MECHANICAL

SUSPENSION
TR SERIES
MAINTENANCE
AND PARTS LIST

Models: TR-8750, TR-8900, TR-4100/4120

Trailer Tandem Spring Suspension
Capacity 75,000, 90,000, 100,000 and
120,000 Lbs. GAWR

TR-8750 AND TR-8900

TR-4100 & TR-4120

XL-MS195 Rev C

CONTENTS
Page

Page
Introduction...................................................................................2

TR-8750/8900 Series Mechanical Suspension Parts List...............7

Warranty ........................................................................................2

TR-4100-B Series Mechanical Suspension Exploded View ...........8

Notes, Cautions, and Warnings ......................................................2

TR-4100-B Series Mechanical Suspension Parts List .....................9

Serial Number Tag Information.....................................................3

Service Repair Kits ......................................................................10

Model Identification ......................................................................3

Component Replacement Instructions ...............................11 - 14

Model Nomenclature.....................................................................3

Axle Alignment ............................................................................14

Operation and Maintenance Instructions.....................................4

Pre-Operational Checklist ...........................................................15

Torque Specifications ....................................................................5

Contact Information....................................................................16

TR-8750/8900 Series Mechanical Suspension Exploded View ....6

INTRODUCTION
This manual provides you information necessary for the care,
maintenance, inspection, and safe operation of the Holland TR
Series trailer suspension.
The Holland Trailer Suspension is designed and engineered to
provide trouble-free service.
The suspension also provides excellent side-to-side and axle-to-axle
loading which helps equalize and control braking.

WARRANTY
Refer to the complete warranty for the country in which the
product will be used. A copy of the written warranty
(XL-WC124-01) is included with the product as well as on the
Holland Group Web Site (www.thehollandgroupinc.com).
A warranty certificate may also be ordered by calling 1-888-396-6501.

NOTES, CAUTIONS,
AND WARNINGS
You must read and understand all of the safety procedures presented
in this manual before starting any work on the suspension.
Proper tools must be used to perform the maintenance and repair
procedures described in this manual. Many of these procedures
require special tools.
Failure to use the proper equipment could result in personal
injury and/or damage to the suspension.
Safety glasses must be worn at all times when performing
the procedures covered in this manual.
Throughout this manual, you will notice the terms NOTE,
IMPORTANT,CAUTION and WARNING followed by
important product information. So that you may better
understand the manual, those terms are as follows:
NOTE:

Includes additional information to enable

accurate and easy performance of procedures.

IMPORTANT: Includes additional information that if

not followed could lead to hindered
product performance.
Used without the safety alert symbol, indicates
a potentially hazardous situation which, if not
avoided, may result in property damage.
Indicates a potentially hazardous situation
which, if not avoided, may result in minor
or moderate injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in death
or serious injury.

XL-MS195 Rev C

SERIAL NUMBER TAG INFORMATION

Model Identification

Model Nomenclature

The TR Series Suspension Serial Tag is located on the spring

saddle (FIGURE 1).

The sample tag shown below will help you interpret the
information on the Holland USA, Inc. serial number tag.The
model number is on the first line along with the suspension
capacity.The second line contains the serial number and the
parts list number (FIGURE 2).

NOTE: This manual applies to the suspension series or the

models listed on the front cover. However, we urge
you to determine your specific model number, write
that information below and refer to it when obtaining
information or replacement parts.

FIGURE 2

Serial Number Tag

NOTE: Refer to the serial number tag attached to the

equalizing beam.

HOLLAND USA, INC.

Model Number _______________________________

MODEL NO.
TR-8900

Part Number _________________________________

PART NO.
18060__

CAPACITY (LBS)
90,000
SERIAL NO.

CONSULT SPECIFICATION FOR CAPACITY AND RECOMMENDED APPLICATION.

PART NO. 938 00 269

MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING U.S. PATENTS:

5,639,110
5,588,665
4,595,216
4,615,539
5,354,091
5,393,096
5,088,763
5,083,812
5,203,585
5,470,096
5,201,898
5,288,100
6,241,266
5,924,712
4,838,578
6,073,946
6,062,578
6,116,626
6,328,322
4,838,566
6,398,236
4,871,188

Serial Number ________________________________

In Service Date _______________________________

TR 8900

FIGURE 1
Serial Number Tag Location

EQUALIZING BEAM
SERIAL NUMBER
TAG LOCATION
Suspension Capacity
75,000 lbs.
90,000 lbs.
100,000 lbs.
120,000 lbs.

