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Is 15054:2001
lSO/TR 5460:1985
TFIT-JTTW
@aRmm T
Wk?ff Rim
m~~~*-.
Indian Standard
Ics
01.100.20
..
,,
@ BIS 2001
BUREAU
MANAK
November ,2001
OF
BHAVAN,
INDIAN
STANDARDS
9 BAHADUR SHAH
NEW DELHI 110002
ZAFAR
MARG
Price Group
15
NATIONAL
BP 24
FOREWORD
of lSO/TR 5460:1985
is given below:
In 1972, lSO/TC 10, Technics/ drawings, initiated work on preparing an International Standard on
verification principles and methods for geometrical tolerancing. In the early stages of the work it
became clear that several alternative verification methods for measuring principles were necessary
so as to take account of the different types of workplaces and measuring equipment used. Since there
is little experience in the various countries as to how to apply verification principles and methods on
geometrical tolerances, it was decided that the results of the work would not be published as an
International Standard for the time being. It was felt, however, that the results of the work should be
published in the form of a Technical Report as this could be used as a guide towards understanding
how to apply the tolerancing system for form, orientation, location and run-out with respect to varying
measurement conditions. For uniformity all figures in this Technical Report are in first angle projection.
It should be understood that the third angle projection could equally well have been used without
prejudice to the principles established. For the definitive presentation (proportions and dimensions)
of symbols for geometrical tolerancing, see ISO 7083.
The text of ISO Standard has been approved as suitable for publication as Indian Standard without
deviations. In this adopted standard, certain terminology and conventions are not identical to those
used in Indian Standards. Attention is particularly drawn to the following:
a) Wherever the words Technical
as Indian Standard.
b) Comma (,) has been used as a decimal marker while in Indian Standards the current practice
is to use a full point (.) as the decimal marker.
1S 15054:2001
lSO/TR
5460:1985
Page
.. .......
References
.....................
Definitions
.......................
Symbols
Establishment
Verification
principles andmethods.
Verification
of straightness
.........
Verification
of flatness . . . . . . . . . . . . .
Verification
of circularity
10
Verification
ofcylindricity
11
Verification
ofprofile
ofany
line....
12
Verification
ofprofile
ofany
surface.
13
Verification
of parallelism
14
Verification
of perpendicularity,
15
Verification
of angularity
16
Verification
of position
17
Verification
of concentricity
18
Verification
ofcoaxiality
...........................................
19
Verification
of symmetry
.............................................................................
20
Verification
ofcircular
21
Verification
oftotal
...
............
...
...
..
...
..
... ..
...
..
..
. ...
........... ... .. ..
...............
run-out
.,..,...
...
..
.. ..
...
. ...
..
..
...
..... ..
..
...
...
.. ..
.. ..
.. .
..
.
...
.
..
..
..
.. ..
..
..
...
.. .
..
. ... .
.....
....
13
..
..
15
...
..
...
.
.
...
....
..
..
... .
..
....
..
....
....
...
37
...
40
...
45
....
50
.................................
.... .
...
...
31
34
..
.
20
25
...
.................................
.. ..
.. .. ..... . ...
...
..
.. .
..
..
.............
run-out
...
........... .
.......
.... ... .
...........
..,.
... ....
........................
ofdatums
.. ....
53
....................................
...
56
61
63
....................................................................
66
..............................................................................
71
-.
IS 15054:2001
lSO/TR 5460:
1985
Indian Standard
1
1.1
Report establishes
amongst
1.2
1.3
The numbering
on end-product
principles
Report
tolerancing
may,
verification.
of verification
principles
tolerancing
drawings.
methods
however,
as described
and methods
document
mentioned
for coordination
and
types of geometrical
tolerances.
Within
the
and methods
as a classification
tolerance.
References
ISO 1101,
definitions,
Technical
symbols,
drawings
indications
drawings
Geometrical
tolerancing
Tolerancing
tolerancing
Maximum
of form,
orientation,
location
and run-out
Generalities,
on drawings.
ISO 2692,
Technical
ISO 4291,
Methods
of departure
from roundness
Measurement
of variations
of departure
from roundness
Geometrical
1SO 6469,
Technical
drawings
Geometrical
1S0 7063,
Technical
drawings
Symbols
1)
of the requirements
be used as a reference
The symbology
geometrical
This Technical
for application
type of geometrical
themselves,
for verifying
in this Technical
guidelines
of various verification
methods described
agreements
verification
of application
tolerancing
for geometrical
Datums
tolerancing
material principle. 1}
Measurement
Proportions
in radius.
for geometrical
methods.
tolerances.
and dimensions.
IS 15054:2001
lSO/TR 5460:1985
3
3.1
Definitions
verification
principle
: Fundamental
geometrical
of the considered
geometrical
characteristic.
NOTE The inspection methods may not always fully check the requirements indicated on the drawing. Whether or not such methods are sufficient
and acceptable depends on the actual deviations from the ideal form and on the manufacturing and inspection circumstances.
3.2
verification
method
3.3
verification
equipment
: Practical
application
: Technical
of the principle
device necessary
for a specific
method
equipment
and operations.
A,
IS
15054:2001
lSO/TR
5460:1985
Symbols
throughout
this Technical
Table
Svmbol
,--
>
1
Interswetation
////
/-/
Fixed support
2
/
Adjustable support
3
/
Report.
v,
,7
x
L
.- --
Turning
/\
/
Intermittent turning
Rotation
10
0.
11
Indicator or recorder
?
.4
12
f
Symbols for measuring stands can be drawn in different ways in accordance with the verification
equipment used.
IS 15054:2001
lSO/TR 5460:1985
Establishment
5.1
Datum
The datum
of datums
indication
indicated
on a drawing
is a theoretically
exact geometric
reference
of related features
are dimensioned.
Thedatumfeature
isa
real feature
and tolerance
by changing
thedatum
of a part which
feature
is marked
onthedrawing
andthetoleranced
feature,
without
as a datum.
affecting
ttre functional
requirements.
If the verification
requirements,
such achange
can be
could be
permitted.
When
it is difficult
toestablish
The datum
feature
quirements
into consideration
adatumfrom
shall be sufficiently
inthe
Practically,
thedatum
feature
thedatum
a datum
accurate
verification
feature,
in accordance
it may beneceseary
with the functional
requirements.
datum
feature.
It is necessary
to take these re
procedure.
toasimulated
touseasimulated
feature
distance between
contact
[see figure
either bythedatum
la)lor
byalign-
lb)].
+&---l
.~
L_.uppo_/
Figure la)
Figure 1 b)
IS 15054:2001
lSO/TR
5.2
Apointas
Apointas
the datum
thedatum
find outthereal
cation equipment
5460:1985
isquite
dstumby
unusual butcanbe
establishment
used, forexample
ofasimulated
inconnection
datum feature.
Inmost
However,
isestablished
itisdifficultto
byasimulated
verifi-
Datum - centre-point
/2\
Centrepoint of a sphere
R:-~oJQrEa.
smallest
circumscribed
sphere
(representing
the smallest
circumscribed
sphere)
on the V-block
.,/
5.3
in accordance
with
figure 1.
mandrel
in accordance
of the simulated
with figure 3.
Cylindrical mandrel
A
P
IS
15054:2001
lSO/TR
Insome
5460:1985
cases, thealignment
ofdatum
features
istime-consuming
andcanbe
replaced
bymathematical
orgraphical
evaluation
(s=
figure 4).
\
\
rl
I
i
1
Figure4
Profile
5.3.2
An axis as the
diegram
forgraphical
andthetoleranced
avaluationof
datum
inthewme
diagram.
datum
is always
an unreal feature
by a simulated
datum
feature
or by mathematical
calcu-
lation.
