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PROCESS SHEET
CONTRACTORS SAFETY ADHERANCE FORMAT
PSSR
SAFETY DEPT

OHSAS 18001
ISO 14001

SITE: ____________________

DATE OF INSPECTION: _________________

Site In-charge Name: _______________________

Customer: ___________________

Name of the Safety Auditor: __________________________

TOTAL SCORE

INDICATOR: A-EXCELLENT, B-VERY GOOD, C-SATISFACTORY,D-UNSATISFACTORY,E-POOR,X-NOT APPLICABLE

1.SAFETY MEETING

/10

Site &contractor - in -charge to attend monthly meeting.

5.ENVIRONMENTAL SAFETY
Material safety data sheet (MSDS) to be recorded and
submitted. / Asbestos containing materials not to be
used.
Provision of drinking water.

Preparation and submission of safety records & documents.

Provision of Toilet & urinal facility.

Tool box/ pep talk conducted & documented.

Contractor Safety Plan / Site Safety Plan/ Emergency Plan.

2.GENERAL SAFETY

Provision of rest room/shed.

/10

Oil/LPG/Oxygen/Acetylene use/Store as per standard.

6.MATERIAL & EQUIPMENTS HANDLING

Safety Posters at Vantage Location to be displayed.

Preventive Maintenance to all T&Ps to be carried out and
recorded.
Third party License to be obtained for all
Vehicles/Cranes/Hydra etc.
Maintenance & Fitness Schedule of all Mobile Cranes &
Equipments.
Illumination to be Adequate.

/10

Usage of guide rope.

Approved written plan on w/load capacities.
Usage of appropriate slings & Dshackle.
7.WELDING & CUTTING SAFETY

Provision of Anchor Point for Lifeline of adequate capacity.

/10

Gas welder & cutter to be present with ID.

Oxygen/Acetylene/LPG torch units to have flash back
arrestors.
Oxygen/Acetylene/LPG cylinders not in use to have
caps in place.

PPEs usage to be ensured.

House Keeping to be neat & orderly.
Work//Height//Blasting/Electrical Isolation Permit etc. to be
ensured.
Floor/Grill Openings to be covered or guarded.
3.SCAFFOLDING SAFETY
Scaffolding pipes & fixtures(clamps) as per statutory
requirements (For Insulation work etc).

8.OCCUPATIONAL HEALTH SAFETY

/10

Pre-employment medical check up to be done.

/10

Life line according to capacity to be fixed(steel rope).

Periodical medical check up to be carried out.

First AID kit & ambulance available to be made at work
site.
Availability of organised First AID centre.

Safety Net(Nylon fire proof).

Railing around staircases & platforms to be ensured.
Suitable platform(chequered plate) / Jhoola.
Use of ladder/fall arrestor to be followed as per standard.
4.ELECTRICAL SAFETY

/10

Electrical Booth constructed as per Std/Specification.

Usage of Metal clad top.
Conditions of electrical booth.
All cable joints properly insulated.
Provision of ELCBs and proper extension boards.
Conditions of power & welding cables.
Proper earthing of equipments & boards.Earthing is to be in
Good condition.

HSE COORDINATOR

/10

Medical fitness for height workers/crane

operators/drivers to be ensured.
9.CIVIL SAFETY
Barricading provided for excavated area as per
requirement.
Jhoola arrangement followed as per BHEL standard.
Painters & cement workers to be well protected by
proper PPES.
Sloping & shoring provided as per requirement.
Precautions & control measures to be followed for
deeper excavations.
10.FIRE SAFETY
Installation of Portable Fire Extinguisher as per
requirement.
Portable Fire Extinguishers to be replenished from time
to time & Expiry Date to be explicitly displayed.
Conducting of mock drills.
Display of caution board with appropriate sign & safety
posters.

