Beruflich Dokumente
Kultur Dokumente
pubs.acs.org/IECR
Laboratory for Chemical Technology, Ghent University, Krijgslaan 281S5, Ghent B-9000, Belgium
inGap Center of Research Based innovation, Department of Chemistry, University of Oslo, P.O. Box 1033, Blindern, 0315 Oslo,
Norway
ABSTRACT: A single-event microkinetic (SEMK) model was developed for the conversion of methanol to olens (MTO) and
used in the assessment of experimental data obtained on H-ZSM-5 with a Si/Al ratio of 200. The experiments were performed at
temperatures from 643 to 753 K, space times between 0.5 and 6.5 kgcats mol1 and at atmospheric pressure. Dimethyl ether
(DME) and primary olens formation through aromatic hydrocarbon pool and higher olens formation via the alkene
homologation cycle, was implemented in terms of elementary steps. The single-event concept, in combination with
thermodynamic constraints allowed a signicant reduction of the number of adjustable parameters. A further reduction was
achieved by calculation of the single-event pre-exponential factors based on statistical thermodynamics. Physicochemical
constraints along with Boudarts criteria were used to limit the parameter space. Twenty one activation energies of kinetically
signicant reaction families and eight protonation enthalpies corresponding to methanol, DME and olens were estimated via
regression to the experimental data. The SEMK model well describes the product distribution, relying on model parameters with
a precise physical meaning. The trends in activation energies obtained, are as could be expected from the considered reaction
family, and the type of carbenium ions involved as reactant and product. Olen protonation enthalpies decrease from 11.2 kJ/
mol for ethene to 70.3 kJ/mol for heptene. A reaction path analysis established that ethene originates exclusively from the
aromatic hydrocarbon pool, while propene is formed both via the aromatic hydrocarbon pool and the alkene homologation cycle.
1. INTRODUCTION
The ever increasing cost of crude oil and depleting oil reserves
force us to look for alternatives to meet the demand for
chemicals and fuels. The zeolite-catalyzed methanol to olens
(MTO) process constitutes one potentially viable, future route
in the transformation of natural gas, coal, or biomass into
synthetic fuels and chemicals.1 Established processes for natural
gas transformation into synthetic fuels require large investments, which are prohibitive for the exploitation of
approximately one-third of the worlds natural gas reserves
that are considered as stranded.2 In addition, large natural gas
reserves found in remote areas have further enhanced the
research in this area.3
The mechanism of the MTO reaction and the rst CC
bond formation is a matter of debate over the years.3 The direct
mechanisms consider the conversion of methanol or DME into
a species with a rst CC bond. Surface methoxy species
decompose, yielding an intermediate of a carbene or ylide
nature that is susceptible to CC bond formation via
methylation. Subsequently, higher aliphatics, such as propane
and isobutane, and aromatics, such as polymethylbenzene can
be formed.4 However, theoretical calculations result in very
high energy barriers for such reactions.5,6 More recently,
evidence has emerged710 that the MTO reaction proceeds
through a so-called aromatic hydrocarbon pool mechanism in
which polymethylbenzenes acts as active centers for primary
olens formation.
An aromatic hydrocarbon pool-type mechanism for MTO
was rst proposed when Mole et al.11 observed cocatalytic
eects when cofeeding toluene with methanol on H-ZSM-5.
Langer et al.12 reported an 18-fold reduction in the induction
period when the feed contained 0.0035% cyclohexanol
2012 American Chemical Society
providing further evidence for an aromatic hydrocarbon pooltype mechanism. Dahl et al.13 proposed that methanol reacted
on a hydrocarbon pool of intermediates to form olens;
however, the type of hydrocarbon pool species were not
identied. Mikkelsen et al.14 observed isotopic scrambling in
olenic products when cofeeding toluene and 13C methanol
over H-ZSM-5, also suggesting the involvement of aromatic
hydrocarbon pool type species.
Kinetic modeling is an indispensable tool in the design and
optimization of industrial processes. Kinetic models should
represent the molecular interactions that occur when chemical
bonds are broken and restructured resulting in new chemical
compounds.15 The traditional approach when dealing with
complex mixtures is to dene lumped kinetic models and
obtain global kinetics. Even though the corresponding rate
equations may be useful in reactor design, they have a very
limited use in catalyst design. They only reect the global
reactions and, hence, barely account for the detailed chemistry.
As a result, the corresponding rate and equilibrium coecients
typically depend on reaction conditions and feed composition.