An axis as the datum
The datum
For cylindrical
is usually established
b~ an inscribed
by a cylindrical
features.
feature
of a geometrically
is equalized
form.
If the mandrel cannot achieve a stable position in the hole, the location shall be adjusted
it in any direction
correct
I
.Ir
Datum feature
Simulated datum feature=
~Extreme
~Datum
Figure5
mandrel.
orientations
of
IS
15054:2001
lSO/TR
A simplified way to establish an axis for internal features can be used by aligning it between
In this case, the eventual
eccentricity
of the chamfer
5460:1985
the
datum.
1-
Datum
feature
should be established
asthedatum
by a circumscribing
by a cylindrically
encircling
feature
(internal features)
of a geometrically
correct
form,
size or bv a collet
chuck.
If the position of the gauge is not stable, it shall be adjusted
ed. (Same
principle asinfigure
Thedatum
forcylindrical
of it in any direction
is equaliz-
5.)
shaRsmay
&established
inasimplified
.
P
V-blocks,
V-yokes,
L-blocks or L-yokes
.--:
..
1
I
1-
///
V-block
L-block
V-yokes
L-yokes
ba
A8
Figure7
asthedatum
(external features)
IS
15054:2001
lSO/TR
5460:1985
Depending
which
also affects
the measured
value.
by graphical
evaluation,
for example
in accordance
with figure 8.
G
c1
I
$?
I
Tolerance
feature
Section B
+?.
~
I
Section A
I
Section A
&
Datum
feature
/
Section B
//
Figure 8a)
5.3.3
In some cases,
scribed,
tolerance
the datum
circumscribing
The deviations
10
is a common
features.
datums
which
can be established
by internal
or external
featurea
(in-
the
or expandable).
of the datum
features
will affect
the position
of the common
axis which
IS
15054:2001
lSO/TR
The guidance
datum
features
5460:1985
are coaxial
Datum A-B
I
1
Datum feature B ~
Datum feature Ad
datum in accordance
may beused(eee
can reestablished
that thedeviations
mentioned
above,
a simplified
method
using V-blocks,
valueof
thetoleranced
beWeenthe
centres
datum
shall beadded
tothemeasured
Substi
datum
for
ure B
5.4
A surface
as the datum
Whan
the datum
is a plane,
it can be established
in accordance
with
figure 1.
In practice,
the datum
When
datum
in a simplified way by three supports (points) situated as far as possible from each other on
feature.
of the simulated
features.
11
IS
15054:2001
lSO/TR
5.5
5460:1985
Multiple
If the datum
datums
consists
-Primary
features,
their sequence
may be important
datum feature
(see figure
~Secondary
11).
datum feature
/////////////////////
F@urell
12
////
e%
IS 15054:2001
lSO/TR
5460:1985
it should be noted that the primary datum feature (A) can be aligned in accordance
with
datum feature shall be aligned on two points [see figure 12b)l and the tertiary datum feature on one point
p-p?j?J
A
@y-
Figure
12a)
90
Secondary datum plane (2 points)
904
./&.
.
.
Tertiary datum plane(l
point)
Figure 12b)
Figure 12c)
Verification
6.1
The verification
verification
principles
principles
and methods
principle,
in order of tolerance
are arranged
a number of verification
arrangement
characteristic
the corresponding
headings.
methods are shown in association
an example
of verification
characteristics
equipment
is outlined.
Comments
examples arranged
Headings
Symbol
Tolerance
Verification
Comments
The column
Symbol
The column
Tolerance
secondly,
an application
order to illustrate
The column
example
geometric
and application
characteristics
example
shows,
in conformity
zone,
example which is the same as that shown in I SO 1101. When this example
the methods
Verification
fully, further
method
the number
the essential
the required
the treatment
the acceptance
examples
in accordance
with
in
gives
of the method;
the verification
characteristics
method;
of the verification
methods;
repetitions;
of the readings
obtained;
criteria associated
value.
13
IS 15054:2001
lSO/TR
5460:1985
The column
Commentsg
ivessupplementaryi
a particular
any restrictions
any particular
sources of errors;
anyparticuiar
requirements
an example
6.2
ltshould
for example
in application;
of verification
benoted
as to equipment;
equipment.
that theinfluence
verification
equipment
verification
performance
design (character}of
These factors
nformation,
application;
of the following
ksicverification
factors
accuracy;
accuracy;
verification
may sometimes
equipment.
have a greater
influence
on the measuring
between
the verification
methods
described.
6.3
ln this Technical
methods
Report,
theverification
can recarried
outwith
be found
in workshops.
ltshould
spection
of the object.
6.4
The
geometrical
numbering
the second
theexamples
in this Technical
Report
with 7forstraightnaa.s)
digit (starting
relevant
with
with
areexemplifid
equipment.
Verification
benot4that
adopted
characteristics
principl%
various verification
1) denotes
1) denotaa
commonly
ofverification
was
chosen
methods
used verification
used equipment
donotgive
complete
purposes.
methods.
is shown,
Most
andit
information
The clauses
of these
can generally
about the in-
:
denotes
thegeometrical
the verification
the verification
to the methods
bycommonly
Themost
tolerance
to rechecked;
principle;
method
principle.
is not numbered.
Examples:
Verification
method
forstraightness
Verification
method
forparallelism
This referencing
method
ancingraquirements.
and inspection
14
a)
straightness,
parallelism,
2.1 (clause
is not to be quoted
However,
departments,
b)
l.4(clause
method
method
thereferencing
etc.,
7.1.4;
13.2.1.
7)means
verification
principle
forstraightn~
principle
forparalletism
on end-product
method
as an indication
drawings,
because
may beu40ndetivd
of the method
No. 1, method
No.2,
method
No. 1.
it could be misinterpreted
as a modifier
oras~iated
asuaad
documents,
.=
...- .
No.4.
of the toier-
by manufacturing
IS
15054:2001
lSO/TR
5460:1985
Verification of straightness
7.1
Principle
Symbol
Verifying
Tolerance
application
zone
straightness
deviations
by comparing
and
Verification
example
Method
witha
straight
element
method
Comments
7.1.1
Taut
wire
could
be
Ire),
a
Place the gauge
maximum
minimum,
b..
distance
on the object
distance
The
between
between
in such a position
that the
straightness
deviation
the generating
is the
is a
maximum
of the gauge.
Measure
the required
number
of generating
lines,
.-, .
Method
7.1.2
&/
+s
0,1
0+
Record
line.
the
line parallel to
plate,
measurements
along
the
entire
generating
The straightness
deviation
is the
indicator
Measure
the required
number
maximum
difference
generating
of generating
in
line.
lines,
15
Is
15054:2001
lSO/TR
7.1
5460:1985
Principle
Symbol
Verifying
straightness
deviations
by comparing
with a straight
element
(continued)
Comments
Verification method
Method 7.1.3
E&+2!&
0,7
23
a square
lines and
plate.
Take indicator
transfer
The
them to a diagram.
straightness
gram.
deviation
is evaluated
from
the
dia-
Measure
the required
number
of generating
lines.
Method 7.1.4
.- ---{
Mb
/4
///////////////
---Em
0
t
surface
plate.
Record
the
measurements
along
Record
half
the
between
readings
lines
Ma
the
two
generating
@
difference
the
two
indicator
that is :
Mb
2
The straightness
Measure
the required
The straightness
recorded
16
deviation
ia evaluated
number
deviation
of axial sections.
is considered
to be the maximum
IS 15054:2001
lSO/TR 5460:1985
7.1
Principle
Symbol
Verifying
Tolerance
application
zone
straightness
deviations
by comparing
and
with a straight
element
Comments
Verification method
example
(continued)
I Method 7.1.5
Record
half
the
difference
between
Ma
plate.
the
two
lines.
indicator
that is :
Mb
.