SAFETY AUDITOR

SITE INCHARGE

NOTE
Max marks for each topic is 10, Max total mark is 100 (by adding individual obtained marks)
Fields marked with "A" carry 10 marks, B carry 7 Marks, C carry 5 Marks, D carry 3 marks & E Carry 0 marks.
2)

/10

/10


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Management Control

Eliminate Unsafe
Condition

Discovering causes

Elimination of Unsafe
Action

By Means of

By Means of

By Means of

Safe guarding all

Machines, Equipments

Job Safety Analysis

Personal Adjustment

Rectifying or Preventing
Defective conditions
Suitable ,Safe Design and
Construction
Ventilationsuitable &
Adequate

Investigation of
Accidents

Safety Education and

Training

Inspection of Plant and

Equipments

Supervision

Recording and
Tabulation of data

Discipline

Illumination suitable &

adequate

Safe dress and personal

protective equipment



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Evaluate
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Evaluate
Risks
 Offsite



Review Existing Plans & Identify
Weaknesses



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Match Tasks and Resources



Integrate individual plan into overall plan and

reach agreement



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 Testing, Review and
Training






Public Education


Updating

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PPEs
SAFETY HELMETS

SAFETY BELTS (Full

Body harness)
SFAETY GOGLES

HAND GLOVES

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W/H WHEEL
GUARD

05

SAFETY SHOES

06

SAFETY FACE
SHILED

07

WELDING HELMETS

WELDING M/C

08

NOSE MASK

DRILING M/C

09

GUM BOOTS

CUTTING M/C

10

HAND SLEEVES

BRUSHING M/C

11

LEG SLEEVES

12

Etc.

 GRINDING M/C.
W/O WHEEL
GUARD

POWER CABLES
W/H METAL
CLAD PLUG
TOPS
FIRST AID BOX

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OHSAS 18001
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SAFETY SAVES

$11(;85(,,,

PENALTY FOR NON CONFORMANCE OF SAFETY NORMS

Clause No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

Description
Not wearing Safety Helmet
Not wearing Safety Belt while working at heights
Grinding without googles
Not using 24 Volt Supply for lighting in confined Space
Improper earthing of welding and other electrical machines
Electrical plugs not used for hand machines
Not slinging properly
Using damaged slings
Using frayed / broken welding cables
Non removal of scraps for platforms
Lifting cylinders without cage
Gas cutting without proper precautions or not using sheet below
Not maintaining electrical winches properly
Shorting of fuse links by thick wire
Not wearing safety shoes
Grinding without hand gloves, spectacles and apron
Not providing life line
Using slings without proper clamping
Improper maintenance of electrical booth
Gas cutting without flashback arrestor
Not providing fire extinguisher and fire buckets for electrical booth and stores
Over speeding vehicles within site premises (Not more than 20 Km)
Removal/ Display of damaged safety boards
Not providing proper barricading/ caution boards
Handling of structural material without Hand gloves
Helper driving the vehicle/doing the welding job
Invalid/No driving licence for the driver
Invalid/No driving licence of the vehicle used at site
Date of test/safe working load not displayed on the T & Ps
Sub contractors not attending the safety meeting
Sub contractors not displaying BHEL safety and HSE policy
Supervisor/ Engineer responsible for violation of safety norms
Improper Ladder arrangement for climbing up
Improper scffolding arrangement
Engaging child labour for construciton works
Persons/Vehicle entering into hazardous or No entry zone
Usage of domestic LPG cylinder for gas cutting
Improper storage of Gas cylinder
Not having/ improper maintenance of First Aid Box
Smoking in hazardous work place
Cleanliness not maintained by the agency at canteen in site
Sub contractors toilets not maintained properly
Improper disposall of waste/ toxic materials
Urinating in work/ public places at site

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Amount (Rs.)
50
100
50
500
500
100
200
200
200
200
500
200
500
500
50
50
100
200
500
500
200
200
200
200
50
500
500
500
200
1000
1000
100
500
500
1000
200
500
500
100
500
200
100
200
200

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OHSAS 18001
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SAFETY SAVES

$11(;85(,9

SAFETY INSPECTION REPORT

Format No:QMS/SR/12F20/00
DATE:
REPORT NO:

Ref :
Agency & Area:
SITE:
S.
N
o

Observation of NonConformance

Corrective Action
Proposed

Section
Head
Responsible

Target Date
of
Completion

Completion
Date &
Signature
of Safety
Incharge

Distribution:
Section Head concerned through Site In Charge

HSE Co-ordinator

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SAFETY SAVES

$11(;85(9

WEEKLY SAFETY INSPECTION

(To be submitted by Agency on every Monday)
Site:
Location / Area Inspected by:

Area. ---------------

Agency: -------------------Date: _________________________ Time: __________________Hrs.

