REV 0

CHECKLIST NUMBER

INSPECTION CHECKLIST
Online Corrosion Monitroing System Material Receiving,
Storage, Handling and Preservation.
PROJECT TITLE

CRMSCL-0001
BI / JO NUMBER

WASIT LATERAL TIE-IN PRJOECT @ BGP & KGP

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

INSTRUMENT-

AL-SUWAIDI INDUSTRIAL SERVICES

PLANT NO.

PURCHASE ORDER NUMBER

LOCATION

ITP NUMBER

ITP ACTIVITY NUMBER

CLIENT INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM
No.

CR NUMBER

CONTRACTOR / SUBCONTRACTOR

10-00914-0010

EQUIPMENT ID NUMBER(S)

DATE APPROVED

ACCEPTANCE CRITERIA

WORK PERMIT REQUIRED?

REFERENCE

A.

Document Review

A1

Review documents for Material Receiving.

Schedule Q
Att. IV Sec.3

A2

Identification procedure reviewed and implemented.

Schedule Q
Att. IV Sec. 4

B.

General Requirements

B1

Materials shall be new and unused.

B2

Documentation for traceability reviewed and implemented.

B3

As Designed - Materials shall be in accordance with the Saudi Aramcoapproved project-specific design drawings, diagrams, schedules, lists,
databases, and associated documents.

B4

Verify that the contractor or it's Saudi Aramco approved third party
inspector performed the quality activities at the supplier and subsupplier locations as required by the inspection level assigned for the
materials and equipment identified in SAER-1972 Inspection
Requirements.

Schedule Q
Att. III Sec. 1.2

B5

Free of Damage - Materials shall be free of damage. All Incoming

material shall be visually inspected for damage and conformance to all
applicable

Schedule Q
Att. IV Sec. 7.1

B6

QC Before Installation- Equipment shall conform to all applicable

requirements, standards, and specifications prior to release to be used
as part of work.

Schedule Q
Att. IV
Sec. 3

C.

Material Storage, Handling, and Preservation

C1

The CONTRACTOR shall include procedures for handling, storage, and

preservation of material as specified in all applicable specifications,
manufacturer recommendations and SAUDI Aramco's standards.

Schedule Q
Sec. 2
Schedule Q
Att. IV Sec. 4
Schedule Q
Sec. 4

Schedule Q
Att. IV, Sec.5

PASS

FAIL

N/A

RE-INSP DATE

REV 0
CHECKLIST NUMBER

INSPECTION CHECKLIST
Online Corrosion Monitoring System Material Receiving,
Storage, Handling and Preservation.
PROJECT TITLE

ITEM
No.

CRMSCL-0001
BI / JO NUMBER

WASIT LATERAL TIE-IN PRJOECT @ BGP & KGP

ACCEPTANCE CRITERIA

DATE APPROVED

10-00914-0010

REFERENCE

D.

Microcor Probe, Transmitter and Accessories Material Receiving.

D1

Verify the online intrusive probes with monitoring elements estimated

useful measurement life.
All online intrusive probes shall be ordered with monitoring elements,
which would provide an estimated useful measurement life of a
minimum of 6 months; preferably 12 months, based on expected
corrosion rate.
Selection of monitoring elements which would exceed 36 months useful
measurement life is not recommended

01-SAMSS-23
Sec. 6.1.1

D2

Verify the intrusive probes pressure and temperature ratings

compatibility.
All intrusive probes shall have pressure and temperature ratings
compatible with the process environment in which they will be installed.

01-SAMSS-23
Sec. 6.1.2

D3

Verify the Allowableness of online installation or removal of the probe.

Probes shall be exposed to the process environment through an
approved system access point that allows online installation or removal
of the probe. Approved access point equipment included the Cosasco
or equivalent 2 inch high pressure access fittings and the Cosasco or
equivalent retractable system (intermediate pressure).

01-SAMSS-23
Sec. 6.1.3

D4

Verify the ER monitoring probes type.

Electrical Resistance monitoring probes shall be advanced high
resolution metal loss type, at least equivalent to Microcor systems,
except as otherwise specified for clean water systems.

01-SAMSS-23
Sec. 6.1.4

D5

Verify the Probe elements material type.

Probe elements shall be available in different alloys. For individual
probes, the element alloy selected shall be representative of the facility
to be monitored. The probe body shall be available in higher alloys, if
required to maintain the integrity of the probe through the life of the
probe element.

01-SAMSS-23
Sec. 6.1.5

D6

Verify the Probe elements thermal stability and thickness.

Probe elements shall have the highest thermal stability possible for the
element thickness selected, to provide the maximum sensitivity.

01-SAMSS-23
Sec. 6.1.6

D7

The Probes shall have been proven to operate successfully for long
periods, typically many months, without bridging or the need for
cleaning when operating in sour service process conditions.