Tri-axle/Quad-axle

XL-MS195 Rev C

OPERATION AND MAINTENANCE INSTRUCTIONS

IMPORTANT

Visual Inspection Procedure

ROUTINE MAINTENANCE AND DAILY INSPECTION

IMPORTANT: A schedule for physical and visual inspections

should be established by the operator based
on severity of operation or damage to the
vehicle could occur.

Daily Inspection
Daily or before each trip, check the suspension to be sure it is fully
operational.Visually inspect the springs for broken leafs or U-bolts.
Check for cracks in welds or frame attaching components.

IMPORTANT: During each pre-trip and safety inspection of

the vehicle, a visual inspection of the suspension
should be done or damage to the vehicle
could occur.

Initial 5,000 Mile (8,000 km) Service Inspection

1.

After initial 5,000 miles (8,000 KM) of service, inspect bolts

and nuts to assure they are properly torqued. Retorque as
necessary thereafter.

Routine Physical Inspections

Visually check for:

Bolt movement loose dirt, rust or metal wear around bolt

head and nut.

Cracked parts or welds.

Every 100,000 Miles (160,000 km) or 1 year,

whichever comes first
When servicing vehicle brake system, inspect suspension
components per pre-operational checklist on page 15. Also
check all other suspension components for any sign of damage,
looseness, torque loss, wear or cracks. Repair, tighten or replace
damaged part(s) to prevent equipment breakdown.

XL-MS195 Rev C

OPERATION AND MAINTENANCE INSTRUCTIONS

IMPORTANT
SERVICE REQUIREMENTS
Pro-Operational Inspection
Before vehicle is put into service, inspect the suspension for proper
installation. Check all nuts and bolts for proper torque according
to Mechanical Suspension Torque Decal, Part No. XL-MS178-01.

Daily Inspection
Daily and before each trip, check the suspension to be sure it is
fully operational. Service as necessary.

3,000 Mile Inspection

After the suspension has been in service for 3,000 miles, all nuts
and bolts should be checked and tightened according to Mechanical
Suspension Torque Decal, Part No. XL-MS178-01.

50,000 Mile Inspection

continued

UNITED STATES & CANADIAN WARRANTY - ALL

OTHERS REFER TO INTERNATIONAL WARRANTY
XL-WC124-01
Holland has a written warranty on mechanical suspension products
manufactured and supplied by it for coverage periods of:

Major Components - up to 36 months or 250,000 miles,

whichever occurs first.

Other Components - up to 12 months or 100,000 miles,

whichever occurs first.

Refer to the complete written warranty for the country in which

the product will be used.The information contained on this sheet
does not constitute a warranty.

FIGURE 3
Torque Decal/Specifications

Every 50,000 miles or 6 months, whichever comes first, inspect all

suspension parts. Replace cracked, failed, damaged or excessively
worn parts.All nuts and bolts must be torqued according to
Mechanical Suspension Torque Decal, Part No. XL-MS178-01.

XL-MS195 Rev C

TR-8750/8900 SERIES MECHANICAL SUSPENSION EXPLODED VIEW

FIGURE 4
TR, Tri-Axle-Spring, Tandem Suspension

32
29
23

31

26

37

14

27
28

13

20

36

21
23

32

13
14

29

30

24

15

3
20

35

25
17

16

33

22

34

25

12

24

37
9

14

17

16
39

1
13

38

36

10

15
11

8
34

16

13

19

18

17

14

33
35
2
18
19
39

16
17

38
10

TR Series Fig-06

XL-MS195 Rev C

TR SERIES MECHANICAL SUSPENSION PARTS LIST

TR-8750 and TR-8900 Series Parts List
ITEM NO. MODEL

DESCRIPTION

HOLLAND
PART NO. QTY.

All

Spring Assembly

915 57 172

All

Equalizing Beam for 5 Dia. Rd. Axles

910 15 015

All

Equalizing Beam for 5-3/4 Dia. Rd. Axles

915 15 011

All

Trunnion Tube 3-1/2 O.D. x 1/2 Wall x 44-1/4 Long H.T.

