Beruflich Dokumente
Kultur Dokumente
Manual
h
The BiPAP Vision Ventilatory Support System is the subject of U.S. patents #5148802,
#5239995, #5313937, #5433193, and other pending U.S. and foreign patents. BiPAP is a registered trademark of Respironics.
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Limited Warranty
Respironics warrants that the BiPAP VisionTM Ventilatory Support System (BiPAP Vision) shall be free from defects
of workmanship and materials and will perform in accordance with the product specifications for a period of one year
from the date of sale by Respironics. If the product fails to perform in accordance with the product specifications,
Respironics will repair or replaceat its optionthe defective material or part. Respironics will pay customary
freight charges from Respironics to the dealer location only. This warranty does not cover damage caused by
accident, misuse, abuse, alteration, and other defects not related to materials or workmanship.
Respironics disclaims all liability for economic loss, loss of profits, overhead or consequential damages which may
be claimed to arise from any sale or use of this product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty is given in lieu of all other express warranties. In addition, any implied warranty, including any
warranty of merchantability or fitness for the particular purpose, is limited to one year. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives
you specific legal rights, and you may also have other rights which vary from state to state.
The warranty for repairs is 90 days for labor and one year on the part(s) that was replaced.
To exercise your right under this warranty, contact your local authorized Respironics dealer or contact Respironics
at:
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Table of Contents
Chapter 1: Introduction .......................................................................................1-1
1.1
1.2
1.3
Chapter 10: Summary of Upgrades for Repairs of Vision units with Serial
Numbers 100500 to 106000 ......................................................... 10-1
10.1
10.2
10.3
ii
Chapter 1: Introduction
Introduction
Chp. 1
Chapter 1:
1.1
1.2
1.3
1-1
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1-2
Chapter 1: Introduction
Chapter 1: Introduction
1.1 BiPAP Vision Ventilatory Support System Overview
The BiPAP Vision Ventilatory Support System (BiPAP Vision), shown in Figure 1-1, is a microprocessor-controlled, positive pressure ventilatory assist system. The BiPAP Vision incorporates a user interface with multifunction keys, real time graphic displays, and integral patient and system alarms.
The BiPAP Vision features a centrifugal blower to generate airflow, as well as hardware and software platforms
that can be upgraded with an oxygen module and additional patient alarms. The system operates in the Continuous Positive Airway Pressure (CPAP), Pressure Support (S/T), and optional Proportional Assist Ventilation/Timed (PAV/T) modes.
The BiPAP Vision contains a variety of integrated safety and self-diagnostic features. All system functions are
checked at start-up and during operation. Errors are reported by visual and/or audible indicators.
Pressure regulation is achieved by monitoring proximal airway pressure and adjusting flows accordingly to
ensure that the proximal pressure equals the set pressure.
IP
AP
15
cm
EP
AP
MO
DE
H2 O
cm
Ra
S/
(c
MO
NI
TO
HO
2 )
RI
NG
H2 O
te
12
Vo
BP
M
(m
l)
PS
Fl
VT
ow
(L
/m
in
%O
cm
H2
55
%
10
00
ml
Mi
nV
en
t
14
L/
mi
n
PI
15
cm
2O
Op
ti
on
Figure 1-1
The BiPAP Vision Ventilator
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Chapter 1: Introduction
1-3
This service manual was prepared by Respironics primarily for use by qualified technicians
required to service the BiPAP Vision.
1-800-345-6443
1-800-866-0245
International
Phone:
Fax:
E-Mail
1-724-387-4000
1-724-387-5012
service@respironics.com
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Chapter 2:
2.1
2.2
2.3
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2-1
2-2
NOTE:
2.1 WARNINGS
2.1.1 Safety
Do not use the BiPAP Vision in the presence of a flammable anesthetic mixture with
air, oxygen, or nitrous oxide.
Oxygen supports combustion. Do not use oxygen while smoking or in the presence of
an open flame.
When using the optional oxygen module, the BiPAP Vision does not provide an oxygen
sensor to monitor oxygen concentrations delivered to the patient circuit. Therefore, the
use of oxygen with the BiPAP Vision should be monitored through oximetry.
NOTE:
2.1.2 Operational
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If the Ventilator Inoperable indicator illuminates, refer to Chapter 6 of this manual for
troubleshooting guidelines.
Never attach oxygen tubing or any positive pressure source to the pressure port on the
front panel of the BiPAP Vision.
2.1.3 Service
CAUTION:
Electronic components used in this device are subject to damage from static
electricity. Repairs made to this device must be performed only in an antistatic,
ESD-protected environment.
Do not attempt to make connection to the diagnostic RS232 connector on the back panel of
the BiPAP Vision to obtain repair information while the unit is operating on a patient.
To assure the safety of the service technician and specified performance of the device,
Respironics recommends that only qualified technicians perform repairs to the BiPAP
Vision. Contact Respironics Technical Service for service training and authorization
information.
High voltages are present inside this device. To avoid electrical shock, disconnect the
electrical supply before attempting any repairs on the device.
For continued protection against risk of fire, replace fuses with those of the same type
and rating only.
2.1.4 Cleaning
To avoid electrical shock, unplug the BiPAP Vision unit before cleaning it.
2.2 CAUTIONS
While cleaning the unit, do not allow any liquid to enter the cabinet or the inlet filter.
Care should be taken to avoid exposing the BiPAP Vision to operating, storage, and
transport temperatures near the extremes specified in Chapter 4. If exposed to such
temperatures, allow the unit to cool or warm to room temperature before turning it on.
If using the oxygen module, do not exceed 100 psig oxygen supply pressure.
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2-3
2-4
2.3 NOTES
Refer to the BiPAP Vision Clinical Manual for a complete list of operational Warnings,
Cautions, and Notes.
Additional WARNINGS, CAUTIONS, and NOTES are located throughout this manual.
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Chapter 3:
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
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3-1
3-2
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Subsystem
Function
PSS
The Power Supply Subsystem (PSS) provides DC power to the BiPAP Vision
from an AC source.
MC
or
MCS
The Main Control (MC) board or Main Control Subsystem (MCS) performs all control,
data acquisition, and calculations required for the user-selected parameters. In addition,
the MC performs the start-up test and reports all errors.
PC
or
PAS
The Pressure Control (PC) board or Pressure Airflow Subsystem (PAS) controls the blower
and valves to generate and regulate the system pressure. The PAS senses the outlet
pressure and the patient pressure and regulates the outlet pressure to the patient circuit.
DC
or
D/CS
Through the touch pad, the Display Control (DC) board or Display/Control
Subsystem (D/CS) evaluates user inputs and passes valid parameters to the MC. The DC
receives display data from the MC. The DC also has its own internal functions; the
results of which are reported to the MC.
AFM
The Airflow Module (AFM), including the mass airflow sensor in the airstream,
provides an airflow measurement interface to the PC, allowing the PC to
measure total flow, temperature, and system pressure.
ILFR
The In-Line Flow Restrictor (ILFR) valve assembly regulates the total flow
from the blower discharge.
PRV
OM
The Oxygen Module (OM) subassembly regulates and proportions the oxygen released
into the air from the blower according to the oxygen concentration level set on the
parameters screen.
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3-3
Figure 3-1
BiPAP Vision Block Diagram
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3-4
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3-5
3-6
Figure 3-2
PSS Block Diagram
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3.2.2 DC Supply
The output DC supply is fused at 30 amps and delivers between 20.6 VDC and 35 VDC with a maximum
ripple of 1 vpp (peak-to-peak voltage) to the MC, PC, and DC.
3.2.4 AC Fail
The MC module monitors the level of DC supply voltage and the AC voltage output from the transformer
supply winding to determine if an AC fail condition exists.
Low DC supply detect If the DC supply voltage drops to 19.38 VDC or lower (nominal), an AC fail
condition will be triggered.
Line loss detect The AC voltage output from the transformer supply winding is monitored for a loss-ofcycle condition. Both legs of the winding are input to the monitoring circuitry. Whenever AC is lost, the
AC fail signal is activated.
3.2.5 Outputs
The PSS module also includes the following:
a.
b.
c.
d.
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3-7
3-8
J6
Nurse Call /
Remote Alarm *
J5
DCS RX / TX
PAS RX / TX
Figure 3-3
MC Block Diagram
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b.
c.
d.
Control valves and the blower motor through a Digital-to-Analog Converter (DAC)
e.
or
J15*
PC
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3-9
3-10
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*
or
*
or
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3-11
3-12
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3.5.14 EEPROM
A serial EEPROM stores the setpoints for the backlighting and contrast and also for the appropriate
diagnostic data.
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3-13
3-14
b.
Pressure indication
c.
Temperature indication
To provide indications accurate enough for system requirements, the AFM must be calibrated. Calibration data is stored in a nonvolatile memory that is part of the AFM. The flow, pressure, and temperature
indications are for the ventilator gas stream flowing through a flow body attached to the AFM circuit
board.
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3.6.6 Calibration
A data acquisition system, operating on a personal computer, is the control platform for AFM calibration
of temperature, pressure, and flow. Correction factors are derived and stored in the AFM module in an
EEPROM, with calibration accomplished by balancing the flow transducer bridge with an EEPOT. The
PAS uses temperature, pressure, and flow to correct for actual operating conditions. Once calibrated, the
AFM is interchangeable with other AFM assemblies.
NOTE:
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3-15
3-16
PC
Figure 3-7
OM Block Diagram
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Spontaneous Breaths
Two pressure levels are set: an EPAP level (range 4 to 20 cm H2O) to establish a baseline pressure and an
IPAP level (range 4 to 40 cm H2O) that determines the amount of pressure support delivered with each
breath (PS = IPAP EPAP). During the inspiratory phase, the BiPAP Vision responds as necessary to
satisfy the patients flow requirements while maintaining the preset IPAP pressure. Under these conditions, the patient is active in determining inspiratory time and tidal volume. The delivered tidal volume
will be dependent upon the pressure differential between the IPAP and EPAP levels, patient effort, and
the combined resistance and compliance of the circuit and the patient. If the patient does not actively
participate, the BiPAP Vision responds appropriately.
Timed Breaths
The S/T mode can also provide a time-triggered, pressure-limited, time-cycled machine breath, when the
spontaneous respiratory rate drops below the Rate control setting. If the ventilator does not detect a
spontaneous trigger within the interval determined by the Rate control setting, it will activate a timetriggered machine breath and deliver the IPAP level. Machine breaths are not synchronized with patient
effort, and once triggered to IPAP, the balance of the cycle is determined by the Timed Insp. Control
setting. A maximum Timed Inspiratory setting of 3.0 seconds can be set, as long as the I:E Ratio does not
exceed 1:1, as determined by the Rate setting. For example, see Figure 3-12. If the Rate control is set at 10
BPM, the total respiratory cycle is six seconds. If a spontaneous trigger occurs before the six-second cycle
time has elapsed, a spontaneously-triggered, pressure support breath occurs, a timed trigger will not
occur, and the timer is reset for a new six second interval. If a six second interval passes without a
spontaneous trigger, a timed trigger will be initiated and IPAP will be delivered for the duration of time
set by the Timed Inspiration setting.
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3-17
3-18
Figure 3-12
Timed Breath Example
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3.9
The unit will activate a remote signal for system shutdowns, patient alarms, and Loss of AC Power conditions which inhibit therapy. Note that a Check Vent condition does not activate the nurse call signal. The
nurse call signal can be silenced via the Alarm Silence key for the same amount of time that the audible
alarm on the Vision is silenced (two minutes). The signal can also be cleared by selection of the Alarm
Reset key. The nurse call signal will automatically terminate when a patient alarm self-cancels.
The Nurse Call/Remote Alarm feature is meant to be a backup with the main Vision alarm system being
the primary alarm/alert mechanism.
The Nurse Call or Remote Alarm signal is generated on the MC board and then can be connected to a
hospital nursing station. This signal is opto-isolated and used to switch a relay to provide open or closed
contacts to the remote station circuit. The arrangement of the two jumpers (JP1 and JP2) on the MC determine the output configuration that is utilized by a common connector on the rear panel of the Vision.
The Nurse Call Adapter (RI P/N 1014280) along with the Nurse Call Cable (RI P/N 1003742) can be used
to connect the Vision to a Nurse Call station.
The jumper configuration on the MC circuit board can be selected to meet requirements according to the
following table. Refer to the photo for jumper location.
Option
1
2
3
NOTE:
JP1
2,3
2,3
1,2
JP2
2,3
1,2
1,2
No Alarm Output
51.1K
Closed
Open
Alarm Option
Open
Open
Closed
System Requiring
Respironics Remote Alarm
Central Alarm System
Central Alarm System
Option 2 is the original factory set configuration for S/N 106001 to 106368.
Option 3 is the original factory set configuration for S/N 106369 and greater.
JP 2
JP1
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3-19
3-20
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3.10
The patient disconnect alarm (Disconnect) is based on the flow limit control algorithm in the Vision. The mitigation for the Disconnect alarm is to put the unit into flow limit control. This same action is done when the user selects
the Standby key.
3.10.1 Detection
The unit determines that a patient is not connected to the circuit anymore based on flow for the given pressure. This
is implemented via a look-up table, with a flow entry for every generated pressure. The range of flows is 95 to 180
LPM, with 180 LPM being the low limit for any pressure above 9 cmH2O. If the unit detects flow greater than the
threshold at any given pressure for more than 10 seconds (3 seconds in for software earlier than 13.2), the unit puts
itself into the Flow Limit Control state. In this state, the unit attempts to limit the flow coming out of the mask in
order to make putting the mask back on the patient easier and more comfortable for the patient.
Also, for safety concerns, the oxygen valve closes to discontinue oxygen delivery during this condition.
When the Standby key is selected by the user, the unit automatically enters the FLC state, regardless of the flow at
the time the Standby key is selected.
In order to limit the flow, the unit drops the pressure to 4 cmH2O. The algorithm was enhanced to work with the Full
Face Mask a while ago. The Full Face Mask has a flap that will close the patient circuit and open the mask to
atmosphere upon loss of flow and pressure. This flap must be kept in a position during FLC so that the patient
circuit is not occluded. This allows the unit to detect when the patient is reconnected. The enhancement to the
algorithm consists of the pressure being slowly increased to keep the flow at 160-170 LPM. The pressure level is
limited to 10 cmH2O for software 11.2 and 11.3 (15 cmH2O for software 11.3a and higher), regardless of how much
flow is being generated. Therefore, the unit will either output 160-170 LPM at some pressure or will be limited to
some lesser flow at 10 cmH2O for software 11.2 and 11.3 (15 cmH2O for software 11.3a and higher).
3.10.2 Termination
There are two termination stages to FLC. During the first stage, as the pressure is being increased from 4 cmH2O to
its maximum of 10 cmH2O for software 11.2 and 11.3 (15 cmH2O for software 11.3a and higher), FLC will be
automatically terminated if the unit detects negative flow (i.e., the patient breaths back into the unit). This pressure
increase takes about 10 12 seconds for software versions earlier than 13.2, depending on how soon the flow set
point is reached. There have been two enhancements in software version 13.2 in this area. The first is that the
pressure is increased faster (1 cmH2O per 40 ms instead of the previous cmH2O per 40 ms) to shorten the amount
of time in stage one. The second change concerns the flow range processing. In software versions earlier than 13.2,
when the pressure is dropped to 4 cmH2O and the flow is greater than the desired flow range (160-170 LPM), the
flow limit algorithm attempts to decrement the pressure to get the flow into that desired range. In software version
13.2, that was changed to immediately enter stage 2 under that condition.
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3-21
3-22
Once either the flow set point or the maximum pressure is reached, the unit will automatically terminate
FLC for either the detection of negative flow or if flow varies from the current flow by more than 40 LPM
in software versions prior to 13.2 and 20 LPM for software version 13.2. For instance, if the 160-170 LPM
set point has been reached, the unit will terminate FLC if the flow drops below 120 LPM or goes above
210 LPM in older software and 140-190 LPM in the new software.
If the flow set point has not been reached, the current flow at 10 cmH2O for software 11.3 and 11.3 (15
cmH2O for software 11.3a and higher) is used as the set point. For instance, if only 80 LPM can be
reached at 10 cmH2O for software 11.3 and 11.3 (15 cmH2O for software 11.3a and higher), the thresholds
for automatic termination of FLC will be 40 LPM and 120 LPM in older software and 60-100 LPM in new
software.
This allows FLC to be terminated without the patient necessarily breathing back into the machine but by
the simple act of refitting the mask to the patient.
The Standby condition, besides being terminated automatically by the above methods, can also be
manually terminated by reselecting the highlighted Standby soft key on the Monitoring screen.
When FLC is terminated during a Disconnect alarm period, the alarm is self-cancelled. That means
that the audible component of the alarm is silenced but the visual component of the alarm remains
displayed on the screen. That can be cleared by selecting the Alarm Reset key.
Note: During FLC, the oxygen parameter setting reduces to 21%, regardless of the setting.
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Chapter 4:
Specifications and
Control Ranges
4.1
4.2
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4-1
4-2
Humidity ............................................
PHYSICAL:
Dimensions ........................................
Weight ................................................
ELECTRICAL:
AC Input Voltage (VAC) .................
Fuses ...................................................
300 VA max.
AC Current ........................................
3.0 A maximum
AC Frequency ....................................
50/60 Hz
Class ...................................................
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Type ....................................................
BF
Degree of Protection Against Harmful Ingress of Water:
Ordinary Equipment, IPX0
Electromagnetic
Compatibility .....................................
PRESSURE:
Output .................................................
4 to 40 cm H2O
Elevation ..............................................
CONTROL ACCURACY:
Timed Inspiration ..............................
Rate ......................................................
DISPLAY ACCURACY:
Pressure ...............................................
1 cm H2O
Volume ................................................
Flow .....................................................
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4-3
4-4
TRIGGER SENSITIVITY:
(Refer to BiPAP Vision Clinical Manual Auto-Trak section for more details)
Spontaneous Trigger .........................
Vleak
Shape Trigger
Volume 6 cc above
50 to 100 psig
INTERNAL BATTERIES:
Alarm Battery .....................................
NiCAD
Location: D/C
3.6 VDC, 110 mAh
Rechargeable (See Section 5.9.3 for details)
(RI P/N 1012819)
Type:
Lithium Cell
Location: MCS
+3 VDC, 300 mAh
Not Rechargeable
(RI P/N 1001988)
Type:
Lithium Cell
Location: MCS
+3 VDC, 300 mAh
Not Rechargeable
(RI P/N 1006005)
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Refer to the applicable BiPAP Vision Clinical Manual for PAV/T information.
4.2.1 Parameters
Control
Range
Control
Increments
High Pressure
5 to 50 cm H20
1 cm H20
Low Pressure
Disabled to 40 cm H20
1 cm H20
0 to 60 sec.
1 cm H20
Apnea
Disabled; 20 to 40 sec.
4 set points;
Disabled, 20, 30, 40 sec.
Low Minute
Ventilation*
Disabled to 99 L/min.
1 L/min.
High Rate*
4 to 120 BPM
1 BPM
Low Rate*
4 to 120 BPM
1 BPM
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4-5
4-6
PARAMETER
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DISPLAY
RANGE
DISPLAY
RESOLUTION
IPAP
0 TO 50 CM H2O
1 CM H2O
EPAP
0 TO 50 CM H2O
1 CM H2O
C PAP
0 TO 50 CM H2O
1 CM H2O
RATE
0 TO 150 BPM
1 BPM
EXHALED TIDAL
VOLUME (VT)
0 TO 4000 ML
1 ML
MINUTE VENTILATION
(MIN VENT)
0 TO 99 L /MIN
1 L / MIN
0 TO 300 L/MIN
1 L / MIN
PATIENT LEAK
(PT. LEAK)
0 TO 300 L /MIN
1 L /MIN
PEAK INSPIRATORY
PRESSURE (PIP)
0 TO 50 CM H2O
1 CM H2O
PERCENT OF PATIENT
TRIGGERED BREATHS
(PT.TRIG)
0 TO 100%
1%
TI/TTOT
0 TO 100%
1%
Chapter 5:
Routine Maintenance
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
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5-1
5-2
Do not immerse the BiPAP Vision in water or allow any liquid to enter the cabinet or
the inlet filter.
NOTE:
The following guidelines for cleaning refer to the BiPAP Vision only. Refer to the
individual instructions for cleaning accessories.
CAUTION:
Do not allow any liquid to enter the cabinet or the inlet filter.
NOTE:
Do not clean the Auto-Trak sticker with anything except mild soap and water.