Sr.
No.
1

6
7

Description

Remark

Use of PPE:
Head / Foot / Eye / Hearing / Hand /
Harness.
Excavation below scaffold:
Any excavation below existing
scaffold started by other contractor?
What action do you expect to take?
Electrical:
Overall Housekeeping /
Terminal Box Closed / ELCB /
Earthing / Sign & Warning / Elect.
Generator fitted with spark arrestor?
Lifting Tackles & cranes:
Certified / General Condition / colour
coding Storage / operator license /
crane with Reverse Alarm / proper
flag man for road closure?
Any hazards found in work area. if
yes, what is your action plan?
Work Permit:
Appropriate Permits
Deviation from Permit
Conditions observed
Working At Height:
Supervision / Proper Erection /
Approved Scaffolds. Use of safety
Harness by employees? No person
walks on pipes or I beams.

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10

11
12
13
14
15

Compressed Gas:
Proper Storage / Cylinder Secured /
Hose Condition / Gauges / Valve / FB
Arresters / Caps / Trolley.
Housekeeping
Walkway Clear / Material Stacking /
Trash Boxes / Lay Down Area /
Timber / cables / cables scrap
Fire Prevention / Protection:
Flammable Material Storage /
Warning & Signs / Extinguisher
Located, Accessible, Maintained,
Inspection sticker
Welfare:
Facility - Drinking water containers?
Scaffolds at your site are with
proper access? If no give details.
PEP talk details
Tool Box meeting details

OHSAS 18001
ISO 14001

Please give Nos:--

How frequently you inspect crane?

Any defect observed? Please write
details.

( If space is not sufficient ,please attach a separate copy )

Comments on areas of concern:

Sign:
Inspected By: __________________

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$11(;85(9,,

CONTRACTOR'S ACCIDENT REPORT

PROJECT SITE ---

DD / MM / YY

Instructions
This report is to be sent with in 24 hours to BHEL, safety Department, in respect of all accidents/Incidents in
addition to immediate telegraphic intimation of facilities and major damages including fires.
1.1 Name of the Contractor
1.2 Name of Site
2.1 Scope of work
2.2 Name and desigination
of Contractor package in charge
2.3 Activity Area
3.1 Date & Time of Accident

3.3 Date Resumed

3.4 Number of Man-Hours lost by others

3.2 Number of workdays lost by vctim

(If duty not resumed, give
estimated figure)
4.0 Weather Condition

Extra heat/humid

fog

High wind

Rain

Fine

5.0 Personal Details of Injured and or details of Material/Equipment/Property Damaged

5.1
5.2
5.3
5.4

Name
Occupation
Age
Sex

Name of material/Equipment/Property

5.5 Married/Single
5.6 Employmenty Period
5.7 Nationality
5.8

Nature of Damage

Address of the victim

5.8 Part of Body Injured

Types of injury

Head

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Eyes

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Ears

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face

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Neck

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Shoulder
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5.9 Insurance Details.
1) Policy number
-2) Expiry date
-3) Insurance company --

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6.0

LACERATION

BURN

PUNCTURED WOUND

MULTIPLE

Agency (Object/Equipment/Substance) most responsible for causing Accident/Injury/damage




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SAFETY SAVES




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7.0 Person (Name & Designation) with most Control Over Agency( Object/Equipment/substance)
causing Accident/Injury/Damage

