DESIGN OF REINFORCED CONCRETE CHIMNEY

Data :Height of chimney above GL

Inside dia of lining at top
Location
Wind velocity
Terrain category
Class of structure
Risk coefficent
k1
Topography factor
Seismic zone
Opening in RC shell

74 m
2.7 m
Seohara U.P.
47 m/s
2
C
1.07

k2

1.17

k3

(a) 1 no. each 1.4 wide at 8.0 m lvl and 6.0 m lvl
(b) 1 no. 0.9 m wide for access door at 0.00 m lvl
Proximity to other chimney
no
Flue gas temprature
150 C
Min. ambient temprature
5C
Velocity of gas
20 m/s
Thermal conductivity of fire brick lining
1.25 Kcal/mhC
SBC
600 dia piles cap 65 T
Depth of foundation
20 m
Air gap between lining and shell
0.25 m
Assume thickness of shell at top
0.2 m
Assume thickness of shell at bottom
0.4 m
Thickness of lining
0.115 m

Calculation :i/i RCC top dia

o/o dia of shell top
Bottom dia i/I
Bottom dia o/o

3.43 m
3.83 m
5.2 m
6m

Dead load calcultion : Shell outer dia at top

Shell outer dia at bottom
Shell thickness at top
Shell thickness at bottom
Shell inner dia at top
Shell inner dia at bottom
Height above GL
Height below GL (excluding pile cap)
Total height above pile cap
No. of section
Height of each secton

3.83
6
0.2
0.4
3.43
5.2
74
1
75
13
7

m
m
m
m
m
m
m
m
m
No.
m

Lining thickness(up to 7 to 19)