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Step 1
A dirty inlet filter may cause high operating temperatures, and may affect ventilator
performance. Examine the inlet filter for integrity and cleanliness before each use, and
as required during operation.
Turn the BiPAP Vision OFF and unplug the electrical cord from the wall outlet and from the
back of the unit.
NOTE:
Remove the inlet filter cap by pinching the latch, then rotate the cap until the hinge is
free from its slot.
The inlet filter is disposable. Do not attempt to clean the inlet filter. When the filter is
dirty replace it with a new filter. Use only Respironics filters; see Chapter 7 for
the filter reorder number.
Figure 5-1
Removing the Filter Cap
(P/N1003444)
NOTE:
Place the filter inside the cap, then reverse Step 2 to reinstall the filter cap.
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5-3
5-4
A dirty nylon mesh inlet filter may cause high operating temperatures
and may affect ventilator performance.
Step 1
Turn the BiPAP Vision off and unplug the electrical cord from the wall outlet and
from the back of the unit.
Step 2
Remove the filter cap and inlet filter. (See Section 5.2 for more detailed instructions on
removing the filter cap and inlet filter.)
Step 3
Using a medium Phillips screwdriver, remove the two screws that secure the nylon mesh
inlet filter to the filter enclosure. Remove the nylon mesh inlet filter.
Figure 5-2
Removing the Nylon Mesh Filter
NOTE:
Depending on the condition of the nylon mesh inlet filter, it may be cleaned and
reused. If the filter is in good shape, follow the cleaning instructions in Step 4. If the
filter must be replaced, proceed to Step 5.
NOTE:
If the nylon mesh inlet filter is to be cleaned, care should be taken to protect the
adhesive on the edges of the filter. If the adhesive is damaged, the filter may not
correctly seal when reinstalled.
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Step 4
Using a solution of mild soap and water, carefully clean then thoroughly rinse the nylon
mesh inlet filter. Insure that the filter is completely dry before reinstalling it in the unit.
Step 5
If necessary, remove the protective backing from the nylon mesh inlet filter. Align the new
cleaned nylon mesh inlet filter with the filter enclosure. Press the edges of the filter firmly in
place. Secure the filter to the filter enclosure using the two Phillips screws.
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5-5
5-6
A dirty Oxygen Regulator filter may reduce system performance. Examine the filter
for integrity and cleanliness before each use.
NOTE:
Step 1
Step 2
Step 3
Firmly grasp the plastic body of the regulator bowl and rotate it counterclockwise to
remove it. (Direction is referenced from the bottom of the unit.)
NOTE:
Figure 5-3
Removing the OM Regulator Bowl
Step 4
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Figure 5-4
Removing the OM Filter
Step 5
Step 6
If necessary, clean the regulator bowl with mild soap and water and dry completely.
Step 7
Put the regulator bowl in place and rotate it clockwise until securely tightened.
Step 8
BiPAP Vision Oxygen Module Regulator Filter and Regulator Bowl Compatibility
Note: Refer to the information below for compatibility when ordering Oxygen bowl and filter
replacements.
Oxygen Module (OM) Manifold / Regulator Bowl
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5-7
5-8
Step 1
Unplug the AC power cord from the wall outlet and from the power entry module on the
rear of the BiPAP Vision.
Step 2
With a small, flat-blade screwdriver, gently pry open the fuse holder door from the top. The
door hinges downward.
Figure 5-5
Opening the Fuse Door
Step 3
Pry the fuse drawers loose and slide them out of the power entry module.
Step 4
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Figure 5-6
Replacing the Fuses
Step 5
Step 6
Place the new fuses in the fuse drawers and slide the fuse drawers back into the power entry
module with the arrows on the front of the drawers pointing to the right.
Step 7
Select the proper operating voltage by removing the drum and reinserting it with the
desired voltage displayed.
NOTE:
Use only Respironics approved fuses. See Section 5.6 for fuse part numbers.
Step 8
Swing the fuse drawer door shut and snap it into place.
Step 9
Plug the AC power cord into the BiPAP Vision and the wall outlet.
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5-9
5-10
NOTE 1:
NOTE 2:
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Battery Function
The BiPAP Vision contains an internal NiCAD battery located on the DC (P/N 1012819) to activate the
Ventilator Inoperative visual and audible alarm indicators if an error occurs. A fully charged battery can
maintain the audible alarm for up to 20 minutes.
5.8.2
The NiCAD battery can lose its charge if the BiPAP Vision is not used for an extended time. In a typical
environment, a fully charged battery can be stored approximately six months before losing its charge, but
the discharge rate depends heavily on temperature.
NOTE:
The BiPAP Vision internal alarm battery should be charged prior to use if it has been
stored for longer than three months.
If the battery voltage is too low to support the alarm indicators, the Check Ventilator visual (Eye icon) and
audible alarm indicators will activate. The time that the audible alarm operates may be short due to the
low voltage of the battery. The BiPAP Vision also generates error code 205.
To check the error code:
Step 1
Silence the audible alarm component by pressing the Alarm Reset key.
The audible component will not sound again.
Step 2
Press the Monitoring hard key if you are not already in the Monitoring screen.
Step 3
Step 4
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5-11
5-12
5.8.3
There are two methods used to recharge the NiCAD battery on the DCS circuit board that is used to sound the
audible alarm, fast charge and normal.
If the status never indicates a good battery (i.e., the battery is actually bad and will not take a charge),
the fast charge sequence will run continuously. The user will be able to detect this by not being able to
clear the 205 error even after a full fast charge cycle.
Charging Process:
1.
2.
3.
4.
5.
Charging Process:
1.
2.
3.
4.
5.
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Charging Verification:
1.
2.
3.
A minimum of two hours is required to charge a fully discharged battery to a voltage at which the alarm will
not be activated. At this time, the unit can be operated and will continue to trickle charge the battery while it is
in operation.
Press Monitoring to begin operation.
Wait two minutes to determine if the Check Vent alarm activates with an error 205 in the Error Message screen.
If not, then the unit is ready for use.
CAUTION:
Prolonged storage of the BiPAP Vision at high temperatures, above 80 F (27 C) can
result in premature battery failure. Failure to recharge a battery when it is being stored for
long periods will cause a loss of battery life, activate the Check Ventilator alarm, and
generate error code 205.
1045049
5-13
5-14
Serial # ______________
Displayed on Options
Screen
1 Year
Section 5.2
As required
Replace oxygen
regulator filter
Section 5.4
As required
Audible Alarm
1 Year
Inspect Power
Cord
Cleaning
Section 8.5
Section 8.8
Section 5.7
Section 5.1
1 Year
1 Year
As required
As required
1045049
Date
Date: _______________
Chapter 6: Troubleshooting
Chapter 6:
Troubleshooting
6.1
6.2
6.3
6.4
6.5
6.6
1045049
6-1
6-2
Chapter 6: Troubleshooting
Chapter 6: Troubleshooting
6.1 Overview
Purpose
This chapter outlines a general procedure for troubleshooting the BiPAP Vision. Problems shall be investigated to the major component or subassembly as indicated on the specific error code charts found in this
chapter.
Process
Step 1
If a Patient Alarm activates and it is not possible to eliminate it, refer to the Alarm
Descriptions beginning on page 6-8 for detailed descriptions, possible causes, and corrective
action.
Step 2
If the Check Ventilator icon illuminates along with the audible alarm, refer to the Check
Vent Error Flow Chart on page 6-12 for the recommended troubleshooting sequence to
follow. Refer to the Check Vent Error Codes chart on page 6-13 for descriptions and
possible corrective actions.
Step 3
If the Ventilator Inoperative icon illuminates along with the audible alarm, refer to the Vent
Inop Errors Flow Charts on pages 6-14 and 6-15 for the recommended troubleshooting
sequence to follow. Refer to the Common System (page 6-16), PC Specific (page 6-18), MC
Specific (page 6-22), and the DC Specific (page 6-24) Error Codes Charts for descriptions and
possible corrective actions.
Step 4
Use the chart on page 6-3 to diagnose Common System Level Problems.
Step 5
Use the Error Codes Chart Abbreviation Definitions on pages 6-25 and 6-26 for the
definition of terms used throughout all of the Error Code Charts.
Step 6
Follow the PC/Laptop Setup Procedures in section 8.9 for the suggested method to check
the error code for each subsystem. The procedure includes PC/Laptop setup guidelines.
1045049
Fuses failing.
Symptom
PSS
Replace if failed.
Corrective Action
Transformer
Fuses
DC
LCD
Power cord
Main power switch
Loose connections
Power cord
Fuses
PSS
Main power switch
AC Inlet
Transformer
Possible Cause
Chapter 6: Troubleshooting
1045049
6-3
1045049
Rotary encoder
DC
Touch pad
DC
Corrective Action
Reduce ambient temperature, re-locate unit.
Replace the inlet filter (See Chapter 5).
PC
ILFR
PRV
Blower
Possible Cause
Noise
Symptom
6-4
Chapter 6: Troubleshooting
Chapter 6: Troubleshooting
Visual
alarm
indication
Flashing
"ALARM"
CPAP
%O 2
ALARM
HiP
15
cm H 2O
set
20
55
%
PS = cm
9 H 2O
P (cmH 2O)
10
1500
Rate
Vol (ml)
1000
500
BPM
100
Flow (L/min)
-100
1
VT 700ml
MinVent14 L/min
PIP15 cm H 2O
Options
Figure 6-1
Patient Alarm Shown in Mode / Message Area
1045049
6-5
6-6
Chapter 6: Troubleshooting
Description of System Alarms (Continued)
1045049
Chapter 6: Troubleshooting
Active:
At all times.
Active:
At all times.
1045049
6-7
1045049
Hi P
Alarm
Display
High Pressure
Check Ventilator
Ventilator
Inoperative
Description
Meaning
6.4 Troubleshooting
Replace PSS.
No bulk supply voltage.
Replace Transformer.
System error.
Corrective
Action
AC power failure
Possible Cause
6-8
Chapter 6: Troubleshooting
Low minute
ventilation
Exh.
LoMin
Vent
Port
No spontaneous
triggered breath
detected
within set
apnea interval
Low Pressure
Apnea
Lo P
Troubleshooting Chart
Chapter 6: Troubleshooting
Troubleshooting (Continued)
1045049
6-9
1045049
P Regulation
Loss of
pressure
regulation
Low total
breathing
rate
High total
breathing
rate
Hi
Rate
Lo
Rate
Meaning
Alarm
Display
Description
Large leak
Occluded patient circuit
Corrective
Action
Possible Cause
Troubleshooting Chart
6-10
Chapter 6: Troubleshooting
Troubleshooting (Continued)
Disconnect
O2 Flow
ProxLine
Disc
Alarm
Display
Incorrect
O2 flow
Proximal
pressure line
disconnect
Meaning
Reapply mask.
Corrective Action
Insufficient oxygen
supply pressure.
Possible Cause
Description
Troubleshooting Chart
Chapter 6: Troubleshooting
Troubleshooting (Continued)
1045049
6-11
6-12
Chapter 6: Troubleshooting
Figure 6-3
Check Vent Error Flow Chart
1045049
DC display voltage
DC audible alarm
DC backlight error
DC alarm battery
Keypad Error
Circulation fan
Invalid PC
Calibration Data
Blower speed
OM detection
100
101
102
200
201
202
203
204
205
206
300
301
303
306
103
Error Definition
Code
Description
Blower
PC
OM cable
OM
PC
Circulation fan
Recharge battery
(See Section 5.8.3)
DC
Keypad, DC
DC
DC
DC
DC
DC
MC
MC
MC
MC
Corrective Action
(Replace in order until the
problem is corrected.)
Chapter 6: Troubleshooting
Error Codes (Continued)
1045049
6-13
6-14
Chapter 6: Troubleshooting
-17
19
Figure 6-4
Vent Inop Indicator Troubleshooting Flow Chart
1045049
Chapter 6: Troubleshooting
Vent Inop Errors (Continued)
Figure 6-5
Vent Inop Indicator Troubleshooting Flow Chart
1045049
6-15
1045049
Spurious interrupt
Unassigned interrupt
Bus interrupt
Illegal instruction
Breakpoint error
Divide by zero
Uninitialized interrupt
Software interrupt
Unused interrupt
ROM CRC error
Bad MC state
Watchdog failure
Walking RAM test error
Watchdog reset after Watchdog
test
SCI failed
CRC error on third send to
DC MC
1601
1602
1603
1604
1605
1606
1607
1608
1609
160A
N/A
160E
1614
1616
1617
1700
1701
1702
E01
E02
E03
E04
E05
E06
E07
E08
E09
E0A
N/A
E0E
E14
E16
E17
F00
F01
F02
601
602
603
604
605
606
607
608
609
60A
60C
60E
614
616
617
700
701
702
Corrective Action
(Replace in order until the
problem is corrected.)
completed
SCI register not ready for a character to be output Subsystem with LED lit
ICB cable
after a delay loop of one flip-flop iterations
DC
Calculated CRC does not match transmitted CRC
MC
on third try
PC
ICB cable
DC
Negative Acknowledgment message received
MC
on third try
PC
ICB cable
DC
Tack not received on last byte sent within
MC
750 usecs
PC
Description
Hardware Failure
Error Definition
PC
DC
MC
6-16
Chapter 6: Troubleshooting
1709
170A
170B
N/A
N/A
N/A
N/A
FFFF
F09
F0A
F0B
N/A
N/A
N/A
N/A
FFFF
709
70A
70B
70C
70D
70E
70F
FFFF
1707
F07
707
Invalid delay (usec)
1706
F06
706
1708
1705
F05
705
F08
1704
F04
N/A
708
1703
F03
703
1045049
No Action Required
ICB cable
DC
MC
PC
MC/PC (if code exist)
Chapter 6: Troubleshooting
6-17
1045049
1204
1205
1206
1207
1217
1216
1214
1215
1210
1211
1212
1213
120E
120F
120D
120C
120B
120A
Description
12 volt signal read from MUX is less than 11 volts or greater than
13 volts
Bulk supply signal read from MUX is less than 20 volts or greater
than 38.88 volts
12 volt signal read from MUX is less than 13 volts or greater than
11 volts
5 volt signal read from MUX is less than 5.425 volts or greater
than -4.547
Voltage reference signal read from MUX is less than 3.749 volts or
greater than 4.445 volts
Queued Serial Module failed
The Rise Rate information in the MC to PC message not within
range (0-4)
Blower voltage bad in safe state
Blower drive voltage read from MUX is greater than 15 mV
PRV voltage bad in safe state
PRV drive voltage read from internal ADC is greater than 15 mV
ILFR voltage bad in safe state
ILFR drive voltage read from internal ADC is greater than 15 mV
Oxygen module drive voltage read from Internal ADC is greater
O2 valve voltage bad in safe state
than15 mV
Failure controlling start-up tests
Invalid data in test case
12 volts voltage reference test
12 volt signal read from MUX is less than 10.12 volts or greater
failed - start-up
than 14.04 volts
ANA ground voltage reference test ANA and signal read from MUX is less than 0 mV or greater than
failed - start-up
500 mV
Bulk supply voltage reference test Bulk supply signal read from MUX is less than 18.4 V or greater
failed - start-up
than 38.88 V
1202
1203
1208
ADC timeout
Error
1201
Code
PC
PC
PC
PC
PC
ICB cable
PC, MC, DC
PC
PC
PC
PC
PC
PC
PC
PC
ICB cable
MC, PC, DC
PC
PC
PC
PC
PC
PC
PC
Corrective Action
(Replace in order until
the problem is solved.)
6-18
Chapter 6: Troubleshooting
Voltage Failure
1227
1228
1229
1230
1226
1225
1222
1221
1220
122E
122F
Blower Failure
Bad Backup unit outlet
pressure sensor
Unit outlet difference
Stuck backup unit outlet pressure
sensor
ILFR voltage reference bad operational
O2 valve voltage reference bad operational
PRV voltage reference bad operational
Internal ADC calibration divide by
zero
Bad O2 temperature sensor
122C
122D
122A
122B
121F
121E
121D
121C
121B
121A
1219
1218
ILFR drive voltage read from the internal ADC is greater than
40 mV on the second try immediately after the first try
Oxygen Module drive voltage read from the internal ADC is greater
than 40 mV on the second try immediately after the first try
PRV drive voltage read from the internal ADC is greater than
40 mV on the second try immediately after the first try
Analog Vref signal = analog ground
Unit outlet and backup unit outlet sensor readings differ too much
Bad backup unit outlet pressure sensor or ADC
PC
Oxygen Module drive voltage read from Internal ADC is greater than
100 mV
PRV drive voltage read from internal ADC is greater than 100 mV
1045049
PC
PC
Blower
PC
PC
OM
PC
PC
PC
PC
PC, AFM,PSS
PC
PC
PC needs
PAV / T EPROM
PC, Blower
PC
PC
PC
PC
PC
PC
PC
PC
ILFR drive voltage read from internal ADC is greater than 100 mV
12 volt signal read from MUX is less than 14.04 V or greater than
10.12 V
5 volt signal read from MUX is less than 5.833 V or greater than
4.467
Voltage reference signal read from MUX is less than 3.749 V or
greater than 4.445 V
Blower drive voltage read from MUX is greater than 100 mV
Chapter 6: Troubleshooting
6-19
1045049
IPAP pressure setpoint in the MC message is greater than
40 cm H2O (non-PAV) or 50 cm H2O (PAV)
No AFM
Invalid MC message
1308
1309
130A
130B
130C
1312
Read of ADC not completed in time for the AFM detection read
1305
1302
1304
1301
Description
Error
1300
Code
AFM cable
AFM
PC
ICB cable
MC
PC
DC
ICB cable
MC
PC
DC
ICB cable
MC
PC
DC
ICB cable
MC
PC
DC
ICB cable
MC
PC
DC
AFM cable
AFM
PC
PC
PC
OM
AFM
Corrective Action
(Replace in order until
the problem is solved.)
6-20
Chapter 6: Troubleshooting
Vent Inop Errors (Continued)
1316
1318
1319
131A
Bad PC calibration
131B
131C
131D
131E
131F
1320
1321
1322
1323
1324
1325
1326
1317
1313
1045049
OM cable
OM,PAS
AFM cable,
AFM, PAS
OM cable,
OM, PAS
AFM cable
AFM
PC
PC
PC
AFM cable
AFM
PC
PC
PC
PC
AFM cable
AFM
OM cable
OM
AFM cable
AFM
PC
PC
AFM cable
AFM
PC
PC
OM cable
OM, PC, AM
Chapter 6: Troubleshooting
6-21
1045049
20E
20F
210
301
304
306
305
211
20D
20A
20C
209
207
Description
20B
Error Definition
206
Code
MC
MC
ICB cable
DC
MC
MC
MC
PSS
PC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
Corrective Action
(Replace in order until
the problem is corrected.)
6-22
Chapter 6: Troubleshooting
Pressure regulation
Invalid S / T state
313
332
333
Invalid mode
334
335
310
311
312
Description
30D
30E
30C
Error Definition
30B
30A
307
Code
MC
MC
ILFR valve
PRV valve
Blower
PC
AFM
MC
MC
MC
MC
ICB cable
DC
PC
MC
Contact
Respironics
Technical
Service
DC
MC
DC
MC
DC
DC
ICB cable
DC
PC
MC
Corrective Action
(Replace in order until
the problem is corrected.)
Chapter 6: Troubleshooting
Vent Inop Errors (Continued)
1045049
6-23
1045049
DC queue overflow
B03
B04
B09
B0A
B0D
B0E
B0F
B10
11D7
11D8
11D1
B0B
B0C
Bad mode
B01
B02
Error Definition
B00
Code
Description
DC
DC
DC
Touch pad
DC
DC
DC
Touchpad
DC
MC
DC
DC
DC
DC
DC
DC
ICB cable
DC
MC
PC
ICB cable
DC
MC
PC
DC
Corrective Action
(Replace in order until
the problem is corrected.)
