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SHEET 1 OF 8
TITLE
PROJECT
525 MTPD METHANOL PROJECT
OWNER
M/S GUJARAT STATE FERTILIZERS & CHEMICALS LIMITED
VADODARA
0
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05.07.2011
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CONTENTS
Sr. No.
DESCRPTION
PAGE No.
1.
SCOPE OF WORK
2.
3.
SITE CONDITIONS
4.
5.
LIGHTNING PROTECTION
6.
CALCULATIONS
7.
ANNEXURES
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SHEET 3 OF 8
1.0
SCOPE OF WORK
This document details the Lightning protection calculations for Methanol Plant, Gujarat state fertilizers
Co. LTD., Vadodara, Gujarat, India.
2.0
3.0
SITE CONDITION
Maximum temperature
: 46.7C
Atmosphere
Altitude
4.0
5.0
LIGHTNING PROTECTION
5.1
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The average number of thunderstorms day in a year at particular location in India is indicated in figure1 of IS-2309. Based on this average no. of thunderstorms day, lightning flashes per sq. km. per year
(Ng) can be estimated using clause 8.1.2 of IS: 2309.
Accordingly for GSFC-Vadodara location this value is estimated as below
Lightning flash density Ng = 0.5 per sq. km. per year (Mean value)
Since the value for the lightning flash density for Vadodara in figure-1 of IS:2309 is 8. The effective
collection area of a structure is the area on the plan of the structure extended in all directions to take
account of its height. The edge of the effective collection area is displaced from the edge of the
structure by an amount equal to the height of the structure at that point. Hence for a simple rectangular
building effective collection area shall be calculated using following equation.
Collection area Ac = (L * W) + 2(L*H) + 2(W*H) + H
Where,
L = Length of structure or building in m.
W = Width of the structure or building in m.
H = Height of the structure or building in m.
The probable number of strikes (risk) to the structure per year is
P = Ac *Ng * 10
-5
The acceptable risk figure is indicated in IS: 2309 is 10 (i.e. 1 in 100000 per year)
After calculating the value of P (Probable no. of strikes per year) using above equation, the next step is
to apply weighing factors in Tables 1 and 2 of IS: 2309. This is done by multiplying P by the
-5
appropriate factors to see whether the result exceeds the acceptable risk of P= 10 per year. If the
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result obtain is considerably less than 10 then, lightning protection does not appear necessary and if
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the result is greater than 10 , then lightning protection shall be provided.
5.2
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10 ohms based on the soil resistivity. However the total grid resistance shall be maintained as
required.
As per IS: 2309, Table no. 4 component dimensions for lightning protection are considered as given
below.
TYPE OF EQUIPMENT
Roof conductor/ Air termination
Down conductors
Below ground strip/ Fixed connections
5.3
STRIP SIZE
25 * 6 GI STRIP
25 * 6 GI STRIP
50 * 6 GI STRIP
6.0
CALCULATIONS
Lightning Protection calculation is attached as per ANNEXURE.
7.0
ANNEXURES
ANNEXURE- I
ANNEXURE- II Lightning calculation for methanol substation & existing old compressor house
ANNEXURE-III Lightning calculation for methanol control room
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ANNEXURE-I
A LIGHTNING PROTECTION NEED
Sr.
no.
Equipment
no.
Service
Dimensions
Length Width
(L)
(Wi)
Height
(H)
Collection
area Ac , for
building (in
Sq. mtr.) =
Need of
lightning
protection
-6
P= Ac * Ng *W * 10
-5
Methanol
Sub station
52
17
1652.5
6.36 *10
Methanol
Control
Room
25
10
8.6
1084.23
4.1 * 10
Old existing
compressor
house
52
18
12
1700.16
6.546*10
YES/ NO
YES
YES
-5
-5
YES
Collection area for Sr. no. (1) & (2) Ac (in sq. mtr.) = (L*Wi) + 2(L*H) + 2(Wi * H) + H2
Collection area for Sr. no. (3) Ac (in sq. mtr.)= H2 +2 (L*H)
Lightning flash density Ng = 0.5 per sq. km. per year (Mean value)
Applying weighting factors:
A = 1 (Factory/ workshop)
B = 0.8 (Steel frame encased or reinforced concrete with metal roof)
C = 0.8 (industrial building)
D = 0.4 (Structure located in a large area of structures or trees)
E = 0.3 (Flat country)
W = A*B*C*D*E
= 0.077
Acceptable Risk per year = 1 * 10
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If the result obtain is considerably less than 10 then, lightning protection does not appear necessary and if the
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result is greater than 10 then, lightning protection shall be provided.
ANNEXURE- II
A LIGHTNING CALCULATION FOR METHANOL SUBSTATION & EXISTING OLD COMPRESSOR HOUSE
Calculation of down conductors for Methanol Sub-station & existing old compressor house
(i) Calculation based on total base area
Length of sub-station area & Existing old compressor house (L) = 52 mtr.
Width of sub-station area (W1) = 17 mtrs.
Width of existing old compressor house (W2) = 18 mtrs.
Total width of base area W = W1 + W2
W = 35 mtrs.
Total base area of sub-station & existing old compressor house = L*W
= 1820 mtr
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Hence, concluding from result of Equ. (1) & (2) is that number of down conductors and electrodes shall be
equal 6. (Considering the smaller value of result from Equ. (1) & (2) as per clause no. 12.2.3 of IS:2309)
ANNEXURE- III
Hence, concluding from result of Equ (1) & (2) is that number of down conductors and electrodes shall be
equal 2. (Considering the smaller value of result from Equ (1) & (2) as per clause no. 12.2.3 of IS:2309)
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SHEET 9 OF 8
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