8.0 DESCRIBE CLEARLY HOW THE ACCIDENT OCCURRED ( If space is insufficient use a seprate
sheet & attach)

9.0 WHAT ACTS & / OR CONDITIONS CONTRIBUTED MOST DIRECTLY TO THIS ACCIDENT?

10.0 WHAT ARE BASIC REASONS FOR THE EXISTENCE OF THESE ACTS AND / OR CONDITIONS?

11.0 WHAT CORRECTIVE ACTIONS HAVE BEEN TAKEN TO PREVENT ACCIDENT RECURRENCE?

12.0 Statement of witnesses ( Attach separate copy if space is not sufficient )

Witness (1) :Witness (2) :13.0
13.1
13.2
13.4
13.5
13.6
13.7
14.0

DETAIL OF DOCUMENTS ATTACHED ( Where ever applicable )

Medical Reports
Photographs,Diagrams,Maps,Sketches
Investigation reports
Maintenance reports,Daily checklists / Logs / T & P Certificates
Police report
Others relevant to incident ( Specify)
COMMENTS OF SITE INCHARGE OF CONTRACTOR

SIGNATURE
NAME
DESIGNATION

6,7(,1&+$5*(

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Name of Contractor
Date of Inspection
Sr
no
1.0

Description

Remarks

2.0

Basic information of equipment

2.1

Specification

2.2

Sr no of equipment

2.3

Mark

2.4

Year of manufacture

3.0

Major Repairs / Overhauls (Furnish details of work carried

out)

Name of Equipment

Date(s) of major repair /

overhaul

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3.2
3.3

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4.0
5.0
6.0

Any performance test conducted

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certificate

Yes / No
Yes / No
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Done / Not Done

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Acceptance norms

9.0 Committee observations

10.0 Date of next review (if accepted)

SITE FE ENGR

SAFETY ENGR

FQA ENGR

ERECTION ENGR

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Permit No..
Name of Plant/Site

Date

WORK PERMIT
(NOT TO BE ISSUED FOR MORE THAN 30 DAYS INCLUDING SUNDAY & HOLIDAY)

01. Name of the Contractor Firm

02. Name of Engineer / Supervisor Supervising the job
03. Name of the Contractor
04. Name of Work
05. Give details of job to be taken up
06. Permit Valid from
07. Shutdown required or not

:
:
:
:
:
: Date to
: YES / NO / NA
(If yes Submit the Requisition to
Work attach along with this permit)

A) (Declaration of Contractor)

I accept the responsibility for ensuring that all men under my control shall observe the statutory safety
requirements and follow the safety instructions of the plant.
Following Check list points (Yes /No /Not applicable) are to be ensured:
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiii)
xiv)
xv)

xvi)
xvii)
xviii)
xix)
xx)

Tool Box talk conducted

: YES/NO/ NA
Adequate PPEs provided to all workmen
: YES/NO/ NA
Fire fighting arrangements available at the site
: YES/NO/ NA
All statutory safety requirements are met
: YES/NO/NA
Combustible material have been removed from site or covered
:YES/NO/NA
properly
Experience and trained electrician present at site
:YES/NO/NA
Emergency vehicle available at site
:YES/NO/NA
Proper lighting provided
:YES/NO/NA
Road blockage / barication required
:YES/NO/NA
All the electrical equipment earthed properly and routed
:YES/NO/NA
through 30 mA ELCB
First Aid provision kept at site
:YES/NO/NA
Flask back arrester & Fire blanket provided
:YES/NO/NA
Checking of workers taking toxic substances
:YES/NO/NA
Full body harness safety belt provided to the height workers
:YES/NO/NA
whether height workers are medically fit to working at height
:YES/NO/NA
(A copy of medical report mentioning the BP / past
history of individual to be attached along the permit)
Have you submitted valid license of Heavy earth moving equipments /
: YES/NO/NA
Vehicles & Drivers valid License?
Have you submitted your safety plan?
: YES/NO/NA
Whether any other job will be carried out by other team at above/below this specified job?
: YES/NO/NA
Are required cautionary signage displayed at proper location?
: YES/NO/NA
Have you submitted your T & P certificates?
: YES/NO/NA
Signature of
Contractor Concerned Engineer
with name and Designation

Signature of
Safety Engineer of Contractor
with name and Designation

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B) (Certificate to given by Engineer-in-Charge) BHEL :

Certified that the work described by the contractor is as per planning and the contractor has taken all
necessary safety precautions required to do job safely to best of our knowledge and satisfaction .The job
will be carried out under our Supervision.