6-24
Chapter 6: Troubleshooting
Chapter 6: Troubleshooting
Abbreviation
Definition
ADC
AFM
ANA
Analog
ATM
Atmospheric
BIST
CRC
DC
Display Control
EPROM
EEPROM
GPT
IADC
ICB
ILFR
LCD
LED
LPF
MC
Main Control
MCU
Microcontroller Unit
MP
Microprocessor
MUX
Multiplexer
NAK
Negative Acknowledgment
NVRAM
O2
Oxygen
OM
Oxygen Module
1045049
6-25
6-26
Chapter 6: Troubleshooting
Error Codes (Continued)
1045049
Abbreviation
Definition
PC
Pressure Control
PAV
PAV/T
PRV
QSM
QSP
RAM
ROM
RPM
RTC
SCI
Serial Interface
SPI
Tack
Acknowledge Timer
Trply
Reply Timer
Vref
Voltage Reference
Chapter 7:
7.1
7.2
7.3
7.4
7.5
7.6
1045049
7-1
7-2
For replacement part ordering information, technical or clinical assistance contact Respironics Customer
Service at:
1-800-345-6443
1-800-886-0245
Technical Support:
Fax:
1-800-345-6443
1-724-387-5236
1-724-387-4000
1-724-387-5012
service@respironics.com
http://www.respironics.com
1045049
Figure 7-1
BiPAP Vision Ventilator Component Location and Identification
1045049
7-3
7-4
(
*
Figure 7-2
Front Panel Assembly Exploded View
1045049
362435
Not Shown
1000751
7-13,7-43
582127
7-19,7-31,7-37
582158
7-36
Audible Alarm
1000743
7-19,7-30,7-31
Backlight
1014432
7-56
(See Note 8)
1006005
7-36
(See Note 8)
1001988
7-53
1012819
7-17
Blower Assembly
582128
7-20,7-21
Blower Muffler
582129
7-20
1003728
7-26,7-57
1003893
7-21
582130
7-43,7-55
1004700
7-13,7-55
582131
Not Shown
Circulation Fan
582132
7-26,7-27
English 582155
International - 1005618
7-16,7-43
1000752
7-19,7-30,7-31
1004709
7-17
1016457
7-56
DCS Connector
1007206
Not Shown
1004707
7-24,7-25
1004714
7-24,7-25
582133
1000286
7-47
1003524
7-47
1000351
Not Shown
1000349
Not Shown
1000353
7-11,7-36
1000354
7-11,7-36
1045049
7-5
7-6
Replacement Kit
EPROM Extraction Tool Kit
582135
7-54
582100
Not Shown
kit 1004713)
1000749
7-14
(Also part of
upgrade kit 1000356)
1000750
7-14
Grounding Post
1002902
7-13,7-26
1002991
Not Shown
Keypad, English
Keypad, German
Keypad, Universal
582151
582221
1004712
7-54
582136
Not Shown
582159
7-49
1004695
7-18,7-19,7-28,7-30
582137
7-29,7-35,7-39
1003444
7-13,7-15,7-43
582134
7-13,7-15,7-20
1004493
7-52
582101
7-15
1000747
7-15
1004703
7-16
582139
7-17,7-56
582141
7-13,7-26,7-38
1045049
Replacement Kit
1004698
7-28
1004711
7-34,7-36
1009410
Not Shown
1009745
Not Shown
1012819
1014280
Not Shown
1003742
Not Shown
1004697
7-26,7-27,7-36
Oxygen Baffle
1004705
7-26,7-31,7-35
English- 582142
Intl - 1004977
582153
1007547
7-13,7-20,7-29,
7-32
7-13
582154
1007546
7-13
Oxygen Regulator/Manifold
1014434
7-32
Oxygen Flowbody/PCA
1014433
7-32
1014805
7-32
1004710
7-11
1000356
7-33
1004713
7-33
1004696
7-28
1004706
7-27,7-30
582145
7-26,7-27,7-30,7-38
582147
7-29,7-35,7-39
582156
7-55
Rotary Encoder
582148
7-23
582157
7-17,7-54
Rubber Feet
582149
7-43,7-55
Service Manual
582160
Not Shown
1045049
7-7
7-8
Replacement Kit
Shipping Container
1002424
Not Shown
582161
7-58
1004699
7-17,7-19,7-27,
7-36,7-42
1004823
7-58
332353
Not Shown
Top Enclosure
582150
7-13,7-43
Transformer Assembly
582152
7-26,7-27, 7-40
1045049
NOTE 1:
NOTE 2:
NOTE 3:
The original EPROM must be removed from the circuit board and installed into the
new circuit board, unless performing an upgrade to units S/N<106K. EPROMS
are included.
NOTE 4:
This item is either a Replacement Part or an Optional Upgrade for the unit.
NOTE 5:
For units from S/N 100500 to 100999, the PSS (582145) and power wiring harness
(part of 582131) must also be replaced if not already done.
NOTE 6:
For units from S/N 100500 to 100999, the PSS (582145), main power switch
(582141) and the power wire harness (part of 582131) must also be replaced.
NOTE 7:
The Inlet filter foam strip (1004493) should also be ordered with this kit.
NOTE 8:
1045049
7-9
7-10
Mobile Stand II
Replacement Kit
1001921
1001922
1002310
1001920
1001923
1002425
1002151
1006501
Humidifier Bracket
1005101
1007903
1011515
Storage Compartment
1007904
1007905
1009410
1009745
1045049
1045049
7-11
7-12
1045049
Rear View
S/N >106000
Oxygen Module
Assembly (English)
(582142)
(Intl 1005619)
Top Enclosure
(582150)
Grounding Post
(1002902)
Oxygen Inlet
( 1014805)
Oxygen Module
Manifold/Regulator
Filters
(582153 )
(1007547 )
Nurse Call/Remote
Alarm Connector
RS232 Diagnostic
Connector
Oxygen Module
Manifold/Regulator
Bowl
(582154)
(1007546)
Model Number
and
Serial Number
AC Inlet
(582138)
Bottom Enclosure
S/N >106K
(1004700)
1045049
7-13
7-14
Fuse Location
AC Inlet
(582138)
Voltage Setting
Fuses
(1000749 for 100 and 120 VAC operation
1000750 for 230 and 240 VAC operation)
1045049
1045049
7-15
7-16
Standoff(s) (x4)*
Screws (x4) *
* Included
1045049
DC Power Connection
S/N >106K
Rotary Encoder
(582148)
Ground Connection
1045049
7-17
7-18
DC View #2
S/N >106K
LCD Backlight
Voltage Connection
(Connects either way)
DCS/LCD
Mounting
Bracket
Audible Alarm
Connection
Rotary Encoder
Connection
1045049
Component Identification
Air Flow
Module
(582127)
Ground Wire
Main Power
Indicator Connector
Coiled Pressure
Tubing
(1000752)
Audible Alarm
(1000743)
1045049
7-19
7-20
Component Identification
Blower Muffler
(582129)
Oxygen Module Assembly
(English 582142)
(Intl 1005619)
Blower Assembly
(582128)
1045049
Blower Assembly
(582128)
Blower
Blower Mounting
Brackets (x3)
Blower Vibration
Isolators (x3)
(1003893)
Heat Sink*
Dampener*
Blower Connection to PC
1045049
7-21
7-22
DC Subsystem
Error LED
Main Power
Indicator Connector
LCD / DC Cable
Keypad Cable
Ground Connection
Audible Alarm
Battery
DC Power Connector
Rotary Encoder
1045049
ICB Connector
DC Cable Connections
DC EPROM
LCD / DC
Cable
Keypad
Ribbon Cable
Rotary Encoder
(582148)
1045049
7-23
7-24
DC EPROM
1045049
Error LED
Audible Alarm
Connection
Keypad
Connection
ICB Connector
Power Supply
Connection
1045049
7-25
7-26
Component Identification
RFI Filter
(Part of AC Inlet)
Circulation Fan
(582132)
Ground Post
(1002902)
AC Inlet
(582138)
Inlet Filter
Enclosure
(582134)
AC Inlet to Transformer
Connection
Main Power
Switch
(582141)
Oxygen Baffle
(1004705)
Power Supply
Subsystem (PSS)
(582145)
1045049
Oxygen Module
Assembly
(582142)
Transformer
Assembly
(582152)
Component Identification
Power Supply
Subsystem (PSS)
(582145)
Circulation Fan
(582132)
PC Subsystem
PC to DC
Power Connection
Power Harness PSS/PC S/N >106K
(1004706)
Transformer Assembly
(582152)
1045049
7-27
7-28
DC Cables
1045049
Component Identification
Oxygen Valve
(Part of Kit 1014434)
Oxygen Valve
Connection
Pressure Regulation
Valve (PRV)
(582147)
AFM
Thermister
In-Line Flow
Restrictor Valve
(ILFR) (582137)
1045049
7-29
7-30
Component Identification
Transformer
Assembly
(582152)
PSS to PC Power Cable
(1004706)
PSS Subsystem
(582145)
OM to PC
Ribbon Cable
Redundant
Pressure Sensor
Audible Alarm
(1000743)
Error LED
1045049
Component Identification
Oxygen Baffle
(1004705)
Air Flow Module
(582127)
Coiled Pressure
Tubing
(1000752)
Transformer Assembly
(582152)
ICB Cable
(1004695)
Audible Alarm
(1000743)
1045049
7-31
7-32
1045049
PRV Connector
Power Supply to
DC Connector
ICB connector
AFM Connector
Oxygen Module Connector
Error LED
EPROM
* Also part of 1004713, used to upgrade units S/N<106K 1000356, 1004714 and 1004707
1045049
7-33
7-34
EPROM
Error LED
1045049
RS 232 Connector
Alarm PAL
(582158)
Component Identification
Oxygen Baffle
(1004705)
1045049
7-35
7-36
RS 232 Connector
(1004699)
Alarm PAL
(582158)
EPROM
Error LED
* Also part of 1004713, 1000356, 1004714 and 1004707 used to upgrade units S/N<106K
1045049
Flow Sensor
Connects to the PC
Oxygen Baffle
(1004705)
1045049
7-37
7-38
Transformer
Connection
1045049
Valve Identification
In-Line Flow
Restrictor Valve
(ILFR) (582137)
Pressure Regulation
Valve (PRV)
(582147)
Connect to PC Subsystem
1045049
7-39
7-40
Transformer Assembly
(582152)
Connection to AC Inlet
Connection to PSS
1045049
Component Identification
Transformer Connection
Circulation Fan
(582132)
Main Power Switch
(582141)
Nurse Call / Remote Alarm
(1004697)
RS 232 Connector
(1004699)
Grounding Stud
Connects to PSS
Bottom Enclusure
S/N >106K
(1004700)
Connections to MC
(Nurse Call / Remote Alarm)
Connects to PSS
1045049
7-41
7-42
1045049
Top Enclosure
(582150)
Oxygen Module
(English, 582142)
(Intl, 1005619)
Bottom Enclosure
S/N <106K
(582130)
Rubber Feet (x4)
(582149)
AC Inlet
(582138)
1045049
7-43
7-44
Audible Alarm
Connection
1045049
* Also could be for upgrade units S/N <106K using 1004714 or 1004707
1045049
7-45
7-46
ICB Connector
Error LED
DCS/LCD Connector
Keypad Connector
Power Connector
ICB Connector
Placement for Upgraded Units
1045049
LCD Backlight
Connector (connect either direction)
EPROM
(1000286 Non PAV S/N <106K)
(1003524 W/PAV S/N <106K)
1045049
7-47
7-48
Keypad Connector
ICB Connector
1045049
Component Identification *
(S/N <106K)
Blower Muffler
(582129)
Oxygen Module
(582142)
Blower
(582128)
Power Supply
Subsystem
(582145)
PAS*
MCS*
1045049
7-49
7-50
Component Identification
(S/N<106K)
Power Connections
Transformer
(582152)
PAS Blower
Connection
1045049
Power Connector
Blower Connector
AFM Connector
Oxygen Module
Connector
RS 232 Connector
1045049
7-51
7-52
1045049
Power Connection
Error LED
Battery, Lithium
(1001988)
ICB Cable
Connection
Alarm PAL
MCS to D/CS Ground Wire
1045049
7-53
7-54
Component Identification
Front Enclosusre
(582135)
1045049
Component Identification
Bottom Enclosure S/N <106K
(582130)
Bottom Enclosure S/N >106K
(1004700)
PRV Muffler
(582156)
1045049
7-55
7-56
LCD Assembly
(582139)
Connects to DC Subsystem
(Connects either direction)
1045049
1045049
7-57
7-58
* See Section 8.10, Test Cable Usage Definitions, for further information.
1045049
Touch Pad
WARNING: Electrical shock hazard: Disconnect the electrical supply before attempting to make
any repairs to the device.
CAUTION:
Electronic components used in this device are subject to damage from static electricity.
Repairs made to this device must be performed only in an antistatic, ESD-protected environment.
1045049
7-59
7-60
Step 1
Removing the D / CS Touch Pad Ribbon Cable and Shielding Foil
a.
b.
c.
Making sure the front enclosure is protected, place it face down on the work surface
with the D / CS upwards.
Gently remove the ribbon cable from (J6).
Remove the one D / CS mounting screw that has touch pad shielding foil and
ground wire under it. Locate the foil away from this connection.
Screws
1045049
Remove the six screws securing the D / CS - LCD mounting plate to the front
enclosure.
Hold down on the front panel enclosure, and slowly lift upwards on one of the
mounting plate to begin releasing the LCD from the touch pad. Continue until the
plate can be removed.
NOTE: It may be necessary to use a small amount of isopropyl alcohol to assist with the touch
pad removal.
D / CS LCD
Mounting Plate
With the touch pad facing down, place a small amount of isopropyl alcohol between the
touch pad lens and the front panel enclosure at its smallest width (near the top). Tilt the
front panel enclosure slightly, and allow it to sit for approximately 10 to 15 seconds.
1045049
7-61
7-62
Apply Isopropyl
Alcohol as Necessary
b.
Gently push the touch pad away from the front panel enclosure, while adding small amounts
of alcohol as required, to loosen the bonding glue. Continue slowly and carefully around the
panel opening until entire touch pad is removable.
c.
Using isopropyl alcohol, clean any remaining glue from the front panel enclosure touch
pad mounting surface.
Step 4
Installing the Touch Pad
a.
Lay the front panel enclosure face up. With respect to the front of the unit, place the left
side of the front panel enclosure slightly over the edge of the work surface.
b.
After assuring that all glue from the original touch pad has been removed from the front
panel enclosure, remove the protective paper backing from the new touch pad, including
the clear protective coating on the LCD side of the touch pad lens.
c.
Place the ribbon cables and ground shields through their appropriate slots in the front
panel enclosure. Make sure no wiring is pinched. Slide the cables and shields through
until the left side of the touch pad rests (but is not secured) on the left side of the front
panel enclosure.
d.
Align the touch pad, top to bottom, and rest it in place. Observe alignment as the touch
pad becomes secured to the front panel enclosure.
1045049
NOTE:
If an alignment problem occurs, use a small amount of isopropyl alcohol to remove the touch pad. Allow
to dry before trying again.
Step 5
Installing the D / CS - LCD Mounting Plate
a.
While placing the D / CS - LCD mounting plate on the front enclosure, ensure that the
cables are properly routed. Secure the plate into position using the six mounting screws
Step 6
Installing the D / CS - Touch Pad Ribbon Cable
a.
With the tabs fully extended on (J6), place the ribbon cable completely into the connector. While
applying slight inward pressure on the ribbon cable, lock the tabs on both sides of (J6).
1045049
7-63
Chapter 8:
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
1045049
8-1
8-2
8.2
8.3
8.4
8.5
8.6
Performance Verification
Verifies that the BiPAP Vision user interface is functioning properly. It is not
intended to verify specifications, only the operational features are tested.
8.7
8.8
8.9
8.10
8.11
1045049
Replacement Item
1. Air Flow Module (AFM)
2. Alarm B Option
3. Blower
4. Blower Muffler
5. Bottom Enclosure
6. Cables (any internal)
7. Circulation Fan
8. Display Control (DC)
9. AC Power Cord (any)
10. Fan Muffler
11. Filter Enclosure
12. Filter
13. Front Panel Enclosure
14. Fuses, Domestic
15. Fuses, International
16. Hoses (any internal)
17. ICB Ribbon Cable
18. In-Line Flow Restrictor (ILFR)
19. AC Inlet
20. Liquid Crystal Display (LCD)
21. Main Control (MC)
22. Oxygen Module Assembly (OM)
23. OM Regulator Bowl
24. OM Regulator Filter
25. Main Power Switch
26. Power Supply Subsystem (PSS)
27. Pressure Control (PC)
28. Pressure Relief Valve (PRV)
29. PRV Muffler
30. Rotary Encoder
Blower/
Valve Cal.
Run-In
Cycle
YES
NO
YES
YES
YES
NO
YES
NO
NO
NO
YES
NO
NO
NO
NO
YES
NO
YES
YES
NO
YES
YES
NO
NO
NO
YES
YES
YES
YES
NO
YES
YES
YES
NO
YES
NO
YES
YES
YES
NO
YES
NO
YES
NO
NO
YES
NO
YES
YES
NO
YES
YES
NO
NO
NO
YES
YES
YES
NO
YES
Performance System
Verification Final Test
NO
YES
NO
NO
NO
YES
NO
NO
YES
NO
YES
NO
YES
YES
YES
YES
YES
NO
NO
YES
NO
NO
NO
NO
YES
NO
NO
NO
YES
YES
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
YES
YES
NO
YES
YES
NO
NO
NO
YES
YES
YES
NO
NO
1045049
8-3
8-4
Replacement Item
31. Rotary Encoder Knob
32. Rubber Feet
33. Top Enclosure
34. Touch Pad
35. Transformer
36. Power Line Filter
37. Audible Alarm
38. EPROM
39. PAV / T
40. Oxygen Manifold/Regulator
41. Oxygen PCA/Flowbody
Blower/
Valve Cal.
Run-in
Cycle
NO
NO
NO
NO
YES
NO
NO
NO
NO
YES
YES
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
Figure 8-1
1045049
Performance System
Verification Final Test
NO
NO
NO
YES
NO
NO
YES
NO
NO
NO
NO
NO
NO
NO
NO
YES
YES
NO
YES
YES
YES
YES
The Exhalation Port Test should be performed after servicing to ensure the accuracy of
estimated tidal volume and minute ventilation readings. Accurate minute ventilation
readings are necessary to ensure the accuracy of the low minute ventilation alarm when
it is set below 3 L/min.
NOTE:
The Exhalation Port Test is recommended before each use, with circuit changes, with
changes in the exhalation port, or after servicing. Completing the test ensures the
accuracy of some displays and alarms.
Equipment Set-up
First Install a 6 smooth inner lumen tubing, then a whisper swivel, and then a pressure pickoff port onto the unit outlet.
Connect a pressure line from the pick-off port to the pressure connection on the Vision unit.
Occlude the outlet.
Procedure
Step 1
Plug in the power cord. The Main Power indicator will illuminate.
Step 2
Turn the main power switch to the On position and wait for the unit to complete the
SYSTEM SELF TEST (internal system check). This will take approximately 5 to 15 seconds.
The TEST EXHALATION PORT screen will then be displayed.
1045049
8-5
8-6
Step 3
Press the Test Exh Port (Test Exhalation Port) soft key. Follow the instructions that appear
on the screen, then press Start Test.
Start
Test
Test Exh
Test
Exh
Port
Port
INSTRUCTIONS:
1. INSTALL CIRCUIT WITH EXHALATION DEVICE.
2. OCCLUDE CIRCUIT OUTLET.
3. PRESS "START TEST" WHEN READY.
4. KEEP TUBING OCCLUDED UNTIL TEST IS
COMPLETE.
Cancel
Test
Languages
Languages
22 HRS
Figure 8-2
Exhalation Port Test Instructions
NOTE:
1045049
This test can be canceled at anytime by pressing the Cancel Test soft key.
Step 4
There are seven possible status messages that can appear depending on the outcome of the
SYSTEM SELF TEST. Follow the instructions for the condition that appears.
a.
TEST COMPLETE
The circuit displays normal leak conditions at the exhalation (user interface) port.
b.
c.
d.
e.
f.
g.
1045049
8-7
8-8
Equipment
PC / Laptop
Test Cable (RI P/N 582161) for S/N < 106000
Test Cable (RI P/N 1004823) for S/N > 106000 and upgraded units for S/N <106000.
Note: See Figure 8-3 and 8-4 for cable connections.
Procedure
Step 1
Note:
Step 2
Write down the Total Operating Hours for the unit from either the Set Up Screen or the
Options Screen.
Step 3
Using the test cable, connect a PC/Laptop to the MC. If necessary, follow the Terminal Setup
guidelines in Section 8.9
Step 4
Step 5
Enter S J O on the terminal keyboard. This will display the Operating Time Modify
screen.
Step 6
Follow the instructions on the screen to modify the Total Operating Time value displayed to
match the hours written down from the unit in Step 2.
Step 7
After the time is correctly set, turn the power switch off, remove the terminal from the MC,
reassemble the unit, or continue with testing process.
* This is used primarily when a Main Control Subsystem or Lithium battery is replaced.