Carry out the measurement
@
directions.
and@
The straightness
deviation
is evaluated
Method 7.1.6
This method
is main-
/5
meas-
0,1
II
Measure
the
the deviations
surface.
Transfer
the
evaluate
the straightness
Measure
the required
deviations
to
is moved along
a diagram
and
from these.
number
of generating
lines.
17
Is 15054:2001
lSO/TR 5460:
7.1
Principle
1985
Verifying
Tolerance
Symbol
application
zone
straightness
deviations
by comparing
and
Verification
example
Method
with a straight
(concluded)
element
Comments
method
7.1.7
\f)
----
This method
is main-
in setting
repetition
the
measuring
the
by
of
steps.
/-EE1
the
genemtmg
to zero on a surface
instrument
in
line under
specified
consideration.
plate.
steps,
/,
Record
the indicator
along
the
deviation
is evaluated
from a cumulative
diagram.
Measure
7.2
Principle
Symbol
Verifying
Tolerance
application
zone
straightness
the required
deviations
number
of generating
by measuring
and
Verification
example
Method
lines.
angle deviations
Comments
method
7.2.1
This method
?3=
is main-
@
< >
a
+>
jects.
If the spirit level is not
adjustable,
shall
be
the object
horizontally
aligned.
01
1.
1,.1~. fj= /
A
under
consideration.
diagram,
ation
Record
the
values
at
each
The straightness
where
deviation
the
= / x indication
Measure
18
pendulum
ment
the required
is evaluated
incremental
from
a cumulative
straightness
devi-
value.
number
of generating
lines.
with
instrufeet
also be used.
may
.,
.
IS 15054:2001
lSO/TR
7.2
Principle 2
Symbol
Verifying
Tolerance
application
zone
straightness
deviations
by measuring
and
Verification
example
Method
angle deviations
(concluded)
Comments
method
7.2.2
This method is mainly
Autocollimator
o
+--+
#Eto+
5460:1985
,--
used
for
large
ob-
jects.
move-
Continuous
ment
may
used when
also
be
recording
the result.
0,1
An
Align the measuring
equipment
angle
measuring
Move
the
distance,
autocollimator
mirror
/, in specified
under consideration
The straightness
steps
with
along
feet
the
deviation
is calculated
at a specified
generating
line
from a cumulative
diagram.
Measure
7.3
Principle 3
Verifying
straightness
the required
deviations
number
by finding
of generating
lines.
centres of consecutive
cross-sections
..
Symbol
Tolerance
application
zone
and
Comments
Verification method
example
Method 7.3.1
plate.
revolution
the required
The straightness
be the maximum
of the indicator
in a polar diagram.
number
deviation
deviation
readings
during
of axial sections.
the evaluated
to
centres.
19
Is
15054:2001
lSO/TR
8
8.1
5460:1985
Verification
of flatness
Principle
Verifying
Symbol
Tolerance
application
flatness
zone
deviations
by comparing
and
Method 8.1.1
Comments
Verification method
example
surface
on the surface
plate.
widely
ated
points
surface
to the
distance
plate.
the
the distance
between
number
deviation
the object
shall
entered
on
and
or
be
the
evalu-
corrected
mathematically.
of points.
is the maximum
ated
the
In this
measured
values
diagram
Measure
the
same
from
surface
case,
separon
difference
between
distances.
Method 8.1.2
The
size of the
face
plate should
surbe
the distance
between
number
deviation
distances.
difference
to the
between
be
sur-
face
plate
in such
way
that
the
devi-
ation is minimized.
plate.
of points.
is the maximum
surfaces,
should
IS 15054:2001
lSO/TR 5460:1985
8.1
Principle
Symbol
Verifying
Tolerance
zone
application
flatness deviations
by comparing
and
Verification
example
Method
(cone/uded)
method
Comments
8.1.3
.-.
-->
This
method
is
Ra
faces.
Alignment telescope
Lx&
@
The alignment
Target
Prism
rotating
of the
axis can
corrected
be
mathe-
matically.
&
Place
Xl
the
rotating
alignment
telescope
axis perpendicular
on the
object,
to the superimposed
Align
the
surface
of
the object,
The flatness
calculated
deviation
is the maximum
superimposed
difference
from the
surface.
----- ..
MethodEl,
,r,rog,
This
his::
mands
a
ref Iective surf ace.
tical
only
objects
Place
~
@@Zl
,U
the
optical
flat
on
the
object
and
observe
it in
for
with
deviations
small
flatness
up
to
20 pm, depending
monochromaticl~~.
on
deviation
multiplied
is the number
of interference
lines
flat,
flat
optical
should be adjusted to
($=03m)
the object
in such a
way
the
that
devi-
ation is minimized.
IS 15054:2001
lSO/TR 5460:1985
8.2
Principle
Verifying
flatness
deviations
by comparing
with a straight
element
in several
directions
Symbol
Tolerance
application
zone
and
Comments
Verification method
example
Method 8.2.1
#traight
rhis measurement
gauge
;elf-controlling
extent,
:ertain
nany
I
Object
are
sevaral
.e---,
imes
using
the
;traight
gauge
in a
jifferent
direction.
used
Senerally
[ml
a
as
points
~etermined
I
is
to
to
surface
neasure
)Iates.
on one adjustable
support
the
distance
between
the
object
-L
~,
Repeat
diagonal
after correction
(C-D),
for the
point distance.
straight
(A-B) in rela-
the measurement
and
form a reference
all
deviation
is evaluated
Method 8.2.2
his
(--@@
method
is main-
/=/,. ~./j
+ly~
the
by
he
of
repetition
neasuring
steps.
f another
pattern
is
to zero on a surface
flatness
diagram.
22
plate.
deviation
is evaluated
from
a cumulative
IS
8.3
Principle
Verifying
flatness
deviations
by
measuring
deviations
from
the
15054:2001
lSO/TR
5460:1985
horizontal
in severa!
directions
Symbol
Tolerance
zone
application
and
Verification
example
method
Comments
--%29 +=K
Method
8.3.1
This method
is main-
faces.
The
horizontal
ment
adjustable
an
support
adjustable
EEEEl
The
measurements
are self-controlling
an adjustable
many
points
as
are
twice.
length on the
A
>bject.
pendulum
ment
Take measurements
or
spirit
level.
determined
lace
align-
achieved
either by means of an
///74//////
c1
is
in one
may
instrualso
be
used.
~irection.
lecord
the deviations
in a cumulative
~iagram.
?epeat the measurements,
as previously
described,
but at
,
Fhe flatness
iiagram
--e
\
deviation
where
the incremental
klethod
deviation
the
cumulative
= I x indication
8.3.2
!sa
This method
d%Q
is main-
Instrument b
(moving)
Gauge a
(fixed)
--
~
A
Depth micrometer
,.
.,,,
.!
aces.
%actical
for horizon-
al surfaces
only.
Common zone
+==+
from
)f the level.
is evaluated
in the figure.
and record
he readings on gauge a.
he flatness
deviation
is evaluated
from a diagram.
23
IS 15054:2001
lSO/TR 5460:1985
8.4
Principle
Symbol
Verifying
Tolerance
application
zone
flatness
deviations
by measuring
and
angle deviations
in several directions
Verification method
example
Comments
Mathod 8.4.1
This measurement
Autocollimator
<-3
self-controlling
certain
extent,
many
ment
may
used when
0,08
movealso
be
recording
the result.
An
c1
angle
laser device
be used.
Place a mirror with feet at a spacified
of the object.
distance,
/, at a corner
surface.
