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DN06008/D

Design Note DN06008/D

+/- 18 V, Dual Output Power Supply


Device
NCP1308

Application

Input Voltage

Audio Amp Power


Supply +/-18V

90 to 270 Vac

Output Power

Topology

I/O Isolation

45 W, 90 W peak

Quasi
Resonant
Flyback

Yes

Other Specifications
Output Voltage
Ripple
Nominal Current
Max Current
Min Current

Others

Output 1

Output 2

Output 3

Output 4

+18 V
<100 mV
1.25 A
2.5 A
zero

- 18 V
<100 mV
1.25 A
2.5 A
zero

N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A

PFC (Yes/No)

No

Minimum Efficiency

75%

Input Connector / Fuse

2 A fuse

Operating Temp. Range


Cooling Method/Supply
Orientation

0 to +50C
Convection

Tracking dual outputs

Circuit Description

Key Features

A low cost 45 watt nominal, 90 watt peak, dual +/- 18 volt


output power supply is presented here for powering
audio amplifiers or similar applications. Because the sum
of the outputs are sensed, good voltage regulation and
tracking is provided despite the extremely simple zener
and optocoupler voltage feedback circuit. The off-line
power converter is implemented utilizing ONs NCP1218
quasi-resonant (QR) flyback controller. This topology
provides very high conversion efficiency and low noise
generation because of the QR, zero voltage switching
properties and the fact that the flyback switching
operation is achieved in the discontinuous inductor
current, critical conduction mode. The input circuit
features common and differential mode conducted EMI
filtering using off-the-shelf components. An auxiliary Vcc
winding on the flyback transformer also provides for very
low input standby power (less than 1 W) under no load
conditions.

 Dual, tracking +/- 18 volt outputs.


 Very low cost, simple off-line power supply circuit.
 Quasi-resonant, critical conduction mode flyback
topology for maximum efficiency.
 Input conducted EMI filter.
 Low output ripple (< 100 mV)
 NTC thermistor inrush limiting
 Very low EMI noise generation
 Inherent over-current and over-voltage protection

August 2006, Rev. 0

www.onsemi.com

DN06008/D

Schematic
F1

AC Input

2A
250Vac

C1
0.22uF
"X2"

0.22uF
"X2"
L1

TH1

C5 220uF
400V

T1
1

13

D2
MBR1100

R1

Gnd

BD1

C2

C6
270pF
2kV
R2
120,
5W
Q1

10 ohm
1.5A

Chassis
Gnd

C3 C4

1Meg
0.5W
R6
15K

2.2nF
"Y2"
x2

R5 R4
4.7 10K

R3
0.27
1W

C11

C12

NCP1308
5

R8
27K

1
2
C8
1nF

D1
1N4148

3
C9
47uF
16V

R9
1K

C15

R7
100

L2

R10
C16 2.7K

C17
100uF
25V

11

D3
2,200uF
MBR1100 25V x 2

4
3

U2

68
1

L3
4.7uH
D4
1N5258B
(36V)

R11

C10
100pF

C7
10nF

+18V

4.7uH
C13
100uF
25V

4
7

U1

NOTES:

2,200uF
25V x 2

R12
220

C14
0.1uF
50V

Com

C18
0.1
-18V
C19
0.1uF
50V
Optional
Chassis
Gnd

1. Crossed lines on schematic are NOT connected.


2. Q1 is Infineon SP8N80C3 (8 amp, 800 volt)
3. U2 is Vishay H11A817A or equivalent optocoupler.
4. TH1 is NTC thermistor for inrush limiting.
5. L1 is Coilcraft BU15-7521R0BL EMI inductor.
6. L2 & L3 are Coilcraft PCV-0-472-05L (4.5uH, 5A)
7. Q1 will need a small heatsink.
8. BD1 can be 4 - 1N4005 rectifiers (ON Semi).
9. D1, D2, D3, D4, U1 are ON Semiconductor components
10. Output caps are radial lead, low impedance types (UCC LXV series or similar).
11. See drawing for T1 details. Suggested proto vendor is Mesa Power Systems, Escondido, CA (800-515-8514)

90 Watt Peak, Dual Output Quasi-Resonant Power Supply


ON Semiconductor Design Center

August 2006, Rev. 0

www.onsemi.com

DN06008/D
1

MAGNETICS DESIGN DATA SHEET


Project : Dual output +/-18V, 45 watt (90 W peak) audio amplifier power supply
Part Description: Quasi-resonant flyback transformer, 100W pk , 2 output
Schematic ID: T1
Core Type: ETD29 (Ferroxcube 3C90 material or equivalent)
Core Gap: Gap for 400 uH +/- 5%
Inductance: 380 to 420 uH nominal across primary (pins 13 to 1)
Bobbin Type: ETD 13 pin horizontal pc mount (Ferroxcube PC1-29H)
Windings (in order):
Winding # / type

Turns / Material / Gauge / Insulation Data

Aux winding (11 - 3)

7 turns of # 24HN spiral wound evenly over primary.


Self-leads to pins. Insulate for 1 kV to next winding.

Primary (13 - 1)

63 turns of #30HN over one layer; cuff ends with tape;


Self-leads to pins; insulate for 3 kV to next layer.

+/- 18V secondary (9 - 4, 7 - 6)

10 turns bifilar (2 strands) of #26HN with 1 strand


a different color, flat wound over 1 layer with 0.20" end
margins. Self-leads to pins with similar colors to same
pin (see drawing below).

Hipot: 2.7 kV primary/aux to all secondaries. Vacuum varnish.

Schematic

Lead Breakout / Pinout


Bottom (pin side) view

Pri
13

Aux

11
3

1 2 3

4 5 6

+18V
4
7
6

Bifilar
Wound

-18V

13 12 11 10 9 8 7

2006 ON Semiconductor.
Disclaimer: ON Semiconductor is providing this design note AS IS and does not assume any liability arising from its use; nor
does ON Semiconductor convey any license to its or any third partys intellectual property rights. This document is provided only to
assist customers in evaluation of the referenced circuit implementation and the recipient assumes all liability and risk associated
with its use, including, but not limited to, compliance with all regulatory standards. ON Semiconductor may change any of its
products at any time, without notice.

Design note created by: Frank Cathell, e-mail: f.cathell@onsemi.com


August 2006, Rev. 0

www.onsemi.com