1045049
Figure 8-3
For Visions with S/N < 106K
Figure 8-4
For Visions with S/N > 106K
1045049
8-9
8-10
Equipment
CAUTION:
Electronic components used in this device are subject to damage from static electricity.
Use and follow appropriate electro-static discharge (ESD) procedures.
Procedure
Step 1
Step 2
Step 3
Depending on the test cable needed, connect one side to the (J3) connector on the Pressure
Control Subsystem (PC), or a standard serial cable to the PC connector, and the other side to
the PC or Laptop.
Step 4
Install the test orifice and pressure line to the Vision outlet. Plug in and turn on the unit. Turn
on the PC/Laptop.
NOTE:
1045049
Step 5
Wait for the Test Exhalation Port/Language screen to appear. Do not press Monitoring.
Step 6
Assure that the test orifice and the PRV exhaust are not obstructed.
Step 7
Type the calibration start code: SJB, on the terminal with no carriage return.
NOTE:
Step 8
NOTE:
Insure that the calibration start codes are in all capital letters. These will not display on
the PC or PC/Laptop.
Wait for the calibration process to complete. The terminal will stop updating information and
the cursor will blink when the process is finished. Valve Calibration Successful will be
displayed. (See below for a description of the Calibration Sequence Summary.)
If calibration is unsuccessful, try the test again. If it fails a second time, follow the guide
lines on the screen for suggested failure information.
Step 9
Step 10
Unplug the test cable from unit unless further testing is required.
Step 11
Step 12
Step 13
If necessary, carefully position the unit on its side and install the PRV muffler enclosure
Step 14
Step 15
Test complete.
1045049
8-11
8-12
Equipment
Test orifice (P/N 332353)
Pressure tubing
Smooth inner lumen tubing
Whisper swivel II (P/N 332113)
Procedure
Step 1
NOTE:
First connect the smooth inner lumen tubing to the unit outlet then the whisper swivel and
finally the test orifice. Connect the pressure tubing from the BiPAP Vision to the test orifice.
If the Vision unit loses power, and power is restored in less than 10 seconds, the unit
will return to operation at the same settings that were in effect before power was lost.
Step 2
Turn the unit on. When the Test Exhalation Port/Language Screen is displayed, remove the
AC power cord from the rear of the unit. Verify that the Ventilator Inoperative visual (wrench
icon) and the audible alarm is activated. Turn the unit off. Verify that the audible and visual
alarms are no longer active.
Step 3
After 15 seconds or more, reinstall the AC power cord, and switch the unit on.
NOTE:
For software versions 11.2 and higher, the Loss of AC Power symbol will begin flashing
in the display area. Press the Alarm Reset to clear and continue.
Perform the Exhalation Port Test as described in Section 8.3. (After successful completion of
the test, press the MONITORING hard key to proceed to the Monitoring Screen.)
Step 4
1045049
Press the OPTIONS soft key to access the Options Screen. If an alarm is active, press the
Reset Hard Key.
Step 5
NOTE:
Press the TEST ALARMS soft key to verify that both the audible tone and the alarm
messages activate for all available alarms. The Ventilator Inoperative and Check Ventilator
icons should illuminate during the test. The Vision front panel should look like Figure 8-2
(O2 Flow, Lo MinVent, Hi Rate, and Lo Rate appear if the oxygen module and optional
alarms are installed).
Each alarm function has both an audible and visual component. Verify that both
components are active during the alarm test. If either component is not active, have the
unit serviced.
Alarm Messages
in Mode/Message
Area
Error
Messages
Low Leak
O2 Flow
Lo MinVent
Hi Rate
Lo Rate
P (cm H2O)
ALARM
Hi P
Lo P
Apnea
ProxLine Disc
Time at P
49
hrs
Reset
P Regulation
Brightness
Illuminated
Vol (ml)
Test
Alarms
Contrast
Flow (L/min)
Invert
Figure 8-5
Alarm Test Screen
(Oxygen and Optional Alarm Module Installed)
Step 6
Press Monitoring. If the CPAP or PAV/T mode is active, press the MODE hard key, select the
S/T soft key, and set the parameters as shown below. Activate the new mode. If the S/T Mode
is active, press the MONITORING hard key then press the PARAMETERS hard key. In either
case, set the parameters as follows:
IPAP = 15 cm H2O
EPAP = 5 cm H2O
Rate = 15 BPM
Timed Insp = 1.0 sec
IPAP Rise Time = 0.1 sec
1045049
8-13
8-14
Press the ALARMS hard key and set the following alarm parameters.
Hi P = 20 cm H2O
Lo P = 10 cm H2O
Lo P Delay = 20 sec
Apnea = Disabled
If you have the optional Alarm Module, set the following additional alarm parameters.
Lo MinVent = Disabled
Hi Rate = 40 BPM
Lo Rate = 10 BPM
Step 8
Press the MONITORING hard key to return to the Monitoring Screen. Verify the following
parameters from the Monitoring Screen. (visual inspection)
The Rate soft key indicator flashes when each timed breath is activated.
The timed breath is approximately 1 second in duration.
The IPAP during a timed breath is 15 cm H2O.
The EPAP during a timed breath is 5 cm H2O.
The Timed Breath Rate is 15 BPM as indicated in the Timed Breath Indicator display.
Step 9
Occlude the test orifice for a few seconds. While viewing the Vision Pressure waveform, create
a small leak at the test orifice to simulate a spontaneous trigger. This process may have to be
repeated a few times. Verify that the unit cycles to IPAP and that the Rate Indicator did not
flash. After the breath is triggered, unocclude the test orifice.
Step 10
Step 11
Select the Hi P soft key and adjust the parameter to 10 cm H2O. Wait for the audible and
visual alarms indicating a High Pressure alarm. Return the Hi P parameter to 20 cm H2O and
press the Alarm Reset hard key to remove the alarm message.
Step 12
Open the circuit to atmosphere for approximately 20 seconds to verify the following audible
and visual alarms.
The disconnect alarm is activated after a few seconds. Press the alarm silence button and
continue.
The Lo P Alarm is activated.
Occlude the patient outlet on the circuit and press the Alarm Reset hard key to clear both the
audible and the visual alarms.
Step 13
Select the Apnea soft key and adjust the parameter to 20 sec. Maintain the occlusion of the
patient connection for a minimum of 20 seconds to verify that the audible tone and the Apnea
Alarm Message are activated. Adjust the Apnea setting to the Disabled setting. Press the
Alarm Reset key to clear the visual alarms.
Step 14
Test complete.
1045049
Service Notification
(Respironics use only)
Model Number
Purpose:
This data sheet is to be used in conjunction with the BiPAP Vision Performance
Verification. It should also be used whenever a screening procedure is required on the
BiPAP Vision.
Results:
Test
Step
Test Alarms
Spontaneous Breath
11
12
Apnea Alarm
13
Pass
Fail
Date
1045049
8-15
8-16
Equipment / Materials
0.25 test orifice (Respironics P/N 332353)
pressure tubing
Procedure
Step 1
Connect the 0.25 test orifice (Respironics P/N 332353) to the outlet port, and the pressure
tubing from its port to the pressure input on the BiPAP Vision.
Step 2
Connect the power, turn the unit On, and set up the following parameters in the S/T Mode.
IPAP = 40 cm H2O
EPAP = 4 cm H2O
Rate = 20 BPM
Timed Insp = 0.5 sec.
IPAP Rise Time = 0.1 sec.
Step 3
1045049
Step 4
Return to the Monitoring screen and observe that the display values match the set values.
Step 5
Run the unit for one half hour with the above settings.
Step 6
Verify that the display values match the set values and that no alarms occurred during this
time period. If a problem exists, follow the appropriate Troubleshooting Flow Chart in
Chapter 6 and perform the Run-In Cycle Procedure again before proceeding.
Step 7
Test Complete.
1045049
8-17
8-18
Data and other various information is to be recorded on the System Final Test Data Sheet.
Equipment
Flexible, smooth inner lumen tubing (P/N 301016)
Flowmeter (Appendix A)
Manometer (Appendix A)
PC/Laptop (Appendix A)
Mechanical lung (Appendix A)
Medical grade Oxygen and regulator (for testing of optional oxygen module only)
Oxygen analyzer (for testing of optional oxygen module only - Appendix A)
Variable flow restrictor (adjustable valve) (P/N 1006120)
Whisper swivel (P/N 332113)
Phillips screwdriver
Pressure tubing
Safety analyzer (Appendix A)
Test cable (P/N 582161 for serial numbers 105999 and less, P/N 1004823 for serial numbers
106000 and higher or upgraded units).
Multiple outlet power strip
Plug, cap, or stopper
Pressure pick-off port (02 port, P/N 312710)
1045049
CAUTION:
NOTE:
Only properly trained service personnel are permitted to perform this procedure.
Figure 8-6
Initial Equipment Setup
Certifier Flow
Analyzer (1012598)
Procedure
A.
Step 1
Step 2
Connect the Test Cable from the PC board (J3), or the Test Cable connector labeled PC, to the PC/
laptop com port.
Step 3
Plug in the AC power cord and verify the MAIN POWER indicator is lit.
1045049
8-19
8-20
Connect the patient tubing to the outlet of the unit. Place a pressure pickoff port on the other end and
then connect this to the Flowmeter. Using another piece of patient tubing, connect the outlet of the
flowmeter to the restrictor valve. Adjust restrictor valve to allow for a small amount of circuit leak.
Refer to figure 8-3.
Step 5
Using a Tee fitting, connect the Manometer, the pressure pickoff port, and the Vision pressure port
together.
B.
Turn on Unit
Step 1
After the System Self Test is complete, record the Total Operating Time shown on the
display shown at the bottom of the Test Exhalation Port/Language screen.
Step 2
Step 3
Verify that Brightness and Contrast can be controlled by pressing the appropriate key
and turning the adjustment knob. Then adjust both of these for an acceptable display.
(The Brightness has a small control range, it will not have much affect on the screen).
Step 4
C.
Step 1
Press ALARMS.
Step 2
After selecting the desired alarm, rotate the adjustment knob, and set each alarm
according to the following:
ALARM
Step 3
Hi P
Lo P
Disabled
Lo P Delay
60
Apnea
Disabled
If ALARM MODULE B is installed, set the alarms as listed below (they will be
displayed on the right side of the alarms screen).
ALARM
1045049
VALUE
50
VALUE
Lo Min Vent
Disabled
High Rate
50
Low Rate
Step 4
Step 5
D.
Press SCALE. Select the desired scale then rotate the adjust knob . Set each to the
following:
SCALE
VALUE
45 cm H2O
Vol
Flow
1500 ml
100 L/min.
Time Base
9 sec.
Step 1
On the PC/Laptop type, in sequence, the capital letters SJL to view the system parameters of the
Vision unit being tested. Note that only the blinking cursor will be displayed.
(If required, use the PC/Laptop Setup Procedure found in Chapter 8)
1045049
8-21
8-22
NOTE:
Lo Rate alarm will sound during this test. Press ALARM SILENCE to temporarily
cancel.
NOTE:
Unit may oscillate when no flow is present. Open the flow restrictor slightly until it
stops, then slowly close the valve.
NOTE:
After a period of time, the unit will automatically switch to MONITORING. Press
PARAMETERS to return to the parameters screen for making unit adjustments and
viewing the displays listed below.
E.
Pressure Accuracy
Step 1
Step 2
CPAP
Set Pressure
set
Outlet Pressure
5
5
cm H2O
Step 3
Verify all pressure readings are within specification (i.e. 2 cm H2O of the
Manometer reading).
Step 4
Set the unit pressure for 10 cm H2O and repeat steps 2-4.
Step 5
Set the unit for a pressure of 20 cm H2O, adjust the flow restrictor to 30 ( 3) LPM
and repeat steps 2-4.
F.
Flow Accuracy
Step 1
Step 2
Step 3
Step 4
1045049
Step 5
Step 6
Set the flow restrictor for 10, 60, and 120 LPM ( 1 LPM) and repeat steps 3-5.
Step 7
G.
Step 1
Step 2
NOTE:
Step 3
Connect a whisper swivel to the patient tubing at the output of the flow meter and plug
the end. Turn the unit On. Wait for the Test Exhalation Port Screen to appear.
Step 4
Press Test Exh Port then Start Test. Follow the on screen instructions as appropriate until
TEST COMPLETE is displayed.
NOTE:
Do not block the slots on the Whisper Swivel while the Exhalation Port Test is in
progress.
Step 5
Step 6
Step 7
Remove the plug and connect the test lung. (Compliance set to 0.05, Parabolic Resistor
RP 20). See Figure 8-7 for setup instructions.
Step 8
Step 9
Manually operate the test lung to create a uniform waveform on the Vision flow display
with peaks approaching 100 L/Min and a rate of approximately 30 BPM (one every two
seconds). While doing this, observe the manometer reading.
Step 10
Verify the manometer reading to be within 2 cm H2O of the units set value.
1045049
8-23
8-24
Figure 8-7
1045049
H.
S/T Performance
Step 1
Step 2
Step 3
Press Activate New Mode when ready to continue. Allow the unit to cycle a few times.
Step 4
Verify that the unit is cycling between low and high pressure by observing the
waveforms on the Vision pressure display.
Step 5
Verify the Manometer readings for IPAP pressure and EPAP pressure are within
2 cm H2O of their settings.
Step 6
I.
Step 1
Step 2
Step 3
Press Bar Graph. Verify that the screen displays bar graphs. Press again to return to waveform.
Step 4
Press Test Alarms. An audible tone should occur along with alarm messages displayed briefly at
the top of the screen. The Check Vent and Vent Inop symbols will light.
Step 5
Press Error Messages. Observe and record any displayed messages. Then press Clear
Error Messages.
Step 6
Step 7
Press System Info and record the software version, if the Oxygen Module is installed, and
which Alarm Module is installed.
1045049
8-25
8-26
Step 8
Press MONITORING.
Step 9
Press FREEZE/UNFREEZE and observe that the graphic displays have stopped updating.
Press FREEZE/UNFREEZE again to resume.
Step 10
Press SCALE. Press P and change the scale by rotating the knob and observe a change in
the displayed waveform. Set back to 45 cm H2O. Press MONITORING to exit.
J.
Alarms
Step 1
Disconnect the manometer tubing from the Vision Pressure Port. In a few seconds, an alarm
will sound and ProxLine and / or Lo P Disc will be displayed in the Alarm message
window at the top of the screen.
Step 2
Replace the tubing and the alarm will be silenced. Press ALARM RESET and the alarm will
reset.
Step 3
Pull the AC power cord from the unit. An alarm should sound and the wrench icon will
light.
Step 4
Turn the unit Off, wait for the alarm to stop and then wait 10 seconds minimum.
Step 5
Plug the AC power cord into the unit and turn the unit On.
Step 6
NOTE:
Step 7
1045049
For software versions 11.2 and higher, the Loss of AC Power indication will be flashing in the
display area. Press the Alarm Reset to clear and continue.
Turn off the unit.
Purpose:
1. To perform an additional test on BiPAP Vision units from serial number 107401 to 108343
(inclusive). This procedure must be done the first time a Vision that falls within the above listed
serial number range is returned for service for any reason. This procedure is to be performed
after the unit passes system final test found in the service manual.
2. This procedure must also be performed on any Oxygen Module repair kit from serial number
300000 to 301249 (inclusive) that has been installed into any unit. The serial number is located
on the cover. Repair parts 582142 and 1004977 are made up of these serial numbers, along with
the production units listed above.
This test will verify the ability of the oxygen delivery subassembly to adequately supply the required flow
needed to yield a specified oxygen concentration at the maximum unit flow rate. Some of these may have
had a vendor assembly problem. Any faults will require the replacement of the Oxygen Module assembly.
Test Equipment:
Same as used with oxygen testing found in step K of the System Final Test.
Test Setup:
See figure 8-8, except substitute the flow restrictor in the circuit for the test lung. Begin with a small leak.
Procedure:
1.) Turn the unit on.
2.) After the System Self Test completes, press MONITORING.
3.) Press PARAMETERS button and set the following unit parameters:
IPAP = 40 cm H2O
EPAP = 20 cm H2O
RATE = 10 BPM
TIMED INSP. = 3.0 sec
IPAP RISETIME = .05 sec
O2% = 21%
1045049
8-27
8-28
4.) Slowly open the flow restrictor and verify the flowmeter reads a minimum of 130 LPM for four
consecutive breaths during the IPAP portion of the cycle. If the unit activates the Disconnect
alarm, it may be necessary to adjust the flow restrictor valve to a lower flow and slowly re-open to
reach this flow rate.
5.) Set the O2% parameter to 100% and wait for oxygen analyzer reading to stabilize.
6.) For the unit to pass, the oxygen analyzer reading must remain between 90% and 109% inclusive for
four consecutive breaths. If any unit fails, the Oxygen Module subassembly must be replaced and the
unit retested.
7.) When complete, set the unit parameters as follows:
IPAP = 15 cm H2O
EPAP = 5 cm H2O
RATE = 10 BPM
TIMED INSP. = 1.0 sec
IPAP RISETIME = .05 sec
O2% = 21%
8.) Press MONITORING button.
9.) Close the oxygen tank valve.
10.) Turn power off and disconnect test equipment.
11.) Test Complete.
1045049
Oxygen supports combustion. Do not use oxygen while smoking or in the presence of an open
flame.
WARNING:
Never use the analyzer to measure gas with a high oxygen content following use on air with an oil
vapor content. The oil vapor will contaminate the tubing and may result in a fire on contact with
high oxygen levels.
Connect the 6 foot smooth inner lumen tubing from the outlet of the Vision, to the Whisper Swivel,
then to a pressure pick-off port (O2 port) and then to the TTL Lung (or equivalent). A small length of
tubing (approximately 6 inches) may be needed between the pressure pick-off port and the test lung.
Connect the oxygen analyzer cell in the patient circuit.
Put the pressure tubing from the pick-off port to the units patient pressure connection.
Or, Using a T connector, connect the pressure pick-off port, the units patient pressure connection
and the oxygen analyzer inlet together, whichever applies.
Set the test lung to have a compliance of 0.04 and a parabolic resistance of 20.
Step 2
Step 3
On the unit, press Parameters and set the following unit parameters.
IPAP = 20 cm H2O
EPAP = 4 cm H2O
RATE = 15 BPM
Timed Insp. = 1.0 sec
IPAP Risetime = .05 sec
O2% = 21%
1045049
8-29
8-30
Figure 8-8
1045049
Step 4
Press Monitoring. Ensure that the tidal volume reading on the Vision (Vt) is at 500 ml, +/- 20 ml (480 to
520 ml). If not raise or lower the IPAP pressure until the proper tidal volume reading is obtained.
Step 5
Connect the O2 line to the Oxygen Module. Open the O2 cylinder valve. Ensure that the O2 regulator
is set at 50 psi.
Step 6
Wait for the Oxygen Analyzer to stabilize and verify that the reading is 18% to 24%.
Note: Readings should be stable after 8 to 10 breaths. Some variance in the reading may occur,
depending on the quality of the analyzer being used.
Step 7
Press Parameters then set % O2 and adjust for 30% O2 level. Wait for the Oxygen Analyzer to stabilize
and verify that the reading is between 27% and 33% (inclusive). If the tidal volume reading on the
Vision falls out of the acceptable range, adjust the IPAP pressure until the tidal volume falls within the
acceptable range before taking the reading.
Step 8
Step 9
Close the O2 cylinder valve. Disconnect the Oxygen hose from the back of the Vision.
Step 10
Step 11
Reconnect the Oxygen hose to the back of the Vision and Open the O2 cylinder valve, set the O2 to
40% and press Alarm reset. Verify that no alarms exist after 8 breath cycles.
Step 12
Wait for the Oxygen Analyzer to stabilize and verify that the reading is between 36% and 44%
(inclusive). If the tidal volume reading on the Vision falls out of the acceptable range, adjust the IPAP
pressure until the tidal volume falls within the acceptable range before taking the reading.
Step 13
Set the unit for 60% O2. Wait for the Oxygen Analyzer to stabilize and verify that the reading is
between 54% and 66% (inclusive). If the tidal volume reading on the Vision falls out of the acceptable
range, adjust the IPAP pressure until the tidal volume falls within the acceptable range before taking
the reading.
Step 14
Set the unit for 80% O2. Wait for the Oxygen Analyzer to stabilize and verify that the reading is
between 72% and 88% (inclusive). If the tidal volume reading on the Vision falls out of the acceptable
range, adjust the IPAP pressure until the tidal volume falls within the acceptable range before taking
the reading.