Measure
diagonal
direction
Repeat
the
diagonal
other
measurement
in the
direction
of
the
other
(C-D).
points
distance.
in specified
24
are
several
times.
Continuous
a
as
points
determined
is
to
are
The
form a reference
determined,
flatness
using
deviation
an appropriate
is evaluated
cumulative
diagram
ation
= / x
where
the
incremental
from
all
feet
the
devi-
measuring
may also
.:,.
IS 15054:2001
lSO/TR 5460:1985
Verification
9.1
Principle
of circularity
Verify ingcircularity
deviations
bymeasuring
variation
inradius
centre
Symbol
Tolerance
application
zone
and
Verification method
example
Mathod9.1.l
Minimum
Comments
zonacentre
Applicable
external
for
both
and internal
surfaces.
Equipment
for
:@
surement
of
variation
from
centre
Measured section
mearadius
fixed
rotating
stylus
or
rotating
table,
with
recorder
or
computer,
to
be
used.
////////////
equipment.
Their axes
shall be coaxial.
Record
the
olution.
Evaluate
radial
the minimum
and/or
during
zone centre
one
from
complete
rev-
a polar diagram
by computers.
Measure
the required
The circularity
differences
obtained
number
deviation
between
Method 9.1.2 -
of sections.
is the minimum
two concentric
radial difference
.-
circles.
for
both
and internal
surfaces.
This
@-w
7ZZDL
4
diagram
equipment.
?ecord
the
@)
Evaluate
mdlor
the
least
differences
square
wtween
during
centre
one
from
complete
a polar
rev-
diagram
by computers.
The circularity
number
deviation
of sections.
is the
radial difference
Ires coinciding
of
variation
from
centra
Their axes
obtained
.,..
for
surement
com-
mearadius
fixed
rotating
stylus
or
rotating
table,
with
recorder
or
computer,
used.
radial
and/or
Equipment
;hall be coaxial.
olution.
is
for
puter evaluation.
Maasured section
method
recommended
to
be
Is 15054:2001
lSO/TR 5460:1985
9.1
Principle
centre
{concluded)
Verifying
circularity
deviations
by measuring
variation
in radius from
a fixed common
IS 15054:2001
lSO/TR
9.2
Principle 2
iymbol
Verifying
Tolerance
application
zone
circularity
deviations
by measuring
and
Verification
5460:1985
coordinates
Comments
method
example
ulethod
9.2.1
applicable
Ua
&
:xternal
for
both
and internal
urfaces.
Measured section
,,
;oordinate
measu r-
machine
or
n9
microneasuring
scope,
wter,
with
com-
to be used.
20
-1-
distance
measuring
L in two coordinates
equipment.
circular section.
Measure
the
ference
The circularity
required
number
evaluation
of points
on the
circum-
the required
number
of sections.
27
IS 15054:2001
lSO/TR 5460:1985
9.3
Principle 3 Verifying
circularity
deviations
by profile projection
,-
28
IS 15054:2001
lSO/TR 5460:1985
9.4
Principie4
Symbol
Verify ingcircularity
Tolerance
application
zone
deviations
bytwo-or
and
three-point
Verification
example
Method
9.4.l
Summit
measurement
method
Comments
(three-point
measurement)
(2>
The
4+
measurement
carried
odd
i:
out to check
lobed-form
er
errors
can
b(
checked
by
two
point measurement.
The
most
commor
angles are :
P@
cr = 90 and 120 01
72 and 108
This method
~Meas.red
section
JSed for
:ither
equipment,
to the measuring
The object
direction
can b~
rotation
01
object
or
the
?quipment.
and
Applicable
fixed axially.
for
both
indicator
reading
during
is
wfaces.
at the required
number
of sec-
The circularity
revolution
the measurements
ions
one complete
deviation
should
be evaluated
Method
from
the in-
the a-value
and
of lobes.
9.4.2
Rider
[three-point
measurement)
a
<>
rhe measurement
is
lobed-form
er-
orm
errors
:hecked
can
by
be
two-
~oint measurement.
he
most
common
Ingles are :
+
ix)
r = 90 and 120 or
72 and 108
Align the object with the measuring
axis shall be perpendicular
equipment.
to the measuring
The object
direction
and
fixed axially.
reading
during
tions.
The
~sed for
?ither the
can be
rotation
of
object
or
:quipment.
The indicator
Repeat
This method
the measurements
one
complete
revolution
is
Applicable
for
?xternal and
at the required
number
of sec-
both
internal
wfaces.
@
circularity
deviation
ndicator readings,
the number
should
be evaluated
from
thewvalue
the
and
of lobes.
29
IS 15054:2001
lSO/TR 5460:1985
9.4
Principle
Verifying
Tolerance
Symbol
application
zone
circularity
deviations
and
or three-point
Verification
example
Method
//
by two-
9.4.3
(two-point
measurement
(conchded)
Comments
method
measurement)
.
\
@$
:~
equipment.
position
as the turning
Measure
the diameter
olution.
Repeat
ions
The object
centre.
difference
the measurements
at the required
number
rev-
of sec-
The circularity
ference
to the surface
deviation
obtained.
is considered
IS
15054:2001
lSO/TR
10
Verification
5460:1985
of cylindricity
10.1 Principle 1 Verifying cylindricity deviations by measuring variation in radius from a fixed
common axis
Symbol
Tolerance
zone
application
and
Verification
axampie
Method
10.1.1
t
.:5.F*
-
,,.
~--
.
--
A+\
Comments
method
,,
This method
is time-
consuming
without
sophisticated
equip-
ment.
w
/
Equipment
surement
mea-
common
recorder
.@ 0,1
for
of variation
diagrams
computer,
axis, with a
for
polar
and for
to
be
used.
&
b
Align the object with the measuring
equipment.
Their axes
shall be coaxial.
Record
ution
the
radial
Measure
Evaluate
one complete
revol-
without
resetting
the minimum
zone cylinder
from
polar diagrams
by computer.
The cylindricity
and/or
during
the indicator.
and/or
difference
deviation
by computer
is evaluated
of the minimum
zone cylinders.
31
Is 15054:2001
lSO/TR 5460:
1985
Symbol
Tolerance
zone
application
and
Verification
example
Method
~:-~
&2
.+=,
Comments
10.2.1
z
method
, ,
/,Y&
--- ---
This method
is time-
consuming
without
sophisticated
$
?;
, :-..
Three-coordinate
mea-
suring machine,
with
recorder
computer,
00,1
used.
&
&
Align the object with the coordinate
Measure
surface
the required
The cylindricity
cylinders.
number
measuring
of points
equipment.
on the cylindrical
in three coordinates.
by computer
deviation
equip-
ment.
is evaluated
from diagrams
of the minimum
and/or
zone
and
to
a
be
..,
.,
IS
15054:2001
lSO/TR
iymbol
Tolerance
cylindricity
zone
application
deviations
and
Verification
example
Method
5460:
1985
in V- and
Commer
method
10.3.1
Ii
~ _@_,
The V-block
longer
than
ject.
Applicable
This
1~*/
mines
lobed
Place the object in a V- block.
//P&
--- ---
,,
Repeat
the measurements
tions, without
dicator
,rm
resetting
.,
deviations.
Method
at the required
the indicator.
deviation
readings,
the number
only tt
cyli
The cylindricity
method
revolution.
t
.+~+
- , *
for
asur faceso
,&~l&
Measure
taking
number
of sec-
should be evaluated
into consideration
the a-value
and
of lobes.
10.3.2
Applicable
This
&&
complete
Repeat
on a surface
revolution.