Signature of Concerned Engineer Incharge /BHEL

With name and Designation& Date

Signature of Safety Engineer/BHEL

With name, Designation & Date

C) (Certificate to be given by the BHEL, HSE Department where work is to be carried out):

Signature of HSE Coordinator with Name,

Designation & Date
D) (Intimation to the Customer Safety Department where work is to be carried out) :
Receiving the information on the work described above.

Signature of Customer Safety Dept. with

Name, Designation & Date

INSTRUCTIONS

i)
ii)
iii)
iii)

This permit to be issued for 30 days. Verification to be done daily by concerned

engineer of contractor and consultant in a separate sheet attached with the permit.
There will be no renewal after 30 days and fresh permit to be applied.
Any violation to be permit condition the permit is liable to be withdrawn.
The permit to be retained by immediate engineer / Supervisor at site all the
time.

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DATE
&
TIME

Permit for which work

Signature
of
Engineer
In charge
BHEL

Signature
of the
Engineer
In charge /
Contractor

Remarks (If any )

verifying authority to
mention whether permit
granted or Not

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APPLICATION FOR WORKING AT HEIGHT
SL.NO:
SITE

DATE:

AGENCY:
PERSONAL DETAILS
Name of the worker :

Age

Designation

Gate pass No

Mobile phone No

Blood group

Language known

+91

Working experience :

Working experience at height :

Recent safety training date

Years

Years

Previous worked site :

Details of attend safety training:

Workman compantaion insurance No:
Validity
HEALTH DETAILS (To be fill up by the concern agency safety officer)

Date of medical check-up:

Describe health history of worker :

Any hereditary problem mention here:

Previous accient / Injury if any give Details:

Attitude towards safety awareness:

General physical condition:

Normal Physically Disability

If any disability mention here :

PPE issued Details

HELMET

SHOE

HAND GLOVE

SAFETY BELT
FALL ARRESTER

FACE SHIELD for welders& gas cutter

GOGGLES for grinders

DECLERATION FOR WORKER

I am aware of safety rules for height work.I will follow insrtuctions of safety officers during my working hours.I promise I
will use required PPEs for my work.For non violation of safety norms action may be taken againest me.
Name of the worker :
Signature of worker:

Signature of concern agency safety officer:

Signature of agency site incharge:
Comments of the issuing authority:

Name & designation of the issuing authority :

signature of issuing authority :

Pass No :

NOTE
1.Height pass will be issued with validity perioed up to workers compentaion insurance validity date.
2.During periodical medical check-up any abnormality is found / any violation of safety height pass will be withdrawn.




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of Contractor

INITIATOR

Signature of
the Safety
Officer of
Contractor

Signature of
Consultant
Engineer

Remarks
(If Any)

ISSUING
VERIFYING
AUTHORITY AUTHORITY

VERFYING
AUTHORITY TO
MENTION WHETHER
PERMIT GRANTED
OR NOT

1 st
2 nd
3 rd
4 th
5 th
6 th
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Date:
Name of Plant/Site
3(50,772:25.)25%/$67,1*
(New Blasting Work Permit to be issued for each Blasting)
01. Name of the Contractor Firm
02. Name of the Licenced Blaster / Shot Firer & Details of licence
03. Details of explosive van
:
04. Name of Work
:
05. Till date no. of blasting carried out in this site
:
06. Till date no. of blastings carried out in this specific area :
07. No. of blasting that the permit requires
:
08. Starting time of drilling operation & charging time
:
09. Location of Blasting
:
10. Permit Valid from

: (Time) From. . . . . to . . . . .
: (Date) Fromto
11.Is there any HT or LT line passing over this blasting area?: YES/NO/NA
12. Shutdown required or not

: YES / NO / NA

(If yes Submit the Requisition to

Work attach along with this permit)
A) (Declaration of Contractor)

I accept the responsibility for ensuring that all men under my control shall observe the statutory safety
requirements and follow the safety instructions of the plant.
Following Check list points (Yes /No /Not applicable) are to be ensured:
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiii)
xiv)