Step 15
Set the unit for 100% O2. Wait for the Oxygen Analyzer to stabilize and verify that the reading is
between 90% and 109% (inclusive). If the tidal volume reading on the Vision falls out of the acceptable
range, adjust the IPAP pressure until the tidal volume falls within the acceptable range before taking
the reading.
Step 16
NOTE: If O2 Module Test Fails, perform the Oxygen Flow Module Test found in section 8.11. Then re-run step
K above.
1045049
8-31
8-32
L.
Step 1
Select Mode.
Step 2
Select PAV/T.
Step 3
Activate the PAV/T mode and verify the mode features are displayed on the screen and that
no errors or alarms occur.
NOTE:
No further testing of the PAV/T mode is needed since the functioning of the PAV/T
mode is directly linked to the S/T mode through software. The S/T specifications
were verified earlier in the system final test.
Step 4
Turn off the unit, disconnect the test circuit, and remove the power.
Step 5
M.
Earth Resistance
Step 1
N.
Measure and record the earth resistance value. Test current is 25 amps. The value must be
less than 0.10 Ohms (W) to pass.
Step 1
Measure and record the Normal Pole, No Earth, L2 earth leakage current. The value must
be less than 300 microamps to pass.
Step 2
Measure and record the Reverse Pole, No Earth, L2 earth leakage current. The value must
be less than 300 microamps to pass.
Step 3
Measure and record the Reverse Pole, No Earth, No L2 earth leakage current. The value must be less
than 1,000 microamps to pass.
Step 4
Measure and record the Normal Pole, No Earth, No L2 earth leakage current. The value must be less
than 1,000 microcamps amps.
1045049
O. BiPAP Vision Nurse Call / Remote Alarm Feature Testing ( for units s/n greater than
106000 only). (optional test)
Note: Refer to chapter 3 of this manual for details of the operation of this feature.
Purpose:
This test verifies the operation of the Nurse Call/Remote Alarm output connector on the rear panel of the BiPAP
Vision unit. This is an optional test and is provided to use as specified by internal protocol. The option 1,2 and 3
tests can be performed independently or as a whole, depending on requirements. The unit is shipped from the factory
set at the option 2 setting.
Equipment:
Fluke DVM, or equivalent
0.25 Test Orifice (p/n 332353), or occluded patient circuit
JP2
JP1
2.
Using a DVM and the unit turned off, measure the continuity across the High and Low of the Nurse Call/
Remote Alarm output connector. Value should be approximately 48.6K to 53.7K.
3.
Place the test orifice on the unit. Turn the Vision on and activate any patient alarm. (For example, the Apnea
alarm could be set to 20 seconds)
4.
Measure the continuity on the same connector and it now should be an open circuit.
5.
1045049
8-33
8-34
2.
Using a DVM and the unit turned off, measure the continuity across the High and Low of the Nurse Call/
Remote Alarm output connector. A closed circuit should be measured.
3.
Place the test orifice on the unit. Turn the Vision on and activate any patient alarm (For example, the Apnea
alarm could be set to 20 seconds).
4.
Measure the continuity on the same connector and it now should be an open circuit.
5.
2.
Using a DVM and the unit turned off, measure the continuity across the High and Low of the Nurse Call/
Remote Alarm output connector. An open circuit should be measured.
3.
Place the test orifice on the unit. Turn the Vision on and activate any patient alarm (For example, the Apnea
alarm could be set to 20 seconds).
4.
Measure the continuity on the same connector and it now should be a closed circuit.
5.
Q.
Step 1
1045049
Model Number
Service Notification
Fail
Specification
Pass Fail
-5 to 5 LPM
4.2 to 15.8 LPM
50.2 to 69.8 LPM
105.6 to 134.4 LPM
18.0 to 22.0 cm H2O
Test
G-4
G-9
G-10
Exhalation Port
Flow Waveforms
Manometer Reading (Spec = +/- 2 cm H2O)
Pass
Fail
Pass
Fail
S/T Performance
Step
Test
H-4
H-5
H-6
Cycling
IPAP/EPAP
BPM
Reading
1234567890123456
1234567890123456
1234567890123456
1234567890123456
Specification
Visual
+/- 2 cm H2O
9.3 to 10.8 BPM
1045049
8-35
8-36
Pass
Step
Type
Fail
I-5
I-5
I-5
I-5
Error
MCS
PAS
DCS
I-2 to I-10
Alarms
Step
Pass
Error Messages
Fail
System Information
Codes
Step
Item
Info.
I-7
I-7
I-7
Software Version
Oxygen Module
Alarm Module
J-1 to J-6
Oxygen Module (if installed)
Step
Oxygen Set Point Oxygen Analyzer
K-6
21%
K-7
30%
123456789012345678901234567890121234567890123456789012345678901
123456789012345678901234567890121234567890123456789012345678901
123456789012345678901234567890121234567890123456789012345678901
K-10 123456789012345678901234567890121234567890123456789012345678901
K-12
40%
K-13
60%
K-14
80%
K-15
100%
Specification
18.0 to 24%
27.0 to 33%
Alarm Activates
36 to 44%
54 to 66%
72 to 88%
> 90%
Pass
Fail
Pass
Fail
Pass
Fail
Testing Verification
Tested By: (Full Signature)
1045049
Date
Pass
Fail
Equipment
PC/Laptop Computer
Serial Cable
Test Cable for serial number 105999 and lower (RI P/N 582161)
Test cable for serial numbers 106000 and higher (RI P/N 1004823), or upgraded hybrid units.
Test cable for upgraded hybrid units also required (RI P/N 1004699)
Note: For any unit 105999 and lower that has had a new MC board installed, test cable 1004823
will be used. Test cable 582161 will still need to be used on the DC board.
Equipment Setup
Step 1
Connect one end of the test cable to the RS-232 communications port on the PC/laptop.
Note: When connecting to a PC/Laptop, the 9 pin to 25 pin connector supplied with the test cable 582161 is
not required.
Step 2
For S/N 105999 and lower: Connect the proper end of the test cable (582161) to the desired
subsystem: (J3) on the Pressure Control (PC) and Main Control (MC) or (J5) on the Display
Control (DC).
For S/N 106001 and higher: Connect the other end of the test cable (1004823) to the rear panel
of the Vision and connect a standard computer cable to the desired selection.
For upgraded hybrid units connect ribbon cable (1004699) to the desired selection of test cable
(1004823) .
Step 3
Step 2
From Connection Description, name the file if it is to be saved, select the umbrella with phone
icon, then click OK.
1045049
8-37
8-38
Step 3
Step 4
Step 5
Click OK to activate the settings. At this point, a blinking cursor will appear on the screen.
Step 6
If necessary, check the ASCII settings. Go to File, Properties, Settings, ASCII Setup.
Step 7
Enter the appropriate command for the desired selection below. No typed letters will appear
on the PC or Laptop. Data will appear after the code is entered.
Step 8
Note:
For an existing Vent Inop condition, the MC and DC will output full screens of information.
The PC only outputs one line of error code information. No command and needs to be entered.
During normal operation, the full command needs to be entered.
Step 2
Step 3
Under Settings, open Terminal Emulation then select DEC VT-52, and click OK.
Step 4
Again under Settings, open Terminal Preferences then set the following:
Line Wrap; On
Columns; 80
Cursor; Block, Blink
Show Scroll Bars
Use function arrows and control (Ctrl) keys for Windows.
Step 5
1045049
Click OK
Step 6
Step 7
Click OK
Step 8
Step 9
Enter the appropriate command for the test being performed. See the list of commands
on the next page.
Commands Options:
SJO
SJB
SJL
SJP
SJM
SJD
SJE
SJC
* If the unit is in a Vent Inop condition, the current error will automatically appear.
1045049
8-39
8-40
For Vision units serial number <106K that are upgraded hybrid units (new PC/MC installed)
Test Cable 1004823, along with the Ribbon Cable 1004699 (see note below), is to be used to test/calibrate BiPAP
Vision units with serial numbers <106K that are upgraded hybrid units (repaired using the new PC/MC circuit
boards). A standard serial I/O cable is used in conjunction with this to connect to the PC/laptop.
Any unit still having the original Display Control Subsystem will still need Test Cable 582161 connected to the DCS
to test the unit.
Note:
The Ribbon cable will be temporarily installed and then removed after testing. Make sure that the metal
connector housing does not make contact with any components within the Vision unit during use.
1045049
Remove the complete oxygen module assembly (except the ground wire and ribbon cable) to be able to easily
perform this test. The assembly can then set on the table next to the Vision unit.
2.
Procedure:
1.
2.
Allow the unit to complete the System Self Test In Progress. Do not put the unit into Monitoring mode.
3.
4.
NOTE: If the measured Oxygen concentration is still not in specification after completion of this test, follow
standard repair practices to obtain acceptable results.
1045049
8-41
Chapter 9:
9.1
9.2
1045049
9-1
9-2
Tools Required
Phillips screwdriver
Long-shaft, small, flat-blade
Extraction Tool
NOTE:
For PAV/T mode, the Alarm B PAL on the MC board will also need to be changed.
CAUTION:
To ensure proper operation of the unit, the MC, PC, and DC EPROMs MUST be the same
revision.
Procedure
Removed / Installed During Process
Top enclosure
Front panel enclosure
Display Control Subsystem (DC), partially
Pressure Control Subsystem (PC)
EPROM (DC)
EPROM (PC)
EPROM (MC)
Alarm B PAL (install only if not already a PAV/T unit)
WARNING: Electrical shock hazard: Disconnect the electrical supply before attempting to make any
repairs to the device.
CAUTION:
1045049
Electrical components used in this device are subject to damage from static electricity.
Repairs made to this device must be performed only in an antistatic, ESD-protected
environment.
Step 1
NOTE:
a.
b.
NOTE:
DCS
EPROM
Figure 9-1
Location of the DC EPROM
If necessary, store the removed EPROM in an approved anti-static bag or box.
NOTE:
c.
NOTE:
f.
Place the PC on an appropriate work surface. Using an appropriate extraction tool, remove
the existing EPROM.
1045049
9-3
9-4
PAS
EPROM
Figure 9-2
Location of the PC EPROM
NOTE:
g.
NOTE:
1045049
i.
Locate the new EPROM and Alarm B PAL (PAV/T mode only) for the MC.
j.
Using an appropriate extraction tool, remove the existing EPROM from U46.
Alarm PAL
MCS EPROM
Alarm PAL
MCS EPROM
Figure 9-3
Location of the MC EPROM
NOTE:
k.
l.
m. Carefully insert the new Alarm B PAL (PAV/T mode installation only).
NOTE:
Step 2
Ensure proper orientation before insertion. Flat edge of EPROM to the flat edge of
the socket.
Testing
To ensure the integrity of the unit, the Run-In Cycle and the System Final Test found in
Chapter 8 must be performed.
1045049
9-5
Oxygen Baffle
9-6
1045049
Procedure
1.
Remove:
Top Enclosure
Front Panel
AFM
Oxygen module outlet tubing support bracket (no longer needed)
T tubing (no longer needed)
22mm coupling at the Oxygen Module outlet (no longer needed)
T Connection
22mm Coupler
1045049
9-7
9-8
2.
On the AFM assembly, install the two nylon washers provided in the kit under the two mounting
screws for the AFM flowbody to allow proper clearance for the new Oxygen Baffle.
Remove the two Phillips screws that hold the flow body to the circuit board. Be careful not
to cause any damage to the thermistor wiring connection.
Place the two nylon washers between the AFM flowbody and the circuit board.
Install the screws and securely tighten.
1045049
3.
Place the Oxygen Baffle, as far as possible, onto the ILFR with the oxygen inlet port pointing directly
upwards and the flow direction arrow towards the front of the unit.
Oxygen Baffle
4.
While keeping the AFM lifted slightly upwards, gently insert it into the Oxygen Baffle outlet until the
AFM is aligned with its three mounting posts on the bottom enclosure. A back and forth motion may
be required. Push down on the AFM circuit board at the 3 mounting post locations to secure it into
place.
AFM Insertion
5.
Re-install:
Front enclosure
Top enclosure
6.
Perform the BiPAP Vision System Final Testing from Chapter 8 of the service manual.
1045049
9-9
10-1
Chapter 10: Summary of Upgrades
10.2
10.3
1045049
10-2
10.1
Note: For any of the following upgrades, the new Nurse Call/Remote, RS-232, Oxygen Baffle, and Ground Stud will not be implemented. Existing Keypad and
labeling will remain the same. Language additions are only available in version
13.0 and higher. A non-PAV and PAV kits will be available.
10.1.1
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
10.1.2
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
1045049
10-3
Chapter 10: Summary of Upgrades
k)
l)
m)
n)
Cable clamps
Screw for center cable clamp
MC ground screw
Top cover screws
1045049
10-4
g)
h)
i)
j)
k)
l)
m)
n)
ICB cable
PC/MC board spacers
Nut for MC center board spacer
Pressure tubing
Cable clamps
Screw to center cable clamp
MC ground screw
Top cover screws
1045049
10-5
Chapter 10: Summary of Upgrades
Reasoning
Replacement Kit to be
Used in Place of This
Fuse, International
(582099)
Mail Control Subsystem,
MC (582140)
1045049
10-6
10.3
Note: The original Total Operating Hours should be recorded, if possible, to enter onto the new unit
when this upgrade is complete.
Remove the following from the existing unit with serial number less than 106000:
1. Top cover.
2. Front Panel.
3. DCS.
4. Inlet tubing, Blower Muffler and Blower* (may need to partially remove the Oxygen assembly to
access the back blower mounting screw).
5. All connections to the PAS.
6. PAS.
7. MCS.
8. The two cable clamps from the left side of the unit that hold the blower, power supply, and main
power indicator wiring.
* It is possible to just remove the front two blower mounting screws and then when required,
partially lift upwards on the front of the blower assembly to perform this upgrade.
The following will no longer be needed:
1. Power cable (gray) that originally connected to the PSS, PAS, and DCS.
2. ICB cable.
3. AFM to PC ribbon cable.
4. 4 of the 5 screws that held the MCS in place.
5. PAS (including software).
6. MCS (including software).
7. DCS software.
8. Two top cover screws.
1045049
10-7
Chapter 10: Summary of Upgrades
1045049
10-8
11. Install the PC board onto the MC board standoffs making sure that the power connection near the
center of the board, and the other similar connector (testing and error data) located in the front
right of the board are fully seated. Also make sure that all of the nylon snap locks are fully
engaged.
12. Mount the second aluminum standoff onto the location near the center of the PC board where the
first aluminum standoff from the MC board can be seen.
13. Connect the blower, valves, circulation fan current sense, Oxygen Module ribbon cable, and the
new ICB cable to the appropriate PC connection points.
14. Locate the new AFM to PC ribbon cable and install it in place. Put this on the PC connection J4
to the AFM. The other is connected to J6 for the OM ribbon connection.
15. Connect the new power supply cable to the PSS connection. Note that the new cable has 6
inches between the one end connector and the one in the middle. Connect this middle connector
to the power connection on the PC board. Make a counterclockwise loop in the remaining part of
the cable that will connect to the DCS board. Using the 6-32 x inch screw and cable clamp
from the kit, attach the power supply cable to the center aluminum standoff in the center of the PC
board. This will allow the cable to be secured, but also allow some movement of the cable during
front panel removal.
16. Remove the 7 inch piece of pressure tubing that connects from the T fitting on the AFM that
originally connected to the pressure sensor on the PAS board.
17. Locate the 3 inch piece of pressure tubing in the kit and place one end on the AFM T connection and the other end to the redundant pressure sensor. This is the sensor located nearest to the
AFM module.
18. Re-install the blower, blower muffler and inlet tubing (if all or any of these were removed). Connect the blower connector to the PC board.
19. Re-install the front enclosure, making sure that all the proper connections are secured in place.
The patient pressure tubing will go from the front enclosure to the middle pressure sensor, port on
the right side.
20. Make sure all required connections are correctly made. Just a reminder to double check your
work.
1045049
10-9
Chapter 10: Summary of Upgrades
Installation/Upgrade (continued)
21. When the upgraded unit is first turned on, a Check Vent Error 301 may occur. This will clear after
the Blower/Valve Calibration is performed on the unit and the unit is cycled off and then on again.
22. Using the Total Operating Hours Transfer found in chapter 8 of the BiPAP Vision service manual,
put the original operating hours into the unit.
23. Perform Blower/Valve Calibration found in chapter 8 of the BiPAP Vision service manual.
Note: The PRV muffler DOES NOT get removed once this upgrade is installed
into a unit.
24. Perform the Run-In Test and then the System Final Test found in chapter 8 of the BiPAP Vision
service manual.
25. When complete, remove the Ribbon (1004699) cable that was temporarily installed into the MC
board.
26. Install the top enclosure using the two 6-32 x screws supplied with the kit.
1045049
1045049
A-1
A-2
A.1
You should have the following hand tools and supplies available for troubleshooting, testing, and repair of
the BiPAP Vision.
Common hand tools:
Flat-blade screwdrivers small (long shaft) and medium
Phillips screwdriver medium
Nut drivers 1/4, 5/16, 11/32, and 7/16
1/4 wrench
Needle-nose pliers, medium
Antistatic work station minimum requirement is a grounded mat and wrist strap
Digital manometer - see section A.2, A.3
Flowmeter - see section A.2, A.3
Digital Multimeter see section A.2
PC/Laptop see section A.2
1045049
Any commercially available digital manometer that meets the above specifications
A.2.2 Flowmeter
Specifications:
0-150L/minimum
1% of reading
Acceptable Options:
Certifier Flow Analyzer, RI p/n 1012598 (High flow module) (see A.3 for details)
Any commercially available flowmeter that meets the above specifications
1045049
A-3
A-4
A.2.4 PC/Laptop
Acceptable Options:
Any commercially available PC or laptop with Windows operating system and hyperterminal.
1045049
1045049
A-5
A-6
Flow
Peak Flow
Volume
Stacked Volume
Minute Volume
Inspiratory Time
I:E Ratio
Respiratory Rate
Pressure
Peak and PEEP Pressure
Barometric Pressure
This small battery powered unit is ideal for use in the field, in any medical facility or laboratory. It comes equipped
with all the filters and connectors to install in-line for testing purposes. There are two versions being offered. The
first version is the portable unit with a high flow and O2 module. This is the version used currently by the
Respironics Mobile Technicians for test of the Esprit, Vision and the PLV. The second version includes the high
flow and O2 module but adds a low flow module and is designed to handle low flow and volume measurements
when a high degree of accuracy is required. The following is the ordering information for both versions:
P/N 1012598 - Kit, Certifier, High Flow Module
P/N 1012599 - Kit, Certifier, High and Low Flow
These kits can be ordered through Respironics Customer Service.