On the other hand, in fundamental, microkinetic models, the
reaction mechanism is considered in terms of elementary steps,
which describe the reactions taking place at the catalyst surface
at a molecular level. The kinetic and catalyst descriptors
determined based on such models have a clear physical
meaning, which can be exploited in the design of improved and
innovative catalysts by relating the catalyst descriptors to the
Received:
Revised:
Accepted:
Published:
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2. PROCEDURES
2.1. Operating Conditions, Catalyst, and Products.
Methanol-to-hydrocarbon conversion, the experimental data of
which were used in the present work, was carried out in a
tubular, xed-bed reactor on an H-ZSM-5 zeolite with a Si/Al
ratio of 200. The experiments were performed in a temperature
range from 360 to 480 C using space times between 0.5 and
6.5 kgcats mol1 at atmospheric pressure.28 This space time
corresponds to a weightly hourly space velocity (WHSV) of
0.00490.064 kgMeOHkgcat1s 1. The reactor tube has a length
of 0.27 m with an internal diameter of 21.4 mm. The catalyst
powder was pelletized by pressing it into wafers under a
pressure of 36.8 MPa. The wafers were subsequently crushed
and screened to have particle diameters in the range from 0.5 to
1.0 mm. The surface area was on the order of 400 m2/g. The
reactor was loaded with 1 g of catalyst and the catalyst bed was
diluted with inert oxide beads in a volumetric ratio of 5/1 (5
vol. of beads inert/1 vol. of catalyst). Additionally, inert beads
were placed on top of catalyst bed to serve as a preheating zone.
The catalyst bed itself was supported by a stainless steel screen.
A thin layer of glass wool and inert beads were placed between
the catalyst bed and the screen to avoid any inuence of the
screens on the ow pattern through the catalyst bed. Heat and
mass transfer limitations have been veried by calculating the
usual criteria31 and were found to be insignicant, mainly
because of the limited particle size of the catalyst and the
catalyst bed dilution. The temperature inside the reactor was
measured at three dierent heights along the reactor axis by a
thermocouple that slides inside a well with an external diameter
of 2.5 mm. To ensure a good temperature control, the reactor
was immersed in a molten salt bath during reaction. For catalyst
conditioning, however, it was lifted by an oil system into an
infrared-heated furnace. Aromatics and parans yields started
to be non-negligible at 70% conversion of methanol and always
remained below 20 mol % even at complete methanol
conversion. Below 70% of methanol conversion the olens
yield rapidly increases with the space time, the main product
being propene, while the ethene yield levels o at higher space
times. Methane was also observed as a product, albeit only in
minor amounts, while no formaldehyde was observed because
of its further decomposition.25 To be able to focus on the
implementation of the aromatic hydrocarbon pool mechanism
only the data with a methanol conversion below 70% have been
used in the regression.
2.2. Parameter Estimation. Parameter estimation was
performed by minimization of the following objective function,
which is dened on the basis of the weighted squared residuals
between the experimentally observed and model calculated
outlet ow rates for the dierent responses:
nresp nresp
SSQ =
nob
i=1
(1)
Article
+ KPr(MeOH)
(i)
MeOH + H MeOH+2
(ii)
MeOH+2
R1+ + H 2O
+
(iii)
R1+ + MeOH
DMO+
+
(iv)
DMO+ DME + H+
(v)a
KPr(MeOH)
kF(R1+)
kF(R1+), k C(R1+)
k C(R1 )
kF(DMO+)
kF(DMO+), k C(DMO+)
k C(DMO )
{KPr(DME)}1
{KPr(DME)}1
kF(CH 4)
kF(CH4)
Figure 1. Formation of primary olens from the aromatic hydrocarbon pool mechanism-exocyclic methylation route7,10.