Whether the detonators are checked individually for continuity & resistance.
:YES/NO/NA
Do all the detonators belong to same manufacturer ?
:YES/NO/NA
Whether the explosives & Cartridges selected for use are of correct size?
: YES/NO/NA
Whether the explosives & detonators are of approved quality.
: YES/NO/NA
Whether the condition of lead / Leg wires checked
: YES/NO/ NA
Whether sockets in the blasted area flushed with air and water & plugged : YES/NO/ NA
Whether the bores are cleared of all the debris before explosives are inserted : YES/NO/ NA
Whether the environmental conditions are considered ? ( Rain / Sunny / Wind /
Thunders / Lighting )
: YES/NO/NA
Whether the danger zone is suitably cordoned and flagmen posted at
Important points.
: YES/NO/NA
Whether red flags during day time and red lamp during night dislpayed
: YES/NO/NA
Whether suitable warning boards are displayed at site.
: YES/NO/NA
Whether no. of entry points are identified and access control is established. : YES/NO/NA
Whether blasters shelter is available in good condition.
: YES/NO/NA
Whether proper signaling system is established to prevent trespassers entering
the blasting zone ,siren or hooter is available.
: YES/NO/NA

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xv)

Whether the charged hole covered with blasting mats, conveyor belts and sand
Bags & steel slabs to prevent splinters from flying of in all directions ?
: YES/NO/NA
xvi) Fire fighting arrangements planned at the blasting area
: YES/NO/ NA
xvii) Emergency vehicle available at site
: YES/NO/NA
If yes , Specify Vehicle no.
i)
Whether any other job will be carried out by other team near this specified
job ?
: YES/NO/NA

xix)
xx)
xxi)

Have you submitted your safety plan?

: YES/NO/NA
Have submitted Equipments T & P Certificates those are to be used ?
: YES/NO/NA
Whether all the drillers have been provided with Ear plugs , helmets ,goggles
And gum boots.
: YES/NO/NA

xxii) Whether a record has been maintained in a separate register indicating.

Date & Time of blast.
Number of holes
Types of explosives used
Amount of charge per hole.
Firing pattern & sequence.
xxiii) Mention
a)

Any Electrical / Telecom line or cables near by? If so specify the distance & voltage.

b)
c)

Whether the circuit has been checked ,Specify the resistance

Are there any structures , building or equipments nearby? If so specify the distance in all direction with
sketch.(East-West & North-south). .

CHECK POINTS AFTER BLASTING

i)

Mention the Quantity of explosives brought from Magazine ..

ii)

Mention the quantity of explosives used

iii)

Mention the quantity of explosives returned to Magazine. .

iv)

Whether any misfire detected ? If, Yes give the no. of holes and brief of action taken

v)

Whether All Clearsiren is blown & mention the time of All Clear siren. Time

Signature of contractor concerned

Engineer incharge
with name and Designation

Signature of safety
Engineer of Contractor
with name and Designation

Signature of
Contractor site in
Incharge




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ISO 14001

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B) (Certificate to given by Engineer-in-Charge) BHEL :

Certified that the work described by the contractor is as per planning and the contractor has taken all necessary safety precautions
required to do job safely to best of our knowledge and satisfaction .The job will be carried out under our Supervision.

Signature of Concerned Engineer

Incharge /BHEL
With name , Designation & Date

A)

Signature of Safety
Engineer /BHEL
With name, Designation & Date

(Certificate to be given by the BHEL, HSE Department where work is to be carried out):

Signature of HSE Coordinator with Name,

Designation & Date
D)

(Intimation to the Customer Safety Department where work is to be carried out) :

Receiving the information on the work described above.

Signature of Customer Safety Dept. with

Name, Designation & Date

INSTRUCTIONS
NB

:
a. This permit to be issued for only once for specific area
b. There will be no renewal after ONE blasting and fresh permit to be applied.
c) Any violation to the permit condition ,the permit is liable to be withdrawn.

d) The permit to be retained by immediate engineer / Supervisor at site all the time.
e) Short firer must report before one day of blasting.
f) Ambulance driver must be present at site till completion of blasting work.