1045049
B-1
Appendix B:
Schematics
B.1
B.2
B.3
B.4
B.5
B.6
B.7
1045049
B-2
Appendix B: Schematics
1045049
DSI
RESET
FREEZE
ELC
DS0
R11
10.0K
AOMDET
BERR
TXD
RXD
PSV12P
PSV12N
PSV24
PSVREF
RD
WR
PCS0
SCK
MOSI
NURSECALL
DOGRESET
+5V
ELCACT
+5V
RESET
RESET
ELC
PFAILINT
ADSINT
RCVINT
SNDINT
DGND
BKPT
+5V
+5V
NVREADY
R13
1.00K
+5V
DGND
RD
WR
47.5K
HDW_REV R164
10 R133
10
R24
10 R125
16V
J7:J10
J7:I 9
J7:H 8
J7:G 7
J7:F 6
J7:E 5
J7:D 4
R6
100 C57
10uF
DGND
C22+
DGND
ERROR
LED
HSMS-C650
CR10
U1:E
10
11
(7=DGND,14=+5V)
MC74HC14A
+5V
C47
10.0K
R44
R21
10.0K
R120
10.0K
R121
10.0K
R122
100pF
.1uF
J7:C 3
C49
100pF
1000pF
C52
J7:B 2
J7:A 1
R12
10.0K
R176
10.0K
C59
100pF
.1uF
DGND
C87
.01uF
DGND
U25
MC68HC16Z1
38 ADDR17
39 ADDR18
PP8
72 IRQ7/PF7
73 IRQ6/PF6
74 IRQ5/PF5
75 IRQ4/PF4
76 IRQ3/PF3
77 IRQ2/PF2
78 IRQ1/PF1
69 RESET
70 HALT
71 BERR
50 VRH
51 VRL
7 IC1/PGP0
6 IC2/PGP1
5 IC3/PGP2
4 OC1/PGP3
3 OC2/OC1/
132 OC3/OC1/
131 OC4/OC1/
130 IC4/OC5/
10 MISO/PQS
PP52
11 MOSI/PQS
12 SCK/PQS2
13 PCS0/SS/
14 PCS1/PQS
PP53
15 PCS2/PQS
PP54
16 PCS3/PQS
18 TXD/PQS7
17 RXD
44 ANO/PADA
45 AN1/PADA
46 AN2/PADA
47 AN3/PADA
48 AN4/PADA
PP31
49 AN5/PADA
PP16
52 AN6/PADA
PP13
53 AN7/PADA
+5V
42 VDDA
43 VSSA
54 VSTBY
56 VDDSYN
129 PAI
126 PCLK
128 PWMA
PP50
127 PWMB
PP49
A0
90 ADDR0
A1
19 ADDR1
A2
20 ADDR2
A3
23 ADDR3
A4
24 ADDR4
A5
25 ADDR5
A6
26 ADDR6
A7
27 ADDR7
A8
28 ADDR8
A9
30
A10ADDR9
31
A11ADDR10
32
A12ADDR11
33
A13ADDR12
34
A14ADDR13
35
A15ADDR14
36
A16ADDR15
37
A17ADDR16
MODCLK/P79
FREEZE/Q64
TSTME/TS65
BKPT/DSC66
IPIPE0/D67
IPIPE1/D68
CLKOUT63
XFC 60
EXTAL57
XTAL55
DATA0109
DATA1108
DATA2107
DATA3106
DATA4104
DATA5103
DATA6102
DATA7101
DATA8100
DATA999
DATA1096
DATA1195
DATA1294
DATA1393
DATA1492
DATA1591
CSBOOT110
BR/CS0116
BG/CS1117
BGACK/CS118
ADDR19/C119
ADDR20/C120
ADDR21/C121
ADDR22/C122
ADDR23/C123
FC0/CS3/111
FC1/CS4/114
FC2/CS5/115
DSACK0/P89
DSACK1/P88
AVEC/PE287
DS/PE486
AS/PE585
SIZ0/PE682
SIZ1/PE781
R/W 80
VDDI 1
VSSI 2
VDDE8
VSSE 9
C9
.01uF
MICROCONTROLLER
1045049
+5V
PP7
PP6DGND
CS4
CS5
PP11
PP25
PP26
PP10
PP9
PP51
R22
10.0K
R23
10.0K
32.768KHZ
Y1
R2
10.0M
R200
20.0
DGND
BKPT
DS0
DSI
FREEZE
DS
AS
+5V
CSBOOT
DGND DGND
AS
VPP
NC
CE
OE
DQ15
DQ14
DQ13
DQ12
DQ11
DQ10
DQ9
DQ8
DQ7
DQ6
DQ5
DQ4
DQ3
DQ2
DQ1
DQ0
NC
VSS
AM27C2048
VCC 44
NC 33
PGM 43
A16 42
A15 41
A14 40
A13 39
A12 38
A11 37
A10 36
A9 35
A8 32
A7 31
A6 30
A5 29
A4 28
A3 27
A2 26
A1 25
A0 24
NC 23
VSS 34
U46
U1:D
2
1
3
22
4
5
6
7
8
9
10
11
14
15
16
17
18
19
20
21
13
12
DGND
PP4
PP2
+5V
C11
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
+5V
U7:C 8
PP29
MM74HC32A
(7=DGND,14=+5V)
10
SPARE
WR
RD
DGND
ELC
+5V
RESET
SNDINT
RCVINT
ADSINT
R/W
DS
CS5
D0
D1
D2
D3
D4
D5
D6
D7
A1
A2
A3
2
3
4
5
REV
C/N
2
DESCRIPTION
U24
I/O15
I/O14
IN8 2
I/O13
I/O12
I/O21
IN3 22
I/O20
I/O19
NC 44 PP3
I/O18
NC 43 PP14
IN6
NC 42 PP33
IN13
NC 40 PP34
IN4
NC 32 PP35
IN0
I/O5 10
IN1
I/O4 9
IN2
I/O3 8
IN5
I/O2 7
IN9
I/O1 6
IN7
I/O0 5
I/O11
I/O16 14
I/O8
I/O17 13
I/O7
I/O22 31
I/O9
I/O10 36
ATV2500S
(11,12=+5V, 4,26,33,34=DGND)
15
16
17
18
30
29
28
27
25
41
23
19
20
21
24
1
3
35
38
39
37
R143
22.1K
R163
22.1K
+5V
DATE
DRAWN BY:
CONFIDENTIAL AND
PROPRIETARY
INFORMATION
APPR BY:
CHK BY:
DRN BY:
PROCESS:
ICB INTERFACE
SIZE
TITLE:
3-16-99
3-17-99 D
SCALE
3-17-99
SCHEMATIC
VISION
J. MALIVUK
EDMS
EDMS
PRODUCT LINE:
1
CHECKED BY:
+5V
TXD_PAS
RXD_PAS
ELCSIGNAL
J4:T20
J4:S19
J4:R18
14J4:N
15J4:O
16J4:P
17J4:Q
ELCSIGNAL
ACK
ATN
ADS
ICBDAT7
ICBDAT6
ICBDAT5
ICBDAT4
ICBDAT3
ICBDAT2
ICBDAT1
ICBDAT0
N/A
DRAWING NO.
PART NO.
1001366
SHEET
S1001366
1
OF
REV.
RESPIRONICS INC.
DGND
J4:V22
J4:U21
13J4:M
J4:W23
J4:X24
CS2
CS4
J4:L12
J4:K11
J4:J10
J4:I 9
J4:H 8
J4:G 7
J4:F 6
J4:E 5
J4:D 4
J4:C 3
J4:B 2
J4:A 1
DATA_BUS
APPROVED BY:
EDMS
EDMS
EDMS
EDMS
ADDRESS_BUS
NOTES:
MM74HC32A
(7=DGND,14=+5V)
U7:A 3
2
4
U7:B 6
8
5
+5V
MM74HC32A
MC74HC14A
(7=DGND,14=+5V) (7=DGND,14=+5V)
DGND
PP5
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
DGND
R/W
DGND
CSBOOT
PP1
+5V
INSTALLED AT NEXT
ASSEMBLY LEVEL
EPROM
.1uF
CS2
PP24
PP30
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
+5V
DGND
C4
R174
R146
18.2K
.1uF
100
(22,29,41,58,62,83,97,105,112,125=DGND, 21,40,59,61,84,98,113,124=+5V)
+5V
R110
10.0K
R111
10.0K
R113
10.0K
R114
10.0K
R116
10.0K
R117
10.0K
R118
10.0K
R119
10.0K
DS
C89
BERR
C88
DEBUG INTERFACE
22pF
R27
47.5K
R28
47.5K
R5
332K
C90
R29
C5
R25
10.0K
R3
10.0K
R26
4.75K
22pF
R58
22.1K
R56
22.1K
R48
22.1K
R49
22.1K
R50
22.1K
R51
22.1K
R52
22.1K
R53
22.1K
R54
22.1K
R55
22.1K
R57
22.1K
B-3
+5VISO
DGND
MOSI
ISOGND
ISOGND
ISOGND
+1VREF
ISOGND
U4
-5VISO
74OL6000
*
U14
74OL6000
+5VISO
DGND
+5V
ISOGND
*
R46
47.5K
.1uF
C42
DGND
ISOGND
ISOGND
+5VISO
ISOGND
+5VISO
U4
R105
10.0K
.1uF
C39
R108
10.0K
C38
*
U17
ISOGND
.1uF
+5V
3
74OL6000
*
R107
10.0K
C41
LM4040BIM-2.5
U12
+2.5VISO
AOMDET
DGND
C60
DGND
.1uF
DGND
R45
31.6K
DGND
*
U16
+5VISO
C37
+5V
.1uF
*
C40
.1uF
.1uF
SCK
C29
C61
PCS0
R136
ZERO
R47
1.00K
.1uF
ISOGND
ISOGND
ISOGND
+*
C35 *
+2.5VISO
TP5
TP4
TP3
TP2
R43
24.9K
+1VREF
R40
24.9K
+1VREF
R36
24.9K
+1VREF
R19
24.9K
+1VREF
R41
24.9K
R38
24.9K
R20
24.9K
R34
24.9K
U4:B*
U4:C
U4:D*
14
R42
100K
LMC6484
(4=+5VISO, 11=-5VISO)
13
12
R39
100K
*
9
LMC6484
(4=+5VISO, 11=-5VISO)
10
R35
100K
U4:A*
LMC6484
(4=+5VISO, 11=-5VISO)
R8
100K
LMC6484
(4=+5VISO, 11=-5VISO)
AOM CIRCUIT
ISOGND
14
5
2
1
16
15
7
6
.1uF
TP
VDD
RFCD RFAB
CS
OUTA
SCK OUTB
SDO OUTC
SDI
OUTD
AGND LDAC
VSS DGND
MAX537BCWE
U13 *
ISOGND
20V
4.7uF
C34
ISOGND
-5VISO
ISOGND
+5VISO
+2.5VISO
13
12
9
10
11
PP21
8
4
3
DAC
+5VISO
TP6
ISOGND
ISOGND
ISOGND
ISOGND
CONFIDENTIAL AND
PROPRIETARY
INFORMATION
APPR BY:
CHK BY:
DRN BY:
PROCESS:
L4
SCHEMATIC
VISION
0.22uH
L11
0.22uH
L10
0.22uH
L9
0.22uH
L8
0.22uH
L7
0.22uH
L6
0.22uH
L5
0.22uH
J. MALIVUK
EDMS
EDMS
PRODUCT LINE:
R144
100
R145
1.00K
R141
100
R142
1.00K
R139
100
R140
1.00K
R138
100
R137
1.00K
J3:D
7
CONN M 20 PIN RA RIBBON
SCALE
SIZE
TITLE:
N/A
PART NO.
1001366
S1001366
SHEET
OF
REV.
RESPIRONICS INC.
DRAWING NO.
J3:H
J3:G
6
CONN M 20 PIN RA RIBBON
J3:F
5
CONN M 20 PIN RA RIBBON
J3:E
3
CONN M 20 PIN RA RIBBON
J3:C
J3:B
3-16-99
3-17-99
3-17-99
J3:A
Appendix B: Schematics
.1uF
.1uF
+
20V
4.7uF
C31
C32
C24
.1uF
.1uF
C25
C26
C27
.1uF
.1uF
.1uF
FL9
2
1000pf
1
FL11
2
1000pf
1
FL13
2
1000pf
1
FL15
2
1000pf
1045049
1
B-4
B.2 Main Control (MC)
CS2
DOGRESET
NVREADY
WR
RD
CS4
ADDRESS_BUS
VBULK
R1
124K
.01uF
R4
9.31K
OFF/ON
ACFAIL_F
+5V
DGND
C103
TP7
TP1
VSS 14
RST 1
IRQ 26
DQ0 11
DQ1 12
DQ2 13
DQ3 15
DQ4 16
DQ5 17
DQ6 18
DQ7 19
VCC 28
MAX696CWE
6
PP23
GNDLOWLINE
VCC BATTON 5
VOUT OSCSEL 8
VBATT OSCIN 7
PFI
RESET16
WDI
RESET15
LLIN
WDO 14
NC
PFO 10
U47
DGND
PP27
+5V
DGND
+5V
+5V
PP22
PP20
PP18
PP19
DGNDDGND
+5V
U2
ENABLEA
ENABLEB
YB1 9
B1
YB2 7
B2
YB3 5
B3
YB4 3
B4
YA1 18
A1
YA2 16
A2
YA3 14
A3
YA4 12
1045049
D7
D6
D5
D4
D3
D2
D1
D0
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
R30
47.5K
R31
47.5K
R32
47.5K
R59
47.5K
R60
47.5K
R61
47.5K
R62
47.5K
R63
47.5K
R64
47.5K
R65
47.5K
R66
47.5K
R67
47.5K
R68
47.5K
R69
47.5K
R70
47.5K
R71
47.5K
R72
47.5K
R73
47.5K
DATA_BUS
+5V
A4
MC74HC244ADW
(10=DGND,20=+5V)
1
19
11
13
15
17
2
4
6
8
TP8
NOTE:
U3 REQUIRES A "SNAPHAT"
BATTERY/CRYSTAL FOR
PROPER OPERATION.
INSTALLED AT NEXT
ASSEMBLY LEVEL
3
2
1
9
11
13
12
4
DGND
PP17
+5V
DGND
CR2
D8
D9
D10
D11
D12
D13
D14
D15
+5V
B120
U41
C17
CLK/I0 VCC 28
.1uF
I1
I/O9 27
I2
I/O8 26
DGND
I3
I/O7 25
I4
I/O6 24
I5
I/O5 23
I6
I/O4 21
I7
I/O3 20
I8
I/O2 19
I9
I/O1 18
I10
I/O0 17
I11
GND 14
PALCE22V10Q-15
DGND
2
3
4
5
6
7
9
10
11
12
13
16
U3
DGND
C8
.1uF
M48T59Y-70MH1
+5V
DGND DGND
DGND
R155
24.3K
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
27 W
22 G
20 E
10
9
8
7
6
5
4
3
25
24
21
23
2
MMBD301LT1
CR1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
R156
10.0K
C102
DATA_BUS
.01uF
R154
825.0
R168
47.5K
R170
47.5K
R75
47.5K
R76
47.5K
R77
47.5K
R78
47.5K
R79
47.5K
R80
47.5K
R81
47.5K
R83
47.5K
R84
47.5K
R85
47.5K
R86
47.5K
R87
47.5K
R88
47.5K
R89
47.5K
R90
47.5K
R91
47.5K
+5V
CONFIDENTIAL AND
PROPRIETARY
INFORMATION
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
APPR BY:
CHK BY:
DRN BY:
PROCESS:
SIZE
TITLE:
N/A
PART NO.
1001366
SHEET
S1001366
3
OF
REV.
RESPIRONICS INC.
DRAWING NO.
PFAILINT
RESET
3-16-99
3-17-99 D
SCALE
3-17-99
SCHEMATIC
VISION
J. MALIVUK
EDMS
EDMS
PRODUCT LINE:
B-5
R147
10.0
J6:C
R148
10.0
RXD_PAS
RXD
R149
10.0
J6:B
J6:A
DGND
10
U44:E
13
U44:B
3
MC74HC14A
(7=DGND,14=+5V)
MC74HC14A
(7=DGND,14=+5V)
U44:D
MC74HC14A
(7=DGND,14=+5V)
12
U44:F
MC74HC14A
(7=DGND,14=+5V)
U44:C
MC74HC14A
(7=DGND,14=+5V)
11
MC74HC14A
(7=DGND,14=+5V)
U44:A
+5V
+5V
+5V
DGND
R112
392
DGND
R104
392
DGND
R106
392
DGND
+5V
DGND
+5V
DGND
+5V
1 NC
1 NC
2
U49
NC 4
NC 4
NC 1
2
6N136-007
U50
NC 1
2
6N136-007
U45
6N136-007
NC 4
7
6
NC 1
U42
5
6N136-007
4 NC
U43
5
6N136-007
4 NC
5
6N136-007
4 NC
1 NC
2
U39
ISOGND
+5VISO
ISOGND
+5VISO
ISOGND
+5VISO
+5VISO
+5VISO
R115
392
R102
392
R103
392
.01uF
C6
DGND
FL2
2
1000pf
2
MC74HC14A
(7=DGND,14=+5V)
U1:A
DGND
+5V
ELC
C12
ISOGND
2.2uF
2.2uF
C13
7
6
18
19
21
5
22
17
V- 15
VCC 9
V+ 11
MAX207ECWG
GND 8
T1OUT2
T2OUT3
T3OUT1
T4OUT24
T5OUT20
R1IN 4
R2IN 23
R3IN 16
U11
T1IN
T2IN
T3IN
T4IN
T5IN
R1OUT
R2OUT
R3OUT
13 C2+
14 C2-
10 C1+
12 C1-
ISOGND
C15
2.2uF
+5VISO
R17
221K
R97
10.0
.1uF
R96
10.0
R10
10.0
R9
10.0
DGND
C7
R98
10.0
ISOGND
R99
10.0
2.2uF
2.2uF
C14
C2
Q3
BSS123LT1
DGND
R16
22.1K
R7
10.0K
ISOGND
ISOGND
ISOGND
+5VISO
U1:B
U1:C
J3:I
J3:O
J3:T
J3:R
J3:P
J3:N
J3:L
J3:J
ELC
ELC
APPR BY:
CHK BY:
DRN BY:
PROCESS:
SIZE
TITLE:
3-16-99
3-17-99 D
SCALE
3-17-99
SCHEMATIC
VISION
J. MALIVUK
EDMS
EDMS
PRODUCT LINE:
J3:M
13
L20 CONN M 20 PIN RA RIBBON
J3:S
19
0.22uHCONN M 20 PIN RA RIBBON
15
0.22uHCONN M 20 PIN RA RIBBON
J3:K
11
L19 CONN M 20 PIN RA RIBBON
J3:Q
17
0.22uHCONN M 20 PIN RA RIBBON
L18
CONFIDENTIAL AND
PROPRIETARY
INFORMATION
R95
10.0
R92
10.0
R109
10.0
0.22uH
L17
0.22uH
L16
0.22uH
L15
0.22uH
L14
0.22uH
L13
0.22uH
L12
MC74HC14A
(7=DGND,14=+5V)
ISOGND
MC74HC14A
(7=DGND,14=+5V)
N/A
DRAWING NO.
PART NO.
1001366
SHEET
S1001366
4
OF
REV.
RESPIRONICS INC.
Appendix B: Schematics
TXD_PAS
TXD
ELCACT
ELCSIGNAL
R18
3.32K
R15
3.32K
R14
3.32K
R101
3.32K
R100
3.32K
R33
3.32K
1045049
1
B-6
B.2 Main Control (MC)
ELC
NURSECALL
C28
J1:F
J1:J
J1:I
J1:H
J1:B
J1:A
J1:C
1000pF
DGND
R151
100K
C3
10
AC FAIL3
DGND
1000pF
DGND
47.5K
R172
R153
165
47.5K
R173
CR22
U7:D 11
CR8
DGND
13
R158
249
1/4W
DGND
DGND
VBULK
CR4
Q4
IFRF220
1 A
2 K
1045049
DGND
10
11 DGND
11
CR29
T2
CR9
ISOGND
R94
47.5K
-5VISO
CR7
K1
C5
1 NC
+5VISO
+3
B120
10 NO
100uF
16V
+C58
100uF
16V
+C56
Q2
BSS123LT1
MBRS340T3
CR11
ISOGND
MBRS340T3
+5VISO
15V 2A
PS4
15V 2A
B160
CR44
PS3
CR45
MBRS340T3
B160
XFORMER FLYBACK 100KHz
17:5,11,11
ICA-0416
24V
17
T1
PS2
15V 2A
1
22uH
2A
L2
22uH
2A
L3
DGND
120uF
50V
+C146
DGND
DGND
DGND
120uF
50V
+C149
50V
120uF
C104
+5V
+12V
-12V
DGND
1,2
2,3
2,3
JP1
JP1
OPEN
1,2
FL3
CHASGND
NFM61R30T472
FL4
CHASGND
NFM61R30T472
J5:A
J5:B
J5:C
51.1K
CLOSED
1,2
CLOSED
OPEN
OPEN
NO ALARM ALARM
OUTPUT
OUTPUT
2,3
JP2
* 3
OPTION
+12V
DGND
VBULK
-12V
DGND
+12V
DGND
R124
4.75K
R126
82.5K
R135
10.0K
R128
10.0K
R123
30.1K
R134
10.0K
CONFIDENTIAL AND
PROPRIETARY
INFORMATION
ISOGND
U18:A 1
(4=+12V, 11=-12V)
OPA4277UA
6
U18:B 7
5
R129
2.49K
OPA4277UA
(4=+12V, 11=-12V)
SPARE
CHK BY:
APPR BY:
VISION
J. MALIVUK
EDMS
EDMS
PP32
R131
1.00K
R130
1.00K
R127
1.00K
DGND
DGND
DGND
DGND
PSVREF
PSV24
PSV12N
PSV12P
3-16-99
3-17-99 D
SCALE
3-17-99
SIZE
TITLE:
N/A
DRAWING NO.
PART NO.
1001366
SHEET
S1001366
5
OF
REV.
RESPIRONICS INC.