01-SAMSS-23
Sec. 6.1.7

D8

The transmitter shall be capable of operating over an ambient

temperature range of -40C to +70C .

01-SAMSS-23
Sec. 6.1.8

D9

The probe and transmitter shall be explosion-proof rated by a third party

certification authority to be Class 1 Div 1 and Div 2, Groups A, B, C, and
D, Class 1 Zone 1 and Zone 2 AEx d IIC T6 or Ex d IIC

01-SAMSS-23
Sec. 6.1.9

D10

Hard-wired explosion-proof transmitters shall operate over a multi-drop

24 VDC power.

01-SAMSS-23
Sec. 6.1.10

Microcor Probes Type:- The M4000 series probe are called retrievable
probes and are designed for use in the COSASCO high pressure
D11 access fitting range. This permits probes to be removed or replaced at
process conditions up to 6000 PSI (400bar) and temperatures up to
400F (204C). With the COSASCO retriever and service valve.

Rohrback
Cosasco Vendor
Manual

Microcor Probes Type:- The M3000 series probes are called retractable
probes that can be removed or replaced under full system operating
D12 conditions, up to 1500PSI (100bar) and 425F (218c). With high
temperature versions this may be extended to 1000F (520C) at
pressure up to 1000PSI (67bar).

Rohrback
Cosasco Vendor
Manual

Multipage SAIC Pages 2,3,4...

CR NUMBER

INSTRUMENTCONTRACTOR / SUBCONTRACTOR

AL-SUWAIDI INDUSTRIAL SERVICES

PASS

FAIL

N/A

RE-INSP DATE

REV 0
CHECKLIST NUMBER

INSPECTION CHECKLIST
Online Corrosion Monitoring System Material Receiving,
Storage, Handling and Preservation.
PROJECT TITLE

ITEM
No.

ACCEPTANCE CRITERIA

Microcor Probes Type:- The M2000 series probes are fixed probes that
are used in high pressure or especially hazardous process streams.
D13
However, they cannot be removed or replaced without system
shutdown, unless installed in a bypass loop.
D14

CRMSCL-0001
BI / JO NUMBER

WASIT LATERAL TIE-IN PRJOECT @ BGP & KGP

LPR probes shall be capable of operating over the same power

communication multi-drop cable as the metal loss probes..

Corrosion Monitoring Access Fittings Materials:D15 Corrosion monitoring access fittings used in upstream operation will
employ Cosasco 2-inch high pressure fittings.
D16

Hard-wired explosion-proof transmitters shall operate over a multi-drop

24 VDC power.

D17

Selection of probes care should be taken in selecting a probe

sufficiently sensitive for the corrosion conditions.

D18 Check compatibility of process fluid with probe material and seals.

DATE APPROVED

10-00914-0010

REFERENCE

Rohrback
Cosasco Vendor
Manual
01-SAMSS-23
Sec. 6.1.11
SAES-L-133 Sec
5.6.4
01-SAMSS-23
Sec. 6.1.16
ASTM G96
Sec. 7.1.3
ASTM G96
Sec. 7.1.6

D19

The standard material of construction for all Metal Samples Corrosion

Monitoring Systems probe bodies is AISI 316L stainless steel which
conforms with the ANSI/NACE MR0175/ISO 15156
standard for sour service conditions.

E.

Retriever Tool Kit and Accessories Fittings Material Receiving

E1

Verify the manufacturer's name, trademark or other recognized symbol

or identification.

E2

Visually inspect correct product for the environment and pressures

present.

Rohrback
Cosasco Vendor
Manual

E2

Verify the retrieval tool features outer barrel material type shall be
stainless steel .

Rohrback
Cosasco Vendor
Manual

E3

Verify the pressure rate of retriever tool kit.

E4

Verify the temperature rate of retriever tool kit.

E5

Sour Gas Service Model of Retriever tool material comply with the
requirements of NACE MR0175.

Rohrback
Cosasco Vendor
Manual

E6

Verify the retriever tool kit isolation service valve size.

Rohrback
Cosasco Vendor
Manual

E7

Verify the retriever tool kit isolation service valve maximum operating
pressure rating .

Rohrback
Cosasco Vendor
Manual

E8

Verify the retriever tool kit isolation service valve maximum operating
temperature rating.

Rohrback
Cosasco Vendor
Manual

E9

Verify the retriever tool kit isolation service valve isolation type.

Rohrback
Cosasco Vendor
Manual

Rohrback
Cosasco Vendor
Manual

Schedule Q
Att. lV
Sec. 4.2

Rohrback
Cosasco Vendor
Manual
Rohrback
Cosasco Vendor
Manual

Multipage SAIC Pages 2,3,4...

