Beruflich Dokumente
Kultur Dokumente
DISTRIBUTION SYSTEMS
(Contains both Hard to Find I and II)
April, 2003
Jim Burke distjimb@aol.com, JimBurke@synergeticdesign.com
Mke Marshall mwmarshall@aol.com
Dave Farmer dfarmers@earthlink.net
Synergetic Design
P.O. Box 411247
Charlotte, NC 28241
Synergetic Design
Table of Contents
I.
PREFACE.................................................................................................................................................6
II.
III.
TRANSFORMERS ................................................................................................................................20
A.
B.
C.
D.
IV.
V.
VI.
VII.
VIII.
IX.
CAPACITOR FORMULAS..................................................................................................................33
Synergetic Design
X.
XI.
PRIMARY.............................................................................................................................................35
RELAYS ...............................................................................................................................................35
EARTH FAULT PROTECTION ................................................................................................................36
GENERAL ............................................................................................................................................36
XII.
ELECTRICITY RATES........................................................................................................................40
XIII.
COSTS ....................................................................................................................................................42
A. GENERAL ............................................................................................................................................42
XIV.
RELIABILITY DATA.......................................................................................................................... 44
XV.
XVI.
MAXWELLS EQUATIONS................................................................................................................49
INTRODUCTION..................................................................................................................................50
XVIII.
CONTENTS............................................................................................................................................50
XIX.
XX.
RELIABILITY .......................................................................................................................................53
1.
2.
3.
4.
5.
6.
7.
XXI.
XXII.
LOADING...............................................................................................................................................57
1.
2.
3.
4.
5.
6.
XXIII.
XXIV.
DECIBELS..............................................................................................................................................65
Synergetic Design
XXV.
XXVI.
XXX.
MAJOR EVENTS..................................................................................................................................71
XXXI.
Synergetic Design
I.
Preface
There have been little tidbits of information I have accumulated over the years that have helped me
understand and analyze distribution systems. I have pinned them to my wall, taped them to my
computer, stuffed them in my wallet and alas, copied them for my students. Much of them are hard, if
not impossible, to find in any reference book. A large percentage of them could also be classified as
personal opinion so they should be used carefully. For whatever, I hope they are as useful to you as they
have been to me. Both the original Hard-to-Find I and Hard-to-Find II are contained in this document.
Synergetic Design
B. Fault Levels
There are two types of faults, low impedance and high impedance. A high impedance fault is considered
to be a fault that has a high Z due to the contact of the conductor to the earth, i.e., Zf is high. By this
definition, a bolted fault at the end of a feeder is still classified as a low impedance fault. A summary of
findings on faults and their effects is as follows:
138 kV Distribution
Substation Transformer
ISC = 10,000 A
13.8 kV
Feeder Breaker
S
Normally Open Tie Switch
Distribution
Transformers
4-15 Holmes/Transformer
R
Switched Capacitor
Bank (=600 kVAR)
FCI
FCI
Normally Open Tie
Underground Lateral
Normally Open Tie
Pothead
Elbow Disconnect
Synergetic Design
10000
Bolted Fault
1000
Z Fault = 2 Ohms
100
0
10
15
20
Synergetic Design
REINFORCED
CONCRETE
20
WET GRASS
DRY GRASS
DRY SOD
40
WET SAND
60
WET SOD
80
Type of Surface
Figure 3. High impedance fault current levels
Fault
Current
Load Current
2 Sec
2 Sec
Recloser
Lockout
2 Sec
(Contacts
Open)
(Contacts
Closed)
Fault
Initiated
Time
Reclosing Intervals
(Contacts Open)
Line Recloser
Isc
30
Cycles
5
Seconds
15
Seconds
30
Seconds
Dead Time
Synergetic Design
These reclosing sequences produce inrush primarily resulting from the connected transformer kVA. This
inrush current is high and can approach the actual fault current level in many instances. Figure 5 shows
the relative magnitude of these currents. What keeps most protective devices from operating is that the
duration of the inrush is generally short and as a consequence will not melt a fuse or operate a time delay
relay.
30
25
20
15
10
5
0
Transformers
Laterals
Feeders
Location
When a lateral fuse misoperates, it is probably not the result of this loss of diversity, i.e., the fuse is
overloaded. This condition is rare on most laterals. Relay operation during cold load pickup is generally
the result of a trip of the instantaneous unit and probably results from high inrush. Likewise, an FCI
operation would not appear to be the result of loss of diversity but rather the high inrush currents. Since
inrush occurs during all energization and not just as a result of cold load pickup, it can be concluded that
cold load pickup is not a major factor in the application of FCls.
10 Synergetic Design
%
Figure 6. Cold-load inrush current characteristics for distribution circuits
3 2 l
Where Z is the line impedance and 2Z is the loop impedance assuming the impedance of the phase
conductor and the neutral conductor are equal (some people use a 1.5 factor).
Line-to-Line Faults =
2l
3
Line-to-Line =
2( + l )
where
ZT =
Synergetic Design
l = R L2 + 2L
Z T % 10 E 2
kVA
11
2)
3)
Two expulsion fuses cannot be coordinated if the available fault current is great enough
to indicate an interruption of less than .8 cycles.
4)
5)
6)
Capacitor protection:
7)
The fuse should be rated for 165% of the normal capacitor current. The fuse should
also clear within 300 seconds for the minimum short circuit current.
If current exceeds the maximum case rupture point, a current limiting fuse must be
used.
Current limiting fuses should be used if a single parallel group exceeds 300 KVAR.
Transformer
Self protected - weak link is selected to be about 2 1/2 times the continuous when no
secondary breaker is used (which means that minimum melt is in the area of 4 to 6
times rating).
Back-Up current limiting - the expulsion and CLF are usually coordinated such that
2
the minimum melt I t of the expulsion fuse is equal to or less than that of the back up
CLF.
8)
Conductor burn down - not as great a problem today because loads are higher and
hence conductors are larger.
9)
General purpose - one which will successfully clear any current from its rated maximum
interrupting current down to the current that will cause melting of the fusible element in
one hour.
12 Synergetic Design
10)
Back up - one which will successfully clear any current from its rated maximum
interrupting down to the rated minimum interrupting current, which may be at the 10
second time period on the minimum melting time-current curve.
11)
12)
13)
14)
15)
16)
The maximum voltage produced by a C.L. fuse typically will not exceed 3.1 times the
fuse rated maximum voltage.
17)
The minimum sparkover allowed for a gapped arrester is 1.5 x 1.414 = 2.1 times arrester
rating.
18)
General practice is to keep the minimum sparkover of a gapped arrester at about 2.65 x
arrester rating.
19)
J. Capacitor Fusing
1)
Purpose of fusing:
a.
b.
c.
d.
e.
2)
Recommended rating:
a. The continuous-current capability of the fuse should be at least 165 percent of
the normal capacitor-bank (for delta and floating wye banks the factor may be
reduced to 150 percent if necessary).
b. The total clearing characteristics of the fuse link must be coordinated with the
capacitor case bursting curves.
3)
Tests have shown that expulsion fuse links will not satisfactorily protect against violent
rupture where the fault current through the capacitor is greater than 5000 amperes.
4)
The capacitor bank may be connected in a floating wye to limit short-circuit current to
less than 5000 amperes.
5)
Inrush - for a single bank, the inrush current is always less than the short-circuit value at
the bank location.
Synergetic Design
13
6)
Inrush - for parallel banks, the inrush current is always much greater than for a single
bank.
7)
8)
9)
The fuse link rating should be such that the link will melt in 300 seconds at 240 to 350
percent of normal load current.
10)
The fuse link rating should be such that it melts in one second at not over 220 amperes
and in .015 seconds at not over 1700 amperes.
11)
The fuse rating must be chosen through the use of melting time-current characteristics
curves, because fuse links of the same rating, but of different types and makes have a
wide variation in the melting time at 300 seconds and at high currents.
12)
13)
Manufacturers normally recommend that the group fuse size be limited by the 50%
probability curve or the upper boundary of Zone 1.
14)
Short circuit current in an open wye bank is limited to approximately 3 times normal
current.
15)
Current limiting fuses can be used for delta or grounded wye banks provided there is
sufficient short circuit current to melt the fuse within cycle.
K. Conductor Burndown
Conductor burndown is a function of (1) conductor size (2) whether the wire is bare or covered (3) the
magnitude of the fault current (4) climatic conditions such as wind and (5) the duration of the fault
current.
If burndown is less of a problem today than in years past it must be attributed to the trend of using
heavier conductors and a lesser use of covered conductors. However, extensive outages and hazards to
life and property still occur as the result of primary lines being burned down by flashover, tree branches
failing on lines, etc. Insulated conductors, which are used less and less, anchor the arc at one point and
14 Synergetic Design
thus are the most susceptible to being burned down. With bare conductors, except on multi-grounded
neutral circuits, the motoring action of the current flux of an arc always tends to propel the arc along the
line away from the power source until the arc elongates sufficiently to automatically extinguish itself.
However, if the arc encounters some insulated object, the arc will stop traveling and may cause line
burndown.
With tree branches falling on bare conductors, the arc may travel away and clear itself; however, the arc
will generally re-establish itself at the original point and continue this procedure until the line burns down
or the branch falls off the line. Limbs of soft spongy wood are more likely to burn clear than hard wood.
However one-half inch diameter branches of any wood, which cause a flashover, are apt to burn the lines
down unless the fault is cleared quickly enough.
Figure 7 shows the burndown characteristics of several weatherproof conductors. Arc damage curves
are given as arc is extended by traveling along the phase wire, it is extinguished but may be reestablished across the original path. Generally, the neutral wire is burned down.
L. Device Numbers
The devices in the switching equipment are referred to by numbers, with appropriate suffix letters (when
necessary), according to the functions they perform. These numbers are based on a system which has
been adopted as standard for automatic switchgear by the American Standards Association.
Synergetic Design
15
Device No.
11
24
27
43
50
51
52
64
67
78
87
M. Protection Abbreviations
CS -Control Switch
X - Auxiliary Relay
Y - Auxiliary Relay
YY - Auxiliary Relay
Z - Auxiliary Relay
1)
To denote the location of the main device in the circuit or the type of circuit in which the device is
used or with which it is associated, or otherwise identify its application in the circuit or equipment,
the following are used:
N Neutral
SI - Seal-in
16 Synergetic Design
2)
To denote parts of the main device (except auxiliary contacts as covered under below), the
following are used:
H - High set unit of relay
L - Low set unit of relay
OC - Operating coil
RC - Restraining coil
TC - Trip coil
3)
To denote parts of the main device such as auxiliary contacts (except limit-switch contacts
covered under 3 above) which move as part of the main device and are not actuated by external
means. These auxiliary switches are designated as follows:
a" - closed when main device is in energized or operated position
"b - closed when main device is in de-energized or non-operated position.
4)
To indicate special features, characteristics, the conditions when the contacts operate, or are
made operative or placed in the circuit, the following are used:
AERHRMTDCTDDOTDO-
Automatic
Electrically Reset
Hand Rest
Manual
Time-delay Closing
Time-delay Dropping Out
Time-delay Opening
To prevent any possible conflict, one letter or combination of letters has only one meaning on
individual equipment. Any other words beginning with the same letter are written out in full each
time, or some other distinctive abbreviation is used.
2x Load (Minimum)
1 Lateral
2x Full Load
(Minimum)
2x Full Load
(Minimum)
Synergetic Design
17
There are few things more confusing in distribution engineering than trying to find out rules of overcurrent
coordination, i.e., what size fuse to pick or where to set a relay, etc. The patented (just kidding) Burke 2X
Rule states that when in doubt pick a device of twice the rating of what it is you're trying to protect as
shown in Figure 8. This rule picks the minimum value you should normally consider and is generally as
good as any of the much more complicated approaches you might see. For various reasons, you might
want to go higher than this, which is usually OK. To go lower, you will generally get into trouble. Once
exception to this rule is the fusing of capacitors where minimum size fusing is important to prevent case
rupture.
O. Lightning Characteristics
1)
Stroke currents
a.
b.
c.
2)
3)
4)
50
21
3
5)
Direct strokes to T line - 1 per mile per year with keraunic levels between 30 and 65.
6)
7)
Col. 1
Urban Circuits
Col. 2
Semi-urban Circuits
Col. 3
Rural Circuits
Col. 4
Discharge Circuits
20%
35%
45%
1,000 amps
1.6%
7%
12%
5,000 amps
.55%
3.5%
6%
10,000 amps
.12%
.9%
2.4%
20,000 amps
.4%
40,000 amps
18 Synergetic Design
8)
12 operations.
P. Arc Impedence
While arcs are quite variable, a commonly accepted value for currents between 70 and 20,000 amperes
has been an arc drop of 440V per foot, essentially independent of current magnitude.
Zarc =
440 l / I
I = current
Assume:
IF = 500 amperes = I
Arc length = 2 ft.
Zarc =
440 2/5000
Synergetic Design
= .176 ohms
19
III.
Transformers
A. Saturation Curve
Figure 9
B. Insulation Levels
The following table gives the American standard test levels for insulation of distribution transformers.
Table 3
Windings
Bushings
Impulse Tests
(1.2 x 50 Wave)
Chopped Wave
Insulation
Class and
Nominal
Bushing
Rating
Lowfrequency
Dielectric
Tests
kV
kV
kV
1.2
10
36
Minimum Time to
Flashover
Full
Wave
Impulse 1.2 x 50
Wave
Microseconds
kV
kV (Rms)
kV (Rms)
kV (Crest)
1.0
10
10
30
21
20
60
5.0
19
69
1.5
60
8.66
26
88
1.6
75
27
24
75
1.8
95
35
30
95
70
60
150
15.0
34
110
25.0
40
145
1.9
125
34.5
70
175
3.0
150
95
95
200
3.0
250
120
120
250
3.0
350
175
175
350
46.0
69.0
95
140
20 Synergetic Design
290
400
C. -Y Transformer Banks
The following is a review of fault current magnitudes for various secondary faults on a -Y transformer
bank connection:
D. Transformer Loading
When the transformer is overloaded, the high temperature decreases the mechanical strength and
increases the brittleness of the fibrous insulation. Even though the insulation strength of the unit may not
be seriously decreased, transformer failure rate increases due to this mechanical brittleness.
Insulation life of the transformer is where it loses 50% of its tensile strength. A transformer
may continue beyond its predicted life if it is not disturbed by short circuit forces, etc.
The temperature of top oil should never exceed 100 degrees C for power transformers with a
55 degree average winding rise insulation system. Oil overflow or excessive pressure could
result.
The temperature of top oil should not exceed 110C for those with a 65C average winding
rise.
Hot spot should not exceed 150C for 55C systems and 180C for 65C systems. Exceeding
these temperature could result in free bubbles that could weaken dielectric strength.
Synergetic Design
21
Standards recommend that the transformer should be operated for normal life expectancy.
In the event of an emergency, a 2.5% loss of life per day for a transformer may be
acceptable.
Percent Daily Load for Normal Life Expectancy with 30C Cooling Air
Table 4
Duration of
Peak load
Hours
0.5
1
2
4
8
22 Synergetic Design
70%
178
149
132
117
107
90%
164
139
124
113
106
IV.
Instrument Transformers
A. Two Types
1) Potential (Usually 120v secondary)
2) Current (5 amps secondary at rated primary current)
B. Accuracy
3 factors will influence accuracy:
1) Design and construction of transducer
2) Circuit conditions (V, I and f)
3) Burden (in general, the higher the burden, the greater the error)
C. Potential Transformers
IN
OUT
RCF=
True Ratio
Marked Ratio
Burden is measured in VA VA =
E
Zb
Assume:
10:1
10V
True Ratio =
10
.9
.9v
= 11.1
RCF =
Marked Ratio =
Synergetic Design
Zb
10
1
11.1
10
= 1.11
= 10
23
Voltage at secondary is low and must be compensated by 11% to get the actual primary voltage using
the marked ratio.
D. Current Transformer
True Ratio = Marked Ratio X RCF
True Ratio
RCF =
Marked Ratio
E. H-Class
Vs is fixed
Is varies
5 amp
Bushing CTs tend to be accurate more on high currents (due to large core and less saturation)
than other types.
2)
At low currents, BCT's are less accurate due to their larger exciting currents.
3)
24 Synergetic Design
4)
Accuracy calculations need to be made only for three-phase and single-phase to ground faults.
5)
6)
7)
The reactance of a tapped coil varies as the square of the coil turns, and the resistance varies
approximately as the turns.
8)
9)
10)
"Ratio correction factor is defined as that factor by which the marked ratio of a current
transformer must be multiplied to obtain the true ratio. These curves are considered standard
application data.
11)
The secondary-excitation-curve method of accuracy determination does not lend itself to general
use except for bushing-type, or other, CT's with completely distributed secondary leakage, for
which the secondary leakage reactance is so small that it may be assumed to be zero.
12)
The curve of rms terminal voltage versus rms secondary current is approximately the secondaryexcitation curve for the test frequency.
13)
g. The higher the number after the letter, the better the CT.
h. A given l200/5 busing CT with 240 secondary turns is classified as l0L400: if a 120-turn
completely distributed tap is used, then the applicable classification is 10L200.
i.
For the same voltage and error classifications, the H transformer is better than the L for
currents up to 20 times rated.
Synergetic Design
25
26 Synergetic Design
at the polarity end of the primary winding, a current in phase with it leaves the polarity end of the
secondary winding. Representation of primary marks on wiring diagrams are shown as black squares.
Hazardous Open-Circulating - operation of CTs with the secondary winding open can result in a high
voltage across the secondary terminals which may be dangerous to personnel or equipment. Therefore,
the secondary terminals should always be short circuited before a meter is removed from service. This
may be done automatically with a by-pass in the socket or by a test switch for A-base meters.
Synergetic Design
27
2/3 kVAR
100% Load
100% Load
"Place 100% of load at 1/2 point on the feeder to obtain the same voltage drop as the voltage at
the end of the feeder for a uniform distribution load."
28 Synergetic Design
Wire Size
Amps
6
4
2
1/0
2/0
3/0
4/0
336
397
565
795
55
75
105
145
170
200
240
330
370
480
620
2)
3)
4)
5)
Most common method to find fault is radar with a thumper, followed by a thumper by
itself then an FCI.
6)
Most utilities use an insulating jacket type, followed by the use of the semi-conducting
jacket.
7)
30% use fiber optics in the underground system for telephone, SCADA, computer-tocomputer, video, etc.
8)
9)
Synergetic Design
29
C. Impedance of Cable
Impedance of the main feeder is:
1)
2)
2)
3)
4)
Table 6
30 Synergetic Design
Voltage - Customer shall not cause voltage excursions. Any voltage excursions must be
disconnected within 1 second.
2)
3)
4)
5)
6)
Synergetic Design
31
32 Synergetic Design
1)
V = Voltage
A = Current
K = 1000
Capacitors connected in parallel: CTotal = C1 + C2 + C3 + - -
2)
CTotal =
C1 x C2
C1 + C2
CTotal =
1
+
1 + 1
C1
C2
3)
4)
5)
1
C3
+ --
Reactance Xc (Capacitive)
a.
Xc =
106
(2f)C
b.
Xc =
2653
C
b.
Xc =
KV2 x 103
KVAR
Capacitance C
a.
C=
b.
C=
106
(2f) Xc
KVAR x 103
2
(2f)(KV)
Capacitive Kilovars
a.
KVAR =
(2f)C (KV)2
103
b.
KVAR =
103 (KV)2
Xc
Synergetic Design
33
6)
Miscellaneous
a.
Power Factor =
Tan
34 Synergetic Design
KVAR
KW
Cos
KW
KVA
X. European Practices
A. Primary
European
Generator
EHV
400 kV
500 kV
765 kV
345 kV
500 kV
765 kV
Distribution System
MV
33 kV
22 kV
11 kV
HV
36 kV to
300 kV
34.5 kV
69 kV
115 kV
138 kV
230 kV
34.5 kV
24.9 kV
13.8 kV
13.2 kV
12.47 kV
380/222V
416/240V
120/240V
208/120V
United States
Figure 15. European / US Voltage Levels
Secondary
Europe
U.K.
U.S.
416Y/240V, 3, 4-Wire
208Y/120V, 3, 4-Wire
&
1, 120/240V, 3-Wire
B. Relays
!
!
!
!
!
!
Synergetic Design
35
Based on the premise that all loads are 3 phase and balance
Considers the effect of line capacitance mismatch
Uses residual current
D. General
!
!
!
!
!
Table 7
KV
33
22
11
!
!
!
kA
25
20
20
U.S.
Europe
120/240
36 Synergetic Design
132 kV
33 kV
Zig-Zag Resistance
Grounded
No Fuses
Clearing Time 5-8 Cycles
Distance (sometimes) and Overcurrent
Zone 1-5-8 Cycles
Zone 2-30-33
33 kV
11 kV
Uniground
Synergetic Design
37
B. Sags
Typical number of customer sags caused by the utility system 50
Typical number of customer sags for all causes 350
*Voltage below .9 PU of nominal
Harmonics
IEEE P519A
Filter Design Task Force
Task Force on Harmonic Limits for Single Phase
Equipment
Transients
OEEEA NSI C62
38 Synergetic Design
Transients
Impulsive
Oscillatory
nsec to msec
3 msec
Typical Voltage
Magnitude
na
0.8 pu
Short Duration
Variations
Instantaneous Sag
.5 30 cycles
0.1 0.9 pu
Instantaneous Swell
Momentary
Interruption
Momentary Sag
Momentary Swell
Temporary
Interruption
Temporary Sag
Temporary Swell
.5 30 cycles
1.1 1.8 pu
30 cycles 3 sec
30 cycles 3 sec
0.1 0.9 pu
1.1 1.4 pu
3 sec 1 min
3 sec 1 min
3 sec 1 min
0.1 0.9 pu
1.1 1.4 pu
Sustained Interruption
Longer 1 minute
0.0 pu
Undervoltage
Overvoltage
Longer 1 minute
Longer 1 minute
Steady state
Steady state
Steady state
Steady state
Steady state
Steady state
Intermittent
0.8 0.9 pu
1.1 1.2 pu
.5 2%
.05 2%
0 20%
0 20%
NA
0 1%
0.1 7%
NA
Typical Duration
Categories
Long Duration
Variations
Voltage Imbalance
Waveform Distortion
Voltage Fluctuations
Power Frequency
Variations
Synergetic Design
DC Offset
Harmonics
Inter-harmonics
Notching
Noise
39
Commercial $/kWh
Industrial $/kWh
A
B
C
D
E
F
G
$0.1067
$0.1761
$0.1672
$0.1482
$0.1328
$0.1279
$0.1690
$0.0899
$0.0732
$0.1058
$0.0998
$0.1039
$0.0720
$0.0950
Table 11
Company
State
New York
$0.156
Pennsylvania
$0.152
Pennsylvania
$0.148
Pennsylvania
$0.146
New York
$0.137
Massachusetts
$0.137
Hawaii
$0.136
Massachusetts
$0.135
Massachusetts
$0.131
New York
$0.130
10
Hawaii
$0.125
11
Connecticut
$0.124
12
40 Synergetic Design
Table 12
State
National Rank
Idaho
$0.041
191
Washington
$0.043
192
Washington
$0.044
189
Oregon
$0.047
188
Idaho
$0.047
187
Kentucky
$0.051
186
Oregon
$0.052
185
Washington
$0.053
184
Dist. of Col.
$0.054
183
Minnesota
$0.054
182
Oregon
$0.055
181
Tennessee
$0.056
180
Synergetic Design
41
XIII. Costs
A. General
1)
2)
3)
$ 704/kW
$ 99/kW
$ 666/kW
$1469/kW
$ 9/kVAR
$ 5.5/kVAR
$ 21/kVAR
Transformers (installed)
a. Single phase padmounts (installed)
12.5 kV (loop feed)
25 kVA
$2552
$3119
50 kVA
$2986
$3931
75 kVA
$3591
$4725
100 kVA
$4972
$5728
75 kVA
$ 7,749
$10,584
150
$ 9,450
$11,605
300
$11,718
$15,574
500
$13,608
$20,034
750
$21,357
$21,377
1000
$25,515
$28,350
1500
$40,824
2500
$50,841
NOTE: Above costs include necessary cable terminations, pads, misc. material and transformer,
but no primary or secondary cable.
42 Synergetic Design
4)
5)
$3,348,000
$1,026,000
$4,050,000
$3,960,000
$5,040,000
Miscellaneous costs:
a. Cable (approximate)
6)
$
90/ft
$
38/ft
$
63/ft
$ 2,698
$ 2,822
$ 20,871
$ 11,203
$ 11,367
7)
Mainline, conduit
Mainline, D.B.
Lateral, conduit
Install transformer
Change out transformer
Install - 3 switch
Replace - 3 switch
Install - 1 fuse switch
1 - $180/ft.
3 - $360/ft.
Synergetic Design
43
SAIDI - 96 min/yr.
SAIFI - 1.18 interruptions/yr.
CAIDI - 81.4 min/yr.
44 Synergetic Design
Failure Rate
6/100 mi-yr (conductor miles)
10/100 mi-yr (circuit miles)
0.4%/yr
0.62%/yr
0.3%/yr
0.12%/yr
0.12%/yr
0.1%/yr
0.2%/yr
.01%/yr
.06%/yr
.06%/yr
.02%/yr
b.
Electromagnetic Field
Permanent Magnet Field
Series Field Only
Synergetic Design
KVA I HP
1.0
0.95
0.9
1.0
0.9
0.8
45
c.
Reduced-voltage Starters
Table 14
Reduced-Voltage Starter Type
Autotransformer 50% tap
Autotransformer 65% tap
Autotransformer 80% tap
Wye-delta
Part-Winding
Primary Resistor 80% tap
Primary Resistor 65% tap
d. Characteristics of Motors
DC Motors
Advantage of DC Motor is that the torque-speed characteristic can be varied over
a wide range and still have high efficiency
3 Basic Types - Shunt, Series and Compound
Shunt - In this motor the field current is independent of the armature having been
diverted (shunted) through its own separate winding. Increasing the field current
actually causes the motor to slow down. Torque and power however are higher.
Series - The series motor is identical in construction to the shunt motor except the
field is connected in series with the armature. At startup, armature current is high,
so flux is high and torque is high. If load decreases, speed goes up. Series
motors are for high torque, low speed applications such as the starter motor of a
car or the motors used for electric locomotives.
Compound - A compound motor carries both a series field and a shunt field. The
shunt field is always stronger. As load increases, the shunt field remains the same
but the series field increases. At no load it looks like a shunt motor.
The diagram shown below illustrates the basic characteristics of these motors:
46 Synergetic Design
Induction Motors
Figure 19
Synchronous Motors
e. Adjustable-Speed Drives
Adjustable speed drives have the advantage of being both efficient and reliable
Used for compressors, pumps, and fans that have variable-torque requirements
Six basic types:
DC drive with DC motor
Voltage-source inverter with induction motor
Slip-energy recovery system with wound-rotor motor
Current-source inverter with induction motor
Load-commutated inverter with synchronous motor
Cycloconverter drive for either a synchronous or an induction motor
The figure, shown below, is a one line diagram for a typical current-source inverter. The
current-source inverter has a phase controlled rectifier that provides a DC input to a six-step
inverter. The reactor provides some filtering. Control of the inverter serves to regulate current
and frequency, rather than voltage and frequency as with the voltage-source inverter.
Synergetic Design
47
48 Synergetic Design
E dA =
B d A = 0
Generalized Amperes law
B ds = I +
0
0 0
d
E dA
dt s
Faradays law
E ds =
d
B dA
dt s
Got that!!!!!!!!
Synergetic Design
49
Hard to Find.Part II
XVII. Introduction
Since Part I was a huge success, I decided to write Part II to address issues Im seeing as a result of deregulation. As usual, many of the topics are completely unrelated and it is questionable if they have
anything to do with the major theme. They are simply things that I see from time to time that keep
cropping up and I forget where the reference material I found on that topic might be. So, I put them
here!!!!
As usual, some things in this document are not guaranteed. I have tried to find good sources for the
majority of this material. Personally, I only write what I believe and try very hard to make it correct, as well
as useful
Finally, a note to the New Engineer: Computer programs are useful but understanding stuff is a lot
better!!!!!
XVIII. Contents
Part II is meant to supplement the original document. Part I is the blue collar stuff that makes the
traditional distribution engineer impossible to replace. Part II addresses some old issues (that needed
some updating) and some new issues (that have become important in this de-regulated environment).
Anyway, I hope they are some use to you. Some of the topics covered are:
Distributed Resources
Reliability
Modern Physics
Communications
Custom Power
Maintenance
Decibels
Computer Jargon 101
Equipment Loading
Cost of Interruption
Interesting Points
Synergetic Design
DR Efficiencies
Technical Specifications
51
Hard to Find.Part II
DR Costs
Wind Systems
Fuel Cells
Solar (home, installed)
Solar panels
Batteries
Backup Generator
Inverter
UPS
Motor/Generator
SMES
Capacitor
Flywheel
Microturbines
Reciprocating Engine
Reliability
1. Typical Equipment Failure Rates
Cable Primary
Cable Secondary
Switch (Loop)
Elbow
Splice
Fuse (transformer)
Circuit Breaker
Bus
Station Transformer
Overhead Line
Distribution Transformer
Lateral Cable
.03
.11
.05
.0067
.0068
.005
.0066
.22
.02
.2
.005
.1
Frequency
XX.
0.45
0.4
0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
5 kV
15 kV
25 kV
Lightning
Tree
Equip.
Other
Total
Cause
3. Effect of Major Events
Major Event
Included
YEAR SAIDI SAIFI MAIFI
1990 202
2.3
1.6
1991 360
2.4
1.7
1992 225
1.9
1.5
1993 161
1.7
1.4
1994 153
1.7
1.3
1995 187
2.8
2.3
1996 168
1.9
1.6
1997 560
2.8
1.8
1998 230Synergetic
2.4 Design
2
Major Events
Excluded
SAIDI SAIFI MAIFI
145
1.8
1.4
143
1.8
1.5
150
1.7
1.4
151
1.6
1.2
149
1.6
1.1
145
1.5
1.4
147
1.6
1.2
166
1.8
2.4
140
1.7
1.7
53
4. Indice Definitions
SAIFI [system average interruption
frequency index (sustained interruptions)].
The system average interruptions
frequency index is designed to give
information about the average frequency of
sustained interruptions per customer over a
predefined area. In words, the definition is:
total number of customer
Interruptions
total number of customers
SAIFI =
served
SAIFI =
NT
SAIDI =
SAIDI =
r N
i
110 min/yr
min/yr
CAIDI
1.4 int/yr
79
NT
r N
N
i
54
SAIFI
CAIDI =
SAIDI
SAIDI
SAIFI
Synergetic Design
MAIFI e =
ID N
e
NT
5. Voltage Sags
SARFI %V =
NT
6. Interruption Survey
7. Loading
Increased loading of equipment will take life out of the equipment and could ultimately contribute to equipment
failure.
The following are some important considerations when overloading equipment, especially
transformers:
Insulation life of a transformer is when it loses 50% of its insulation strength.
The temperature of top oil should never exceed 110C for transformers having a 65C average
winding rise.
Peak short duration loading should never exceed 200%.
Hot spot should never exceed 180C for 65C systems due to the possibility of free bubbles that
could weaken insulation strength. Under normal conditions, hot spot should not exceed 130C.
Transformers should be operated for normal life expectancy.
A 2.5% loss of life per day may be acceptable in the event of an emergency.
Synergetic Design
55
Color Charge The so called color force does not fall off with distance and is as follows:
Red
Blue
Green
Quarks Quarks are the fundamental particles (called fermions) of nature. There are 6:
Up Quark
Down Quark
Charmed Quark
Strange Quark
Top Quark
Bottom
Quark
56
Synergetic Design
Hard to Find.Part II
XXII. Loading
Probably no area of distribution engineering causes more confusion then does loading. Reading
the standards does not seem to help much since everyone appears to have their own
interpretation. Manufacturers of equipment are very conservative since they really never know
how the user will actually put the product to use so they must expect the worst. On the other
hand, many users seem to take the approach that since it didnt fail last year with traditional
overloading values, it wont fail this year either. In fact, it wont fail until after retirement. Heck!
Save a Buck and Get a Promotion. The author of this document is not a psychology major and
frankly has no idea of what the thinking was when much of the following was produced. The
material that follows, however, was taken from sources with excellent reputation. Use it with
caution!
All modern transformers have insulation systems designed for operation at 65C
average winding temperature and 80C hottest-spot winding rise over ambient in an
average ambient of 30C. This means:
(OLD system: 55C winding rise + 30C ambient = 85C average winding temperature
65C hotttest spot + 30C ambient = 95C hottest spot)
Notice that 95C is the average winding temperature for the new insulation system and
the hottest spot for the old. A source of immense confusion for many of us.
The temperature of the top oil should not exceed 100C. Obviously, top oil
temperature is always less than hottest spot.
The maximum hot-spot temperature should not exceed 150C for a 55C rise
transformer or 180C for a 65C rise transformer.
Peak .5 hour loading should not exceed 200%
The conditions of 30C ambient temperature and 100% load factor establish the basis
of transformer ratings.
The ability of the transformer to carry more than nameplate rating under certain
conditions without exceeding 95C is basically due to the fact that top oil temperature
does not instantaneously follow changes in transformer load due to thermal storage.
An average loss of life of 1% per year (or 5% in any emergency) incurred during
emergency operations is considered reasonable.
Most companies do not allow normal daily peaks to exceed the permissible load for
normal life expectancy.
The firm capacity is usually the load that the substation can carry with one supply line
or one transformer out of service.
Portable fans
Water spray
This next example shows the loading practice of various utilities for substation transformers:
Normal
Condtions
Top Oil
Hotspot
Utility
A
95
125
Utility
B
110
130
Emergency
Top Oil
Hot Spot
110
140
110
140
Utility
C
95
120
Utility
D
95
110
Utility
E
95
120
Utility
F
110
140
110
140
110
130
110
140
110
140
Utility
G
110
120
110
140
What happens when the hotspot is raised from 125C to 130C? This is shown as follows:
Maximum Hotspot
125
130
An example of the effect of load cycle (3 hour peak with 70% pre-load for 13 hours and 45%
load for 8 hours) and ambient on transformer capability via the ANSI guide is shown below:
Transformer
Type
20000 - OA
30,000
15000/2000 28,700
OA/FA
12000/16000/
27,500
20000
OA/FA/FOA
20000 FOA
27,500
58
24,200
23,800
28,400
27,500
32,000
30,700
23,200
26,800
29,700
23,200
26,800
29,700
Synergetic Design
The following is the effect on transformer ratings for various limits of top oil temperature:
MVA
50
55
59
Normal Rating
New Rating
Emergency Rating
3. Distribution Transformers
The loading of distribution transformers varies more widely than substation units. Some utilities
try to never exceed the loading of the transformer nameplate. Others, particularly those using
TLM, greatly overload smaller distribution transformers with no apparent increase in failure rates.
An example of one utilities practice is as follows:
KVA
25
50
75
100
Padmounted
Install Range Removal Point
0-40
55
41-69
88
70-105
122
106-139
139
Submersible
Install Range Removal Point
0-34
42
35-64
79
65-112
112
113-141
141
Conductor
Size
1/0
2/0
3/0
4/0
267
336
397
Normal
319
365
420
479
612
711
791
ACSR
Emergency
331
379
435
496
641
745
830
Synergetic Design
All Aluminum
Normal
Emergency
318
369
528
497
576
671
747
334
388
450
523
606
705
786
59
Station Transformer
Current Transformer
Breakers
Reactors
Disconnects
Regulators
140%
125%
110%
140%
110%
150%
60
Synergetic Design
Synergetic Design
61
62
Synergetic Design
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
63
33.
34.
35.
36.
37.
38.
39.
64
Synergetic Design
XXIV. Decibels
Heres some interesting information on decibels:
Decibels
1
2
3
4
5
6
7
8
9
1 db
30 db
70 db
100 db
120 db
Power Change
1.25
1.58
2.0
2.5
3.15
4.0
5.0
6.3
7.9
Decibels
10
11
12
13
14
15
20
30
40
Power Change
10.0
12.6
15.8
20.0
25.1
31.6
100
1000
10000
Synergetic Design
65
66
Synergetic Design
Synergetic Design
67
Type of Industrial
/Commercial
Electrical Products
Crude Petroleum
Machinery
Paper Products
Logging
Printing and Publishing
Primary Textiles
Transportation
Textile
Automotive
General Merchandise
Household Furniture
Personal Services
Entertainment
68
Synergetic Design
Fuse Cutout
Gang Operated Switch
Disconnect Switch
OCR
DA Load Break
DA Recloser
$1300
$5500
$2500
$9000
$33,000
$40,000
Synergetic Design
69
TRANSFORMERS
Overall dielectric
DGA,
onlineVHF/UHF PD
SWITCHGEAR
Drive contact
position, constant
velocity,
vibrational
analysis, trip-coil
current
Tap Changer
dynamic resistance,
drive power
Secondary
System trip-coil
current
Bushing loss
angle, capacitance
Overall Dielectric
online PD,
vacuum leak
testing
CABLE
PD Techniques
0.1 Hz off-line
detection and
localization,
online VHF
detection,
single/double
sided localization
in point to point
cables and
branched
networks
Diel
Spectrosocopy
loss angle,
capacitance
GENERATORS
Stator/Rotor
Windings insulator
resistance,
conductor
resistance
,polarization index,
loss angle,
capacitance PD
measurement, high
voltage tests, video
endoscopy
Core no load
losses
Paper - furfural
analysis
70
Synergetic Design
XXX.
Major Events
In the area of reliability indicies some utilities are allowed to exclude major events (storms, etc.).
The concern in the industry is what constitutes a major event. There are many definitions. The
two most popular are:
10% of the system is out of service for usually 24 hours
Exclusion of events outside 3 sigma. This definition is based on Chebyshevs
Inequality (you needed to know that right!). Anyway, outages a utility may have
during the year have a probability distribution. This concept basically says that events
not within 3 standard deviations of the mean can be excluded. For reference,
approximately 56% of events are within 1 standard deviation, 75% are within 2
standard deviations and 89% are within 3 standard deviations. So this would mean
approximately 10% could be excluded.
Synergetic Design
71
kV
15
25
35
115
230
500
72
Overhead
(kVAR)
1
3
6
66
265
1,250
Synergetic Design
Underground
(kVAR)
10
30
60
660
2,650
12,500
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
Hydraulically controlled reclosers are limited to about 10,000 amperes for the 560
amp coil and 6000 amperes for the 100 amp coil.
Many companies set ground minimum trip at maximum load level and phase trip at 2
times load level.
A K factor of 1 (now used in the standards) means the interrupting current is constant
for any operating voltage. A recloser is rated on the maximum current it can interrupt.
This current generally remains constant throughout the operating voltage range.
A recloser is capable of its full interrupting rating for a complete four-operation
sequence. The sequence is determined by the standard. A breaker is subject to
derating.
A recloser can handle any degree of asymmetrical current. A breaker is subject to an
S factor de-rating.
A sectionalizer is a self-contained circuit-opening device that automatically isolates a
faulted portion of a distribution line from the source only after the line has been deenergized by an upline primary protective device.
A Power Fuse is applied close to the substation ( 2.8 to 169kV and X/R between 15
and 25)
A Distribution Fuse is applied farther out on the system (5.2 to 38kV and X/R between
8 and 15).
The fuse tube (in cutout) determines the interrupting capability of the fuse. There is an
auxiliary tube that usually comes with the fuse that aids in low current interruption.
Some expulsion fuses can handle 100% continuous and some 150%.
Type K is a fast fuse link with a speed ratio of melting time-current characteristics
from 6 to 8.1 (speed is the ratio of the 0.1 minimum melt current to the 300 second
minimum melt current. Some of the larger fuses use the 600 second point.
Type T is a slow fuse link with a speed ratio of melt time-current characteristics from
10 to 13.
After about 10 fuse link operations, the fuse holder should be replaced.
Slant ratings can be used on grounded wye, wye, or delta systems as long as the lineto-neutral voltage of the system is lower than the smaller number and the line-to-line
voltage is lower than the higher number. A slant rated cutout can withstand the full lineto-line voltage whereas a cutout with a single voltage rating could not withstand the
higher line-to-line voltage.
Transformer fusing 25@0.01, 12@0.1, 3@10sec.
Unsymmetrical Transformer Connections ( delta/wye):
Multiplying Factor
Fault Type
Three-phase
N
Phase-to-phase
.87 (N)
Phase-to-Ground
1.73 (N)
Where N is the ratio of Vprimary/Vsecondary
( Multiply the high side device current points by the appropriate factor)
K Factor for Load Side Fuses
a. 2 fast operations and dead time 1 to 2 seconds = 1.35
K Factor for Source Side Fuses
a. 2 fast-2 delayed and dead time of 2 seconds = 1.7
b. 2 fast-2 delayed and dead time of 10 seconds = 1.35
c. Sometimes these factor go as high as 3.5 so check
Sequence Coodination Achievement of true trip coordination between an upline
electronic recloser and a downline recloser, is made possible through a feature known
as sequence coordination. Operation of sequence coordination requires that the
Synergetic Design
73
26.
27.
28.
29.
30.
upline electronic recloser be programmed with fast curves whose control response
time is slower that the clearing time of the downline recloser fast operation, through the
range of fault currents within the reach of the upline recloser: Assume a fault beyond
the downline recloser that exceeds the minimum trip setting of both reclosers. The
downline recloser trips and clears before the upline recloser has a chance to trip.
However, the upline control does see the fault and the subsequent cutoff of fault
current. The sequence coordination feature then advances its control through its fast
operation, such that both controls are at their second operation, even though only one
of them has actually tripped. Should the fault persist, and a second fast trip occur,
sequence coordination repeats the procedure. Sequence coordination is active only on
the programmed fast operations of the upline recloser. In effect, sequence coordination
maintains the downline recloser as the faster device.
Recloser Time Current Characteristics
a. Some curves are average. Maximum is 10% higher.
b. Response curves are the response of the sensing device and does not include
arc extinction.
c. Clearing time is measured from fault initiation to power arc extinction.
d. The response time of the recloser is sometimes the only curve given. To obtain
the interrupting time, you must add approximately 0.045 sec to the curve
(checktheyre different)
e. Some curves show max. clearing time. On the new electronic reclosers, you
usually get a control response curve and a clearing curve.
f. Zl-g = (2Z1 + Z0)/3
The 75% Rule considers TCC tolerances, ambient temperature, pre-loading and
pre-damage. Pre-damage only uses 90%.
A back-up current limiting fuse with a designation like 12K means that the fuse will
coordinate with a K link rated 12 amperes or less.
Capacitor Fusing:
a. The 1.35 factor may result in nuisance fuse operations. Some utilities use 1.65
b. Case rupture is not as big a problem as years ago due to all film designs.
c. Tank rupture curves may be probable or definite in nature. Probable means there
is a probability chance of not achieving coordination. Definite indicates there is
effectively no chance of capacitor tank rupture with the proper 0% probability
curve.
d. T links are generally used up to about 25 amperes and K link above that to
reduce nuisance fuse operations from lightning and in
Line Impedance Typical values for line impedance (350kcm) on a per mile basis are
as follows:
Cable UG
Spacer
Tree Wire
Armless
Open
31.
32.
33.
34.
35.
74
Zpositive
Z0
.31 + j0.265
.3 + j0.41
.3 + j0.41
.3 + j0.61
.29 +j0.66
1.18 + j0.35
1.25 + j2.87
1.25 + j2.87
.98 + j2.5
.98 + j2.37
1A-3B is a necessary when sectionalizers are used downstream from the recloser.
Vacuum reclosers have interrupting ratings as high as 10 to 20kA.
Highest recloser continuous ratings are 800 and 1200 amperes.
Sectionalizer actuating current should be <80% of backup device trip current.
Interrupting ratings of cutouts are approximately 7 kA to 10 kA symmetrical.
Synergetic Design
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
K Factor can mean a voltage range factor or a shift factor caused by the recloser
heating up the fuse.
Sectionalizer counts should normally be one count less than the operations to lockout
of the breaker or recloser
Sectionalizer memory time must be > than cumulative trip and reclose time.
Fuses melt at about 200% of rating.
Sectionalizers have momentarr ratings for 1 second and 10 seconds.
25% Rule for fuses includes pre-load, ambient temperature, and pre-damage.
Characteristics of Chance Sectionalizers include:
100 amp continuous
160 amp actuating
2 counts
12,000 amp momentary
4,000 amp @ 1 second
2500 amp @ 10 second
0.3 amp detector threshold
Minimum time delay = 80 ms
Reset time approximately 25 seconds
Minimum duration of current impulse approximately 1 to 3 cycles.
Short time curves are 20% of the normal curve ( in time).
Long time curves are 10 times the normal
The PCD2000 incorporates a 32 bit microprocessor and a 16 bit microprocessor.
The PCD has the following relays:
27 Undervoltage
32 Directional Power
46 Negative Sequence
50 Instantaneous
51 Inverse Time
59 Overvoltage
67 Directional Overcurrent
79 Reclosing
81 - Frequency
Prepared by:
Jim Burke
Distjimb@aol.com
(919) 468-6041
Synergetic Design
75
Jim Burke
EXPERIENCE
Mr. Burke joined ABB in 1997 as an
Institute Fellow at ABB's Electric systems
Technology Institute. In 1999 he accepted
a position within ABB as Manager of
Distribution Engineering Services and in
2000 as an Executive Consultant. He is
recognized throughout the world as an
expert in distribution protection, design,
power quality and reliability.
Mr. Burke began his career in the
utility business with the General Electric
Company in 1965 training and taking
courses in generation, transmission and
distribution as part of GE's Advanced Utility
Engineering Program.
In 1969, he
accepted a position as a field application
engineer in Los Angeles responsible for
transmission and distribution system
analyses, as well as generation planning
studies for General Electric's customer
utilities in the Southwestern states. In 1971
he joined GE's Power Distribution
Engineering Operation in New York where
he was responsible for distribution
substations, overcurrent and overvoltage
protection, and railroad electrification for
customers all over the world. During this
period he was involved with the
development of the MOV "riser pole"
arrester, the Power Vac Switchgear, the
static overcurrent relay and distribution
substation automation.
In 1978 Mr. Burke accepted a
position at Power Technologies Inc. (PTI)
where he continued to be involved with
virtually all distribution engineering issues.
During this period he was responsible for
the EPRI distribution fault study, the
development of the first digital fault
recorder, state-of-the-art grounding studies,
and numerous lightning and power quality
monitoring studies. In the area of railroad
electrification he was co-author of the EPRI
manual on "Railroad Electrification on Utility
Systems" as well as project manager of
system studies for the 25 to 60 Hz
conversion of the Northeast Corridor. Until
76
10/25/03
Synergetic Design
PROFESSIONAL ACTIVITIES
IEEE
Past Chair: Distribution Subcommittee,
Distribution
Neutral
Grounding,
Overvoltage
Protection
of
DGs,
Switching and Overcurrent Protection,
Voltage Quality, Test Code for Faulted
Circuit Indicators, Testing of Distribution
3
Phase
Submersible
Switches.
Presently chair of the Distribution
Awards Group.
PTI
G.E.
1.
18.
19.
20.
21.
22.
2.
3.
4.
5.
6.
23.
24.
25.
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8.
Transformers,
9.
volumes),
26.
10.
27.
28.
11.
12.
29.
13.
30.
31.
32.
33.
34.
35.
14.
15.
Failing
on
16.
36.
17.
37.
Synergetic Design
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38.
55.
39.
56.
57.
40.
58.
59.
41.
42.
60.
43.
61.
62.
63.
44.
45.
46.
64.
47.
65.
48.
66.
49.
67.
50.
68.
51.
52.
69.
53.
70.
71.
54.
78
Synergetic Design
72.
73.
74.
ABB
94.
95.
96.
97.
98.
75.
99.
76.
100.
77.
101.
78.
102.
79.
103.
104.
105.
80.
81.
82.
106.
83.
107.
84.
108.
85.
86.
87.
88.
89.
90.
91.
92.
93.
Rural Distribution System Design Comparison, (coauthors: H. Nguyen, S. Benchluch)- IEEE, WPM 2000,
Singapore.
Synergetic Design
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1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Synergetic Design
DAVID FARMER, PE
Principal Consultant
Education
Eastern Maine Electric Coop -- Fouryear work plan update and project
management
BSEE
West Virginia
Technology
May, 1983
University
Institute
of
Professional Activities
Registered Professional Engineer
Publications
North Carolina
Maine
Member, IEEE
Major Projects
Synergetic Design
81
Professional History
Applications Engineer
Principal Consultant
analysis
analysis
Manager of Engineering
Eastern Maine Electric Cooperative, 2000 2001
management
Distribution Engineer
Progress Energy Carolinas (Formerly CP&L)
improvement alternatives
2000
connects
forecast
points
82
Synergetic Design