SCHEMATIC
CHASGND
DRN BY:
R132
1.00K
U18:D 14
13
OPA4277UA
(4=+12V, 11=-12V)
12
DGND
LM4040BIM-2.5
U19
OPA4277UA
(4=+12V, 11=-12V)
U18:C 8
9
10
DGND
PROCESS:
VOLTAGE CHECKS
PRODUCT LINE:
.001uF
C10
R175
1.00M
ASSEMBLED CONFIGURATION
J1:D
J1:E
J1:G
DGND
DGND
1000uF
25V
+C99
DGND
L1
22uH
2A
1000uF
25V
+C115
DGND
C101
1000uF
25V
DGND
1000uF
25V
+C86
P6SMB5.0AT3
P6SMB15AT3
U5
C 4
E 3
H11A817A
DGND
2
3
+5VISO
VBULK
DGND
U15
LM2585T-5
5
4
VIN SWITCH
2
1
COMP
FB
GND
3
SMBJ24A MURS120T3
CR24
DGND
DGND
DGND
R157
4.99K
R74
12
MC74HC14A 392
(7=DGND,14=+5V)
U1:F
.1uF
DGND
DGND
1000pF
C33
OFF/ON
DGND
120uF
50V
+C20
VBULK
ACFAIL_F
MURS120T3
MM74HC32A
(7=DGND,14=+5V)
13
DGND
100uF
16V
+C55
UC3845
3 SENSE OUT 6
4 RT/CT GND 5
U6
R150
11.3K
+5V
60V 750MA
PS1
DGND
.01uF
1 COMP VREF 8
2 VFB
VCC 7
R152
165
12
R93
47.5K
C1
MMBD301LT1
DGND
R82
499.0
C36
C66
R165
182
1/4W
R161
499
1/2 W
R169
10.0K
C21
100pF
.22uF
R37
2.4K
R160
2.0
1W
C105
+5V
J 1
2
2
R171
51.1K
R159
.1uF
.1uF
J 1
3
JP2
R162
121
1/4W
C152
.1uF
CR6
C128
CR3
CR5
C23
C43
C44
C46
P6SMB15AT3
.1uF
.1uF
.1uF
.1uF
B-7
U25
C48
+5V
.1uF
DGND
C126
.1uF
DGND
+5V
U1
PIN 84
PIN 1
DGND
C18
U2
.1uF
U7
U24
U25
U25
+5V
+5V
DGND
.1uF
U44
DGND
.1uF
C45
+5V
C50
C108
C124
.1uF
U25
C51
U47
PIN 98
PIN 8
.1uF
.1uF
U18
U25
U25
+5V
+5V
DGND
DGND
DGND
-12V
PIN 113
PIN 21
U25
DGND
10uF
10V
+C62
+5V
U25
10uF
10V
+C63
U25
U25
+5V
+5V
DGND
DGND
PIN 124
PIN 40
DGND
U18
+12V
C53
+5V
+5V
DGND
DGND
PIN 42
PIN 61
CONFIDENTIAL AND
PROPRIETARY
INFORMATION
U25
U25
APPR BY:
CHK BY:
DRN BY:
PROCESS:
U25
+5V
DGND
SIZE
TITLE:
3-16-99
3-17-99 D
SCALE
3-17-99
SCHEMATIC
VISION
J. MALIVUK
EDMS
EDMS
PRODUCT LINE:
N/A
DRAWING NO.
PART NO.
1001366
SHEET
S1001366
6
OF
REV.
RESPIRONICS INC.
PIN 54
PIN 59
Appendix B: Schematics
.1uF
.1uF
.1uF
C54
.1uF
.1uF
.1uF
.1uF
C112
C120
C114
C118
C110
C122
.1uF
.1uF
1045049
C116
B-8
B.2 Main Control (MC)
C19
.22uF
C16
.1uF
B-9
1045049
B-10
Appendix B: Schematics
1045049
B-11
1045049
B-12
Appendix B: Schematics
1045049
B-13
1045049
B-14
Appendix B: Schematics
1045049
B-15
1045049
B-16
B.4 Display Control (PC) S/N >106K
Appendix B: Schematics
1045049
B-17
1045049
B-18
B.4 Display Control (PC) S/N >106K
Appendix B: Schematics
1045049
B-19
1045049
PCS3
PCS2
DS
CS5
R/W
BSPEED
BENABLE
RESET
TXD
RXD
AFM-DETECT
OM-DETECT
V_ILFR
V_PRV
V_O2
O2TEMP
AIRTEMP
POUT_BU
HDW_REV
MOTORFAULT
ELCACT
+12V
+5V
DS
CS5
R/W
DGND DGND
10V
C56
10uF
LM4040BIM-5.0
U19
RESET
DGND
R69
10.0K
R13
1.00K
DIODELED SMT
R35
10
R36
10
100
R41
CR22
PCS3-P
PCS2-P
AGND
10V
10uF
+C57
+5V
C22
.001uF
C85
+5V
MC74HC14A
(7=DGND,14=+5V)
U8:B
C35
.001uF
C47
R111
47.5K
R112
47.5K
R42
47.5K
.1uF
ELC
ILFR_OPEN
ADSINT
RCVINT
SNDINT
PRV_OPEN
.01uF
47.5K
DGND
C8
.01uF
C9
.1uF
.1uF
R30
PP3
+5V
.1uF
C1
.01uF
C52
MC68HC16Z1
MODCLK/P79
FREEZE/Q64
TSTME/TS65
BKPT/DSC66
IPIPE0/D67
IPIPE1/D68
CLKOUT63
XFC 60
EXTAL57
XTAL55
DATA0109
DATA1108
DATA2107
DATA3106
DATA4104
DATA5103
DATA6102
DATA7101
DATA8100
DATA999
DATA1096
DATA1195
DATA1294
DATA1393
DATA1492
DATA1591
CSBOOT110
BR/CS0116
BG/CS1117
BGACK/CS118
ADDR19/C119
ADDR20/C120
ADDR21/C121
ADDR22/C122
ADDR23/C123
FC0/CS3/111
FC1/CS4/114
FC2/CS5/115
DSACK0/P89
DSACK1/P88
AVEC/PE287
DS/PE486
AS/PE585
SIZ0/PE682
SIZ1/PE781
R/W 80
VDDI 1
VSSI 2
VDDE8
VSSE 9
22pF
C14
DSO
DSI
FREEZE
R3
10.0K
+5V
PP5
PP4
DS
AS
CS5
PP10
PP8
PP7
CS9-P
PP38
PP9
PP37
PP14
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
CSBOOT
CS0
CS1
DGND
+5V
R2
22pF
U8:C
TP9
R/W
DATA_BUS
C12
DGND
.1uF
U7:B 6
U7:A
MM74HC32A
(7=DGND,14=+5V)
+5V
+5V
U7:C
PP23
13
12
GNDLOWLINE
U29
MAX696CWE
VCC BATTON5
VOUT OSCSEL8
VBATT OSCIN7
PFI
RESET16
WDI
RESET15
LLIN
WDO 14
NC
PFO 10
SPARES
DGND
3
2
1
9
11
13
PP17 12
4
+5V
RD
CS0
WR
WR
RD
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
U8:D
PP27 11
10
U8:E
PP25
PP18
U8:F
12
U7:D 11 PP24
PP28 13
+5V
DGND
PP19
PP20
MM74HC32A
MM74HC32A
(7=DGND,14=+5V)
(7=DGND,14=+5V)
DGND
DGND
10
DOGRESET
DGND DGND
MC74HC14A
MM74HC32A
(7=DGND,14=+5V) (7=DGND,14=+5V)
U8:A
AS
D0
D1
D2
D3
D4
D5
D6
D7
DGND
OE
VCC 28
CS
WE
A0
A1
A2
I/O1 11
A3
I/O2 12
A4
I/O3 13
A5
I/O4 15
A6
I/O5 16
A7
I/O6 17
A8
I/O7 18
A9
I/O8 19
A10
A11
A12
A13
VSS 14
A14
KM62256
22
20
27
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
TP8
RESET
D8
D9
D10
D11
D12
D13
D14
D15
J10:E5
6 J10:F
12J10:L
10J10:J
8 J10:H
2 J10:B
4 J10:D
R34
10
R33
10
R14
10
R24
10
PP22
DGND
DGNDDGNDDGNDDGND
DGND
+5V
PCS1
DEBUG
*
*
*
*
*
RESET
CLKOUT
J9:J10
J9:J
J9:I 9
J9:H 8
J9:G 7
J9:F 6
J9:C 3
J9:B 2
*
*
*
J9:D 4
*
J9:E 5
*
J9:A 1
PROCESS:
PRODUCT LINE:
SCHEMATIC
VISION
SCALE
SIZE
TITLE:
N/A
DRAWING NO.
PART NO.
1001365
SHEET
S1001365
CPU
OF
REV.
6
5
RESPIRONICS INC.
DSO
DSI
RESET
CS9
FREEZE
PCS0
DGND
BKPT
BERR
DS
MISO
MOSI
SCK
CSBOOT
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
PP11
J10:K11
J10:I 9
J10:G7
J10:A1
J10:C3
J10:C
DGND
PP21
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
VCC
VPP 2
NC
NC 1
PGM
CE 3
A16
OE 22
A15
DQ15 4
A14
DQ14 5
A13
DQ13 6
A12
DQ12 7
A11
DQ11 8
A10
DQ10 9
A9
DQ9 10
A8
DQ8 11
A7
DQ7 14
A6
DQ6 15
A5
DQ5 16
A4
DQ4 17
A3
DQ3 18
A2
DQ2 19
A1
DQ1 20
A0
DQ0 21
NC
NC 13
VSS
VSS 12
AM27C2048
DGND
U3
INSTALLED AT NEXT+5V
ASSEMBLY LEVEL
EPROM
44
33
43
42
41
40
39
38
37
36
35
32
31
30
29
28
27
26
25
24
23
34
+5V
PP6
CONFIDENTIAL AND
PROPRIETARY INFORMATION
PCS1-P
CS9-P
PCS0-P
MISO-P
MOSI-P
SCK-P
DGND
OE
VCC 28
CS
WE
A0
A1
A2
I/O1 11
A3
I/O2 12
A4
I/O3 13
A5
I/O4 15
A6
I/O5 16
A7
I/O6 17
A8
I/O7 18
A9
I/O8 19
A10
A11
A12
A13
VSS 14
A14
KM62256
U20
+5V
22
20
27
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
DGND
RD
CS1
WR
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
U27
+5V
PP26
PP29
MC74HC14A
MC74HC14A
MC74HC14A
MC74HC14A
DGND (7=DGND,14=+5V)
DGND (7=DGND,14=+5V)
DGND (7=DGND,14=+5V)
DGND (7=DGND,14=+5V)
DGND
C10
DGND
32.768 KHZ
Y1
10.0M
R9
20
BKPT
R154 R67
10.0K 4.99K
R66
47.5K
10pF
+5V
DGND
R1
47.5K
DGND
(22,29,41,58,62,83,97,105,112,125=DGND, 21,40,59,61,84,98,113,124=+5V)
DGND
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
U1
MICROCONTROLLER
90 ADDR0
19 ADDR1
20 ADDR2
23 ADDR3
24 ADDR4
25 ADDR5
26 ADDR6
27 ADDR7
28 ADDR8
30 ADDR9
31 ADDR10
32 ADDR11
33 ADDR12
34 ADDR13
35 ADDR14
36 ADDR15
37 ADDR16
38 ADDR17
39 ADDR18
PP2
72 IRQ7/PF7
73 IRQ6/PF6
74 IRQ5/PF5
75 IRQ4/PF4
76 IRQ3/PF3
77 IRQ2/PF2
78 IRQ1/PF1
69 RESET
RESET
70 HALT
71 BERR
BERR
50 VRH
51 VRL
AGND
7 IC1/PGP0
6 IC2/PGP1
5 IC3/PGP2
4 OC1/PGP3
3 OC2/OC1/
132 OC3/OC1/
131 OC4/OC1/
130
DOGRESET
IC4/OC5/
10
+5V
MISO-P
MISO/PQS
11 MOSI/PQS
MOSI-P
12 SCK/PQS2
SCK-P
13
PCS0-P
PCS0/SS/
14
PCS1-P
PCS1/PQS
15 PCS2/PQS
PCS2-P
16 PCS3/PQS
PCS3-P
18 TXD/PQS7
17 RXD
44 ANO/PADA
45 AN1/PADA
46 AN2/PADA
47 AN3/PADA
48 AN4/PADA
49 AN5/PADA
52 AN6/PADA
53 AN7/PADA
42 VDDA
43 VSSA
+5V
54 VSTBY
56 VDDSYN
129 PAI
126 PCLK
128 PWMA
127 PWMB
PP15
+5V
R99
10.0K
R100
10.0K
R101
10.0K
R102
10.0K
R103
10.0K
R104
10.0K
R105
10.0K
R106
10.0K
47.5K
R28
ADDRESS_BUS
C95
R51
47.5K
R32
47.5K
100
C99
100pF
ERRORLED
R23
332K
100pF
C97
100pF
R68
18.2K
C91
R157
R31
R107
47.5K
R108
47.5K
R109
47.5K
R110
C102
24.3K
10.0K
C11
R113
47.5K
C101
.01uF
.01uF
Appendix B: Schematics
PP16
R29
C96
100pF
1045049
825.0
B-20
B.4 Pressure Control
MOTORFAULT
BSPEED
VREF-BUF
24.9K
U32:A2
4.99K
R237
.22uF
274.0KC135
AGND
.1uF
C134
AGND
AGND
10.0K
R243
15.0K
R233
+12V
MOTORFAULT
HALL-C
AGND
1000pF
C118
U22:B 1
LM2901
(3=+12V, 12=AGND)
R199
BENABLE
OPA4277UA
(4=+12V, 11=-12V)
R234
95.3K
BLOWER_DAC
CR25
R232
1
3
MMBD914LT1
ERROR AMP
1.00M
R238
47pF
C151
+5V
U34:B
R235
PWM
U22:C 14
DGND
R197
+5V
R196
PP30
+5V
10.0K
(7=DGND, 14=+5V)
LM556CM
U34:A
6 TRIG DSCH1
5 OUT TSHLD2
4 RS
CRTL 3
SPARES
PP34
PP33
C48
PP1
R49
43
1000pF
U12 - 21
U12 - 22
U12 - 23
U12 - 24
U12 - 13
U12 - 14
U12 - 15
U12 - 16
=
=
=
=
=
=
=
=
U12 - 37
U12 - 38
U12 - 39
U12 - 40
U12 - 41
MOTGND
MOTGND U12 - 44
MOTGND U12 - 45
MOTGND U12 - 46
U12 - 47
U12 - 48
MOTGND
MOTGND
MOTGND
MOTGND
MOTGND
GTC 26
CAPC28
SC 27
GBB 29
GTB 30
CAPB 32
SB 31
=
=
=
=
=
=
=
=
=
=
GBC 25
RT/CTRT IS- IS+
17 18 20 19
12 GND
9 BRK
10 TACH
11 FAULT
7Q
8 PWM
5 EN
6 F/A
3 HC
4 60/120
CAPA 36
SA 35
GBA 33
U12
42
V+
GTA 34
+24V
SI9979CS
VDD
1 HA
2 HB
C117
MOTORFAULT
MOTGND
PP32
.1uF
MOTGND
100pF
100pF
100pF
C138
MOTGND
MOTGND
MOTGND
MOTGND
MOTGND
MOTGND
MOTGND
MOTGND
MOTGND
MOTGND
1000pF
C2
100V
.1uF
C124
MOTGNDMOTGNDMOTGND
C137
C136
+24V
100V
R224
100V
ZERO
R226
4.99K
R195
ZERO
R225
ZERO
PP13
2 D
TP10
Q5
MTP75N06HD
Q8
MTP75N06HD
Q6
MTP75N06HD
Q7
MTP75N06HD
Q4
MTP75N06HD
Q3
MTP75N06HD
MOTGND
2 D
2 D
2 D
2 D
2 D
PP12
5 NC
NC 4
LM78L15ACM
U11
8 VIN VOUT1
7 GND GND 2
6 GND GND 3
MOTGND
.1uF
MOTGND
MOTGND
PRODUCT LINE:
PROCESS:
SCHEMATIC
+24V
R6
10
R7
10
R8
10
R10
10
SCALE
SIZE
RESPIRONICS INC.
J5:C 3
DRIVEC
J5:B 2
DRIVEB
J5:A 1
DRIVEA
J5:E 5
J5:F 6
J5:D 4
J5:G 7
J5:H 8
J5:I 9
N/A
DRAWING NO.
PART NO.
1001365
SHEET
S1001365
MOTOR CONTROLLER
OF
REV.
6
5
MOTGND
TITLE:
MOTGND
1000uF
63V
+C7
VISION
MOTGND
CONFIDENTIAL AND
PROPRIETARY INFORMATION
MOTGND
R228
.1uF
MOTGND
ZERO
C122
ZERO
R227
.1uF
C123
ZERO
MOTGND
R223
MOTGND
C49
.1uF
AGND
U22:D 13 PP31
10
LM2901
(3=+12V, 12=AGND)
11
100
+12V
MMBD914LT1
1
3
CR26
C133
8.66K
.01uF
R198
+5V
LM2901
(3=+12V, 12=AGND)
U22:A 2
4
LM2901
(3=+12V, 12=AGND)
LM556CM
(7=DGND, 14=+5V)
8 TRIG DSCH13
9 OUT TSHLD12
10 RS
CRTL 11
DGND
.01uF
C132
4.99K
+5V
R236
+5V
10.0K
C128
C50
HALL-C
R194
10.0K
.1uF
.1uF
.1uF
C129
C130
C13
R11
10
R27
24.3K
100V
100V
100V
CR1
CR5
CR2
CR6
CR3
CR4
R5
.010
2W
MURS120T3 MBRS1100T3
MURS120T3 MBRS1100T3
MURS120T3 MBRS1100T3
.1uF
B-21
1045049
SCK
VREF-BUF
VREF-BUF
AGND
(4=+12V, 11=-12V)
TP+ TP1
6
0-15 PSI
VS 2
VO+ 3
VO- 5
GND 4
MT2
R84
14.3K
0.1% 25PPM
+10V
.1uF
.1uF
C81
C67
AGND
C86
R72
OPA4277UA
U14:B 7
8.25K
R62
8.25K
R60
(4=+12V, 11=-12V)
R56
100K
R91
16.2K
0.1% 25PPM
AGND
R59
100K
REF 5
U6
RG 8
+VS 7
OUT 6
REF 5
.1uF
C26
AGND
AD620AR
4 -VS
4.7uF
20V
AGND
R57
383
.1% 25PPM
.1uF
C68
AD620AR
4 -VS
RG 8
+VS 7
OUT 6
U5
1 RG
2 -IN
3 +IN
C5
-12V
-12V
AD620AR
+12V
+12V
TP6
AGND
10
.1uF
C84
AGND
AGND
TP5
TP2
VREF
MISO
MOSI
SCK
R82
499
0.1% 25ppm/C
8 U31:C
OPA4277UA
3 D
.1uF
C29
+12V
.1uF
C72
R76
47.5K
+
20
19
18
17
16
15
14
13
12
11
.1uF
.1uF
C54
C55
47.5K
R79
C75
.1uF
4.7uF
20V
.1uF
C62
MAX186CCAP
C30
VDD
CH0 1
SCLK CH1 2
CS
CH2 3
DIN
CH3 4
SSTRB CH4 5
DOUT CH5 6
DGND CH6 7
AGND CH7 8
RFADJ VSS 9
VREF SHDN10
U26
U25
DAC
-5V
AGND
C17
.1uF
.1uF
R17
1.00K
R18
1.00K
C16
(4=+12V, 11=-12V)
OPA4277UA
13
U32:D 14
12
AGND
PP35
DGND
MOSI
POUT_BU
.1uF
C18
.1uF
C19
1.00K
1.00K
R45
AGND
.1uF
C153
.1uF
VREF
47.5K
R150
C98
.1uF
PRODUCT LINE:
PROCESS:
CONFIDENTIAL AND
PROPRIETARY INFORMATION
AGND
AGND
(4=+12V, 11=-12V)
OPA4277UA
9
8 U32:C
10
SCHEMATIC
VISION
+5V
SCALE
SIZE
TITLE:
6B
6B
BACKUP
OUTLET
PRESSURE
J12:A
DAC-C
O2 TEMP
AIRTEMP
OM-DETECT
AFM-DETECT
PCS3
PCS2
MOSI
MISO
SCK
PATIENT
TOTAL-FLOW
9B
9B
FAN
CURRENT
O2-FLOW
12A BAROMETRIC
PRESSURE
12A
10A PRESSURE
10A
9A
9A
10B OUTLET
PRESSURE
10B
8B
8B
8A
8A
5B
5B
4B
4B
5A
5A
3A
3A
4A
4A
3B
3B
2B
2B
12B DAC-D
12B
BLOWER_DAC
DAC-A
DAC-B
VREF-BUF
V_ILFR
V_PRV
6A
6A
VREF-BUF
POUT_BU
J12:B
J4:X
J6:X
J4:L
J6:L
J6:J
J4:J
J4:I
J6:I
J4:Y
J6:Y
J4:W
J6:W
J6:H
J4:H
J4:T
J6:T
J6:S
J4:S
J6:E
J4:E
J6:C
J4:C
J6:D
J4:D
J6:R
J4:R
J6:Q
J4:Q
J6:AA
J4:AA
J4:F
J6:F
J6:U
J4:U
N/A
DRAWING NO.