Lining thickness(rest)
Range
from

0.23 m
0.115 m

Shell thickness
to

Top

Shell outer dia

Bottom

Top

Shell inner dia

Bottom

Top

Bottom

Avg outer

Avg inner

Area

Weight

Dia in m

Dia in m

KN

75

68

0.200

0.219

3.830

4.033

3.430

3.595

3.931

3.513

2.448

428.33

68

61

0.219

0.253

4.033

4.235

3.595

3.730

4.134

3.663

2.885

504.89

61

54

0.253

0.294

4.235

4.438

3.730

3.850

4.336

3.790

3.487

610.19

54

47

0.294

0.333

4.438

4.640

3.850

3.973

4.539

3.912

4.163

728.53

47

40

0.333

0.365

4.640

4.843

3.973

4.114

4.741

4.043

4.816

842.72

40

33

0.365

0.384

4.843

5.045

4.114

4.276

4.944

4.195

5.375

940.66

33

26

0.384

0.395

5.045

5.248

4.276

4.459

5.146

4.367

5.820

1018.59

26

19

0.395

0.399

5.248

5.450

4.459

4.653

5.349

4.556

6.170

1079.82

19

12

0.399

0.400

5.450

5.653

4.653

4.853

5.552

4.753

6.462

1130.77

12

0.400

0.400

5.653

5.740

4.853

4.940

5.696

4.896

6.653

499.00

0.400

0.400

5.740

5.797

4.940

4.997

5.769

4.969

6.746

337.29

0.400

0.400

5.797

5.971

4.997

5.171

5.884

5.084

6.892

1033.73

0.400

0.400

5.971

6.000

5.171

5.200

5.986

5.186

7.019

175.47

Total

Calculation of lining weight : -

9329.98

Range
from

Shell thickness
to

Top

Shell outer dia

Bottom

Top

Shell inner dia

Bottom

Top

Bottom

Linning outer dia

Linning inner dia

Top

Top

Bottom

Bottom

75

68

0.200

0.219

3.830

4.033

3.430

3.595

2.930

3.095

2.700

2.865

68

61

0.219

0.253

4.033

4.235

3.595

3.730

3.095

3.230

2.865

3.000

61

54

0.253

0.294

4.235

4.438

3.730

3.850

3.230

3.350

3.000

3.120

54

47

0.294

0.333

4.438

4.640

3.850

3.973

3.350

3.473

3.120

3.243

47

40

0.333

0.365

4.640

4.843

3.973

4.114

3.473

3.614

3.243

3.384

40

33

0.365

0.384

4.843

5.045

4.114

4.276

3.614

3.776

3.384

3.546

33

26

0.384

0.395

5.045

5.248

4.276

4.459

3.776

3.959

3.546

3.729

26

19

0.395

0.399

5.248

5.450

4.459

4.653

3.959

4.153

3.729

3.923

19

12

0.399

0.400

5.450

5.653

4.653

4.853

4.153

4.353

3.693

3.893

12

0.400

0.400

5.653

5.740

4.853

4.940

4.353

4.440

3.893

3.980

0.400

0.400

5.740

5.797

4.940

4.997

4.440

4.497

3.980

4.037

0.400

0.400

5.797

5.971

4.997

5.171

0.400

0.400

5.971

6.000

5.171

5.200

Calculation of duct load :load due to one duct =

No. of ducts

10 KN
2

Total duct load =

20 KN

Calculaton of platform weight : 3 platforms are considered

LL on platform =
Platform width =
Thickness =
Elevation

Inner dia

5.00 KN / m
1.2 m
0.15 m

Outer dia

DL KN

LL KN

23.0

5.349

7.749

92.58

123.44

48.0

4.539

6.939

81.13

108.17

73.0

3.931

6.331

72.54

96.72

246.25

328.33

Total

Calculation of corbel weight : Avg depth of corbel =

Width of corbel =

Elevaton

0.3 m
0.23 m
0.35 m

Corbel
outer dia

iner dia

For 115 thick wall

for 230 thick wall
Weight

Concrete

KN

68

3.595

3.135

18.236

0.73

61

3.730

3.270

18.967

0.76

54

3.850

3.390

19.617

0.78

47

3.973

3.513

20.285

0.81

40

4.114

3.654

21.046

0.84

33

4.276

3.816

21.928

0.88

26

4.459

3.999

22.915

0.92

19

4.653

4.193

23.969

0.96

12

4.853

4.153

37.136

1.49

4.940

4.240

37.848

1.51

4.997

4.297

38.325

1.53

280.272

11.211

Total

Calculation of staircase weight : -

0.6 KN / m

Calculation of hopper weight : Hopper thickness

Top
Bottom
Hopper OD top
Bottom
Hopper ID top
Bottom

Height =
=
=
=
=
=
=

Weight

0.2
0.2
5.000
0.750
4.6
0.35

m
m
m
m

3.00 m

Avg OD
Avg ID
Area

=
=
=

126.053 KN

Hopper Linning load : Lining thickness

Height =

2.80 m

2.875 m
2.475 m
1.681 m

Total

44.4 KN

Top
Bottom
Lining OD Top
Bottom
Linning ID top
Bottom

=
=
=
=
=
=

Weight

0.115
0.115
5.000
0.750
4.77
0.52

m
m
m
m
m
m

Avg OD
Avg ID
Area

=
=
=

2.875 m
2.645 m
0.997 m

69.798 KN

Deductions :Item

no

height

width

thickness

weight

1. Duct at 7 m

1.4

1.400

0.400

19.5998796

2. Duct at 9 m

1.4

1.4

0.400

19.5987098

3. Access door at 1m

0.9

0.400

17.9999985

Summary of dead load : -

Sr no.

Item

Load

Concrete

KN

Concrete shell

9329.98

373.20

Brick linning

2082.03

83.28

Duct load

20.00

0.80

Platform load

574.58

0.00

Corbel load

280.27

11.21

Staircase Load

44.40

1.78

Hoper Load

126.05

5.04

Hopper linning load

69.80

2.79

Baffle Wall load

0.00

0.00

10

Duct opening at 7 m(deduction)

-19.60

-0.78

11

Duct opening at 9 m(deduction)

-19.60

-0.78

12

Access Dooe Opening

-18.00

-0.72

12469.92

475.81

Total

Calculation of wind load

Wind data : Basic wind speed =
Risk factor K1 =
Topography factorK3=
Terrain category
Coefficient of Drag =
Coefficient of Drag =

47 m/sec
1.07
1.00
2
Class - C
0.8
0.8

Along wind load by simplified method : -

IS-875-III 1987 fig-1

IS-875-III 1987 Table-1
IS-875-III 1987 Cl 5.3.3.1
IS-875-III 1987 Table-2
IS4998 -I 1992 Cl 3 For top 1/3 Ht of chimney
IS4998 -I 1992 Cl 3 For remaining Ht of chimney

