Beruflich Dokumente
Kultur Dokumente
Nomenclature2
Executive summary...3
Input Data..5
Results and Discussion..6
Conclusion18
Reference..19
NOMENCLATURE
EXECUTIVE SUMMARY
Steel catenary risers (SCRs) have been popularly used because of their cost efficiency and structural
simplicity. However, for semi-submersibles and FPSOs (Floating Production Storage Offloading)
in deep water field, there is a need to carefully scrutinized and design conventional SCRs due to
the tendency of high structural stresses, global buckling, and fatigue failure induced by floater
motions. The sectional failure is also closely related to high internal and external pressures. Floating
platform makes large motions due to severe environmental loadings, this motion of the platform is
directly transferred to the attached mooring lines and risers which causes dynamic response of the
riser due to the force induced by the motion of the platform, also there are additional forces directly
applied to the riser which may induce fatigue of the riser. Additional forces may also result from
riser interactions with the seabed. Many researchers have question the suitability of conventional
SCRs for Deepwater FPSOs because of their highly amplified dynamic responses under severe
environmental conditions (Wu and Huang 2007; Yue et al., 2010; Yue et al., 2011; Yang and Li,
2011).
Due to the highly amplified dynamic response, the excessive structural stress may occur at hang
off and touchdown zones (TDZ). In addition, the frequently occurring large fluctuating stresses
significantly reduce fatigue life of deep-water SCRs. This then necessitates the design of lazy wave
steel catenary riser (LWSCR) as an alternative. LWSCR is well able to mitigate the dynamic
response motion induced on the riser by the vessel offset. The LWSCR configuration is design to
isolate the vessel motion from the riser motion through the sag and arch regions with buoyancy
modules added thereby minimising or avoiding the fatigue damage/ heavy dynamic behaviour
induced on the riser by motion of the floaters. (Jacob et al., 1999; Torres et al., 2002; Torres et al.,
2003; Li and Nguyen, 2010; Yue et al., 2011; Yang and Li, 2011).
This work deals with the development of a systematic iterative approach to the analysis and design
of LWR with the application of catenary theory. This could be useful in preliminary screening stage
of selecting the best LWR configurations.
To carry out the analysis and design, PTC Mathcad was used to develop the codes used to determine
and plot the LWR configurations and perform parametric investigation of several key parameters
(the effect of pipe size or diameter, effect of lengths (Si, Sj, Sk); effect of arch and/ or bend height;
effect of internal fluid, effect of hang-off angle;
ratio, effect of platform offset etc. Two design input options are considered with respect to fig.1
OPTION 1: The hang-off catenary length (Si), the buoyancy catenary length (Sj), the touchdown
catenary length (Sk) are specified whereas the hang-off angle () is obtained iteratively by the
developed codes using the water depth as a check criteria.
OPTION 2: The sag bend height (Ys) and arch bend height (Ya) are specified whereas Si, Sj, and Sk
are unknown. The hang-off angle () is obtained iteratively by the developed codes using the
horizontal span of the riser (H) as a check criteria.
In both options, the water depth (WD) is specified a priori.
INPUT PARAMETERS:
The following input parameters were considered for this study:
Flexible pipe 1: outside diameter =150mm, inner diameter = 105mm, weight in air = 37.86kg/m
(smaller pipe)
Flexible pipe 2: outside diameter = 341mm, inside diameter = 259mm, weight in air = 141.62kg/m
(larger pipe)
Geometric parameters used for option 1 are Si = 150m, Sj = 60m, Sk= 130m and WD =
150m.
Gas density of 200kg/m3
Oil density of 800kg/m3
Sea water with density of 1025kg/m3
Effective mass ratio (EM) of 1, 2, 2.5 and 3 were considered.
Bending stiffness, EI: Flexible pipe 1 = 4.47 kNm2
Flexible pipe 2 = 50.95 kNm2
100m
40.37
99.14
99.94
93.52
46.76
237.43
150m
40.81
76.77
77.31
138.18
69.09
295.51
200m
42.94
58.56
58.94
195.41
97.70
350.26
250m
45.85
44.55
44.83
267.80
133.90
403.54
As Si increases the hangoff angle increases while Ys and Ya decrease. The radii of curvature
increases, as well as the horizontal span of the riser. The top tension and constant horizontal force
increase with increasing Si. The bending moment of the sag and arch bend as well as the the bending
stresses reduce with increasing Si. It is therefore important that the Si be large enough to reduce to
the minimal the bending stress on the riser.