910 38 290

All

Trunnion Clamp Rear

915 01 011

All

Trunnion Clamp-Front (Left Hand)

915 18 040

All

Trunnion Clamp-Front (Right Hand)

915 18 041

All

Cap Screw 3/4-10 x 4.5 Long, Gr5

930 03 621

All

Trunnion Bushing

910 08 112

All

Trunnion Cap

910 10 157

All

Axle Spring Seat, Center Axle, for 5 Dia. Rd. Axle

910 01 075

All

Axle Spring Seat, Center Axle, for 5-3/4 Dia. Rd. Axle

910 01 073

All

Cap Screw for 1-8 x 3-1/2, Gr5 for 5 Dia. Rd. Axles

930 04 239

All

Cap Screw 1-8 x 4-1/2, Gr8 for 5-3/4 Dia. Rd. Axles

930 04 251

11

All

Spring Clamp Plate for 5 Dia. Rd. Axles

910 10 108

All

Spring Clamp Plate for 5-3/4 Dia. Rd. Axles

910 10 093

12

All

U-Bolt 1-8 x 11-1/2, Gr8 for 5 Dia. Rd. Axles

900 41 326

All

U-Bolt 1-8 x 12, Gr8 for 5-3/4 Dia. Rd. Axles

900 42 814

13

All

Flat Washer 1

939 00 027

20

14

All

Lock Nut 1-8, GrC

934 00 502

20

15

All

Cap Screw 3/4-10 x 2-3/4, Gr5

930 03 579

16

16

All

Flat Washer 3/4

936 00 156

32

17

All

Lock Nut 3/4-10, GrB

934 00 492

28

18

All

Cap Screw 3/4-10 x 6, Gr5

934 03 657

19

All

Pipe Spacer

910 36 078

20

All

Radius Rod End (Right Hand) includes item 22

915 44 138

All

Radius Rod End (Left Hand) includes item 22

915 44 137

21

All

Radius Rod Screw

910 38 475

22

All

Rubber Bushing

900 08 131

23

All

Rod Bolt 1-1/8-7 x 8-1/2

932 01 051

24

All

Flat Washer 1-1/8

936 00 174

25

All

Lock Nut 1-1/8-7, GrC

934 00 506

26

All

Radius Rod Axle Bracket

910 18 039

27

All

U-Bolt 1-8 x 7-1/2, Gr8 for 5 Dia. Rd. Axles

900 41 807

All

U-Bolt 1-8 x 8, Gr8 for 5-3/4 Dia. Rd. Axles

900 41 842

28

All

Cap Screw 5/8-11 x 2, Gr5

930 03 345

16

29

All

Flat Washer 5/8

939 00 025

20

30

All

Cap Screw 5/8-11 x 3-3/4, Gr5

930 03 387

31

All

Radius Rod, Fixed (includes 2 of item 22)

915 44 147

32

All

Crown Lock Nut 5/8-11, GrB

934 00 488

20

33

All

Axle Adapter for 5 Dia. Rd. Axles

910 01 089

All

Axle Adapter for 5-3/4 Dia. Rd. Axles

910 01 120

All

Rubber Wrapper, End Axles for 5 Dia. Rd. Axle

910 28 051

All

Rubber Wrapper, End Axles for 5-3/4 Dia. Rd. Axle

910 28 053

35

All

Rubber Pad

910 28 089

36

All

Axle Cap for 5 Dia. Rd. Axle

910 10 060

All

Axle Cap for 5-3/4 Dia. Rd. Axle

910 10 059

37

All

Cap Screw 7/8-9 x 9, Gr8

930 03 941

38

All

Lock Nut 7/8-9, GrC

934 00 498

39

All

Flat Washer 7/8

936 00 162

10

34

XL-MS195 Rev C

NOTE: When ordering parts, along with

the item number, reference all
information available on the serial
number tag located on the frame
bracket. Do not remove Serial
Number tag from suspension.
This name tag includes:
Model Number
Serial Number
Parts List Number (The Parts
List Number must be referenced
for specialty systems.)

TR-4100-B SERIES MECHANICAL SUSPENSION EXPLODED VIEW

FIGURE 5
TR, Tri-Axle Spring, Tandem Suspension

24

28

29

34
24

28

25

13

29

26

14

13

34

26

25

21

24

16

17

22

44

39

42
23

14

33

12

45

19

25

13

38

17

16

26

36
20

12

37

11

42

13
14

14
38
15

11
8

36

35

13

15

18

9
39

26

15
32

16

17

14

31

30

24

25
43

31

13
7

41
40

33
10

19
16

14

42

20

18

17

35
37
2

18
20
41

16
17

40
10

TR Series Fig-07(redo)

XL-MS195 Rev C

TR-4100-B SERIES MECHANICAL SUSPENSION PARTS LIST

TR-4100-B & TRM 4120 Series Parts List
DESCRIPTION

HOLLAND
PART NO. QTY.