dFj
dW
Fj(0) = Fj 0
nresp
when
W=0
(4)
(i =ob1 Fij)1
n
j = 1 (i =ob1 Fij)1
(3)
jj =
= Rj
(2)
2.3. Reactor Model. A pseudohomogeneous, 1-dimensional, ideal plug ow reactor model is used to simulate the
experimental data acquired on the H-ZSM5 catalyst. Accord1493
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(5)
Fj
nresp pt
I = 1 Fj
(6)
3. REACTION SCHEME
The MTO process consists of three major groups of elementary
steps, that is, DME, primary olens, and higher olens
formation. Table 1 and Figure 1 give the elementary steps
and corresponding rate coecients in the DME and primary
olens formation, while Figure 2 gives an overview of the
elementary steps considered in the formation and interconversion of higher hydrocarbons. Methanol is converted to a surface
methoxy species which is subsequently converted to DME. The
formation of this surface methoxy species is also observed when
using DME as feed instead of MeOH.35 The surface methoxy
species further participates in the methylation reactions in the
aromatic hydrocarbon pool and alkene homologation cycle to
form primary and higher olens, respectively.36 It may be noted
that there are dierent views3739 about the intermediate
involved in methylation reactions, that is, a strongly chemically
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primary olens
formation
higher olens
formation
Number of Species
3
4
50
41
5
1
6
10
Number of Elementary Steps
3
3
3
3
3
3
2
2
The number of single events, that is, the ratio between the
global symmetry numbers of the reactant and the transition
state, provides information about the number of symmetrically
equivalent pathways between the reactant and the transition
state of the corresponding elementary step in the reaction
family.27,60,61
The reparameterized form of single event rate coecient was
used to reduce correlation between the pre-exponential factors
and activation energies:
91
71
71
40
15
54
22
E 1
1
k = A exp a
R T
Tm
15
6
1
1
8
16
294
active site, distinct from the acid sites involved in the higher
hydrocarbon formation.
4.2. Single-Event Concept. In principle, the number of
rate coecients in the MTO reaction equals the number of
elementary steps and, hence, is very large. The single-event
methodology allows a denition of unique rate parameters
within a given reaction family and is used to reduce this number
of adjustable parameters in the model.58 Transition state
theory59 allows a relation of the rate coecient of an
elementary step to the corresponding single-event rate
coecient.
The standard entropy and enthalpy dierence between the
reactant and transition state species governs this rate coecient
as follows according to the Eyring equation:59
k=
S o
Ho
kBT
exp
exp
h
R
RT
R(DME) = R(DMO+)
= kF(DMO+)C R1+pMeOH k C(DMO+)C DMO+
(12)
+
(7)
(13)
(8)
(11)
(9)
+ kPr(DMeMCHDE)C DMeMCHDEC H+
kDe(TMeB+)C TMeB+
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Similar rate expressions are obtained for the other intermediates (DMeMCHDE, DMeEtB+, PDMeB+, DMeEtCHDE,
PX+) involved in the aromatic hydrocarbon pool.
The surface methoxy, net rate of formation, is obtained by
summation of elementary steps in which it is involved. It is
formed by dehydration of the methoxonium ion, and is again
consumed in the reverse reaction, that is, hydration, step (ii) in
Table 1. It is also consumed in the formation of DMO+ and
formed in the reverse reaction, step (iii) in Table 1. It is also
involved in the formation of methane, step (v) in Table 1. It
reacts in the aromatic hydrocarbon pool as a methylating agent,
steps (i), (iii), and (vi) in Figure 1 as well as in the alkene
homologation route, see eq 18 in section 4.3.4.
(18)
(15)
C R k+ = K prot(Oj )pO C H+
j
(16)
The number of unknown single-event protonationdeprotonation equilibrium coecients was reduced27,60,62 by expressing
them as a product of the single-event protonation/deprotonation equilibrium coecient of a well chosen reference alkene
Or, K prot(Or), and the single-event isomerization equilibrium
coecient between the alkene Oj and this reference alkene Or,
K isom (Oj; Or)
(20)
rAlk(O2 reactant)
(19)
(22)
(17)
Article
Table 3. Reaction Entropy Change and Forward and Reverse Single-Event Pre-exponential Factors for Elementary Steps/
Reaction Families Involved in Methanol to Olens
pre-exponential factors
(s1 or s1 bar1)
step/
equation
(ii)a
DMeEtB + O2 + DMeB+
(iii)a
MeOH + R1+
DMO+
+
(v)a
(i)b
PX + R1+
TMeB+
+
(iii)b
DMeMCHDE + R1+
DMeEtB+
+
(vi)b
DMeEtCHDE + R1+
PDMeB+
+
(ii)b
TMeB+ DMeMCHDE
(v)b
DMEEtB+ DMeEtCHDE
(viii)b
DMeB+ PX
(iv)b
DMeEtB+ + O2 + DMeB+
(vii)b
eq18 and
eq 19
a
chemisorptionc
transition state
formationc
S
(J mol1 K1)
S (forward)
(J mol1 K1)
forward
reverse
51.8
0.0
1.1 1013
2.6 1010
54.3
54.3
1.9 1010
1.3 1013
164.5
3.3 104
176.5
115.1
1.3 107
2.1 1016
161.6
99.7
8.2 107
2.3 1016
173.0
110.8
2.1 107
2.4 1016
+1
193.7
61.4
2.1 1016
1.6 106
+1
191.5
61.9
2.3 1016
2.3 106
+1
197.8
60.9
2.3 1016
9.4 105
+1
141.0
61.9
2.3 1016
9.8 108
PDMeB+
O3 + DMeB+
+
+1
158.2
62.3
2.3 1016
1.3 108
methylation/alkylation
kAlk(O2,DMeB )
kF(DMO+)
kC(DMO )
kF(CH 4)
kMe(PX)
kDem(TMeB )
kMe(DMeMCHDE)
kDem(DMeEtB )
kMe(DMeEtCHDE)
kDem(PDMeB )
kDe(TMeB+)
kPr(DMeMCHDE)
kDe(DMeEtB+)
kPr(DMeEtCHDE)
kDe(DMeB+)
kPr(PX)
kDealk(DMeEtB+)
kAlk(O2,DMeB )
kDealk(PDMeB+)
kAlk(O3,DMeB )
2.1 107
See Table 1 for corresponding step. bSee Figure 1 for corresponding step. cLoss/gain of translational degree of freedom.
