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08/12/14 9:33 pm
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Heat Generation in Plastic Deformation using ANSYS Mechanicaln of the new ACT module | FEA | Tips and Tricks | Newsletters
08/12/14 9:33 pm
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Heat Generation in Plastic Deformation using ANSYS Mechanicaln of the new ACT module | FEA | Tips and Tricks | Newsletters
08/12/14 9:33 pm
vector) coupling between the structural and thermal degrees of freedom (KEYOPT(2)
= 1) and suppress the thermoelastic damping in a transient analysis (KEYOPT(9) = 1).
When using the SOLID226 element, you should also select the uniform reduced
integration option (KEYOPT(6) = 1). These options will be automatically set if
ETCONTROL is active.
PLANE223, SOLID226, and SOLID227 also support a thermoplastic effect
calculation in static or transient analyses. For more information, see Thermoplasticity
in the Mechanical APDL Theory Reference.
In the present example, the above recommendations have been considered.
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Heat Generation in Plastic Deformation using ANSYS Mechanicaln of the new ACT module | FEA | Tips and Tricks | Newsletters
08/12/14 9:33 pm
Kinematic Hardening. Typical QRATE values might fall in the range of between 0.80
and 0.95, however, users will be responsible for finding values that are appropriate
for the materials being studied. Required material properties will include MP
commands for structural and thermal behavior. An example in SI units for a fictitious
steel material is:
Youngs Modulus of Elasticity EX=0.2070000E+12 MPa
Poissons Ratio NUXY=0.2900000
Coefficient of Thermal Expansion ALPX=0.1510000E-04
Density DENS=7850.000 kg/m3
Thermal Conductivity KXX=46.70000 W/m/C
Specific Heat C=419.0000 W/kg/C
Taylor-Quinney Coefficient QRATE=0.9000000
Heating due to plastic deformation will require a material plasticity model input with
TB commands. A simple example in SI units is a Bilinear Isotropic Hardening model
with:
Yield Stress 1.0e8 MPaTangent Modulus 1.0e9 MPa
If heat is to be produced, loading high enough to cause yielding and plastic
deformation will be required.
UNITS in the Model
Proper use of Units in the model must be emphasized. Thermal loads must be in
appropriate energy units. Plastic strain energy will be in the units of Force
Distance. Material properties for Thermal Conductivity and Specific Heat must
contain energy expressed in the form of this physical work, not units such as BTUs
in US Customary units. It is simplest to do everything in SI units, as employed
in the present example. Note the units of Watts (Joules per second, i.e. NewtonMeters per second) above.
Users desiring to work in units such as inches or millimeters must represent Thermal
Conductivity and Specific Heat in energy units in inch-pounds for the inches
http://www.simutechgroup.com/FEA/fea-tips-tricks-ansys-heat-generation-plastic-deformation.html
Page 4 of 18
Heat Generation in Plastic Deformation using ANSYS Mechanicaln of the new ACT module | FEA | Tips and Tricks | Newsletters
08/12/14 9:33 pm
http://www.simutechgroup.com/FEA/fea-tips-tricks-ansys-heat-generation-plastic-deformation.html
Page 5 of 18
Heat Generation in Plastic Deformation using ANSYS Mechanicaln of the new ACT module | FEA | Tips and Tricks | Newsletters
08/12/14 9:33 pm
http://www.simutechgroup.com/FEA/fea-tips-tricks-ansys-heat-generation-plastic-deformation.html
Page 6 of 18
Heat Generation in Plastic Deformation using ANSYS Mechanicaln of the new ACT module | FEA | Tips and Tricks | Newsletters
08/12/14 9:33 pm
http://www.simutechgroup.com/FEA/fea-tips-tricks-ansys-heat-generation-plastic-deformation.html
Page 7 of 18
Heat Generation in Plastic Deformation using ANSYS Mechanicaln of the new ACT module | FEA | Tips and Tricks | Newsletters
08/12/14 9:33 pm
Integration settings.
Solution Controls
Large displacement transient analysis has been applied with many substeps. For the
purpose of the present test, tightened convergence controls were employed, although
such tight settings may not be required in some user models. The model has been
simplified by the use of material properties that are not temperature dependent.
It is usually important that the structural analysis transient be suppressed. The
following two commands can set the thermal transient analysis ON, and the
structural transient analysis OFF in the time integration that is performed in this
example:
TIMINT,ON,THERMTIMINT,OFF,STRUCT
Some of the settings for the current example are shown in the Solution Controls
dialog box in Figure 7:
http://www.simutechgroup.com/FEA/fea-tips-tricks-ansys-heat-generation-plastic-deformation.html
Page 8 of 18
Heat Generation in Plastic Deformation using ANSYS Mechanicaln of the new ACT module | FEA | Tips and Tricks | Newsletters
08/12/14 9:33 pm
http://www.simutechgroup.com/FEA/fea-tips-tricks-ansys-heat-generation-plastic-deformation.html
Page 9 of 18
Heat Generation in Plastic Deformation using ANSYS Mechanicaln of the new ACT module | FEA | Tips and Tricks | Newsletters
08/12/14 9:33 pm
http://www.simutechgroup.com/FEA/fea-tips-tricks-ansys-heat-generation-plastic-deformation.html
Page 10 of 18
Heat Generation in Plastic Deformation using ANSYS Mechanicaln of the new ACT module | FEA | Tips and Tricks | Newsletters
08/12/14 9:33 pm
company.
With R14.5, ANSYS has developed the Application Customization Toolkit that enables
you to fill the gap between the Mechanical APDL features and their exposure in
Mechanical: it is a great improvement that will enable the old snippet commands or
old legacy APDL macros to be embedded in custom Mechanical objects that inherits
the behavior of standard WorkBench objects. ACT provides you with APIs manipulate
a wide range of data (geometry, finite element, material) to change the APDL code
which is written when one clicks on the solve button.
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