Effect of varying Sj
Sj
(deg)
Ys(m)
Ya(m)
ai=ak(m)
aj(m)
H(m)
30m
38.61
44.15
64.30
175.70
87.85
262.44
45m
40.17
61.74
69.11
160.37
80.19
280.21
60m
40.81
76.77
77.31
138.18
69.09
295.51
75m
39.65
88.90
91.66
107.74
53.87
304.62
Increase in Sj results in corresponding increases in H, Ya and Ys. At Sj= Sk/EM, Ya is equal to Ys.
This value of Sj i.e. Sj=Sk/EM, is important for correlation between design option 1 and design
option 2. If Sj<Sk/EM, the hang-off angle, Si, Sj, Sk, ai and aj obtained from option 2 would be
different from those of option 1 even if the input parameters (Ya, Ys, H, and WD) where gotten
from option 1. Thus to correlate between the two methods, Sj in option 1 should be greater or equal
to Sk/EM. In design option 1, if Sj is greater than or equal to Sk/EM, there would be only positive
values of the different horizontal spans of the riser i.e. x1 to x5.
At a value of Sj > or = Sj1 above Sk/EM for a specific internal fluid density, EM ratio, Sk and Si,
the LWR configuration is unattainable. Point Sj1 for this case of EM= 2, Si= 150m, Sk=130m is
103m. Above this value there is no possible plot. Sj1 is inversely proportional to EM. Thus for
EM=3, Sj1= 68m, for EM=10, Sj1=20m
It is therefore suggested that Sj should be less than (Sj1 + 2m) in order to obtain a plot of the LWR
for any EM if the value of Sj1 is known for one EM.
The top tension and constant horizontal force decrease with increasing Sj. The bending moment of
the sag and arch bend as well as the bending stresses increase with increasing Sj.
Effect of varying Sk
Sk
90m
21.57
(deg)
68.41
Ys(m)
81.44
Ya(m)
47.45
ai=ak(m)
23.72
aj(m)
220.50
H(m)
110m
33.84
75.31
76.11
93.87
46.93
267.17
130m
40.81
76.77
77.31
138.18
69.09
295.51
150m
45.591
76.53
80.18
183.75
91.88
319.93
Increase in Sk results in increases in the hang-off angle, H, and all the radii of curvature. The top
tension and constant horizontal force increase with increasing Sk. The bending moment of the sag
and arch bend as well as the the bending stresses reduce with increasing Sk.
Effect of varying Effective Mass Ratio
Table 4: Results of Increasing the Effective mass ratio
EM
(deg)
Ys(m)
Ya(m)
ai=ak(m)
aj(m)
H(m)
1
42.43
53.05
76.71
201.13
201.13
297.63
2
40.814
76.77
77.31
138.18
69.09
295.51
2.5
37.83
86.36
89.10
100.95
40.38
287.30
3
28.02
89.94
116.34
53.21
17.74
248.69
27.5
32.98
217.54
47.69
85.88
135.02
67.51
55
20.91
225.96
77.73
93.66
62.73
31.36
82.5
17.22
238.85
99.23
112.92
47.51
23.75
110
15.19
256.04
121.26
134.26
40.13
20.07
25
16.14
251.79
94.85
104.21
48.11
24.05
50
20.94
214.73
89.15
108.89
55.60
27.80
75
28.72
177.53
83.97
117.03
69.39
34.70
100
46.18
124.32
73.69
147.38
129.56
64.78
10
30
20
26.23
246.60
52.43
67.21
102.93
51.47
60
50
28.40
203.17
64.76
94.11
90.71
45.36
90
80
33.61
165.24
76.52
118.38
86.78
43.39
120
110
43.56
128.27
89.25
143.48
88.672
44.34
11
150
23.6
231.49
64.22
80.33
80.12
40.06
500
5.87
560.82
54.23
68.40
53.50
26.75
850
3.09
903.21
51.37
65.01
46.73
23.37
1200
2.04
1249
49.85
63.20
43.25
21.63
12
Empty Gas
OIL
SEAWATER
28.02
89.94
116.34
53.21
17.74
248.69
40.95
75.93
76.74
140.84
71.81
295.8
41.49
71.42
74.44
154.30
87.69
296.88
35.71
88.80
96.09
85.79
32.04
280.21
13
Figure 10: LWSCR plot when riser is empty, filled with gas, filled with oil and filled with seawater
As the density of the riser internal fluid increases i.e. from an empty riser to riser filled with gas, to
riser filled with oil and riser filled with seawater, the hang-off angle increases along with H, and
all the radii of curvature. Ya and Ys also decrease as the riser become heavier. The top tension and
constant horizontal force increase with increasing internal fluid density. The bending moment of
the sag and arch bend as well as the the bending stresses reduce with increasing riser internal fluid
density.
Since the buoyancy force F is dependent on the wet weight of the riser with internal fluid, (Qj = Fmjg) it is therefore important to specify the effective mass ratio based on the wet weight of the riser
with an adequate value of internal fluid density that would suffice for all the fluid that would be
transported by the riser to avoid low sag bend when the riser is filled with a heavy fluid.