(24)
C DMO+ = KPr(DME)pDME C H+
(25)
+
k
(27)
CR
k1
+
k
(28)
C H+ =
C Ht+ C R1+
1 + KPr(MeOH)pMeOH + KPr(DME)pDME + j KPr(Oj )pO
(29)
CR
(26)
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S 0,
kBT
j
exp
h
R
0
Strans
0,
nreact
= STS
(30)
i
iSsurf,
(31)
i=1
,
The single-event standard entropy of the transition state, S0TS
and the single-event standard entropy of the surface species i
are calculated from the single-event standard entropy of
0
associated molecules in the gas phase, Sgas,i
, and their
corresponding single-event standard chemisorption entropy
change due to their chemisorption on the catalyst, S0chem,i:
0
i = Sgas,
i + Schem,
i
Ssurf,
(32)
A jrev =
A jfor
Sr 0,j
exp R
(33)
Sr , j =
n prod
i=1
iSi
nreact
k=1
k Sk
3/2
kBT
5
+ R
2
2
h
( )
Mw
NA
(35)
step j, S0,
j , between the reactant and corresponding transition
state is calculated as follows:
Sj
2
RT
= R ln o
p NA
(34)
Article
Table 4. Estimated Forward and Reverse Activation Energies and Protonation Enthalpiesa
forward
kJ mol1
activation energy
reverse
kJ mol1
protonation enthalpy
kJ mol1
61 3
42 8
11
42
53
61
67
70
0.1
7
9
15
2
12
Values with a 95% condence interval obtained by regression of experimental data at T = 360480 C, Pt = 1.04 bar and W/FMeOH = 0.56.5 kgcat s
mol1 with the pre-exponential factors from Table 3 by integration of eq 3 and simultaneously solving eq 5.
exocyclic double bond on the aromatic ring, steps (ii) and (v)
in Figure 1, methylation of DMeMCHDE and DMeEtCHDE,
steps (iii) and (vi) in Figure 1, in which the exocyclic double
bond on the aromatic ring undergoes methylation and
dealkylation of DMeEtB+ and PDMeB+, steps (iv) and (vii)
in Figure 1, which split o ethene and propene, are grouped
together and assigned a single parameter for each reaction type.
There are six activation energies related to methylation and
alkylation reactions (eq 18 and eq 19) based on the type of
carbenium ions involved as reactant and product in the
elementary steps. In methylation a surface methoxy reacts with
a gas phase olen to form a product carbenium ion of either
primary, secondary or tertiary nature, that is, (p,p), (p,s), and
(p,t). Hence three activation energies based on product
carbenium ion formed are considered for methylation reactions.
In alkylation, a surface carbenium ion reacts with a gas phase
olen forming a product carbenium ion, three additional types
of kinetic coecients are distinguished depending on the type
of reactant and product carbenium ion, that is, (s, s), (s, t), and
(t, s). Hence, three activation energies based on the type of
reactant and product carbenium ion involved are considered.
