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X. Yang et al.: Potential Distribution Computation and Structure Optimization for Composite Cross-arms
ABSTRACT
As composite cross-arm will be used in domestic 750 kV AC transmission line for the
first time, careful and meticulous preparatory work is highly needed. Using a threedimension (3-D) finite-element method (FEM) software, this paper presents
computation results of the potential and electric field distribution for composite crossarms in the process of structure optimization. Several optimization programs for
composite cross-arm have been studied and the final design is made to omit the
suspension insulator string, to increase the length of post insulators and to configure
suitable grading and shielding rings based on preliminary design. A set of grading and
shielding rings configuration program has been proposed. The comparison between
optimized composite cross-arms and 750 kV line composite insulators indicates that
composite cross-arms have better potential distribution. The electric tests demonstrate
that optimized composite cross-arms have good electrical performance and can meet
operation requirements.
Index Terms - Composite cross-arms, potential distribution, structure optimization,
electric field, 750 kV AC, finite element method (FEM), grading and shielding rings.
1 INTRODUCTION
WITH the purpose of increasing power transferred and
improvement of the efficiency of power delivery, the system
voltage rating has been increasing steadily [1]. In northwest of
China, great efforts have been made in the construction of 750
kV main grid to support the economic development.
Due to its excellent anti-pollution performance, light weight
and ease of installation [2], composite materials have been
widely used in various transmission lines of different voltage
levels [3-5]. Among of them, composite cross-arm is a smart
application. Usually, insulator strings are used to connect
tower and wires; to provide electrical insulation and
mechanical support. If the steel cross-arms of the tower is
replaced with composite materials, the new type composite
cross-arms can also take the role of insulators. Thus the length
of insulator string will be shorten significantly or may even be
canceled. Compared with all-steel towers, this new tower with
composite cross-arms has advantage of saving line corridors,
reducing tower weight, easy installation and transportation.
Composite cross-arms and towers have already been used in
Europe and America. Several scholars have done research on
Manuscript received on 28 May 2013, in final form 28 February 2014,
accepted 1 March 2014.
DOI 10.1109/TDEI.2014.004130
1661
Table 1. Dimension and material parameters for each component of composite cross-arm in three phases.
Length (mm)
Compose
Dimension (mm)
Permittivity
Phase A
Polyurethane
2.1
5.2
Rubber sheath
3.2
Polyurethane
2.1
5.2
Rubber sheath
3.2
Core rod
Outer diameter: 34
5.0
Post insulator
Insulating
(Type A)
tube
Post insulator
Insulating
(Type B)
tube
Tension insulator
(Type A)
and Suspension
insulator
Tension insulator
(Type B)
Rubber sheath
3.2
Core rod
5.0
Rubber sheath
3.2
Phase B, C
1187
1750
Suspension insulator:
Suspension insulator:
1700
1700
4801
5770
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X. Yang et al.: Potential Distribution Computation and Structure Optimization for Composite Cross-arms
3 COMPUTATION METHOD
The FEM is a numerical computation method based on
variation principle, domain section and interpolation. In EM
field problems, complex unknown fields satisfy Maxwells
equations and can be dispersed as many smaller finite
elements. Then, the problems are solved as boundary value
problems described by the partial differential equations and
boundary conditions [16].
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Second section
Phase A
260.9 kV
88.7 kV
112.3 kV
Phase B
283.8 kV
98.7 kV
79.4 kV
Phase C
246.8 kV
103.7 kV
111.4 kV
5 STRUCTURE OPTIMIZATION OF
COMPOSITE CROSS-ARM
Figure 5. Potential distribution of phase B in initial design.
Table 2. The distributed voltage of each insulator in phase B.
Post
insulators
Tension
insulators
Insulators
Suspension insulator
283.8
Type A
First section
98.7
Second section
79.4
Type B
Type A
178.1
Type B
79.4
Suspension
insulators
1700
Second section
61.4 %
21.4 %
17.2 %
2700
72.7 %
13.6 %
13.7 %
3700
79.1 %
11.0 %
9.9 %
4700
85.7 %
8.0 %
6.3 %
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X. Yang et al.: Potential Distribution Computation and Structure Optimization for Composite Cross-arms
Phase B, C
1st section
3534 mm
1st section
4693 mm
2nd section
4120 mm
2nd section
4961 mm
Total
7654 mm
Total
9654 mm
Total
7354 mm
Total
9354 mm
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(a)
(b)
Figure 13. Electric field distribution around the insulators in phase B (a)
type A of tension insulators, (b) post insulators.
