WIDTH
ANGLE
SIZE
SHAFT
DIA.
600
341
850
56
65
27
650
363
900
56
65
27
750
417
1000
56
65
27
800
436
1050
56
65
27
900
488
1150
56
65
27
1000
541
1250
56
65
27
1050
561
1300
56
75
27
1200
646
1450
56
75
27
1350
745
1651
56
75
27
1400
765
1700
56
75
27
1500
815
1800
56
75
27
1600
915
2000
56
75
27
1800
1015
2200
56
90
27
2000
1115
2400
56
100
33
2200
1215
2600
56
125
33
2400
1315
2800
56
125
33
2500
1365
2900
56
125
33
27
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5355_ _
152
6305
2100 kg
14.3 A/F
IDLER DIMENSIONS mm
BELT WIDTH
ANGLE
SIZE
SHAFT
DIA.
600
341
850
56
65
27
650
363
900
56
65
27
750
417
1000
56
65
27
800
436
1050
56
65
27
900
488
1150
56
65
27
1000
541
1250
56
65
27
1050
561
1300
56
75
27
1200
646
1450
56
75
27
1350
745
1650
56
75
27
1400
765
1700
56
75
27
1500
815
1800
56
75
27
1600
915
2000
56
75
27
1800
1015
2200
56
90
27
2000
1115
2400
56
100
33
2200
1215
2600
56
125
33
2400
1315
2800
56
125
33
2500
1365
2900
56
125
33
28
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5365_ _
152
6306
2720 kg
22 A/F
IDLER DIMENSIONS mm
BELT WIDTH
ANGLE
SIZE
SHAFT
DIA.
600
347
850
56
65
33
650
369
900
56
65
33
750
423
1000
56
65
33
800
442
1050
56
65
33
900
494
1150
56
65
33
1000
547
1250
56
65
33
1050
567
1300
56
75
33
1200
652
1450
56
75
33
1350
751
1650
56
75
33
1400
771
1700
56
75
33
1500
821
1800
56
75
33
1600
921
2000
56
75
33
1800
1021
2200
56
90
33
2000
1121
2400
56
100
33
2200
1221
2600
56
125
33
2400
1321
2800
56
125
33
2500
1371
2900
56
125
33
29
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5375_ _
152
6307
3400 kg
22 A/F
IDLER DIMENSIONS mm
BELT WIDTH
ANGLE
SIZE
SHAFT
DIA.
600
347
850
56
65
38
650
369
900
56
65
38
750
423
1000
56
65
38
800
442
1050
56
65
38
900
494
1150
56
65
38
1000
547
1250
56
65
38
1050
567
1300
56
75
38
1200
652
1450
56
75
38
1350
751
1650
56
75
38
1400
771
1700
56
75
38
1500
821
1800
56
75
38
1600
921
2000
56
75
38
1800
1021
2200
56
90
38
2000
1121
2400
56
100
38
2200
1221
2600
56
125
38
2400
1321
2800
56
125
38
2500
1371
2900
56
125
38
30
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5385_ _
152
6308
4150 kg
22 A/F
IDLER DIMENSIONS mm
BELT WIDTH
ANGLE
SIZE
SHAFT
DIA.
600
347
850
56
65
42
650
369
900
56
65
42
750
423
1000
56
65
42
800
442
1050
56
65
42
900
494
1150
56
65
42
1000
547
1250
56
65
42
1050
567
1300
56
75
42
1200
652
1450
56
75
42
1350
751
1650
56
75
42
1400
771
1700
56
75
42
1500
821
1800
56
75
42
1600
921
2000
56
75
42
1800
1021
2200
56
90
42
2000
1121
2400
56
100
42
2200
1221
2600
56
125
42
2400
1321
2800
56
125
42
2500
1371
2900
56
125
42
31
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _2353_ _
127
6305
2100 kg
14.3 A/F
FLAT RETURN & CARRY IDLERS
IDLER DIMENSIONS mm
BELT WIDTH
SHAFT
DIA.
400
494
650
56
22
156
27
450
544
700
56
22
156
27
500
594
750
56
22
156
27
600
694
850
56
22
156
27
650
744
900
56
22
156
27
750
844
1000
56
22
156
27
800
894
1050
56
22
156
27
900
994
1150
56
22
156
33
1000
1094
1250
56
22
156
33
1050
1144
1300
56
22
156
33
1200
1294
1450
56
22
156
33
1350
1494
1650
56
22
156
33
1400
1544
1700
56
22
156
33
1500
1644
1800
56
22
156
33
1600
1844
2000
56
22
156
33
1800
2044
2200
56
22
156
33
32
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5355_ _
152
6305
2100 kg
14.3 A/F
IDLER DIMENSIONS mm
BELT WIDTH
SHAFT
DIA.
400
494
650
56
35
169
27
450
544
700
56
35
169
27
500
594
750
56
35
169
27
600
694
850
56
35
169
27
650
744
900
56
35
169
27
750
844
1000
56
35
169
27
800
894
1050
56
35
169
27
900
994
1150
56
35
169
33
1000
1094
1250
56
35
169
33
1050
1144
1300
56
35
169
33
1200
1294
1450
56
35
169
33
1350
1494
1650
56
35
169
33
1400
1544
1700
56
35
169
33
1500
1644
1800
56
35
169
33
1600
1844
2000
56
35
169
33
1800
2044
2200
56
35
169
33
33
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5365_ _
152
6306
2720 kg
22 A/F
IDLER DIMENSIONS mm
BELT WIDTH
SHAFT
DIA.
400
500
650
56
32
164
33
450
550
700
56
32
164
33
500
600
750
56
32
164
33
600
700
850
56
32
164
33
650
750
900
56
32
164
33
750
850
1000
56
32
164
33
800
900
1050
56
32
164
33
900
1000
1150
56
32
164
33
1000
1100
1250
56
32
164
33
1050
1150
1300
56
32
164
33
1200
1300
1450
56
32
164
33
1350
1500
1650
56
32
164
36
1400
1550
1700
56
32
164
36
1500
1650
1800
56
32
164
36
1600
1850
2000
56
32
164
36
1800
2050
2200
56
32
164
36
34
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5375_ _
152
6307
3400 kg
22 A/F
IDLER DIMENSIONS mm
BELT WIDTH
SHAFT
DIA.
600
700
850
56
35
167
38
650
750
900
56
35
167
38
750
850
1000
56
35
167
38
800
900
1050
56
35
167
38
900
1000
1150
56
35
167
38
1000
1100
1250
56
35
167
38
1050
1150
1300
56
35
167
38
1200
1300
1450
56
35
167
38
1350
1500
1650
56
35
167
38
1400
1550
1700
56
35
167
38
1500
1650
1800
56
35
167
38
1600
1850
2000
56
35
167
38
1800
2050
2200
56
35
167
42
2000
2250
2400
56
35
167
42
35
idler roller
dimensional charts