Range
from

Avg. ht.
to

K2

Vz

Pz

Dia at

Fz

Moment

N/mm

avg ht

KN

KNm

cumulative
Shear

moment

75

68

71.5

1.1301

56.83

1937.98

3.931

42.66

3050.53

42.66

149.33

68

61

64.5

1.1203

56.34

1904.51

4.134

44.09

2843.68

86.75

602.29

61

54

57.5

1.1100

55.82

1869.65

4.336

45.40

2610.59

132.15

1368.46

54

47

50.5

1.1000

55.32

1836.12

4.539

46.67

2356.82

178.82

2456.89

47

40

43.5

1.0805

54.34

1771.59

4.741

47.04

2046.20

225.86

3873.29

40

33

36.5

1.0595

53.28

1703.40

4.944

47.16

1721.35

273.02

5619.40

33

26

29.5

1.0400

52.30

1641.27

5.146

47.30

1395.41

320.33

7696.12

26

19

22.5

1.0100

50.79

1547.95

5.349

46.37

1043.28

366.69

10100.68

19

12

15.5

0.9730

48.93

1436.61

5.552

44.66

692.27

411.36

12823.85

12

10.5

0.9340

46.97

1323.76

5.696

18.10

190.02

429.45

14085.07

0.9300

46.77

1312.44

5.769

12.11

96.91

441.57

14956.08

0.9300

46.77

1312.44

5.884

37.07

148.28

478.64

17716.69

0.5

0.0000

0.00

0.00

5.986

0.00

0.00

478.64

18195.32

18195.32

Calculation of mode shape and natural frequency (from staad):natural frequancy from staad :natural frequancy of chimney in first mode as per staad analysis
natural frequancy of chimney in second mode as per staad analysis
natural frequancy of chimney in third mode as per staad analysis
mode shapes from staad :-

f1 =
f2 =
f3 =

0.801
3.65
8.966

normalised

Range

first mode

second mode

third mode

75

68

1.00000

1.00000

-1.00000

68

61

0.85999

0.58006

-0.28912

61

54

0.72139

0.18787

0.26281

54

47

0.58707

-0.13289

0.49045

47

40

0.46025

-0.35034

0.38443

40

33

0.34394

-0.45412

0.07958

33

26

0.24085

-0.45374

-0.23770

26

19

0.15348

-0.37402

-0.41929

19

12

0.08404

-0.24991

-0.40950

12

0.03445

0.12108

-0.25407

0.01974

-0.07436

-0.17012

0.01217

-0.04818

-0.11655

0.00032

-0.00191

-0.00617

0.00000

0.00000

0.00000

Along wind load by random response method :Height

Natural frequancy in first mode
Structural damping as fraction of critical damping
Hourly mean wind speed factor

H=
f1 =
=
k2 =

75 m
0.801 Hz
0.016
0.67

V10 = Vb * k2 = 47 * 0.67
Size reduction factor
Available energy in the wind at the natural frequancy
Background factor
Twice the turbulence intensity
Peak factor
Gust factor

Range
from

Avg
to

k2 (gust)

ht. M

V10 =
S=

31.49 m/s
0.179319
E=
0.0502171
B = 0.7204517
r=
0.2882391
vT = 1909.665
gt = 2.7868712
G = 1.9099688