Spring Assembly

915 57 288

Equalizing Beam for 5 Rd. Axles

910 15 015

Equalizing Beam for 5-3/4 Rd. Axles

915 15 011

ITEM NO. MODEL

3*

Trunnion Tube 3-1/2 O.D. x 1/2 Wall x 44-1/4 Long H.T.

910 38 290

Trunnion Clamp Rear

915 01 011

Trunnion Clamp-Front & Center Trunnion (Left Hand)

915 18 040

Trunnion Clamp-Front & Center Trunnion (Right Hand)

915 18 041

Cap Screw 3/4-10 x 4-1/2

930 03 621

12

Trunnion Bushing

910 08 112

Trunnion Rubber Cap

910 10 157

Axle Spring Seat for 5 Rd. Axles

910 01 075

Axle Spring Seat for 5-3/4 Rd. Axles

910 01 073

10
11
12

Cap Screw 1-8 x 4 for 5-3/4 Rd. Axles

930 04 253

Cap Screw 1-8 x 3-1/2 for 5 Rd. Axles

930 04 241

8
4

Spring Clamp Plate for 5 Rd. Axles

910 10 108

Spring Clamp Plate for 5-3/4 Rd. Axles

910 10 093

U-Bolt 1-8 for 5 Rd. Axles

900 41 326

U-Bolt 1-8 for 5-3/4 Rd. Axles

900 42 814

13

Flat Washer 1

939 00 027

32

14

Lock Nut 1-8

934 00 502

32

15

Cap Screw 3/4-10 x 3

930 03 585

24

16

Flat Washer 3/4

936 00 156

36

17

Lock Nut 3/4-10 GrC

934 00 494

44

18

Cap Screw 3/4-10 x 6

930 03 657

19

Flat Washer 3/4

936 00 156

20

Pipe Spacer

910 36 078

8
1

21

Radius Rod End (Right Hand) includes item 23

915 44 138

Radius Rod End (Left Hand) includes item 23

915 44 137

22

Radius Rod Screw

910 38 475

23

Rubber Bushing

900 08 131

24

Rod Bolt 1-1/8-7 x 8-1/8

932 01 051

25

Flat Washer 1-1/8

936 00 174

16

26

Lock Nut 1-1/8-7

934 00 506

28

Radius Rod Axle Bracket

910 18 039

29

U-Bolt 1-8 for 5 Rd. Axles

900 41 807

U-Bolt 1-8 for 5-3/4 Rd. Axles

900 41 842

30

Cap Screw 5/8-11 x 2

930 03 347

24

31

Flat Washer 5/8

939 00 025

28

32

Cap Screw 5/8-11 x 3-3/4

930 03 387

33

Hex Lock Nut 3/4-10

934 00 492

34

Crown Lock Nut 5/8-11

934 00 490

28

35

Axle Adapter for 5 Rd. Axles

910 01 089

Axle Adapter for 5-3/4 Rd. Axles

910 01 120

Rubber Wrapper for 5 Rd. Axles

910 28 051

Rubber Wrapper for 5-3/4 Rd. Axles

910 01 053

37

Rubber Pad Lower

910 28 089

38

Axle Cap for 5 Rd. Axles

910 10 060

Axle Cap for 5-3/4 Rd. Axles

910 10 059

39

Cap Screw 7/8-9 x 9

930 03 941

40

Lock Nut 7/8-9

934 00 498

41

Flat Washer 7/8

936 00 162

42

Washer

936 00 035

43

Radius Rod - Fixed (includes 2 of item 23) (2nd Axle)

915 44 147

44

Radius Rod - Fixed (includes 2 of item 23) (2nd Axle)

915 44 167

45

TR Equalizer Beam Assembly

915 15 123

36

NOTE: When ordering parts, along with

the item number, reference all
information available on the serial
number tag located on the frame
bracket. Do not remove Serial
Number tag from suspension.
This name tag includes:
Model Number
Serial Number
Parts List Number (The Parts
List Number must be referenced
for specialty systems.)

* 36 Sp. C.

XL-MS195 Rev C

SERVICE REPAIR KITS

5 Dia. Round Axle

SRK-97 Axle & Trunnion Bushing

ITEM DESCRIPTION

12
4

13
1

11

481 00 145
PART NO.