The cylindricity
lobed
cyli
at a radial section
a square
during
one
i1
lobed
deviati
quires
a thrt
measurement
the measurements
tions, without
method
only tt
resetting
deviation
at the required
the indicator.
number
of sec-
.-,.
mines
deviations.
the object
.-,
fo(
nal surfaces
< -+
plate.
move-
ment.
33
IS 15054:2001
lSO/TR 5460:1985
11
Verification
11.1 Principle 1 Verifying profile deviations of any line by comparing with an element of correct
profile
Symbol
Verification method
Comments
Method 11.1.1
The indicator
the
11[
copy
have
tip and
tip
an
shall
identical
shape.
Copy tip
x
n
Profile template
A
n
004
////////////
profile template.
The indicator
correct
pared
profile template.
with
meaaured
the
The extreme
calculated
limits
variations
of
are com-
deviations
in
the
direction.
is the maximum
but corrected
as the measuring
to normal
direction
to the theoretical
profile
Mathod 11.1.2
or larger deviations,
Profile tamplate
!?9
I profile template
]e
Object
lace
;pecified
nspect
;pecified
object
and
ii
profile
template
f no light column
is observed,
]rofile template
(numerical
by a pre-
determined
distance
?d with
against
light.
lot deviate
:he object
the
may
from
direction.
the
separated
of the
]auge.
a step
pin
,,A
IS
15054:2001
lSO/TR
11.1
Principle
Verifying
profile deviations
with an element
5460:1985
of correct
profile (conchded)
;ymbol
Tolerance
zone
application
and
Verification
Comments
method
example
Method
11.1.3
Profile template
The accuracy
improved
two
can be
by
using
templates
with
limit form.
b
,,m
:m,$:j,mfi
ation is uncertain.
specified
direction.
Compare
n
Method 11.1.4
This
limited
method
to
imiti:eines
is
features
of
the projector.
Profile projector to be
used.
&
n 0,04
Project the profile onto a screen.
x
El
Compare
the projected
profile lines.
3s
IS 15054:2001
iSO/TR 5460:1985
Symbol
Verification method
Comments
Method 11.2.1
The
shape
stylus
of
should
the
be
&_~[
$
Coordinate
ing
\
n o,ob
measurto
be
used.
/////
/
\
77/////
machine
face plate.
Measure
the two
coordinates
at the required
number
of
the measured
limiting
profiles.
values
and compare
them
with
the
.-
IS 15054:2001
lSO/TR 5460:1985
.,
i
12
Verification
12.1 Principle 1 Verifying profile deviations of any surface by comparing with an element of correct
form
+
Symbol
Tolerance
zone
application
and
Comments
Verification method
example
,!
{
Method 12.1.1
The indicating
the
copy
Iave
tip and
tip
an
shall
identical
shape.
0 tJ
sphere
/
/
/
/
P
// /////////
///////
Align
the
object
with
the
copy
system
and
the
form
template.
The indicator
corrected
of the object.
is the maximum
sur-
face profile.
. ...
n
Method 12.1.2
,.
.-
~---
This
dicable
0 t
~
47
is apsurfaces
only.
easrinLa=d
Device
sphere
to
of revolution
,/
method
r==+:---?
\\
for the
rota-
or
the
be
template
to
med.
0,02
-t0
at a required distance
the required
is determined
minimum
number
by
of positions.
comparing
the
and
readings.
37
-. .
is 15054:2001
lSO/TR 5460:1985
12.1
Principle
form
(concluded)
Verifying
profile
deviations
of correct
:.,,
,..$
Tolerance zone and
application example
Symbol
with an element
Verification method
Comments
Method 12.1.3
{
This method
Iy applied
to externa
surfaces
limited
/eines
../
i:
and
to
feature:
is usual
01
the projector.
with
light-cut.
Take the projected
number
of pos-
profile lines.
---%
\
,./
-
sphere
0 t
..
n
Method 12.1.4
&
Limiting profile lines
This
method
is
&
Project
the
required
number
the
~...a
projected
of profiles
onto
the
screan
limiting
profile
(shadowgraph).
profiles
with
the
Irnea.
al
IS
15054:2001
lSO/TR
5460:1985
Symbol
Verification
Method
12.2.1
VT
.?
---,/
X-Y axes
sphere
ti/
~, .d
of the
+
,/--
Comments
method
0 t
be
count.
Coordinate
ing
ac-
measurto
be
///////////////////////7
n
machine
should
into
used.
stylus
taken
0,02
Align the object with the measuring
surface
plate.
&
Measure
1.
o
three coordinates
on the surface.
Record
the measured
coordinates
values
and compare
them
with
the
profiles.
39
IS
15054:2001
lSO/TR
13
5460:1985
Verification
of parallelism
Symbol
Verification
Mathod
method
Comments
13.1.1
Cyli
The cylindrical
+l@-
drels
may
expanded
to
fit
or selected
in
without
man-
be either
the
holes
clearance.
If the upper
mandrel
can be orientated
in
the
should
the
orientation
be such that
measured
devi-
the datum
scribed cylinders
extended
Make arrangements
tion (adjustable
axis with
axes of in-
becomes a minimum.
direc-
support).
positions
The parallelism
Pd, is calculated
deviation,
\kfl - q
under control.
from the formula
L,
Pd =
Lz
//
Mathod 13.1.2
rhe
cylindrical
~rels may
Cykwo%$k
be
maneither
?xpanded or selected
:0 fit
in
the
holes
rvithout clearance.
f the upper
mandrel
:an be orientated
in
1/
l\
ion,
lip
7
/////////////////////
the
;hould
:he
orientation
be such
measured
that
devi-
the datum
scribed cylinders
Position
extended
the object
may be carried
axis with
axes of in-
directions
the measurement
indicated
on the
drawing.
Carry
out
itions @
the
The parallelism
Pd =
measurements
and @
I&fl-
deviation,
A4zl
x L,
Lz
on
the
mandrel
in pos-
Pd, is calculated
]ecomes
a minimum.
IS 15054:2001
lSO/TR 5460:1985
13.1
Principle
Symbol
Verifying
parallelism
deviations
by measuring
Verification
Method
(continued)
distance
method
Comments
13.1.3
Cyli
The
cylindrical
drels
may
expanded
to
fit
either
or selected
in
without
man-
be
the
holes
clearance,
in
the
should
the
orientation
be such that
measured
devi-
becomes
restricted
positions
under control.
on the mandrel
positions,
A41
and A42.
a minimum.
Measurement
can be
to
two
perpendicular
direc-
The
square
tions.
0 and 180.
deviation,
[Ml - M*[x
Pd =
squares
of
deviations
At, is calculated
L1
the
two
obtained
specified
value.
L2
//
Method 13.1.4
Measurement
restricted
can be
to
two
perpendicular
direc-
The
square
tions.
of
the
two
obtained
7////////
dlbl
tolerance
value.
/) 00,1 A-B
&
//
/////
Position
the datum
simulate
axis parallel
between
The parallelism
recorded
in the required
0 and 180.
to the surface
Precision
chucking
device to be used.
plate and
cylinders.
number of angular
readings
in
deviation
is the maximum
deviation
of the
values.
41
IS
15054:2001
lSO/TR
13.1
5460:1985
Principle
Symbol
Verifying
parallelism
deviations
by measuring
Verification
Method
(continued)
distance
Comments
method
13.1.5
AVBV
AV@AV
BV~BV
w+
AH
.
/ ///////////////,7
The
cylindrical
drels
Qf12v
may
expanded
!-==
-.
8t4 \
AVBV
,.
to
fit
If
the
hole:
clearance.
the
right-han~
A AH
8 BH
M,H
Lr
tated
in
one
0 !00
man
eithel
or selectee
in
without
be
orientation
H8
measured
AH
M2H
t3H
from
thar
th~
should b~
that
such
+3EzlZl
A
more
direction,
the
deviatior
parallelism
becomes
a minimum.
simulate the datum axis and feature axis with the axes of inR!?!!!i
;cribed cylinders.