Comparing flexible pipe 1 and flexible pipe 2:
Table 10: Results of flexible pipe 1 Vs Flexible pipe 2
(deg)
Ys(m)
Ya(m)
ai=ak(m)
aj(m)
H(m)
TH(kN)
T(kN)
PIPE 1
40.814
76.77
77.31
138.18
69.09
295.51
26.76
40.94
PIPE 2
40.814
76.77
77.31
138.18
69.09
295.51
65.06
99.53
14
64.7
256.97
Mmax(Nm)
max(kPa)
737.47
283.94
As the diameter and weight of the pipe increases, the configuration of the riser remains the same
while the top tension, horizontal force, bending moment and bending stress are increased.
FAR
( H+10%WD)
38.73
84.62
85.84
109.25
45.60
290
21.16
33.82
98.04
389.37
MEAN
(H=275m)
34.28
89.66
100.36
77.82
28.15
275
15.07
26.75
158.77
630.59
NEAR
(H 10%WD)
30.55
90.29
110.31
61.71
21.11
260
11.95
23.51
211.80
841.18
Figure 11: LWSCR plots when the vessel is at Far, mean, or near offset
15
As the vessel moves far from the mean position i.e. increased horizontal span, the hang off angle,
radii of curvature, horizontal force and top tension are increased. Ya, Ys, bending moment and
bending stress on the riser reduces. In near position, the hang off angle, radii of curvature,
horizontal force and top tension are reduced. Ya, Ys, bending moment and bending stress on the
riser increases.
LWSCR vs SCR
Table 12: SCR vs LWSCR
(deg)
Ys(m)
Ya(m)
ai=ak(m)
aj(m)
H(m)
TH(kN)
T(kN)
M (Nm)
(kPa)
SCR
42.39
0
3.5x10^-15
310.33
-310.33
294.00
60.10
89.14
14.40
57.21
LWSCR
42.43
53.05
76.71
201.13
201.13
297.63
38.948
57.72
22.23
88.27
One key difference between the SCR and LWSCR is the absence of an arch and sag bend in SCR
configuration. Although the SCR has larger top tension and horizontal force, it has a smaller
bending moment and bending stress when compared to the LWSCR. This is due to its bigger
curvature radius when compared to that of LWSCR.
16
24
32
22.49
11.24
4.36
31.29
397.57
1579
45.88
45.88
8.88
32.23
194.86
734
71.24
35.62
13.80
33.92
125.50
498
99.98
49.99
19.36
36.54
89.42
355
Figure 13: LWSCR plot of hang-off angle = 8deg, 16deg, 24deg and 32deg
As the hang-off angle is increased, the radii of curvature increases thereby causing a reduction of
the bending moment and bending stress of the riser. The top tension and horizontal force increases
with increasing hang-off angle.
17
This work was focussed on a systematic iterative approach to the analysis and design of LWR. A
key aspect in the design of LWR is having an LWR configuration with minimal bending curvature
and pipe stresses. From the analysis and parametric studies carried out, the following would lead
to minimal bending curvature and pipe bending stress and better riser fairing:
Achieving low water arch to avoid large displacement on the buoyancy modules by large current
velocities in the mid water region is possible by increasing Si to about 67% of the total length of
the riser while Sj should not be greater than 1.5 x Sk/EM.
Furthermore the densities of the fluids that would be transported by the riser should be taken into
account when designing the riser buoyancy module and choosing the riser configuration to avoid
seabed interaction when the riser is filled with a heavy fluid.
It should be noted that the method used for this work is iterative. The development of equations
that could give the hang-off angle is an area for possible investigation.
18
REFERENCES
* Dr. Shrini Narakorn Risers and Mooring Lines Class notes and slides
* Jacob et al., 1999; Torres et al., 2002; Torres et al., 2003; Li and Nguyen, 2010; Yue et al., 2011;
Yang and Li, 2011
* Wu and Huang 2007; Yue et al., 2010; Yue et al., 2011; Yang and Li, 2011
* Keprate Arvind Appraisal of riser concepts for FPSO in Deepwater
* Subsea7 Deepwater installation of steel catenary risers subsea asia. 3rd October, 2012 Kuala
Lumpur, Malaysia. Grant
* Structural Performance of Deepwater Lazy-Wave Catenary Risers for FPSOs Seungjun Kim,
Moo-Hyun Kim, Sanghoon Shim, Sungwoo Imz
* Dynamic Response of Deepwater Lazy-Wave Catenary Riser Songcheng Li, 2H offshore Inc
& Chau Nguyen, 2H 0ffshore Inc
19