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WORK PERMIT REQUEST FOR

ELECTRICAL ISOLATION

1.

2.

Valid from: _____________

Valid upto: ______________
Detail of the Equipment/Machine to be isolated
Requested by:
Signature ________________
Time ________________
Name ___________________
Date _________________
Designation ______________
Equipment/Machine mentioned above has been effectively isolated from
Electrical source by:Yes No
NA
a)

Removal of fuses

b)

Putting off mains

c)

Locking of main

d)

By racking out

e)

Isolation tested and found OK

f)

Isolation entered in the register























3.
Equipment/Machine is efficiently connected to earth at the following
points:___________________________________________________________________
4.

Other precautions ________________________________________________

__________________________________________________________

5.

The following works to be carried out ___________________________________

___________________________________________________________________


Tags have been Displayed Tag No. _______________________________





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WORK PERMIT
ELECTRICAL ISOLATION CERTIFICATE


Permit No:_________

Date of issue:______________

Valid from: _____________

Valid upto :____________



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Name of the Equipment/Machine:

I hereby declare that above mentioned Electrical isolated work has been completed safely
without
any injury or property damage. (If any injury or property damage, a separate
cause sheet should be attached)

Electrical power to be restored:

Requester Signature ________________
Name ___________________________
Designation _______________________
Electrical power restored.
Provider Signature __________________
Name ___________________________
Designation ______________________

Time ________________
Date _________________

Time ________________
Date _________________




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DANGER
















PERMIT NO: _________
_________


AGENCY
: _________


PERMIT PROVIDER SIGNATURE:
















DO NOT SWITCH ON
WORK IS UNDER
PROGRESS
VALID FROM:

___________________

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OHSAS 18001
ISO 14001








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SAFETY SAVES

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SAFETY SAVES




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Working Load Limits & Safe Working Loads

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Caution
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Safety recommendations
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SAFETY SAVES

OHSAS 18001
ISO 14001

TYPICAL SLING ARRANGEMENATS

Cradle Sling
Lifting coils, steel strip, etc.




Cradle Slings
Lifting boilers and packaging cases, etc.

Halshing Slings
Method using a single sling in place of an endless sling
where a bight is required. A stirrup fitted temporarily in
the bight will minimise damage to the sling.

Double Wrap Slings

Note how the double wrap grips the load and helps to
prevent it from slipping sideways out of the slings.

Combination Slings
Timber steel sheets and packing cases, etc.

0D[LPXPDQJOHEHWZHHQOHJVLV

Reeving Slings
Lifting tubes, bars and rods, etc.

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OHSAS 18001
ISO 14001

SAFETY SAVES

TYPES OF SLING LEGS

TYPES OF SLING TERMINATION






Wire rope
Mechanical Splice
 Wire rope socket
Socket swaged
Loop or Thimble
 Poured splter or

Resin





 Loop Thimble
Wedged
 Splice Hand
Socket

Clips

Tucked

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OHSAS 18001
ISO 14001

SAFETY SAVES



WORK LOAD LIMITS FOR WIRE ROPE SLINGS

One Leg Sling
Angle to the
vertical

Nominal rope Working Load

diameter mm Limits Tonnes
8
9
10
11
12
13
14
16
18
20
22
24
26
28
32
36
40
44
48
52
56
60

0.700
0.850
1.05
1.30
1.55
1.80
2.12
2.70
3.40
4.35
5.20
6.30
7.20
8.40
11.0
14.0
17.0
21.0
25.0
29.0
33.5
39.0

Two Leg Sling

Three and Four Leg Sling

0 - 45

45 - 60

0 - 45

45 - 60

Direct

Direct

Direct

Direct

0.950
1.20
1.50
1.80
2.12
2.50
3.00
3.85
4.80
6.00
7.20
8.80
10.0
11.8
15.0
19.0
23.5
29.0
35.0
40.0
47.0
54.0

0.700
0.850
1.05
1.30
1.55
1.80
2.12
2.70
3.40
4.35
5.20
6.30
7.20
8.40
11.0
14.0
17.0
21.0
25.0
29.0
33.5
39.0