PART NO.
1001365
SHEET
S1001365
PRESSURE SENSORS
OF
REV.
6
5
RESPIRONICS INC.
AGND
1.00K
R254
POUT_BU
O2TEMP
AIRTEMP
OM-DETECT
AFM-DETECT
PCS3
PCS2
MOSI
MISO
SCK
VREF-BUF
U32:B 7
6
OPA4277UA
(4=+12V, 11=-12V)
1.00K
R44
C20
-5V
AGND
SGL41-60
CR13
R43
VREF-BUF
REF_DAC
C63
4.7uF
20V
.1uF
C25
REF_DAC
CS
SDI 8
SCK LDAC 7
SDO DGND 6
RFCD RFAB 5
TP
AGND 4
VDD
VSS 3
OUTD OUTA 2
OUTC OUTB 1
MAX536BCWE
U31:B 7
9
10
11
12
13
14
15
16
OPA4277UA
(4=+12V, 11=-12V)
AGND
PCS1
SCK
MISO
REF_DAC
AGND ADC
BAROMETRIC PRESSURE
0 to 4 VDC equals
21 to 34 inHg
6.81K
R77
DGND
AGND
4.7uF
.01uF
20V
C28
PP36
C24
4.7uF
.1uF
20V
C61
AGND
4.7uF
20V
C65
AGND
C64
OPA4277UA
U31:A 1
R19
10
C23 .1uF
+5V
(4=+12V, 11=-12V)
PATIENT PRESSURE
0 to 4 VDC equals
-20 to +70 cmH2O
(+910mV = zero pressure)
AGND
TP1
R81
10.0K
0.1% 25ppm/C
+10.0V
R75
6.81K
.1uF
BSS123LT1
AGND
Q2
AGND
(4=+12V, 11=-12V)
AGND
AGND
+12V
REF 5
4 -VS
R55
232
.1% 25PPM
-12V
1 RG
2 -IN
3 +IN
1uF
.1uF
C70
RG 8
+VS 7
OUT 6
1 RG
2 -IN
3 +IN
U13
R74
432
.1% 25PPM
MMBD301LT1
MMBD301LT1
CR8
C119
1uF
C46
AGND
C3
8.25K
AGND
R73
8.25K
(4=+12V, 11=-12V)
.1uF
.1uF
C51
C15
DGND
AGND
MISO
.1uF
OPA4277UA
R90
9
10.0K
U14:C 8
0.1% 25ppm/C
R93
10
10.0K
0.1% 25ppm/C
AGND
AGND
+10V
.1uF
.1uF
C27
C4
AGND
DGND
+V 4
+SO 3
-SO 1
-V 2
SM5652
MT3
AGND
OPA4277UA
R50
12
14
10.0K
0.1% 25ppm/C 13 U14:D
VREF-BUF
AGND
0-1 PSI
VS 2
VO+ 3
VO- 5
GND 4
MT1
R54
14.3K
0.1% 25PPM
(4=+12V, 11=-12V)
R25
3
1
10.0K
0.1% 25ppm/C2 U14:A
OPA4277UA
VREF-BUF
PCS0
+10.0V
V_O2
MOSI
2 SDK
SDO 4
3 SDI
GND 5
NM93C66EM8
EEPROM
+5V
U33
1 CS
VCC 8
(4=+12V, 11=-12V)
OPA4277UA
13
U31:D 14
12
MOSI
MOSI
MISO
SCK
SCK
CS9
ELC
CR7
Appendix B: Schematics
PCS1
RESET
O2TEMP
1 TP+
C78
R80
47.5K
.1uF
PCS1
6 TP-
C87
.1uF
TP3
C71
R65
10.0K
R47
O2TEMP
R137
R165
2.87K
10.0K
0.1% 25PPM 0.1% 25ppm/C
R26
10.0K
0.1% 25ppm/C
R85
10.0K
0.1% 25ppm/C
R46
.022uF
+
1.00K
VREF-BUF
1.00K
ELC OR RESET WILL CLAMP VREF AND SHUT OFF DAC OUTPUTS
R48
499K
C74
C100
.022uF
.022uF
6.81K
R149
1045049
R12
4.99K
B-22
B.4 Pressure Control
N.C.
N.C.
N.C.
N.C.
-12V
ELCACT
J11:G7
J11:F 6
J11:E 5
J11:D4
J11:C3
AGND
J11:J10
J11:I 9
N.C. J11:H8
-12V
+12V
J11:B 2
J11:A 1
DGND
J11
"PASS THRU"
CONNECTION
TO THE MCS
4.7uF
20V
C66
IN
AGND
OUT 3
GND
79L05VAS
U17
4.7uF
20V
C69
R20
22.1K
.1uF
C73
J15:F
J15:D
J15:B
J15:C
AGND
MOTGND
+5V
J15:E
J15:A
AGND
DGND
+12V
DGND
1
MC74HC14A
(7=DGND,14=+5V)
U2:A
2
ALTERNATE POWER
CONNECTOR FOR THE
DCS (NEW STYLE)
R78
1.00K
U16
PP41
LM4040BIM3-10.0
+10.0V
+5V
ELC
U2:D
PP42
MC74HC14A
DGND (7=DGND,14=+5V)
DGND
Q9
BSS123LT1
R21
221K
C32
11
U2:B
10
SPARES
MC74HC14A
(7=DGND,14=+5V)
U2:E
V_ILFR
ILFR_OPEN
V_PRV
PRV_OPEN
PP43
MC74HC14A
DGND (7=DGND,14=+5V)
DGND
.1uF
R38
10.0K
R39
274K
C37
C36
NC 2
7 UN
6 IN
PI5A319AW
12
U2:F
PS1
60V .5A
PRV DRIVE
PS2
60V .5A
-12V
MOTGND
R58
40.2K
0.1% 25ppm/C
C42
-12V
PROCESS:
PRODUCT LINE:
ILFR DRIVE
MOTGND
R64
40.2K
0.1% 25ppm/C
J7:B
J7:A
SCHEMATIC
VISION
MOTGND
MOTGND
J8:C
J8:A
J8:B
MOTGND
MOTGND
.1uF
5
MOTGND
R63
1
OPA544
4
10.0K
0.1% 25ppm/C 2 U18
+24V
CONFIDENTIAL AND
PROPRIETARY INFORMATION
C38
.1uF
5
MOTGND
R53
1
OPA544
4
10.0K
0.1% 25ppm/C 2 U15
+24V
R40
10.0K
0.1% 25ppm/C
MOTGND
R37
10.0K
0.1% 25ppm/C
MOTGND
PP51
MOTGND
GND 3
COM 1
UN 5
8 NO
4 VCC
U9
.1uF
MOTGND
PP49
MOTGND
GND 3
NC 2
COM 1
UN 5
PI5A319AW
7 UN
6 IN
8 NO
4 VCC
U10
.1uF
MOTGND
MC74HC14A
(7=DGND,14=+5V)
U2:C
PP50
+5V
PP48
+5V
PP44
MC74HC14A
DGND (7=DGND,14=+5V)
13
R15
10.0K
MOTGND
-12V
R16
274K
MOTGND
-12V
-5V
10 J1:J
9 J1:I
8 J1:H
7 J1:G
6 J1:F
5 J1:E
4 J1:D
3 J1:C
J1:B
ELCSIGNAL
OFF/ON
ACFAIL
PS3
60V 750MA
+24V
1 J1:A
C31
.1uF
.1uF
24V-OM
J6-15A, 15B OM VALVE
.01uF
C44
+24V
FL16
2
1000pf
1
120uF
50V
120uF
50V
C41
C45
R22
10.0K
+C39
C40
+C43
R52
1
.01uF
R61
1
.01uF
SCALE
SIZE
TITLE:
ELC
ELC
N/A
DRAWING NO.
PART NO.
1001365
SHEET
S1001365
OF
REV.
6
5
RESPIRONICS INC.
ILFR
CONNECTOR
PRV
CONNECTOR
B-23
B.4 Pressure Control
1045049
+5V
DGND
U34
U27
U20
U8
DGND
U7
U1
+5V
DGND
U4
DGND
PIN 84
U1
U3
+5V
+5V
DGND
PIN 1
+5V
A1
A2
A3
R98
22.1K
ACK
D0
D1
D2
D3
D4
D5
D6
D7
ACKF
+5V
DGND
AGND
U32
U31
U14
DGND
ICBDATA0F
PIN 113
PIN 8
ADSF
DGND
ADS
U1
U1
+5V
ELCSIGNALF
ELCSIGNAL
DGND
+5V
DGND
DGND
+5V
FL17
ICBDATA2F
DGND
+5V
J2:F
J2:E
J2:D
DGND
ICBDATA4F
DGND
J2:C
+5V
DGND
DGND
U32
AGND
DGND
+5V
J2:B
U31
U1
ICBDATA3F
J2:A
U14
PIN 124
U1
ICBDATA5F
DGND
PIN 21
-12V
DGND
NFM51R20P207
3
ICBDATA6F
DGND
ICBDATA7F
DGND
ICBDATA1F
J2:P
J2:O
J2:N
J2:M
DGND
16
15
14
13
12
11
10
24
23
22
21
20
19
18
17
PIN 54
PIN 40
J2:L
J2:K
J2:J
J2:I
J2:H
J2:G
J2:X
J2:W
J2:V
J2:U
J2:T
J2:S
J2:R
J2:Q
DGND
10uF
10V
DGND
RXD
TXD
10uF
10V
DGND
ELCSIGNAL
ACK
ATN
ADS
J3:X
J3:W
J3:V
J3:U
J3:T
J3:S
J3:R
J3:Q
J3:P
J3:O
J3:N
J3:M
J3:L
J3:K
J3:J
J3:I
J3:H
J3:G
J3:F
J3:E
J3:D
J3:C
J3:B
J3:A
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
+C33 +C34
+5V
24 PIN HEADER
FROM DCS
24 PIN HEADER
FROM DCS
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
R132
47.5K
R133
47.5K
R134
47.5K
R135
47.5K
R136
47.5K
R138
47.5K
R139
47.5K
R140
47.5K
R141
47.5K
R142
47.5K
R143
47.5K
R144
47.5K
R145
47.5K
R146
47.5K
R147
47.5K
R148
47.5K
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
+5V
R114
47.5K
R115
47.5K
R116
47.5K
R117
47.5K
R118
47.5K
R119
47.5K
R120
47.5K
R121
47.5K
R122
47.5K
R123
47.5K
R124
47.5K
R125
47.5K
R126
47.5K
R127
47.5K
R128
47.5K
R129
47.5K
R130
47.5K
PRODUCT LINE:
+5V
PROCESS:
CONFIDENTIAL AND
PROPRIETARY INFORMATION
+5V
ATNF
U22
+12V
U1
U1
DGND
PIN 98
PIN 61
+5V
I/O15
I/O14
IN8 2
I/O13
+5V
I/O12
I/O21
IN3 22
I/O20
DGND
44
I/O19
NC
PP47
I/O18
NC 43
PP46
IN6
NC 42
PP45
IN13
NC 40
PP40
32
IN4
NC
PP39
10
IN0
I/O5
9
IN1
I/O4
8
IN2
I/O3
IN5
I/O2 7
IN9
I/O1 6
IN7
I/O0 5
I/O11
I/O16 14
I/O8
I/O17 13
I/O7
I/O22 31
I/O9
I/O10 36 ATN
ATV2500S
(11,12=+5V, 4,26,33,34=DGND)
+5V
+5V
R97
R96
22.1K
22.1K
U4
ICB INTERFACE
15
16
17
18
30
29
28
27
25
41
23
19
20
21
24
1
3
35
38
39
37
PIN 59
BYPASS CAPACITORS
U2
U1
U1
+5V
ELCSIGNAL
RXD
DGND
DGND
C79
ELCSIGNAL
RXD
TXD
ADSINT
RCVINT
SNDINT
RESET
CLKOUT
DS
R/W
CS5
ELC
10BJ13:T
8B J13:R
TXD
ACKF
ATNF
ADSF
ICBDATA7F
ICBDATA6F
ICBDATA5F
ICBDATA4F
ICBDATA3F
ICBDATA2F
ICBDATA1F
ICBDATA0F
N.C.
N.C.
9B J13:S
N.C.
7B J13:Q
6B J13:P
5B J13:O
4B J13:N
3B J13:M
2B J13:L
1B J13:K
10AJ13:J
9A J13:I
8A J13:H
7A J13:G
6A J13:F
5A J13:E
4A J13:D
3A J13:C
ELCSIGNALF
.1uF
C6
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
**
*
FL15
NFM51R20P207
2A J13:B
.1uF
C21
3
1
1A J13:A
.1uF
C59
FL13
.1uF
C60
NFM51R20P207
ALTERNATE 20 PIN
HEADER FROM DCS
(OLD STYLE)
.1uF
C76
3
1
DATA_BUS
.1uF
.1uF
.1uF
.1uF
C77
1
3
ADDRESS_BUS
C58
C126
C106
C83
.1uF
.1uF
C80
.1uF
.1uF
FL14
.1uF
C88
C125
.1uF
C108
C114
NFM51R20P207
.1uF
C89
.1uF
C90
.1uF
NFM51R20P207
2
2
FL5
.1uF
2
2
FL6
FL10
NFM51R20P207
R83
22.1K
R86
22.1K
R87
22.1K
R88
22.1K
FL9
.1uF
C110
C127
NFM51R20P207
R89
22.1K
R92
22.1K
NFM51R20P207
FL7
FL11
2
2
3
1
3
FL8
FL12
1
3
2
2
3
1
3
1
NFM51R20P207
NFM51R20P207
C92
.1uF
.1uF
.1uF
C93
C112
C121
FL2
AGND
NFM61R30T472
FL1
AGND
NFM60R30T222
FL4
SCHEMATIC
AGND
NFM60R30T222
FL3
DGND
NFM60R30T222
VISION
-12V
+12V
+5V
DRAWING NO.
N/A
SCALE
15B
15A
14B
14A
11B
11A
13B
MODULE
PART NO.
1001365
SHEET
S1001365
5
OF
REV.
6
5
TITLE:
J6
J4
AIR FLOW
MODULE
13A OXYGEN
7B
7A
2A
1B
1A
15B
15A
14B
14A
11B
11A
13B
13A
7B
7A
2A
1B
1A
RESPIRONICS INC.
24V-OM
J6:AD
J6:O
MOTGND
J6:AC
J6:N
J6:Z
AGND
J6:K
J6:AB
J6:M
J6:V
J6:G
J6:B
DGND
J6:P
J6:A
J4:AD
J4:O
MOTGND
J4:AC
J4:N
J4:Z
AGND
J4:K
J4:AB
J4:M
J4:V
J4:G
J4:B
DGND
J4:P
J4:A
Appendix B: Schematics
.1uF
C94
NFM51R20P207
R94
22.1K
R95
22.1K
NFM51R20P207
1045049
1
B-24
B.4 Pressure Control
B-25
1045049
+12V_P
2 J2:B
1 J2:A
OM-J2
R5
75K
12B
J1:AA
6A
J1:F
R42
1.00K
U2:A
LM2901
PWRGND
PWRGND
1N4003
CR1
LM2901
R8
1.82K
CMPSH-3TR
1
3
+4.096 VDC
CR2
R16
1.50K
PWRGND
(3=+12V_P, 12=-12V_P)
U2:B
1000uF
63V
+C24
PWRGND
TRIANGLE WAVE
0 TO 4096mv
AT 300 HZ.
TP19
(3=+12V_P, 12=-12V_P)
R9
10.0K
PWRGND
C16
15A
J1:O
15B
J1:AD
PWRGND 14A
J1:N
PWRGND 14B
J1:AC
+24V
+24V
TP5
TP4
+12V
TP6
R22
TP2
4.99K
.1uF
+10V
U1:A
1000pF
C13
+12V
R21
1.82K
+12V_P
AGND
TP1
(4=+12V, 11=-12V)
U1:B
OPA4277UA
10
U2:D 13
11
(3=+12V_P, 12=-12V_P)
LM2901
TP11
1 +2.5V
TL431CPK
U7
AGND
AGND
MT1
GND11
VS2 2
HCO44
HC+55
HC-3 3
VS6 6
200 SCCM/0.2IN H20
3
(4=+12V, 11=-12V)
OPA4277UA
+10V
R41
U2
TP3
14
XC2:B
2
7
PWRGND
RG 8
+VS 7
OUT 6
REF 5
-12V
AGND
AGND
TP8
+12V
XC2:C
XC2:D
3
6
4
5
115 OHMS @ 100 MHZ
115 OHMS @ 100 MHZ
PWRGND
LM2901
U2:C
U4
4 -VS
AD620AR
1 RG
2 -IN
3 +IN
R11
649
(4=+12V, 11=-12V)
+12V
AGND
C7
-12V
U1
U1
+12V
49.9K
R12
C1
VCC 8
.1uF
U1:D
13
12
AGND
14
SDO 4
3 SDI
GND 5
NM93C66EM8
U5
1 CS
2 SDK
DGND
U4
TP18
PROCESS:
PRODUCT LINE:
-12V
+12V
SCHEMATIC
VISION
DGND
121
R4
R15
47.5K
AGND
SCALE
SIZE
TITLE:
13A
J1:M
13B
J1:AB
11B
J1:Z
AGND
AGND
-12V
AGND
AGND
+12V
O2 FLOW
O2 TEMP
N/A
DRAWING NO.
PART NO.
1000699
SHEET
S1000699
PCA
OF
REV.
4
1
RESPIRONICS INC.
AGND
TP14
C15
4.7uF
20V
-12VDC INPUT
AGND
11A
J1:K
9B
J1:X
7A
J1:G
7B
J1:V
4.7uF
20V
TP13
+C14
DGND
5B
OM-DETECT
J1:T
1B
J1:P
4A
MOSI
J1:D
1A
DGND
J1:A
3B
MISO
J1:R
2A
+5V DIG
J1:B
8B
J1:W
TP12
AGND
+12VDC INPUT
R6
OXYGEN FLOW (+4V, FS)
121
1.00K
R23
DGND
R28
1.00K
DGND
4.7uF
20V
+C30
5A
PCS3
J1:E
SCK
2B
J1:Q
R20
1.00K
OM-J1
R29
1.00K
TP17
+5V
+256mv
At ZERO FLOW
TP9
3A
J1:C
4B
J1:S
6B
J1:U
8A
J1:H
9A
J1:I
10A
J1:J
10B
J1:Y
12A
J1:L
OPA4277UA
(4=+12V, 11=-12V)
U4
C21
CONFIDENTIAL AND
PROPRIETARY INFORMATION
AGND
23.7K
R10
APPROX 2V AT 70 DEG F.
TP16
8
OPA4277UA
U1:C
+12V_P
PWRGND
-12V_P
-12V
10
XC2:A
1
8
115 OHMS @ 100 MHZ
(3=+12V_P, 12=-12V_P)
+10V
AGND
AGND
C17
Oxygen Module
PWRGND
U2
-12V_P
.1uF
AGND
C11
+12V_P
IRFR024
Q1
R2
8.25K
R1
8.25K
BALANCE
BRIDGE
PWRGND
+6VDC
+6VDC
200
PWRGND
.1uF
C12
+12V_P
CW
R19
R18
4.99K
15K
0.1% 25ppm/C 0.1% 25ppm/C
R3
24.9K
1
0.1% 25ppm/C
R13
80.6K
R14
20.0K
OM-J1
C23
C25
.22uF
R7
383
R32
5% 2.4K
1/4W
22pF
.1uF
C5
C26
C18
C10
.1uF
C28
1uF
C4
C6
1uF
.1uF
.1uF
3
R26
24.9K
0.1% 25ppm/C
.1uF
C29
Appendix B: Schematics
.1uF
.1uF
C3
.1uF
C9
.1uF
.1uF
C2
C8
C19
C20
1045049
22pF
B-26
B.6 Oxygen Module (OM)
B-27
1045049
1045049
LH /RICT 05/31/07