;arry out the measurements
ions as illustrated
in horizontal
in the diagram.
positions
rhe parallelism
Pd, is calculated
deviation,
under control.
from the follow-
ng formula
L.l x ~(ABv
Pd =
L*
vhere
//
M,v
. . .>.
A42V for datum
A = AAV
A = AAH
Ml
B = ABV
cylinder
B = ABH
Method 13.1.6
-----
--
@
Simulate the datum with the base plane covering
the entire
~atum surface.
Simulate
the feature
oottom generating
P
..
@l
Jositions.
3ecord half the difference
a
42
lines.
between
Iul
ngs in a diagram,
rhe maximum
~eviation.
that is
deviation
read-
A42
at each point.
of these values
is the parallelism
.-
1s 15054:2001
lSO/TR 5460:1985
(concluded)
.
,
43
Is 15054:2001
lSO/TR 5460:1985
13.2
Principle
Symbol
Verifying
Tolerance
zone
application
parallelism
deviations
by measuring
and
Verification
example
Method
angles
Comments
method
13.2.1
Spirit level reading
An
level
LI
ports
t, /1 000
to/looo
7777
Simulate
the datum
7%77%77
axis with
cylindrical
mandrels.
Record spirit level indications
The parallelism
deviation,
1/1- /.l
Pd =
//
//.<
\
S
on both mandrels.
Pd, is calculated
x l!,,
100CI
Method 13.2.2
R*
~xu
L&i
plate.
Pd
deviation,
=11,- folx
1000
100
Pd, is calculated
used.
adjustable
and
may
spiri~
fixed
also
sup
bf
IS
15054:2001
lSO/TR
14
Verification
of perpendicularity
Symbol
5460:1985
perpendicularity
deviations
by measuring distance
Verification
Method
Comments
method
14.1.1
The
m,
m
-)
cylindrical
man-
panded or selected
fr2 --
to
clearance.
1,1
~1~
m-
the datum
axis with
the tolerance
extending
an inscribed
Measure
inscribed
cylinder
plate.
position
relative
equipment.
two heights,
at
L2 apart.
The perpendicularity
deviation,
Pd,
is calculated
from
the formula
]&flPd =
M*Ix
.,.
L,
L2
,
Method
14.1.2
If the deviation
dl
*
+- +
Ml
straightness
axis cannot
MJ
d2
from
of
the
be ignor-
measurements
ed,
I
/////////
Y/////////////
///
When
the tolerance
plate.
hole,
L2apart.
d,
Perpendicularity
Measure
thedifference
between
the
dz.
and
it is simulated
by a cylindrical
drel
which
expanded
to
fit
in this direction
G is
and
be
or selected
in
the
without
deviation
man-
may
hole
clearance
which
extends
dG=[(M1-M+f*lx2
Repeat
the measurements
direction
The
Gandcompute
perpendicularity
feature
in direction
the measurements.
deviation,
is
Pd = ~(PdJ2
H perpendicular
Pd,
of
to
tolerance
indi-
PdG
is the perdevi-
pendicularity
ation
+ (Pd.)z
is
the
tolerance
the
requirement
(see
method
14.1.4).
45
IS
15054:2001
lSO/TR
14.1
5460:1985
Principle
;ymbol
Verifying
perpendicularity
deviations
by measuring
verification
tlethod
distance
(continued)
Comments
method
@
Ilb-
14.1.3
Jsually
:entred.
table
it at an ex-
axia.
[-t
number
The
deviation
perpendicularity
Iowe
of the tole
feature
mced
~Rotating
the
iection
of sections.
is half
@
the
full
indicator
novement.
J-
Method 14.1.4
, ,
Ml
gf
1
!T++t@u
l-!
Uz
When
the toleranc~
it is simulat~
by a cylindrical
drel
which
expanded
I
//////////
,/ /
///+////////
/
to
fit
in
and
Measure
d, and d2.
the difference
The perpendicularity
between
deviation
diameters
which
the
is
,.=[(M1-M2+5)]X2
hc
clearan
exten
plate.
or selectl
without
ma
may
,,
A
-
IS
15054:2001
lSO/TR
14.1
Principle
rmbol
Verifying
perpendicularity
deviations
by measuring
verification
Method
distance
5460:1985
(continued)
Comments
method
14.1.5
x
Guide feature
le datum
leasure
40
@j
axis perpendicular
the distance
le surface
selected
to the surface
between
the tolerance
and
plate.
he perpendicularity
deviation
move-
lent.
J_
ulethod 14.1.6
4 surface
to a datum
plane
Clamp
is on a surfacf
plate.
The tolerance
surface shall be adjusted to the surface plat[
~rior to measurement.
The
perpendiculari~
deviation
move
ment.
47
Is 15054:2001
lSO/TR 5460:1985
14.1
Principle
Symbol
Verifying
perpendicularity
deviations
by measuring
Verification
Method
distance
(corrch.ded)
Comments
method
14.1.7
This
1
I
Target
10,14
z!
for
!$
f:=:j
-v
-----_
_
-l-l---$;
x ~.+.j;:
I
Telescope
/
used
large objects.
;@
Pentagonal prism
is
method
generally
Target
Object ~
The perpendicularity
from the recorded
14.2
Principle
Symbol
Verifying
perpendicularity
in the vertical
@
is calculated
mathematically
values.
deviations
I
I
deviation
feature
by measuring
angles
Verification method
Comments
Method 14.2.1
The
Square level
cylindrical
man-
panded or selected
to
~11
-ij L-
~:
.
- -- -
t40.06
clearance.
1!1
Q
Ill
aligned
4-
cylinder
Simulate
l L
.
--
the datum
Simulate
axis with
an inscribed
cylinder
horizontally.
the tolerance
extanding
dicularity
deviation
simulating
datum
as a difference
axis with
outside
between
the
another
hole.
the
surface
of the inclinations
A,
inscribed
The
perpenof
the
is measured
and
AZ
of the
Pd = (Al - AJ
48
L,
IS
15054:2001
lSO/TR
14.2
Principle 2
Verifying
perpendicularity
deviations
by measuring
angles
5460:1985
(concluded)
e,
49
IS 15054:2001
lSO/TR 5460:1985
15
15.1
Verification
Principle
of angularity
1 -- Verifying
angularity
deviations
by measuring
Symbo
Verification
Method
fi
~Projected
The
L,?
cylindrical
man-
or selected
to
/
/
Comments
.1
method
15.1.1
4L-
)atum line
distance
clearance.
Considere(
line
considered line
I
/h.
/&
+,
ml,
Place
and
align
guide element
Turn
the
the
object
in an enclosing
object
so
that
angle.
the
minimum.
The angularity
Ad,
deviation,
Af,lx
p+ Ad =
difference
is :
l!,
L2
Method
15.1.2
The cylindrical
man-
to
fit a mandrel
the object
ference
Measure
Afl
The angularity
~,
L2 apart.
~zl
L2
minimum.
of the mandrel
deviation,
x L,
Ad,
hole.
M2 is an algebraic
the distance
on two heights,
Ad =
in the tolerance
on the angle
is
from a square
IS 15054:2001
lSO/TR 5460:1985
15.I
Principle
;ymbol
Verifying
angularity
deviations
by measuring
Verification
Method
(concluded)
distance
Comments
mathod
15.1.3
rhe cylindrical
man-
\
////////////////
Simulate
surface plate
the
object
until
the
measured
deviation
is a
minimum.