QTY

Rubber Bushing

910 08 112

Rubber Wrapper

910 28 051

Rubber Pad

910 28 089

Cap Screw, 3/4 10 x 2-3/4, Gr5

930 03 579

Cap Screw, 7/8 -9 x 9, Gr8

930 03 941

Cap Screw, 1 -8 x 3-1/2, Gr5

930 04 251

Lock Nut, 3/4 -10

934 00 492

Lock Nut, 7/8 -9

934 00 498

Lock Nut, 1 -8

934 00 502

10

Washer, 3/4

936 00 005

11

Washer, 7/8

936 00 162

12

Washer, 1

939 00 027

13*

Spacer

910 36 001

Used on all TR models, 5 round axles.

NOTE: One (1) SRK required per axle.
* Not required for fabricated beam made after 1981.

10
7

TR Series SRK-97

SRK-98 Radius Rod Bushing Replacement 481 00 146

4
6

ITEM DESCRIPTION

3
1
7
5

PART NO.

QTY

Rubber Bushing

900 08 131

Hex Head Bolt, 5/8 -11 x 3-1/4

930 03 387

Rod Bolt, 1-1/8 -7 x 8-1/2

932 01 051

Lock Nut, 5/8 -11

934 00 488

Lock Nut, 1-1/8 -7

934 00 506

Washer, 5/8

936 00 150

Washer, 1-1/8

936 00 174

Used on all models except TR-8540 and TR-8600.

NOTE: One (1) pair of radius rods.

TR Series SRK-98

5-3/4 Dia. Round Axle

SRK-100
Axle Pads & Trunnion Bushing Replacement 481 00 149

9
ITEM DESCRIPTION

12
4

13
1

11
8

10
7

PART NO.

QTY

Trunnion Bushing

910 08 112

Rubber Wrapper

910 28 053

Rubber Pad

910 28 089

Cap Screw, 3/4 -10 x 2-3/4, Gr5

930 03 579

Cap Screw, 7/8 - 9 x 9, Gr8

930 03 941

Cap Screw, 1 -8 x 4

930 04 251

Lock Nut, 3/4 -10

934 00 492

Lock Nut, 7/8 -9

934 00 498

Lock Nut, 1 -8

934 00 502

10

Washer, 3/4

936 00 156

11

Washer, 7/8

936 00 162

12

Washer, 1

939 00 027

13*

Spacer

910 36 001

Used on all TR models, 5-3/4 round axles.

NOTE: One (1) SRK required per axle.
* Not required for fabricated beam made after 1981.

6
XL-MS195 Rev C

10
TR Series SRK-100

COMPONENT REPLACEMENT INSTRUCTIONS

Trunnion Bushing Replacement
IMPORTANT: It is recommended that the trailer be unloaded
before beginning service procedures.

Axle Rubber Pad And Wrapper Replacement

IMPORTANT: It is recommended that the trailer be unloaded
before beginning service procedures.
Always chock tires to prevent rollaway
serious injury or death could occur.

Always chock tires to prevent rollaway

serious injury or death could occur.
1.

Support vehicle frame with adequate jack stands. Set jack

stand height at approximately 2 (51mm) above the
suspensions specified ride height (tires just off the floor).

Always refer to the trailer manufacturers

approved method of raising the trailer. If
jack stands are used, they must be of sufficient strength and
positioned according to OEM recommendations. Failure to
use approved jack pad locations may cause the trailer to
fall, resulting in damage to trailer and/or serious personal
injury or death. Never use the axle or suspension components
to raise the trailer.
2.

Remove the nuts, bolts, trunnion rubber cap, and equalizer

beams from the trunnion connection (FIGURE 6).

NOTE: For quad-axle suspension, carefully remove ring at

the end of trunnion tube.
3.

4.

Remove trunnion bushing. Inspect all parts for excessive

wear prior to re-assembling the new trunnion bushing. If
excessive wear exists, replace the worn part, and install the
new trunnion bushing.
Re-assemble the trunnion connection making sure the
trunnion bushing is centered in the trunnion cap and
spring saddlethen tighten the connection.Torque to
specified lubricated torque of 280 ft. lbs.

NOTE: When replacing rubber part, make sure the rubber

is not pinched. Metal parts must be metal-to-metal
when applying torque.
5.

Remove jack stands.

FIGURE 6
Trunnion Bushing Replacement

1.

Support vehicle frame with adequate jack stands. Set jack

stand height at approximately 2 (51mm) above the
suspensions specified ride height (tires just off the floor).

Always refer to the trailer manufacturers

approved method of raising the trailer. If
jack stands are used, they must be of sufficient strength and
positioned according to OEM recommendations. Failure to
use approved jack pad locations may cause the trailer to
fall, resulting in damage to trailer and/or serious personal
injury or death. Never use the axle or suspension components
to raise the trailer.
2.

