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MyAdventuresInBrewing:MaltingBarleyAtHome
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My Adventures In Brewing
Exhaustive descriptions of my homebrewing experiences and all my personal thoughts on brewing.
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2009 (20)
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Make your own grain mill for
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My first brewing failure
Decoction Mashing
Malting Barley At Home
My first blog!
To make crystal malt, you have to mash the green (freshly sprouted)
barley, and then cook it at a high temperature to crystalize the sugars.
The fact that crystal malt has already been mashed is why extract and
partial mash brewers are able to simply steep these grains for a short
time in hot water instead of putting them through an entire mashing
process it's already been done!
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Next I searched for a good online source of barley seed. I have read
that you can usually acquire barley seed at any local feed store for
very cheap, but I didn't know of any feed stores in my town, and I was
also concerned that a feed store would sell me a product more
designed for animal use and not for malting. Finally I found
http://www.amazon.com/OrganicBarley25Ornamental
Barleygrass/dp/B000E7MU2K. This company will ship you a 25 pound
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Next I got a cheap digital scale from Walmart. I've always wanted one
for making precise hop measurements, and now I had the perfect
excuse, as I would need to separate the grain into portions (it would
be impossible to malt the whole 25 pounds at once). So I weighed out
10.5 pounds of grain and dumped it into my 4 gallon brewpot. The first
thing you have to do is clean the grain by filling the pot with water
and running your hands through the grain. All the dead seeds, pieces of
plant material, and other useless crap floats to the top and can easily
be skimmed off and removed. The water turned slightly brown so I
poured it off, then filled the pot up with fresh water to begin the
soaking process.
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Fill with mingled cream and amber,
I will drain that glass again.
Such hilarious visions clamber
Through the chamber of my brain
Quaintest thoughts queerest
fancies
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Here,
With my beer
I sit,
While golden moments flit:
Alas!
They pass
Unheeded by:
And, as they fly,
I,
Being dry,
Sit, idly sipping here
My beer.
O, finer far
Than fame, or riches, are
The graceful smokewreathes of this
cigar!
Why
Should I
Weep, wail, or sigh?
What if luck has passed me by?
What if my hopes are dead,
My pleasures fled?
Have I not still
My fill
Of right good cheer,
Cigars and beer
Go, whining youth,
Forsooth!
Go, weep and wail,
Sigh and grow pale,
Weave melancholy rhymes
On the old times,
Whose joys like shadowy ghosts
appear,
But leave me to my beer!
Gold is dross,
Love is loss,
So, if I gulp my sorrows down,
Or see them drown
In foamy draughts of old nutbrown,
Then do wear the crown,
Without the cross!
George Arnold
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I have read many different opinions about soaking the grains, but most
call for some time under water, then some time with the water
removed, until the grain begins to sprout. I basically did what I could
around my busy work schedule, but it turned out to be approximately
68 hours wet followed by 68 hours dry and so on. I stirred the grains
whenever I could, and within about 24 to 48 hours they started to
"chit", which is when the first tiny root begins to protrude from the
seed.
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At this point I gave the barley one final rinse and then dumped it into
three trays. Actually, two trays and one large wooden salad bowl (I
have to work with what I've got). I covered the grains with loose plastic
wrap, so that dust and bacteria would hopefully not fall into the grain
from gravity (you can also use tinfoil). Many people use large clay
pots for this stage, since they are porous and can absorb any extra
water, but, once again, I just used what I had available.
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grow, and if that happens you pretty much have to throw everything
out and start again. I read online that the inside of a germinating pile
of barley can exceed 104 degrees! (About the temperature of a
jacuzzi) All I can tell you is that when I stirred up my grains, I scooped
barley into my hand and could definitely feel a noticeable warm
sensation! So just stir them as often as you can, and if your grain
starts to smell like it's rotting, it probably is.
The germination of barley should take anywhere from 35 days. If you
work fulltime, like me, starting the process early in the week (like
Monday night) will allow you to perform all your drying and kilning on
the weekend, when there's more free time. This is important, since I
would not reccomend leaving the oven unattended while at work.
You want to dry the barley and stop it from growing when the leave
shoot (acrospire) is 75% to 100% the length of the kernel. But when the
acrospire begins to grow, at first it grows inside the kernel! So the only
way to find out it's length is to break open a few seeds and gently pull
out the shoot. Another good indication is if the roots have developed
up to 2 or 3 times the length of the seed at this point the acrospire is
usually at least 75% in length. Also, I noticed that once in a while you
will find a kernel that has burst open and the acrospire is actually
shooting out the side. It is very rare, like some kind of mutant or
something, but it does allow you to easily see the length of the
acrospire without breaking open any seeds. You can eat a few seeds at
this point they should have a sweet flavor this means the starches
have begun their conversion and it's time to dry the barley and lock in
all that flavor!