Figure 15. Schematic diagram for the installation of grading & shielding
rings.
Table 6. Install positions of grading rings for post insulators (type A) and
tension insulators (type A) in three phases.
Post insulator (type A)
First section
Figure 14. Electric field distribution along the surface of post insulator (type
A) and tension insulator (type A).
Phase A
Phase B
Phase C
Second section
H
Tension insulator
(type A)
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X. Yang et al.: Potential Distribution Computation and Structure Optimization for Composite Cross-arms
6 VERIFICATION OF STRUCTURE
OPTIMIZATION FOR COMPOSITE CROSSARMS
6.1 CONTRAST OF POTENTIAL DISTRIBUTION
Figure 17 shows the 3-D model of a suspension tower in
750 kV transmission line, the middle phase of tower is V-type
insulators while the side phases is I-type. The structure height
of insulators is 6731 mm. The calculation results are shown in
Figure 18 and Table 8.
Figure 17. 3-D model of line tower with V-string and I-string insulator in
750 kV transmission line.
Phase B
Phase C
WO
WO
WO
2832
391
2942
378
2662
372
663
246
414
318
567
215
Tension insulator
(Type A)
3232
290
3458
356
2967
214
End fittings
2688
1607
3012
1646
2632
1583
st
Post
insulators
(type A)
1
section
nd
2
section
Phas
eB
Phas
eC
Percentage
68.48 %
78.33 %
67.87 %
Insulation
length
First section
Voltage
348.6 kV
401.7 kV
354.1 kV
Percentage
75.47 %
86.97 %
76.67 %
Insulation
length
First section
Voltage
316.3 kV
401.7 kV
354.1 kV
Percentage
70.08 %
86.97 %
76.67 %
First 4693 mm
First 4693 mm
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Standard
1000s
0m
1500 m
0m
1500 m
Phase A
1811
1676
1897
1672
Phase B
2015
1889
2126
2004
Required value
0m
1488
1500
m
1596
Figure 19. Arrangement of switching impulse test for phase A and typical
discharge path for 750 kV composite cross-arm.
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X. Yang et al.: Potential Distribution Computation and Structure Optimization for Composite Cross-arms
7 CONCLUSIONS
Potential computation and structure optimization play a
critical role in the design of 750 kV composite cross-arms.
The FEM is an effective method via taking into account most
of the influencing factors and can perform the analysis of
potential and electric field distribution of composite crossarms in a visually intuitive way.
Composite cross-arms in three phases share similar
potential distribution regularities. In the initial design, the
suspension insulators of three phases undertake 53.4, 56.5 and
61.4 % of total voltage, respectively. Due to the short
insulation distance, there is a great chance for the occurring of
flashover discharge.
As the structure optimization for suspension string are not
satisfactory, further studies are investigated. Expanding the
length of suspension insulator further increases the distributed
voltage of suspension insulator. However changing the
suspension insulator string from single unit to double units has
little impact on the whole potential distribution.
The first section of post insulator (type A) undertakes most of
total voltage after omitting the suspension string, nevertheless,
the insulation distance has increased from 1700 mm to 4693 mm
compared to initial structure. Intermediate flange has little effect
on the whole potential distribution. On the other hand, the
program without intermediate flange brings great difficulty in
production, manufacture and insulation.
Without grading and shielding rings, the end fittings and
silicone rubber sheath near the line end suffer extremely high
electric field, there is a great opportunity for corona discharge
and the sheath is likely to be damaged in long time running.
Hence, a proper set of grading and shielding rings installation
program is proposed to make the electric field strength on
critical positions below critical value and to improve the
potential distribution near the line end.
Based on the above studies, the structure of composite crossarm is finally determined to omit the suspension string, to
increase the length of cross-arms and to install proper shielding
and grading rings. The comparison of potential distribution
between composite cross-arms and normal line composite
insulators indicates the better potential distribution of composite
cross-arm. The results of electrical tests demonstrate the well
electrical performance of composite cross-arm.
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Qingyu Wang was born in Henan province, China,
in 1991. She received the Bachelor degree in
electrical Engineering from Xian Jiaotong
University, Xian, China, in 2013. Currently she is a
Master degree candidate in high-voltage and
insulation technology at Xian Jiaotong University.
Her area of interest lies on outdoor insulation.