Vz

Pz

Dia at

Fzm

m/s

N/m2

avg ht

KN

Fzm*Z*dz

Fzf

Fzm + Fzf

Shear
KN

75.00

68.00

71.50

0.89

44.51

1188.51

3.93

26.17

7354.62

23.11

49.27

49.27

68.00

61.00

64.50

0.88

44.00

1161.80

4.13

26.89

7170.96

20.85

47.74

97.01

61.00

54.00

57.50

0.87

43.50

1135.39

4.34

27.57

6874.61

18.58

46.15

143.17

54.00

47.00

50.50

0.86

43.00

1109.29

4.54

28.20

6462.80

16.32

44.52

187.69

47.00

40.00

43.50

0.84

42.29

1073.26

4.74

28.50

5877.56

14.06

42.56

230.24

40.00

33.00

36.50

0.82

41.24

1020.33

4.94

28.25

5097.63

11.80

40.05

270.29

33.00

26.00

29.50

0.80

40.23

971.17

5.15

27.99

4249.35

9.53

37.52

307.81

26.00

19.00

22.50

0.77

38.92

909.07

5.35

27.23

3277.27

7.27

34.50

342.31

19.00

12.00

15.50

0.74

37.42

839.96

5.55

26.11

2247.02

5.01

31.12

373.44

12.00

9.00

10.50

0.69

34.70

722.46

5.70

9.88

590.72

3.39

13.27

386.71

9.00

7.00

8.00

0.67

33.69

681.18

5.77

6.29

290.14

2.59

8.87

395.58

7.00

1.00

4.00

0.67

33.69

681.18

5.88

19.24

452.85

1.29

20.53

416.11

1.00

0.00

0.50

0.00

0.00

0.00

5.99

0.00

0.00

0.16

0.16

416.27

49945.52

Concrete
M

Iyy
m4

Izz
m4

Weight
KN / m

17.133

4.252

4.252

61.19

20.196

5.500

5.500

72.13

24.407

7.228

7.228

87.17

29.141

9.341

9.341

104.08

33.709

11.687

11.687

120.39

37.626

14.124

14.124

134.38

40.743

16.574

16.574

145.51

43.193

19.038

19.038

154.26

45.231

21.570

21.570

161.54

19.960

23.462

23.462

166.33

13.492

24.438

24.438

168.65

41.349

26.047

26.047

172.29

7.019

27.512

27.512

175.47

373.20

Avg outer

Avg inner

Area

Weight

Dia lining

Dia lining

KN

3.013

2.783

1.047

146.58

3.163

2.933

1.101

154.17

3.290

3.060

1.147

160.61

3.412

3.182

1.191

166.76

3.543

3.313

1.239

173.43

3.695

3.465

1.294

181.10

3.867

3.637

1.356

189.82

4.056

3.826

1.424

199.35

4.253

3.793

2.907

407.03

4.396

3.936

3.011

180.66

4.469

4.009

3.063

122.52

Total

2082.03

level

Fz
68

42.66

61

44.09

54

45.40

47

46.67

40

47.04

33

47.16

26

47.30

19

46.37

12

44.66

18.10

12.11

37.07

0.00

68

61

54

47

40

33

26

19

12

3.5

10.5

17.5

24.5

31.5

38.5

45.5

52.5

59.5

62.5

3.5

10.5

17.5

24.5

31.5

38.5

45.5

52.5

55.5

3.5

10.5

17.5

24.5

31.5

38.5

45.5

48.5

3.5

10.5

17.5

24.5

31.5

38.5

41.5

3.5

10.5

17.5

24.5

31.5

34.5

3.5

10.5

17.5

24.5

27.5

3.5

10.5

17.5

20.5

3.5

10.5

13.5

3.5

6.5
1.5

149.326487

602.28756

1368.46234

2456.88679

3873.29205

5619.39529

7696.11635

10100.6818

12823.8532

14085.0655

moment

moment
simplyfied

172.456468

149.33

684.461746

602.29

1525.10134

1368.46

2683.09187

2456.89

4145.83732

3873.29

5897.68792

5619.40

7921.02978

7696.12

10196.4621

10100.68

12701.5825

12823.85

13841.7949

14085.07

14624.0793

14956.08

17059.1476

17716.69

17475.3394

18195.32

68

61

54

47

40

33

26

19

12

3.5

10.5

17.5

24.5

31.5

38.5

45.5

52.5

59.5

3.5

10.5

17.5

24.5

31.5

38.5

45.5

52.5

3.5

10.5

17.5

24.5

31.5

38.5

45.5

3.5

10.5

17.5

24.5

31.5

38.5

3.5

10.5

17.5

24.5

31.5

3.5

10.5

17.5

24.5

3.5

10.5

17.5

3.5

10.5
3.5

172.456468

684.461746

1525.10134

2683.09187

4145.83732

5897.68792

7921.02978

10196.4621

12701.5825

64.5

70.5

71.5

57.5

63.5

64.5

50.5

56.5

57.5

43.5

49.5

50.5

36.5

42.5

43.5

29.5

35.5

36.5

22.5

28.5

29.5

15.5

21.5

22.5

8.5

14.5

15.5

3.5

9.5

10.5

4
0.5

14956.084

17716.6875

18195.3227

62.5

64.5

70.5

71.5

55.5

57.5

63.5

64.5

48.5

50.5

56.5

57.5

41.5

43.5

49.5

50.5

34.5

36.5

42.5

43.5

27.5

29.5

35.5

36.5

20.5

22.5

28.5

29.5

13.5

15.5

21.5

22.5

6.5

8.5

14.5

15.5

1.5

3.5

9.5

10.5

4
0.5

13841.7949

14624.0793

17059.1476

17475.3394