But first, I needed to make my crystal malt. Basically, this involves
mashing a portion of the sprouted barley (green barley), and then
cooking it at a high temperature to dry it and caramelize the sugars.
First, I weighed out the amount of barley to be mashed. Remember
that at this point the weight of your barley is 40 50% water, so you
need to use practically double the weight that you eventually want to
end up with, because after drying you will lose all that water weight.
Next, I put the barley into 4 small ziplock bags, sucked out as much air
as possible, and sealed. I then heated up a couple gallons of water to
160 degrees and filled up my small mash tun, placing the bags of
barley inside. No matter how hard you try to suck out the air, they will
still float, so you have to place some kind of weight on top. I used a
small sauce pan with my heavy glass sugarbowl top inside for weight.
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When I closed the top the cooler lid sort of pushed the pan down (my
mash tuns are made out of round Rubbermaid coolers), so I think my
grains were pretty much underwater. After the 160 degree water hits
your cool mash tun, and then after adding the grain bags, you should
end up with a temperature somewhere in the low 150's perfect! Now
simply wait 12 hours the same as mashing grain to make wort,
except the grains never actually touch the water, so the sugars stay
locked inside.
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After that I removed the bags and dumped out the grains into my small
roasting tray. I set my oven at 400 degrees and placed the tray inside
(about halfway up). It takes a couple of hours, and you will obviously
need to stir the grains every so often so they receive even heat. After
a while you may hear some crackling sounds this is normal, don't
freak out! The caramelization has begun! At this point, monitor the
grain closely and cook it as long and dark as you desire. If you want to
create a "Carapils" style dextrin malt, simply dry the grains but don't
darken them (this will add body to beer but not as much color or
flavor). I kept mine in the oven as long as possible, and at a certain
point the edges of the grain looked like they were getting burnt, so I
removed them.
After that, I set the temperature at the lowest possible 170 on my
oven, dumped the rest of my grain into the two large roasting pans,
and put them inside. I propped open the door slightly with a large
plastic spoon. This keeps the temperature down (170 is actually a bit
warm) and allows the air to circulate, aiding in the drying process.
Once again, you must stir the grains as much as possible so they dry
evenly. This takes 2448 hours. My oven automatically shut down after
12 hours, and I had to reset the temp to continue.
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The next step is to take the grain out of the oven, let it cool, and then
remove the dried roots, which will now have turned brown and curled
up. I accomplished this by taking small portions of grain and putting
them into a wiremesh strainer, and then circulating them with my
hand at moderate pressure. Most of the dried roots fall off and pass
through the strainer and the grains remain.
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could try a different barley source. I thought I had the coolest barley
around, but who knows? I would be interested to see if a different
source may be better suited for malting. Good luck to anyone out
there trying this, please post a comment if you have anything to add.
Thanks.
8/16/09 I almost forgot, here is another method I tried using a
rigged up fan to circulate the heat and try not to damage the grains.
The fan blows air into the oven, and then it escapes through the side
of a towel I put over the opening. Results were questionable:
25 comments:
Anonymous July 28, 2009 at 3:09 PM
Awesome info. I've been trawling the net 6 months and have learnt
only a fraction of what you've described here, but what you've written
is really going to help me get up to speed now I have my 56kilo of
animal feed barley.
Carl
Reply
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thermometer and monitor the temp more closely. It sounds like a lot
of time to spend, though! I think the sundried idea would definitely
be the least labor intensive and safest for the grain. In a few months
I'll try again.
Reply
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Cheers, Carl
Reply
Jon
Hey "Anonymous," thanks so much for posting. I can't believe it's been
two years since I wrote this blog! I've learned so much in that time
about enzymes, diastatic power, etc, and I appreciate your
corrections to some of my misguided teachings in the above post.
Since then I have read that you can actually put your malted grains
into a pillow case and then throw them in the dryer on the "fluff air"
or "low heat" settings to dry them without killing off the enzymes. I
have yet to try this method, but it definitely sounds good in theory,
although I'm wondering how much energy you would need to expend to
run your dryer over and over! Anyway, thanks again and happy
brewing!
Jon
Reply
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Jon
I'm thinking that if I ever did this again I would try some sort of heat
lamp system like those outlined in previous comments here. I got your
FB request btw.. let's stay in touch I'm def curious to see how your
experiments turn out :)
Reply
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