1,50
1,80
2,25
2,70
3,30
3,85
4,35
5,65
7,20
9,00
11,0
13,5
15,0
18,0
23,5
29,0
36,0
44,0
52,0
62,0
71,0
81,0

1,05
1,30
1,60
1,95
2,30
2,70
3,15
4,20
5,20
6,50
7,80
9,40
11,0
12,5
16,5
21,0
26,0
31,5
37,0
44,0
50,0
58,0






SINGLE SLING
WIRE ROPE

DOUBLE SLING
WIRE ROPE

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FOUR SLING
WIRE ROPE

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SAFETY SAVES

OHSAS 18001
ISO 14001

Thumb Rule for Calculating the SWL to Wire Rope.


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PSSR
SAFETY SAVES

OHSAS 18001
ISO 14001




ROPE INSPECTION AND REMOVAL



NO OF BROKEN WIRES IN
NO OFBROKEN WIRES IN

RUNNING ROPE
STANDING ROPES

Standard
Equipment
In one
In one
At end
In one rope
At end

rope lay
strand
connection
lay
connection

ASME/B30.2
Overhead and gantry
12**
4
Not
Not specified
cranes
specified

ASME/B30.4
Portal, tower & pillar cranes
6**
3
2
3
2


ASME/B30.5
Mobile
Running ropes
6**
3
2
3
2

cranes

Rotation
2 randomly distributed broken wires in 6 rope diameter or 4 randomly
resistant ropes
distributed broken wires in 30 rope diameter.**

ASME/B30.6
Derricks
6**
3
2
3
2


ASME/B30.7
Base-mount drum hoists
6**
3
2
3
2

ASME/B30.8
Floating cranes & derricks
6**
3
2
3
2


ASME/B30.16
Overhead hoists
12**
4
N/S
Not Specified
ANSI/A10.4
Personnel hoists
6**
3
2
2**
2

ANSI/A10.5
6**
Not Specified
Not Specified


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Table - Removal

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OHSAS 18001
ISO 14001

SAFETY SAVES




WORK LOAD LIMITS FOR CHAIN SLINGS

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Grade

Single
Leg

Chain
Dia. mm
Factor 1

Two Leg

Three and Four Leg

0 - 45

45 60

0 45

45 60

Factor 1.4

Factor 1

Factor 2.1

Factor
1.5

6
8
1.12
1.6
1.12
2.36
7
8
1.5
2.12
1.5
3.15
7
10
2
2.8
2
4.2
8
8
2
2.8
2
4.2
10
8
3.15
4.25
3.15
6.7
10
10
4
5.6
4
8.4
13
8
5.3
7.5
5.3
11.2
13
10
6.7
9.5
6.7
14
16
8
8
11.2
8
17
16
10
10
14
10
21.2
19
8
11.2
16
11.2
23.6
19
10
14
20
14
30
23
8
16
23.6
16
35.5
23
10
21
29.5
21
44
26
8
21.2
30
21.2
45
26
10
27
38
27
57
32
8
31.5
45
31.5
67
32
10
40
56
40
85
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1.7
2.24
3
3
4.75
6
8
10
11.8
15
17
21
25
31.5
31.5
40
47.5
60

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PSSR

OHSAS 18001
ISO 14001

SAFETY SAVES

The load imposed on a sling leg increases as the angle of the leg from
vertical increases.
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DSSO\LQJDWDQJOHVIURPIURPWKHYHUWLFDOLQFOXGHGDQJOHVIURP

Grade 8 Alloy Chain

Grade 8 chain is intended for use for overhead lifting applications. The chain products are
fabricated from the highest quality alloy steel, the toughest chains with the highest strength
to weight ratios.

Grade 10 Alloy Chain

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WRGDPDJH\RXUEDFNE\WUDQVSRUWLQJKHDYLHUORZHUJUDGHFKDLQV




 Single Leg

Chain Sling

Two Leg
Chain Sling

Three Leg
Chain Sling

Four Leg
Chain Sling




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SAFETY SAVES

OHSAS 18001
ISO 14001




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Rated Capacity of Slings

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SAFETY SAVES

OHSAS 18001
ISO 14001


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