Remove the fasteners that attach the axle to the equalizing

beam; raise the axle enough to remove the rubber pad and
wrapper (FIGURE 7).

3.

Inspect the axle adapter for excessive wear. If excessive

wear exists, replace the axle adapter.

NOTE: Make sure the replacement is in the same location as

the one being replaced (see Axle Adapter Replacement
page 13).
4.

Inspect axle adapter welds. If welds are cracked, repair

as necessary.

NOTE: Refer to welding procedure in Axle Adapter Replacement

on page 13.
5.

Re-assemble the axle connection.Torque to specifications

shown on the Torque Decal, on page 5.

NOTE: When replacing rubber part, make sure the rubber

is not pinched. Metal parts must be metal-to-metal
when applying torque.
6.

Remove jack stands.

FIGURE 7 Axle Rubber Pad And Wrapper Replacement

7/8-9 X 8-3/4
CAP SCREW
1-8 LOCK NUT

3/4-10 X 2-3/4 CAP SCREW

TRUNNION RUBBER CAP CASTING

1 FLAT WASHER
AXLE CAP

TRUNNION CAP SPACER

TRUNNION POLY-URETHANE BUSHING
WASHER (TR-4100 & TR-4120 MODELS)

RUBBER WRAPPER
AXLE ADAPTER
RUBBER PAD

EQUALIZING BEAM
EQUALIZING BEAM

3/4 FLAT WASHER

3/4-10 LOCK NUT, GRC

7/8 FLAT WASHER

7/8-9 LOCK NUT

TR Series Fig-09
XL-MS195 Rev C

1-8 X 3-1/2 CAP SCREW (5 RD. AXLE)

1-8 X 4 CAP SCREW (5-3/4 RD. AXLE)

TR Series Fig-10

11

COMPONENT REPLACEMENT INSTRUCTIONS

Axle Adapter Replacement

NOTE: Weld as indicated in FIGURE 16 on page 15.

IMPORTANT: It is recommended that the trailer be unloaded

before beginning service procedures.
Always chock tires to prevent rollaway
serious injury or death could occur.
1.

continued

Support vehicle frame with adequate jack stands. Set jack

stand height at approximately 2 (51mm) above the
suspensions specified ride height (tires just off the floor).

NOTE: Note cam shaft locations in FIGURE 9 & 9A.

5.

Re-assemble the axle connection.Torque to specifications

shown on the Torque Decal, on page 5.

6.

Remove jack stands.

FIGURE 8
Axle Adapter Replacement

Always refer to the trailer manufacturers

approved method of raising the trailer.
If jack stands are used, they must be of sufficient strength
and positioned according to OEM recommendations. Failure
to use approved jack pad locations may cause the trailer to
fall, resulting in damage to trailer and/or serious personal
injury or death. Never use the axle or suspension components
to raise the trailer.
2.

Remove the fasteners that attach the axle to the equalizing

beam; raise the axle enough to remove the rubber pad and
wrapper (FIGURE 8).

3.

Carefully remove the axle adapter from the axleclean axle.

NOTE: Make sure the replacement axle adapter is in the

same location and has the same orientation as the
worn adapter (FIGURE 8).

7/8-9 X 8-3/4
CAP SCREW
1-8 LOCK NUT
1 FLAT WASHER
AXLE CAP
RUBBER WRAPPER
AXLE ADAPTER
RUBBER PAD

EQUALIZING BEAM
7/8 FLAT WASHER
7/8-9 LOCK NUT

4.

Clamp axle adapter to axle to ensure no gap exists

between each axle adapter and its associated axle;
axle adapters must be parallel to each other.

1-8 X 3-1/2 CAP SCREW (5 RD. AXLE)

1-8 X 4 CAP SCREW (5-3/4 RD. AXLE)

FIGURE 9
S-Cam Brakes Mounted Above Axle

TR Series Fig-11

6 FOR 20& 22.5 WHEELS

6 FOR 20& 22.5 WHEELS

SECTION A-A

4-1/2 FOR 15 WHEELS

4-1/2 FOR 15 WHEELS

9- 14

15

CL

CL
15

FRONT AXLE

15
REAR AXLE

6 FOR 20& 22.5 WHEELS

4-1/2 FOR 15 WHEELS

FRONT & REAR AXLE ONLY

CENTER AXLE ONLY
Section B-B

15

12

B
FRONT AXLE

9- 11
WITH 37 SPRING AND
BEAM CENTERS

XL-MS195 Rev C

COMPONENT REPLACEMENT INSTRUCTIONS

continued

FIGURE 9A
Brake Chamber Located Below Axle - 15 Wheels

4-1/2

6-5/8 MAX.