Measure
the distance
of the tolerance
feature
from
an
angle plate.
The angularity
deviation
movement
Method
15.1.4
-&t
\ \\\\\\\\\\\\
Place the object on an angle plate with an angle of 40.
Adjust the object by turning so that the full indicator
ment of the tolerance
The angularity
deviation
feature
move-
is a minimum.
movement.
51
IS
15054:2001
lSO/TR
5460:1985
52
IS
15054:2001
lSO/TR
16
5460:1985
Verification of position
Symbol
Verification
Method
Comments
method
16.1.1
Ot
-+
w
w
Align
the
object
with
the coordinates
of the
measuring
device.
m
L-J
Measure
The
the coordinates
positional
coordinate
Pd =
~(100
Method
Xl and Y,.
Pd,
is calculated
X1)2
+ (66
the two
Y,)z
value.
16.1.2
fb
1,
from
readings
The deviation
deviation,
@)
-x
Align
the
object
with
the coordinates
of the
measuring
device.
Measure
LEd
coordinates
Xl,
X2,
Y, and Y2.
is calculated
X2+ xl
x=
2
Y,
The positional
deviation,
Pd, is
calculated
X and Y values
Pd=@11-X)2+(66-Y)2
The deviation
value.
IS
15054:2001
lSO/TR
16.1
5460:1985
Principle
;ymbol
Verifying
position
deviations
by measuring
coordinates
Verification
or distances
(continued)
Comments
method
Vlethod 16.1.3
)epending
Ii
I
Ot
Tent
I
I
I
entres
an
md calculation
matical treatment.
ained
as given in method
16.1.2
in
value.
Method 16.1.4
1+
-k
Align the object with the coordinates of the measuring
device. Carry out the measurements Xl, . ., X3 aion9 the
lines.
The positional
deviation
the
and
maximum
using
plugs.
Coorclinate system of
measuring equipment
measured
by
minimum
values
basic position
of each measured
The deviation
pos-
54
be
he best fitting
LEL!d.d
holes
-1
I___
Y, Yj
\_
the
of the
neasuring
IT.
the
equip-
available,
Iirectly
on
Ieasuring
respectively
between
and the
line.
half the tolerance
value.
by
mathe-
IS
15054:2001
lSO/TR
16.1
Principle
iymbol
Verifying
position
deviations
by measuring
Verification
coordinates
or distances
5460:1985
(coIltilJued)
Comments
method
vlethod 16.1.5
tz
of
nstead
expan mandrels,
~able
I,
cylindrical
selected
mandrels
fit
to
I
I
I
.vithout
clearance
San be used.
If the form
IL.
LL
deviation
1IY2
affect
---
the result,
measurements
41ign the
~evice.
object
Place
Coordinate system of
measuring equipment
with
the
coordinates
cylindrical
expandable
of the hole.
of the
measuring
mandrels
into
the
matical
coordinates
Xl,
X2,
Y1 and
Y2 for each
pos-
lolee.
Take the
the
can
by
mathe-
treatment.
hole
separately.
The positional
Pd,
deviation,
in the X direction
is calculated
X2+ xl
Pdx=~and in the Y direction
Y2 +
Pdy=y
Xtheoretical
using the formula
Y,
Ytheoretical
,
.
coordinates
value.
in
!,
A
-
Is 15054:2001
lSO/TR 5460:1985
Symbol
Verification mathod
Comments
Method 16.1.6
I
El
4+
The measuring
equipment
includes
an enclosing
guide ele-
angle.
..
.
.
deviation
is the maximum
deviation
of the in-
The deviation
value.
IS
15054:2001
lSO/TR
5460:1
16.2 Principle 2 Verifying position deviations by using the maximum material principle
Tolerance zone and
application example
Symbol
Comments
Verification method
Method 16.2.1
,1
F:
~TF
Iw
relative
theoretically
to
in a functional
the
end
gauge which
surfaces
exact dimensions.
specified
accepts
by the
the
two
!385
.
Is
15054:2001
lSO/TR
17
5460:
Verification
1985
of concentricity
17.1 Principle 1 Verifying concentricity deviations by measuring variation in radius from a fixed
common
58
centre
IS 15054:2001
lSO/TR 5460:1985
17.2
Principle
Imbol
Verifying
concentricity
deviations
by measuring
Verification
coordinates
or distances
Comments
method
Iethod 17.2.1
v+
pplicable
@t
11 and
for exterinternal
cir-
Jlar featUreS.
he influence
ror
Iized
of form
mini-
is
the
when
,Iign
the
circular
feature
under
consideration
teasuring
equipment.
i required
with
re mean values.
the circumference
?ast three,
places.
preferably
the
equidistant,
in at
oordinate
measurwith
device
19
alculator or measurlg microscope
with
alculator to be used.
;alculate
the positions
deviation
:entres calculated
Concentricity
rhe deviation
of centres a (X1,
the two
deviation
= <(x,
X2)*
+ (y,
Y*)2
value.
.. . ,.
..
..
Method 17.2.2
rhis method
@t
-Q-
+
v
Find, by measuring,
datum
Measure
circumference
distance
The concentricity
distances
?rror of form
the minimum
and
the
b in the opposite
deviation
Calliper
u between
circumference.
the
( 180 apart).
betweer
and b.
The deviation
can bl
or
micro
meter to be used.
distance
bl
th(
gnored.
feature
position
can
value.
IS 15054:2001
lSO/TR
17.3
5460:1985
Principle
Verifying
concentricity
deviations
by using maximum
material
principle
..
60
IS 15054:2001
iSO/TR 5460:1985
18
Verification of coexiality
18.1 Principle 1 Verifying coaxiality deviations by measuring variation in radius from a fixed common
axis
Symbol
Verification method
Comments
Method 18.1.1
Q
I
IF
Ot
external
and
internal
surfaces.
I
I
I
Equipment
urement
variation
@
a recorder
diagrams
computer
radius
from a fixed
common
@ 00.07
for measof
centre
for
with
polar
andlor
to be used.
%
@
Align the object with the measuring
&
cylinder
equipment
is coincident
with
so that the
the rotating
Determine
feature.
The deviation
of sections
the variation
on the toler-
~
from coaxialiv
of the recordings,
section
number
taking
ia calculated
into account
the position
of the
The deviation
value.
61
!,
IS 15054:2001
lSO/TR 5460:
18.2
Principle
Symbol
1985
Verifying
coaxiality
deviations
by measuring
Verification
Method
or distances
method
Comments
18.2.1
X-Y
&
I
coordinates
axes
Applicable
++
Ot
external
.2
g
/
I
I
I
for
and
both
internal
surfaces,
v
/
@4
//
Y-axes
cylinder
equipment.
shall be perpendicular
of the measuring
The axis of
to the X- and
measure
the contact
points
of the diameters
results together
these points,
axiality
four generators
deviation
device.
are constructed,
is determined
circumscribing
linscribed
The deviation
from
the
By means of
and the coaxis
of
the
element.
half the tolerance
value
Symbol
I
I
Verification
Method
mathod
Comments
18.3.1
? I
@t
L{_,j@@~
I
the datum
and feature
gauge.
IS
15054:2001
lSO/TR
19
19.1
Verification
Principle
5460:1985
of symmetry
Verifying
symmetry
deviations
by measuring
Verification
tlethod
coordinates
or distances
Comments
method
19.1.1
Datum locators
/\
rhe
cylindrical
jrel
and
datum
may
ocators
?ither
man-
the
be
expanded
or
grooves)
>Iearance.