Protonation enthalpies are required for methanol, step (i) in
Table 1, DME, step (iv) in Table 1, and each of the olens
from carbon number 2 to 7 (eq 22). Some additional
physicochemical constraints and Boudarts criteria69 have
been used to limit the parameter space. In agreement with
what is typically reported with respect to carbenium ion
stability,62 the protonation enthalpies of the reference olens
have been imposed to satisfy the following relationship:
HPr 0(O7r ) < HPr 0(O6r ) < ... < HPr 0(O3r )
< HPr 0(O2r )
(36)
(37)
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Figure 3. Parity diagram of experimental vs calculated outlet MTO products ow rates at T = 360480 C, pt = 1.04 bar and W/FMeOH = 0.56.5
kgcat s mol1: (line) experimental; () obtained from model regression with the pre-exponential factors from Table 3 and the set of parameter
estimates given in Table 4 by integration of eq 3 and simultaneously solving eq 5 with the corresponding net production rates eqs 12, 13, 16, 17, 18
and 19.
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6. CONTRIBUTION ANALYSIS
A dierential contribution analysis was carried out to
understand the relative importance of the various elementary
steps involved in MTO. Figure 9 shows the contribution of
Figure 7. Experimental and model calculated yield of olenic products
at T = 360 C, pt = 1.04 bar and W/FMeOH = 4.28 kgcat s mol1.
Calculated by integration of eq 3 and simultaneously solving eq 5 with
the corresponding net production rates eqs 13, 16, 17, 18 and 19 with
pre-exponential factors from Table 3 and parameter estimates given in
Table 4.
Figure 8. The ratio O2/O3 and O3/O4 versus space time at T = 480 C
and pt = 1.04 bar. Symbols: experimentally observed values O2/O3
(), O3/O4 (). Lines: calculated by integration of eqs 3 and
simultaneously solving eq 5 with the corresponding net production
rates eqs 16, 17, 18 and 19 with pre-exponential factors from Table 3
and the parameter estimates given in Table 4.
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7. CONCLUSIONS
The MTO kinetics on H-ZSM-5 can be adequately described
using the single-event microkinetic (SEMK) methodology. The
single-event concept along with thermodynamic constraints
allows a drastic reduction of the number of adjustable
parameters. The pre-exponential factors can be calculated
using statistical thermodynamics based on logical assumptions
with respect to the gain or loss of translational degrees of
freedom. More unstable species exhibit more entropy loss upon
chemisorption compared to more stable, neutral species. The
estimated activation energies and protonation enthalpies reect
the trends as expected considering the type of the carbenium
ions involved. Olen protonation enthalpies become more
negative with the carbon number; which is related to an
increased potential number of carbon atoms in the position of
the charge. Ethene exclusively forms from the aromatic
hydrocarbon pool while propene forms from both the aromatic
hydrocarbon pool and alkene homologation cycle. The higher
the carbon number of the considered olen is, the lower the
contribution of methylation is to their formation compared to
alkylation. At higher temperatures, the contribution of the
aromatic hydrocarbon pool to propene formation is proportionally larger than that of ethene methylation. However, the
enhancement of the more highly activated alkylation-cracking
steps by the temperature and their corresponding contribution
to alkene formation, including propene, is even more
pronounced.
AUTHOR INFORMATION
Corresponding Author
ACKNOWLEDGMENTS
This paper reports work undertaken in the context of the
project OCMOL, Oxidative Coupling of Methane followed by
Oligomerization to Liquids. OCMOL is a Large Scale
Collaborative Project supported by the European Commission
in the seventh Framework Programme (GA No. 228953). For
further information about OCMOL see http://www.ocmol.eu
or http://www.ocmol.com.
NOMENCLATURE
Roman Symbols
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Constants
Greek Symbols
= vector of parameters
= global symmetry number
jk = inverse of the covariance between the experimental
errors associated with measurements of the jth and kth
responses
Superscript
0 = standard state
Alk = alkylation
C = consumption
chem = chemisorption
cr = cracking
De = deprotonation
Dealk = dealkylation
Dem = demethylation
DMeB+ = 1,1-dimethylbenzenium cation
DMeEtB+ = 1,1-dimethyl-4-ethylbenzenium cation
DMeEtCHDE = 3,3-dimethyl-6-ethylene-1,4-cyclohexadiene
DMeMCHDE = 3,3-dimethyl 6-methylene-1,4-cyclohexadiene
ext = external
F = formation
gl = global
int = internal
m = mean
Me = methylation
ob = observations
ox = oxonium ion
PDMeB+ = 1-isopropyl-4,4-dimethylbenzenium cation
Pr = protonation
PX = para-xylene
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