4-1/2

5 MAX.
5-5/8 MAX.

1 MIN.

1-1/4 DIA. BRAKE CAM

CHAMBER
POINT (TYP.)

5-5/8 MAX.
4-1/2

1 MIN.

CL
1-1/2 MIN.

1-1/2 MIN.

FRONT AXLE

8-1/4 MAX. DIA.

REAR AXLE
5 MAX. DIA. (TYP.)

CENTER AXLES ONLY

(FRONT & REAR CAN USE STANDARD LENGTH CAM SHAFTS)
SPRING & BEAM
CL

CL SUSPENSION

LOCATE ALL BRAKE CHAMBERS

AND CAMS IN POSITION SHOWN.
13-1/4- 14-1/4

8-1/2- 10-1/2
8-1/2- 10-1/2
13-1/4- 14-1/4
WITH 36 SPRING & BEAM CENTERS
(DIMENSIONS VARY AS SPRING CENTERS VARY)

XL-MS195 Rev C

13

COMPONENT REPLACEMENT INSTRUCTIONS

Trunnion Clamp Replacement
IMPORTANT: It is recommended that the trailer be unloaded
before beginning service procedures.
Always chock tires to prevent rollaway
serious injury or death could occur.
1.

Support vehicle frame with adequate jack stands. Set jack

stand height at approximately 2 (51mm) above the
suspensions specified ride height (tires just off the floor).

Always refer to the trailer manufacturers

approved method of raising the trailer. If
jack stands are used, they must be of sufficient strength and
positioned according to OEM recommendations. Failure to
use approved jack pad locations may cause the trailer to fall,
resulting in damage to trailer and/or serious personal injury
or death. Never use the axle or suspension components to
raise the trailer.
2.

continued

NOTE: Do not weld at this time.

7.

Assemble trunnion clamp to frame brackets.Tighten the

clamping bolts, and torque to 280 ft. lbs.

8.

Re-assemble the trunnion connection making sure the trunnion

bushing is centered in the trunnion cap and spring saddle
before tightening the connection.Torque to specified lubricated
torque of 280 ft. lbs.

NOTE: Ensure that rubber parts are not pinched between

metal components.
9.

Realign axles to kingpin (refer to the axle alignment

procedure).Weld the trunnion clamp in place following
the directions provided.

10. Remove jack stands.

FIGURE 10

Trunnion Clamp Replacement

TRUNNION TUBE
1-1/8-7 X 8-1/2 HEX BOLT
TRUNNION CLAMP-FRONT

Remove the nuts, bolts, trunnion rubber cap, and equalizing

beam from the trunnion connection (FIGURE 10).

NOTE: For quad-axle suspension, carefully remove ring at

the end of trunnion tube.
3.

Remove trunnion bushing. Inspect all parts for excessive

wear prior to re-assembling the new trunnion bushing. If
excessive wear exists (after the trunnion clamp has been
replaced), replace the component.

4.

Remove the trunnion clamp attaching bolts. Remove the

trunnion tube and radius rods from the trunnion clamps.
Carefully remove trunnion clamp. Inspect frame brackets for
any cracks; clean for flush mounting of the new trunnion clamp.

5.

Assemble the new trunnion clamp to trunnion tube making

sure it is in the same location as the one removed.

6.

Place trunnion clamp up to the frame bracket; hold in place

with the 5/8 bolts.

1-1/8 FLAT WASHER

1-1/8-7 LOCK NUT
3/4-10 X 4-1/2 CAP SCREW
3/4FLAT WASHER
3/4-10 LOCK NUT, GRC
3/4-10 X 2-3/4 CAP SCREW
TRUNNION RUBBER CAP CASTING
TRUNNION CAP SPACER
TRUNNION POLY-URETHANE BUSHING
WASHER (TR-4100 & TR-4120 MODELS)

EQUALIZING BEAM
3/4 FLAT WASHER
3/4-10 LOCK NUT, GRC

AXLE ALIGNMENT
1.

To properly align the suspension attached to your trailer,

make sure there are no binds in the suspension.

6.

2.