If the
hole
deviates
from cylindrical
in such
the
Simulate the datum
placed
be
Determine
mandrel
datum
plate.
the feature
The symmetry
deviation
is the difference
it should
direction
in
that
where
the
movement
in the ac-
opposite
direc-
cylinder.
in distance
be
different
placed
tual
Simulate
that
can
in
directions,
$cribed locators.
form
a way
be-
mess
the
As
urements
datum
plane.
The deviation
value.
are
taker
shall be calculated
the relevant
fol
length o{
the feature.
This
method
plicable
ternal
surfaces.
to
and
is ap
both
ex
interna
Is 15054:2001
lSO/TR 5460:1985
19.1
Principle 1 Verifying
Symbol
symmetry
deviations
by maasuring coordinates
Verification
Method
or distances (continued)
Comments
method
19.1.2
This
method
plicable
to
ternal
is ap
both
and
ex
interna
surfaces.
The
adjustment
the
datums
o
COUIC
also be performed
Align the object in the following
Determine
calculate
mathematical
way :
ation.
and
to the surface
b\
calcul
plate.
Coordinate
measur
to bc
used.
The symmetry
tween
dwiation
the common
The deviation
is the difference
in distance
feature
beaxis
value.
Method 19.1.3
=
This method
plicable
to
ternal
is ap
both
ex
and
interna
feature
Iocatol
surfaces.
The
may
be
either
ex
panded or selected
fit
////
in
As
actual
on the opposite
Simulate
feature
with a
out
tht
shal
for the
length of the
faature.
locator.
The symmetry
~
deviation
be calculated
surface.
relevant
feature
measure
are taken
plata.
t(
groovf
clearance.
the
ments
the
without
/ ///////
deviation
between
thefeaturelocator
in distance
andthesurfacepbte
respectively.
value,
64
IS
15054:2001
lSO/TR
19.1
Principle
Verifying
symmetry
deviations
by measuring
Symbol
Verification
Method
coordinates
or distances
method
5460:1985
(conckfded)
Comments
19.1.4
g:,,:,,e:
,,,~,,~,
0,08 A
Measure
the distance
between
the surface
feature.
Turn the object and repeat the measurement.
The symmetry
distances
deviation
The deviation
between
the
measured.
shall not exceed
value.
Method
19.1.5
m
1+
Calliper to be used.
W
@
Measure
A
~0,1
the datum
surface.
The symmetry
distances
deviation
between
the
B and C.
The deviation
value.
65
IS
15054:2001
lSO/TR
5460:1985
Symbol
Verification
Method
Comments
method
19.2.1
itrt &
~Functional
It
gauge
1-,
!;,
. >
or selectee
without
clear
The
cylindrical
man
drel
shall
ante.
,
1)
minimum
have
tht
size of tht
hole minus
the sym.
metry tolerance.
Check the object using a functional
Simulate
Check
the datums
the
symmetry
propriate
size.
Method
19.2.2
gauge.
using
a cylinder
of
ap-
Functional gauge
1,
-i-,
-r
I;,
t
&
>
The
width
of
tabs shall
have
maximum
the
material
size
metry tolerance.
1)
shall be expanded
66
icjx-
Check
the
propriate
symmetry
size.
gauge.
using
a cylinder
of
ap-
The
or
to fit with-
cwt clearance.
the datums
the
mandrel
cylindrical
of
selected
the
two gauge
IS
15054:2001
lSO/TR
5460:1985
..,
.
67
IS
15054:2001
lSO/TR
20
20.1
5460:1985
Verification
of circular run-out
Principle 1 Verifying circular run-out deviations by measuring distance variations from a fixed
point during
rotation
around
the datum
axis
Verification
Method
method
Comments
29.1.1
Q
<-->
Align
the
object
in
two
coaxial
circumscribing
guide
cylinders.
\ Tolerance
surface
section.
<.
.
one comDlete
revolution
movement
at each
cross-
Repeat
deviation
during
this procedure
sections.
at the
required
number
of cross-
----
,
~
Method 29.1.2
,
The measurement
Mfected
G--+
oined
HOI A-B
8
$+%
)f
\
tit
Simulate
the datum
v.bl~k~.
Repeat
sections.
angle
form
the
eatu res.
section.
effects
l-block
the
during
deviation
one complete
revolution
movement
at each
cross-
@
this procedure
@
at the
raquired
number
of crosa-
is
deviations
datum
IS 15054:2001
lSO/TR
20.1
Princigle
point
during
Verifying
rotation
circular run-out
around
the datum
deviations
Verification
vlethod
[Tolerance
\
distance variations
from a fixed
axis (continued)
;ymbol
by measuring
5460:1985
Commants
method
20.1.3
WfaCe
he measurement
<3
~PlaneOfmeaaurement
ffected
Iined effects
.T7%7-
/-edge
orm
is
by the comangle
of the
and the
deviations
of
he datum features.
L,,/
MT
simulate
the
datum
axis with
two
identical
knife
edge
~-blocks.
0,1A-E
during
deviation
one complete
revolution
movement
at each cross-
$ection
[A
Repeat
this procedure
$ections
at the
required
number
of cross-
.-
.
Method 20.1.4
Tolerance
surface
in
vleasurement
working machine tool
@
+-+
remen
]etween
&
\
<.
rhe
6
A
#
.1A-B
make
the
radial
corrections
datums
the
Sections
deviation
of the feature
corresponding
lherun-outof
centres.
run-out
for
measuring
a
\
centres.
at the required
run-out
reby
thecen-
tres with
regard
the datum
features.
to
and
of the
~
number
of croaa-
69
.
Is
15054:2001
lSO/TR
5460:1985
70
circular run-out
the datum axis
deviations
(concluded)
by measuring
distance variations
from a fixed
IS 15054:2001
lSO/TR
21
5460:1985
21.1 Principle 1 Verifying total run-out deviations by measuring distance variations from the basic
geometry during rotation around the datum axis
71
In this adopted standard, reference appears to certain International Standards for which Indian
Standards also exist. The corresponding Indian Standards which are to be substituted in their place
are listed below along with their degree of equivalence for the editions indicated :
International
Standard
ISO11O1
:1983
Corresponding
Indian Standard
Degree of
Equivalence
Identical
ISO 2692:1988
do
ISO 5459:1981
do
ISO 7083:1983
1984 Proportions
and
IS 11158 :
dimensions
of symbols for geometrical
tolerancing used in technical drawings
do
The concerned Sectional Committee has reviewed the provisions of the following ISO Standards
referred in this adopted standard and has decided that they are acceptable for use in conjunction with
this standard:
Infernafional Standard
Title
ISO 4291:1985
ISO 4292:1985
Measurement
by
u<
-
61S is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization,
marking and quality certification of goods
and attending to connected matters in the country.
Copyright
Amendments
are issued to standards as the need arises on the basis of comments. Standards are
also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it is taken up for
revision. Users of Indian Standards should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of BIS Catalogue and Standards: Monthly Additions.
This Indian Standard
Amendments
Amend
No.
BP 24( 0156).
Text Affected
L---
,.
Telegrams : Manaksanstha
(Common to all offices)
Regional Offices :
Telephone
Central
3237617
3233841
Eastern
Northern
: SCO 335-336,
Southern
: C.I.T. Campus,
Western
{
3378499,
3378626,
{
3378561
3379120
160022
{
Branches
600113
603843
602025
2541216,2541442
{ 2542519,2541315
{
8329295,
8327891,
8327858
8327892
: AH MEDABAD.
BANGALORE.
BHOPAL.
BHUBANESHWAR.
COIMBATORE.
FARIDABAD.
GHAZIABAD.
GUWAHATI.
HYDERABAD.
JAIPUR.
KANPUR.
LUCKNOW. NAGPUR. NALAGARH. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM.
Printed at Prabhat Offset press,
.. . .. ..-
New Delhi.2
.. .
I