SERIES
ROLLER DIA.
BEARING
BEARING RATING
SLOT ACROSS FLATS
_ _5385_ _
152
6308
4150 kg
22 A/F
IDLER DIMENSIONS mm
BELT WIDTH
SHAFT
DIA.
600
700
850
56
35
169
42
650
750
900
56
37
169
42
750
850
1000
56
37
169
42
800
900
1050
56
37
169
42
900
1000
1150
56
37
169
42
1000
1100
1250
56
37
169
42
1050
1150
1300
56
37
169
42
1200
1300
1450
56
37
169
42
1350
1500
1650
56
37
169
42
1400
1550
1700
56
37
169
42
1500
1650
1800
56
37
169
42
1600
1850
2000
56
37
169
42
1800
2050
2200
56
37
169
42
2000
2250
2400
56
37
169
42
36
Postal Address
PO Box 343
Harvey
WA 6220
Australia
www.jlv.com.au
Conveying Quality
Harvey Factory
Cnr Turnbull & Morton Streets

Harvey
WA 6220
Australia
T +61 8 9782 4500
F +61 8 9729 2759
Glideseal Idler Roller

Technical Analysis

JLV Glideseal Idler Roller Catalog

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JLV Glideseal Idler Roller Catalog

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JLV Industries Pty Ltd

JLV Industries Pty Ltd

Glideseal Idler Roller

Conveyor Data Sheet

Idler Design Data Sheet

General Application Guide

Idler Roller Specifications

Idler Roller Tolerances

Recommended Idler Spacing

Idler Roller Dimensional Charts

Glideseal Idler Roller Cut Away

Bearing Filled With

Polymeric End Housing

Sealing Cavities Filled

conveyor data sheet

TROUGH IDLER ANGLE

TROUGH IDLER SPACING *

IMPACT IDLER SPACING

RETURN IDLER SPACING *

CONVEX CURVE TROUGH IDLER SPACING

CONVEX CURVE RETURN IDLER SPACING

AVERAGE LUMP SIZE

MATERIAL TYPE (EG: BAUXITE)*

BELT TENSION TROUGH SIDE (T1)

BELT TENSION RETURN SIDE (T2)

BELT DEVIATION DIMENSION TROUGH SIDE

BELT DEVIATION DIMENSION RETURN SIDE

MAXIMUM FREE FALL HEIGHT (IMPACT ROLLERS)

CONVEX CURVE RADIUS

Items marked with a * are required.

Idler design data sheet

Idler design data sheet

Idler design data sheet

Chain Link Size & Number of Links

Light, medium and heavy duty up to 45 degree

Three Roll Trough Rigid

Light, medium and heavy duty up to 45 degree

Belt weighers or load cells require rollers which

Suspended Three Roll Trough &

Adjustable Transition Idlers

Used at head and tail position to maintain belt

Trough Training Idlers

For belt training using a swivel design frame.

For return belt training using a swivel design

Flat Carrying Plain Idlers

Light, medium and heavy duty. Used in dry and

Light, medium and heavy duty. 5 degree or 10

3 Roll & 6 Roll Drop Down Idlers

Rollers can be easily changed over in an impact

Allows rollers to be changed under loading skirts

Manufactured from galvanized heavy gauge

Rollers up to 1040mm long

Rollers over 1040mm long

Maximum out of balance weigh rollers

Maximum out of balance standard rollers

Maximum angular deflection at bearing under full load

Roller face length:

Nominal O.D aluminium shell:

Nominal O.D. steel shell:

Centre roller height above base line:

Transverse hole centres:

Longitudinal hole centres: