Beruflich Dokumente
Kultur Dokumente
Power devices
Circuit breakers
Motor contactors and starters
Motor protection
Motor Control centers
Power monitoring
Sensors
Operator interface
Motion Control
AC and DC drives
Drive systems
Computer numerical controls
General purpose motion control
Logic devices
Programmable controlers
Universal I/O
Control and information processing
Relays
Terminal blocks
Communication
products
Technical training
Field engineering and service
Repair and exchange services
Technical support
Copyright 1998 Rockwell International Corporation. All rights reserved. Printed in Switzerland
Contents
Page
10
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13
13
14
A Manufacturers
Declaration, a Type-testing
Report and Routine Test
Protocol are required as a
safety verification.
2
Contents
Page
10
10
11
12
12
13
13
13
14
A Manufacturers
Declaration, a Type-testing
Report and Routine Test
Protocol are required as a
safety verification.
2
EN 60 439 defines
the design and construction requirements which must
be fulfilled in order to achieve the safety objectives,
the definitions which are significant for ASSEMBLIES,
the referential environmental conditions,
the test requirements, etc.
EN 60 439 thus represents an extremely useful set of
instructions for the set-up and testing of ASSEMBLIES and
forms a basis for communication between manufacturer,
customer and agencies. The manufacturers and operators of
ASSEMBLIES should become familiar with EN 60 439 in
order to meet their responsibility for the safety of the equipment.
IEC 1117
The contents of EN 60 439-1, the fundamental part of the regulatory ordinance, are compiled below:
1.
2.
3.
4.
5.
General
Definitions
Classification of ASSEMBLIES
Electrical characteristics of ASSEMBLIES
Information to be given regarding the ASSEMBLY
5.1 Nameplates
5.2 Markings
5.3 Instructions for installation, operation and maintenance
6. Service conditions
7. Design and construction
7.1 Mechanical design
7.2 Enclosure and degree of protection
7.3 Temperature rise
7.4 Protection against electric shock
7.5 Short-circuit protection and short-circuit withstand strength
7.6 Switching devices and components installed in ASSEMBLIES
7.7 Internal separation of ASSEMBLIES by barriers or partitions
7.8 Electrical connections inside an ASSEMBLY: bars and insulated
conductors
7.9 Requirements for electronic equipment supply circuits
7.10 Electromagnetic compatibility
8. Test specifications
8.1 Classification of tests
8.2 Type-tests
8.3 Routine tests
Annexes
A
(normative) Minimum and maximum cross-sections of copper conductors suitable for connection
B
(normative) Method of calculating the cross-sectional area of protective conductors with regard to thermal stresses due to currents of
short duration
C
(informative) Typical examples of ASSEMBLIES
D
(informative) Typical arrangements of forms of separation by barriers or partitions
E
(informative) Items subject to agreement between manufacturer
and user
F
(normative) Measurement of creepage distances and clearances
G
(normative) Correlation between the nominal voltage of the supply
system and the rated impulse withstand voltage of the equipment
H
(informative) Bibliography
ZA (normative) Other international publications cited in this standard
with references to the relevant European publications
9
EN 60 439 defines
the design and construction requirements which must
be fulfilled in order to achieve the safety objectives,
the definitions which are significant for ASSEMBLIES,
the referential environmental conditions,
the test requirements, etc.
EN 60 439 thus represents an extremely useful set of
instructions for the set-up and testing of ASSEMBLIES and
forms a basis for communication between manufacturer,
customer and agencies. The manufacturers and operators of
ASSEMBLIES should become familiar with EN 60 439 in
order to meet their responsibility for the safety of the equipment.
IEC 1117
The contents of EN 60 439-1, the fundamental part of the regulatory ordinance, are compiled below:
1.
2.
3.
4.
5.
General
Definitions
Classification of ASSEMBLIES
Electrical characteristics of ASSEMBLIES
Information to be given regarding the ASSEMBLY
5.1 Nameplates
5.2 Markings
5.3 Instructions for installation, operation and maintenance
6. Service conditions
7. Design and construction
7.1 Mechanical design
7.2 Enclosure and degree of protection
7.3 Temperature rise
7.4 Protection against electric shock
7.5 Short-circuit protection and short-circuit withstand strength
7.6 Switching devices and components installed in ASSEMBLIES
7.7 Internal separation of ASSEMBLIES by barriers or partitions
7.8 Electrical connections inside an ASSEMBLY: bars and insulated
conductors
7.9 Requirements for electronic equipment supply circuits
7.10 Electromagnetic compatibility
8. Test specifications
8.1 Classification of tests
8.2 Type-tests
8.3 Routine tests
Annexes
A
(normative) Minimum and maximum cross-sections of copper conductors suitable for connection
B
(normative) Method of calculating the cross-sectional area of protective conductors with regard to thermal stresses due to currents of
short duration
C
(informative) Typical examples of ASSEMBLIES
D
(informative) Typical arrangements of forms of separation by barriers or partitions
E
(informative) Items subject to agreement between manufacturer
and user
F
(normative) Measurement of creepage distances and clearances
G
(normative) Correlation between the nominal voltage of the supply
system and the rated impulse withstand voltage of the equipment
H
(informative) Bibliography
ZA (normative) Other international publications cited in this standard
with references to the relevant European publications
9
While it is possible to rely upon the type-tests conducted for devices by the component manufacturer,
the ASSEMBLY manufacturer bears the responsibility for work he has performed, such as selecting
correctly-dimensioned conductors and their protection. Here, he can rely upon the relevant guidelines
such as those set down in Harmonization Document
HD 384.5.523, with consideration for the type of
conductor, the temperature limit of the conductor
insulation, the ambient temperature, the conductor
loading and the method of installation.