Alignment can be achieved with an optical device designed

especially for this purpose or manually by the following
manner: Measure the distance from the king pin to the center
line of the spindles on the front axles. It is recommended
that spindle extensions be utilized. Dimensions A and B
must be equal within 1/8 (3mm). Dimension E is equal
to the distance between the trailer center line and the axle
center line (FIGURE 11).

TR11
Series Fig-13
FIGURE
Axle Alignment

3.

Align front axle to the kingpin by shifting the trunnion

clamps on the frame bracket and tighten bolts securely.

4.

Align second axle to the front axle using the radius rods.

5.

Align third and fourth axles by shifting the trunnion clamps

following the same procedure as the first axle on the frame
bracket and tighten bolts securely.Variance in A and B
dimensions would indicate axle alignment discrepancies.

14

Tighten bolts in radius rod. Recheck alignment and weld

trunnion clamp securely.

C
A

B
E

A = B 1/8 (3mm)
C = D 1/16 (1.6mm)
E = 1/16 (1.6mm)

TR Series Fig-08.eps
XL-MS195 Rev C

PRE-OPERATIONAL CHECKLIST
FIGURE 14 Welding Axle Adapter - Front and Rear Axles

Prior to placing unit in service, check the

following items:

1ST PASS

Always block tires to prevent rollaway

serious injury or death could occur.
1.

Make sure the frame bracket bracing is in place and properly

welded (FIGURE 12).

3.

Make sure guide channels are in place (FIGURE 14, 15 & 16)
and welded (FIGURE 13).

4.

Check the axle connection welding.Welding must be in

accordance with NS-65-103. For all other models welding
must be in accordance with NS-65-07.

5.

3RD PASS
3/8

1/4

Check the trunnion clamp welding to the frame bracket for

proper welding (FIGURE 12).

2.

2ND PASS

1/4

3/8

3RD PASS
2ND PASS
1ST PASS

3RD PASS
2ND PASS
1ST PASS

3/4

Make sure all nuts have been torqued to specifications.

START

START
1-5/8
2-11/16

FIGURE 12 Trunnion Clamp Welding After Axle Alignment

1-5/8

1.

The axle tube and adapter must be 70 F minimum and be free

from dirt, scale and grease.

2.

The electrode or wire selected must conform to one of the

following specifications:
TR Series Fig-05.eps
a. Electrode AWS E-7018 (Oven-Dried)
5/32 Dia. 120-190 Amps D.C. + 135-225 Amps A.C.
3/16 Dia. 170-280 Amps D.C. + 200-300 Amps A.C.

WELD SECURLEY
AFTER AXLE ALIGNMENT

b.Wire
Gas
Volts
Amps
Wire Dia.

1/4
(TR-4100 &
TR-4120 ONLY)

2-1/2

4.

AWS E-70S-3
C-25
19-20
180-200
.045

AWS E-70T-1
CO2
21-23
200-220
.062 Flux Cored

Apply welds in the sizes and sequence shown in FIGURE 14.Fill the
crater at the end of the weld and clean the weld between passes.

NOTE: Each weld pass is to be completed in two segments.

FIGURE 15 Welding Axle Spring Seat

FIGURE 13 Welding Guide Channels

2ND & 3RD AXLES

WELDING OF THE AXLE SPRING SEAT ON THE 2ND & 3RD AXLES.
REFER TO THE AXLE ADAPTER WELD PROCEDURE NS-65-103.

FIGURE 16 Radius Rod Axle Bracket

5/16

GUIDE CHANNEL, GUSSETS

OR CROSS TUBE SUPPORTS
REQUIRED. TO BE DETERMINED
AND SUPPLIED BY CUSTOMER.
REAR GUIDE GUSSET

WELD SECURLEY
TO AXLE AS SHOWN. TR Series Fig-05A.eps
5/16 MIN. WELD

SUSPENSION CL

FRONT GUIDE GUSSET

2 TUBE OR EQUIVALENT
CL

GUIDE CHANNEL

XL-MS195 Rev C

15

E n g i n e e r i n g Yo u r R o a d t o S u c c e s s

SAF-HOLLAND USA, Inc.

888.396.6501 Fax 800.356.3929

SAF-HOLLAND Canada Limited

519.537.3494 Fax 800.565.7753
Western Canada
604.574.7491 Fax 604.574.0244

SAF-HOLLAND International, Inc.

616.396.6501 Fax 616.356.1511

Copyright October 2007-SAF-HOLLAND, Inc. All information contained in this document was correct at time of copyright, and is subject to change without notice. All rights reserved.

16

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XL-MS195 Rev C