CR NUMBER

INSTRUMENTCONTRACTOR / SUBCONTRACTOR

AL-SUWAIDI INDUSTRIAL SERVICES

PASS

FAIL

N/A

RE-INSP DATE

REV 0
CHECKLIST NUMBER

INSPECTION CHECKLIST
Online Corrosion Monitoring System Material Receiving,
Storage, Handling and Preservation.
PROJECT TITLE

CRMSCL-0001
BI / JO NUMBER

WASIT LATERAL TIE-IN PRJOECT @ BGP & KGP

ITEM
No.

ACCEPTANCE CRITERIA

CONTRACTOR / SUBCONTRACTOR

REFERENCE

Verify the retriever tool kit isolation service valve comply with the API
6FA and API 607 as a Fire-Safe Unit.

Rohrback
Cosasco Vendor
Manual

E11

Check the flarweld access fitting assembly plug type whether hollow
plug or solid plug. (hollow plug is suitable for electronic probe/device
and solid plug is suitable for mechanical probe/device).

Rohrback
Cosasco Vendor
Manual

E12

Mounting Raised Face Flange (RF) shall comply with the requirements
of ASME (ANSI) B16.5.

Rohrback
Cosasco Vendor
Manual

E13

The COSASCO Hydraulic Access Fitting standard mounting type:

Flarweld This model Flarweld Hydraulic Access Fitting body is
designed to be welded directly to the pipe or vessel. The fitting
incorporates a radius to match the curvature of the pipe or vessel, with
a maximum 1/16 weld gap. It also incorporates a thick body to provide
adequate branch reinforcement area to help strengthen the
weld joint. It is the most popular type of mounting configuration.

Rohrback
Cosasco Vendor
Manual

E14

The COSASCO Hydraulic Access flange fitting standard mounting type:

1. RJ (Ring Joint) 2. RF (Raised Face).

Rohrback
Cosasco Vendor
Manual

E16

CR NUMBER

INSTRUMENT-

10-00914-0010

E10

E15

DATE APPROVED

The COSASCO Access Fitting bodies types: Non-Tee Type

Non-Tee fittings are used for all corrosion monitoring devices which do
not require injection or sampling of the process fluid, such as coupon
holders, Microcor probes, hydrogen probes, etc.

Rohrback
Cosasco Vendor
Manual

The COSASCO Access Fitting bodies types: Tee Type

Tee fittings incorporate a , , , or 1 NPT threaded outlet on the
side of the fitting body. This type of fitting is used with an
injection/sampling nut for product injection or process fluid sampling.

Rohrback
Cosasco Vendor
Manual

AL-SUWAIDI INDUSTRIAL SERVICES

PASS

FAIL

N/A

RE-INSP DATE

REMARKS:

Attachment - 1, 2 & 3 Material Details

REFERENCE DOCUMENTS:
1- Schedule Q - Quality Requirements (Pro Forma Contract), November 2003
2- 01-SAMSS-23 - Intrusive Online Corrosion Monitoring, 11 April 2009
3- Rohrback Cosasco Manual
4- ASTM G96 - On-Line Monitoring of Corrosion in Plant Equipment (Electrical and Electrochemical Methods) 2001
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party

Saudi Aramco
PMT Representative

Construction Representative*
Work is Complete and Ready for Inspection:
Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others

Quality Record Approved:

Name, Sign and Date:

Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Multipage SAIC Pages 2,3,4...

N = NO F = FAILED

REV 0
CHECKLIST NUMBER

INSPECTION CHECKLIST
Online Corrosion Monitoring System Material Receiving,
Storage, Handling and Preservation.
PROJECT TITLE

CR NUMBER

CRMSCL-0001
BI / JO NUMBER

WASIT LATERAL TIE-IN PRJOECT @ BGP & KGP

DATE APPROVED

10-00914-0010

INSTRUMENTCONTRACTOR / SUBCONTRACTOR

AL-SUWAIDI INDUSTRIAL SERVICES

Attachment 1 - Microcor Transmitter

REV 0
CHECKLIST NUMBER

INSPECTION CHECKLIST
Online Corrosion Monitoring System Material Receiving,
Storage, Handling and Preservation.

CRMSCL-0001
BI / JO NUMBER

PROJECT TITLE

WASIT LATERAL TIE-IN PRJOECT @ BGP & KGP

DATE APPROVED

INSTRUMENTCONTRACTOR / SUBCONTRACTOR

10-00914-0010

Attachment 2 - Probe and Prover

Mounting Flange

CR NUMBER

AL-SUWAIDI INDUSTRIAL SERVICES

REV 0
CHECKLIST NUMBER

INSPECTION CHECKLIST
Online Corrosion Monitoring System Material Receiving,
Storage, Handling and Preservation.
PROJECT TITLE

CRMSCL-0001
BI / JO NUMBER

WASIT LATERAL TIE-IN PRJOECT @ BGP & KGP

DATE APPROVED

10-00914-0010

CR NUMBER

INSTRUMENTCONTRACTOR / SUBCONTRACTOR

AL-SUWAIDI INDUSTRIAL SERVICES

Attachment 3 - Retriever Tool Kit