Which starter?
Starter selection
Circuit diagram
Starter selection
Catalog Nr.
170-C16NKF10-A1G-TY-E-X
Layout
Function
Motor protection
Star-Delta starter
Mechanical locking
Without mechanical locking
Current limiter
Control type
Short-circuit coordination
Coordination Type "1"
Assembly system
Control voltage
220-230V 50Hz
230V 50 / 60Hz
230-240V 50Hz
240V 50Hz / 277V 60Hz
10
Bills of Materials
Circuit diagram
Layout
Project
Assembly test
Terminate
11
While it is possible to rely upon the type-tests conducted for devices by the component manufacturer,
the ASSEMBLY manufacturer bears the responsibility for work he has performed, such as selecting
correctly-dimensioned conductors and their protection. Here, he can rely upon the relevant guidelines
such as those set down in Harmonization Document
HD 384.5.523, with consideration for the type of
conductor, the temperature limit of the conductor
insulation, the ambient temperature, the conductor
loading and the method of installation.
Which starter?
Starter selection
Circuit diagram
Starter selection
Catalog Nr.
170-C16NKF10-A1G-TY-E-X
Layout
Function
Motor protection
Star-Delta starter
Mechanical locking
Without mechanical locking
Current limiter
Control type
Short-circuit coordination
Coordination Type "1"
Assembly system
Control voltage
220-230V 50Hz
230V 50 / 60Hz
230-240V 50Hz
240V 50Hz / 277V 60Hz
10
Bills of Materials
Circuit diagram
Layout
Project
Assembly test
Terminate
11
Compilation of verifications and tests of TTA and PTTA (Table 7 from EN 60 439-1) supplemented with
recommendations for the practical execution with PTTA.
Seq
no.
1
Requirements
to be tested
Limiting excess
temperature
Section
TTA
PTTA
8.2.1
Insulation withstand
strength
8.2.2
Verification of compliance
of limiting excess
temperature by testing (type-test)
Verification of the insulation
withstand strength by testing
(type-test)
Short-circuit
withstand strength
8.2.3
Verification of compliance
of limiting excess temperature
by testing or extrapolation of TTA
Verification of the insulation withstand
strength in compliance with Section 8.2.2
or verification by insulation test in compliance with Section 8.3.2 or verification
of the leakage resistance in compliance
with Section 8.3.4 (refer to Seq. no. 11)
Verification of short-circuit withstand
strength by testing or extrapolation of
similar type-tested arrangements
Efficiency of the
protective conductor
8.2.4
8.2.5
Mechanical
function
Type of protection
8.2.6
8.2.7
14
Wiring,
electrical function
8.3.1
Insulation
8.3.2
10
Protective measures
8.3.3
11
Leakage resistance
8.3.4
Compilation of verifications and tests of TTA and PTTA (Table 7 from EN 60 439-1) supplemented with
recommendations for the practical execution with PTTA.
Seq
no.
1
Requirements
to be tested
Limiting excess
temperature
Section
TTA
PTTA
8.2.1
Insulation withstand
strength
8.2.2
Verification of compliance
of limiting excess
temperature by testing (type-test)
Verification of the insulation
withstand strength by testing
(type-test)
Short-circuit
withstand strength
8.2.3
Verification of compliance
of limiting excess temperature
by testing or extrapolation of TTA
Verification of the insulation withstand
strength in compliance with Section 8.2.2
or verification by insulation test in compliance with Section 8.3.2 or verification
of the leakage resistance in compliance
with Section 8.3.4 (refer to Seq. no. 11)
Verification of short-circuit withstand
strength by testing or extrapolation of
similar type-tested arrangements
Efficiency of the
protective conductor
8.2.4
8.2.5
Mechanical
function
Type of protection
8.2.6
8.2.7
14
Wiring,
electrical function
8.3.1
Insulation
8.3.2
10
Protective measures
8.3.3
11
Leakage resistance
8.3.4
Circuit breakers
Motor contactors and starters
Motor protection
Motor Control centers
Power monitoring
Sensors
Operator interface
Motion Control
AC and DC drives
Drive systems
Computer numerical controls
General purpose motion control
Logic devices
Programmable controlers
Universal I/O
Control and information processing
Relays
Terminal blocks
Communication
products
Technical training
Field engineering and service
Repair and exchange services
Technical support
Copyright 1998 Rockwell International Corporation. All rights reserved. Printed in Switzerland